Professional Documents
Culture Documents
Tap Hop Quy Trinh KDK Tat
Tap Hop Quy Trinh KDK Tat
TP HP CC QUY TRNH
KIM NH K THUT AN TON
CC THIT B C YU CU NGHIM NGT
V AN TON LAO NG
(Cc quy trnh kim nh KTAT do Cc An ton lao ng bin son,
B Lao ng - Thng binh v X hi ban hnh
theo Quyt nh s 66/2008/BLTBXH v 66/2008/BLTBXH ngy 29 thng 12 nm 2008)
1.
2.
3.
4.
5.
6.
7.
8.
9.
S: 66/2008/Q-BLTBXH
QUYT NH
ban hnh Quy trnh kim nh k thut an ton
thit b nng, thang my v thang cun
____________________________
KT. B TRNG
TH TRNG
( k)
Bi Hng Lnh
QTK 001:2008/BLTBXH
H NI - 2008
1
QTK 001:2008/BLTBXH
Li ni u
QTK: 2008/BLTBXH do Cc An ton lao ng bin son, trnh
duyt v c ban hnh theo Quyt nh s 66./2008/Q-BLTBXH
ngy 29 thng 12 nm 2008 ca B trng B Lao ng thng binh
v X hi.
QTK 001:2008/BLTBXH
1. PHM VI V I TNG P DNG
Quy trnh ny p dng i vi cc c quan, t chc, c nhn c hot ng
lin quan n vic kim nh k thut an ton cc thit b nng thuc Danh mc
my, thit b, vt t v cc cht c yu cu nghim ngt v an ton lao ng do
B Lao ng- Thng binh v X hi ban hnh.
Vic kim nh k thut thit b nng phi c thc hin trong nhng
trng hp sau:
- Sau khi lp t, trc khi a vo s dng;
- Sau khi tin hnh ci to, sa cha ln;
- Sau khi thit b xy ra tai nn, s c nghim trng v khc phc xong;
- Ht hn kim nh hoc trc thi hn theo ngh ca c s qun l, s
dng thit b nng;
- Theo yu cu ca c quan thanh tra nh nc v lao ng.
Cc doanh nghip, c quan, t chc, c nhn s dng cc thit b nng
nu trn c trch nhim phi hp vi c quan kim nh theo quy nh ca php
lut.
2. TIU CHUN P DNG
- TCVN 4244-2005: Thit b nng thit k, ch to v kim tra k thut.
- TCVN 4755-1989: Cn trc- Yu cu an ton i vi cc thit b thu lc.
- TCVN 5206-1990: My nng h- Yu cu an ton i vi i trng v n
trng.
- TCVN 5207-1990: My nng h - Yu cu an ton chung.
- TCVN 5209-1990: My nng h - Yu cu an ton i vi thit b in.
- TCVN 5179-90: My nng h- Yu cu th thu lc v an ton.
C th kim nh cc ch tiu v k thut an ton ca mt s i tng thit
b theo tiu chun khc khi c ngh ca c s s dng, hay c s ch to, vi
iu kin tiu chun phi c cc ch tiu v k thut an ton bng hoc cao
hn so vi cc ch tiu qui nh trong cc Tiu chun Quc gia (TCVN) c
vin dn trong quy trnh ny hoc cc Tiu chun Quc gia c nu trn
cha c quy nh cc ch tiu k thut an ton cho i tng ny.
QTK 001:2008/BLTBXH
3. THUT NG V NH NGHA
3.1. Trong quy trnh ny s dng cc thut ng, nh ngha trong TCVN
4244- 2005.
3.2. Kim tra hng nm: l hot ng nh gi nh k v tnh trng k thut
ca i tng kim nh theo quy nh ca ni quy, quy trnh k thut, tiu chun
k thut trong qu trnh s dng.
3.3. Kim nh ln u: l hot ng nh gi tnh trng k thut ca i
tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v
an ton lao ng khi i tng c lp t s dng ln u tin.
3.4. Kim nh nh k: l hot ng nh gi tnh trng k thut ca i
tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v
an ton lao ng nh k theo yu cu ti phiu kt qu kim nh.
3.5. Kim nh bt thng: l hot ng nh gi tnh trng k thut ca
i tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut
v an ton lao ng khi i tng kim nh b s c, tai nn hoc sa cha ln.
4. CC BC KIM NH
Khi kim nh ln u, kim nh nh k v kim nh bt thng, c quan
kim nh phi tin hnh ln lt theo cc bc sau:
- Kim tra bn ngoi.
- Kim tra k thut- Th khng ti.
- Cc ch th ti- Phng php th.
- X l kt qu kim nh.
5. PHNG TIN KIM NH
Yu cu v phng tin kim nh: Cc phng tin kim nh phi ph
hp vi i tng kim nh, phi c kim chun v c chnh xc ph hp
vi qui nh ca c quan chc nng c thm quyn v bao gm nhng loi sau:
- Thit b o ti trng th (lc k).
QTK 001:2008/BLTBXH
- Thit b o ng knh (thc cp, pan me).
- Thit b o khong cch (thc l, thc mt).
- Thit b o vn tc di v vn tc quay.
- Thit b o in tr cch in.
- Thit b o in tr tip t.
- Cc thit b o kim chuyn dng khc nu cn.
6. IU KIN KIM NH
Khi tin hnh kim nh thit b phi m bo cc yu cu v ch to, ci
to, sa cha trung i tu, lp t, s dng ph hp thit k k thut v cc tiu
chun c lin quan.
7. CHUN B KIM NH
7.1. Thng nht k hoch kim nh, cng vic chun b v phi hp gia
n v kim nh vi c s s dng thit b.
7.2. Kim tra h s k thut:
H s kim tra t nht phi c:
- L lch thit b, h s k thut ca thit b (i vi thit b ci to, sa cha
c thm h s thit k ci to, sa cha), cc chng ch cp, mc, chi tit, cm
chi tit an ton.
- H s lp t (i vi nhng thit b lp t c nh), sa cha, ci to
ca thit b.
- H s kt qu o cc thng s an ton thit b, cc h thng c lin
quan: h thng ni t, h thng chng st, h thng in v cc h thng bo
v khc.
- H s v qun l s dng, vn hnh, bo dng v kt qu cc ln
kim nh trc ( nu c).
- Cc kt qu thanh tra, kim tra v vic thc hin cc kin ngh ca cc
ln thanh tra, kim tra, kim nh trc (nu c).
7.3. Chun b y cc thit b v phng tin xc nh cc thng s
k thut an ton cho qu trnh kim nh.
QTK 001:2008/BLTBXH
7.4. m bo phng tin, ti trng th, trang b bo v c nhn v quy
trnh, bin php an ton trong sut qu trnh kim nh.
8. TIN HNH KIM NH
Khi tin hnh kim nh cc thit b nng, c quan kim nh phi tin hnh
cc cng vic sau:
8.1. Kim tra bn ngoi
Tin hnh trnh t theo cc bc sau:
- Kim tra v tr lp t thit b, h thng in, bng hng dn ni quy s
dng, hng ro bo v, mt bng, khong cch v cc bin php an ton, cc
chng ngi vt cn lu trong sut qu trnh tin hnh kim nh; s ph hp
ca cc b phn, chi tit v thng s k thut ca thit b so vi h s, l lch .
- Xem xt ln lt v ton b cc c cu, b phn ca thit b nng, c
bit ch trng n tnh trng cc b phn v chi tit sau:
+ Kt cu kim loi ca thit b nng, cc mi hn, mi ghp inh tn, mi
ghp bulng ca kt cu kim loi, bung iu kin, thang, sn v che chn.
+ Mc v cc chi tit ca mc.
+ Cp v cc b phn c nh cp.
+ Rng rc, trc v cc chi tit c nh trc rng rc.
+ B phn ni t bo v.
+ ng ray.
+ Cc thit b an ton.
+ Cc phanh.
+ i trng v n trng (ph hp vi quy nh trong l lch thit b).
- Kt qu kim tra bn ngoi c coi l t yu cu nu trong qu trnh
kim tra khng pht hin cc h hng, khuyt tt.
8.2. Kim tra k thut- Th khng ti.
Th khng ti ch c tin hnh sau khi kim tra bn ngoi t yu cu v
phi tin hnh trnh t theo cc bc sau:
QTK 001:2008/BLTBXH
- Phn cng c th gia nhng ngi tham gia kim nh: kim nh vin,
ngi vn hnh thit b, nhng ngi ph gip (th mc cp, th phc v) v
ngi chu trch nhim ch huy m bo an ton trong khu vc th ti trong sut
qu trnh th ti.
- Kim nh vin v ngi vn hnh thit b (ngi vn hnh phi c bng
hoc chng ch vn hnh ph hp vi thit b) thng nht cch trao i tn hiu;
ngi vn hnh thit b ch thc hin hiu lnh ca kim nh vin.
- Tin hnh th khng ti cc c cu v thit b (mc 4.3.2 TCVN 42442005), bao gm: tt c cc c cu v trang b in, cc thit b an ton, phanh,
hm v cc thit b iu khin, chiu sng, tn hiu, m hiu.
- Cc php th trn c thc hin khng t hn 03 ln.
- Th khng ti c coi l t yu cu khi cc c cu v thit b an ton
ca thit b khi th hot ng ng thng s v tnh nng thit k.
8.3. Cc ch th ti- Phng php th
Th ti ch c tin hnh sau khi th khng ti t yu cu v phi tin
hnh trnh t theo cc bc sau:
8.3.1. Th ti tnh
- Th ti tnh thit b nng phi tin hnh cht ti vi ti trng bng 125%
(mc 4.3.2- TCVN 4244- 2005) trng ti thit k hoc trng ti do n v s dng
yu cu (trng ti do n v s dng yu cu phi nh hn ti trng thit k) v
phi ph hp vi cht lng thc t ca thit b.
- Th ti tnh thit b nng cn c vo loi thit b v c thc hin theo
mc 4.3.2- TCVN 4244- 2005.
- Th ti tnh c coi l t yu cu nu trong 10 pht treo ti, ti khng
tri, sau khi h ti xung, cc c cu v b phn ca thit b khng c vt nt,
khng c bin dng d hoc cc h hng khc (mc 4.3.2- TCVN 4244-2005).
8.3.2. Th ti ng:
- Th ti ng ch c tin hnh sau khi th ti tnh t yu cu.
- Th ti ng thit b nng phi tin hnh vi ti trng bng 110% trng ti
thit k hoc trng ti do n v s dng ngh (mc 4.3.2- TCVN 4244- 2005),
QTK 001:2008/BLTBXH
tin hnh nng v h ti ba ln v phi kim tra hot ng ca tt c cc c
cu khc ng vi ti .
