Defect appraisal 92.1 History of part 9.2.2 Manufacturing process 9.23 Possible causes of defect 924 Use of pan 9.2.5 Acceptance and rejection criteria 9.26 Use of tolerances 16.0 Quality Control of Equipment and Processes 10.1 Malfunctioning of equipment 10.2. Proper magnetic particles and bath liquid 10.3 Bath concentration 103.1 Setting test 10.3.2. Other bath-strength tests 104. Tests for ultraviolet radiation intensity Magnetic Particle Testing Level III Topica! Outline 1.0 Principles/Theary L1_ Principles of magnets and magnetic fields LLL Theory of magnetic fields 1.1.2 Theory of magnetism 1.1.3 Terminology associated with magnetic particle testing 1.2. Characteristics of magnetic fields 1.21 Bar magnet 12.2 Ring magnet 2.0. Equipment/Materials 2.1 Magnetic particle test equipment 2.1.1 Equipment selection considerations 1.2. Manual inspection equipment 2.1.3 Medium- and heavy-duty equipment 2.14 Stationary equipment 2.1.5 Mechanized inspection equipment 2.2. Inspection materials 2.2.1 Wet particle technique 2.2.2 Dry particle technique 30. TechniquelCalibrations 3.1 Magnetization by means of electric current 3.1.1 Circular field 3.11.1 Field around a straight conductor 3.11.2 Right-hand rule 3.1.1.3 Field in pans through which current flows 3.1.1.4 Methods of inducing current flow in parts 31.1.5 Discontinuities commonly indicated by circular field 3.1.1.6 Applications of circular magnetization 3.12 Longitudinal field 3.1.2.1 Field direction 3.12.2 Discontinuities commonly indicated by longitudinal techniques 3.1.2.3 Applications of longitudinal magnetization 3.2. Selecting the proper method of magnetization 3.2.1 Alloy, shape and condition of part 3.2.2 ‘Type of magnetizing field 3.2.3 Direction of magnetic field 3.2.4 Sequence of operation 3.25 Value of flux density 66 P-105-201133. Demagnetization 3.3.1 Reasons for requiring demagnetization 3.3.2 Methods of demagnetization 40 Inerpretation/Evaluation 4.1 Magnetic particle test indications and interpretations 42 _ Effects of discontinuities on materials and types of discontinuities indicated by magnetic particle testing 5.0 Procedures S.A Magnetic particle procedures, codes, standards and specifications 60 Safety and Health 6.1 Precautions for ultraviolet radiation Training References Magnetic Particle Testing, Level |, Il and Ill ‘Annual Book of ASTM Standards, Vol. 03.03, Nondestructive Testing. Philadelphia, PA: American Society for Testing and Materials. Latest edition.” ASNT Level It Study Guide: Magnetic Particle Testing Method. Columbus, OH: The American Society for Nondestructive Testing, Inc. Latest edition.* ASNT Level Ill Study Guide: Magnetic Particle Testing Method. Columbus, OH: The American Society for Nondestructive Testing, Inc. Latest edition.* Betz, CE. Principles of Magnetic Particle Testing. Chicago, IL: Magnaflux Corp. 2000.* Mix, PE., Introduction to Nondestructive Testing: A Training Guide, second edition, New York: John Wiley & Sons. 2005. Moore, D.G.,tech. ed., P.O. Moore, ed. Nondestructive Testing Handbook, third edition: Volume 8, Magnetic Particle Testing. Columbus, OH: The American Society for Nondestructive Testing, Inc. 2008.* Nondestructive Evaluation and Quality ‘ontrol: ASM Handbook, Volume 17. Metals Park, OH: ASM International. 1989.* Smith, G. Magnetic Particle Testing Classroom Training Book (PTP Series). Columbus, OH: The American Society for Nondestructive Testing, Inc. 2004.* Supplement to Recommended Practice No. SNT-TC-1A (Q&A Book): Magnetic Particle Method. Columbus, OH: The “American Society for Nondestructive Testing, Inc, Latest edition.* Welding Handbook, Volume 1, Miami, FL: American Welding Society. Latest edition." + Available from the American Society for Nondestructive Testing, Inc. Columbus, OH, Magnetic Flux Leakage Testing Level | Topical Outline 1.0. Magnetic Flux Leakage Testing LL Brief history of testing 1.2 Basic principles of testing 2.0 Principles of Magnetic Fields 2.1 Magnetic fields characteristics 2.2 Flux line characteristies 3.0. Magnetism by Means of Electric Current cP-105-2011 67