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Filling Technology E 0
Filling Technology E 0
F R O M
P E L L E T
T O
P A L L E T
e x pert i z e
FILLING
TECHNOLOGY
Range
Filling monoblocks
Stillfill S
Stillfill R\HR
Isofill
Isotronic
Unitronic
Bigfill
Alcoholic
beverages
Beer
Milk
and dairy products
Hot filled
products
Tea
Isotonic and
sport drinks
Juice with
fibre or pulp
Clear
juice
Carbonated
beverages
Carbonated
mineral water
FILLING
PRODUCTS
Non-carbonated
mineral water
Stillfill S
Main features
Models
- Central tank.
- Entirely stainless steel (grade 304)
draining base.
- Reliable, simple and easily sanitized valve.
- Reduced changeover down-times.
- Pneumatic filling valve opening/closing
controls, no electronics in the machine.
- PET bottle transfer - neck-handling - with no
need for monoblock height adjustment.
- Possibility of installing a level control system.
Plus
Alcoholic
beverages
Milk and
milk by-products
Isotonic
and sport drinks
Juice
with fibre or pulp
Tea
Output
Clear
juice
Non-carbonated
mineral water
Filling valve
Hygiene
No dynamic gaskets in contact with the product.
Small number of static gaskets, all fitted in open
groove (and therefore fully sanitizable).
No wells or dead areas inside in order to prevent
possible stagnation of product and increase
efficiency of washing cycles.
The downward movement of the valve and its
seal on the bottle takes place due to the weight
of the valve itself. The absence of springs is a
fundamentally important aspect with regard to
hygiene and maintenance.
Sanitation cycle with the use of dummy bottles.
Fitting and removal of these takes place in an
extremely simple and functional way by means
of a special bayonet connection to avoid direct
contact between operator and valve.
Circuit preset for high temperature CIP.
Stillfill R\HR
Hot fill monoblock
Alcoholic
beverages
Hot filled
products
Tea
Output
Plus
Isotonic
and sport drinks
Tea.
Fruit juice (with or without pulp).
Isotonic drinks.
Functional beverages.
Juice
with fibre or pulp
-
-
-
-
Models
Clear
juice
Main features
Carbonated
mineral water
Hygiene
No dynamic gaskets in contact with the product.
Small number of static gaskets, all fitted in open
groove (and therefore fully sanitizable).
No wells or dead areas inside in order to prevent
possible stagnation of product and increase
efficiency of washing cycles.
The absence of springs in the down element
of the valve is a fundamentally important aspect
with regard to hygiene and maintenance.
Sanitation cycle with the use of dummy bottles.
Fitting and removal of these takes place in an
extremely simple and functional way by means
of a special bayonet connection to avoid direct
contact between operator and valve.
Circuit preset for high temperature CIP.
Filling valve
Isofill
Output
Plus
Beer
Tea
Isotonic
and sport drinks
Clear
juice
Carbonated
beverages
Models
- Central tank.
- Entirely stainless steel (grade 304)
draining base.
- Valve with height adjustable moving filling
tube to define the level in the bottle.
- Reliable, simple and easily sanitized valve.
- Reduced changeover down-times.
- PET bottle transfer - neck-handling - with no
need for monoblock height adjustment.
Carbonated
mineral water
Main features
Non-carbonated
mineral water
Swirl
For a long time, we have been
making an innovative internal
deflection system standard on
our PET fillers so avoiding the
deflector on the filling tube, and
therefore there is no need for
Filling valve
Hygiene
The sanitation phase is very simple and is fully
automatic, by means of a control on the operator
panel: the machine prepares itself for the
electro-pneumatic control of all the on-off valves.
The sanitation cycle is carried out in such a way
that the solution laps against all the internal areas
of the filler with forced flows.
Automatic dummy bottles:
Thanks to the moving filling tube that
characterizes the filling valve, it was possible
to make an engagement/disengagement system
with extremely simple and functional
electro-pneumatic control that ensures there
is no contact between operator and machine.
Isotronic
Main features
Models
- Central tank.
- Valve with magnetic flow meter for
definition of the content in the bottle.
- Entirely stainless steel (grade 304)
draining base.
- No filling tube.
- Reduced changeover down-times.
- Simple to operate with selection of the various
products/formats directly from the
operator panel.
- PET bottle transfer - neck-handling - with no
need for monoblock height adjustment.
Plus
- Product deflection without deflector
(swirling device).
- High content precision.
- Automatically engaged dummy bottles.
