High Speed Wind Tunnel Support System PDF

Body Section
Roll Head Assembly
Sting Assembly
ROLL HEAD SHORT BACK-END
DESCRIPTION: NEW ROLL HEAD WITH SHORT

MAIN BODY ASSEMBLY + AUX COMPONENTS
TITLE: COMPLETE ASSEMBLY OF

SHORTENED ROLL HEAD
DWG NO.: RHS - 001
UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MILLIMETRES
SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: TO BE SPEC'D
SCALE: 1:5 ON A3
PROJECTION
3
4
11
11
10
9
1
SECTION A-A
SCALE 1 : 2
DESCRIPTION: MAIN BODY ASSEMBLY WITH

AUXILLARY COMPONENTS
TITLE: MAIN BODY SECTION

ASSEMBLY
DWG NO.: RHS - 002
Item
1
2
3
4
5
6
7
8
9
10
11
Description
Pitch Links
Main Body
Front Bush-1
Rear Bush-1
Conduit Assembly
Grease Plate
Front Bush-1
Rear Bush-2
Front Pin
Rear Pin
Body Conduit

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
Material
17-4 Stainless Steel
Brass
Brass
Aluminium
Brass
Brass
Brass
MATERIAL: SEE TABLE

SCALE: 1:2 ON A3
Quantity
3
1
1
1
1
2
1
1
1
1
2
PROJECTION
330
319.500
284.500
263
230
50
180
40.7
22.50
12.50
7.50
5
18
21.50
31.50
38
53
68
74.500
84.500
88
106
+0.500
70 0
20.500 THRU
M22x1.5 - 6H THRU
38
2X
10
H6 +0.02
0
H6 +0.009
0
(THRU)
50
2X
2 X R10
SECTION B-B
SCALE 1 : 2
80
1.91
54
B
39
330
DESCRIPTION: OVERALL AND DETAILED

DIMESNIONS OF MAIN BODY SECTION
TITLE: MAIN BODY-1
DWG NO.: RHS - 003

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: 17-4 STAINLESS

STEEL
SCALE: 1:2 ON A3
PROJECTION
263
230
2X
15
80
65
50
40
2 X 34 THRU
M36x2.0 - 6H THRU
R3
20
+0.009
10 H6 0
THRU
2X
2 X 34 THRU
M36x2.0 - 6H THRU
2 X 20.500 THRU
M22x1.5 - 6H THRU
80
29
35
2X
106
23.5
40
2X
20
25
46
55
60
20
M36x2.0
15
5
DETAIL C2
SCALE 1 : 1
68.50
65
C3
50
39
H6 +0.016
0
15
73
6.50
10.50
30
28
11.50
8.50
3
C1
DESCRIPTION: DETAILED DIMENSIONS OF

MAIN BODY
TITLE: MAIN BODY-2
DWG NO.: RHS - 004
SECTION C-C
SCALE 1 : 2
C2

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
15
M6
DETAIL C1
SCALE 1 : 1
71.50
M36x2.0
23.50
38
80
8.50
R3
15
M22x1.5
H6 +0.016
0
80
77
R3
38
330
319.500
302
284.500
277.500
263
253
230
207
6.50
2X
46
R1
60
DETAIL C3
SCALE 1 : 1

STEEL
SCALE: 1:2 ON A3
3
6.50
2X
PROJECTION
100
30
40
50
60
70
80
90
R3
1.91
R25
14.50
7.25
4
34
33.50
33
32
31
29.50
27
24
20
22.325
20
10
R25
DETAIL D
SCALE 1 : 1
312
292
230
140
50
4 X 3.300 THRU
M4 - 6H THRU
35.50
42
27.50
30.50
32
64
74
75.50
78.50
8 X 3.300
5
M4 - 6H
4
DESCRIPTION: DIMENSIONS FOR CNC OF

REAR
TITLE: MAIN BODY-3
DWG NO.: RHS - 005

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
2 X R2
18
22.50
10.400
25.141
29.730
2X
12.500
+0.009
10 H6 0
THRU
R9
12
2x
46
22.50
18
20.50
22.50
24
26
30
R3
R53
9
R53
14
20.50
15
36
24
30
46
0.200
30
R48.483
15
45
SECTION E-E
SCALE 1 : 1
DESCRIPTION: LINK TO KEEP ROLL AXIS AT

