Specimen Catalogue WWW - FLAWTECH - Com

SPECIMEN CATALOGUE
www . FLAWTECH . com
TABLE OF CONTENTS
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FLAWED SPECIMEN CATEGORIES

DISCONTINUITIES LIST
FLAW CROSS SECTION VIEWS
FLAW CROSS SECTION VIEWS
FLAW CROSS SECTION VIEWS & CORROSION VISUAL
STANDARD KITS
STANDARD RADIOGRAPHIC KIT
STANDARD ULTRASONIC KIT
STANDARD MAGNETIC PARTICLE & LIQUID PENETRANT KIT
STANDARD VISUAL KIT
NDT DEMONSTRATION KIT
PRACTICAL EXAM SPECIMENS
ULTRASONIC PRACTICAL EXAM SPECIMENS
MT/PT PRACTICAL EXAM SPECIMENS
ADVANCED SPECIMENS
API-UT-1 FLAWED SPECIMEN KIT
API-UT-1 MINI KIT
API RP-2X SPECIMEN KIT
API RP-2X TEST KIT
AWS / CWI VISUAL SPECIMEN KIT
AWS / CWI PLUS PT ENDORSEMENT KIT
AWS STRUCTURAL WELD SEISMIC KIT
SOCKET WELD SPECIMEN KIT
BOILER TUBE DAMAGE KIT
ASME SECTION XI, APPENDIX VII KIT
ASME SECTION XI, APPENDIX VII KITS
UT CALIBRATION BLOCKS
ASME UT CALIBRATION STANDARDS
PDI UT 10 CALIBRATION STANDARDS
Flaw Manufacturing Technology
Flawed Specimen Categories

Standard Specimen
Have a tolerance of +/- 0.150 (4mm).
Includes all Standard Kit Specimens and all UT & MT / PT Practical Exam Specimens.
Designed to enhance the training and development of new and veteran NDT
technicians.
Normally smaller in size and less expensive than Advanced and Critical Specimens.
Basic Document Package with CAD drawings is included with each kit or exam
specimen.
Custom specimens are available at this level of tolerance.
Advanced Specimen
Includes all Advanced Specimens, API & AWS Kits & all ASME Section XI
Appendix VII specimen bank.
Designed to enhance the training & qualification of level I, II, & III personnel with
regards to SNT-TC-1 A, EN473 & PCN.
Stock Advanced Specimens are larger in size than the standard Practical Exam
Specimen and have a higher tolerance.
Document package with CAD drawings is included with each kit or individual
Advanced Specimen.
Critical Specimen
Includes all ASME Section XI Appendix VIII specimens & most of the custom
designed specimens.
Designed to customer specifications for their training & qualification of NDT
personnel, equipment, and procedures.
Size of specimens range from a small bolt for the Space Shuttle to a 20,000 pound
reactor nozzle.
Detailed documentation is included with specimens. Contact FlawTech for exact
details.
www.flawtech.com
FlawTech Discontinuities List

#
FLAW TYPE
WELD
10
11
12
13
14
15
16
17
18
19
20
TOE CRACK
TOE CRACK
ROOT CRACK
UNDERBEAD CRACK
CENTER LINE CRACK (SURFACE)
CENTERLINE CRACK (SUB-SURFACE)
CIRCUMFERENTIAL CRACK (FLUSH CROWN)
TRANSVERSE CRACK (FLUSH CROWN)
BASE METAL CRACK (CROWN HAZ AREA)
BASE METAL CRACK (ROOT HAZ AREA)
CRATER CRACK (CROWN STOP/START AREA)
SV/DV
FILLET
SV
FILLET
SV/DV
SV/DV
SV/DV
SV/DV
SV/DV
SV
SV/DV
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
-
30
31
32
33
34
35
36
37
38
39
POROSITY (SUB-SURFACE)
POROSITY (SUB-SURFACE)
POROSITY (SURFACE)
POROSITY (SURFACE)
SINGLE GAS PORE
SINGLE GAS PORE
SLAG INCLUSION (ROOT AREA)
SLAG INCLUSION (WELD GROOVE AREA)
SLAG INCLUSION (ROOT AREA)
TUNGSTEN INCLUSION (ROOT AREA)
SV/DV
FILLET
SV/DV
FILLET
SV/DV
FILLET
SV
SV/DV
FILLET
SV/DV
VT
-
MT/PT
MT/PT
-
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
RT
RT
RT
50
51
52
53
54
55
56
57
58
59
LAMINATION (BASE METAL)

LAMINATION (BASE METAL)
LACK OF FUSION (SUB-SURFACE)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (SURFACE BREAKING)
LACK OF FUSION (ROOT AREA)
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATION (BRIDGING)
INCOMPLETE GROOVE WELD (CROWN AREA)
SV
WP FACE
SV/DV
SV/DV
FILLET
SV
SV
DV
FILLET
SV/DV
VT
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
RT
RT
RT
70
71
72
73
74
75
76
77
78
79
80
ROOT CONCAVITY
EXCESS ROOT PENETRATION
MISALIGNMENT (ROOT & CROWN AREA)
UNEVEN LEG LENGTH
EXCESS CROWN
EXCESS CROWN
CONCAVE CROWN
CONCAVE CROWN
UNDERCUT
UNDERCUT
OVERLAP
SV
SV
SV
FILLET
SV/DV
FILLET
SV/DV
FILLET
SV/DV
FILLET
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
MT/PT
RT
RT
RT
-
90
91
92
93
WELD SPLATTER
WELD SPLATTER
CHIPPING HAMMER MARKS
CHIPPING HAMMER MARKS
SV/DV
FILLET
SV/DV
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
RT
RT
RT
-
NDT METHOD
Flaw Cross Section Views

