Professional Documents
Culture Documents
Servo System Basics
Servo System Basics
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CONTENTS
1
Servo
Section 1
1
Servo
Section
1.
Servo derives from the Greek Servus (servant). The system is called Servo System as it
responds faithfully to a command.
Servo
2.
Section
Positioning Mechanisms
The servo system is not the only alternative to control positioning and feed speed of
mechanical facilities. Beside simple mechanical devices, however, the servo system is now the
major control system to positioning and feed speed.
Simple.
Low cost.
Available high speed
operation.
Cylinder
Stopper
Simple
positioning
Cam
system
Clutch
& brake
Clutch
& brake
Flexible
positioning by
servo motor
Motor
Stepping motor
Open loop
Position
controller
Precise.
High speed.
Easy to change target position
and feed speed.
Servo motor
Semi-closed
loop
Full-closed
loop
Servo motor
M
Position
controller
Position
controller
No maintenance.
High speed response
Change to AC servo motor
Direct driving
system
Simple mechanism.
No backlash.
No trouble bout gear life.
Linear motor
Position
controller
Rotor
Direct drive
Position
controller
Servo
Section
Forward /stop
Forward
direction
Start reverse rotation/
Send compensation
pulses N amount of
pulses
(N-pulses)
Reverse (command
pulse)/stop
(N-pulses)
As shown above, the servo system sends command pulse adding correction amount of pulses.
In this case, a current position value counter does not count this correction amount.
Servo
3.
Section
Configuration
Position
controller
(NC controller)
Table
Stepping
Ball screw
(Reduction gear)
Rotary encoder
Table
Semi-closed loop
Position
controller
(NC controller)
Stepping
Ball screw
(Reduction gear)
Full-closed loop
Linear scale
Position
controller
(NC controller)
Table
Stepping
Ball screw
(Reduction gear)
Semi-closed loop
Full-closed loop
Control system
Simple
Little complicated
Complicated
Detection method
None
Required
Against load
fluctuation
Week
Strong
Strong
Precision
Mechanical difference
Mechanical difference
By precision of
detector
Difference
(backlash pitch
difference)
Motor
Difficult to correct
Correction available
Correction not
required
Stepping motor
AC servo
DC servo
AC servo
DC servo
Feed rate
Low
High
High
Cost
Cheap
Little expensive
Expensive
Complicity of
system
configuration
Simple
Little complicated
Complicated
Servo
Section
Servo motor
Servo motor
Major difference of the servo motor compared with general use induction motors is that it has
a detector to detect rotation speed and position
Detector
(encoder etc.)
The driver controls servo motor rotation speed to rotate with a designated number of rotations
in proportion to analog speed command voltage. Thus, it monitors motor rotation speed all the
time
Analog command
voltage
Current
(Ex.)
Number of rotation
Analog command
Voltage
+10V
-5V
Forward direction
Reverse direction
3,000 rpm
1,500 rpm
Positioner
The positioner controls servo motor positioning. Thus, it monitors motor rotation position all
the time
Analog command
voltage
Servo
4.
Section
Memory
Indicator
Servo Driver
Motor
Oscillation
Motor
Controller
Section
Oscillation
Direction
judgement
+
_
Error
counter
D/A
converter
+
_
Position
command
Speed
command
M
Tacho-generator
Current feedback
TG
Speed feedback
Pulse
Multiplication
circuit
E
Position feedback
Encoder
Servo Driver
Motor
Motor
+
_
_
Speed
feedbac
k
Re
Resolver
Position feedback
R/P
Servo Driver
Motor
Motor
+
_
Speed feedback
F/V
Position feedback
E
Encoder
Servo
Section
V (pps)
S
This area measurement is not changed.
(Stored pulse amount of the error counter)
1) When an amount of command pulse is supplied with equivalent to command speed, the
servo driver receives square shaped input. The motor, however, takes some interval to
reach to the command speed as it has to overcome inertia.
2) When the motor reaches the command speed, command pulse frequency becomes return
pulse frequency. The motor speed stays in the rated level.
3) When the driver stops supply of command pulse by ending number of pulse equivalent to
the command position, the error counter and D/ A converter output power until stored
pulses (an amount equivalent to delay pulse amount S1 at start) in the error counter are
discharged, and the motor keeps rotation with this output.
The motor stops rotation when number of position command pulse is equal to number of
return pulses.
Stored pulse amount S1 equals S2 in the figure above
Note 1: Error counter (also called deviation counter)
Command pulses are temporarily stored inside the servo driver until they turn to
command voltage by the D/A converter. These pulses are called error pulses or
deviation pulses. Stored section is called error counter or deviation counter.
Difference after completion of positioning should theoretically become zero. However, this
may vary by total amount of allowance of position detector (ex: one pulse of the encoder),
allowance of the servo driver, and mechanical static friction torque.
Servo
Section
In-position
signal output
range
-n
-4
-3
-2
-1
This in-position is also called nearly zero as the error counter becomes almost zero.
Servo
Section 2
2.
10
Servo
Section
2.
1.
Basic construction and operation principles of the servo motor are the same as general
conventional induction motors. But they have been redesigned to meet high precision, high
speed, high frequency positioning and speed control of mechanical facilities.
11
Servo
2.
