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PARTS MANUAL

DIESEL GENERATOR
MMG 155

15

Before servicing this machine, make sure the engine start switch is turned to off O, the circuit
breakers are open (off, O), the emergency stop switch is closed (pushed in), and the negative () terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This
will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make
sure the remote switch is also off and tagged.
1. NEVER OPEN THE RADIATOR CAP OR OIL DRAIN PLUG WHILE THE ENGINE IS RUNNING
OR BEFORE THE ENGINE HAS COOLED DOWN. PRESSURIZED COOLANT AND HOT ENGINE OIL CAN CAUSE SEVERE BURNS. Allow the engine to cool completely before attempting
any service work.
2. DO NOT allow water to accumulate around the base of the generator set. If water is present,
move the generator and allow the generator to dry before servicing.
3. DO NOT service generator if clothing or skin is wet.
4. DO NOT allow untrained personnel to service this equipment. Only trained electrical technicians
should be allowed to service the electrical components of this equipment.
5. DO NOT attempt to modify the engine, generator or related components in any way.
6. DO NOT pressure wash the control panel, generator end, or any other electrical components.
Never allow water to accumulate around the base of the generator set or inside the cabinet.
7. ALWAYS keep hands, feet, and loose clothing away from moving parts on generator and engine.
Stay especially clear of fan blade areas and use care to avoid allowing any debris to fall into the
blade areas.
Replace all guards, fasten doors and make sure all safety devices operate properly after making repairs
or servicing the equipment.

MAGNUM PRODUCTS LLC


215 POWER DRIVE
BERLIN, WI 54923
PHONE: 920-361-4442
FAX: 920-361-4416
TOLL FREE: 1-800-926-9768
www.m-p-llc.com

Engine Make:
Engine Serial #:
Engine Model #:
Generator Make:
Generator Model #:
Generator Serial #:
Unit Model #:
Unit Serial #:
CALIFORNIA PROPOSITION 65
WARNING
DIESEL ENGINE EXHAUST AND SOME OF ITS CONSTITUENTS ARE
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS AND OTHER REPRODUCTIVE HARM.

TABLE OF CONTENTS
SAFETY INFORMATION
TABLE OF CONTENTS
ENCLOSURE PANELS
LUG BOX DOOR ASSEMBLY
LUG PLATE ASSEMBLY
LUG BOX ASSEMBLY
LEFT CONTROL PANEL ASSEMBLY
RIGHT CONTROL PANEL ASSEMBLY
CONTROL BOX ASSEMBLY
CIRCUIT BREAKER ASSEMBLY
AIR FILTER ASSEMBLY
EXHAUST SYSTEM ASSEMBLY
OIL BYPASS ASSEMBLY
ENGINE MOUNT ASSEMBLY
FUEL LEVEL SENDING UNIT ASSEMBLY
FUEL TANK ASSEMBLY
GENERATOR TO ENGINE ASSEMBLY
GENERATOR BOX ASSEMBLY
MMG 155 ENGINE ASSEMBLY
FUEL TANK AND SKID ASSEMBLY
EXTENDED RUN OPTIONS
ENGINE TO SKID ASSEMBLY
COOLING SYSTEM ASSEMBLY
LEFT FRONT DOOR ASSEMBLY
LEFT REAR DOOR ASSEMBLY
RIGHT FRONT DOOR ASSEMBLY
CONTROL DOOR ASSEMBLY
LEFT CENTER PANEL ASSEMBLY
RIGHT CENTER PANEL ASSEMBLY
LEFT FRONT CORNER ASSEMBLY
RIGHT FRONT CORNER ASSEMBLY
FRONT PANEL ASSEMBLY
REAR PANEL ASSEMBLY
FRONT ROOF PANEL ASSEMBLY
REAR ROOF PANEL ASSEMBLY
LEFT REAR CORNER ASSEMBLY
RIGHT REAR CORNER ASSEMBLY
END AND LOWER SIDE PANEL ASSEMBLY
UPPER SIDE PANEL ASSEMBLY
TRAILER ASSEMBLY
TRAILER BRAKE LINES
RECOMMENDED SPARE PART LIST
WIRING DIAGRAMS

PAGE 2
PAGE 3
PAGES 4 - 5
PAGE 6
PAGE 7
PAGE 8
PAGE 9
PAGES 10 - 11
PAGES 12 - 13
PAGE 14
PAGE 15
PAGE 16
PAGE 17
PAGE 18
PAGE 19
PAGE 20
PAGE 21
PAGES 22 - 29
PAGES 30 - 31
PAGES 32 - 33
PAGES 34 - 35
PAGES 36 - 37
PAGES 38 - 39
PAGES 40 - 41
PAGES 42 - 43
PAGES 44 - 45
PAGES 46 - 47
PAGE 48
PAGE 49
PAGE 50
PAGE 51
PAGE 52
PAGE 53
PAGE 54
PAGE 55
PAGES 56 - 57
PAGES 58 - 59
PAGE 60
PAGE 61
PAGES 62 - 63
PAGE 64
PAGE 65
PAGES 66 - 68

ENCLOSURE PANELS
2

12

1
5

10

13

14

15

16

17

11

18

19

20

ENCLOSURE PANELS
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NO.
Page 60
Page 52
Page 50
Page 61
Pages 40 - 41
Page 60
Page 48
Page 49
Page 61
Page 60
Pages 42 - 43
Pages 56 - 57
Page 54
Page 55
Page 53
Pages 58 - 59
Page 61
Page 51
Pages 46 - 47
Pages 44 - 45

QTY
4
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
End panel assembly
Front panel assembly
Left front corner assembly
Upper side panel assembly
Left front door assembly
Lower side panel assembly
Left side center panel assembly
Right side center panel assembly
Upper side panel assembly
Lower side panel assembly
Left rear door assembly
Left rear corner assembly
Front roof panel assembly
Rear roof panel assembly
Rear panel assembly
Right rear corner assembly
Upper side panel assembly
Right front corner assembly
Control door assembly
Right front door assembly

LUG BOX DOOR ASSEMBLY


3
5

14
2

6
7

10

12

11
8
13

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.
60156
22202W
22018
60041
60038
60068
60043
18893
60091
60084
18112
60051
20762
22277W

QTY
3
1
1
3
3
2
2
1
2
4
1
2
1
1
6

10

DESCRIPTION
Screw, M5X0.8X16 pan hd phil
Door, lug box
Hinge, continuous - 10.25
Washer, flat M5
Nut, M5 hx nylock
Screw, 10-24X.500 pan phil
Washer, split lock M5
Handle, lug door
Screw, M4X12 pan hd phil
Washer, flat M4
Key, lockout switch
Nut, M4 hx nylock
Lock, door - 1/4 turn cam
Spacer, lug door hinge