10
11
Toe Crack in Single Vee

MT/PT, UT
Toe Crack in Filet

MT/PT, UT
18
Base Metal Crack in Single Vee
(top HAZ area) MT/PT, UT
33
Porosity in Fillet
(surface breaking) VT, MT/PT
12
14
Root Crack in Single Vee

MT/PT, UT, RT
Centerline Crack, Single Vee

(surface breaking) MT/PT, UT, RT
19
20
Base Metal Crack in Single Vee

(bottom HAZ area) MT/PT, UT
34
Single Gas Pore in Single
Vee UT, RT
Crater Crack (crown stop-start

area) MT/PT, UT
36
37
Slag Inclusion in Single

Vee (root area) UT, RT
Slag Inclusion in Single Vee

(weld groove area) UT, RT
51
52
53
Lamination in Weld Prep

MT/PT, UT
Lack of Fusion in Single

Vee (crown area) UT
Lack of Fusion in Single Vee (surface Lack of Fusion in Fillet (surface

breaking at crown) MT/PT, UT
breaking at crown) MT/PT
54
70
71
72
73
Root Concavity in Single

Vee VT, RT
Excess Root Penetration in

Single Vee VT, RT
Misalignment, Root &

Crown in Single Vee VT, RT
Uneven Leg Length in

Fillet, VT
4
3
www.flawtech.com
15
Porosity in Single Vee

(sub-surface) UT, RT
30
31
Porosity in Double Vee (subsurface) UT, RT
Porosity in Fillet (subsurface) UT, RT
38
39
Slag Inclusion in Fillet (root

area) UT, RT
Porosity in Fillet
74
Excess Crown in Single
Vee, VT
56
Incomplete Root Penetration in Single Vee, VT, UT,
RT
75
Excess Crown in Fillet, VT
17
Circumferential Crack in Single

Vee, flush crown MT/PT, UT
Centerline Crack in Single Vee

30
55 Lack of Fusion in
Single Vee (surface breaking at root) MT/PT, UT
16
15
Centerline Crack, Single Vee

Transverse Crack in Single

Vee, flush crown MT/PT, UT
32
Porosity in Single Vee (surface
breaking) VT, MT/PT
50
Lamination in Single Vee
(base metal) UT
57
59
Incomplete Root Penetration in

Double Vee, UT, RT
Incomplete Groove Weld

(crown area) VT, MT/PT, UT, RT
77
76
Concave Crown in Single
Vee, VT
Concave Crown in Fillet, VT
5
4
Flaw Cross Section Views

78
79
Undercut in Single Vee, VT
Undercut in Fillet, VT
80
Overlap in Fillet VT, MT/PT
90
91
92
Weld Splatter on Single Vee, VT, RT
Weld Splatter on Filler VT, RT
Chipping Hammer Marks on Single Vee, VT, RT
Corrosion
This is a view of a surface corrosion indication manufactured by FlawTech. The geometry

and depth of the indication can be controlled and can be manufactured in most any alloy.
This image was provided to FlawTech by MISTRAS Products and Programs Division using their
ULTRAPAC Immersion System with Ultra Win data program.
www.flawtech.com
Standard Kits
FlawTech Standard Kit Specimens are designed to enhance the training and
development of new and veteran technicians. Kits will assist with basic flaw detection
and sizing of real flaws found in common weld geometries
RT
UT
MT/PT
VT
Kit
Kit
Kit
Kit
Each Kit Contains:

10 Carbon Steel Specimens per kit /
custom alloys available
20 Real flaws per kit / 2 per specimen
randomly placed
Free Carrying Case
Detailed Document Package with CAD
drawings
Demonstration Kit (Great Introduction to NDT kit)

5 Carbon Steel Specimens
2 Rt, 1 Ut, 1 Vt & 1 Mt/Pt Specimens
Total Of 11 Real Flaws
Reference Radiographs
Total of 16 Radiographs
Showing 20 Real Flaws
Plus 6 Processing Defects
Includes Documentation
and Film
See the following pages for Kit details.
Standard Radiographic Kit

THE RADIOGRAPHIC KIT CONTAINS:
8 Plates, 1 Pipe & 1 Tee / Carbon Steel
Each specimen contains 2 REAL FLAWS,
randomly placed
Actual X-Ray film is provided for each
specimen. Specimens are packaged in 2
FREE CARRYING CASES. Complete with
Document Package with Flaw Truth
documented by CAD drawings with a
Standard Tolerance of (+ / -) 0.150
(4mm).
The Standard Radiographic Examination
Kit contains 20 flaws similar to those
shown in the cross section drawings
below.
VISIT FLAWTECH WEBSITE OR CALL FOR
PRICE INFORMATION
Kit Includes:
12 - Root Crack in SV
14 - Centerline Crack SV (Surface breaking)
15 - Centerline Crack, SV (Sub-surface)
30 - Porosity SV / DV
31 - Porosity Fillet (sub surface)
34 - Single Gas Pore SV
36 - Slag Inclusion SV (root area)
37 - Slag Inclusion SV (weld groove area)
38 - Slag Inclusion Fillet (root area)
39 - Tungsten Inclusion SV (root area)
56 - Incomplete Root Penetration SV
57 - Incomplete Root Penetration DV
59 - Incomplete Groove Weld (crown area)
70 - Root Concavity SV
71 - Excess Root Penetration SV
72 - Misalignment Root & Crown SV
90 - Weld Splatter SV
92 - Chipping Hammer Marks SV
0.337" [8.6mm]
8" [200mm]
4.5" [114mm]
4" [100mm]
0.375" [9.5mm]
8" [200mm]
4" [100mm]
4" [100mm]
8" [200mm]
(9.5mm & 16mm)
0.375" & 0.625"
See Pages 3-5 for Cross Section Views
Shipping Weight 65 lbs
All Specimens Contain Real Flaws

