D TECHNOCRAFT GROUP Safe-Fast-EfficientIntroduction Technocraft is a multi product multinational group, which was established in 1972 by a group of technologists with the aim of manufacturing high precision and sophisticated products, mainly for discerning worldwide markets. Technocraft enjoys a significant position in five main business industries viz., Formworks & Scaffolding systems, Drum Closures, Pipes & Tubes, Engineering Services and Cotton Yam. Several products in Software and Information Technology have been added recently. We are an ISO 9001:2000 certificate company having our head office in Mumbai (India) & overseas offices & Warehouses in Manchester (U.K.), Lodz (Poland) & Budapest (Hungary); Chicago (U.S.A), New Orleans (U.S.A.) and China, Technocraft is now a government recognized Foreign Trading House. Our Set Up: The Technocraft family consist of more than 3000 skilled workmen, technicians and technologists all working towards the common goal of giving the best quality product to our customers, all over the world. ‘The manufacturing process is continuously upgraded with latest technology to yield higher productivity with improved quality product. Our manufacturing plants are located at five locations near Mumbai, India on a built up area of over 50,000 square meters and in China. Our Exports : The company launched a major export drive in 1977. It was recognised as an export house by government of India in 1979. The company won a number of awards for export excellence including the “Best Export Performance" by Prime Minister of India Milestones : 1972 - Started manufacturing Drum Closures 1977 - Launched Export Drive 1979 - Recognized as a Export House 1980 - Expanded Drum Closure Capacity 1993 - Setup its first Foreign subsidiary in UK 1994 - Acquired Maharashtra Stee! Tubes Limited Pipe Division 1997 - Started 100% EOU Yam Unit 1998 - Setup Subsidiary in Poland 2000 - Setup Subsidiary in Hungary 2000 - Awarded the National Award for Export Excellence by Ministry of Commerce and Industry, Award Presented by then Prime Minister of India “Shri. Atal Bihari Vajpayee” 2000 - Started Technosoft Information Technologies India Limited — Engineering Software and Design Ser Company, 2001 - Awarded Export Excellence Award for all steel products by Engineering Export Promotion Council Maharashtra 2003 - Started Garmenting through - Danube Fashions Limited 2004 - Awarded 3 Star Export House Certificate 2004- Achieved the Export Targets set by Goverment of India in the yarn Division under the Target Plus Scheme. 2005 - Setup a Subsidiary in Germany 2005 - Launched “Haute Chili” Brand in India through its Subsidiary 2005 - Achieved the export targets set by Government of India in our Yam Division 2nd year straight 2006 - Setup a Subsidiary in Australia 2006 - Filed the DRHP with SEBI 2007 - Got listed on the Mumbai Stock Exchange and the National Stock Exchange 2008 - Installation of 15MW power plant 2009 - Established manufacturing piant in CHINA 2010 - Started Formwork designing and manufacturing business. aIntroduction .chnical Services Technocraft Industries (|) Ltd. provides services in designing of Formwork and Scaffolding products. This is done in the design department of the company. The design department receives the necessary technical information of the project in order to design the most optimum solution to use scaffolding and formwork system in accordance with the project criterion and the applicable standards. Product Range Technocraft Industries (I) Ltd. has been developing new and innovative products since it started the manufacturing of scaffolding products in 1998. Now it has complete range for the Formwork solution, Scaffold Fittings, Scaffolding ‘Systems and Frames. The Products are of Intemational standard like BS-1139 for the TUBES & FITTINGS and BS 5975 for the FORMWORK & ACCESSORIES. Quality Standards Technocraft Industries (I) Ltd implements BS and ASTM standards in the designing and production of Scaffolding and Formwork systems. Production is strictly controlled within the tolerance of these standards. All products are designed and produced by its personnel, applying the latest production methods with modern machinery. Our