LUG PLATE ASSEMBLY

5
4

8
8

3
2

7
2

6
3

3
2

ITEM NO.
1
2
3
4
5
6
7
8
9

PART NO.
60484
65302
21834
60160
21833
21929B
60020
60098
22269

QTY
14
5
5
4
1
2
4
14
1

DESCRIPTION
Screw, .500-13x2.000 hx hd
Lug, terminal dual #4-600 MCM 2 hole
Bus, 1/4"x2-1/2", lug connection
Screw, M8X1.25X30 hx ser flg
Plate, glastic, 1/2"
Bracket, lug block mtg.
Nut, M8 hx ser flg lock
Nut, .500-13 hx ser flg
Bus, neutral grounding bond

LUG BOX ASSEMBLY


6
5

3
4

4
9
15
1

16
6

12
11
14

13

10

11

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.
60156
Page 6
60044
60041
22199W
60473
22201W
19227
21941W
60045
60084
15864
18111
60051
60038
22219

QTY
3
1
10
13
1
6
1
1
1
2
4
1
1
2
13
1
8

DESCRIPTION
Screw, M5X0.8X16 pan hd phil
Assembly, lug door
Screw, M5X0.8X12 pan hd phil
Washer, flat M5
Box, lug enclosure
Rivet, 3/16", closed end, aluminum
Angle, lug box top
Bushing, .812 OD X .625 ID
Panel, control support
Screw, M4 x 35 pan hd phil
Washer, flat M4
Strain relief, .50 NPT watertight
Switch, lockout
Nut, M4 hx nylock
Nut, M5 hx nylock
Flap, lug box

LEFT CONTROL PANEL ASSEMBLY


6
5
7

4
8
3

ITEM NO.
1
2
3
4
5
6
7
8
9

PART NO.
60473
18715
60156
22212W
22209W
22208
60038
60041
60023

QTY
4
1
4
1
1
1
4
4
3

DESCRIPTION
Rivet, 3/16", closed end, aluminum
Holder, manual
Screw, M5X0.8X16 pan hd phil
Panel, control left
Spacer, hinge, left control panel
Hinge, left control panel
Nut, M5 hx nylock
Washer, flat M5
Insert, M6 threaded

RIGHT CONTROL PANEL ASSEMBLY


2

22

3
1

23

20

5
6

9
10
19

11

15

17
19
15

21

18

12

17
16
17
13
15

10

14

RIGHT CONTROL PANEL ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
---

PART NO.
23836W
18609
22211W
22210
25077
26229
18091
60038
14130
18092
18089
19163
18890
60084
60046
60290
60044
23827
60058
24124
18934
60375

OPTIONAL FEATURES:
21
23597
22
23025
23
25077

QTY
1
1
1
1
1
1
2
16
2
3
3
1
1
2
18
2
16
1
16
1
1
2

DESCRIPTION
Weldment, control panel
Kit, air filter minder
Spacer, hinge, rht control panel
Hinge, right control panel
Switch, toggle - S.P.S.T. 20A VAC
Kit, voltage adjustment potentiometer
Breaker, 20A, 240V, 1-pole
Nut, M5 HX nylock
Receptacle, 120V/20A GFI
Breaker, 50A, 240V, 2-pole
Receptacle, 120/240V 50A twist lock
Bushing, .500 OD X .375 ID
Block, terminal - 2 pos
Washer, flat M4
Screw, 6-32X.750 pan hd phil
Nut, 6-32 HX nylock SS
Screw, M5X0.8X12 pan hd phil
Decal, controller switches
Washer, split lock #6
Controller, programmed - MMG155
Guard, potentiometer (not shown)
Clamp, tubing - .312 lt duty (not shown)

1
1
2

Decal, panel light switch


Light, interior control panel
Switch, toggle - S.P.S.T. 20A VAC

11

CONTROL BOX ASSEMBLY

2
5

3
2

1
8
6

1
6

4
9

12

10

13

29

11
31

25

12
13

22

24

On

30

Of
f

22

6
14

27

23

28

26

15

22
18

16
17
19

VOL
T

PHA
SE

AMP
S

OIL

HER
TZ

Hz

MEN
U

FUE
L
TEM
P.
UP
YES

BAT
T.

STA

REMO
NCE E
A TO

DOW
NO N

ENTE
SELE
R
CT

RE
MO
TE
FERN
ARRASTAR
DEMANQUE
T
DISTA
RRAG

OF
F
STA
RT
/RU
N
STAR

ARRAT/LAU
DEMANQUE
F
RRAG/MAR
E/MACHA
RCHE

21

20
33
7
26

12

RT

32

CONTROL BOX ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

PART NO.
60135
65443
18081
60244
14204
60036
22224B
14203
60020
60318
60043
60038
60041
60331
22438
60023
60369
60333
22324
Pages 10-11
Page 8
60114
Page 7
Page 14
Page 9
60156
60037
65356
60045
19588B
18556
22220B
60087

QTY
14
3
1
4
1
17
1
1
10
4
4
12
14
1
1
13
1
1
1
1
1
10
1
1
1
10
2
1
2
1
1
1
3

13

DESCRIPTION
Screw, M6X1.0X20 hx ser flg
Transformer, current - wire leads (500:5A)
Relay, ignition solenoid
Screw, 8-32X.750 pan hd phil
Kit, ground bar
Nut, M6 hx ser flg lock
Panel, control box lower
Block, terminal - 10 position
Nut, M8 hx ser flg lock
Nut, 8-32 hx
Washer, split lock M5
Nut, M5 hx nylock
Washer, flat M5
Screw, .500-13X3.000 hx hd
Strap, braided ground - 16 in.
Insert, M6 threaded
Washer, ext star lock
Nut, .500-13 hx jam
Grommet, control box
Assembly, right panel
Assembly, lug box
Screw, M8X1.25X20 hx ser flg
Assembly, lug plate
Assembly, circuit breaker
Assembly, left panel
Screw, M5X0.8X16 pan hd phil
Screw, M5X0.8X20 pan hd phil
Block, terminal - 3 pole
Screw, M4 x 35 pan hd phil
Latch, door strike
Regulator, voltage
Weldment, control box
Screw, M6X1.0X16 hx hd ser

CIRCUIT BREAKER ASSEMBLY

2
3

ITEM NO.
1
2
3
4

PART NO.
60143
65353
18549B
60144

QTY
4
1
1
4

DESCRIPTION
Screw, .250-20X2.000 pan hd phil
Breaker, 600A, 3 pole, 12-24V shunt trip
Bracket, breaker mounting
Nut, .250-20 nylock

14

AIR FILTER ASSEMBLY

4
3

ITEM NO.
1
2
3
4

PART NO.
22118
22328
22329
22330

QTY
1
1
1
1

15

DESCRIPTION
Assembly, air filter complete
Element, air filter
Knob, air filter housing
Cap, dust ejector

EXHAUST SYSTEM ASSEMBLY

2
5

ITEM NO.
1
2
3
4
5
6
7
8

PART NO.
21090
21851
18822
21848
22153
22061
18820
21869B

QTY
1
1
3
1
1
1
1
2

DESCRIPTION
Cap, rain 4
Pipe, exhaust up
Clamp, muffler 4
Muffler, 4
Pipe, exhaust down
Pipe, exhaust
Clamp, 4 V
Bracket, muffler mounting