7
www.flawtech.com
Standard Ultrasonic Kit

THE ULTRASONIC KIT CONTAINS:
Kit Includes:
10 - Toe Crack SV
15 - Centerline Crack, SV (Sub-surface)
16 - Circumferential Crack SV (flush crown)
17 - Transverse Crack in SV (flush crown)
18 - Base Metal Crack SV (top HAZ area)
30 - Porosity DV (sub-surface)
31 - Porosity Fillet (sub-surface)
34 - Single Gas Pore SV
37 - Slag Inclusion SV (weld groove area)
38 - Slag Inclusion Fillet (root area)
50 - Lamination SV (base metal)
52 - Lack of Fusion SV (crown area)
55 - Lack of Fusion SV (surface breaking at
root)

Each specimen contains 2 REAL FLAWS, randomly
placed
Specimens are packaged in 2 FREE CARRYING
CASES. Complete with Document Package with
Flaw Truth documented by CAD drawings with a
Standard Tolerance of (+ / -) 0.150 (4mm).
The Standard Ultrasonic Examination Kit contains
20 flaws similar to those shown in the cross section
drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE
INFORMATION
0.337" [8.6mm]
8" [200mm]
4.5" [114mm]
4" [100mm]
0.375" [9.5mm]
8" [200mm]
4" [100mm]
4" [100mm]
8" [200mm]
(9.5mm & 16mm)
0.375" & 0.625"

Standard Magnetic Particle Liquid Penetrant Kit

Kit Includes:
10 - Toe Crack SV
11 - Toe Crack Fillet
14 - Centerline Crack SV (surface breaking)
16 - Circumferential Crack SV (flush crown)
17 - Transverse Crack in SV (flush crown)
18 - Base Metal Crack SV (top HAZ area)
19 - Base Metal Crack SV (bottom HAZ area)
20 - Crater Crack SV (surface stop-start area)
32 - Porosity SV (surface breaking)
33 - Porosity fillet (surface breaking)
51 - Lamination Weld Prep
crown)
root)
root)
80 - Overlap Fillet
THE MT/PT KIT CONTAINS:

8 plates & 2 Tees / Carbon Steel
Each specimen contains 2 REAL FLAWS, randomly placed
Specimens are packaged in a FREE CARRYING CASE. Complete with Document Package with
Flaw Truth documented by CAD drawings with a Standard Tolerance of (+ / -) 0.150 (4mm).
The Standard MT/PT Kit contains 20 real flaws similar to those shown in the cross section
drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
4" [100mm]
8" [200mm]
4" [100mm]
0.25" [6mm]
0.25" [6mm]
8" [200mm]
4" [100mm]

9
www.flawtech.com
Standard Visual Kit

THE VISUAL KIT CONTAINS:
Each specimen contains 2 REAL FLAWS,
randomly placed
Specimens are packaged in a FREE CARRYING
CASE. Complete with Document Package with
Flaw Truth documented by CAD drawings with
a Standard Tolerance of (+ / -) 0.150 (4mm).
The Standard Visual Examination Kit contains
20 flaws similar to those shown in the cross
section drawings below.
INFORMATION
4" [100mm]
0.25" [6mm]
8" [200mm]
4" [100mm]
4" [100mm]
Kit Includes:
20 - Crater Crack SV (surface stop-start
area)
32 - Porosity SV (surface breaking)
33 - Porosity fillet (surface breaking)
70 - Root Concavity SV
71 - Excess Root Penetration SV
72 - Misalignment Root & Crown SV
73 - Uneven Leg Length Fillet
74 - Excess Crown SV
75 - Excess Crown Fillet
76 - Concave Crown SV
77 - Concave Crown Fillet
78 - Undercut SV
79 - Undercut Fillet
80 - Overlap Fillet
90 - Weld Splatter SV
91 - Weld Splatter on Filler
8" [200mm]

0.25" [6mm]

10
NDT Demonstration Kit

THE NDT DEMONSTRATION KIT CONTAINS:
3 Plates, 1 Pipe & 1 Tee
11 Discontinuties, REAL FLAWS, randomly placed
Specimens are packaged in a FREE CARRYING
CASE. The Flaw Truth is documented on CAD
drawings with a Standard Tolerance of (+ / -)
0.150 (4mm).
This Kit contains actual X-Ray film for RT specimens
and a Flaw Locator for UT specimens.
This standard NDT Demonstration Kit contains
11 flaws in 5 specimens. The flaws in these
specimens can be examined by several different
NDT methods to demonstrate the advantages
and disadvantages of each NDT method. See Kit
Price List for cost and listings of other flaw types
available only from FlawTech.
INFORMATION
4" [100mm]
0.25" [6mm]
8" [200mm]
4" [100mm]
11 - Toe Crack fillet

