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    631 views51 pages

    TSX21 Technical Manual

    Uploaded by

    Jossue Madrid
    Programming logic controller from telemecanique

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    © All Rights Reserved
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    TSX 21 Technical Manual i CONTENTS Page INTRODUCTION 14 Introduction 1 12 Why Programmable Control 1 13 Applications 2 14 Description 2 15 Operation 4 16 TSX21 Programmable Controller 5 : 17 Accessories 6 18 Implementation 7 TECHNICAL DATA 24 Housing 8 2.2 Power Supply 8 23 Processor 8 24 Memory 9 28 1/0 Modules : 10 ADDRESSING 34 Variables 12 PROGRAMMING CONSOLE 44 Description 18 42 General 19 43 Mode Selector Keys 19 44 Programme Selector Keys 19 45 Logie Instruction Keys 20 46 Numerical Keys 24 ar Display 24 PROGRAMMING CONSOLE - FUNCTIONS 5A Programming RAM Memory 22 52 Insert 23 53 Search 24 5.4 Erase RAM Memory 25 55 Erase EPROM Memory 25 5.6 Transier RAM to EPROM 26 87 Transter EPROM to RAM 26 5.8 Compare 27 59 Transfer EPROM/RAM to Peripheric (Printer) 28 59.1 \V24/TTY Pin Arrangement 29 5.9.2 Baud Rate 30 5.10 Transfer RAM/EPROM to Peripheric (Cassette) PROGRAMMING EXAMPLES 61 General 62 Series/Parallel 63 Working Variable (Control Relay) 6.4 Maintain 65 Monostable (Switch On) 68 Monostable (Switch Off) 67 Carry 68 Force (Master Relay) 69 Exclusive OR 6.10 Flip-Flop 641 Change of State Detector 6.12 Delay ON - Instant OFF 6.13 Instant ON ~ Delay OFF 6.14 Flashing Lamp - (Variable Mark/Space) 6.15 Adjustable Clock Pulse 6.16 Counter (0-99) 6.17 Shitt Register 6.18 Functional Diagram INSTALLATION 7A Mechanical 72 Electrical 73 Plant Wiring TA Supply Voltage 75 Outputs 78 Inputs 17 Drilling Dimensions 78 Table 1 -Wiring Connections Cannon DC-37 79 220V ac Input Module 7.10 220 ac Output Module TELEMECANIQUE Sales Offices Worldwide 31 32 33 33 33 34 34 35 35 35 35 36 36 36 36 37 38 39 40 40 4t 4t a a 42 43 44 44 45 46 | | 1 INTRODUCTION The continual effort to increase production efficiency is leading to the automation of even the smallest control systems. This development has ‘increased the demand for automatic conirol systems, and in particular for Programmable Controllers that combine both increased performance and cost-effectiveness. The TSX21 is a new, compact Programmable Controller that is cost-effective even for small systems the equivalent of 15-20 relays. WHY PROGRAMMABLE CONTROL A Programmable Controller or P.C. is a multi-purpose device that replaces relays and electronic control systems, It achieves these functions using standard hardware that is programmed for any particular application. The programme can be easily modified at any time therefore reducing design and commissioning costs. A P.C, can be completely reprogrammed for a different task should the machine or process become obsolete. The main features and benefits of P.C. control are as follows: Feature Solid State Benefit Increased reliability, decreased downtime Reduction of fault diagnosis time Increased flexibility Fault Indication Programmable Logic Standard Hardware Reduction of spares holding Ease of Programming No special training required ln addition to the above, the TSX21 also offers the loilowing features and benefits: Feature Rugged Construction Programmable Input/Output Step by Step Monitoring Compact Size Ease of Connection REPROM Memory Analogue and Crystal Timers Powerful Programming Functions Benefit Able to withstand severe industrial conditions Increased flexibility in design and operation Allows each stage of machine cycle or process to be monitored to further reduce downtime Reduces cabinet space, saves costs Permits rapid connection/ disconnection No requirement for battery back-up Permits external adjustment of timers without using Programming console Simplification of complex sequence control systems. 3. APPLICATIONS 1 INTRODUCTION The TSX21 P.C. can be used in a very wide variety of applications that include the following: 4, DESCRIPTION Compact Rugged Environmental Protection ' Machine tool, drilling, grinding, milling Conveyors, belt, roller 1 1! Packaging, shrink-wrap, bottling 1 Food process, ovens, mixers — Palletizers, binding machines, stackers — General mechanical handling, hoists, lifts i Injection moulding machines — Alarm systems It Die casting machines 1 Pump control, ventilation - Press control — Furnace control Self propelled devices, cranes, trolleys — Compressor contrat The compact size of the TSX21 (216 x 127 x 110mm) allows it to be housed in most types of cabinets or cubicles, or even to the incorporated in the structure of the machine to be controlled. The TSX21 is enclosed in a rugged aluminium case and no further protection is normally required. It is highly resistant to shock and vibration and can be installed on a moving device such as a crane or stacker. The rugged case of the TSX21 protects against water and dust (IP52) and provides all the necessary heat dissipation for operation at ambient temperatures of up to 60°C. A temperature sensor within the TSX21 can be used to switch an external tan and thus permit operation at temperatures of up to 90°C. | } 1 INTRODUCTION ” Ease of Installation Programmable Input/Output Electronic Protection Error Checking Status Display Plant wiring is simplified by the provision of up to 4 connectors which locate at the base of the TSX21. Each of the moulded, plug-in connectors is equipped with 2.5m of flat, colour-coded ribbon cable. The TSX21 is mounted vertically and secured by 4 M4 screws that locate in ‘keyholes’ for speed of construction. The unique programmable input/output structure of the TSX21 can be adapted to suit a wide range of I/O configurations without changing hardware. This permits, for example, a single 32 point I/O card to be used for any system from 16 In/16 Out to 24 In/8 Out in any ratio. Inputs. Filters provide a high level of noise immunity and ensure satisfactory operation in harsh industrial environments, Outputs Ashort circuit on a group of Outputs will set all Outputs within the group to the Off state, and illuminate an LED on the particular group. The programmable Input/Outputs are current limited to ‘increase filament life when driving external lamps Power Supply The supply voltage to the TSX21 is constantly monitored and a threshold circuit ensures operation within tolerance. The external power supply is common to both Inputs and Outputs and can be backed up if necessary by a battery to safeguard internal variables, Awatch-dog control monitors correct operation of the Controller and in the event of a fault will halt the programme, turn all outputs Off and illuminate an LED. The status of every Input/Output is monitored and displayed by LED's. In addition, analogue timers and up to 64 programme steps are also displayed. 