ZERO ALPHA
TITLE: 0 DEGREE LINK
DWG NO.: RHS - 006

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 1:1 ON A3
PROJECTION
24
26.50
30
3.50
10
H6 +0.009
0
THRU
20.50
23
28
50.331
52.580
2.50
2x
2x
R2.50
10.400
8
13
24
30
24
20.50
30
6.370
6
6.370
32.072
27.333
32.072
30.118
19.333
27.333
29.833
R8
18.253
15.833
32.072
30.118
16
25.50
28
37.985
41.232
50.331
52.580
DESCRIPTION: PERMITS ALPHA RANGE +5

DEGREES
TITLE: 5 DEGREE LINK
DWG NO.: RHS - 007

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 1:1 ON A3
PROJECTION
30
26.500
24
3.50
2 x R2.50
16
20.50
23
28
53.320
57.858
2x
R2.50
10
H6 +0.009
0
THRU
2x
10.400
8
20.50
25.50
28
24
30
9.097
30
13
9.097
24
34.833
R8
27.333
15.833
19.333
20.688
27.333
29.833
30.368
34.833
34.833
30.368
10
43.780
44.520
53.320
57.858
DESCRIPTION: PERMIT A 10 DEGREE OFFSET

WRT ALPHA
10 DEGREE LINK
DWG NO.: RHS - 008

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 1:1 ON A3
PROJECTION
SCALE 1 : 1
11.500
+0.050
3 0
F
28
H6 +0.013
0
0
38 h6 -0.016
45
28
H6 +0.013
0
0
38 h6 -0.016
45
8.500
SECTION F-F
SCALE 2 : 1
DESCRIPTION: ALIGNMENT BUSH ONTO

PITCH BLADE
TITLE: FRONT BUSH-1
DWG NO.: RHS - 009

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: BRASS
SCALE: 2:1 ON A3
PROJECTION
18
16
12
11.50
11
SCALE 1 : 1
10
15
29
+0.050
3 0
30
0
38 h6 -0.016
+0.050
3 0
H6 +0.013
0
28
+0.050
22 0
15
30
29
45
0
38 h6 -0.016
45
G
SECTION G-G
SCALE 2 : 1
11.50
12
18
DESCRIPTION: SECOND ALIGNMENT BUSH

FOR BODY ON BLADE
TITLE: FRONT BUSH-2
DWG NO.: RHS - 010

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: BRASS
SCALE: 2:1 ON A3
PROJECTION
24
H6 +0.013
0
8.50
0
38 h6 -0.016
H
SECTION H-H
SCALE 2 : 1
SCALE 1 : 1
DESCRIPTION: REAR BUSH FOR MAIN BODY
TITLE: REAR BUSH-1
DWG NO.: RHS - 011

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: BRASS
SCALE: 2:1 ON A3
PROJECTION
15
13
15
15
6.50
6
8.50
8
27
7.50
28
+0.050
22 0
H6 +0.013
24
0
15
28
27
0
38 h6 -0.016
0
38 h6 -0.016
I
SECTION I-I
SCALE 2 : 1
SCALE 1 : 1
DESCRIPTION: SECOND REAR BUSH
TITLE: REAR BUSH-2
DWG NO.: RHS - 012

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: BRASS
SCALE: 2:1 ON A3
PROJECTION
75.500
72.500
71.500
38.750
2 X R0.750
6
5
2
6.800 THRU
M8 - 6H THRU
77.500
SCALE 1 : 1
SECTION J-J
SCALE 2 : 1
77.50
75.50
72.50
71.50
39.50
38
18
6
5
26
26
0
28 h6 -0.013
22
18
6.800 THRU
M8 - 6H THRU
22
0
28 h6 -0.013
DESCRIPTION: FIXES BODY TO PITCH BLADE
TITLE: FRONT PIN OF MAIN BODY
DWG NO.: RHS - 013

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
77.50
75.50
38.75
5.500
5
2 X R0.750
6.800 THRU
M8 - 6H THRU
72.50
72
SCALE 1 : 1
SECTION K-K
SCALE 2 : 1
77.50
75.50
72.50
72
39.50
38
23
5.50
5
22
6.800 THRU
M8 - 6H THRU
23
0
24 h6 -0.013
22
18
18
0
24 h6 -0.013
DESCRIPTION: REAR PIN TO BLADE

CYLINDER
TITLE: MAIN BODY REAR PIN
DWG NO.: RHS - 014

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
Item Number
Description
Material
Quantity
Extraction Tool Tube (M36)
M10 Drive Screw
Drive Handle
Extension to Drive Screw
DESCRIPTION: ASSEMBLY OF THE PIN