15 - Center Line Crack DV (sub-surface)
18 - Base Metal Crack SV
19 - Base Metal Crack in root HAZ
20 - Crater Crack (crown stop-start area)
30 - Porosity SV (sub-surface)
32 - Porosity SV (surface)
37 - Slag Inclusion SV
54 - Lack of Fusion Fillet (surface breaking)
71 - Excess Root SV
4" [100mm]
0.337" [8.6mm]
8" [200mm]
8" [200mm]
4.5" [114mm]
11
www.flawtech.com
(6mm & 16mm)

0.25" & 0.625"
Practical Exam Specimens

DESIGN SPECIFICATIONS
Practical exam specimens are larger than our standard kit
specimens
12 UT and 12 MT / PT specimens to choose from
Each specimen will contain 3 randomly placed real flaws
Designed to enhance the training and qualification of level I & II

personnel with regards to ISO9712, EN473, PCN & TC - 1A
Customize your set to meet your requirements
Purchase any combination of specimens to make your set
Purchase 3+ specimens and recieve a 10% discount & a free
carrying case
If you do not see what you need - custom specimens are available
Review the following pages for more details

12
UltraSonic Practical Exam Specimens

SPECIMEN DETAILS:
3 Flaws per specimen
REAL FLAWS in each specimen
Document Package with each
specimen
Standard tolerance (+/-) 0.150
(4mm)
Blank specimens available
Specimens are carbon steel
Custom specimens available
Discount & free carrying case
with Purchase of 3+ specimens
Applicable for IS09712, EN473,
PCN & TC - 1A
P105
P101
Plates & Sheets

0.75 x 8 x 10 plate
P103
BAR & ROD STOCK

4 OD x 6
NODE TO PLATE WELD

2 SCH160 to .375 PLATE
P106 PIPE TO SOCKET WELD
P108
WELDED PLATE
1.0x6x10
P109
P111
ORGED PIPE FLANGE

6 OD x 0.75 thick
13
www.flawtech.com
2 SCH160 PIPE to
COUPLING
P112
WELDED
PIPING4SCH160(0.53T)
x 8
WELDED TEE
0.5 x 8 x 8 x 4
P102
BAR & ROD STOCK

1.5 OD x 12
P104
L/R 90 ELBOW TO
PIPE
2 SCH160 (.344 T)
P107
WELDED PLATE
0.5x8x12
P110
LAP JOINT
0.5 x 12 x 6
MT / PT Practical Exam Specimens

SPECIMEN DETAILS:
3 Flaws per specimen
REAL FLAWS in each specimen
Document Package with each
specimen
Standard tolerance (+/-) 0.150
(4mm)
Blank specimens available
Specimens are carbon steel
Custom specimens available
Discount & free carrying case with
Purchase of 3+ specimens
Applicable for IS09712, EN473, PCN
& TC - 1A
P005
P008
P011
FORGED SHACKLE & PIN

4.25 with 0.75 pin
P001
CAST FITTING
2.0 to 1.3 reducer, 5 long
P002
P003
BOLT & NUT

1.25 OD x 6
P004
P006 FORMED METAL PLATE

0.25 x 4
WELDED PIPING
4SCH40(0.25T)x 8
P009
WELDED TEE
0.25 x 8 x 8 x 4
P012
FORGED PIPE FLANGE

6ODx0.75thick
P007
MACHINED SPINDLE
1.75 diameter x 8
FORGED EYE
HOOK
6 long with
2 eye
WELDED PLATE
0.25x8x12
P010 MACHINED GEAR
4.6 diameter x 1.5

bore
PIPE to SOCKET WELD 2

SCH160 PIPE to COUPLING
14
Advanced Specimens
SPECIMEN DETAILS:
Larger than our practical exam specimens
Complete document package included
MT/PT & VT
RT
UT
(DESIGNED FOR SHEAR WAVE)
PART NUMBER
3 Real flaws per specimen randomly placed

Material carbon steel (custom alloys available)
Custom specimens available (contact us for details)
SPECIMEN TYPE
UA-001
UA-002
UA-003
UA-004
UA-005
UA-006
UA-007
UA-008
UA-009
UA-010
UA-011
UA-012
UA-013
UA-014
PLATE W/SV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
TEE W/DV
TEE W/DV
Y-JOINT (45)
NODE & CARRIER (STUB ON)
UA-015
NOZZLE & CARRIER (STUB IN)
RA-001
RA-002
RA-003
RA-004
RA-005
RA-006
RA-007
RA-008
PLATE W/SV
PLATE W/DV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
0.375 X 12 X 12
0.625 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 16
1.0 X 12 X 16
2 SCH80 X 12
6 SCH120 X 12
12 SCH80 X 12
MA-001
MA-002
MA-003
MA-004
MA-005
MA-006
PLATE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
Y-JOINT (45)
MA-007
0.375 X 12 X 12
6 SCH80 X 12
12 SCH40 X 12
0.375 X 6 X 6 X 12
0.375 X 6 X 6 X 12
10 SCH60 X 10
0.5 X 16 X 16
8 SCH60 X 10
0.5 X 16 X 16
TP/TM
TE
ET
ET-001
ET-001
ET-002
ET-002
ET-002
ET-002
ET-001 FOR:
ET-001 ARE DESIGNED
THESE SPECIMENS
15
DIMENSIONS (INCHES)
0.5 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 12
1.25 X 12 X 17
6 SCH120 X 12
6 SCHXXH X 12
8 SCH80 X 12
12 SCH80s X 12
12 SCH120 X 12
1.0 X 8 X 8 X 12
1.0 X 8 X 8 X 12
1.25 X 9 X 9 X 12
1.25 X 9 X 9 X 12
10 SCH120 X 10
1.0 X 20 X 20
8 SCH80 X 10
1.0 X 20 X 20
0.25 X 4 X 12
0.25 X 4 X 12 (4 FLAWS)
0.25 X 4 X 12 (4 FLAWS)
0.25 X 4 X 12
Training and qualification of level I & II personnel with regards to SNT-TC-1A, EN473 & PCN
0.5weld
X 16 X
16
Flaw detection, sizing, & interpretation using common
geometries
and flaw types
MA-007
www.flawtech
MA-006 .com