5. 1 INTRODUCTION OPERATION TSX21 = Pavers =) @ c 2 ao i ep eee © <2 rer Lt Taperecorcer Principle The TSX21 constantly scans the status of all Inputs — push-buttons, limit switches, proximity detectors, etc. The status of these Inputs Is compared with a stored programme and Outputs are turned On or Off depending upon the result. Programming TSX21 programming is very simple and Is quickly learnt whether or not the User has previous experience with P.C. or other electronic systems. The TSX21 programme can be entered using a variety of methods including relay, logic, Boolean or Functional Diagram. a) Relay Scheme Se) — eerie b) LogicDiagram = & 71 ¢) Boolean Y=(a+b)c Equation d) Functional Diagram qseeesteeee oh | ——— 1 INTRODUCTION 6. TSX21 PROGRAMMABLE CONTROLLER Description 32/0 “64/0 16 inputs 8 2A outputs 8 programmable inputs/outputs 32 inputs 16 2A outputs 16 programmable inputs/outputs Reference SG3 ABC 0101 SG3 ABC 0201 Weight kg 2,000 2.100 96 1/0. 1281/0 48 inputs 24 2A outputs 24 programmable inputs/outputs 64 inputs 32 2A outputs 32 programmable inputs/outputs SG3 ABC 0301 SG3 ABC 0401 2.200 2.300, 1K EPROM Programme Memory 1024 instructions SG3 BCM 2101 0.200 2K EPROM Programme Memory 2048 instructions SG3 BCM 2102 0.200 2K RAM Checkout Memory 2048 instructions SG3 BCM 1202 0.200 aes tanans oe Dipiay $00.4 output stm enon nde one Congo connecting RAM manny Sep by stp, 4 tons ‘6 ote 1 ee 2word many 1_INTRODUCTION IMPLEMENTATION @_ Recommended mounting position: vertical @ External 24V de power supply for the sensors, actuators, and TSX21 Programmable Controller The power supply to the Controller is provided by the 24V supply connected to the first module (I/O 200 to 237). @ Access to the programme memory is gained by removing the lower cover plate (4 screws). 33 3aS5855, xera 20 power sony 35558888 35888, 35 58585 505355538 3555) SobsSaSOS 6 Ses BLF 0101 Cable {or Seinpavospet models SENasyeetdainion et 2 flat cables of 8 wires for the inputs (contacts 19 to 12 and 37 to 30) 1 flat cable of 8 wires for the programmable inputs/outputs (contacts 11 to 4). - 1 flat cable of 8 wires for the power outputs (contacts 29 to 22) All variables are identified by wire colour-coding (black =0, brown =1, red = 2, etc) 1 +24V de red wire (contacts 3, 2, 21, 20) 1 OV black wire 2 TECHNICAL DATA 4, HOUSING Construction and Anodized extruded aluminium: IP52 protection DIN 40050 Size Height: 216mm; width: 127mm Depth; 110mm; weight: 2.3kg max Ambient air For storage: -20 to +80°C. temperature For operation: 0 to +60°C Relative 96% max : humidity 2. POWER External Rated: 24V Maximum 42V SUPPLY —_ voltage Permissible variation: 16 to 30V om _etaeation Ripple factor: 5% max “77 777 7 mova Power ‘At 24V with no Input or Output: Lis pie, eonsumption Siege Monitoring Connection 80mA max 50mA typical By a threshold system: Execution threshold: 16V Safeguard threshold: 9V Automatic re-initialisation To each input/output module — Positive polarity (+), pins , 3, 20, 21 ~ Negative polarity (-), pin 1 Power to the Processor or Memory is achieved by connection of the power supply to the first I/O module. 3, PROCESSOR Technolgy Functions CMOS Displayed step by step: 64 steps Working variables: 64 Up/down counters: 16 Analogue timers: 4 — Potentiometer adjustment anasto + omanitoin 2 TECHNICAL DATA Safeguards - Sea 771 & 772: 0,12-108 773 & 774: 0.2-100s — LED display @ LED flashing Timer armed and running @ LED steady on: Timer armed and timed out Internal clocks: 2 - Crysial stabilised @ 775: 0.1 sec @ 776: 1 sec Built-in temperature sensor, displayed by LED S — Detection threshold: 65 + 5°C variable 771=1 — Tripping threshold: 70 + 5°C © Outputs to zero @ Programme halt LED alarm Internal watch-dog displayed by LED following a fault @ Outputs at zero © Programme halt The state of internal variables can be safeguarded by external battery 4. MEMORY Working memory Checkout memory Technology: EPROM Non-volatile, erasable by UV rays. (UV source in CCP 0101 Programming Console) Reprogrammable one instruction at atime or by automatic transfer Capacity depending on version: 1024 or 2048 instructions Technology: RAM, CMOS Safeguarded by a back-up cadmium battery Capacity: 2048 instructions 2 TECHNICAL DATA Search cycle Fixed duration (scan) Execution time: for 1024 instructions 3.125ms for 2048 instructions 6.25ms 5. WVOMODULES Quantity Depending on version: 1 to 4 Capacityper — Inputs: 16 i module Programmable inputs/outputs: 8 Power outputs: 8 i.e. 1/0 128 max Display By light-emitting diodes (LED) on the front panel and identification of each input and output Connection Plug-in type by 37 DIN connector type DC37S Accessories Cable with removable connector for 32 1/0 Length: 2.5m Colour-coded marking INPUTS Voltage Rated: 24V Thresholds (positive logic) logicO <7V logic 1 > 15V Current At24V: 3.2mA Input Connected to the power supply OV: impedance 7.5k (approx.) 50nf Time constant Permissible voltage surge Resistance Typical 12msec (+3.125 or 6.25ms) 18msec (+3, 125 or 6.25ms) For 10ms: + 60V line: 0.50k max leakage: 47k min The status of each input is memorised during each programme cycle (line 0000) eaten | nin tne 2 TECHNICAL DATA PROGRAMMABLE Operation INPUTS/OUTPUTS Inputs Outputs Permanent current Protection Selected individually for each input or output by programming and the appropriate 1/0 connection Same characteristics as standard inputs (+24V to input) By closure of the +24V circuit, Load common to be connected to the O volt supply rail 400mA max per output Limiting threshold: 600mA (typical) Against short cirouits by disconnection of outputs in groups of8 Visual LED § alarm for each group of8 Fault resetting by switching off the +24V supply (<15V) Execution threshold is reached after 400ms between 400 and 800mA Voltage drop Voltage limit OUTPUTS Power outputs Open-collector upon circuit closing ‘on the +24V Load common to be connected to the power supply OV 1. 