Quality Control team, under the supervision of mechanical engineers, is selected from long serving and experienced foreman. All products are checked during each production step and are compared with production drawings and specifications. The company is strictly bound to the concept of ISO 9001:2000 and “Total Quality Management’. The application of this management system is maintained and is a part of day to day operations. Technical Know How Technocraft Industries (I) Ltd is working in this field since 1998 and with our experienced technical team we have the capacity and the know how about the designing of scaffolding & formworks systems. We have in-depth knowledge about castings, Forgings, Press working and Fabrications which allows us to carry the production in the highest professional manner. Knowledge and experience over design and structural calculation work enables Technocraft Industries (I) Ltd. to provide design services to projects for Scaffolding and Formwork, Edge of Technocraft over others The foremost edge we have is our strict compliance with the applicable standards or as per the customer drawings. Infrastructure:~ 1.Too! room with latest machineries: a. Electronic discharge Machine b. Milling Machine c. Shapers d. Lathe Machines e. Surface Grinders {. Wire Cut Machines. Drill Machines 2.Mechanical Presses with the capacity of 20 tons to 200 tons 3.Welding Machines 4.Bolt forming Headers with Threading and Trimming Machines 5.Induction melting Furnace with the capacity of 500kgs / 350 KW of Induct on them 6.Drop forging Hammer 7.Complete painting unit 8.Complete Hot Dip Galvanizing Unit >Technocraft Slab Decking System Modular Shoring System Technocratt's Modular Shoring System is a high octane, high performance engineered modular panel shoring system. Technocraft offers more erection, stripping and financial satisfaction than can ever be expected from con- ventional shoring systems. It begins with rigid panel construction that enhances handling. The sharply honed Prop with its integrated drop-head puts you in control and helps to ensure confident erection and ease of stripping, while back-propping remains undisturbed, These advantages result in a high rate of production. The Panel and Prop with engineered automatic wind lock provide job safety with a rigid interlocking system that prevents tipping during erection even without bracing. The system is designed to withstand wind loads near hurricane force. The standard Modular Shoring System is a unique system erected from the working floor up to a height of 16’6"/5030. The system can accommodate drop bands, drop heads and i's design allows forall interruptions. This brochure will show you the simplicity of our Shoring System as well as the minimalized number of components required for the erection pro- cess, (On a grid of 4'x8/2400x1200 system can sup- port 14"/355* of concrete inciuding live load with a safely factor of 3:1 (On a grid of 6x4'/1800x1200 system can sup- port 22"/558* of concrete including live load with safety factor of 3:1 (On a grid of 4'x4'/1200x1200 system can sup- port 34"/863* of concrete inciuding live load with a safety factor of 3:1.*Prop rating at a height of 11'6/3505 “Prop rating at a height of 11’6"/3505 This Modular Shoring System is an engineered modular panel shoring system which offers faster erection and strip- ping time than conventional shoring systems, directly increases financial return. The rigid construction of the Panel enhances handling and durability. The Prop, with its integrated Drop-head, en- sures confident assembly and ease of stripping from the floor below, while backpropping remains undisturbed, ‘The automatic wind lock design of the Panel and Prop prevents tipping during erection. The Modular Shoring ‘System has resisted gale force wind loads. The inner rod of the Assembly/Disassembly Tool (ADT) has holes to accept a locking pin for adjustment. The ADT knob is inserted into the hole in the inside strut of the panel. Once the tool is inserted, the panel is rotated (lifted) into the horizontal position and supports the panel until the Prop is installed.Technocraft Slab Decking System Slab Decking System - Key Features Technocraft's Slab Decking