- Th ti ng thit b nng cn c vo loi thit b v c thc hin theo
cc mc 4.3.2- TCVN 4244- 2005.
- Th ti ng c coi l t yu cu nu sau khi thc hin y cc
bc trn cc c cu v b phn ca thit b hot ng ng tnh nng thit k
v cc yu cu ca cc quy phm k thut an ton hin hnh, khng c vt nt,
khng c bin dng d hoc cc h hng khc.
Sau khi th ti ng, a thit b v v tr lm vic bnh thng.
10. X L KT QU KIM NH
10.1. Lp bin bn kim nh, ghi kt qu kim nh vo l lch
- Bin bn kim nh k thut an ton thit b nng cn c theo chng loi
phi c lp theo ng mu quy nh ti quy trnh ny, trong bin bn phi ghi
y , r rng cc ni dung v tiu chun p dng khi tin hnh kim nh, k
c cc tiu chun ch s hu thit b yu cu kim nh c cc ch tiu an ton
cao hn so vi cc ch tiu quy nh trong cc TCVN mc 2 ca quy trnh ny
(khi thit b c ch to ng vi cc tiu chun, cc ch tiu an ton tng
ng).
- Ghi tm tt kt qu kim nh vo l lch thit b (ghi r h tn kim nh
vin, ngy thng nm kim nh).
10.2. Thng qua bin bn kim nh
Bin bn kim nh k thut an ton thit b nng phi c cc thnh vin
tham gia kim nh thng nht v k, trong bt buc phi c cc thnh vin:
- Kim nh vin thc hin vic kim nh.
- Ch s hu hoc ngi c ch s hu u quyn.
- Ngi chng kin kim nh.
Sau khi thng qua bin bn, cc thnh vin trn k tn, ch s hu k tn
v ng du vo bin bn.
Cp phiu kt qu kim nh
QTK 001:2008/BLTBXH
QTK003 :2008/BLTBXH
H NI - 2008
Li ni u
1
QTK003 :2008/BLTBXH
QTK003 :2008/BLTBXH
QTK003 :2008/BLTBXH
C th kim nh cc ch tiu v k thut an ton ca mt s i tng thit
b theo tiu chun khc khi c ngh ca c s s dng, hay c s ch to, vi
iu kin tiu chun phi c cc ch tiu v k thut an ton bng hoc cao
hn so vi cc ch tiu qui nh trong cc Tiu chun Quc gia (TCVN) c
vin dn trong quy trnh ny hoc cc Tiu chun Quc gia c nu trn
cha c quy nh cc ch tiu k thut an ton cho i tng ny.
3. THUT NG V NH NGHA
3.1. Trong Quy trnh ny s dng cc thut ng, nh ngha qui nh trong
TCVN 6395:2008 v TCVN 6396: 1998.
3.2. Kim tra hng nm: l hot ng nh gi nh k v tnh trng k thut
ca i tng kim nh theo quy nh ca ni quy, quy trnh k thut, tiu chun
k thut trong qu trnh s dng.
3.3. Kim nh ln u: l hot ng nh gi tnh trng k thut ca i
tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v
an ton lao ng khi i tng c lp t s dng ln u tin.
3.4. Kim nh nh k: l hot ng nh gi tnh trng k thut ca i
tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v
an ton lao ng nh k theo yu cu ti phiu kt qu kim nh.
3.5. Kim nh bt thng: l hot ng nh gi tnh trng k thut ca
i tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut
v an ton lao ng khi i tng kim nh b s c, tai nn hoc sa cha ln.
4. CC BC KIM NH
Khi kim nh ln u, kim nh hng nm, kim nh nh k v kim nh
bt thng, c quan kim nh phi tin hnh ln lt theo cc bc sau:
- Kim tra bn ngoi.
- Kim tra k thut- th khng ti.
- Cc ch th ti Phng php th.
- X l kt qu kim nh.
QTK003 :2008/BLTBXH
5. PHNG TIN KIM NH
Yu cu v phng tin kim nh: Cc phng tin kim nh phi ph
hp vi tiu chun Quc gia, vi i tng kim nh v phi c kim chun,
c chnh xc ph hp vi qui nh ca c quan chc nng c thm quyn,
bao gm nhng loi sau:
- Thit b o in tr cch in.
- Thit b o in tr tip t.
- Thit b o dng in.
- Thit b o hiu in th.
- Thit b o vn tc di v vn tc quay.
- Cc thit b o lng c kh: o di, o ng knh, o khe h.
- Thit b o cng nh sng.
- Cc thit b o kim chuyn dng khc nu cn.
6. IU KIN KIM NH
Vic kim nh thang my in v thang my thu lc ch c tin hnh
khi kt cu cng trnh lp t thang ng vi thit k c duyt v khi thang
trng thi sn sng hot ng ti ni lp t, trc khi a vo s dng.
7. CHUN B KIM NH
7.1. Thng nht k hoch kim nh, cng vic chun b v phi hp gia
c quan kim nh v c s s dng thit b.
7.2. Kim tra h s thit b:
H s kim tra t nht phi c:
- H s k thut: bn v, kch thc, c tnh k thut;
- H s lp t: v tr lp t, cc kch thc an ton, cc s liu v cch
in, in tr tip t, chng st, h thng bo v;
- H s qun l k thut, vn hnh, bo dng, kim nh (nu kim nh
ln k tip);
- Cc kt qu thanh tra, kim tra v vic thc hin cc kin ngh ca cc ln
thanh tra, kim tra, kim nh trc (nu c).
QTK003 :2008/BLTBXH
7.3. Chun b y cc thit b, phng tin k thut phc v cho cng
vic kim nh i vi tng chng loi thit b.
7.4. Chun b y cc phng tin trang b bo v c nhn v cc bin
php an ton trong sut qu trnh kim nh.
8.TIN HNH KIM NH
8.1. Thang my in
Khi tin hnh kim nh thang my in, c quan kim nh phi tin hnh
cc cng vic sau:
8.1.1. Kim tra bn ngoi
Vic kim tra bn ngoi bao gm cc cng vic sau y:
a/ Kim tra tnh y v ng b ca thang my
- Kim tra tnh y ca cc b phn, cm my.
- Kim tra thng s k thut, tnh ng b ca cc cm my v cc ch tiu
k thut: tc , in p, kch thc lp rp. nh gi theo iu 3.2 TCVN
6904:2001.
b/ Kim tra s chnh xc gia h s ca nh ch to, lp t so vi thc t
(v cc thng s, ch tiu k thut, nhn hiu).
c/ Kim tra cc khuyt tt, bin dng ca cc b phn, cm my (nu c).
d/ Kim tra dm treo gi cc b phn, cm my.
8.1.2. Kim tra k thut- th khng ti
8.1.2.1. Kim tra bung my v cc thit b trong bung my
a/ Kim tra phn xy dng v cc b phn my
- Kim tra v tr lp t cc cm my, t in trong bung my, o c cc
khong cch an ton gia chng vi cc kt cu xy dng trong bung my,
nh gi theo mc 5.4.4-TCVN 6395: 2008.
- Kim tra k thut cp treo cabin- i trng, nh gi theo mc 7.9 TCVN
6395-2008,
- Kim tra cp ca b khng ch vt tc nh gi theo mc 9.3.6 TCVN
6395-2008,
- Kim tra khung- b my.
- Kim tra mi trng trong bung my: nhit , chiu sng, thng gi,
nh gi theo cc mc 5.4.1, 5.4.2 v 5.4.3 -TCVN 6395: 2008.
QTK003 :2008/BLTBXH
- Kim tra ca ra vo bung my : cnh ca- kho ca, nh gi theo mc
5.3.3-TCVN 6395: 2008.
- Kim tra ng bung my, cc cao trnh trong bung my: lan can, cu
thang, nh gi theo mc 5.2-TCVN 6395: 2008.
b/ Cc c cu truyn ng, phanh in v my ko
- Kim tra vic lp t cm my ng b ln b (gi) my phi chc chn
v trong tnh trng hot ng tt.
- Kim tra phanh in : tnh trng k thut ca bnh phanh, m phanh, l so
phanh v nh gi theo cc mc 10.3.3.1, 10.3.3.2, 10.3.3.4 - TCVN 6395: 2008.
- Kim tra cc puli dn cp, hng cp v vic bo v chng, nh gi theo
mc 7.9.6.1-TCVN 6395: 2008.
c/ Kim tra bng in, ng in, u u dy
- Kim tra vic b tr cc bng in, cng tc in trong bung my, nh
gi theo mc 11.4.2 - TCVN 6395: 2008.
- Kim tra vic i ng in t bng in chnh n t in, t t in n
cc b phn my v nh gi theo cc mc t 11.5.1 11.5.12 - TCVN 6395:
2008.
8.1.2.2. Kim tra ca bin v cc thit b trong cabin
a/ Kim tra khe h gia 2 cnh ca cabin, khe h gia cnh ca v khung
cabin, nh gi theo iu 7.5.4-TCVN 6395: 2008.
i vi ca bn l , nh gi theo mc 7.5.5 -TCVN 6395: 2008.
b/ Kim tra tnh trng k thut v hot ng ca thit b chng kt ca,
nh gi theo mc 7.5.10.2.3-TCVN 6395: 2008.
c/ Kim tra thit b in an ton kim sot trng thi ng m ca cabin
nh gi theo mc 7.5.11.1 TCVN 6395-2008.
d/ Kim tra tnh trng thng gi v chiu sng trong cabin nh gi theo
mc 7.7 TCVN 6395-2008.
- Tng din tch cc l thng gi pha trn v pha di khng nh hn 1%
din tch hu ch sau cabin.
- Cabin phi chiu sng lin tc vi cng ti thiu 50 lux.
e/ Kim tra ngun sng d phng khi mt in ngun chiu sng chnh.
QTK003 :2008/BLTBXH
g/ Kim tra khong cch an ton theo phng ngang gia ngng ca
cabin v ngng ca tng phi khng ln hn 35mm.
h/ - Kim tra cc nt gi tng.
8.1.2.3. Kim tra trn nh cabin v cc thit b lin quan
a/ o khong cch an ton gia nc cabin ti im thp nht ca trn ti
thiu bng 1,0 + 0,035 v2(m).
b/ Kim tra cc u c nh cp c pha cabin v pha i trng.
c/ Kim tra ca sp trn nc cabin v tnh trng hot ng ca tip im an
ton in kim sot vic ng m ca sp nh gi theo cc mc 7.6.1, 7.6.3.1 :- 5 TCVN 6395-2008.
d/ Kim tra lan can nc cabin
- Chiu cao khng nh hn 0,70 m.