Y-JOINT (45)
MA-005
8 SCH60 X 10
0.5 X 16 X 16
10 SCH60 X 10
0.375 X 6 X 6 X 12
API-UT-1 Flawed Specimen

FOR UT EXAMINATION OF FERRITIC WELDS
API KIT CUSTOM

OPTIONS
10% ID / OD
CALIBRATION NOTCHES
0.75 X 4.5 X 6
ASME SEC. V BASIC
CALIBRATION BLOCK
8 SCH 80 (0.5
WALL) X 8 PIPE ASME
SEC. V ANGLE BEAM
CALIBRATION BLOCK
LOCKING STORAGE
CONTAINER
RADIOGRAPHS
REAL FLAWS USED IN
KIT SPECIFICATIONS
L ACK OF PENETRATION
CENTER LINE CRACK
SLAG INCLUSION
L ACK OF FUSION
ROOT CRACK
POROSITY
API-UT-1 KIT CONTAINS:

TOTAL OF 4 SPECIMEN
1 - 1.0 THICK PLATE W/ DOUBLE VEE (1 X 12 X 15)

1 - 0.5 THICK PLATE W/ SINGLE VEE (0.5 X 10 X 12)
1 - 8 SCH 80 PIPE (0.5 WALL X 12, 360)
1 - 12 SCH 80 PIPE (0.688, WALL X 12, 180 SEG.)
API KIT STANDARD FEATURES

COMPLETE DOCUMENT PACKAGE W/ CAD
DRAWINGS
3 REAL FLAWS PER SPECIMEN
FLAWTECH ADVANCED TOLERANCE 0.080
SPECIMENS ARE CARBON STEEL
A FlawTech Original Kit
16
API-UT-1 Mini Kit
COMPACT VERSION OF OUR API-UT-1 KIT

Specimens are Half Size
API-UT-1 MINI KIT CONTAINS:

TOTAL OF 4 SPECIMEN
1
1
1
1
1.0 Thick Plate W/ Double Vee (1 X 7.5 X 6)

0.5 Thick Plate W/ Single Vee (0.5 X 6 X 5)
8 Sch 80 Pipe (0.5 Wall X 6, 180)
12 Sch 80 Pipe (0.688, Wall X 6, 90 Seg.)
Note: Specimens may be too small for some UT search units. If

this is a concern please consider our standard API-UT-1 Kit.
API MINI KIT STANDARD FEATURES

-
17
COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS

3 REAL FLAWS PER SPECIMEN
FLAWTECH ADVANCED TOLERANCE +/- 0.080
SPECIMENS ARE CARBON STEEL
DESIGNED FOR EASE OF HANDLING AND TRANSPORT
CARRYING CASE 15 X 13 X 10
TOTAL WEIGHT 50lbs
www.flawtech.com
API RP-2X Specimen Kit

API RP-2X PRACTICE SPECIMENS KIT
SET OF 3 SPECIMENS
90 T CONNECTION - 0.75 (T) X 20 (WELD LENGTH) X 4 X
8LEG
45 CONNECTION - 0.75 (T) X 20 (WELD LENGTH) X 4 X +8LEG
60 CONNECTION - 0.75 (T) X 20 (WELD LENGTH) X 4 X +8LEG
SPECIMEN DETAILS
EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTAL
API LEVEL C CRITERIA USED FOR FLAW DESIGN
FLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48
UT SPECIMENS CAN BE USED FOR TECHNICIAN PRACTICE FOR OFFSHORE
STRUCTURES
FLAW ACCEPTABILITY IS NOT DETERMINED BY ULTRASONICS
CUSTOM OPTIONS AVAILABLE

18
API RP-2X Practice Test Kit
esigned in the spirit of API RP-2X, these specimens

offer a technician advanced training in UT flaw detection
& sizing in unique configurations. This kit is a great
tool for conducting practical examinations, as well as
preparing technicians for typical industry exams.
THE AP RP-2X EXAM KIT CONTAINS:

0.75T Tee Specimen w/ Double Vee Weld
0.75T 60 Y Specimen
1T Plate Specimen w/ Backing Bar
8 Sch40 Pipe Specimen, 180 Segment
10-12 Flaws Total, Including Cracks & Weld
Discontinuities
19
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AWS / CWI Visual Specimen Kit