System will be very effective for obtaining a 3-4 day slab cycle for a typical project. The shuttering speed clocked till date is approx 300 sq. ft. per man hour and de-shuttering at 600 sq. ft. per man hour. The panels are automatically wind locked during assembly which is very important at heights. The number of components is the lowest as compared to any system which is essential when working at great heights. Some of the key features are:- | Modular design. The system can be easily expanded and reduced for changing slab heights and areas. | System is safely erected and stripped from the floor below. | System's Panels can be removed at 2000 psi without disturbing props or concrete. System's Panels are wind locked automatically during assembly and this is a very important factor when using slab decking in areas prone to high winds. System can be erected in any or all of 4 directions simultaneously. System requires no "x" bracing. The 2 main components, Panel & Prop, automatically interlock against strong wind loads. System's heaviest component, an 8' X 4’ panel, can be carried by any 2 men. System is ACI, OSHA, NSI, SFI, ANSI, and BSI compliant. System can erect any type of building or parking garage. System's Telescopic, Side, and End Filler Beams make shoring around columns and other interruptions easy, efficient, and cost-effective. System's components are not welded. System's Components are sturdy and durable for ease of handling and longevity.Technocraft Slab Decking System Nee Safe, Fast, Efficient Below are the three simple steps* to erect the our Modular Shoring System from the safety of working floor. be Cee Step 1 The Panel is hung onto the Prop. Prop ADT tool Step 2 The Panel is rotated (lifted) to the horizontal position and supported with the ADT. Step 3 ‘The Standard Shoring System is a unique system erected from the working floor up to a height of 12/3658. With Prop Extension the system can be erected up to a height of 16/4877. For higher floors see the Pioneer System on page 10. The Shoring can accommodate drop bands, drop heads and its design allows for all interruptions. The Prop with its integrated Drop-head ‘ensures ease of erection and stripping, while backpropping remains undisturbed. ‘Our Props are available in two sizes: 10-071 3280 mm and 12'-0") 3936 mm. In addition, there is a Prop Extension which, when coupled with a Prop, allows for ad- fitional height of 4”-6"/ 1476 mm. Erection continues by repeating Next the Prop is slipped steps 1, 2 and 3. into position, locking into and supporting the Panel ‘The Panel features Fasteners which allows for the KD (knocked down) ‘option for container shipping overseas. This also makes it a snap for qualified personnel to replace damaged compo- nents *We recommend a minimum of 2 operatives for the assembly.Procedures Shoring, Backshoring and Reshoring Typical muttifloor construction process 4st oor Slab on grade 2nd floor et foot! Slab on grace Step 1 Erect Tabla Shoring System from foce sl. 3¢d floor Eee x Step 2 Step 3 ‘Shoring compete, pour second floor. ‘Once concrete reaches 2000 psi remove Panels. Leave Props undsturbed 3rd floor Astfloor! Ast foot! Astoor! ‘Slab on gree Slab on grace Siabon grade sauesieriawean coer] Fee ER Step 4 Step 5 Step 6 Erect third floor with additonal Props ‘Shoring forthe floor completa, pour ‘Once concrete reaches 2000 psi, remove Leave Bactprops undisturbed thie Noor. Panels rom under third floor Leave Stop 7 Erec th floor with additonal Prop. Props undsturbed, Step 8 Conver the lowestlevel of Props from backshoring 10 reshoring by king the (Guick Release above the Prop Cola Release the loadin the eaotion as required by ete Enginsore. ‘Alow the floor to “Take Up" self weight hen Stop 9 snug up the Props. Shoring for fourth floor complete, pour fourth AeorProcedures Shoring, Backshoring and Reshoring 5th floor ‘stor Siab on grado Step 10 Step 11 ‘Once concrete reaches 2000 psi remove Panels Remove Props supporting second floor and recycie from under forth flor. Leave Props undisturbed, them tothe forth floor. Props Load Chart Standard Props Max Slab Thickness On Panels Supported At Corners Only Prop Height ‘2.4MetreX1.2 Metre Panel 1.8 Metre X 1.2 Metre