- Khong cch t pha ngoi tay vn lan can n bt k b phn no cng
khng nh hn 0,10 m.
e/ Kim tra khung i trng, tnh hnh lp cc phin i trng trong khung,
vic c nh cc phin trong khung.
g/ Kim tra ray dn hng cabin v i trng
- Kim tra vic c nh ray vo cng trnh.
- Kim tra khong cch gia cc kp ray (i chiu vi h s lp t).
- Kim tra khong cch an ton gia cabin v i trng k c cc phn nh
ra ca 2 b phn trn khng nh hn 0,05 m.
h/ Kim tra ging thang
- Phi m bo khng c cc thit b khc lp t trong ging thang.
- Kim tra vic bao che ging thang.
- Kim tra cc ca cu h, ca kim tra (v kch thc, kiu kho, tip
im kim sot ng m ca).
- Thng gi ging thang: tit din l thng gi khng nh hn 1% din tch
ct ngang ging.
- Chiu sng ging thang: kim tra v sng (+50lux) v khong cch
gia cc n khng ln hn 7 m.
- Kim tra vic lp t cc thit b hn ch hnh trnh pha trn v hot ng
ca chng.
QTK003 :2008/BLTBXH
8.1.2.4. Kim tra cc ca tng
a/ Kim tra khe h gia hai cnh, gia cnh v khun ca.
Gi tr ny khng ln hn 6mm (thang c c th n 10mm).
b/ Kim tra thit b kim sot ng m ca tng
- Kim tra k thut v tnh trng hot ng ca kho c kh.
- Kim tra k thut v tnh trng hot ng ca tip im in.
c/ Kim tra cc pa-nen ca tng
- Kim tra hin th cc bng bo tng.
- Kim tra cc nt gi tng.
8.1.2.5. Kim tra y h thang
a/ Kim tra mi trng y h
- Kim tra tnh trng v sinh y h.
- Kim tra tnh trng thm nc ngm, chiu sng y h.
b/ Kim tra tnh trng k thut, v tr lp ca bng in chnh y h bao
gm: cng tc in y h, cm.
- Kim tra vic lp v tnh trng hot ng ca cc thit b hn ch hnh
trnh di.
- o su y h v khong cch thng ng gia y h v phn thp
nht ca y cabin, nh gi theo khon b, mc 4.6.3.5- TCVN 6395: 2008.
c/ Kim tra gim chn
- Kim tra hnh trnh gim chn.
- Kim tra tip im in kim sot v tr (i vi gim chn hp th nng
lng).
d/ Kim tra puli, i trng ko cp b khng ch vt tc
- Tnh trng khp quay gi i trng.
- Trng lng i trng.
- Bo v puli.
- Tip im in khng ch hnh trnh i trng ko cp.
8.1.2.6. Th khng ti
Cho thang my hot ng, ca bin ln xung 3 chu k. Quan st s hot
ng ca cc b phn. Nu khng c hin tng bt thng no th nh gi l
t yu cu.
QTK003 :2008/BLTBXH
8.1.3. Cc ch th ti- Phng php th
8.1.3.1. Th ti ng ch 100% ti nh mc
Cht ti u trn sn cabin, cho thang hot ng vn tc nh mc, yu
cu kim tra cc thng s sau y:
a/ o dng in ng c thang my
- nh gi v so snh vi h s thit b.
b/ o vn tc cabin
- nh gi, so snh vi h s thit b.
- Hoc nh gi theo mc 10.7.1-TCVN 6395: 2008.
c/ o chnh xc dng ti cc tng phc v, nh gi theo mc 8.7-TCVN
6395: 2008.
8.1.3.2.Th ti ng ch 125% ti nh mc
a/ Th phanh: phng php th v nh gi theo mc 4.2.1-TCVN 6904:
2001.
b/ Th b khng ch vt tc
Phng php th theo mc 4.2.2-TCVN 6904: 2001.
c/ Th b hm bo him cabin - b cu h bng tay
- Phng php th v nh gi theo mc 4.2.3.1.2-TCVN 6904: 2001.
- i vi thang ch hng trang b thit b chng chng cp th th v nh
gi theo mc 10.6-TCVN 6395: 2008.
d/ Th ko
Phng php th v nh gi theo mc 4.2.4-TCVN:6904-2001.
8.1.3.3. Kim tra thit b hn ch qu ti
Kim tra s hot ng v nh gi theo mc 11.8.6-TCVN 6395:2008.
8.1.3.4. Th b hm bo him i trng
Phng php th theo mc 4.2.3.2.2-TCVN: 6904-2001.
8.1.3.5. Th b cu h t ng (nu c), b cu h bng tay
Thc hin v nh gi theo 4.2.6-TCVN 6904: 2001.
8.1.3.6. Th thit b bo ng cu h
Thc hin v nh gi theo mc 4.2.7-TCVN 6904-2001.
8.1.3.7. Th cc chng trnh hot ng c bit ca thang my
- Ch hot ng ca thang khi c s c : ho hon, ng t.
10
QTK003 :2008/BLTBXH
- Ch chy u tin.
- nh gi so snh vi h s ca nh ch to.
8.2. Thang my thu lc
Khi kim nh thang my thu lc, c quan kim nh phi tin hnh nhng
cng vic sau:
8.2.1. Kim tra bn ngoi
Vic kim tra bn ngoi c tin hnh theo cc mc t a c ca phn
8.1.1 quy trnh ny.
8.2.2. Kim tra k thut- Th khng ti
8.2.2.1. Kim tra bung my v cc thit b trong bung my
a/ Kim tra phn lp t v cc b phn my
Vic kim tra c tin hnh theo cc bc ca mc a phn 8.1.2.1 quy
trnh ny v nh gi theo cc mc 5.2; 5.3.2.1; 5.3.3.1; 5.4.3- TCVN 6396 :
1998.
b/ Kim tra my dn ng v cc thit b thu lc
- Kim tra vic lp t my dn ng v phng php dn ng,nh gi
theo mc 10.1-TCVN 6396: 1998.
- Kim tra vic lp t h thng ng dn, nh gi theo mc 10.3.2-TCVN
6396: 1998.
c/ Kim tra cc bng in, ng in, u u dy
- Kim tra vic b tr bng in- cng tc chnh, nh gi theo mc 11.4.2TCVN 6396: 1998.
- Kim tra vic b tr cc ng dy dn in, nh gi theo cc mc t
11.5.2 n 11.5.4 -TCVN 6396: 1998.
8.2.2.2. Kim tra cabin v cc thit b trong cabin
a/ Kim tra khe h gia hai cnh ca cabin, khe h gia cnh ca v
khung cabin, nh gi theo mc 7.5.4-TCVN 6396: 1998.
b/ Kim tra tnh trng k thut v hot ng ca cc thit b chng kt ca,
nh gi theo mc 7.5.10.2.3-TCVN 6396: 1998.
- Vic kim tra tip theo c thc hin t khon (c) n khon (g) ca
mc 8.1.2.2. quy trnh ny.
8.2.2.3. Kim tra trn nh cabin v cc thit b lin quan
11
QTK003 :2008/BLTBXH
a/ o khong cch an ton gia nc cabin ti im thp nht ca sn v
nh gi theo mc 4.6.1.1-TCVN 6396: 1998.
b/ Kim tra cc u c nh cp v lin kt gia u pittng vi cabin.
Vic kim tra tip theo c thc hin t mc (b) n mc (h) ca phn
8.1.2.3 quy trnh ny.
8.2.2.4. Kim tra cc ca tng
Vic kim tra cc ca tng v nh gi thc hin theo cc mc t (a) n
(c) ca phn 8.1.2.4. quy trnh ny.
8.2.2.5. Kim tra y h thang
- Vic kim tra y h thang c thc hin theo cc mc t mc (a) n
(d) ca phn 8.1.2.5 quy trnh ny.
- Phn su h thang c nh gi theo mc 4.6.2.5-TCVN 6396: 1998.
8.2.2.6. Th khng ti
Vic kim tra v thc hin nh mc 8.1.2.6 quy trnh ny.
8.2.3. Cc ch th ti- Phng php th
8.2.3.1. Th ti ng ch 100% ti nh mc
Cht ti u trn sn cabin cho thang hot ng vn tc nh mc, xc
nh cc thng s sau y:
a/ o dng in ng c bm chnh
nh gi v so snh vi h s thit b.
b/o vn tc ca bin
nh gi, so snh vi h s thit b v nh gi theo mc 10.7.2- TCVN
6396: 1998.
c/ o chnh xc dng tng ti cc tng phc v
nh gi theo mc 8.7- TCVN 6396: 1998.
d/ Th b hm bo him cabin
Phng php th v nh gi theo mc 4.2.2.1-TCVN 6905: 2001.
e/ Th van ngt
Phng php th v nh gi theo mc 4.2.6-TCVN 6905: 2001.
g/ Th van hm
Phng php th v nh gi theo mc 4.2.7-TCVN 6905: 2001.
h/ Th tri tng
12
QTK003 :2008/BLTBXH
Phng php th v nh gi theo mc 4.2.9-TCVN 6905: 2001.
i/ Th thit b in chng tri tng:
Phng php th v nh gi theo mc 4.2.10-TCVN 6905: 2001.
8.2.3.2. Th ti ng ch 125% ti nh mc
a/ Th thit b chn
Phng php th v nh gi theo mc 4.2.3-TCVN 6905: 2001.
b/ Th thit b chn
Phng php th v nh gi theo mc 4.2.4-TCVN 6905: 2001.
8.2.3.3. Th cu h thang my
- M van x cho cabin i xung v cho dng tng gn nht.
- nh gi theo cc mc 10.8.1.1 n 10.8.1.4- TCVN 6396: 1998.
8.2.3.4. Th thit b bo ng cu h
Phng php th v nh gi theo mc 4.2.12- TCVN 6905: 2001.
8.2.3.5. Th p sut
Phng php th v nh gi theo 4.2.8- TCVN 6905: 2001.
9. X L KT QU KIM NH
9.1. Lp bin bn kim nh (theo mu ti phn ph lc ca quy trnh ny).
Bin bn kim nh c lp ti c s s dng, trong phi ghi y , r rng
ni dung v tiu chun p dng.
9.2. Thng qua bin bn:
Bin bn kim nh phi c thng qua ti c s v cc thnh vin tham
gia thng nht v k vo bin bn. Trong bt buc phi c cc thnh vin:
- Kim nh vin thc hin vic kim nh.