Section
Servo motor
AC servo motor
Induction type servo motor
Stepping motor
This is OMRON AC
servo motor
Capacity (watt)
Stepping motor
DC servo motor
Synchronous
servo motor
Induction type
servo motor
100 to 2 kW
2 kW or up
Smaller outside
dimensions and
large torque.
Good operation
efficiency.
Good
controllability.
Cheap.
Out-of-step and
magnet noise at
low speed
operation
Limit at
rectification.
Low reliability.
Requires
maintenance.
Expensive.
Bad operation
efficiency with
medium capacity
models.
Complicated
control circuit.
Expensive
Advantages
Disadvantages
12
Servo
3.
Section
13
Servo
Section
120
240
360
480
Rotation angle ()
120
240
360
480
Rotation angle ()
H1
Hall
element
H2
H3
I1
Coiling
magnetic
current
I2
I3
P3
Stator field
P1
P1
P2
14
Servo
Section
NV
Impressed voltage: V
TI
P N T output
V I input
T N J
T
deg
Th I rms
15
Servo
Section
DC servo
Life
<Bearing life>
20, 000 h or up.
<Brush life>
Normally, 3,000 to 5,000 h
Varies considerably due to load
and environmental conditions.
Maintenance
<Not required>
No mechanical contact.
(No brushes, commutators)
<Required>
Required periodical check and
replacement of brushes.
Sound noise
<Quiet>
<Noisy>
Due to brush contacting noise.
Electrical noise
<None>
No noise as no brushes.
<Exist>
Noise occurs due to actuation of
brushes.
Efficiency
<Excellent?
Good cooling efficiency as heat
radiates from stator.
<Good>
Rectification loss occurs.
Bad cooling efficiency due to
rotor heat
Against
Overload
<Good>
Large thermal time constant.
High speed and large torque.
<Medium>
Small thermal time constant.
Limited current due to brush
flashover
Response
Characteristics
<Very quick>
Large power rate.
(Small rotor inertia and large
torque until high speed range.)
<Quick>
Small power rate.
(Large rotor inertia. Decrease
torque at high speed range.)
Cleanness
<Good>
Clean as no brush powder occurs
<Bad>
Brush powder occurs.
AC servomotor is more suitable for high speed, high response, and high acceleration/
deceleration control than DC servomotor. It also does not require maintenance.
16
Servo
Section
Instantaneous
max. torque
Rated
torque
Continuous operation zone
Instantaneous max.
number of rotation
Number of rotation
17
Servo
Section 3
3.
About detector............................................................................................................................19
1. Detector Classification According to Their Detection Method ..................................................19
2. Typical Detector .........................................................................................................................20
3. Features of Each Detector and Its Application. ..........................................................................22
4. About Servo Driver....................................................................................................................23
1. Typical Servo Driver...................................................................................................................23
18
Servo
Section
3.
About detector
1.
Detectors installed on servo motors are classified into three categories according to their
detection method. Now, detectors are intended to carry out signal treatment of encoders and
resolvers outputs, and function as both speed an position detectors.
Classification of detectors
Detection
method
Linear
type
Detector
Speed
Position
Use seed
generated
power
Photo type
Magnetic type
Use pulse
or phase
equivalent
to position
and angle
Rotary
type
Electro-magnetic
induction type
Contact type
Linear encoder
Rotary encoder
Magnet scale
Rotary magnet scale
Linear inductsyn
Rotary inductsyn
Sunchro
Resolver
Brush type
Brushless type
Contact type linear
encoder
Contact type rotary
encoder
19
Servo
2.
Section
Typical Detector
Rotary encoder, and resolver are examples of present day detectors for AC servo
20
Servo
Section
(2) Resolver
K cos t
KE sin(t + )
Features of the resolver compared with the photo type rotary encoder
are as follows:
1) Durable against environmental conditions like vibration, shock, and electrical noise as
simple construction, no semiconductors are used.
2) Durable against power fluctuation and ambient temperature variation as no
semiconductors are used.
3) Number of division per rotation can be selected by preparing an external circuit.
4) Complicated convert circuit from excitation voltage to digital, and increase peripheral
circuit.
21
Servo
3.
Section
Features
Resolver
Rugged
Strong against vibration
and shock.
Available high
temperature operation.
Adjustable resolution
change by processing
circuit.
Complex processing
circuit.
By F/V converter
Usable as digital data
By F/V converter.
Usable as digital data
Speed
Detection
Position
Detection
Magnet pole
sensor
22
Servo
Section
4.
1.
Let us become familiarized with the circuit and operation of PWM transistor driver which is
one of major drivers for servo motors.
Transistor PWM
An example of main circuit
Operation
Tr4
Comparator
Command
M
Standard triangle
Tr3
23
Servo
Section 5
5
24
Servo
Section
axis
Target
position
Start
position
X axis
axis
Target position
Arc interpolation
Linear interpolation
Start position
X axis
25
Servo
2.
Section
Ex.)
V
Servo driver
Servo motor
M
Servo driver
Contact
Resistance with a
volume
Voltage input
26
Servo
3.