2A outputs Permanent 2A per output 2. Maximum limit current Number of outputs in state 1 as per I/O module shown in the diagram below (with programmable outputs) wp tA outputs Maximum permissible current per 4 / V/O module: 10, ql aimed Protection _Against short circuits by a disconnection of outputs in groups " 1 of8 "60 Visual LED S alarm for each group of 8 Fault resetting by cutting off the +24V (<15V) Typical execution threshold: 5A Max 1.2V at 2A -48V to +1V 3 ADDRESSING 1. VARIABLES Atotal of 512 variables are avai jlable within the TSX21 for inputs, outputs or intermediate values. Addressing establishes a unique reference for each variable and the address range for each group is shown below. Itwill be noted that an Octal numbering system (0-7) is employed throughout. Address Function 000 Step by Step ‘ Indicator 64 steps 077 100 Working Variables ae 200 16 Inputs 8 Input/Output 8 Outputs 237 240 16 Inputs 8 Input/Output 8 Outputs 277 300 16 Inputs 8 Input/Output 8 Outputs 337 340 16 Inputs 8 Input/Output 8 Outputs 377 Address Counter 500 Counter 520 Counter 540 Counter 560 Counter 600 Counter 620 Counter 640 Counter 660 Counter 700 Counter 720 Counter 740 Counter 760 Carry, Ex OR Analog Tmrs Crystal Timer Inhibit, Freeze Null, Temp _ nae ent hen = aac 3 ADDRESSING Address Function Quantity Comments "000-077 StepbyStep 1(64 steps): Atany given time only one of the 64 variables 000 to 077 is in state 4 rm Example initialisation or change from one Tx0 L 000 step to the other is conditionally oor A 200 executed via instruction =. 201 = 001 Step by Step incrementation or a} L 001 decrementation is initiated respectively i A 201 by the instructions: = 770 and =N 770. pr = 002 The Step-by-Step status is displayed on the front panel of the TSX21 in octal code. The status of each process step can be tested in the programme by instructions L, A and O. 100-177 Working 64 These working variables are used to store Variables intermediate results (=)which are tested later on in the programme (L, A, 0). 200-217 Inputs 64 Inputs displayed on the front panel 240-257 of the TSX21 and transferred to the 300-317 | 4 (16 per I/O. Controller. 340-387 |~4Z1- module) The states of the TSX21 inputs are acquired and stored at the beginning of each oycle, thus ensuring that these variables have a stable status for all programme instructions. 220-227 Program- 32 Each of these variables is selected 260-267 mable at output or input by the programme 320-327 Inputs/ (8 per /O depending on whether or notitis 360-367 Outputs module) used as the result of an equal operation (=). . C) Avariable connected to a sensor is kK Hl ro selected as an input, and its status is memorised at the beginning of each HO HO HO wo eo Ho KO TH TH 140 700 upete ‘0 can Sitepenloon\AO ata 48)_ary_str_6a7_r_o7r_et?_eey_ogr_grr_ rir 1978257. inpute Uprcount 40s 421 441 461501521541 Sot _co1_621_O4Y 661 701721741781 Down-count Resetting Address Function — Example Comments 770 Carry L. 200 - Instructions A770 and O 0770 © 201 respectively perform an AND and an L202 ORoperation between the result of Note 2a © 203 the preceding instruction and the 770als0 ETL 4n A 770 result preceding the last instruction used for = SS 230 L... carried outin the programme. Stepby = These instructions A770 and O 770 Step save working variables and memory (00010077) lines. They can be considered as a level of parenthesis. 200 Instruction L770 performs an 201 exclusive OR operation between the 770 result of the preceding instruction 230 and the result preceding the last load instruction carried out. Output 230 is in state 1 if only one of either input 200 or 201 in state 1. heoe 3 ADDRESSING " Addiess Function Example Comments 771 ‘Analogue L 200 Asignal can be delayed by a 772 Timers = 771 variable time T using setting 773 L 771 instructions =771 to 774 which 774 oe cele = 230 is equivalentto the coil of a bal eee timing relay. m@—uu Atime delay test is performed by instructions L, A, O 771-774 or Ln, An, On 771-774 7 LED Indication which is equivalent to n.o. and n.c. Off Timer disarmed contacts, “Flashing — Timer running Time T ei ae time delay is _Ti adjustable by a potentiometer pc Time expired accessible on the front panel of (Flash-rate proportional the TSX21, (Increase clockwise, to preset time) decrease anticlockwise). 775 0.1-sec L775 Anintemal signal generator time base A 775 provides crystal controlled 0.1 0 775 second eer This time base mannan can be used in a programme via instructions L775, A775, 0.775 to provide time delays by counting pulses. =775 Force L 200 This instruction (= 775) is used to (Master Relay) force internal or output variables to state “O”. If instruction = 775 is in a state “0”, instruction: and =N...in the remainder of the &P programme are respectively forced Harta toOand 1. ar =N775_ This forcing of bit variables will be maintained until the next unconditional instruction =775 is encountered in the programme. Hf instruction = 775 is in state “1”, instruction = and = N in the remainder of the programme are executed normally. Instruction = 775 is particularly useful as a security measure, e.g., Emergency Stop, Overtiow, etc. 3 ADDRESSING Address Function Example Comment "776 1-sec time base nnn L 776 A 776 O 776 The purpose of instructions L, A, O, 776 Is similar to that of L, A, O, 775 except that the time base is 1 second. =776 Inhibition L 200 = 776 =N776 76 is in state “0”, instruction the remainder of the programme are not executed. Instruction = 776 intended to inhibit operations or ‘freeze’ and can be compared toa programme jump. This inhibition will be effective until the next unconditional instruction =776 is encountered in the programme or if = 776 is reset to “1” by another instruction 6. 