16

OIL BYPASS ASSEMBLY

1
2

ITEM NO.
1
2
3
4
5
6
7

PART NO.
19505
19504
19213
19218
19214
19506
19308

QTY
1
2
1
1
1
1
1

17

DESCRIPTION
Fitting, 90 Racor - 1 in. barb
Adapter, Racor inlet/outlet
Head, sub assy
Element, with o-ring
Can, sub assy
Fitting, 90 Racor - .750 barb
Fitting, hose barb

ENGINE MOUNT ASSEMBLY

1
2
3

5
6

ITEM NO.
1
2
3
4
5
6
7
--

PART NO.
60192
60194
60193
19712B
18084
18086
60191
18410

QTY
1
1
1
1
1
1
1
1
18

DESCRIPTION
Nut, M16 hx hd
Washer, split lock M16
Washer, flat M16
Weldment, engine mount
Shock mount, rubber
Washer, snubber
Screw, M16 x 90 hx hd
Assy, engine mount

FUEL LEVEL SENDING UNIT ASSEMBLY

1
2

4
1

ITEM NO.
1
2
3
4

PART NO.
20571
60252
60062
22323

QTY
1
5
5
1

19

DESCRIPTION
Sender, fuel
Washer, split lock #10
Screw, 10-32X.750 pan hd phil
Gasket, fuel sending unit

FUEL TANK ASSEMBLY

1
2

ITEM NO.
1
2
3
4
5
6
7
8

PART NO.
19180
19295
19824
19823
Page 19
22046B
19778
18394

QTY
1
1
1
1
1
1
1
1

20

DESCRIPTION
Fitting, .375MNPT X .312 hose barb
Fitting, .250MNPT X .250 barb 90
Vent, 1 1/2 NPT
Nipple, pipe 1 1/2 NPT x 24
Assembly, fuel level sender
Tank, fuel 260 gallon
Nipple, pipe - 2.00 NPT X 4.00
Plug, .500NPT X hex socket

GENERATOR TO ENGINE ASSEMBLY

13
6

TO ENGINE
BLOCK

4
GENERATOR TO
ENGINE CONNECTION

9
10
11

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO.
22098
23165
60192
60194
60193
60154
60206
60179
60055
19510
18084
18086
24150B
24149B
60151

12

QTY
1
1
2
2
2
8
12
12
8
2
2
2
2
2
12

DESCRIPTION
Generator, 363PSL1607 #3-11.5"
Super start generator, 432PSL6210
Nut, M16 hx
Washer, split lock M16
Washer, flat M16
Washer, flat M10
Washer, split lock .375
Screw, .375-16X.750 hx hd
Screw, M10X1.25X35 hx hd
Spacer, generator
Shock mount, rubber
Washer, snubber
Weldment, anti-turn bolt M16 X 155
Anti-turn bolt M16 X 90 (super start gen)
Washer, flat .375
21

GENERATOR BOX ASSEMBLY


Standard Generator, 3-position voltage selector switch.

2
6

6
5
3
4
12
11
13
8
10

13
9

9
16

14

15
11

22

GENERATOR BOX ASSEMBLY


Standard Generator, 3-position voltage selector switch.

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.
19761B
22287B
60115
60023
65165
60156
22288B
60038
60041
60037
19046
19772B
18103
60167
19776B
18769B

QTY
1
1
12
12
1
8
1
16
16
4
2
1
1
4
1
1

23

DESCRIPTION
Panel, generator box top
Panel, generator box front
Screw, M6X1.0X12 hx ser flg
Insert, M6 threaded
Block , terminal - 2 pole lug type
Screw, M5X0.8X16 pan hd phil
Panel, generator box right
Nut, M5 hx nylock
Washer, flat M5
Screw, M5X0.8X20 pan hd phil
Seal, generator box
Bracket, phase switch
Switch, phase - 315A, 3-pos
Screw, M5X0.8X35 pan hd phil
Panel, generator box left
Panel, generator box rear

GENERATOR BOX ASSEMBLY


Standard Generator, 4-position voltage selector switch.

3
1

4
3
4

2
7
6

19

3
18
17
9
6

7
16

7
4

14

12
15

4
10
11

21
20

12
22

13

24

GENERATOR BOX ASSEMBLY


Standard Generator, 4-position voltage selector switch.

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.
22243B
22241B
60115
60023
60156
60041
60038
22239B
65688
60167
19046
26267B
60451
60145
22240B
60037
23730B
28595B
23731B
65740
18935
22098

QTY
1
1
23
23
2
8
8
1
1
4
2
1
4
4
1
2
1
1
1
1
4
1

25

DESCRIPTION
Panel, generator box top
Panel, generator box right
Screw, M6X1.0X12 hx ser flg
Insert, M6 threaded
Screw, M5X0.8X16 pan hd phil
Washer, flat M5
Nut, M5 hx nylock
Panel, generator box front
Switch, phase - 315A, 4-pos
Screw, M5X0.8X35 pan hd phil
Seal, generator box
Panel, generator box adapter
Screw, .375-16X.625 hx flg hd
Nut, .375-16 hx ser flg lock
Panel, generator box left
Screw, M5X0.8X35 pan hd phil
Panel, generator box rear
Bracket, phase switch
Box, rear generator extension
Lug block, 4 pos
Lug, switch extension terminal
Generator, 363PSL1607 #3-11.5

GENERATOR BOX ASSEMBLY


Super Start Generator, 3-position voltage selector switch.

1
3
2

4
7

5
6

8
7

10

14
16

4
7
8

10

15

4
3

12
4

13

11
3
12

26

GENERATOR BOX ASSEMBLY


Super Start Generator, 3-position voltage selector switch.

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.
22243B
22241B
60115
60023
65165
60156
60041
60038
22239B
18103
60167
19046
22240B
60037
20178B
22242B

QTY
1
1
20
20
1
6
14
14
1
1
4
2
1
4
1
1

27

DESCRIPTION
Panel, generator box top
Panel, generator box right
Screw, M6X1.0X12 hx ser flg
Insert, M6 threaded
Block , terminal - 2 pole lug type
Screw, M5X0.8X16 pan hd phil
Washer, flat M5
Nut, M5 hx nylock
Panel, generator box front
Switch, phase - 315A, 3-pos
Screw, M5X0.8X35 pan hd phil
Seal, generator box
Panel, generator box left
Screw, M5X0.8X20 pan hd phil
Bracket, phase switch
Panel, generator box rear

GENERATOR BOX ASSEMBLY


Super Start Generator, 4-position voltage selector switch.
3
1

4
3
5
4
2
7
6
16
3

15
14
9
6

7
13

7
6

4
3

11
4

12

10
3

11

18
17

19

28

GENERATOR BOX ASSEMBLY


Super Start Generator, 4-position voltage selector switch.