Section
Oscillation
+
-
Error
Servo
driver
fb
Encoder resolution: R [ppr]
60
N=
Vmax =
10
= 3,000 [rpm]
P
R=
Ap
1 x 10
3,000
= 1,000 x
60
Thus, the error counter and oscillation circuit require 50 Kpps of response frequency. In order
to get higher speed and higher resolution, higher response frequency circuit is required. As
shown above, 50 Kpps is an inevitable pre-condition to constructing the servo system in order
to meet the required specifications.
Note 1: When multiplication function of the encoder is used, number of encoder resolution is
1
enough with
. In this case, response frequency of
(multiplication figure)
command value oscillation circuit and the error counter should be calculated after
multiplication by this figure.
27
Servo
Section 6
28
Servo
Section
6-1
29
Servo
6-2
Section
30
Servo
Section
6-3
6-3-1
SApplicable Standards
Standard
Product
AC Servo Driver
AC Servomotor
AC Servo Driver
AC Servomotor
CUL
Applicable Standard
UL508C
UL 1004
cUL C22.2 No. 1
cUL C22.2 No. 100
File No.
E179149
E179189
E179149
E179189
Remarks
Power conversion equipment
Electric motors
Industrial equipment
Motor and generators
SApplicable Models
Power supply
AC Servo Drivers
AC Servo motors
With incremental encoder
With absolute encoder
200 VAC
R88D-UA HA
R88M-U 30HA-
R88M-U 30TA-
100 VAC
R88D-UA LA
R88M-U 30LA-
R88M-U 30SA-
Note: UL/ cUL Standards apply to models manufactured after May 1998
6-3-2
EC Directives
SApplicable Standards
EC Directive
Product
Directive
Low voltage
AC Servo Driver
EN61010-1
EMC
AC Servomotor
AC Servo Driver
AC Servo motor
Remarks
Safety requirements for electrical equipment for
measurement, control, and laboratory use.
Rotating electrical machines
Limits and methods of measurement of radio
disturbance characteristics of industrial, scientific,
and medical (ISM) radio-frequency
Electromagnetic compatibility generic immunity
standard, Part2 Industrial Environment
SApplicable Models
Power Supply
AC Servo Drivers
AC Servomotors
With increment encoder
200 VAC
R88D-UA V
R88M-U 30VA-
R88M-U 30XA-
100 VAC
R88-UA W
R88-U 30WA
R88M-U 30YA-
31
Servo
Section
6-4
Wiring products conforming to UL/ cUL and Wiring Products Not Conforming to
Any standards
6-4-1
32
Servo
Section
6-5
6-5-1
Handy-type
R88A-PR02U
Mounted-type
R88-PR033U
PR02U
PR03U
Function
Alarm reset
Reset
R88A-PR0 2U
+
Mode switching
Data memory
OMRON
MODE/SET
Data
Reset
MODE/SET
Data
Servo
Data
Data
Servo
33
Servo
6-5-2
Section
Setting
mode
Monitor
mode
Alarm
history
display
mode
Function
Bit display (indicating internal status via indicators):
Power supply ON display, baseblock, speed conformity, rotation detection and current limit
detection , speed command being input, torque command being input
Symbol display (indicating internal status via 3-digit 7-segment display):
Baseblock, operating, forward rotation prohibited, reverse rotation prohibited, alarm display
System check: Jog operations, command offset automatic adjustment, alarm history
data clear, command offset manual adjustment, motor parameters
check, auto-tuning
Setting and checking setup parameters
Setting and checking user parameters
Speed feedback, speed commands, torque commands, number of pulses from U-phase,
electrical angle, internal status bit display
Displays contents of alarms that have been previously generated (up to a maximum of 10).
SChanging Modes
To change mode, press MODE/ SET Key.
Power ON
(Display example)
Status display
mode
-.
bb
Settings Mode
Cn
bb
Monitor Mode
Un
00
Alarm history
display mode
0-A.02
34
Servo
6-5-3
Section
Status display
mode
(Display example)
-.
Bit displays
Power ON
Base block (motor not receiving power)
Speed Conformity
Torque commands being input
Speed commands being input
Motor rotation detected/ Current limit detected
Symbol Displays
bb
Base block
run
In operation (running)
Pot
Forward rotation prohibited
not
Reverse rotation prohibited
bb
R.
Alarm display
Data
Cn 00
Jog operation
Command offset automatic adjustment
Clear alarm history data
Command offset manual adjustment
Motor parameters check
Auto-tuning
Setting mode
Data
Cn 01
Setup parameter
no. 1
Data
Cn 02
Reverse mode
Origin error mask
Input command mode
Input command mode
Torque command filter time constant (HA/ LA/ V/ W Models)
Speed integration constants unit (HA/ L/ V/ W Models)
TREF switch (HA/ LA/ V/W Models)
Setup Parameter
no.2
User parameters
Cn 03
Cn - 29
Un 00
Speed feedback
Un 05
Monitor mode
Alarm history
display mode
0 A.
9 - A.
35
Servo
6-6
Section
6-6-1
To display the setting of setup parameter 2, press the Up Key twice at step 2. Before pressing
the DATA Key.
The setting of the setup parameters are displayed as follows:
Bit no.
EC
A8
64
20
11
11
11
11
Fd
b9
75
31
00
SSetting up Parameters
First, display the setting of the setup parameter (No.1 or No.2) using the procedure given
above. To change a setting, specify the bit to be changed and then set it to 1 or 0.
