Patent Product, Any Infringement Is Illegal Patent No. : ZL 02224569. 3 YM - 1611 B1 Hydraulic Cathead Operational and Maintenance Manual ae Ene iS Baoji cee Hydraiti ponents Plant An Enterprise Awarde vi 1809001 Quality System Certificate President: Chen Zhao-quan Mobil: —_ 13909175290 Add: No.2 JiangTan Rd, Baoji, Shaanxi, China Post Cord: 721008 Tels (0917) 3390710, 3397021 Fax: (0917) 3397020Brief Introduction Baoji Engineering Hydraulic Components Plant is a specialized manufacturer with high technology in the ficld of hydraulic products in northwest of China. Founded in 1993 and from then on, in order to meet the customer's requirement, innovating endlessly, the plant has cooperated with Xi'an Jiaotong University, Xian Science and Industrial University and developed various standard or non-standard hydraulic and pneumatic cylinders, and super-high-pressure, high-pressure and medium-low-pressure hydraulic system, hydraulic station, hydraulic machine and hydraulic test platform. We can also design and manufacture various hydraulic components, hydraulic system and hydraulic machinery according the customer's needs. Nine (9) back-up products for Ocean Drilling Rig under Huizhou Project of Baoji Petroleum Machinery Co.,Ltd. are authorized by (ABS) of U.S.A. The plant passed through IS09001 Quality System Authentication from China IS09001 International Certification Center for Quality System. The plant now has a staff of 190 with long-term professional experiences, of which 1B are senior Engineers and technicians. The plant is equipped with more than 110 sets key equipment and various special equipment to make hydraulic products, such as extended horizontal lathe, extended horizontal grinder, oilstone grinder, hydraulic machine and test devices. We can design and manufacture Hydraulic Cylinders: Max. Bore Diameter:680mm; ‘Max. Stroke:4m; Max. Working Pressure:3SMpa, We can design and manufacture hydraulic station, cylinder and system in various pressure and capacity in accordance with customer's needs. The advanced automatic machining, refined quality system is up to domestic advanced standard and can ensure the products quality in every process. For many years, the variety of plant have been widely used in the field of petroleum, college factories, railway, mining, metallurgy, coal and machine tool etc... and as accessories for many enterprises such as oil drilling rig. single crystal furnace, rolling machine, engineering truck, forklift and export hydraulic equipment. Its stable quality and reliability are welcome by customers. The plant was titled as a “Faithful to Contract and Loyal to Customer” Enterprise with high-tech enterprise certificate and awarded with ten (10) patent certificates. Warmly welcome to our plant and cooperating with us in any form.Operational and Maintenance Manual of YM—16 II B1 Hydraulic Cathead 1. General ‘As an auxiliary equipment for petroleum artesian well mechanism, YM—1611B1 Hydraulic Cathead can be used with tongs. The main application is automatically loosening and tightening for drilling pipes, drilling collars and casings on land or offshore drilling. By means of hydraulic power, the output torque of the hydraulic cathead can be adjusted easily according to the size of the pipes. Comparing with the mechanical type, the hydraulic cathead can reduce the labor burden of drilling workers and drilling cost and also ensure the workers safely carrying out drilling working. 2. Main Technical Data 2.1 Rated pressure 16MPa 2.2 Rated flow capacity 120L/min 2.3 Steel rope specification Multi-layer,non-rotating.model 18x7-27-170-1, L=9m, conform to GB1102-74 2.4 Rated pull of steel rope 160kN 2.5 Pulled Length of steel rope 1500mm 2.6 Pulled speed of steel rope 11.9m/min 2.7 See the following table sheet for the pull and torque of steel rope under various pressure. 