777 Temperature sensor L777 0777 ATI7 The state of the built-in temperature sensor can be tested by L, A, O 777 to trigger a warning device or operate a fan when the temperature reaches 65°C, NOP null instruction =N777 Null data instructions have no effect on the programme and correspond to a non-programmed memory line. 1 INTRODUCTION ACCESSORIES Connecting —_ Length: 2.5m SG3BLF0101 0.300 Cable With connector for 32 inputs/outputs PROGRAMMING CONSOLE CCP 0101 Case delivered English-French SG3CCP0101 8.000 with a 2K RAM inscriptions Memory and operating English-German SG3CCP0102 8.000 manual inscriptions Note:— TSX21 Programmable Controllers are delivered with: - amemory extractor ~ an Allen key - 4 spare screws Fora suitable power supply to inputs, outputs and the Programmabie Controller, refer to Catalogue TSA200 (ref. 42999) p. 62 (24V 5A Power Supply ref. SA2 ES4350), alternatively contact the Telemecanique P.C. office at Leicester. Ordering: Specify the exact quantities and references Example: One TSX21 Programmable Controller with 64 1/0 Ref. SG3 ABC 0201 One 1K EPROM Memory Ref. SG3 BCM 2101 Two connecting cables Ref. SG3 BLF 0101 1 INTRODUCTION ACCESSORIES Connecting —_ Length: 2.5m SG3BLF0101 0.300 Cable With connector for 32 inputs/outputs PROGRAMMING CONSOLE CCP 0101 Case delivered English-French SG3CCP0101 8.000 with a 2K RAM inscriptions Memory and operating English-German SG3CCP0102 8.000 manual inscriptions Note:- TSX21 Programmable Controllers are delivered with: — amemory extractor = an Allen key — Aspare screws For a suitable power supply to inputs, outputs and the Programmable Controller, refer to Catalogue TSA200 (ref. 42999) p. 62 (24V 5A Power Supply ref. SA2 ES4350), alternatively contact the Telemecanique P.C. office at Leicester. Ordering: Specify the exact quantities and references Example: One TSX21 Programmable Controller with 64/0 Rel, SG3 ABC 0201 One 1K EPROM Memory Ref. G3 BCM 2101 Two connecting cables Ref. SG3 BLF 0101 1, DESCRIPTION © 2207 sot main uppy connector. © cPROM idol foeation fr erasing ing 20 0 9n EPROM @ Program So eur sii @ togl operation ster baybons, sate ela wan the RAM Is ba Fropenmats Coote. © vovtation of sects prope parton: coma ep of era nora @ conection key bear vakdaton PROGRAMMING CONSOLE Contained ina strong, attache-style case. Size; 480 x 370 x 110mm. Weight: 8kg. Safety Latch: the handle must be lowered in order to open the case. Power requirements: 220V, 50Hz, 20VA (approx). Power cable incorporated. AERIS oie. ae ARDENT adi 4, 4 PROGRAMMING CONSOLE GENERAL The CCP 0101 Programming Console is initially required to programme the TSX21 P.C. In addition this unit incorporates a V24 serial interface to allow a cassette recording or print-out to be made when connected to a suitable device (e.g. Sanyo ZE601 Microcorder or Texas printer). The CCP 0101 console includes a 2K RAM memory for programme development. Once the programme is completed it is transferred into the EPROM memory that forms part of the TSX21 P.C., the console may then be used to programme other TSX21 P.C.'s. If itis necessary to _ modify the original EPROM programme at a later date then a UV source is available on the console to facilitate programming. The operation of of the CCP 0101 console is now described in detail. MODE SELECTOR KEYS (Ref 6 - Pg 18) These keys are used in conjunction with the programme selector keys (.4) to oO control the overall operation of the CCP 0101 console. The direction of information flow is indicated by LED's and the example shown depicts information flowing from the P.C. (Automate) via the console to the peripheral port. It should be noted that the EPROM memory can only be programmed when located within the console. Therefore the figure opposite one QO) ra, _ a" indicates the correct direction of flow Oo IC) when transferring the contents of the x °. RAM memory to EPROM. PROGRAMME SELECTOR KEYS (Ref 7 - Pg 18) RRO TRI TAME These keys select the type of programme O O function to be achieved, the example shown indicates that ‘search’ has been (6) sO) bs ©) selected. aaa ‘ene 4 PROGRAMMING CONSOLE The Programme and Mode selector keys are operated together as explained in 4.3 and 4.4 to achieve the desired function. It is not critical to follow the specified order of selection provided the correct sequence is ultimately achieved. If the order is not followed then it will simply mean that additional selections may be necessary to achieve the desired programme mode. There are a large number of combinations that can be achieved for each programme selection. For example, a Compare function can be carried out in four different ways, e.g. tape to RAM, RAM to tape, ete. All the possible combinations are shown below, no others are possible. MODE SELECTOR KEY Programme Console} Auto to |Console|’ Perto | Autoto | Perto Select Key to Auto |Console} toPer |Console| Per Auto Read/Write x x - a ge oe Insert x ae _ tat ae coe Search x a — - gist EE « Franster x x x x x | x Compare x So 7 x LOGIC INSTRUCTION KEYS (Ref 11 ~ Pg 18) These keys allow the desired logic function to be selected. When used in conjunction with the numerical keyboard a wide variety of relay logic, timing, counting and sequencing programmes can be achieved. The logic function of each key is as follows: Read the status of variable Executive AND function with result of preceding instruction © OR Execute OR function with result of preceding instruction OUTPUT Write the result into a variable N NEGATION _ Inversion of variable 4 PROGRAMMING CONSOLE These keys also represent relay contacts as follows: L_ Load Normally-open Ln Load Normally-closed ‘A Series Normally-open ‘An. Series Normally-closed O Parallel Normally-open On Series Normally-closed = Output =n Negated output The logic instruction can be overwritten at any time during RAM programme development. 