Use the Right and Left Keys to display in the rightmost digit the bit number that is to be
set.
Using the Up (or Down) Key, reverse the lit/not lit status of the appropriate bit number.
For lit, set the bit number to 1. For not lit, set it to 0
Repeat step 1 and 2 above as required.
Save the data in memory by pressing the MODE/ SET Key (or the DATA Key).
With this, the parameter setting operation is complete. Pressing the DATA Key at this
point will bring back the parameter number display.
Use the Up and Down Keys to display in the right most digit the bit umber that is to be
set.
Using the MODE/ SET Key, reverse the lit/not lit status of the appropriate bit number. For
lit, set the bit number to 1. For not lit, set it to 0.
36
Servo
Section
3.
4.
5.
6-6-2
Bit no.
0
ABS
1
Factory
setting
0
Setting
0
1
1
0
1
Processing at time of
recovery from
momentary stop
5(see
note 1)
Abnormal stop
0
1
7(see
note 2)
1
9
Explanation
0
1
37
Servo
Section
Item
Bit no.
b, A
(see
note 5)
P control
Encoder
Torque feed-forward
function selection
(HA/ LA/ V/W
Models)
d, C
(see
note 6)
ABSE
Factory
setting
0,0
1,1
Setting
Explanation
0,0
Speed control
Speed controlled by speed command input (REF)
CN1-15 is for gain reduction (MING); when ON,
P control is set and when OFF, Pl is set.
0,1
1,0
Torque Control I
Torque control depends on torque command input
(TREF)
CN1-15 and speed command input (REF) are disabled.
1,1
Torque Control II
Control mode for using an external signal to switch
between torque control via the torque command
(TREF) and speed control via the speed command
(REF).
CN1-15 is for torque control switching (TVSEL);
when OFF, torque control is set, and when ON, speed
control is set.
When set for torque control, if the speed command
input (REF) is for +voltage , it becomes the speed
limit value for forward or reverse rotation.(See note 4)
0,0
1,0
1,1
Incremental encoder
Absolute encoder
0,1
Note 1. If power is immediately turned back on after having been cut off, a momentary stop alarm may be generated. If
bit no. 5 is set to 1, the alarm will be cleared automatically even if it is generated, and operation will resume
Note 2. If set bit 6 to 1 and bit 8 to 0, the dynamic brake relay will turn OFF after the Servomotor stops, regardless of
setting of bit no.7.
Note 3. In the torque control mode, the method of stopping for errors depend on the setting of bit no 6. The setting of bit
no. 8 has no effect.
38
Servo
Section
Note 4. Outside of the speed limit range, a torque is generated in proportion to the difference with the speed limit value,
in order to bring down the Servomotor rotation speed. At this time, the Servomotor rotation speed will not
necessarily match the speed limit. (The Servomotor rotation speed varies depending on the load.)
Note 5. The function of bits b and A is different when the input command mode is set for internal speed control settings
(i.e., bit 2 of Cn-02 is 1).
Note 6. With P control switch conditions, a change from PI control to P control is selected. This function is only valid for
speed control.
Note 7. Do not change the setting of bits 1 and E of setup parameter no.1 (Cn-01) when a Servomotor with an
incremental encode is being used. Change the setting of bit E of setup parameter no. 1 (Cn-01) when a
Servomotor with an absolute encoder is being used.
Note 8. These parameters become effective only after power is reset. Confirm that the indicators go out before turning
power back on. (Check to see that the LED display has gone off.)
Item
Bit no.
Factory
setting
0
Setting
0
Not used
Not used
Not used
Not used
Not used
Not used
Not used
1
0
1
0
1
Speed integration
Explanation
1 ms
0.01 ms
Primary filter
Secondary filter
Not used
Not used
Note 1. Do not set bit nos. 1,2 to A, d, and E of setup parameter no.2 (Cn-02).
Note 2. The function of bits b and A is different when the input command mode is set for internal speed control settings
(i.e., bit 2 of Cn-02 is 1).
39
Servo
Section
Note 3. The TREF switch setting (bit F) is valid only for speed control. When this bit is set to 1, the voltage applied to
TREF determines the current limit. (HA/ LA/ V/ W Models)
Note 4. These parameters become effective only after power is reset. Confirm that the indicators go out before turning
power back on. (Check to see that the LED display has gone off.)
Note 5. Counterclockwise direction when viewed from the motor output shaft is CCW and clockwise for CW.
6-6-3
Cn-02
Bit 2
10
11
Torque control 1
Torque control 2
Control Mode
1
Cn-01
bit b,A
00
01
HA/ LA/V /W
Models
10
11
Cn-02
bit 2
0
Cn-01
Bits b, A
0,0
0,1
1,0
1,1
0,0
0,1
1,0
1,1
HA/ LA/V /W
Models
HA/ LA/V /W
Models
Control Mode
Speed control by speed command inputs (factory setting)
Speed control with position lock
Torque control 1: torque control by torque command
Torque control 2: switchable between torque control and speed control
Internal speed control settings only (servo-lock when stopped)
Internal speed control settings only (position-lock when stopped)
Internal speed control settings + speed control (servo - lock when stopped)
Internal speed control settings + speed control (position locked when stopped)
40
Servo
Section 7
7
Hands-On....................................................................................................................................42
7-1 Preparations for Operation.......................................................................................................42
7-2 Auto-tuning..............................................................................................................................45
7-3 Manually Adjusting Gain.........................................................................................................47
41
Servo
Section
Hands-On
7-1
Power Off
The power supply must be toggled to apply some of the parameter settings. Always turn off
the power supply before starting.