Panel 1.2 Metre X 1.2 Metre Panel 3.36 Metre 400 mm 570 mm 850mm 3.66 Metre 350 mm 500 mm 810mm Standard Props Max Slab Thickness On Panels Supported At Corners and Contre Of Side Rail Prop Height 2.4 Metre X 1.2 Metre Panel 1.8 Metre X 1.2 Metre Panel 1.2 Metre X 1.2 Metre Panel 3.36 Metre 850 mm 850 mm nla 3.66 Metre 810 mm 850 mm nla Standard Props With Extensions Max Slab Thickness On Panels Supported At Corners Only Prop Height 2.4MetreX1.2Metre Panel 1.8 Metre X 1.2 Metre Panel 1.2 Metre X 1.2 Metre Panel 4.95 Metre 200 mm, 300 mm 510 mm 4.65 Metre 250 mm, 390 mm, 640 mm, 4.34 Metre 325 mm 480 mm, 770 mm 4.04 Metre 350 mm, 510 mm, 810 mm. 3.73 Metre 400 mm, 560 mm 850 mm, Standard Props With Extensions Max Slab Thickness On Panels Supported At Corners and Centre Of Side Rail Prop Height 2.4MetreX 1.2Metre Panel 1.8 Metre X 1.2 Metre Panel 1.2 Metre X 1.2 Metre Panel 4.95 Metre 510 mm. 850 mm, nla 4.65 Metre 640 mm, 850 mm, nla 4.34 Metre 770 mm. 850 mm, nla 4.04 Metre 810 mm, 850 mm, nla 3.73 Metre 850 mm, 850 mm, nla Charis Are Based On A Safely Factor Of 3:1 On Props and 2:1 On Panels —_ |Engineering Guatea Panel Slab Edge From By Contactor End Gray Lock Sardar Pano! Beanie From 2Perseam standored Panel 14 Porm Cass artes 80FatarBoam~// ing By Convactr Ena iter Boa Beamside Fam chy ‘i Gay oct By Convector ° BPertean | Ee au riyfom cis IF. end Guard Rat Mount Ledger By Convactr Decking By Coriractr \ \kciamp Standared Pane A Cantiover Post Sf Guar Pane! — Standard Panel K-Clamp, Drop Head Panel SupportEngineering N Engineering Details - Beam Uniform Load i] Maximum Allowable Moment Maximum Reaction Coupler Mk 1 Maximum Reaction Coupler MK 2 33.2Kip Inch =3.75kNimm. 1225 Ibs = 556 kg = 5450 N 800Ibs = 817 kg = 7964 N ‘Allowable Loads For Coupler Mark 1 ‘Allowable Loads For Coupler Mark 2 [meet Warimum PlnLead Maximum Uniorm Lud ‘200 258/230. MEO Mate 00 STHgMh20in -M—6TBAg/Mebe —-R1400———STaIBZ0NN MOOT Mate 24c0 az.) MAES g/ Mote R200 amen [Re Reaction Govems -M=Noment Goverms Re Reaction Governs_-M= Moment Govormsjineering ce z= © bd 8 sacl 2 & died a a 2 pod § x 4 rs i: dob £ wae aw 3 bod 2 = \ s bod no af If 3 big 3 sim tle «eo si} doi d 5 3 Roe woa Maximum 16” on standard 8’ X 4’ panelEngineering Nee BFT x 4FT BFTXaFr 0) SFX AFT. 5 | E ‘SFT X 4FT ‘SFT X 4FT ‘SFT X 4FT e ‘SFT X 4FT ] ‘SFT X 4FT ‘8FTX 4FT | 5 oa 1 | ble set x art sex arr ser x arr é 4 ‘SFT X 4FT | ‘SFT X 4FT | ‘SFT X 4FT E x | 5 FTX AFT arrxaer | aT XAT — Panels 1200x1200 ‘8x4 Transition Panet_” Transition Panel —System Components Props Plugs & Buttons and Tools @ Props P10 Prop 100" P12 Prop 120° PE Prop Extension 46" mm 3124 3658 1372 Prop Extension PH Pioneer Head PH Pioneer Head @ PioneerTechnoform Wall Form System The Technoform Modular Wall Form System is an engineered, modular panel concrete wall form- ing construction system. It offers faster erection and stripping time than conventional wall forming methods, which immediately translates to increased financial return for you. The Technoform Modular offers rugged siderails tha is designed with dual tie s Technoform light weight rolled steel wall form stacked. Always check for allowable rate of pour! form pressure with different configuration. The ties are of light duty high tensile steel construction and can be left in the concrete. The ends are snapped off after the panels are removed or the ties can be sleeved with a plastic sleeve and recovered or use the 15 mm tie al temative method. The forms are designed to be manageable by one man and therefore the largest form is 2400x600 mm and weighs about 34 kg. The Technoform Wall panels are designed to withstand a concrete pressure of maximum 58 kn/m2. More ties are required towards the bottom of the form than needed at the top. Should free flowing concrete be poured into a form taller than 2400 mm, then it is necessary to take into consideration the type of concrete and how fast the concrete will set up. The Technoform Wall System is also designed with a special panel called the Euro Soldier. This panel uses Euro ties which eliminates using the American snap tie. These ties should optimally be used with 750x1200 mm. standard panels which are connected to the 250x240 mm Euro