6. NUMERICAL KEYS (Ref 15 - Pg 18) G These keys use an octal (0-7) system to allow any © OC variable to be addressed, e.g. input 206, working variable 102. and also execute or validate the last instruction if a programme modification is required. In addition this ey also initiates operations such as Transfer once the appropriate combination of Mode and Programme keys is made. DOO! voce is d to ht t the fit be OI|O) se eee lO The (-) key will decrement the line number. If this key is depressed when at line 0000, then 7777 will appear and it will be necessary to cancel using the (C) key. The (C) key clears the single line display only, it does not erase the iogic insiruction shown at that lime. 7. DISPLAY ee ee Be] The display on the CCP 0101 sents _siHiS | console provides all the information necessary to programme and de-bug the TSX21 P.C. i Error — Indicates system errors, e.g. no EPROM in position when transfer RAM to EPROM is selected. Line ~ Indicates memory location selected (4 digit). Instruction — Indicates logic instruction. Address — Indicates variable address (3 digit). Status ~ Indicates power flow. 5 PROGRAMMING CONSOLE — FUNCTIONS 1, PROGRAMMING RAM MEMORY nour poate eres All programme development is carried area 4, Beat, Rate we ° out using the RAM memory. The RAM Oo © oO programme is then transferred to cones ea EPROM when commissioning is oR opi oe completed. Power for the RAM memory oO} [Oo] [QO is supplied via the console and O O O therefore the RAM card can be ye aoe programmed externally from the oC som en Controller. Ifthe RAM memory is located within the Controller TSX21, then the 24V supply must be disconnected. A switch can be used to achieve this and the power is simply reapplied once each programme function has been entered to facilitate on-line checking. a) Connect the grey flat ribbon cable "Automate on-line’ socket. b) Press Read/Write key. c) Press Automate On-Line key. d) Press Console key (Note: LED indication should now be as shown). 2) Press C key (clears display) f) Enter 0000 (first programme ‘statement or Null Data, i.e. (=n777) will be displayed). Change address and function if necessary (Note: the information displayed will not be changed until the (+) key is depressed). h) Press (+) key. 9. Note: i) The C key will only clear the display, it will not overwrite the previous instruction. ii) Any desired location such as line 761 may be displayed by pressing key C followed by 0761. ili) The (+) and (-) keys increment and decrement one line ata time respectively. Dd PHUGHAMMING CONSULE - FUNG IIONS: 2. INSERT “oO oO] [0] {Ol 12) 12 ‘ Programme Example 0000 L 200 0001 -A 201 j 0002 A 202 7 0003 = 230 4 0004 L 210 ; 0005 © 211 | After Insertion 0000 L 200 0001 A 201 0002 A 202 0003 A 203 0004 = 230 0005 L 2i0 0006 O 211 ovate The Insert function allows a single programme statement, e.g. L 206, or a block of statements to be added at any time. The programme statements below the insertion(s) are shifted downwards. and the line only are automatically renumbered, The objective is to add the statement A 203 between line 0002 and line 0003, a) Press C Key (clears display). b) Enter line below desired insertion position, i.e. 0003. c) Press Insert key. d) Press Console key. e) Press Automate key (Note: LED indication should now be as shown). Enter A 203 (Note: the statement = 230 will not be lost but moved downwards when (+) key is pressed). g) Press (+) key. h) Press Read/Write key if no iurther statements are to be added (Note: itis advisable to return immediately to Read/Write after insertion of required statement). 5 PROGRAMMING CONSOLE - FUNCTIONS SEARCH sor se wnat Oj, [0 emg i at OQ} [OC] [2 Ole |©: a Programme Example 0000 L 208 0001 A 201 0002 A 202" 0003 = 230 0004 0005 0014 L207 0015 A 202" 0016 = 231 0120 L217 0121 An 202" 0122 2000 4000 This function allows the programme to be searched for the references toa particular address, e.g. Input 202. The use of the (+) key allows all locations to be found to ensure that a modification is carried out to the entire programme. The objective is to search the programme for all reference locations of 202. (Indicated by *) a) Press Search key. b) Press Console key (Note: LED indication should now be as shown). c) Press C key (clears display). 8) Enter 0000 on numeric keyboard (Note: the first instruction, e.g. L 206, will appears, but this can be ignored unless it is one of the references to be located) e) Enter desired reference, e.g. A202. 1) Press (+) key Line 0002 appears Press (+) key—Line 0015 appears. Press (+) key-Line 4000 appears when Search is completed. g) Repeat step c) and d). h) Enter reference An 202- i) Press (+) key-Line 121 appears. Press (+) key—Line 4000 appears. j) Repeat for all memory instructions as required, €.g. L202 Ln 202, etc. 5 PROGRAMMING CONSOLE - FUNCTIONS 4, ERASE RAM MEMORY 5. 'e Ag intra et O 0 ee oO Oo OQ} |O OQ Oo OlO} ERASE EPROM MEMORY The contents of RAM memory may be eraséd as follows: a). Press Transfer key. b) Press Console key. c) Press Automate key (Note: LED indication should now be as shown). d) Press C key (clears display). ) Enter 0000 (=n777 is displayed). 1) Press (+) key. Each location is now loaded with Null Data, i.e. (=n777) until 4000 appears, Note: The direction of information flow is selected as Console to Automate. The EPROM location on the top right- hand side of the Console must be unoccupied during the RAM Erase junction. The effect is to transfer contents of the EPROM (zero as disconnected) into RAM. The EPROM memory is erased using the UV source incorporated in the Programming Console as follows: a) Locate the EPROM memory onto the black metal.plate normally retained in the lid of the Console. (The plate has 4 lugs to locate the EPROM — components face away from the plate). b) Remove the UV cover and slide EPROM/plate assembly into ‘sition with the components facing towards the UV source. c) Replace UV cover — (Ready LED illuminates). 3) Press Erase ~ switches off auto- matically after approx. 25 minutes. Note: UV light is harmful io the eyes ~ avoid direct viewing. 