- Ch s dng hoc ngi c u quyn.
- Ngi chng kin.
9.3. Ghi tm tt kt qu kim nh vo l lch thit b.
9.4. Khi thit b c kim nh t yu cu, cp phiu kt qu kim nh
(Mu phiu kt qu kim nh theo quy nh ca B Lao ng- Thng binh v
X hi) v bin bn kim nh cho c s.
13
QTK003 :2008/BLTBXH
9.5. Khi thit b c kim nh khng t yu cu, phi ghi r nhng ni
dung khng t v nhng kin ngh cho ch s hu bit v c bin php x l
ph hp.
10. CHU K KIM NH
10.1. Thang my in: Thc hin cc bc kim nh t 8.1.1 n 8.1.3
ca quy trnh ny, chu k khng qu 5 nm- theo ph lc B, TCVN 6395: 2008.
10.2. Thang my thy lc: Thc hin theo cc bc kim nh t 8.2.1 n
8.3.2.5 ca quy trnh ny, chu k kim nh nh k khng qu 5 nm theo ph
luc A, TCVN 6396- 1998 v 3 nm i vi nhng thang my c nhng b phn,
thit bi lin quan n an ton m c ch to snar xut t nhng nc khng
c th mnh trong lnh vc ny.
10.3. Khi rt ngn chu k kim nh, phi nu r l do trong bin bn kim
nh./.
14
QTK 002:2008/BLTBXH
B LAO NG THNG BINH V X HI
H NI - 2008
QTK 002:2008/BLTBXH
Li ni u
QTK: 2008/BLTBXH do Cc An ton lao ng bin son, trnh duyt
v c ban hnh theo Quyt nh s 66/2008/Q-BLTBXH ngy 29
thng 12 nm 2008 ca B trng B Lao ng thng binh v X hi.
QTK 002:2008/BLTBXH
QUY TRNH KIM NH K THUT AN TON THANG CUN
V BNG CH NGI
1. PHM VI V I TNG P DNG
Quy trnh ny p dng i vi cc c quan, t chc, c nhn c hot ng lin
quan n vic kim nh k thut an ton cc loi thang cun v bng ch ngi
thuc Danh mc my, thit b, vt t v cc cht c yu cu nghim ngt v an ton
lao ng do B Lao ng- Thng binh v X hi ban hnh.
Vic kim nh thang cun phi c thc hin trong nhng trng hp sau:
- Sau khi lp t, trc khi a vo s dng.
- Sau khi tin hnh ci to, sa cha ln;
- Sau khi xy ra tai nn, s c nghim trng v khc phc xong.
- Ht hn kim nh hoc trc thi hn theo ngh ca c s qun l, s
dng thang cun.
-
QTK 002:2008/BLTBXH
3.3. Kim nh ln u: l hot ng nh gi tnh trng k thut ca i tng
kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v an ton lao
ng khi i tng c lp t s dng ln u tin.
3.4. Kim nh nh k: l hot ng nh gi tnh trng k thut ca i tng
kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v an ton lao
ng nh k theo yu cu ti phiu kt qu kim nh.
3.5. Kim nh bt thng: l hot ng nh gi tnh trng k thut ca i
tng kim nh theo quy nh ca cc quy trnh k thut, tiu chun k thut v an
ton lao ng khi i tng kim nh b s c, tai nn hoc sa cha ln.
4. CC BC KIM NH
Khi kim nh ln u, kim nh nh k v kim nh bt thng, c quan
kim nh phi tin hnh theo cc bc sau:
- Kim tra bn ngoi.
- Kim tra k thut- th khng ti.
- Cc ch th ti- phng php th.
- X l kt qu kim nh.
QTK 002:2008/BLTBXH
7. CHUN B KIM NH
7.1 Thng nht k hoch kim nh, cng vic chun b v phi hp gia c
quan kim nh v c s s dng thit b.
7.2 Kim tra h s thit b:
H s kim tra t nht phi c:
- H s k thut: bn v, kch thc, c tnh k thut;
- H s lp t: v tr lp t, cc kch thc an ton, cc s liu v cch
in, in tr tip t, h thng bo v;
- H s qun l k thut, vn hnh, bo dng, kim nh (nu kim nh ln k
tip);
- Cc kt qu thanh tra, kim tra v vic thc hin cc kin ngh ca cc ln
thanh tra, kim tra hoc kim nh trc (nu c).
7.3 Chun b y cc thit b, phng tin k thut phc v cho cng vic
kim nh i vi tng chng loi thit b.
7.4 Chun b y cc phng tin, trang b bo v c nhn v cc bin
php, quy trnh an ton trong sut qu trnh kim nh.
8. TIN HNH KIM NH
Khi tin hnh kim nh thang cun v bng ch ngi, c quan kim nh
phi tin hnh cc cng vic sau:
8.1. Kim tra bn ngoi
Vic kim tra bn ngoi bao gm cc cng vic sau y:
8.1.1. Kim tra tnh y v ng b ca thit b
- Kim tra tnh y ca cc b phn, cm my.
- Kim tra thng s k thut, tnh ng b ca cc cm my v cc ch tiu k
thut: tc , in p, kch thc lp t theo iu 3.2 ca TCVN 6906:2001.
8.1.2. Kim tra s chnh xc gia h s ca nh ch to, lp t so vi thc t
(v cc thng s, ch tiu k thut, nhn hiu).
8.1.3. Kim tra cc khuyt tt, bin dng ca cc b phn, cm my .
8.1.4. Kim tra bao che cc cm my v cc b phn ca thang
8.1.5. Kim tra cc kt cu gi
8.2. Kim tra k thut- Th khng ti
8.2.1 Kim tra phn lp t v chnh xc cc kch thc hnh hc
QTK 002:2008/BLTBXH
- Khe h gia bc thang v tm chn thnh bn khng ln hn 4mm mi bn
v 7mm cho tng khe h c hai bn o ti hai im i din nhau, nh gi theo
mc 8.2.1- TCVN 6397: 1998.
- Khe h gia cc tm chn thnh lan can lin k lp tip nhau khng qu
4mm, nh gi theo mc 4.1.5.4- TCVN 6397: 1998.
- Khe h gia hai bc thang k tip: khng ln hn 6mm, nh gi theo mc
8.1 TCVN 6397: 1998.
- su n khp ca rng lc, nh gi theo mc 8.3.1- TCVN 6397: 1998.
- Khe h gia chn rng lc v mp trn ca phn b mt bc thang, nh
gi theo mc 8.3.2- TCVN 6397: 1998.
- Khe h gia tay vn v dn hng: khng ln hn 8mm, nh gi theo mc
6.3.1-TCVN 6397: 1998.
- Khong cch theo phng ngang gia mp ngoi ca tay vn vi tng bn
hoc tm chn thng ng: khng nh hn 80mm, nh gi theo mc 6.3.1- TCVN
6397: 1998.
- Kch thc li vo v li ra, nh gi theo mc 4.2.1- TCVN 6397: 1998.
- Chiu cao thng thu pha trn bc thang hoc tm nn: khng nh hn 2,3m,
nh gi theo mc 4.2.3- TCVN 6397:1998.
- Khong cch gn nht gia hnh khch n vng tm lc i vi thang
cun v bng ch ngi trang b thit b khi ng t ng.
- Bo v im vo tay vn, nh gi theo mc 6.5- TCVN 6397 : 1998.
- C che chn, nh gi theo cc khon ca mc 4.1.1- TCVN 6397: 1998.
- Ca kim tra, nh gi theo cc khon ca mc 4.1.3- TCVN 6397: 1998.
8.2.2. Kim tra s ng b, y , kt cu v b tr hp l v kh nng lm
vic an ton ca cc thit b, c cu sau:
- Thit b chng kt ti im vo ca tay vn.
- Thit b t ng dng thang khi c vt l kt vo tm lc.
- Thit b an ton chng t tay vn (nu c).
- S lng, v tr, cu to v cng tc dng.
- B khng ch vn tc (nu c).
- Thit b dng t ng khi xy ra o chiu bt thng (nu c).
- Thit b an ton ngn nga chng xch, t xch, tut xch.
- Thit b an ton chng vt l kt vo gia tm chn di v mt bn bc
thang.
8.2.3. Kim tra cc yu cu v h thng an ton, bo v.
- Kim tra h thng bi trn;
QTK 002:2008/BLTBXH
- o in p, cng dng in, so snh vi h s thit b.
8.2.4. Kim tra s hot ng ca h thng in an ton, bao gm:
- Cng tc chnh, nh gi theo muc 11.4- TCVN 6397: 1998;
- Cng tc an ton, nh gi theo mc 11.7.2.2- TCVN 6397: 1998;
- Cng tc dng thang;
- Thit b chng kt tay;
- Thit b dng thang khi c vt l kt vo tm lc;
- B khng ch vt tc nu c;
- Thit b dng khn cp, nh gi theo mc 11.8.2.4.1; 11.8.2.3.2 -TCVN
6397: 1998;
- Thit b t ng dng- khi ng t ng (nu c).
8.2.5. Th khng ti
- Khi ng v cho thang chy khng ti t nht 15 pht theo c hai hng
chuyn ng.
- nh gi kh nng hot ng nu thang cun v bng ch ngi t ni tip
nhau khng c li ra trung gian theo mc 4.2.1- TCVN 6397:1998.
- o tc nh mc ca thang cun hoc bng tr ngi. So snh vi h s
thit b v phi tho mn mc 10.2.1 v 10.2.2- TCVN 6397:1998.
- Sai s vn tc < 5%, nh gi theo mc 10.2.3- TCVN 6397: 1998.
- o vn tc tay vn, nh gi theo mc 6.1- TCVN 6397:1998.
- Th phanh khng ti bng ch ngi
Thc hin theo mc 4.2.6- TCVN 6906: 2001, nh gi theo 10.4.4.4-TCVN
6397: 1998.
8.3. Cc ch th ti- Phng php th
8.3.1- Th phanh chnh:
- Th phanh khng ti thang cun thc hin theo mc 4.2.4.1-TCVN 6906:
2001, nh gi theo mc 10.4.4.2-TCVN 6397: 1998.
- Th phanh c ti thang cun thc hin theo mc 4.2.4.2-TCVN 6906: 2001,
nh gi theo mc 10.4.4.2-TCVN 6397: 1998.
- Th phanh bng ch ngi c ti
Thc hin theo mc 4.2.7- TCVN 6906: 2001, nh gi theo mc 10.4.4.4
TCVN 6397: 1998.