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NO.
22243B
22241B
60115
60023
60156
60041
60038
22239B
65688
60167
19046
22240B
60037
23730B
28595B
23731B
65740
18935
22098

QTY
1
1
23
23
6
12
12
1
1
4
2
1
2
1
1
1
1
4
1

29

DESCRIPTION
Panel, generator box top
Panel, generator box right
Screw, M6X1.0X12 hx ser flg
Insert, M6 threaded
Screw, M5X0.8X16 pan hd phil
Washer, flat M5
Nut, M5 hx nylock
Panel, generator box front
Switch, phase - 315A, 4-pos
Screw, M5X0.8X35 pan hd phil
Seal, generator box
Panel, generator box left
Screw, M5X0.8X35 pan hd phil
Panel, generator box rear
Bracket, phase switch
Box, rear generator extension
Lug block, 4 pos
Lug, switch extension terminal
Generator, 363PSL1607 - #3-11.5"

MMG 155 ENGINE ASSEMBLY


1

4
5

4
6
7
8

28

7
26

27
12

21
12

10
11

13

16
25

17

17

15

30

24
18

23

29

19
20
11

22
12

30

14

MMG 155 ENGINE ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.
60020
22226B
Page 15
20182
22225
20164B
18663
22223
18106
18107
Page 18
60065
22048
60153
19524
19466
19307
60438
19279
21828
22438
19401
19404
19216
19308
18105
22035
60009
60154
19467

QTY
4
1
1
2
1
1
2
1
1
1
2
10
1
4
1
2
2
1
1
1
1
1
1
1
1
1
1
4
4
1

DESCRIPTION
Nut, M8 hx ser flange
Weldment, air cleaner bracket
Assembly, air cleaner
Clamp, hose
Elbow, 45 5-4 I.D.
Weldment, 4 Racor tap sleeve
Clamp, hose
Elbow, 45 4-3 I.D.
Sensor, oil pressure
Sensor, temperature
Assembly, engine mount
Screw, M12 x 40 hx ser flg
Fan, 26
Screw, M10X1.25X80 hx hd
Spacer, fan
Seal, M18
Fitting, .500FNPT X M22X1.5 brass
Nipple, pipe .500 NPT X close
Valve, ball 90 - 1/2 NPT
Hose, oil drain .500 NPT X 18.50
Strap, braided ground - 16 in.
Fitting, .250FNPT X .500MNPT
Elbow, 90 Racor
Drain, check valve
Fitting, hose barb
Sensor, magnetic pickup
Assembly, engine
Screw, M8X1.25X25 hx ser flg
Washer, flat M10
Seal, M22

31

FUEL TANK AND SKID ASSEMBLY

14

1
2
3

5
6
7
8
9

10
8

12
11
13

32

FUEL TANK AND SKID ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.
22082B
60508
60018
22072B
60247
60248
60249
14216
19178
50018
Page 20
19336
18301
60505

QTY
1
6
6
1
6
6
6
4
1
3.83 ft.
1
2
1
24

33

DESCRIPTION
Weldment, lift structure
Screw, .750-10X2.000 flg hd
Screw, M10X1.25X20 hx ser flg
Weldment, skid
Washer, flat .750
Washer, split lock .750
Nut, .750-10 hx hd
Clamp, hose
Hose, fuel - .312 ID X 36.00
Hose, fuel - .312 ID 50 PSI
Assembly, fuel tank
Clamp, hose - SAE 044 (2.31-3.25)
Hose, fuel fill
Nut, u-clip - .312-18 long type

EXTENDED RUN OPTIONS


1
2
4

10

34

EXTENDED RUN OPTIONS


ITEM NO.
1
2
3
4
5
6
7
8
9
10

PART NO.
60062
60252
21206
22323
22104B
23881B
23683B
23889B
23437B
23448B

QTY
5
5
1
1
1
1
1
1
1
1

35

DESCRIPTION
Screw, 10-32X.750 pan hd phil
Washer, split lock #10
Sender, fuel - 15.5-24"
Gasket, fuel sending unit
Tank, fuel - 350 gal.
Tank, fuel - 388 gal.
Weldment, containment pan
Weldment, skid extension - 5"
Tank, fuel - 160 gal. double wall
Weldment, containment pan

ENGINE TO SKID ASSEMBLY

14
1

11

3
12
4

13
16

19

18
6

17

7
5

15

5
8
15

10

Trailer
Mounting
Hardware

20

21
22

36

ENGINE TO SKID ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.
60072
19042
60018
Page 17
19338
20380
20381
19679
Pages 32 - 33
18394
18694
18693
60148
Pages 30 - 31
19453
14682
20456
60089
60090
61078
60180
60240

QTY
2
1
8
1
4
1
1
1
1
2
1
1
1
1
2
1
2
2
2
6
6
6

37

DESCRIPTION
Screw, M12X25 hx ser flg
Strap, braided ground 10
Screw, M10X1.25X20 hx ser flg
Assembly, oil bypass
Clamp, hose - SAE 016 (.68-1.50)
Hose, oil bypass inlet
Hose, oil bypass outlet
Hose, Racor drain
Assembly, skid & fuel tank
Plug, .500NPT X hex socket
Cable, battery - 16" 1/0 blk w/boot
Cable, battery - 38" 2/0 red w/boot
Nut, M12 hx ser flg lock
Assembly, engine
Clamp, hose - SAE 006 (.37-.87)
Bracket, battery hold-down
Bolt, J 12.0" lg
Washer, fender .265 I.D. 1.25 O.D.
Nut, .250-20 wing for battery bolt
Screw, .625-11x2.000 hx hd flange
Washer, flat .625 ZP
Nut, .625-11 hx nylock

COOLING SYSTEM ASSEMBLY

6
7

4
2

25

9
4

24

12

23

16

10

15

11
14
13

16
38

36

14

17
39

24

16

23

23

17

22

22

24

25

35

16

31

17

23

17

24

21

36

37

13

33

32

34

18

40

16
12
16

19

24
22
24
23
22

30
20
31

29

26
27
28

38

COOLING SYSTEM ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART NO.
22049B
60036
19726
60135
60014
60047
19714
20212
20213B
14216
19220
60664
22447
21920B
22454
60666
60660
23507
22456
22273B
22274B
60507
60341
60340
60285
20174
19280
19168
60064
22149B
60018
21845
60505
22051B
22289
22060
19552
22470
19338
22468