5 PROGRAMMING CONSOLE - FUNCTIONS 6. TRANSFER RAM TO EPROM OQ} [O oS CR OQ] [O O} [0 8 er E Holo TRANSFER EPROM TO RAM Se ee (@) a (©) oO} [O io} [Oo oO This function allows the contents of the RAM memory to be transferred to the EPROM memory. The EPROM memory can only be loaded when itis located in the EPROM location of the Programming Console. a) Locate the EPROM memory onto the black metal plate normally retained in the lid of the console, ‘switch off the console. b) Insert the EPROM memory/plate assembly into the EPROM location with the programme arrow pointing towards the black connector housing. The components will now be uppermost and the larger set of EPROM connector pins hidden from view. c) Push the EPROM firmly to the right until It is connected, switch console on. d) Press Transfer key. e) Press Automate On-Line key. f) Press Console key (Note: LED indication should now be as shown). g) Press C key (clears display). h) Enter 0000. i) Press (+) key (Transfer begins and is terminated at 2000 or 4000). (Note: the EPROM memory must have been in the previous ‘erased’ State. If not, the Error LED will illuminate and it will be necessary to Erase the EPROM as in Section 5.5). j) | The contents of EPROM and RAM may then be compared as in Section 5.8)] k) Remove EPROM/plate assembly by raising terminal lever. The above is repeated with the following changes: e) Press Console key. f) Press Automate On-Line key. 5 PROGRAMMING CONSOLE - FUNCTIONS 8, COMPARE aa ao This function allows programmes. * . copied from RAM to EPROM and vice Oo O oO versa to be compared. This comparison eee teresa will indicate any ace caused by C—O momentary power loss, programme Oo} [O}] |O modification, etc. Errors will be ome indicated by the Error LED and the oa el miscompare(s) displayed sequentially. a Sen a) Insert EPROM memory into location (Section 00 (a) to (c)). b) Press Compare key. c) Determine direction or comparison by pressing either: i) Automate On-Line key followed by Console key. or: ii) Console key followed by Automate On-Line key. (Note: LED indication is as shown for Console to Automate On-Line). d) Press C key (clears display). e) Enter 0000. f) Press (+) key. If no miscompare is present the Error lamp will remain extinguished, display is terminated at line 2000 or line 4000. ifa miscompare is present the error lamp will be illuminated and display stopped at appropriate line, In the example shown (Ci) the information that miscompares in the RAM memory is displayed. If {Cii) is chosen the miscompare in the EPROM memory is displayed. g) Pressing the (+) key repeatedly will display any further miscompares, This function also allows a programme tape to be compared with the original EPROM or RAM memory. 5 PROGRAMMING CONSOLE - FUNCTIONS TRANSFER EPROM/RAM TO PERIPHERIC (PRINTER) wee gene aeroee This function may be used to provide a 0S print-out* of the programme stored in O} IO} |O either the RAM or EPROM memory. tggpe rate tte a) Press Transfer key (no indication). ATA TA b) Press Console key. 9 O OQ c) Press Automatic On-Line key. OQ} (O} [O d) Press Peripheric key. ose "ems (Note: LED indication should be as shown when printing contents of RAM memory). e) Press C key (clears display). f) Enter 0000. g) Press (+) key. (Print out commences and terminates at line 4000). *Note: (See Wiring and Baud Rate) The peripheric port provides a V24/TTY output suitable for driving most standard printers. Wiring connections to the printer will be dependent upon manufacturers specifications, but should be based on the arrangement shown overleaf. The wiring connections for a Texas Silent 700 (model 734KSR) are shown as an example below. TSx21 Silent 700 sessn Ee SE eel 2 on ecco cee os, connor é Oo 500 Comman D Seeker, 5 PROGRAMMING CONSOLE - FUNCTIONS 9.1 V24/TTY PIN ARRANGEMENT Pin No. Rone Input Data Output Data Description Note Ground Data Send Transmit Data Data Receive Receive Data Data Terminal Ready Console Ready (DTR) Request to Send (RTS) Output +12V Screen Bridge Bridge 14/15 for V24 Bridge Bridge 15/16 for TTY TTY TTY Interface Receive Output +12V Clear to Send (CTS) Output +12V TTY TTY Interface Send Input Voltage + 30V (max) Switching Level +1V Input Resistance 3K to 7K Output Voltage +12V Output Current 10mA max (Current limited) Output Resistance 300 ohm 5 PROGRAMMING CONSOLE - FUNCTIONS 9.2 BAUD RATE The baud rate selected will determine the speed of data transmission from the Programming Console to the printer. Unless a Buffer is incorporated within the printer the maximum baud rate will be determined by the response speed of the print head assembly. This may limit the maximum baud rate to 300 baud or less, although this should be satisfactory for most applications. An identical baud rate must be selected at both the printer and the console. LW [i 2 3 4| Rate Baud | Switch No. 12 3 ES 50 75 110 134.5 | 150 200 300 600 1200 1800 xl)rjxfefart}s}/er{e{ cl cte 2400 2400 che} ola) zr} z}ef}er} scp} cists e)xc|zcyper} er} cp acfp as) zr} ry tteie xz|r| 4800 9600 = xzi{x|z}z}azle|asl{efs} ere} ctede =x The baud rate of the CCP 0101 Programming Console is selected by altering 4 switches within the unit. Access to these switches is gained by depressing the 2 chromium studs on the front edge of the console panel. The studs will then rise sufficiently to be gripped and to allow the hinged panel to be lifted. (Note: itis advisable to disconnect the console prior to this operation). The 4 switches may then be viewed on the lower of the 4 printed circuit boards. The switches are ina group numbered 1, 2, 3, 4 (left to right). The upper switch position is denoted H, and the lower switch posilion as L, according io the tabie on the left. 5 PROGRAMMING CONSOLE - FUNCTIONS 10. TRANSFER RAM/EPROM TO PERIPHERIC (CASSETTE) The contents of the RAM or EPROM memory may be recorded using the Sanyo ZE601 Microcorder. (Contact P.C, Department at Leicester for further details). oor Seal Si O [O O a) b) °) d) °) f) 9) h) i) i) k) )) Insert EPROM memory into its location on the console if recording the EPROM programme. Using the appropriate controls on the ZE601, speak into the integral microphone and provide details of programme description, date, modifications, etc.). Connect cassette lead to peripheric post. Set the baud rates on both the Console and the ZE601 (usually 1200 baud). Press Console key. Press Automate key. Press Peripheric key. (Note: LED indication should be as shown). Press Transfer key. Press C key Start Record operation and switch to Data. Press (+) key - Recording starts and terminates at line 2000 or line 4000. Press pause and rewind tape. m) Compare memory and tape. 6 PROGRAMMING EXAMPLES GENERAL The TSX21 is simple to programme and the following examples. illustrate