8.3.2 Th phanh ph (nu c)
Thc hin theo mc 4.2.5- TCVN 6906: 2001.
9. X L KT QU KIM NH
QTK 002:2008/BLTBXH
9.1. Lp bin bn kim nh (theo mu ti phn ph lc ca quy trnh ny). Bin
bn kim nh c lp ti c s s dng, trong phi ghi y , r rng ni dung
v tiu chun p dng.
9.2. Thng qua bin bn:
Bin bn kim nh phi thng qua ti c s v cc thnh vin tham gia thng
nht v k vo bin bn. Trong bt buc phi c cc thnh vin:
- Kim nh vin thc hin vic kim nh.
- Ch s dng hoc ngi c u quyn.
- Ngi chng kin.
9.3. Ghi tm tt kt qu kim nh vo l lch thit b.
9.4. Khi thit b c kim nh t yu cu, cp phiu kt qu kim nh (ph
lc- Mu phiu kt qu kim nh theo quy nh ca B Lao ng- Thng binh v
X hi) v bin bn kim nh cho c s.
9.5. Khi thit b c kim nh khng t yu cu, phi ghi r nhng ni dung
khng t v nhng kin ngh cho ch s hu bit v c bin php x l ph hp.
10. CHU K KIM NH
10.1 Thc hin cc bc kim nh t mc 4.1.1 n 8.3.2 ca quy trnh ny v
chu k khng qu 5 nm theo mc A 2.1.4 ph lc A TCVN 6397: 1998.
10.2 Khi rt ngn chu k kim nh, phi nu r l do trong bin bn kim nh./.
______________________________________
S : 67/2008/Q-BLTBXH
Ban hnh quy trnh kim nh k thut an ton ni hi, bnh chu p lc, h
thng lnh, h thng iu ch np kh, chai cha kh v ng ng dn hi
nc, nc nng.
____________________________________
Ni nhn:
- Vn phng Quc hi; Vn phng Ch tch nc;
- Cc B, c quan ngang B, c quan thuc CP;
- HND, UBND cc tnh, thnh ph trc thuc
T;
- Vin kim st Nhn dn ti cao;
- Ta n Nhn dn ti cao;
- Vn phng T ng;
- Kim ton nh nc;
- C quan Trung ng ca cc on th;
- Cc t chc kim nh k thut an ton;
- S LTBXH cc tnh, thnh ph trc thuc T;
- Cc kim tra vn bn (B T php);
- Cng bo; Website Chnh ph;
- B LTBXH: BT, cc TT, cc n v trc
thuc;
- Lu VT, Cc ATL(07).
KT. B TRNG
TH TRNG
( k)
Bi Hng Lnh
H NI - 2008
QTK: 09-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton bnh chu p lc do Cc An ton lao
ng bin son, B Lao ng - Thng binh v X hi ban hnh theo
Quyt nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 09-2008/BLTBXH
QTK: 09-2008/BLTBXH
ngi chui (nu c) phi c tho ri, khi nghi ng tnh trng k thut
cc b phn chu p lc ca bnh cn tho g mt phn hoc ton b
lp cch nhit m bo cho vic khm xt trong ngoi; c s phi c
ngi chng kin khm nghim
3.1. Chun b kim nh
3.1.1. Thng bo cho c s v k hoch v cc yu cu trc khi
a bnh vo kim nh.
3.1.2. Xc nh v thng nht bin php an ton vi c s trc
khi thc hin kim nh.Chun b y dng c, phng tin, thit b
kim tra cho qu trnh kim nh.
3.2. Kim tra h s
3.2.1. Cn c vo ch kim nh kim tra, xem xt v h s
ca bnh.
3.2.1.1 Khi kim nh ln u phi xem xt cc h s sau:
a, L lch ca bnh (gm: cc ch tiu v kim loi ch to, kim loi
hn; tnh ton sc bn cc phn t chu p lc; bn v cu to ghi
cc kch thc chnh; hng dn vn hnh bo dng sa cha).
b, H s xut xng ca bnh (gm:cc chng ch v kim loi ch
to, kim loi hn; kt qu kim tra cht lng mi hn; bin bn nghim
th xut xng).
c, Cc bin bn kim nh thit b o lng; bin bn kim tra tip
a, chng st, thit b bo v (nu c).
d, H s lp t: ch p dng vi bnh c nh
3.2.1.2 Khi kim nh nh k phi xem xt cc h s sau:
a, L lch, bin bn kim nh v phiu kt qu kim nh ln trc.
b, H s v qun l s dng, vn hnh, bo dng; bin bn
thanh tra, kim tra (nu c).
3.2.1.3 Khi kim nh bt thng phi xem xt cc h s sau:
a, Trng hp sa cha: h s thit k sa cha, bin bn
nghim thu sau sa cha c hn v thay th cc b phn chu p lc.
b, Trng hp thay i v tr lp t: cn xem xt b sung h s
lp t.
c, Trng hp sau khi thit b khng lm vic t 12 thng tr ln
xem xt h s nh kim nh nh k.
Lu : i vi nhng bnh p lc r xut x nhng h s k thut
khng y th phi tin hnh lp b sung.
QTK: 09-2008/BLTBXH
QTK: 09-2008/BLTBXH
3.5.3. Mi cht v nhit mi cht th, p sut th, thi gian duy
tr p sut theo quy nh ti mc 3.11 ca TCVN 6156:1996 nu nh ch
to c quy nh p sut th cao hn th theo quy nh ca nh ch to.
3.5.4. Trng hp khng c iu kin th thy lc do ng sut
trn b mng, trn sn gc hoc kh x nc; do c lp lt bn trong
ngn cn vic cho nc vo, cho php thay th bng th p lc kh
(khng kh hay kh tr) v tin hnh kim tra kn bng dung dch x
phng hoc bng cc bin php khc,trong qu trnh th phi p dng
cc bin php an ton quy nh ti 3.16 TCVN 6156:1996
3.5.5. Np mi cht th v tin hnh tng p sut t t trnh
hin tng dn n t ngt lm hng thit b duy tr p sut th trong
thi gian 5 pht v nghim cm vic g ba.Theo di, pht hin cc hin
tng: bin dng,nt... trong qu trnh th thy lc.
3.5.6. Gim p sut t t v p sut lm vic nh mc, gi
nguyn p sut ny trong sut qu trnh khm xt.S dng ba kim tra
g vo cc v tr c nghi ng sau gim p sut v (0); khc phc cc
tn ti (nu c) v kim tra li kt qu khc phc c.
3.5.7. nh gi kt qu th: Ti thiu t kt qu theo quy nh ti
mc 3.4.5 TCVN 6154:1996.
3.5.8. Trong trng hp bnh c min th thu lc theo quy
nh ca TCVN v k thut an ton hin hnh th phi ghi r l do trong
bin bn kim nh v nh km cc bin bn nghim thu thy lc xut
xng ca c s ch to,bin bn nghim thu lp t (nu c).
3.6 Kim tra kn (Th kn): Ch p dng khi cng ngh i hi
hoc cc bnh lm vic vi cc mi cht c hi, d chy n.
3.6.1. S dng mi cht th l kh tr hoc kh nn np n p
sut lm vic cho php.
3.6.2. Pht hin cc r r; xut cc bin php c s khc
phc, x l v kim tra li.
3.6.3. nh gi kt qu th: Bnh c coi l t yu cu bc
th ny khi khng pht hin r r kh.
3.7 Kim tra vn hnh (Th vn hnh).
3.7.1. Kim tra y cc iu kin bnh c th vn hnh bnh
thng.
3.7.2. Cn c vo quy trnh, phi hp vi c s a bnh vo lm
vic, xem xt tnh trng lm vic ca bnh v cc ph kin km theo; s
lm vic ca cc thit b o lng, bo v.
3.7.3. Khi bnh lm vic n nh, tin hnh nng p sut kim
tra v hiu chnh p sut lm vic ca van an ton (Tr bnh cha mi
cht c hi, d chy n) thc hin nim ch van an ton.
6
QTK: 09-2008/BLTBXH
QTK: 09-2008/BLTBXH
QTK: 09-2008/BLTBXH
(B, UBND... )
(Tn c quan K)
c lp - T do - Hnh phc
.............., Ngy
thng
nm
p sut thit k:
p sut lm vic:
Mpa
Mpa
Dung tch:
Mi cht lm vic:
0
C
Nhit lm vic:
Lt
Do c quan:
II. CH KIM NH
(Ln u, nh k, bt thng)
III. NI DUNG KIM NH
1. H s
+ Nhn xt:
2. Kim tra
2.1.Cc thit b lin quan :
+ V tr lp t:
+ Sn, cu thang:
+ Chng st, ni trung tnh bo v:
+ Chiu sng vn hnh:
nh gi kt qu:
t
Khng t
2.2.Bnh chu p lc :
+ Cc b phn chu p lc (tnh trng b mt kim loi v mi hn):
+ Cc thit b ph, b phn ph tr:
+ Cc thit b o lng, bo v, an ton v t ng:
nh gi kt qu:
t
Khng t
QTK: 09-2008/BLTBXH
3. Th nghim
NI DUNG TH
MI CHT
TH
p sut lm
vic
(MPa)
P SUT
TH
( MPa)
THI GIAN
TH
(Pht)
Th thy lc
Th kn
Th vn hnh
Van an ton kim tra c hiu chnh v nim ch p sut:
Nhn xt :
nh gi kt qu:
t
Khng t
IV. KT LUN V KIN NGH
1. Bnh c kim nh c kt qu: t
2. p sut lm vic nh mc cho php:
3. Nhit lm vic nh mc cho php:
4. p sut lm vic ca van an ton:
5. Cc kin ngh:
Khng t
MPa
0
C
MPa
V. CHU K KIM NH
Kim nh nh k: Thng
nm
L do rt ngn thi hn kim nh (nu c):
Bin bn c thng qua ngy
thng
nm
Ti:
Bin bn c lp thnh. bn, mi bn gi bn.
Chng ti, nhng kim nh vin thc hin kim nh bnh p lc ny hon
ton chu trch nhim v tnh chnh xc i vi kt qu kim nh ghi trong bin
bn./.
N V S DNG
KIM NH VIN
(k tn v ng du)
10
H NI 2008
QTK: 06-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton ni hi do Cc An ton lao ng
bin son, B Lao ng - Thng binh v X hi ban hnh theo Quyt
nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 06-2008/BLTBXH
QUY TRNH KIM NH K THUT AN TON NI HI
1. Phm vi p dng
Quy trnh kim nh ny quy nh v trnh t, th tc kim nh
k thut an ton ln u, nh k v bt thng cc loi ni hi thuc
Danh mc cc loi my, thit b, vt t c yu cu nghim ngt v an
ton lao ng do B Lao ng Thng binh v X hi ban hnh.