No Motor Load
Do not connect a load to the motor shaft during trail operation, just in case the motor runs out
of control.
Make sure that the power switch can be turned off or the Run command used to stop the motor
immediately in case of trouble.
Connecting a Parameter
Connect a Parameter Unit to the CN3 connector on the front of the Servo Driver if one is not
already connected.
SActual Operation
(1) Powering Up
Display example:
-.
Set the speed loop gain (Cn-04) to 20 or less. (Match the gain with no load.)
1.
2.
3.
4.
5.
6.
7.
Perform jog operations sing the Parameter Unit and confirm the following:
Does the motor turn in the correct direction?
Is there any unusual sound or vibration
Do any error occur?
42
Servo
Section
Connect the motor shaft to the load (mechanical system) securely, being sure to
tighten screws so that they will not become loose.
Perform auto-tuning with Parameter Unit.
Automatically adjust the offset.
Turn ON the run command input. The Servomotor will go into servo-ON status.
Give a speed command, or carry out the following check with a jogging operation.
Operate the Servomotor in a regular pattern and check the following items.
Is the speed correct? (Use the speed display)
Is the load torque roughly equivalent to the measured value? (Use the torque
command display.)
Are the positioning points correct?
When an operation is repeated, is there any discrepancy in positioning?
Are there any abnormal sounds or vibration?
Is either the Servomotor or the Servo Driver abnormally overheating
Is anything abnormal occurring?
If the gain could not be adjusted completely using auto-tuning, perform the procedure
in 7-2 Making Adjustments to adjust the gain.
43
Servo
7-1-1
Section
Jog Operations
Jog operations rotate the Servomotor in a forward or reverse direction using the Parameter
Unit. Jog operations are made possible when system check mode Cn-00 is set to 00. The
items in parentheses in the following explanation indicate operations using the Handy-type
Parameter Unit.
[1]
[2]
Data
[5]
Indicates settings
mode.
Data
OFF [4]
[4] ON
-.
SOperating Procedure
1.
2.
3.
4.
5.
6.
7.
8.
Parameter
name
Jog speed
Factory
setting
500
Unit
R/min
Setting
range
0 to 4,500
Explanation
Speed setting for jog
operation
44
Servo
7-2
Section
Auto-tuning
Auto-tuning rotates the Servomotor with a load connected (mechanical system), and
automatically adjusts the position loop gain, the speed loop gain, and the speed loop
integration time constant.
SExecuting Auto-tuning
Make sure that Cn-28 for compensation gain adjustment is set to 0 before performing autotuning. Proper gain adjustment may not be possible with auto-tuning if the parameter is not set
to 0. This parameter is factory-set to 0.
[2]
[1]
Indicates settings
mode.
System check
mode
Data
[3]
[6]
Data
[4]
[5]
-.
Auto-tuning display
-.
1.
2.
3.
4.
5.
6.
7.
45
Servo
Section
Select the set value to match the rigidity of the mechanical system.
HA/ LA/ V/ W Models
Respons
Set value
e
Low
001
16
002
28
Medium
003
40
High
004
56
005
78
006
108
007
130
Representative applications
Articulated robots, harmonic drives,
chain drives, belt drives, rack and
pinion drives, etc.
XY tables, Cartesian-coordinate robots,
general-purpose machinery, etc.
Ball screws (direct coupling), feeders,
etc.
H/ L Models
Respons
e
Low
Set value
Representative applications
001
Auto-tuning
Auto-tuning will not be complete until at least three operations have been completed. Be
sure there is plenty of room for the machine to operate.
If the auto-tuning is not complete after three operation, operations will be repeat as long as
the key is held down.
The Servomotor rotation speed will be approximately that of the jog speed (Cn-10).
Auto-tuning will automatically change the setting of the user parameter position loop gain
(Cn-1A), speed loop gain (Cn-04), and speed loop integration time constant (Cn-05).
These values will not be changed, however, until the auto-tuning operation has been
completed.
If auto-tuning does not complete or if the an set via auto-tuning is not sufficient, adjust the
gain manually using the procedure in 7-3 Manually Adjusting Gain.
jog
speed
0
Approx. 1.1 s
Approx. 0.7s s
46
Servo
7-3
Section
Yes
No
Raise the rigidity selection to the value
just before hunting occurs and perform
auto-tuning.
Yes
End adjusting.
No
Increase Cn-04 (speed loop gain) to a
value where hunting doesnt occur in
servo-locked
End adjusting.
47
Sensor
Section 8
48
Servo
Section
8-1
General Specifications
Item
Specifications
0C to 55C
35 % to 85 % RH (with no condensation)
-10C to 75C
35% to 85% RH (with no condensation)
No corrosive gases.