QTY
1
3
1
3
1
1
1
1
1
1
1
2
2
2
1
6
4
1
1
1
1
16
16
21
5
1
1
1
2
1
6
1
3
1
1
2
1
1
2
1

39

DESCRIPTION
Panel, bulkhead
Nut, M6 hx ser flg lock
Clamp, overflow bottle
Screw, M6X1.0X20 hx ser flg
Screw, M6X1.0X35 hx hd
Nut, M6 hx nylock
Cap, overflow bottle
Jug, overflow (6 qt)
Support, overflow jug
Clamp, hose - SAE 004 (.21-.62) mini
Hose, overflow
Clamp, hose - const. torque - 2.75-3.625
Hose, C.A.C. pipe
Bracket, upper radiator
Pipe, C.A.C. inlet
Clamp, hose - const. torque - 2.25-3.125
Clamp, hose - const. torque - 1.75-2.625
Hose, radiator lower
Pipe, C.A.C. outlet
Guard, fan left
Guard, fan right
Screw, .312-18X1.000 hx hd SS
Washer, split lock M8 SS
Washer, flat .312 SS
Nut, .312-18 hx hd
Nipple, pipe - .375 NPT X 2.00, galv
Valve, ball 90 - .375 NPT
Hose assy, radiator drain
Nut, M10 hx ser flg lock
Weldment, radiator mount
Screw, M10X1.25X20 hx ser flg
Radiator, engine
Nut, U-clip - .312-18 long type
Panel, muffler mount
Hose, radiator upper
Hose, C.A.C. - 2.00 - 2.50 X 4.00
Insert, hose reducer 1.75-2.0
Hose, radiator bypass
Clamp, hose - SAE 016 (.68-1.50)
Shroud, fan - 155

LEFT FRONT DOOR ASSEMBLY

4
1

17

18

16

15
14

7
5

10
11

11

13
12

40

19

LEFT FRONT DOOR ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--

PART NO.
22189
22193
22168W
22310
22190
22188
22194
18900
60048
20916Z
60268
22160W
22498
60442
18459
60340
60341
60342
22309
22165

QTY
1
1
1
1
1
1
1
1
1
1
18
1
1
4
2
4
4
4
1
1

41

DESCRIPTION
Foam, panel - small duct right
Foam, panel - front left door upper
Duct, front door
Foam, front duct face - left
Foam, panel - door duct left
Foam, panel - small duct lower
Foam, panel - front left door lower
Rod, door prop
Pin, roll .125 X .625
Bracket, prop rod
Rivet, .188 dia X .126 to .250 grip
Door, front left
Latch, T-handle left
Screw, M8X1.25X25 carriage SS
Hinge, left (male)
Washer, flat .312 SS
Washer, split lock M8
Nut, M8X1.25 hx SS
Foam, frontt duct face - left
Assy, front left door

LEFT REAR DOOR ASSEMBLY

4
2

12
13
14

15
16

9
7

10 11
1

5
10
17
18

42

LEFT REAR DOOR ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--

PART NO.
22189
22169W
22197
22190
22198
22195
22196
18900
60048
60268
20916Z
60342
60341
60340
18461
60442
22161W
22497
22166

QTY
1
1
1
1
1
1
1
1
1
19
1
4
4
4
2
4
1
1
1

43

DESCRIPTION
Foam, panel - small duct right
Duct, rear door
Foam, panel - rear left duct face
Foam, panel - door duct left
Foam, panel - rear left duct lower
Foam, panel - rear left door upper
Foam, panel - rear left door lower
Rod, door prop
Roll pin, 1/8 x 3/4
Rivet, .188 dia X .126 to .250 grip SS
Bracket, prop rod
Nut, M8X1.25 hx GR8.8 SS
Washer, split lock M8 SS
Washer, flat .312 SS
Hinge, right (male)
Screw, M8X1.25X25 carriage SS
Door, rear left
Latch, T-handle - right
Assy, rear left door

RIGHT FRONT DOOR ASSEMBLY

3
4
2
12
13
14

15
16

11

10

10
5
17

18

44

RIGHT FRONT DOOR ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--

PART NO.
22189
22168W
22187
22190
22188
22191
22192
18900
60048
60268
20916Z
60342
60341
60340
18461
60442
22159W
22497
22164

QTY
1
1
1
1
1
1
1
1
1
18
1
4
4
4
2
4
1
1
1

45

DESCRIPTION
Foam, panel - small duct right
Duct, front door
Foam, panel - small duct face
Foam, panel - door duct left
Foam, panel - small duct lower
Foam, panel - front right door upper
Foam, panel - front right door lower
Rod, door prop
Pin, roll .125 X .625
Rivet, .188 dia X .126 to .250 grip
Bracket, prop rod
Nut, M8X1.25 hx SS
Washer, split lock M8 SS
Washer, flat .312 SS
Hinge, right (male)
Screw, M8X1.25X25 carriage SS
Door, front right
Latch, T-handle - right
Assy, front right door

CONTROL DOOR ASSEMBLY

11
1
2

10

13

15
14

12

9
2

3
4
5

19

2
16
18
17
2

46

CONTROL DOOR ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--

PART NO.
22278B
60268
60342
60341
60340
18459
60442
60445
22498
22162W
22172
23511
23512
60041
60038
22171
22170W
12605
60348
22167

QTY
2
30
4
4
4
2
4
4
1
1
1
1
1
4
8
1
1
1
8
1

47

DESCRIPTION
Brace, control door
Rivet, .188 dia X .126 to .250 grip
Nut, M8X1.25 hx SS
Washer, split lock M8 SS
Washer, flat .312 SS
Hinge, left (male)
Screw, M8X1.25X25 carriage SS
Screw, M5X0.8X16 pan phil SS
Latch, T-handle - left
Door, control
Foam, panel - control door
Gasket, control door
Window, control door
Washer, flat M5
Nut, nylock M5
Flap, control door
Bracket, door flap
Latch, door
Washer, flat M5 SS
Assy, control door

LEFT SIDE CENTER PANEL ASSEMBLY

ITEM NO.
1
2
3
4
5

PART NO.
22131W
22130W
60505
60452
60168

QTY
1
1
2
8
8

DESCRIPTION
Panel, left/middle/front
Panel, right/middle/front
Nut, u-clip - .312-18 long type
Washer, flat .313 X 1.125 bond. rubber SS
Screw, .312-18X.750 hx hd

48

RIGHT SIDE CENTER PANEL ASSEMBLY

ITEM NO.
1
2
3
4
5

PART NO.
22129W
22130W
60505
60452
60168

QTY
1
1
2
8
8

49

DESCRIPTION
Panel, right/middle/rear
Panel, right/middle/front
Nut, u-clip - .312-18 long type
Washer, flat .313 X 1.125 bonded rubber SS
Screw, .312-18X.750 hx hd

LEFT FRONT CORNER ASSEMBLY


1

9
8

6
2

ITEM NO.
1
2
3
4
5
6
7
8
9
--

PART NO.
22052W
21956
21963
60505
60442
18462
60342
60341
60340
22080

QTY
1
1
1
7
4
2
4
4
4
1
50

DESCRIPTION
Panel, front left
Foam, front left
Foam, corner
Nut, u-clip - .312-18 long type
Screw, M8X1.25X25 carriage SS
Hinge, left (female)
Nut, M8 SS
Washer, split lock M8 SS
Washer, flat .312 SS
Assy, left front corner