Cn c vo quy trnh ny, c quan kim nh p dng trc tip
hoc xy dng quy trnh c th, chi tit cho tng dng, loi ni hi
nhng khng c tri vi quy nh ca quy trnh ny.
2. Tiu chun bt buc p dng
Bao gm nhng tiu chun k thut quc gia v an ton sau:
+ TCVN 7704: Ni hi - Yu cu k thut an ton v thit k, kt
cu, ch to, lp t, s dng v sa cha.
+ TCVN 6008-1995: Thit b p lc - Mi hn yu cu k thut v
phng php kim tra.
+ TCVN 6413:1998 (ISO 5730:1992), Ni hi c nh ng l ng
la cu to hn (tr ni hi ng nc).
3. Cc bc kim nh
Tin hnh kim tra k thut an ton theo cc bc sau:
-
QTK: 06-2008/BLTBXH
cch nhit m bo cho vic khm xt trong ngoi; c s phi c
ngi chng kin khm nghim
3.1 Chun b kim nh
3.1.1. Thng bo cho c s v k hoch v cc yu cu trc
khi a ni hi vo kim nh.
3.1.2. Xc nh v thng nht bin php an ton vi c s trc
khi thc hin kim nh.B tr kim nh vin tham gia kim
nh.Chun b y dng c, phng tin, thit b cho qu trnh kim
nh v phng tin, trang b bo v c nhn.
3.2 Kim tra h s
3.2.1. Cn c vo ch kim nh kim tra, xem xt h s
ca ni hi.
3.2.1.1 Khi kim nh ln u phi xem xt cc h s sau:
a, L lch ca ni hi, (gm: cc ch tiu v kim loi ch to, kim
loi hn; tnh ton sc bn cc phn t chu p lc; bn v cu to ghi
cc kch thc chnh; hng dn vn hnh bo dng sa cha;
ch nc cp).
b, H s xut xng ca ni hi (gm:cc chng ch v kim loi
ch to,kim loi hn;kt qu kim tra cht lng mi hn; bin bn
nghim th xut xng).
c, Nh t ni hi: mt bng b tr ni hi, cc quy nh v
khong cch an ton, cu thang v sn thao tc, h thng chiu sng,
d tr nhin liu, cp v thi nhin liu, h thng chng st, h thng
thng tin lin lc, b tr ca thot him, cng trnh v sinh.
d, Bin bn lp t bao gm cc im chnh sau:
- Tn c s lp t v c s s dng.
- c tnh ca nhng vt liu b sung khi lp t.
- Nhng s liu v hn nh: cng ngh hn,m hiu que hn,tn
th hn v kt qu th nghim cc mi hn.
- Cc bin bn kim nh tng b phn ni hi(nu c)
QTK: 06-2008/BLTBXH
- Cc ti liu v kim tra h thng ng bng cch thng bi hoc
bng cc phng php khc m bo h thng ng thng
sut(nu c)
- Cc ti liu v kim tra quang ph i vi cc b phn ni
hi,b qu nhit lm vic vi nhit thnh ln hn 450 C
- Ti liu xc nhn cht lng ni hi sau khi vn chuyn n
ni lp t.
3.2.1.2 Khi kim nh nh k phi xem xt cc h s sau:
a, L lch, bin bn kim nh v phiu kt qu kim nh ln
trc.
b, Nht k vn hnh, s theo di bo dng sa cha;bin bn
thanh tra kim tra (nu c)
3.2.1.3 Khi kim nh bt thng phi xem xt cc h s sau:
a, i vi cc ni hi b s c hoc sa cha ln: c thay th,
hncc b phn chu p lc ca ni hi phi lp h s sa cha v
ni hi ngh vn hnh t 12 thng tr ln, thay i v tr lp t phi
a ra khm nghim bt thng
b, H s phi kim tra gm:
- Thit k sa cha v bin bn nghim thu sau sa cha hoc
bin bn nghim thu lp t.
- Cc h s lin quan khc phi kim tra nh h s phi kim
tra bc kim nh nh k.(3.2.1.2)
Lu : i vi nhng ni hi r xut x nhng h s k thut
khng y th phi tin hnh lp b sung.
3.3 Kim tra bn ngoi, bn trong
Dng c phc v vic kim tra:knh lp, ba kim tra, dng c
o, n chiu sng chuyn dng xc nh dng v ln ca
khuyt tt.
i vi nhng thit b ni hi c chiu cao t 2m tr ln phi
lm cc cng trnh (dn gio) c th xem xt c tt c cc b
phn ca ni hi.
QTK: 06-2008/BLTBXH
3.3.1. Khi khm xt bn ngoi v bn trong ni hi, cn ch
pht hin nhng thiu st sau:
- Cc vt nt, rn, vt mp, ch phng pha trong v pha ngoi
thnh ni hi; du vt r r hi, r r nc ti cc mi hn, mi tn
inh, mi nc ng.
- Tnh trng cu cn, han g, n mn thnh kim loi cc b phn.
- Tnh trng k thut ca ph kin, dng c o kim v an ton.
- Tnh trng k thut ca lp cch nhit.
- Kim tra bt cht ca cc chi tit ghp ni.
- i vi nhng v tr khng th tin hnh khm xt bn trong khi
kim nh th vic kim tra tnh trng k thut phi c thc hin theo
ti liu k thut ca nh my ch to.Trong ti liu phi ghi r: khi
lng cn kim tra, phng php v trnh t kim tra.
3.3.2. Kim tra thit b cp nc v s lng v tnh trng k
thut hin ti.
3.3.3. Kim tra v yu cu ch nc cp - nc ni v tnh
trng thit b x l nc.
3.3.4. Khi pht hin c nhng khuyt tt lm gim bn thnh
chu p lc (thnh b mng, cc mi ni mn) cn lm gim thng s
lm vic ca ni hi.Vic gim thng s phi da trn c s tnh sc
bn theo cc s liu thit k.
3.3.5. Trng hp gp kh khn trong vic xc nh nguyn
nhn gy ra cc khuyt tt pht hin c,c s s dng ni hi
phi chu trch nhim tin hnh nhng kho nghim cn thit.Ni hi
phi ngng hot ng khi kt qu th c tnh kim loi ca bao hi,
bao nc hoc cc b phn ch yu khc ca ni hi:
Khi ch to t thp Ccbon nu :
- bn ko thp hn 3,2MPa;
- T s gia gii hn chy quy c (khi bin dng d l 0.2 % )
vi bn ko ln hn 0,75.
- gin di tng i nh hn 16%.
QTK: 06-2008/BLTBXH
- dai va p trn mu th c u vt nhn nh hn 0,25
N/c m
QTK: 06-2008/BLTBXH
3.4.3. Np y nc vo ni hi(nhit di 50 C v khng
thp hn nhit mi trng xung quanh qu 5 C),vic tng p
sut theo quy nh v tc v thi gian trnh s gin n t ngt
3.4.4. Nghim cm vic g ba trong thi gian ni hi chu p
sut th.
3.4.5. Gim t t n p sut lm vic v duy tr trong sut qu
trnh kim tra, s dng ba kim tra g vo cc v tr c nghi ng
pht hin khuyt tt, sau gim p sut theo quy nh v khng (0);
khc phc cc tn ti (nu c).Ni hi t yu cu khi tha mn cc
iu kin quy nh ti 10.4.1 TCVN 7704:2007
3.4.6. Khi kim nh, nu pht hin thy vt nt b mt hoc
khng kn kht ti cc mi nc, mi tn inh nh du hiu r r nc,
hi, ng muic s s dng phi tm nguyn nhn v phi c hnh
thc x l trit .
3.4.7. Khi nghi ng v tnh trng k thut cc b phn chu p
lc ca ni hi, ngi s dng ni hi cn tho g mt phn hoc
ton b lp cch nhit, tho g mt s ng la hoc ct mt s on
ng nc kim tra.
3.4.8. Ni hi c ch to theo kiu trn gi (lp nhanh), nu
khi vn chuyn n ni lp t khng b h hng cc b phn chu
p lc v thi gian xut xng cha qu 12 thng th c min th
thy lc.Bin bn kim nh phi ghi r l do v nh km cc bin bn
nghim th thu lc xut xng ca hi ng k thut ca c s ch
to v bin bn nghim th lp t ca n v lp t v c s s
dng.
3.5 Kim tra vn hnh (th vn hnh)
Phi th kh nng vn hnh ca ni hi theo trnh t sau:
3.5.1. Kim tra cc iu kin ni hi c th vn hnh bnh
thng
3.5.2. Cn c vo quy trnh vn hnh, yu cu c s tin hnh
qu trnh t v tng p sut ni hi.
3.5.3. Trong qu trnh tng p sut n p sut lm vic ca ni
hi cn phi theo di cht ch tnh trng lm vic ca ni hi, thit b
o lng, bo v v cc thit b ph.Nu thy c s bt thng
8
QTK: 06-2008/BLTBXH
ngh c s dng ni hi theo ng quy trnh, tin hnh kim tra, kt
lun c th v cc bin php khc phc.
3.5.4. Khi tng n p sut lm vic, nu khng c g bt thng
th tip tc tng p sut kim tra v iu chnh p sut lm vic ca
cc van an ton, thc hin vic nim ch cho van an ton kim tra.
3.5.5.p sut tc ng ca van an ton phi c xc nh bng
1,1 ln p sut lm vic cao nht cho php ca ni hi.
3.5.6. nh gi kt qu th: Ni hi vn hnh bnh thng, t
cc thng s k thut nh mc.
4. X l kt qu kim nh
4.1. Lp bin bn kim nh.
4.1.1. Lp bin bn kim nh theo mu quy nh vi y cc
ni dung ca bin bn (ban hnh km theo quy trnh ny).i vi ni
hi min th thy lc cn km theo cc bin bn nu ti 3.4.8 ca quy
trnh ny.Ghi r tiu chun p dng trong qu trnh kim nh.
4.1.2. Ghi tm tt kt qu kim nh vo h s l lch ca ni hi
(ghi r h tn kim nh vin, ngy thng nm kim nh).
4.2. Thng qua bin bn kim nh
Thnh phn tham gia thng qua bin bn kim nh bt buc ti thiu
phi c cc thnh vin sau:
+ Ch c s hoc ngi c ch c s u quyn;
+ Ngi c giao tham gia chng kin kim nh.