Soldier. The Euro Soldier tie is a 16 mm diameter dwidag high tensile continuously threaded (deformed) rod. This rod can be also sleeved and recovered or remain in the concrete. This configuration greatly reduces the number of ties as they go through each Euro Soldier and only 3 ties are required. Wall Form system is a light weight cold rolled steel hand set system designed for maximum strength, dura bility and compatibility. Our wall system is based on the American snap tie system and t are specially hot rolled sections of minimum 60,000 PSI. The Technoform system is unique in that it systems. fe . H . | A . "| S| | °| | >| | . a ° 3 | | | | | Technoform 750 x 1200mm, double stack light weight hi-tensile steel frame —_Technoform Wall Form System The Technoform Wall System gives great flexibility and alternative methodology all in one convenient pack- age. The system also comes with a variety of smaller panels called filers and inside and outside comers. These are made entirely from steel and are used to make up specific dimensions. By incorporating the standard edge rail and form lock for universal connectivity. The Technoform System can accommodate any special pieces and all custom shapes that may be required. The system comes with all of the necessary accessoriess such as walkway brackets, bracing systems, lacing systems and walers. Itis readily assembled into crane handle forms which is a great time saver on a large construction site, TFF50120 50x1200 5.00 TFF25120 25x 1200 4.00 y rn mm iI o TF600240 600x 2400 34.56 TF300240 300% 2400 23.60 TF200240 200% 2400 19.95 TF100240 100% 2400 16.30 TFF75240 75x 2400 12.00 i TFF50240 50x 2400 10.00 | TFF25240 25 x 2400 8.00 Outside Comer Panel Inside Corner Panel Code mm i 1F750120 750x1200 22.69 TF600120 600x 1200 18.27 TF300120 300% 1200 12.29 1F200120 2001200 10.30 TF100120 100x1200 8.31 TFF75120 75x 1200 6.00 ler panels, inside and outside corner panels The schematics to the right show the profile of a Filler Panel along with an Inside Corner Panel and an Outside Corner Panel. Filler PanelTechnoform Wall Form System ale’ The Technoform Euro Soldier/wall panels The Technoform wall panel system is also designed to use Euro ties (replacing the American snap tie). These ties should optimally be used with the 750 mm wide panel connected to the 250 mm wide Euro Soldier. The Euro Soldier accommodates the euro tie, which is a 16 mm dia. dwidag high tensile continuously threaded (deformed) rod. This rod can be sleeved and recovered or remain in the concrete. In this configuration there is a greatly reduced number of ties. Only 3 are required in a 2400 mm high pour and the ties are 1 metre apart, or 0.80 sq. metres per tie. Anice benefit of the Technoform Euro Soldier is that the Euro Soldier can remain in place with a 2nd Euro Soldier added to the top, to smoothly accommodate climbing forms. The Technoform system gives great flexibility and alterative methodology all in one. Panels and the Euro Soldier are readily assembled into crane handle forms. Technoform gives the contractor the flexibility of snap tie construction, bigger euro tie construction or gang form construction. Technoform Euro Soldier crossection of HD cross member. ra on i ES250240 250x 2400 29.10 ES100240 100x2400 16.90 db Euro Soldier 16 mm. tie rod nut and tie rod. S| Euro Soldier —_Euro Soldier wall panels: rugged and durable — perfect for climbing The Euro Soldier is perfect for climbing, ‘Aignment brackets simply by using a 2nd Euro Soldier on ‘accommodate 2x4 top of the first pour. You then have a fully Aiperant Brackats 4 fo supported climbing frame for installing tse one or two lumber the 750 mm (or other size) panels and for members, or scaffold tubing which simply attaching the supporting walkway brackets tttach othe panels wth Bracket Connectors. These and diagonal braces — simple. ‘connectors are to be used for alignment only. Using the proper alignment members ensures that the form remains straight. Aa 2nd j soldier — = | for 2nd iit pr oo Laat pour Euro Soldier assembled in jump Crossection of Euro panel configuration Soldier jump panel Euro Soldiers and panels assombied in " Ccrossection of Eure jum pana! configuration at 2nd level