Design Specifications Based On Aws D1.1
KIT CONTAINS 10 SPECIMENS

4 - Tees 4 X 6 X 2 X 0.25
4 - Plates 4 X 6 X 0.25
2 - Edge & Lap Joints 4 X 6 X 0.3125
AWS / CWI KIT DESIGN FEATURES
2 Flaws Per Specimen
Flaws Are Randomly Placed
Flaws Are Border Line
Acceptable Or Rejectable
Carbon Steel Specimens
Welding Process - Smaw
Document Package W/ Cad
Drawings
Free Carrying Case
Designed Specifically For Visual
Weld Inspection Training
AWS / CWI KIT FLAWS
Undercut
Crater Crack
Excessive Convexity
Undersize Leg
Cluster Porosity
Arc Strike
Overlap
Longitudinal Crack
Aligned Porosity
Incomplete Penetration
Excessive Reinforcement
Underfill
Concavity
Transverse Crack
Oversize Leg
20
AWS /CWI Plus PT Endorsement Kit
Design Specifications Based On Aws D1.1

Kit Contains 10 Specimens

2 - PLATES 4 X 6 X 0.25
1 - PIPE 4SCH80 X 6
1 - TEE 4 X 6 X 2 X 0.25
1 - SOCKET WELD 2SCH80 X 6
5 - PLATES 1 X 4 X 0.25
AWS/CWI CERTIFIED KIT
FlawTech worked in
conjunction with AWS
and EPRI in the
development of this kit.
This kit has been designed
to incorporate both basic
penetrant training and
testing of the CWI
AWS / CWI KIT DESIGN FEATURES:

2 + Flaws Per Specimen
Flaws Are Randomly Placed
Flaws Are Border Line Acceptable Or Rejectable
Carbon Steel Specimens
Welding Process - SMAW
Document Package W/ CAD Drawings
Free Carrying Case
Designed Specifically For Visual Weld Inspection Training
21
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AWS Structural Weld Seismic Kit
Based On Aws D1.8 Annex E For Structural Welds
AWS Seismic Supplement for UT Testing

AWS SEISMIC KIT CONTAINS:
TOTAL OF 8 CARBON STEEL SPECIMENS
2 - BUTT WELDS w/ V GROOVE (1) at 0.375 T & (1) at 0.75 T X 6 (WELD) X 8
2 - BUTT WELDS w/ V GROOVE & BACKING BAR (1) at 0.375 T & (1) at 0.75 T X 6 (WELD) X 8
2 - TEE WELDS w/ SINGLE GROOVE, (1) at 0.375 T & (1) at 0.75 T X 6 (WELD) X 4 (MAIN) X 7
(BRANCH)
2 - TEE WELDS w/ SINGLE GROOVE w/ BACKING BAR, (1) @0.375 T & (1) @ 0.75 T X 6 (WELD) X
4 (MAIN) X 7 (BRANCH)
KIT STANDARD FEATURES

COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS ~2-3 REAL FLAWS PER SPECIMEN
FLAWTECH ADVANCED TOLERANCE +/- 0.080
AS WELDED CROWNS AND ROOTS
CARRYING CASE 24 X 16 X 10, ~110lbs
22
Socket Weld Specimen Kit
Pipe To Fitting & Pipe to Vessel Specimens
SET OF 6 SOCKET WELD SPECIMENS

A FlawTech Original Kit 3 ALLOY OPTIONS
304 S/S
316 S/S
106 C/S
PIPE DIMENSIONS
0.75 SCH80
1.0 SCH 80
2.0 SCH 80
FLAW SPECIFICATIONS
2 FLAWS EACH SPECIMEN
TOTAL OF 12 REAL FLAWS
FATIGUE, HAZ CRACKS, AND LACKS
OF FUSION
2 SPECIMENS PER PIPE SIZE
(1) PIPE TO SOCKET COUPLING
(1) PIPE TO 1.5 X 6 X 6 PLATE w/
MACHINED SOCKET
PURCHASE OPTIONS
KIT / SET CONTAINS 6
SPECIMENS
INDIVIDUALLY / PURCHASE 1
OR MORE
CUSTOMIZE YOUR SET / MIX
DIFFERENT ALLOYS
SPECIMENS ARE DESIGNED FOR ULTRASONIC
PRACTICE INSPECTION OF PIPE TO FITTING
AND PIPE TO VESSEL WELDS
23
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Boiler Tube Damage Kit
KIT CONTAINS
19 BOILER TUBES:
Representing a complete range of fossil-fired boiler tube failure

mechanisms steam and water touched.
Designed and
Manufactured to Replicate
Field Removed Specimens
TUBE SPECIFICATIONS:
18 Tubes at 2.5 0D X 0.25 WALL X 8 long

1 Tube at 1.5 X 0.25 WALL X 8 long
MATERIAL
17 Tubes are SA513 T5 GR 1020/1026 C/S

1 Tube is 304/304L
1 Dissimilar metal weld
FLAWS / INDICATIONS
Long term overeating/creep

Fire side corrosion (coal)
Toe crack, stress corrosion (stainless)
Soot blower erosion
Fatigue crack (toe)
Maintenance damage
Pitting
Rubbing / Fretting
Chemical cleaning damage (cleaning & pitting)
Material flaw (forging lap)
Corrosion fatigue crack
Fly ash erosion, Hydrogen damage
Acid Phosphate erosion
Caustic gouging
Supercritical waterwall cracking (1.5 0D tube)
Weld defects (lack of fusion and porosity)
Graphitization
- EPRI PROGRAM 63
MEMBERS RECEIVE A
SPECIAL DISCOUNT.
- USE THIS KIT TO