Khi bin bn c thng qua, kim nh vin, ngi tham gia
chng kin kim nh, ch c s cng k; ch c s ng du vo
bin bn.
4.3. Khi ni hi t c cc yu cu quy nh ti Mc 3, lnh
o c quan kim nh cp phiu kt qu kim nh sau khi bin bn
kim nh c cng b ti c s trong thi hn 5 ngy.
4.4. Khi ni hi khng t cc yu cu quy nh ti Mc 3 th
thc hin cc bc 4.1 v 4.1 v ch cp cho c s bin bn kim
nh c nu r l do ni hi khng t yu cu kim nh.
QTK: 06-2008/BLTBXH
5. Chu k kim nh
5.1.Khm xt bn ngoi, bn trong: hai nm mt ln.
5.2.Khm xt bn ngoi, bn trong, th thy lc: su nm mt
ln.
5.3.Kim tra vn hnh ni hi: mt nm mt ln.
5.4. Khi rt ngn chu k kim nh, kim nh vin phi nu r l
do trong bin bn kim nh./.
5.5. Nhng trng hp phi kim nh bt thng: theo quy
nh ti 11.2.5 TCVN 7704:2007
10
QTK: 06-2008/BLTBXH
( B. UBND )
(Tn c quan K)
S th t:
I- THNG S C BN CA NI HI
Loi, m hiu :
S ch to :
Nm ch to :
Ni ch to:
Cng dng :
ng k ti c quan:
Ngy chuyn h s ng k:
Ngy kim nh gn nht :
p sut thit k:
p sut lm vic:
Cng sut :
Nhin liu s dng:
(MPa)
(MPa)
(T/h)
Do c quan :
II- CH KIM NH
(Ln u, nh k, bt thng)
III- NI DUNG KIM NH
1. H s
+ Nhn xt:
2 Kim tra:
2.1. Nh t ni hi
+ Khong cch :
+ Ca :
+ Cu thang, sn thao tc:
+ Chiu sng vn hnh:
nh gi kt qu:
t ;
11
QTK: 06-2008/BLTBXH
3. Th thy lc:
2.2. Kim tra bn ngoi, bn trong ni hi:
+ Cc b phn chu p lc (tnh trng b mt kim loi v mi hn):
+ Nc cp, mc cu cn:
+ Cc thit b, b phn ph tr:
+ Cc thit b o lng, bo v, an ton v t ng:
nh gi kt qu:
t ; Khng t
3. Th thy lc:
NI DUNG TH
p sut lm vic
P SUT TH
THI GIAN TH
(MPa)
(MPa)
(pht)
Th thy lc
Nhn xt, nh gi kt qu:
4. Th vn hnh p sut lm vic nh mc:
+ nh gi kt qu:
+ Van an ton c hiu chnh v nim ch p sut:
p sut m ca van
p sut lm vic
an ton
(MPa)
(MPa)
Van lm vic
Van kim tra
Van qu nhit
IV . KT LUN V KIN NGH
1. Ni hi c kim nh c kt qu:
t ;
Khng t
(MPa)
4. Cc kin ngh:
Thi hn thc hin kin ngh:
V. CHU K KIM NH
Kim nh nh k: ngy
thng
nm
12
p sut ng li ca
van an ton
(MPa )
QTK: 06-2008/BLTBXH
Chng ti, nhng kim nh vin thc hin kim nh ni hi ny hon ton
chu trch nhim v tnh chnh xc i vi kt qu kim nh ghi trong bin bn
ny./.
N V S DNG
(k tn v ng du)
KIM NH VIN
(k, ghi r h, tn)
13
H NI - 2008
QTK: 05-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton bnh chu p lc do Cc An ton lao
ng bin son, B Lao ng - Thng binh v X hi ban hnh theo
Quyt nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 05-2008/BLTBXH
QUY TRNH KIM NH K THUT AN TON H THNG LNH
1. Phm vi p dng
Quy trnh ny quy nh v trnh t, th tc kim nh k thut an
ton ln u, nh k v bt thng cc h thng lnh c quy nh
theo Danh mc cc loi my, thit b, vt t c yu cu nghim ngt v
an ton lao ng do B Lao ng- Thng binh v X hi ban hnh.
Cn c vo quy trnh ny, c quan kim nh p dng trc tip
hoc xy dng quy trnh c th, chi tit cho tng dng, loi h thng
lnh nhng khng c tri vi quy nh ca quy trnh ny.
2. Tiu chun bt buc p dng
Bao gm nhng tiu chun k thut quc gia v an ton sau :
+ TCVN 6153, 6154, 6155 v 6156 :1996 : Bnh chu p lc Yu
cu k thut an ton v thit k, kt cu, ch to, lp t, s dng, sa
cha v phng php th.
+ TCVN 6104: 1996: H thng my lnh dng lm lnh v si
Yu cu an ton
+ TCVN 6008: 1995: Thit b p lc Mi hn: Yu cu k thut v
phng php kim tra.
+ TCVN 7472-2005: Thit b p lc - Hn lin kt.
3. Cc bc kim nh
Tin hnh xem xt, kim tra k thut an ton theo cc bc sau:
- Chun b kim nh: Mc 3.1
- Kim tra h s: Mc 3.2
- Kim tra bn ngoi, bn trong: Mc 3.3
- Kim tra kh nng chu p lc: Mc 3.4
- Kim tra kn: Mc 3.5
-
QTK: 05-2008/BLTBXH
3.1.2. Xc nh bin php an ton trc khi thc hin kim nh.
B tr kim nh vin tham gia kim nh.Chun b y dng c,
phng tin, thit b cho qu trnh kim nh v phng tin, trang b
bo v c nhn.
3.2 Kim tra h s
3.2.1. Cn c vo ch kim nh kim tra, xem xt v h s
ca h thng.
3.2.1.1 Khi kim nh ln u phi xem xt cc h s sau:
a, H s xut xng, l lch ca h thng lnh; bn v s nguyn
l lm vic ca h thng, bn v cu to cc b phn chu p lc ca h
thng, cc chng ch kim tra cht lng vt liu ch to,vt liu hn.
b, H s lp t, bin bn nghim thu lp t.
c, Cc bin bn kim tra mi hn, phiu kim nh thit b o lng;
bin bn kim tra tip a, chng st, thit b bo v.
3.2.1.2 Khi kim nh nh k phi xem xt cc h s sau:
a, L lch, bin bn kim nh v phiu kt qu kim nh ln trc.
b, Nht k vn hnh, s theo di sa cha, bo dng ; bin bn
thanh tra, kim tra (nu c).
3.2.1.3 Khi kim nh bt thng phi xem xt cc h s sau:
a, Trng hp sa cha: h s thit k sa cha, bin bn
nghim thu sau sa cha c hn v cc thit b chu p lc.
b, Trng hp thay i v tr lp t: cn xem xt b sung h s
lp t.
c, Trng hp sau khi thit b khng lm vic t 12 thng tr ln
xem xt h s nh kim nh nh k.
Lu : Khi kim tra, h s ca h thng lnh phi v ng theo
quy nh ca quy chun, TCVN k thut quc gia an ton hin hnh.Nu
khng m bo, yu cu c s c bin php khc phc b sung.
3.3 Kim tra bn ngoi, bn trong
3.3.1.Kim tra bn ngoi, bn trong cc bnh chu p lc ca h
thng lnh tun th theo Bnh chu p lc - Quy trnh kim nh k thut
an ton.
3.3.2.Kim tra tnh trng k thut ca cc thit b trong h thng v
cht lng lp t m bo cc yu cu trong thit k ph hp vi tiu
chun p dng.
4
QTK: 05-2008/BLTBXH
3.3.3.Trc khi tin hnh kim tra cc b phn bn trong h thng,
thc hin vic rt gas m bo thit b khng cn p lc d v nng
cc cht c hi, chy n nm trong phm vi cho php.
3.3.4.Kim tra pht hin cc vt nt, rn, mp, phng, cc ch b
g, mn trn cc b phn, chi tit ca h thng.
3.3.5.Kim tra tnh trng lm vic ca cc ph kin, dng c o
lng,kim tra s lng van an ton v cc c cu bo v an ton ca
h thng phi m bo theo yu cu ca tiu chun.
c cu an ton.
3.3.6.Kim tra tnh trng k thut h thng ng dn trong h thng.
3.3.7.Kim tra cc chi tit bt xit b mn, lng, cc mi ni cng
nh cc b phn bo n b h hng.
3.3.8.Kim tra cc van kho, van chn v s lng, chng loi
cng nh v tr lp t theo tiu chun.
3.3.9.Trng hp h thng lnh b tr cc c cu bo v khc nh
inh ch, a n cn xc nh tnh nguyn vn ca chng, khi b thay
th cn kim tra thng s hot ng phi ph hp theo quy nh ca tiu
chun.
3.3.10.Kim tra tnh trng hot ng ca h thng gii nhit.
3.3.11.Trng hp h thng lnh s dng mi cht c hi hoc
chy n, cn ch kim tra h thng thng gi cho bung my v cc
ming thot ca van an ton, m bo theo quy nh ca tiu chun p
dng.
3.4 Kim tra kh nng chu p lc (th thu lc)
Phi th thu lc xt kh nng chu p lc ca h thng theo
trnh t sau:
- Chun b th : C lp my nn, ngt p k u ht, m van (tr
van x), ni vi thit b cung cp p sut th.
- Nng p sut h thng t t ln p sut th bn cho pha h p,
thc hin vic cch ly ri nng n p sut th bn pha cao p.
- Duy tr sut th trong vng 5 pht ri gim dn ti p sut th
kn.
3.4.1.Xc nh p sut th: p sut th theo quy nh ti mc
3.1.1.1 v 3.1.1.2 ca TCVN 6104 -1996.
QTK: 05-2008/BLTBXH
3.4.2.Phi c bin php khng ch s tc ng ca thit b bo v
qu p v m bo cc thit b ny khng b ph hng trong qu trnh
th.Trong trng hp khng thc hin c th c lp hoc c tho
ra th ring.
3.4.3.Vic xc nh mi cht th theo quy nh ca nh ch to v
tiu chun p dng.
3.4.4.Khi khng c iu kin th bng nc, cht lng khc c th
s dng kh nn, kh tr th vi iu kin kim tra bn ca thit
b bng tnh ton; thc hin y quy nh v an ton i vi phng
php th bng kh.
3.4.5.Kim tra p sut lm vic ca cc van an ton gn trn phn
ang th ca h thng.Gim p sut th v p sut lm vic v c
duy tr trong sut qu trnh kim tra.
Tho b mi cht th, khi phc s lm vic ca h thng.