3. Structure and Working Principle 3.1 Structure: The cathead mainly consists of head crown block and hydraulic cathead. Hydraulic power source separately backups.3.2 Working principle: Fix the end of steel rope of cathead on the tail handle of the tongs arm; Connect the inlet and outlet line in the cathead cylinder. Operate hydraulic valve group to extend the piston rod of cylinder. Via the traveling and crown block, the steel rope rotates the tongs at an angle to finish loosening and tightening operation. When resetting is needed, operate the handle of control valve ‘to retum the piston rod, the steel rope will reset by retum-spring and ready for the next operation. Corresponding Table of Pressure and Torque s Rope Pull Length of Tongs arm Cin) 44 48 30 34 MPa] cx10°N) “Torque N-m 166 1.65 186506 203462 211939 228894 155 1.55 174148 189979 197895 213727 1s Ls 168530 183851 191511 206832 145 145 162912 17772 185128 199938 14 14 157295 171594 178744 193043 13.5 1.35 151677 165466 172360 196149 13 13 146059 159337 165976 179255 125 125 140442 153209 159593 172360 12 12 134824 147081 153209 165466 10 1 112353 122567 127674 137888 i | 9 09 101118 110310 114907 | 1240998 08 89825 98054 102139 110310 6 0.6 67412 73540 76604 82733 5 0.5 56176 61283 63837 68944 3. 03 33706 36770 38302, 41366 4 Operation 4.1 See Exterior Structure Drawing for Cathead Assembling As the backup part of the drilling rig, the installation and method have been considered in the general design of drilling rig, 4.2 The connecting of cathead arid tongs is shown as follows: the Connecting of Cathead and Tongs 4.2.1 Fix retainer and spring on the steel rope, and then press the knot at the end of the rope, connected to the tail handle of tongs. 4.2.2 When the cylinder is at the fully drawing position and the tongs is at pulling position, pull the other end of rope to tighten whole rope and put into the hole of wedge with ring shape, then put the wedge in. Tighten the end of the rope and letthe wedge put into the hole of wedge. 4.2.3 Tightly clip the tongs on the pipe column Cor fix the tail end of tongs with rope) drive the piston rod outside to tighten the wedge more. Feich the wedge out and adjust again and cut off unwanted rope if the length rope is not suitable. 4.2.4 Push the spring to the baffle, compress approx.300mm from the original tength toward the cylinder, and tighten the rope clip. 4.3 Installation of control box Directly install control box on the rigid frame near operator’s console in favor of drilling operation. 4.4 Operation 4.4.1 Switch on Hydraulic source, select the length of tongs arm according to the required loosening and tightening torque. Check the corresponding working pressure of hydraulic system on the Table to adjust overflow valve. The value displayed on the manometer is the required pressure. 4.4.2 Operate manual change valve of control box to extend the piston rod from the cylinder. The extended rod pulls the tongs to carry out tightening working. Retract the piston rod after working 4.4.3 The value of every loosening and tightening is displayed ftom the manometer of control box. The accurate value is displayed by manometer when the angle between steel rope and tong is 90°.Repeat locating for several times to ensure the accurate value. 4.4.4 There are some air remained in the valve and soft hose at first assembly. Operate ‘the manual change valve to extend and retract the rod to and fro to drive the air out of the system. 5 Attention 5.1 The operator must keep in mind to immediately operate manual change valve tostop oil supply when the piston arrives the end of route. 5.2 The rope pull selected from the table must match the rated loading of tongs. It is forbidden that the later is bigger than the former in case of accident. 5.3 Staff must be away from steel rope in case of accident caused by the rope broken. when the cathead is working. 5.4 Replace the rope after long period use. 6 Maintenance 6.1 Withdraw the piston rod of cathead thoroughly in case that the exposed rod eroded and damage the sealing parts. Frequently check the oil leakage around the piston rod. Timely replace the sealing parts and recover the leakage position if leakage is found. 6.2 Frequently smear the rope retum spring with anticorrosion oil. Periodically check the rope no fold, no corrosion, no wearing and no broken. Immediately replace the rope if any of the defaults found, 6.3 Frequently check the leakage and broken on high-pressure hose and joint. Renew or replace if necessary. 6.4 Lubricate the grease vent on the traveling and crown block before every use. ist of Spare Parts Ttem Code Specification Qty | Remarks 1_[38982-77 Combination gasket 14 2 2__| 3B982-77 Combination gasket 27 6 3 | GB1235-76 Osealing ring 35%3.1 2 4 | GB1235-76 Ossealing ring 24X24 6 5__| GB1235-76 Osealingring 81.9 2 6_| GBI235-76 Osealing ring 333.1 1