Vibration resistance
Impact resistance
Insulation resistance
Dielectric strength
Protective structure
49
Servo
Section
8-2
Specifications
S200-VAC Input Servo Drivers Conforming to UL/ cUL Standard and
200-VAC Input Servo Drivers Not Conforming to Any standards
Item
R88DUA02H(A)
R88DUA03H(A)
R88DUA04H(A)
R88DUA08H(A)
R88DUA12H(A)
R88DUA20H(A)
0.6 A
0.85 A
1.2 A
2.8 A
3.7 A
3.2 A
1.8 A
2.7 A
4.0 A
8.5 A
11.3 A
19.7 A
Control method
Speed feedback
Applicable load inertia
INC
ABC
INC
ABS
Inverter method
Maximum of 20 times
motors rotor inertia
Maximum of
25 times
motors
rotor inertia
Maximum of
20 times
motors rotor
inertia
Maximum
of 18 times
motors
rotor inertia
PWM Frequency
11 kHz
7.8 kHz
INC
R88MU03030H(A)
R88MU05030H(A)
R88MU10030H(A)
R88MU20030H(A)
R88MU40030H(A)
R88MU75030H(A)
ABS
R88MU03030T(A)
R88MU05030T(A)
R88MU10030T(A)
R88MU20030T(A)
R88MU40030T(A)
R88MU75030T(A)
30 W
50 W
100 W
200 W
400 W
750 W
Weight
Approx. 0.9 kg
Approx. 1.2
kg
Approx. 1.5
kg
45 W
60 W
Applicable Servomotor
Heating value
15 W
Capacity
1:5,000
0.1% at 0 to100% (at rated rotation speed)
Voltage fluctuation
rate.
Temperature
fluctuation rate
Frequency
characteristics
Torque control
reproducibility
Acceleration/
deceleration time
settings
Speed command
voltage
Torque command
voltage
Sequence input
24-VDC, 5-mA photocoupler input, external power supply: 24 1 VDC, 50mA min.
Position feedback
output
Input
signal
Output
signal
18 W
20 W
35 W
0.5 V/ 100%
Alarm output, alarm code output, motor rotation detection, brake interlock, speed conformity,
open collector output, 30 VDC, 50 mA (except for alarm code output, which is 30 VDC,
20mA)
50
Servo
8-3
Section
I/ O Specifications
STerminal Block Specifications, Models Conforming to UL/ cUL Standards and Models Not
Conforming to Any Standards.
Signal
R
T
Function
Power supply input
Conditions
R88D-UA H(A) (200-VAC Units): Singlephase 200/ 300 VAC (170 to 253
VAC) 50/ 60 HZ
R88D-UA L(A) (100-VAC Units): Single-phase 100/ 11 VAC (85 to 127 VAC)
50/ 60 Hz
These are the connection terminals for the Regeneration Unit (R88A-RG08UA).
Connect these when the regeneration energy is high.
These are the terminals for outputs to the Servomotor.
Red
P
N
U
Main circuit DC
output
Servomotor Uphase output
White
Blue
Frame ground
Green
Function
Power supply input
Main circuit DC
output
U
V
W
Condition
V (200-VAC Units): Single-phase 200/ 230 VAC (170 to 253 VAC)
R88D-UA
50/ 60 Hz
R88D-UA W (100-VAC Units): Single-phase 100/ 115 VAC (85 to 127 VAC)
50/ 60 Hz
When using multiple axes and there is excessive regenerative energy, the
+terminals can be connected together and the terminals can be connected together
to increase the regeneration absorption capacity.
Red
These are the terminals for outputs to the Servomotor.
White
Blue
Green
Signal name
Function
TREF
AGND
Contents
1 to 10V/ rated torque
Changeable by means of user parameter Cn-13
torque command scale.
51
Servo
Pin No.
Section
Signal name
Function
Contents
2 to 10V/ rated torque
Changeable by means of user parameter Cn-03
speed command scale
REF
AGND
Sensor ON input
SENGND (ABS)
(see note)
11
PCL/ SPD1
12
NCL/ SPD2
13
+24 VIN
Power supply for pin nos. 11, 12, 14, 15, 16, 17,
18; +24-V input.
14
RUN
15
MING
PLOCK
TVSEL
RDIR
16
POT
17
NOT
18
RESET
28
29
BATGND (ABS
see note)
Note Do not connect pins 5, 6, 26, 27, 28, and 29 unless a motor with an absolute encoder is used.
52
Servo
Section
53
Servo
Section
54
Servo
Section
Pin No.
1
Signal
TXD +
Function
Transmission data +
2
3
4
5
TXDRXD+
RXDPRMU
RT1
Termination resistance
enabled/ disabled
RT2
8
9
+5V
GND
I/O interface
This is data transmitted to a Parameter Unit (or a
personal computer)
This is data received from a Parameter Unit (or a
personal computer.
This is the switching terminal for a Parameter Unit
or personal computer. If the pin is open, it is for a
personal computer. If connected to +5V, it is for a
Parameter Unit.
This is the termination resistance terminal for the
line receiver. For 1-to-1 communications or for the
final Servo Driver, short-circuit RT1-RT2.