INSERTION/REMOVAL TOOL
TITLE: PIN INSERTION AND REMOVAL

TOOL
DWG NO.: RHS - 015

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: SEE TABLE

SCALE: 1:1 ON A3
PROJECTION
74
73.75
73.50
37
M36x2.0
30
10
30
2X
37
SECTION L-L
SCALE 2 : 1
37
M36x2.0
0.500
8 THRU
M10x1.0 - 6H THRU
SCALE 1 : 1
8 THRU
M10x1.0 - 6H THRU
80
DESCRIPTION: FIXES ONTO MAIN BODY

THROUGH M36 THREAD
TITLE: M36 REMOVAL TUBE
DWG NO.: RHS - 016

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
SCALE 1 : 1
M10x1.0
4.5
14.500
M10x1.0
7.50
14.50
5
4.5
4 X 0.250 X 45
72.50
14.50
75
80
DESCRIPTION: M10 SCREW TO DRIVE PINS IN

AND OUT OF MAIN BODY
TITLE: M10 DRIVE SCREW
DWG NO.: RHS - 017

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
80
40
10
SCALE 1 : 1
10
45
x
50
0.
7.50
40
M3 THRU
DESCRIPTION: HANDLE ATTACHED TO DRIVE

SCREW FOR USER
TITLE: USER HANDLE FOR DRIVE

SCREW
DWG NO.: RHS - 018

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
12.50
0.500 X 45
2X
0.500
SCALE 1 : 1
5.60
SECTION M-M
SCALE 2 : 1
14.50
70
60
14.500
M8
M8
DESCRIPTION: PERMITS EXTENDED RANGE

OF DRIVE SCREW
TITLE: DRIVE SCREW EXTENSION
DWG NO.: RHS - 019

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 2:1 ON A3
PROJECTION
Description
Material
Quantity
Conduit Roof
Stainless Steel
Conduit Centre Tube
Stainless Steel
Conduit Base Plate
Stainless Steel
Side Tube
Stainless Steel
29
26
17.50
Item Number
R25
R25
3
WELD AROUND
13
40
WELD AROUND
43.500
57.500
2.50
WELD AROUND
SCALE 2 : 1
DESCRIPTION: CONDUIT FOR CABLES OF THE

ROLL HEAD
TITLE: MOTOR CABLE CONDUIT

ASSEMBLY
DWG NO.: RHS - 020

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: SEE TABLE

SCALE: 1:1 ON A3
PROJECTION
R15.500
29
19
26
14.50
SCALE 1 : 1
22
29
2 X R25
13.374
17.500
14
27.500
29
3
3.50
4.50
3.500
13.374
15.626
2.500
1.50
R1
17.500
29
26
15
29
SECTION N-N
SCALE 2 : 1
33.500
DESCRIPTION: TOP CONDUIT PIECE
TITLE: CONDUIT ROOF
DWG NO.: RHS - 021

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: STAINLESS
STEEL
SCALE: 2:1 ON A3
PROJECTION
26
2.251
19
1.500
29
1.50
14.50
19
2X
SCALE 1 : 1
22
20.500
27.50
29
25
R2
R
2X
33.500
32
13.374
13.374
4.50
3
10.500
37.500
37.500
17
1.50
13.374
15.626
SECTION M-M
SCALE 2 : 1
9
19
33.500
27.500
29
DESCRIPTION: MAIN TUBE OF CODUIT
TITLE: CONDUIT CENTRE TUBE
DWG NO.: RHS - 022

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: STAINLESS
STEEL
SCALE: 2:1 ON A3
PROJECTION
29
19
29
13.374
13.374
33.500
33.500
O
SECTION O-O
SCALE 2 : 1
O
1.500
13.374
15.626
2.500
22
R2
R2
22
SCALE 2 : 1
27.500
29
DESCRIPTION: BASE PLATE OF CONDUIT
TITLE: CONDUIT BASE
DWG NO.: RHS - 023

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: STAINLESS
STEEL
SCALE: 5:1 ON A3
PROJECTION
10
16
17.500
17
8.500
SCALE 2 : 1
SECTION P-P
SCALE 5 : 1
16
10
1.500
17.500
17.50
DESCRIPTION: ATTACHMENT FOR MOTION

WITH MAIN BODY
TITLE: CONDUIT SIDE TUBES
DWG NO.: RHS - 024

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: STAINLESS
STEEL
SCALE: 2:1 ON A3
PROJECTION
20
17.500
16
12
SCALE 2 : 1
SECTION Q-Q
SCALE 3 : 1
23.500
M22x1.5
18
19
23.500
M22x1.5
19
17.500
16
5
6.50
12
20
DESCRIPTION: BODY CABLE CONDUIT
TITLE: M22 BODY CONDUIT
DWG NO.: RHS - 025