ASSIST IN THE TRAINING
AND QUALIFYING OF
NDE TECHNICIANS TO
ACCURATELY IDENTIFY
SPECIFIC BOILER TUBE
DAMAGE FOUND IN
FOSSIL PLANTS.
OFFICIALLY LISCENSED BY
24
ASME Section XI Appendix VII Kit

8 PIECE SPECIMEN SET
CONTAINS 20 REAL FLAWS
FOR TRAINING & QUALIFICATION
2 - WELDED PLATES
ONE CARBON STEEL PLATE: #A7CS-005 ONE STAINLESS PLATE:
#A7-SS-005
0.5 X 10 X 12
2 - WELDED PLATES
ONE CARBON STEEL PLATE: #A7CS-010 ONE STAINLESS PLATE:
#A7-SS-010
1.0 X 10 X 12
1 - WELDED PIPE
ONE STAINLESS PIPE: #A7-SS-020
2 SCH160 X 12
1 - WELDED PIPE
ONE CARBON STEEL PIPE: #A7CS-040
4 SCH160 X 12
1 - WELDED PIPE
ONE STAINLESS PIPE: #A7-SS-060
6 SCH160 X 12
1 - WELDED PIPE
ONE CARBON STEEL PIPE: #A7CS-100 (180 SEGMENT)
10 SCH160 X 12
KIT SPECIFICATIONS
EACH SPECIMEN CONTAINS 2 TO 4 REAL FLAWS DESIGNED TO MEET
APPENDIX VII SPECIFICATIONS.
SPECIMENS ARE MANUFACTURED TO FLAWTECHS ADVANCED TOLERANCE
OF +/- 0.080.
NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE
FOR TESTING.
DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE
AND NDT REPORTS.
CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE PURCHASE
OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.
25
www.flawtech.com
ASME Section XI Appendix VIII Kits

ASME BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VII, SUPPLEMENTS 2, 3 & 10 KITS
PIPE SPECIMEN
DIMENSIONS
SUPPLEMENT 2 KIT FOR
AUSTENITIC PIPING

FERRITIC PIPING

DISSIMILAR METAL WELDS
UNFLAWED
UNITS
FLAWED
UNITS
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
KIT TOTAL - 5 SPECIMENS
1
3
4
9
5
22
1
1
2
3
3
10
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
1
3
4
9
5
22
1
1
2
3
3
10
4 SCH80 X 24 360
6 SCH160 X 24 360
8 SCH80 X 24 360
12SCH80s X 24 180
24SCH80s X 24 90
3
4
6
4
4
21
2
2
3
4
4
15
KIT AND FLAW DETAILS:

THE KITS ARE MANUFACTURED TO MEET THE
MINIMUM REQUIREMENTS OF ASME, BOILER&
PRESSURE CODE, SECTION XI, APPENDIX VIII, OF
SUPPLEMENTS 2, 3 & 10
AT LEAST 50% OF THE CRACKS WILL BE
COINCIDENT WITH FABRICATED CONDITIONS,
SUCH AS: GROUND & AS-WELDED CROWNS,
COUNTERBORES & WELD ROOT CONDITIONS.
FLAW DEPTHS WILL RANGE FROM THE 10-30%
THROUGH THE 61 - 100% DEPTH RANGES AS
SPECIFIED IN ASME SECTION XI, APPENDIX VIII.
ALL THE FLAWS WILL BE MECHANICAL FATIGUE
OR THERMAL FATIGUE CRACKS, WITH AT LEAST
75% OF THE CRACKS BEING THERMAL FATIGUE.
KITS MADE TO OUR CRITICAL TOLERANCE
0.040 (1MM).
CUSTOM APPENDIX VIII SPECIMENS ARE
AVAILABLE - CONTACT FLAWTECH FOR DETAILS.
26
UT Calibration Blocks
Contact Flawtech For All Your Standard And Custom Calibration Block Needs
*All Materials Available Upon Request*
IIW
BLOCKS
Type 1
STEP WEDGES
STANDARD &
METRIC
AWS
BLOCKS
5 Step
DC Block
ASTM BLOCKS
DISTANCE / AREA
AMPLITUDE
Set of 8
MINI ANGLE BEAM

BLOCK
STANDARD & METRIC
Resolution
Block (RC)
Type 2
V1/5 (A2)
4 Step
Custom Step
Blocks
DSC Block
Set of 19
Set of 10
PACS
Phased Array Test
Block
IIW BLOCKS
ISO 7963
Test Block
#2
27
www.flawtech.com
DS Block
PDI UT Calibration Blocks
PDI Alternative ASME Calibration Blocks
he PDI Alternative ASME blocks meet

the requirements of the Performance
Demonstration Initiative (PDI) Procedure No.
PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2,
Rev. C, Fig.4(Austenitic).
These blocks cover the generic procedures for
the ultrasonic examination of both ferritic and
austenitic pipe welds.
The blocks offer users an economical
alternative to fabricating multiple curved cal
blocks (pipe sections) in many diameters and
wall thicknesses.
The blocks are normally supplied in sets of 3
individual blocks; A516 Grade 70 Carbon Steel,
Type 304/304L Stainless Steel, and also in
Type 316/316L Stainless Steel. Individual blocks
of any one alloy may also be purchased.
The blocks are made from ultrasonically
inspected, heat number- traceable
material.
The block design consists of four (4) steps
(representing wall thicknesses) measuring
0.5, 1.0, 1.5, and 2.0. Each step contains
an EDM notch machined to a depth of 10% of
wall x .010 wide x 2.0 long. Overall block size
is 2.00 wide x 2.25 tall x 10.00 long.
The scanning and reflecting surfaces are
intentionally machined to simulate pipe and
plate surfaces of 250 Ra maximum finish.
Each block is permanently machine-engraved
on one edge to include the block description,
serial number, alloy, and heat number.
Contact FlawTech for all your Standard

and Custom Calibration Block Needs
*all materials available upon request*
28
ASME UT Calibration Standards