+5 V output
Ground
Pin Arrangement
TXD+
Transmission
data +
TXD-
Transmission
data-
RXD+
Reception data +
RXD-
Reception data -
RT1
Termination
resistance
on/off
9
5
PRMU
Reception data +
Ground
Unit switching
OMRON
17LE-13090-27(D2BC)
17JE-23090-02 (D1)
17JE-09H-15
XM2A-0901
XM2S-0912
55
Servo
Section
Signal Name
NM
Function
AM
3, 4
GND
Output ground
8-4
I/O interface
DF11-4DP-2DS
DF11-4DS-2C
DF11-2428 SC
Parameter Specifications
User Parameter Details
This is a constant for adjusting the motor rotation speed for the speed command input. The
adjustable range is 0 to 2,162 (r/min/V). The factory setting is for 300 (r/min/V), with an input
voltage of 10V at 3,000 r/min. This parameter is used as the positioning loop gain if a position
controller is connected as the host.
56
Servo
Section
Rotation speed
(r/min)
Maximum rotation speed
3000 (r/min)
6V
4500
Setting at time of
shipping
3000 (r/min)
6V
3000
1500
-10 -9
-8
-7
-6
-5
-4
-3
-2
-1
1
3 4
5
6 7 8
9 10
Speed command input voltage (V)
-1500
-3000
-4500
57
Servo
Section
58
Servo
Section
At time of shipping
3 V/ Rated Torque
2
10 V/ Rated
Torque
-10 -9 -8 -7
-6 -5 -4
-3
-2
-1
1
2
3 4 5 6 7 8 9
Torque command voltage (V)
10
-1
-2
-3
59
Servo
Section
60
Servo
Section 9
9
Performance Specifications.......................................................................................................62
61
Servo
Section
Performance Specifications
R88M
U05030H(A)
-U05030T(A)
-U05030VA
-U05030XA
R88M
U10030H(A)
-U10030T(A)
-U10030VA
-U10030XA
R88M
U20030H(A)
-U20030T(A)
-U20030VA
-U20030XA
R88M
U40030H(A)
-U40030T(A)
-U40030VA
-U40030XA
30
50
100
200
400
750
Nm
0.095
0.159
0.318
0.637
1.27
2.39
kgfcm
0.974
1.62
3.25
6.49
13.0
24.3
r/min
3,000
3,000
3,000
3,000
3,000
3,000
r/min
4,500
4,500
4,500
4,500
4,500
4,500
Nm
0.29
0.48
0.96
1.91
3.82
7.10
kgfcm
2.92
4.87
9.75
19.5
39.0
72.9
310
317
322
300
308
316
A (rms)
0.42
0.60
0.87
2.0
2.6
4.4
A (rms)
1.3
1.9
2.8
6.0
8.0
13.9
kgm
(GD/4)
0.21 x 105
0.26 x 105
0.40 x 105
1.23 x 105
1.91x 105
6.71x 105
kgfcms
kgm
(GD/4)
0.21 x 10
0.27 x 10
0.41 x 10
1.26 x 10
1.95 x 10
6.85 x 10
Item
Unit
0.46 x 10
0.51 x 10
0.65 x 10
1.48 x 10
2.16 x 10
6.96 x 105
kgfcms
0.47 x 10
0.53 x 10
0.67 x 10
1.52 x 10
2.21 x 10
7.11 x 10
Nm/A
0.255
0.286
0.408
0.355
0.533
0.590
kgfcms
2.60
2.92
4.16
3.62
5.44
6.01
mV/(r/min)
8.89
9.98
14.0
12.4
18.6
20.6
kW/s
4.36
9.63
25.4
32.8
84.6
85.1
Ms
1.5
0.9
0.5
0.4
0.3
0.3
Winding Resistance
15.8
9.64
6.99
1.34
1.23
0.45
Winding Impedance
mH
23.1
16.9
13.2
7.2
7.9
5.7
Electrical time
constant
ms
1.5
1.8
1.9
5.4
6.4
13
INC
kg
Approx. 0.3
Approx. 0.4
Approx. 0.5
Approx. 1.1
Approx. 1.7
Approx. 3.4
ABS
kg
Approx. 0.45
Approx. 0.55
Approx. 0.65
Approx. 1.2
Approx.1.8
Approx. 3.5
R88D
-UA02H(A)
-UA02V
R88D
-UA03H(A)
-UA03V
R88D
-UA04H(A)
-UA04V
R88D
-UA08H(A)
-UA08V
R88D
-UA12H(A)
-UA12V
R88D
-UA20H(A)
-UA20V
ABS
Torque constant
(see note)
Induced voltage
constant (see note)
Power rate (see
note)
Mechanical time
constant
R88M
U75030H(A)
-U75030T(A)
-U75030VA
-U75030XA
Note The values for torque and rotation speed characteristics, are the values at an armature winding temperature of
100 C, combined with the Servo Driver. Other values are at normal conditions (20 C, 65%). The maximum
momentary torque is a reference value.