Solar jump pana at ‘stand 2nd level 16Technocraft Core C imbing Systems Construction Safety Screen (TCSS Series 2) TCSS Series 2 is a totally self contained self propelled upwardly mobile protection system for extra high construction. Multiple Solutions from a single System. A) Edge Protection. B) Wind Protection. C) Fall Protection. D) Perimeter Walkway. E) Self Climbing ShearWall Forms. Features © Provides a safe environment. © Movable Walkways adjustable to floor heights and elevations. © Elevated independently by hydraulic rams (Cylinders). | Mounted on or to slab edge, shear wall, completely enclosing floors and providing edge protection. © Sections independently hang from floor anchors reducing weight and cost. | Safe double independent locking system for rail-guided climbing and safe operation. Withstand 100 mile per hour winds. Protects against blowing sand, rain and snow. Acts as a Hoarding system. Heat Retention. Built in Slab Edge Form. Built in Spandrel Beam Form. Choice of screens. Deck flush with the platform level. Technocraft Construction Safety ScreenTechnocraft Core Climbing Systems Hydraulic Core Climber Some of the Key Features: & We employ limited number of jacks and avoids multiple jack locations. ‘One central control unit to manage the lifting of system. Centralized control unit enables one lift for the entire core. 80,000Ibs lifting capacity per jack Designed to withstand high winds. All lifts supported from newly poured walls. No extra anchors, permanent or temporary. No pre-pockets are required for forming or lifting. Modular design. The system can be easily expanded and reduced for changing cores. Versatile, easily modified for future use. Utilizes standard Technoform wall forms, competitor forms or contractor owned forms. Full onsite training and initial onsite installation supervision. Ease of transport, being modular permits standard size trucking. © Speed of lifting is 3ft /1 M. per minute. © Self aligning. If the system is not aligned during lift the system locks itself. |= Custom operating software; all four jacks communicate with each other. © Off site diagnostics is possible with the system. Our engineering department can monitor the system from our home office. = Working decks in the central core area provided at intermediate and levels for the entire area to enable on site work. This goes up with the system.Technocraft T-Stage System T-Stage Support Base Plates T-Stage Base Plates are inserted into the bottom end of the Kwik-Stage Standards to spread the load onto the Sole Plates. Base Jacks T-Stage Base Jacks are inserted into the bottom end of T-Stage Standards to provide the required vertical height adjustment. Standards T-Stage Standards are used to form the vertical supports for bearers, formwork and access. Connectors T-Stage Connectors are used to locate Standards on top of each other. Ledgers T-Stage Ledgers are horizontal members used to keep the T-Stage Standards in a vertical position. T-Stage Bracing Diagonal Braces T-Stage Diagonal Braces are used to brace T-Stage. Scaffold Tubes Scaffold Tubes are used for a variety of applications in supportwork and access scaffolding, i.e. bracing, lacing, handrails etc.T-Stage Infrastructure Staging System With only a few basic components, T-Stage is a versatile system that can be used to meet virtually any access or support requirement in infrastructure projects. System Features Modular design ensures ease of use. Versatile height and size configurations. Safe working platforms. Easy to erect and entirely stable, T-Stage is ideally suited to India's construction challenges. 20Formwork For Bridge Metro Flyover Tunnel Airport and Power Plant Long Line Piers 2Technocraft Infrastructure Formworks Our Clientele: AFCONS INFRASTRUCTURE LIMITED A Shapoorji Pallonji Group Company Simplex Infrastructures Ltd. NC J. M. MHATRE INFRA PVT. LTD. MUMBAI METRO ONE PVT. LTD.TECHNOCRAFT HOUSE A-25, M.I.D.C., Marol Industrial Area, Road No. 3, Opp. ESIC Hospital, Andheri (East), Mumbai - 400 093, India. Tel. No.: (91)-22-4098 2222 / 4098 2202 Fax No.: (91)-22-2835 6559 / 2836 7037 E-Mail: technosales@technocraftgroup.com infrasales@technocraftgroup.com Website: www.technocraftgroup.com