many standard control circuits. Before starting to programme, the following should be noted. a) b) °) d) e) An input reference, e.g. 200 may be used any number of times either as the equivalent of normally-open or normally-closed. The choice of open or closed contacts for plant wiring is normally determined by the standards adopted on the plant, e.g, N.C. for alarm contacts. Aworking variable 100-177 can be used as the equivalent of a control relay. An output address may be allocated once only, i.e. preceded only once by the instruction (=), for example =223. However, the presence of the output can be tested internally any number of times, for example, 0233 as a maintain circuit. To avoid ambiguity, many of the circuits are shown with a relay equivalent circuit and graphical representation, €.g. 12 and 13. A number of circuits have a graphical representation only, e.g. 14. Inputs and outputs, e.g, 200, 201, 230, have been chosen to enable ease of simulation on Telemechanique demonstration equipment. 6 PROGRAMMING EXAMPLES —SEQUENTIAL LOGIC + SERIES/PARALLEL ’ L 200 a oe ——O: A 201 © 204 eactee A 208 = 230 3, WORKING VARIABLE (CONTROL RELAY) ‘ L 202 A 203 foam eosts gaaee ret ©) © 204 iz i A 207 = 100 — Working Variable _= O L 100 [ > A 205 = 232 etna Ox L 100 eee i A 206 = 233 4, MAINTAIN = L 203 ae ——_O O 233 - Maintain a =o we A 202 [-#— A 207 = = 233 5, MONOSTABLE (SWITCH ON) L 200 pose AN 0 il Rai wo = 100 —One-shot on switch ON |}; L 200 pulse length duration — 7 101 1scan 6 PROGRAMMING EXAMPLES 6.. MONOSTABLE (SWITCH OFF) ee ere On eeinne ww AN 1 Orryr 200 101 100 - One-shot on switch OFF 200 pulse length duration - 101 1scan I POr>>rOrr l>>ore 770.___—---- 233 201.3-—__—__-__+ 203 Start 231 Maintain 770: 205 231 6 PHOGRAMMING EXAMPLES FORCE (MASTER RELAY) | 200 775 Start of Force 202 Variables 206 207 S39 eee eee ri>>rie 204 203 234 775 End of Force Variables > S u 3 EXCLUSIVE OR SN * OH T 1 H 1 1 MA = 202 203 770 235 1 ote a tore . FLIP-FLOP L L 200 Pulse Formation 230 Exclusive OR 770 230 Output 200 100 trier . CHANGE OF STATE DETECTOR 200 Input 100 770 101 Detector 200 100 weber 6 PROGRAMMING EXAMPLES ~- ANALOGUE TIMERS 12, DELAY ON-INSTANT OFF 13. INSTANT ON - DELAY OFF 202 epee 771 7 230 trie T ~ Adjustable via 771 L 230 An 771 O 202 = 230 An 202 Pee ere = 771 T - Adjustable via 771 14. FLASHING LAMP (VARIABLE MARK/SPACE) JU Ln 772 Input 771 Output 774 772 230 Output nerd 15. ADJUSTABLE CLOCK PULSE Ln 7714 = 771 Ln 100 L 770 = 100 = 230 6 PROGRAMMING EXAMPLES - COUNTING 1, COUNTER (0-99) OUTPUT @ 52 i Jpn--——— L 200 Increment = 401 — UpCount (units) L 412 Count of 10 0 201 OR Reset = Reset Units 424 Increment Ten’s L 432 Count of 100 (i.e. 10 x 10) O 201 Reset = 420 Resets Tens L 402 2 Units A 425 5 Tens. 236 Output @ 52 The above programme can be modified to provide an output or multiple outputs by selection of appropriate counter addresses 6 PROGRAMMING EXAMPLES 17. SHIFT REGISTER Shift Registers are frequently required for applications such as conveyor control and automatic assembly machines. This type of circuit is readily achieved using the TSX21 and a typical programme is shown below. The application chosen is for a conveyor system but the programme can be easily modified to suit other types of mechanical handling systems. a owe | cose Input 200 — Entry y r : Z IN Input 201 - Shift Individual boxes are loaded onto the conveyor and monitored by Input 200. All boxes move as a group and are monitored by 201 (shift). The requirementis to apply glue at station 4 and close the boxes at station 5. Each station has been assigned an output 231 to 236, although working variables (100-177) would usually be used for an actual programme, L201 Pulse Formation/ Note: Shift An100 The direction of programme -716 scan and shift are opposite ft and itis necessary to place 235 Transfer (5 to 6) the shift transfer in =236 descending order, i.c. last L234 Transfer (4 to 5) station first. =235 Other operations can also be carried out at each station L233 Transfer (3 to 4) by adding additional =234 ‘outputs. Working variable L232 Transfer (2 to 3) 101 indicates the"close’ =233 operation. 1231 Transfer (1 to 2) Amaintain circuit may be eee er (1102) required on Input 200 Ea depending upon system =n776 operation. 1200 Entry The 776 function operates =231 one scan only at each L201 Pulse Formation/ operation of 200 to transfer Shift information =100 L234 =237 Glue L235 =101 Close 6 PROGRAMMING EXAMPLE —FUNCTIONAL DIAGRAM 18, FUNCTIONAL DIAGRAM The TSX21 can be programmed using a variety of methods, and one of the most versatile is the Functional Diagram. A Functional Diagram provides a representation of a machine or process control as a number of easily defined stages. It is based on the operation of the plant itself and therefore does not require detailed knowledge of the electrical control system. For this reason itis easily understood by both designers and non-specialised plant personnel. The TSX21 incorporates a 64 stage, step-by-step monitor to facilitate rapid plant fault-finding. (Graphic representation Progiam raat conden, Frmcinnce 200; tek sees Geant free 0 seve cones pic o ‘es 29 ose wsten 224 diva Son geet 12} steno 7 faz Loos eh postion oat A773 026 = 006 ooze L806 ve oer A 208 000 Sor ost coor 052 A 206 cectn 20 o0s2 A 08 Toa ai oad aor wee Doss A 204 ose = 401 woe ears 0s? L000 207; oma cow = $00 maar Zor: Manoa pon 35 Nanuet conto: 20: Closing of jaws sont 211; Ascent 212: gh speed 213: potecon to 234: Opanig ot ave 315: Rotation tothe abt tov posaon 215; Roan ‘Te min branch is performed step-by-step 000077 (only the frst 8 stops 000.07 are vsed) branch le pertormed by e counter operating on a step-by stop bass (401402) ‘Atomalielmenuat run fs solace fines GO8E0104 in autematc mode. oot & 207 bow = 776 043 L001 ou = 230 Oous L002 ‘0048 © 003, boa? = 230 050 L oo2 0081 6 007 052 = 282 0089, 401 cost 233 055 L005, oss = 771 234 1 06 = as C07 = 236 054 tN 207 05s = 776 088 L210 0087 = 220 ooro kz oor = 231 oor2 L212 ors = 232 oor L219 ors = 235 bore L214 0077 = 234 100 L215 oto = 238 oi L218 10a = 208 0104 =n 776. The ng isrution = 776 whic bila Hes 00480068 In manval mad or 7 INSTALLATION . Installing the TSX21 P.C. is simple and easy; itis suggested though that the = following points be noted before commencing installation. 