62
Servo
Section 10
10
.................................................64
63
Servo
10
Section
10
64
Servo
Section
10
Dividing ratio
1,024 to 683
2,048 to 1,025
CV500-MC221/421
C200H-MC221
4x
4,500
2x/ 1x
4x
4,500
2x/ 1x
2,048/ n Cn-0A>
2,048/ n+1
4x
2x/ 1x
4,500
Servomotors
Straight shaft
with no key
Specification
Standard (no brake) 200 VAC
With Brake
200 VAC
30 W
Model
R88M-U03030HA
50W
100 W
R88M-U05030HA
R88M-U10030HA
200 W
400 W
R88M-U20030HA
R88M-U40030HA
750 W
30 W
50 W
100 W
R88M-U75030HA
R88M-U03030HA-B
R88M-U05030HA-B
R88M-U10030HA-B
200 W
400 W
750W
R88M-U20030HA-B
R88M-U40030HA-B
R88M-U75030HA-B
65
Servo
Section
Specification
Standard (no brake) 200 VAC
Straight shafts
with keys
With Brake
30 W
Model
R88M-U03030HA-S1
50W
100 W
R88M-U05030HA-S1
R88M-U10030HA-S1
200 W
R88M-U20030HA-S1
400 W
R88M-U40030HA-S1
750 W
30 W
50 W
100 W
R88M-U75030HA-S1
R88M-U03030HA-BS1
R88M-U05030HA-BS1
R88M-U10030HA-BS1
200 W
400 W
R88M-U20030HA-BS1
R88M-U40030HA-BS1
750W
R88M-U75030HA-BS1
Analog input
200 VAC
Specification
200 VAC
30 W
Model
R88D-UA02HA
50 W
100 W
R88D-UA03HA
R88D-UA04HA
200 W
R88D-UA08HA
400 W
R88D-UA12HA
750 W
R88D-UA20HA
Parameter Unit
Specification
Model
Handy type
R88A-PR02U
Mounted type
R88A-PR03U
Regeneration Unit
Specification
Regeneration processing current: 8 A
10
Model
R88A-RG08UA
Model
R88A-RR22047S
66
Servo
Section
Encoder Cables
Specification
Connectors at both
ends
Cable only
For motors
with brakes
3m
R88A-CRU003C
5m
10 m
R88A-CRU005C
R88A-CRU010C
15 m
20
R88A-CRU015C
R88A-CRU020C
1-m units
R88A-CRU001
Specification
Connector at
3m
one end
5m
Cable only
Connector at
one end
Cable only
Model
R88A-CAU003S
R88A-CAU005S
10 m
15 m
R88A-CAU010S
R88A-CAU015S
20 m
1-m units
3m
5m
R88A-CAU020S
R88A-CAU001
R88A-CAU003B
R88A-CAU005B
10 m
R88A-CAU010B
15 m
20 m
R88A-CAU015B
R88A-CAU020B
1-m units
R88A-CAU01B
Model
Power cables
For standard
motors (no
brake)
10
1m
Model
R88A-CPU001M1
2m
R88A-CPU002M1
1m
2m
R88A-CPU001M2
R88A-CPU002M2
1m
2m
R88A-CPU001N
R88A-CPU002N
Model
R88A-CPU001S
R88A-CPU002S
67
Servo
Section
Model
R88A-CNU01C
XW2B-40F5-P
10
1m
R88A-CTU001N
2m
R88A-CTU002N
Model
R88A-TK01U
R88ATK02U
Note HA/ LA models: Models manufactured after May 1998 conform to UL/ cUL Standards.
SModels with Absolute Encoders Conforming to UL/ cUL Standards
Servomotors
Straight shafts
with no keys
Specification
Standard (no brake) 200 VAC
With Brake
200 VAC
30 W
Model
R88M-U03030TA
50W
R88M-U05030TA
100 W
R88M-U10030TA
200 W
R88M-U20030TA
400 W
R88M-U40030TA
750 W
30 W
50 W
100 W
R88M-U75030TA
R88M-U03030TA-B
R88M-U05030TA-B
R88M-U10030TA-B
200 W
400 W
750W
R88M-U20030TA-B
R88M-U40030TA-B
R88M-U75030TA-B
68
Servo
Section
Specification
Standard (no brake) 200 VAC
Straight shafts
with keys
With Brake
30 W
Model
R88M-U03030TA-S1
50W
R88M-U05030TA-S1
100 W
R88M-U10030TA-S1
200 W
R88M-U20030TA-S1
400 W
750 W
30 W
50 W
R88M-U40030TA-S1
R88M-U75030TA-S1
R88M-U03030TA-BS1
R88M-U05030TA-BS1
100 W
R88M-U10030TA-BS1
200 W
400 W
R88M-U20030TA-BS1
R88M-U40030TA-BS1
750W
R88M-U75030TA-BS1
Analog input
200 VAC
Specification
200 VAC
30 W
Model
R88D-UA02HA
50 W
100 W
R88D-UA03HA
R88D-UA04HA
200 W
R88D-UA08HA
400 W
R88D-UA12HA
750 W
R88D-UA20HA
Parameter Unit
Specification
Handy type
Mounted type
10
Model
R88A-PR02u
R88A-PR03U
Regeneration Unit
Specification
Regeneration Processing current: 8 A
Model
R88A-R08UA
69
1999 OMRON ASIA PACIFIC PTE LTD
All rights reserved. No part of this material may be reproduced,
stored in a retrieval system, or transmitted, in any form, or by any
means, mechanical, electronic, photocopying, recording, or
otherwise, without prior written permission of Omron Asia Pacific
Pte Ltd
No patent liability is assumed with respect to the use of the
information contained herein. Every precaution has been taken in the
preparation of this booklet; however OMRON assumes no
responsibility for errors or omissions.
Servo ( Basic )
Version 1.0
12th July 1999