RIGHT FRONT CORNER ASSEMBLY

2
5
6
3

ITEM NO.
1
2
3
4
5
6
7
8
9
--

PART NO.
22053W
21956
21963
60505
60442
18460
60342
60341
60340
22079

QTY
1
1
1
7
4
2
4
4
4
1
51

DESCRIPTION
Panel, front right
Foam, front right
Foam, corner
Nut, u-clip - .312-18 long type
Screw, M8X1.25X25 carriage SS
Hinge, right (female)
Nut, M8 SS
Washer, split lock M8
Washer, flat .312 SS
Assy, right front corner

FRONT PANEL ASSEMBLY

1
2

ITEM NO.
1
2
--

PART NO.
22065W
22183
22089

QTY
1
1
1

52

DESCRIPTION
Panel, front
Foam, front panel
Assy, front panel

REAR PANEL ASSEMBLY

2
5

3
6

4
7

ITEM NO.
1
2
3
4
5
6
7
8
9
--

PART NO.
22184
22138W
21966
22185
21965
21989
22186
60268
22066W
22144

QTY
1
1
1
1
1
2
2
12
1
1

53

DESCRIPTION
Foam, panel - rear duct face
Duct, rear
Foam, duct (L)
Foam, panel - rear duct lower
Foam, duct (R)
Foam, panel long
Foam, panel - rear panel short
Rivet, .188 dia X .126 to .250 grip
Panel, rear
Assy, rear panel

FRONT ROOF PANEL ASSEMBLY

4
1
1

3
7

ITEM NO.
1
2
3
4
5
6
7
8
--

PART NO.
60168
60452
60505
22175W
23982
25053W
22068W
22174
22091

QTY
16
16
16
1
1
4
1
1
1

DESCRIPTION
Screw, .312-18X.750 hx hd
Washer, flat .313 X 1.125 bond. rubber SS
Nut, u-clip - .312-18 long type
Panel, roof insert
Insulation, ceramic roof
Panel, access
Panel, roof front
Foam, roof front
Assy, front roof

54

REAR ROOF PANEL ASSEMBLY

ITEM NO.
1
2
--

PART NO.
22067W
22173
22090

QTY
1
1
1

55

DESCRIPTION
Panel, roof rear
Foam, rear roof panel
Assy, rear roof

LEFT REAR CORNER ASSEMBLY

2
4

5
7

20
19

21

18
17
13

12
8

11

16

15
14

13

12

10

56

LEFT REAR CORNER ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
--

PART NO.
21970
21968
21871W
22176
60342
60341
60340
21969
60447
22062W
18506
60067
60445
18666B
19238
18648
60473
60442
18460
21963
60505
22086

QTY
1
1
1
1
4
4
4
1
3
1
1
3
3
1
1
1
12
4
2
1
6
1

57

DESCRIPTION
Foam, duct (R)
Foam, duct rear
Duct, rear air
Foam, panel - rr lft corner
Nut, M8 SS
Washer, split lock M8 SS
Washer, flat .312 SS
Foam, duct bottom
Nut, nylock M5
Panel, left rear
Port, fuel fill
Washer, flat #10 SS
Screw, M5X0.8X16 pan phil SS
Tube, filler
Gasket, cap
Cap, fuel fill
Rivet, 3/16", closed end, aluminum
Screw, M8X1.25X25 carriage SS
Hinge, right (female)
Foam, corner
Nut, u-clip - .312-18 long type
Assy, left rear corner

RIGHT REAR CORNER ASSEMBLY


14

17

16
15

11
12
13

10

18

19
9

3
2

20
1

58

RIGHT REAR CORNER ASSEMBLY


ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
--

PART NO.
22550
65580
65584
65470
22816W
60268
22063W
21963
60442
18462
60342
60341
60340
21971
22177
21871W
21968
21969
60505
12605
22087

QTY
1
1
1
1
1
22
1
1
4
2
4
4
4
1
1
1
1
1
6
1
1

DESCRIPTION
Switch, e-stop, 2NO/1NC, assembly
Block, e-stop contactor-N.C. (low voltage)
Block, e-stop contactor N.O / N.O
Switch, e-stop operator
Panel, emergency stop
Rivet, .188 dia X .126 to .250 grip
Panel, rear right
Foam, corner
Screw, M8X1.25X25 carriage SS
Hinge, left (female)
Nut, M8 SS
Washer, split lock M8
Washer, flat .312 SS
Foam, duct (L)
Foam, panel
Duct, side
Foam, duct face
Foam, duct lower
Nut, u-clip - .312-18 long type
Door latch SS - T-style
Assy, right rear corner

59

END AND LOWER SIDE PANEL ASSEMBLY


1

2
3
4
8
5

ITEM NO.
1
2
-3
4
5
-6
7
-8
9

PART NO.
22064W
22178
22088
60505
22180
22134W
22140
22182
22137W
22143
20916Z
60268

QTY
4
4
4
24
2
2
2
1
1
1
2
4
60

DESCRIPTION
Panel, end
Foam, end panel
Assy, front/rear panel
Nut, u-clip - .312-18 long type
Foam, lower side panel (short)
Panel, lower side (short)
Assy, front lower panel
Foam, lower side panel (long)
Panel, side (long)
Assy, rear lower panel
Bracket, prop rod
Rivet, .188 dia X .126 to .250 grip

UPPER SIDE PANEL ASSEMBLY

1
2
6

3
6
4

2
5
6

ITEM NO.
1
2
-3
4
-5
-6

PART NO.
22135W
22181
22141
22133W
22179
22139
22136W
22142
60505

QTY
1
2
1
2
2
2
1
1
8
61

DESCRIPTION
Panel, left rear upper
Foam, right rear upper
Assy, rear/left upper panel
Panel, right front upper
Foam, right front upper
Assy, front upper panel
Panel, right rear upper
Assy, rear/right upper panel
Nut, u-clip - .312-18 long type

TRAILER ASSEMBLY

2
1
5

20
20
41

14

13

21

16

15
8
21

12

11

6
19

22

28

18

27

26

30

4
17

19
24

10

23

18

17

39

19

25
29
31

26

25

39

37
38
34

39
26

35
25

32

36

39
26

25

33

62

40

TRAILER ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

PART NO.
21887B
22358B
22351B
22353B
65406
65407
22398
22360B
22317B
22359B
22357B
65449
65448
16337
65605
10226
60086
60416
60008
60114
60020
60135
60006
60416
60239
60240
22302B
19417
20159
19763B
18373
19335
19519
60186
60651
60187
22145
22146
20374
60193
60096
24345B

