28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.

sm

Design of Weld Neck Flange as per ASME Section VIII Division 1 Mandatory App. 2
Design Condition
P

Design Pressure

10.2 MPa

Design Temperature T

53541 N
A
Flange Dimensions from ASME B16.5

Axial Force

Flange OD

Bolt Circle Diameter

Bending Moment

940 mm

Flange ID

838.2 mm

Thickness of Flange t

Hub Thickness @ small end

Hub Length

30.96 mm

d
E

80 C
33452 N m

548.08 mm
101.6 mm

Hub Thickness @ big end

84.96 mm

101.4 mm

Allowable stress for Flange at Design Temperature

Allowable stress for Flange at Seating Temperature

161 MPa

fs

153.029 MPa

fd

Gasket Factors 'm' and Minimum Design Seating Stress 'y' from Table 2.5.1
Gasket Factor

Min. Des. Seating Stress

69 MPa

Gasket Dimensions are from ASME B16.20, Spiral Wound from Table 9
Gasket OD

OD

685.8 mm
G

Gasket Contact Width

Gasket ID
G

OD

ID

ID

628.7 mm

N 28.55 mm

Bolt Dimensions
Diameter of bolt

42.12567 mm

Number of Bolts n

Allowable stress for bolt at Design Temperature

Allowable stress for bolt at Seating Temperature

b
a

24

172.369 MPa
172.369 MPa

Design Bolt Load for Operating Condition Wm1

For Gasket fully within Bolt Circle and in full contact with Raised face flange
b

N
2

if b
b
G

14.275 mm

6 mm

0
b

0
G
G
OD
ID
2

else
C
2.5 mm
b
b C
b
b
0
G G
2 b
OD
b 9.4456 mm

Table 2.5.2

G 666.9089 mm
1/8

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

Equivalent Pressure from External Force and Moment Peq

4 F
P

eq

16 M

A
2

0.785 G

E
3

eq

0.7276 MPa

H 3815.3041 kN

2 b G m P

eq

P 10.9276 MPa

1211.1442 kN

H H
W
5026.4483 kN
m1
p
m1
The reason Hp uses Internal Pressure instead of Equivalent Pressure is that m is specified
as a multiple of Internal Pressure
W

Initial Bolt Load Required Wm2

W

m2

b G y

Actual Bolt Area

m2

1365.5057 kN

d
n
b
4 b

W
A

m1
S
b

m1

2.9161 10

m1

mm

3.345 10

mm

W
A

m2
S
a

m2

7921.9913 mm

m2

if A

A
m1
m2
A
A
m
m1
else
A
A
m
m2
A

2.9161 10

mm

IsBoltStressWithinAllowable if A

A
m
b
"Yes"
else
"No"

IsBoltStressWithinAllowable "Yes"
Flange Design Bolt Load for Operating Condition Wo
W