- Manifolded decompression.
- Quick changeover for packages
with different diameters.
Output
Beer
Tea
Isotonic
and sport drinks
Clear
juice
Carbonated
beverages
Carbonated
mineral water
Non-carbonated
mineral water
Great precision of
bottled product!
This filling technology
is particularly suitable for
PET containers: during the
pressurizing phase, there can
be dimensional changes
in the bottle that therefore
make it difficult to
control the content using
traditional methods.
Hygiene
The sanitation phase is very simple and is
fully automatic, by means of a control on
the communication keyboard: the machine
prepares itself for the electro-pneumatic
control of all the on-off valves. The sanitation
cycle is carried out in such a way that the
solution laps against all the internal areas of
the filler with forced flows.
Filling valve
Unitronic
Main features
Models
- External tank.
- Valve with magnetic flow meter for
definition of the content in the bottle.
- Entirely stainless steel (grade 304)
draining base.
- Possibility of hot filling products
without recirculation.
- No filling tube.
- Reduced changeover down-times.
- Simple to operate with selection of
the various products/formats directly from
the operator panel.
- PET bottle transfer - neck-handling - with
no need for monoblock height adjustment.
Alcoholic
beverages
Milk and
milk by-products
The
Isotonic
and sport drinks
Output
Clear
juice
Non-carbonated
mineral water
Plus
Ultra Clean
This extremely clean valve is
ideal for the configuration of
monoblocks for cold filling very
sensitive products such as milk
and milk by-products, juice
without preservatives, etc.
Filling valve
Hygiene
Extreme sanitizability is one of the most
important elements of this valve, characterized
by a limited number of components and of
moving parts.
The sanitation phase is very simple and is fully
automatic, by means of a control on
the communication keyboard: the cycle is
carried out in such a way that the solution laps
against all the internal areas of the filler with
forced flows.
The dummy bottles are loaded manually.
Circuit preset for CIP and SIP up to 100 C.
Bigfill
Main features
Plus
- External tank.
- Product ring buffer situated above the valves.
- Valve with magnetic flow meter for definition
of the content in the bottle.
- Designed for filling large formats
(5 - 8 - 10 litres).
- No filling tube.
- During filling, the bottle is kept in position
by a mechanical gripper.
- Inside the monoblock, the bottles are moved
by the bottom.
- Simple to operate with selection of the various
formats directly from the operator panel.
- Still water.
Output
Fillers with from 8 to 20 valves
from 2,800 to 7,500 b/hour on 5 litres with water.
Non-carbonated
mineral water
Filling valve
Hygiene
Extreme sanitizability is one of the most
important elements of this valve, characterized
by a limited number of components and of
moving parts.
The sanitation phase is very simple and is
managed fully automatically through a control
on the communication keyboard: the cycle is
carried out in such a way that the solution laps
against all the internal areas of the filler with
forced flows.
The dummy bottles are loaded manually.
Circuit preset for CIP and SIP up to 100 C.
SIPA TURKEY
SIPET
Kisikli Caddesi No: 2 A Blok Kat:3
34662 Altunizade - Uskudar - Istanbul
TURKEY
Tel: +90 216 4749780
Fax: +90 216 4749779
E-mail: sipet@sipet.com.tr
SIPA CHINA
19/F, unit 1905, Zhong Yu Plaza,
No. jia-6 Gongtibei Road,
Chaoyang District
100027 Beijing - CHINA
Tel: +86 10 65120447 - 48
Fax: +86 10 65120449
E-mail: sipachina@sipacina.com.cn
SIPA THAILAND
Bangna Complex 947/150 4th Floor,
Moo 12 Bangna - Trad Road,
Bangna
Bangkok 10260 - THAILAND
Tel: +66 27695451
Fax: +66 27695452
E-mail: sipa.fareast@zoppas.com
SIPA INDIA
B 101, Mangalya
Off Marol Maroshi Road
Marol, Andheri (East)
Mumbai - INDIA 400 059
Tel: +91 22 29201785
Fax: +91 22 29201795
E-mail: sipa.india@zoppas.com
Pictures and tecnical data are correct as time of publication, however may be subject to change without advise.
SIPA S.p.A.
Via Caduti del Lavoro, 3
31029 Vittorio Veneto (TV) ITALY
Tel: +39 0438911511
Fax: +39 0438912273
E-mail: sipa@zoppas.com
Website: www.sipa.it
ZCAT 24.00/09 E
FILLING
TECHNOLOGY