QTY
1
1
2
2
2
4
4
1
1
1
1
1
1
1
1
1
12
12
13
16
16
1
1
4
1
1
1
1
2
1
1
1
1
8
8
8
2
2
4
2
24
1

DESCRIPTION
Weldment, trailer frame
Weldment, rear step RH
Fender shield, large trailer
Weldment, fender, large trailer
Light, clearance marker - red
Light, clearance marker - amber
Pad, slip resistant 10.00 x 28.00
Weldment, front step RH
Weldment, jack large trailers
Weldment, front step LH
Weldment, rear step LH
Light, stop/turn/tail - LH
Light, stop/turn/tail - RH
Light bar - 3 lights
Light, license plate - 12V
Plug, 2 wire, license light
Screw, M12x45 hx ser flg
Washer, flat .500 USS
Nut, M12x1.75 hx lock
Screw, M8x1.25x20 hx ser flg
Nut, M8 hx ser flg lock
Screw, M6x1.0x20 hex ser flg
Screw, M12x120 hx hd
Washer, flat .500 USS
Screw, .625-11x5.000 hx hd
Nut, .625-11 hx nylock
Cover, brake guard
Breakaway kit
Chain, trailer safety, hi test
Weldment, hitch elec. 4 pos adj - large
Actuator, trailer
Hitch, pintle eye (adj) - 3.00 ID
Coupler, 2.31 ball for adjustable hitch
Screw, M16x40 hx ser flg
Washer, square bevel structural .625 galv
Nut, M16 hx ser flg
Axle 6000# Torflex 57 frame hyd. brake
Axle 6000# Torflex 57 frame elec. brake
Wheel, 750-16 LTE
Washer, flat M16
Nut, wheel lug
Weldment, spare tire carrier (optional)

63

TRAILER BRAKE LINES

1
3

4
3

2
3

4
5
3
8

5
8

ITEM NO.
1
2
3
4
5
6
7
8

PART NO.
40495
19252
22338
22339
40498
40493
40497
40499

QTY
1
1
4
2
2
2
4
4

64

DESCRIPTION
Brake line, 3/16 x 20
Fitting, T w/bracket
Brake line, 3/16 x 60
Connector, brake line
Fitting, T
Brake line, 3/16 x 40
Hose, brake
Clip, brake hose

MMG 155 RECOMMENDED SPARE PARTS LIST

Alternator, engine

22372

Bearing, generator (rear)


Belt, fan/alternator
Brake drum, trailer
Brake shoes (left), trailer
Brake shoes (right), trailer

22373
22374
22387
23470
23471

Cap, engine oil fill (w/gasket)


Cap, fuel tank
Cap, radiator
Coupler, engine-generator

22375
18648
22376
22377

Fan, engine cooling


Filter, air cleaner
Filter, engine oil
Filter, fuel
Filter, oil bypass (w/o-ring)

22048
22328
22378
23348
19218

Gasket, fuel cap


Gasket, fuel level sender
Gasket, valve cover

19238
22323
22380

Hose, radiator upper


Hose, radiator lower

22289
23507

Pump, fuel transfer


Pump, water
Pump, engine oil

22381
22382
22383

Regulator, voltage
Ring gear, flywheel

18556
22384

Starter, engine

22385

Thermostat, engine

22386

Wiring harness, engine


Wiring harness, trailer

22005
22336

65

WHT

WHT

H3

X2

X4

H4

H2

X1 X3

BUCK XFORMER

H1

RED

BLK

COM

NO

NC

RELAY

BLK

WHT

VOLTAGE SENSING
RELAY

BRN/WHT
BLK

BLK

66
4 AMP FUSE
ON REGULATOR

6
4
50HZ
60HZ

3
F+
F7

12

BLK
BRN

BRN/WHT
BLK F+
BLK FWHT

SE350
VOLTAGE REGULATOR

SEE DC WIRING DIAGRAM FOR CT CONNECTIONS

MAIN
CIRCUIT
BREAKER

NC

NO

SEE DC
DIAGRAM

24

12VDC
SHUNT

QTY 2 BRN

BRN/WHT

23

CT-3

L3

L0

(2.5K, 2 WATT)
VOLTAGE
ADJUSTMENT

MECHANICAL LUGS

CT-2

L2

CT-1

L1

BLK

11

BLK

LUG DOOR
SAFETY SWITCH

BLK

BUCK BOOST OPTION

L3

L2

L1

L0

PAIR BLK
(L0)

PAIR BLK
(T9)

(T7)
PAIR BLK

PAIR BLK

WIRES NOT USED IN


BUCK BOOST OPTION

GROUND
TO GEN FRAME

GND

RED
BLK

12

11

16

15

21

24

23

22

AC PLUG
15-PIN

20

19

17
18
6
2

13
9

LT BLU
LT BLU

LT BLU
LT BLU

LT BLU

240V 50A
BREAKER

240V 50A
BREAKER

10

14

T5

BRN
240V 50A
BREAKER

BLK

BLK

BLK

BLK

BLK

BLK

T4

BRN

GRN/YEL
GRN/YEL
GRN/YEL

GRN/YEL
GRN/YEL

T9

28

27

26

25

BLK

BLK

BLK

BLK

BLK

BLK

120V
20A
BRKER

120V
GFCI
RECPT

T6
T8
T10
T11
T7
T1
T12

T3

T2

F+

F-

GENERATOR

(3) JUMMPER WIRES


ON PHASE SWITCH
15-20, 12-17, 10-21

240V
50A
RCPT.

240V
50A
RCPT.

240V
50A
RCPT.

120V
20A
BRKER

120V
GFCI
RECPT

GROUND
TO
FRAME

MMG 155 AC WIRING DIAGRAM

For units built with a 3-position voltage selector switch.

WHT

WHT

H3

RED

H4

H2

X2

X4

X1 X3

BUCK XFORMER

H1

BLK

COM

NO

NC

BLK

L2

L3

L2

L3

L1

L1

COM

BLK

CT1

CT2

CT COMMON

CT3

VOLTAGE RELAY

BRN

YEL

WHT

ORN

CT-1

CT-2

CT-3

6
4
50HZ
60HZ

3
F+
F7

12

11

BLK
BRN

24

NO

23

12VDC
SHUNT

BRN/WHT
BLK F+
BLK FWHT

SE350
VOLTAGE REGULATOR

BRN/WHT

BRN/WHT
4 AMP FUSE
ON REGULATOR

BRN

YEL

WHT

ORN

NC

CIRCUIT
BREAKER
125A

LUG DOOR
SAFETY SWITCH

CT-3

L0

T9
L2
L1
L3
T7
LO

BLK

BLK

RED

(2.5K, 2 WATT)
VOLTAGE
ADJUSTMENT

TO PLUG2 POS 2
SEE DC PRINT

CT-2

CT-1

L3

6GA

MECHANICAL LUGS
L2

L1

BLK

BRN

RELAY

BLK

ELECTRONIC CONTROL BOARD

6GA

BLK

6GA

BLK

WHT

4 PIN PLUG
GEN VOLTAGE
INPUTS

4 PIN PLUG
GENERATOR CURRENT
INPUTS

67
BLK

GND

(L0)

(T9)

(T7)

WIRES NOT USED IN


BUCK BOOST OPTION

GROUND
TO GEN FRAME

6 AWG

BUCK BOOST OPTION

3
1

WHT/BR
ORN

BRN/W

YEL

BRN

LT BLU
LT BLU
LT BLU
LT BLU
LT BLU

BLK

BRN

4 6

BLK

BLK

BLK

BLK

BLK

BLK

GRN/YEL
GRN/YEL

GRN/YEL
GRN/YEL
GRN/YEL

BLK

BLK

BLK

BLK

TP0

12

11

10

14

16

15

13

T12

240V
50A
RCPT.