m1

5026.4483 kN

Flange Design Bolt Load for Seating Condition Ws

A
W

5396.0867 kN

Flange Moment in Operating Condition Mo

R

C B
2

R 60.1 mm
2/8

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

H
H

D
D

R 0.5 g

102.58 mm

0.785 B

H
d

2405.2362 kN

C G
2

85.6456 mm

G
G

R g

1211.1442 kN

T
T
T

1
2

C G
s
2

H H

1410.0679 kN

513.1135 kN m

462.1509 kN m

Calculation for Parameters for Stresses

g
A

xx

xx

h
h
0

43.68

xx

1.7442

B g

130.2634 mm

4
C

xx

16.0378

1
3

5
42

1
210

11
360

1
90

1
120

xx
12

17 A

xx
336

xx
360

1 3 A

59 A

xx
5040

5 A

215
2772

xx
1008

1 A

17 A

xx
5040

51 A

xx
1232

0.4787

0.2073

0.0096

xx

xx

0.4396

3
xx

1.2688

xx

1
C
xx

60
7

225 A

xx

75 A

0.0766

xx
7

14
C

5 A

xx
2

xx
3/8

3
C

115.3528 mm

Flange Moment in Gasket Seating Condition Mg

5.2916

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

10

11

12

13

14

15

16

17

xx
45045

xx
73920

xx
704

1763 A

31
6048

xx
665280

xx
300300

xx
332640

97 A

233
831600

xx
554400

12

12

6 A

13

0.2751

12

0.1839

3 A

xx
70

13

0.0663

xx

3
xx
10

14

0.0986

xx

2 A

xx
14

xx
105

15

0.0315

xx

11

6 A

xx
70

xx
55

17 A

xx
35

xx
70

6 A

xx
35

1.1796

xx
42

11 A

xx
35

3 A

10

xx

1
35

0.6832

xx

103 A

5 A

xx
385

1
35

156 A

35

1
35

xx
12

xx
28

xx

13 A

15 A

xx

xx

18 A

xx
1663200

197
415800

937 A

761
831600

6 A

8
35

71 A

1
2925

1
2

xx
84

xx
28

14

0.7715

xx

81 A

xx

25 A

xx
28

14

33 A

39 A

xx

xx
11

xx

1
2

3 A

29
3780

33 A

5 A

xx
7

1
2

12 A

xx

653 A

533
30240

C
C

128 A

31
6930

15 A

6
7

9
C

2
3

13

2
8

16
4/8

2
8

2
2

12

12

16

0.1756

17

0.8678

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

C
C

12

14

10
C

18

C
C

10

11

15

13

12

14

12

15

13

14

10

15

11

25

2
C

2
C

27

28

20

29

22

xx
4

15

5
17 12

1
19 12

17

19

26

26

29

12

10

18

2.5858

12

11

19

0.1363

13

12

20

0.1266

16

2
C

2
C

10

14

12

21

0.1627

16

11

15

12

22

0.0584

16

2
2

13

23

0.2158

16

2
C

2
C

27

28

10

2
2

14

24

0.2816

16

16

2.386

0.354

1
2
C

2
8

16

1.415

26

16

11
C

14

1
4

xx
4

26

12

C
C

24

C
C

23

C
C

12

22

C
C

21

C
C

20

C
C

19

C
C

2.0024

5/8

11

2
2

15

25

0.0807

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

3
4

C
C

30

3 A
C

31

33

xx

1
2

32

xx
4

0.5 C

1
12

34

19

26

35

C
C

21

31

18

17

35

26

23

36

20

36

36

1
4

29
C

1
1 2

28

32

27

29

33

1.7644

5.9987

34

32

34

35

18

34

24

25

3
5

1
2 4

22

7
36 120

19

21

36
4

xx
6

29

33

37
12

30

7.3266

35

31

37

0.5 C

29

26

xx
4

0.5 C

28

0.8861

32

3
4

36

5.0753

31

32

18

18

28

30

30

C
C

17

2.8334

30

xx
36

29
C

0.5 C

37

E
E

37

3 E

11 A

xx

xx

34

35

27

29

37

6.958

0.8531

0.1782

0.1768

xx

84
3 A

30

33

37

3.0891

36

1
40

1
3 70

1.5275

xx
105

xx
1
C
37 60
72
6/8

xx
120

0.7544

1
C
xx

1.4903

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

36
1 A
xx

if f

1
f 1
else
f f

1
f 1.1257
1
E

1
4

F
h
0

A
B
K

6
F 0.7429
1 A

xx
2.73
e

1.1257

3
xx

xx

e 0.0057

1
mm

K 1.7151
2

1 8.55246 log

T
1.0472 1.9448 K

10
2

K 1

1.36136 K
U 4.1457

2.73
C
xx

1
4
1 A

3
xx

V 0.1151

1
K 1

log

0.66845 5.7169
K

10

Y 3.7726

K
K

2
2

Z 2.0301

t e 1
T

1 8.55246 log

T 1.619

2
U
h g
V 0 0

d 4.4981 10

mm

3
t
d

L 1.2087

7/8

10

K 1

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

Operating Stresses

Gasket Seating Stress

f M
S

HO

L g

o
2

f M
S
B

120.7906 MPa

HO

1.33 t e 1 M
S

eval

RO

L t

eval

TO

TO

108.7936 MPa

HS

eval

RS

Z S

L g

g
2

1.33 t e 1 M

132.8614 MPa

RO

Y M
S

HS

L t

72.4276 MPa

eval

TS
S

119.6655 MPa

RS

Y M

RO

Z S

RS

65.2341 MPa

TS

Ratios
1.5 S
R

S
R

S
R

fd

fd

RO

12

1.9003

1.5 S
R

fd

HO

R
RO

fs

HS

fs

2.2198

1.3454

RS

2.1129
S
R

fd
S

1.1518

TO

S
R

HO

12

fs

45

2.468

TS

1.2066
R

HS

fs
S

R
RS

45

1.4094

2
S
R

13

HO

fd
S

R
TO

13

1.584

46

HS

fs
S

TS

46

1.8503

If all of the above 10 ratios are >= 1, then Flange leakage check is a PASS

8/8