ASME SEC. V BASIC
CALLIBRATION BLOCKS
The block is used for
establishment of primary reference
responses for UT examination
welds. Block contains three (3)
DAC side drilled holes at 1.5 deep
minimum at diameters between
0.0937 and 0.25 depending
on the block thickness (T). Hole
locations through the thickness
are 1/4, 1/2, and 3/4 T. The
block will also two (2) notches
measuring 2% (T) deep x 1.0
long minimum. Specification:
ASME Section V, Article 4, Figure
T-434.2.1. Dimensions: T x 6.25 x
3 (T) minimum. Block is available
in normal thicknesses of 0.5, 1.5,
3 and 5.
ASME SEC. V ANGLE BEAM

CALIBRATION BLOCKS
The basic callibration block for
weldments shall be a section of pipe
of the same normal size, schedule,
heat treatment and material
specification as the material being
examined. Standard will contain
four (4) notches, two (2) longitudinal
and two (2) circumferential on both
the OD and ID at a target depth of
9.5% of nominal wall thickness and
a minimum of 1 long. FlawTech
can provide the material or use
customer furnished material. In
accordance with ASME Sec V, Article
4, Figure T-434.3 (Callibration Block
for Pipe.)
29
www.flawtech.com
THOSE LISTED ARE JUST A FEW OF THE MANY ASME CALIBRATION

STANDARDS AVAILABLE. CONTACT FLAWTECH FOR MORE INFORMATION.
PDI UT 10 Calibration Standards

PDI CONTOURED CALIBRATION BLOCKS FOR DISSIMILAR
METAL (DM) WELDS
Contoured calibration blocks are used in the manual examination of dissimilar metal
(DM) welds and base materials including piping susceptible to Stress Corrosin Cracking
(SCC). The blocks are used to establish a reference sensitivity level from which subsequent
exams may be compared. The blocks are precisely machined to fit contoured search units
for axial and circumferential scanning directions. Customer specifies block contour radius
based on diameter of material being inspected. Blocks are manufactured in Type 304 or
Type 316 Stainless Steel and are certified to meet Performance Demonstration Initiative
PDI-UT-10 and PDI-UT-8.
CONTACT FLAWTECH FOR ALL

YOUR STANDARD AND CUSTOM
CALIBRATION BLOCK NEEDS *ALL
MATERIALS AVAILABLE UPON
REQUEST*
30
The World Leader in

Manufacturing Real Flaws
To Order the Highest Quality Flawed Specimens:
www . FLAWTECH . com
Tel: 704.795.4401
Fax: 704.795.4403

Specimen Catalogue WWW - FLAWTECH - Com

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FLAWED SPECIMEN CATEGORIES

Flaw Manufacturing Technology

Flawed Specimen Categories

FlawTech Discontinuities List

LAMINATION (BASE METAL)

Flaw Manufacturing Technology

Flaw Cross Section Views

Toe Crack in Single Vee

Toe Crack in Filet

Root Crack in Single Vee

Centerline Crack, Single Vee

Base Metal Crack in Single Vee

Crater Crack (crown stop-start

Slag Inclusion in Single

Slag Inclusion in Single Vee

Lamination in Weld Prep

Lack of Fusion in Single

Lack of Fusion in Single Vee (surface Lack of Fusion in Fillet (surface

Root Concavity in Single

Excess Root Penetration in

Misalignment, Root &

Uneven Leg Length in

Porosity in Single Vee

Porosity in Double Vee (subsurface) UT, RT

Porosity in Fillet (subsurface) UT, RT

Slag Inclusion in Fillet (root

Circumferential Crack in Single

Centerline Crack in Single Vee

Centerline Crack, Single Vee

Transverse Crack in Single

Incomplete Root Penetration in

Incomplete Groove Weld

Concave Crown in Fillet, VT

Flaw Manufacturing Technology

Flaw Cross Section Views

Undercut in Single Vee, VT

Weld Splatter on Single Vee, VT, RT

Weld Splatter on Filler VT, RT

Chipping Hammer Marks on Single Vee, VT, RT

This is a view of a surface corrosion indication manufactured by FlawTech. The geometry

Each Kit Contains:

Demonstration Kit (Great Introduction to NDT kit)

See the following pages for Kit details.

Flaw Manufacturing Technology

Standard Radiographic Kit

See Pages 3-5 for Cross Section Views

Shipping Weight 65 lbs

All Specimens Contain Real Flaws

Standard Ultrasonic Kit

8 Plates, 1 Pipe & 1 Tee / Carbon Steel

See Pages 3-5 for Cross Section Views

Shipping Weight 65 lbs

All Specimens Contain Real Flaws

Standard Magnetic Particle Liquid Penetrant Kit

THE MT/PT KIT CONTAINS:

Shipping Weight 35 lbs

All Specimens Contain Real Flaws

See Pages 3-5 for Cross Section Views

Standard Visual Kit

Shipping Weight 35 lbs

All Specimens Contain Real Flaws