240V
50A
RCPT.

240V
50A
RCPT.

GRN

RED
BLK

TO PLUG 2 POS 3
SEE DC PRINT

RED

240V 50A
BREAKER

240V 50A
BREAKER

BLK

BLK

120V
20A
BRKER

120V
GFCI
RECPT

RELAY
VOLT REGULATION

BRN
240V 50A
BREAKER

120V
20A
BRKER

120V
GFCI
RECPT

21

8
AC PLUG
15-PIN

7
8

24

23

22

20

19

18

17

TP3A

28

27

26

25

T5

29

32

31

30

TP3

TP3A

36

35

34

33

40

39

38

37

T3
T4

F+

GENERATOR

T10

(3) JUMPER
WIRES (DASHED)
ON PHASE SWITCH
10GA

T6
T8
T2
T11
T7
T1
T9

F-

GROUND
TO
FRAME

GEN
BOX

MMG 155 AC WIRING DIAGRAM

For units built with a 4-position voltage selector switch.

EZ-1 CONTROLLER

COM

COMMON

L2

L3

PHASE B VOLTAGE

PHASE C VOLTAGE

NEUTRAL

L2

L3

COM

PHASE B CURRENT

PHASE C CURRENT

PHASE GND

COM

L
COM

ECU H

ECU L
ECU COM

NOT REQUIRED WITH JOHN DEERE ECU ENGINE

PIN
LOCATION

BO6

OPEN

SHIELD

BLK

Shield not connected


Cut back and Tape

GRY

GRY

VIO

RED

RED

TB
2

CONTROL
POWER
SWITCH

CT-3

CT-2

CT-1

WHT

BLK

BLK

BLK

REMOTE START
CONTACTS

RED

WHT

WHT

WHT

L0

BRN

YEL

ORN

L2

L3

C+
BLK

YEL

15

14

11

10

13

12

12

14

11

B+

BLK

BLK

ALTERNATOR

SPLICE

10

BLK

15

WHT

13

*MMG 125 ONLY

GRY

RED
RED

B+

GLOW
RELAY

RED

YEL

ORN

INTAKE HEATER*

BREAKER

MAIN

L1

C+
BLK

BLK

RED

STARTER

MOTOR
STARTER

B+

DEUTSCH
21-PIN D
"CRANK"

SPARE
15 PIN PLUG

YEL

B+

STARTER
RELAY

DEUTSCH
21-PIN J
"ALT. EXCITE"

BLK

BLK

BLK

13

14

15

15

14

11

GRN

NO

10

11

12

12

11

10

E-STOP
SWITCH

14

13

2/B

10

12/B

BLK

13

GTB
GROUND TERMINAL BLOCK

ORN

NO

21

22

NC

BLK

DC OUTPUT
15 PIN PLUG

E-STOP

DEUTSCH
E-STOP
SWITCH 21-PIN G
"RUN"

14

13

ORN

YEL

RED

SPLICE TO
JOHN DEERE
HARNESS 050E
START RELAY
"B-"

10

NC

12

SPLICE TO
JOHN DEERE
HARNESS 422
START RELAY
"B+"

13

RED

10

11

12

12

11

10

DEUTSCH
21-PIN U
"CAN low"

DEUTSCH
21-PIN V
"CAN high"

14

SHIELD

15

15

14

13

BLK

DEUTSCH
21-PIN F
"CAN shield"

DEUTSCH
21-PIN B
"B+"

TO
GEN FIELD

GEN
F+

GEN
F-

F- F+
RED

RED

GROUND TO
ENGINE BLOCK

TO
VOLTAGE REGULATOR

BLK

12 V
BATTERY

MJB
MAIN JUMPER BLOCK

11

23 NO 24

LUG DOOR
SAFETY
SWITCH

RED

PLUG LOCATION
LEFT SIDE

BO5

OPEN

3 PIN PLUG

BO3
BO4

PIN
LOCATION

PREHEAT
OPEN

BOTTOM

PLUG LOCATION

4 PIN PLUG (BINARY OUTPUTS)

+12VDC

B02 (FUEL)

B01 (START)

COM

RUN

CRANK

PIN
LOCATION

+12VDC

BOTTOM

PLUG LOCATION

4PIN PLUG (FUEL / START)

OPEN

YEL

BLU

BI5
BI6

ORN

BI2

BI3
BI4

REMOTE START
LOW COOLANT OPTION
OPEN

OPEN

GRY

GRN/YEL

BI1

PIN
LOCATION

BLK

RED

WHT

ORN

YEL

BRN

WHT

ORN

YEL

BRN

BLK

WHT/VIO

E STOP

PLUG LOCATION
BOTTOM

6 PIN PLUG (BINARY INPUTS)

POWER + DC

POWER - DC

PIN
LOCATION

PLUG LOCATION
BOTTOM

2 PIN PLUG (POWER)

L1

PIN
LOCATION

PHASE A CURRENT

PLUG LOCATION
TOP

4 PIN PLUG (GEN CURRENT)

L1

PIN
LOCATION

PHASE A VOLTAGE

PLUG LOCATION
TOP

LARGE 4 PIN PLUG (GEN VOLTAGE)

AI3 (FUEL)

FUEL IN

PIN
LOCATION

AI1 (OIL)
AI2 (TEMP)

PLUG LOCATION
BOTTOM

SHUNT

* OIL IN
* WATER IN

YEL
SPLICE

RPM GND

RED

RED
RED

4 PIN PLUG (ANALOG INPUTS)

RED

RPM IN

RED
YEL
RED
YEL

MAG REF

RED

ORN
ORN

GRN/YEL
GRY
GRN/YEL
GRY
GRN/YEL

* MAG IN

ORN
RED

15A
BLK

GRN

RED

GND ON BOARD

RED

PIN
LOCATION

BLK

ORN
ORN
RED
RED
RED

ORN
RED
RED
BLK
VIO
VIO

BLK
RED

RED
RED
RED
RED
BLK

SHIELD
GRY
BLK
GRY
BLK

2 PIN PLUG (RPM)

RED

BLU
BLK
RED
BLK

68

BLK

BLU
RED

D
C
LOW
COOLANT
"OPTION"

WHT/VIO
WHT/VIO

PLUG LOCATION
BOTTOM

SCREW GROUND
TO TANK

DC INPUT
15 PIN PLUG

FUEL
LEVEL

MMG 155 DC WIRING DIAGRAM

NOTES:

69

REV: H PART NO: 22020


6.06.07

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