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10

STEEL
SCALE: 3:1 ON A3
PROJECTION
1 X 45
R152
SCALE 1 : 1
5 X R1.500
56
4.300 THRU
9.400 X 90
9.400
1
45.500
17.500
17
0
50
7.500
.
14
10.500
R152
28
39
4x
56
14
.5
00
27.500
35
DESCRIPTION: GREASE PLATES SLIDES ON

BLADE
TITLE: GREASE PLATE
DWG NO.: RHS - 026
DETAIL O
SCALE 2 : 1

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: BRASS
SCALE: 2:1 ON A3
PROJECTION
FRONT PIN MUST ALIGN PARALLEL

WITH REAR PIN AND PIN HOLES FOR THE HEAD
ALINGMENT BUSH TO ENSURE

THAT THE MAIN BODY IS ALIGNED
WITH THE TUNNEL CENTRELINE
SIDE FACE TO BE MACHINED PARALLEL
CLEARANCE FIT BETWEEN

BUSH AN PIN ON DIAMETER = 22MM
REAR PIN
PITCH BLADE
PITCH BLADE
CLEARANCE FIT BETWEEN

BUSH AN PIN ON DIAMETER = 22MM
ALINGMENT BUSH TO ENSURE
THAT THE MAIN BODY IS ALIGNED
WITH THE TUNNEL CENTRELINE
P
1.
2.
3.
4.
5.
6.
DESCRIPTION: NOTES FOR MAIN BODY
TITLE: SECTION WITH NOTES
DWG NO.: RHS - 027
BRASS BUSHES SHOULD FIT TIGHTLY INTO MAIN BODY

PINS SHOULD FIT TIGHTLY INTO BRASS BUSHES
ALL PIN HOLE MUST BE PARALLEL INCL. FRONT PIN HOLES FOR ROLL HEAD
ALL PIN HOLES MUST BE PERPENDICULAR TO MAIN BODY SIDE FACES
ALL MAIN BODY SIDE FACES MUST BE PARALLEL
FRONT BRASS BUSHES SHOULD ALIGN MAIN BODY STRAIGHT ONTO BLADE

SURFACE FINISH: 3.2
LINEAR: 0.05
TOLERANCES: 0.05
ANGULAR: 0.10
MATERIAL: SEE RHS - 002

SCALE: 1:1 ON A3
PROJECTION

High Speed Wind Tunnel Support System PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

High Speed Wind Tunnel Support System PDF

Uploaded by

Copyright:

Available Formats

Body Section

Roll Head Assembly

ROLL HEAD SHORT BACK-END

DESCRIPTION: NEW ROLL HEAD WITH SHORT

TITLE: COMPLETE ASSEMBLY OF

DWG NO.: RHS - 001

UNLESS OTHERWISE SPECIFIED

DESCRIPTION: MAIN BODY ASSEMBLY WITH

TITLE: MAIN BODY SECTION

DWG NO.: RHS - 002

UNLESS OTHERWISE SPECIFIED

MATERIAL: SEE TABLE

ROLL HEAD SHORT BACK-END

DESCRIPTION: OVERALL AND DETAILED

TITLE: MAIN BODY-1

DWG NO.: RHS - 003

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: DETAILED DIMENSIONS OF

TITLE: MAIN BODY-2

DWG NO.: RHS - 004

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: DIMENSIONS FOR CNC OF

TITLE: MAIN BODY-3

DWG NO.: RHS - 005

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: LINK TO KEEP ROLL AXIS AT

TITLE: 0 DEGREE LINK

DWG NO.: RHS - 006

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: PERMITS ALPHA RANGE +5

TITLE: 5 DEGREE LINK

DWG NO.: RHS - 007

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: PERMIT A 10 DEGREE OFFSET

DWG NO.: RHS - 008

UNLESS OTHERWISE SPECIFIED

MATERIAL: 17-4 STAINLESS

ROLL HEAD SHORT BACK-END

DESCRIPTION: ALIGNMENT BUSH ONTO

TITLE: FRONT BUSH-1

DWG NO.: RHS - 009

UNLESS OTHERWISE SPECIFIED

ROLL HEAD SHORT BACK-END

DESCRIPTION: SECOND ALIGNMENT BUSH

TITLE: FRONT BUSH-2

DWG NO.: RHS - 010

UNLESS OTHERWISE SPECIFIED

ROLL HEAD SHORT BACK-END

DESCRIPTION: REAR BUSH FOR MAIN BODY

TITLE: REAR BUSH-1

DWG NO.: RHS - 011

UNLESS OTHERWISE SPECIFIED

ROLL HEAD SHORT BACK-END