1, MECHANICAL The TSX21 Controller should be mounted using four M4 screws to locate in the keyhole slots provided at the rear of the housing, (The drawing template, page 42 can be used as a drilling guide). The Controller should be mounted vertically with the input/output connection sockets facing downwards. Generally it will be necessary to leave approximately 220mm of free space below the Controller in order to remove the memory card at any time. Alternatively, if tapped holes are used for the M4 locating screws, itis possible after disconnecting the |/O wiring to remove the complete Controller. The memory card may then be changed outside the cubicle and the Controller then replaced. Free air-space must always be left around the Controller to ensure adequate heat dissipation from the cooling fins, (Heat Rise 0.7 °C/watt in free air). The status of all inputs and outputs can be readily monitored if the TSX21 cubicle door is fitted with a transparent cover. 2, ELECTRICAL Neither the RAM or EPROM memory cards should be removed without first switching off the 24V supply to the inputs and outputs. In addition the programming console should also be switched off when inserting/removing a RAM card Failure to do so may result in loss of programme, system maiiunction or damage to electronic circuits. All wiring to the TSX21 should be checked before connection to ensure correct polarity. The Input/Output connectors to the Controller should not be inserted or removed without switching off the 1/O power supply. The power supply voltage should be checked prior to switching on to ensure the no-load voltage does not exceed 30V de, and that the full-load voltage does not fall below 16V de, Itis generally advisable to programme the TSX21 Controller in the ‘off-line’ mode, i.e. no power applied to the Input/Output section. This is particularly important for safety reasons when the TSX21 is installed on the plant. If frequent programme changes are required during and after commissioning itis advisable to fita 13A socket within the TSX21 cubicle for the CCP 0101 programme console or ZE601 tape unit. 7 INSTALLATION PLANT WIRING PS. Input, output and power supply wiring connections to the Cannon DC-37 connector are shown on LJ Table 1 (Page 43). The general wiring arrangement “rsxai is as shown opposite. 4 TH inputs ‘OurPUTS SUPPLY VOLTAGE The 24V supply required for each Input/Output card is connected to the appropriate pin on each connector: Pin 2, 3, 20, 21 to (+): Pin 1 to (~). The power supply to the first Input/Output card (Position 1) also powers the Memory and Processor card; there is no internal 24V supply within the Controller. Therefore Position 1 Input/Output card must always be powered up even if I/O 200-237 are not immediately required. Each Input/Output card is protected against voltage peaks +40V and -1V. If voltage peaks outside these limits are present for > 1ms, then each card should be protected by a 10A quick blow fuse. OUTPUTS Although the continuous current from each output may be either 2A (Power) or 400mA (Programmable), the total current for each I/O card should not exceed 10A. The outputs from the TSX21 should be wired to (+) connections on the Load. The commons of all Loads may be wired together and connected to OV. The length of field wiring from the outputs is governed only by the acceptable volt drop for the particular load. Rapid switching of inductive loads can lead to thermal build-up if adequate seitling time is not allowed. Therefore, it is recommended that the settling time for the output is at least 20 times greater than the load time constant. INPUTS Inputs are driven from a nominal 24V voltage supply (16 and 30V do). This voltage should not exceed 30V as this will result in damage to the LED. indicators, Due to the low currents involved (3.2mA typical), input field wiring can be run considerable distances with only a small drop in signal. Up to 200m of control input wiring can be used without screening, but itis recommended that twisted pairs be used. 7 INSTALLATION 7. DRILLING DIMENSIONS - TSX21 CONTROLLER ete 7 INSTALLATION TABLE 1 - WIRING CONNECTIONS CANNON DC-37 Inputs Programmable Inputs or Outputs 0,44 Outputs 24 +24V OV (earth) Gonnecting Position ADDRESS 200 201 202 203 204 205 206 207 210 2i1 212 213 214 215 216 217 STRAND COLOUR black brown red orange yellow green blue violet black brown red orange yellow green blue violet black brown red orange yellow green blue violet black brown red orange yellow green blue violet red black 9. 220Vac INPUT MODULE ! Eilmiemecenique] 10, 220V ac OUTPUT MODULE Eeremeconique] Fleer cesar eto Sai) 7 INSTALLATION This module is housed in a 12 terminal relay case (DIN 41121) which locates onto a standard DIN 46277 rail. The module contains four optically isolated inputs for interfacing 220V ac signals to the TSX21 Controller. Each pair of 220V ac has a common neutral point (220V ac 50/60Hz). Size Width Height Depth 45mm 58mm 115mm This module is housed in a 12 terminal relay case (DIN 41121) which locates onto a standard DIN 46277 rail. The module contains four normally open contacts with one common for each relay pair (220 ac 5A-2A ACI 1). Size Width Height Depth 45mm 68mm 115mm Switching of AG loads is also possible using proprietary solid state relays, contact the Telemecanique P.C. office at Leicester for further details. While every effort has been taken in the preparation of this manual, Telemecanique cannot be held responsible for any errors or omissions, consequential losses as aresult of these errors or omissions. Technical specifications are subject to change without notice. Programmable Controller Department, Telemecanique Electrique (GB) Ltd., James House, 43-51, Welford Road, Leicester. LE2 7AE -Tel: 0533 551841 Tix: 341200 General Sales Offices Unit 1, 5, Great George Street, Waterloo Avenue, Bristol. Been Wood, BS15RR irmingham. Tel: 0272 211481 eoteor T4800, Tel: 021 770 3388 Tix: 336226 24-28 London Road, 44a, Parsonage Green, Wembley, Wilmslow, Middlesex. Cheshire. 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