3.4.6.nh gi kt qu th: Kt qu th phi t yu cu ti thiu
nh quy nh th thu lc trong Bnh chu p lc - Quy trnh kim nh
k thut an ton.
3.4.7.Trong trng hp h thng c min th thu lc theo quy
nh ca TCVN v k thut an ton hin hnh th phi ghi r l do trong
bin bn kim nh v nh km cc bin bn th thy lc ca hi ng
k thut ca c s ch to, lp t vo bin bn kim nh.
3.4.8.Trng hp c bit: Khi trong h thng lnh (cha n thi
hn kim nh) c thay th mt thit b chu p lc m thit b
c nghim th kh nng chu p lc, khi lp vo h thng cho php
min th bn ton h thng nhng h thng phi c th kn .
3.5 Kim tra kn (th kn)
3.5.1.Th kn c thc hin sau khi h thng c lp rp li
hon chnh (do lp t ln u hoc do yu cu tch h thng ra th
thy lc khi kim nh nh k). C th th kn theo tng khi ca h
thng v th li ti cc mi ni.
3.5.2.p sut th kn bng p sut lm vic ca h thng.
3.5.3.Duy tr p lc th trong vng 24 gi. Trong 6 gi u p sut
th gim khng qu 10% v sau khng gim.
3.5.4.Thi gian tin hnh th kn theo quy nh ca tiu chun p
dng hoc ca nh ch to.
3.5.5.Tin hnh th bng nc x phng. Kh nng r r trn
ng ng nguyn rt t xy ra v th nn kim tra cc mi hn, mt
6
QTK: 05-2008/BLTBXH
bch, ni van trc.Nu th ht m khng pht hin vt x h m p
sut vn gim th c th kim tra trn ng ng.
Khi pht hin r r cn loi b p lc trn h thng ri mi x l.
Tuyt i khng c x l khi p lc vn cn.
Ch sau khi th xong hon chnh khng pht hin r r mi tin
hnh bc cch nhit ng ng v thit b.
Lu : p sut trong h thng ph thuc nhiu vo nhit mi
trng tc l ph thuc vo gi trong ngy v vy cn kim tra theo mt
gi nht nh trong ngy.
3.5.6.nh gi kt qu th: bc th kn t yu cu khi khng c
hin tng r r v p sut trong h thng khng b gim.
3.6 Kim tra vn hnh (th vn hnh)
Phi th kh nng vn hnh ca h thng lnh theo trnh t sau:
Trc khi th vn hnh cn thc hin vic ht chn khng v np
mi cht lnh cho h thng.
Kim tra ton b h thng m bo cho vic vn hnh.
3.6.1.Cn c vo quy trnh, phi hp vi c s a h thng vo
lm vic.
3.6.2.Kim tra p sut lm vic ca van an ton trn ton h thng
lnh.
3.6.3.Kim tra hot ng ca h thng m bo cc thng s thit
k.
3.6.4.Kim tra thng s tc ng ca cc thit b t ng, bo v
(tr van an ton).
3.6.5.Khi h thng lm vic tt, n nh th tin hnh hiu chnh v
nim ch cc van an ton.p sut x ca van an ton theo quy nh ti
bng 3 TCVN 6104:1996
3.6.6.nh gi kt qu th.
4. X l kt qu kim nh
4.1.Lp bin bn kim nh.
4.1.1.Lp bin bn kim nh theo mu quy nh (ban hnh km
theo quy trnh ny).Khi c min th thu lc, km theo bin bn min
th thy lc nu ti 3.4.7 ca quy trnh ny, ghi y cc ni dung ca
bin bn. Ghi r tiu chun p dng trong qu trnh kim nh.
4.1.2.Ghi tm tt kt qu kim nh vo h s l lch ca h thng
(ghi r h tn kim nh vin, ngy thng nm kim nh).
QTK: 05-2008/BLTBXH
4.2.Thng qua bin bn kim nh
Thnh phn tham gia thng qua bin bn kim nh bt buc ti
thiu phi c cc thnh vin sau:
+ Ch c s hoc ngi c ch c s u quyn.
+ Ngi c giao tham gia chng kin kim nh.
Khi bin bn c thng qua,kim nh vin,ngi tham gia chng
kin kim nh, ch c s cng k; ch c s ng du vo bin bn.
4.3.Khi h thng t c cc yu cu quy nh ti Mc 3, lnh
o c quan kim nh cp phiu kt qu kim nh sau khi bin bn
kim nh c cng b ti c s trong thi gian 5 ngy.
4.4.Khi h thng khng t cc yu cu quy nh ti Mc 3 th
thc hin cc bc 4.1 v 4.2 v ch cp cho c s bin bn kim nh
c nu r l do h thng c kim nh khng t.
5. Chu k kim nh
5.1.i vi h thng lnh s dng tc nhn lnh khng n mn
kim loi:
5.1.1.Thc hin tt c cc bc kim nh(tr th thy lc): ba
nm mt ln.
5.1.2.Thc hin tt c cc bc kim nh: su nm mt ln.
5.2.i vi h thng lnh s dng tc nhn lnh n mn kim loi:
Chu k kim nh theo quy nh nh 5.1 nhng gim i 1/3 thi gian.
5.3.Khi nh ch to c quy nh chu k kim nh ngn hn cc
quy nh chu k kim nh nu trn th theo quy nh ca nh ch to.
5.4.Khi rt ngn chu k kim nh, kim nh vin phi nu r l do
trong bin bn kim nh./.
QTK: 05-2008/BLTBXH
(B, UBND ... )
(Tn c quan K...)
............., ngy
thng
nm
QTK: 05-2008/BLTBXH
+ Thng gi :
+ Cu thang, sn thao tc:
+ Trang b bo h phng chng ngt v quy trnh x l s c:
+ Cc thit b o lng,thit b an ton v t ng :
nh gi kt qu:
t ; Khng t
2.2. H thng lnh:
+ Bo n :
+ Cc thit b ngng t :
+ Cc thit b bc hi :
+ Cc thit b tch du :
+ Cc thit b tch m :
+ Cc ng ng dn mi cht, van chn :
+ Cc b phn ph tr :
nh gi kt qu:
t ; Khng t
3. Th nghim
Th kn
Th bn
(Cao p/H p /T.gian)
(Cao p/H p
/T.gian)
Mi cht th :
p sut th (MPa) :
Thi gian duy tr p sut th (Pht):
+ Th vn hnh trong thi gian:
+ nh gi kt qu nghim th chung:
t ; Khng t
IV. KT LUN V KIN NGH
1. H thng lnh c kim nh c kt qu:
t ; Khng t
2. p sut lm vic (MPa) :
Pha cao p :
Pha h p :
Trung gian:
3. p sut lm vic ca van an ton:
p sut
p sut m (MPa )
p sut ng (MPa)
Van
Van an ton pha cao p
Van an ton pha h p
Van an ton trung gian
4. Cc kin ngh:
Thi hn thc hin kin ngh:
10
QTK: 05-2008/BLTBXH
V. CHU K KIM NH
1. Kim nh nh k: Thng
nm
2. L do rt ngn thi hn kim nh (nu c):
Bin bn c thng qua ngy
thng
nm
Ti:
Bin bn c lp thnh . bn, mi bn gi bn.
Chng ti, nhng kim nh vin thc hin kim nh h thng lnh ny hon
ton chu trch nhim v tnh chnh xc i vi kt qu kim nh ghi trong bin
bn./.
N V S DNG
NGI CHNG KIN
KIM NH VIN
(k tn v ng du)
(k, ghi r h, tn)
(k, ghi r h, tn)
11
H NI - 2008
QTK: 04-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton bnh chu p lc do Cc An ton
lao ng bin son, B Lao ng - Thng binh v X hi ban hnh
theo Quyt nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 04-2008/BLTBXH
QUY TRNH KIM NH K THUT AN TON NG NG DN
HI NC, NC NNG
1. Phm vi p dng
Quy trnh kim nh ny quy nh v trnh t, th tc kim nh k
thut an ton ln u,nh k v bt thng cc h thng ng ng
dn hi nc, nc nng (sau y gi l h thng ng ng) thuc
Danh mc cc loi my, thit b, vt t c yu cu nghim ngt v an
ton lao ng do B Lao ng Thng binh v X hi ban hnh.
Cn c vo quy trnh ny, c quan kim nh p dng trc tip
hoc xy dng quy trnh c th, chi tit cho tng dng h thng ng
ng nhng khng c tri vi quy nh ca quy trnh ny.
2. Tiu chun bt buc p dng
Bao gm nhng tiu chun k thut quc gia v an ton sau :
+ TCVN 6158:1996: ng ng dn hi nc v nc nng yu
cu k thut.
+ TCVN 6159:1996: ng ng dn hi nc v nc nng phng php th.
+ TCVN 6008:1995: Thit b p lc - Mi hn yu cu k thut v
phng php kim tra.
+ TCVN 4395:1986 Kim tra khng ph hy - Kim tra mi hn
bng tia Rnghen v gamma.
3. Cc bc kim nh
Tin hnh xem xt, kim tra k thut an ton theo cc bc sau :
- Chun b kim nh : Mc 3.1
- Kim tra h s : Mc 3.2
- Kim tra bn ngoi: Mc 3.3
- Kim tra kh nng chu p lc : Mc 3.4
Lu : Cc bc kim tra tip theo ch c tin hnh khi kt qu
kim tra bc trc t yu cu.
3.1 Chun b kim nh
3.1.1. Thng bo cho c s v k hoch v cc yu cu trc khi
a h thng ng ng vo kim nh.
3
QTK: 04-2008/BLTBXH
3.1.2. Xc nh v thng nht bin php an ton vi c s trc
khi thc hin kim nh. B tr kim nh vin thc hin kim nh.
Chun b y phng tin, trang b bo v c nhn, dng c, thit b
cho qu trnh kim nh.
3.2 Kim tra h s
Cn c vo ch kim nh kim tra, xem xt h s ca h
thng ng ng:
3.2.1 Khi kim nh ln u phi xem xt cc h s sau:
a, H s lp t: thit k lp t,s b tr ng ng (v tr mi
hn, gi ; b phn b tr gin n, x nc ngng), bin bn nghim
thu tng th h thng.
b, Cc chng ch kim tra cht lng kim loi ch to, kim loi
hn, bin bn kim tra cht lng mi hn.
3.2.2 Khi kim nh nh k phi xem xt cc h s sau:
a, Bin bn kim nh v phiu kt qu kim nh ln trc.
b, S theo di sa cha v bo dng, cc kin ngh c nu
trong bin bn thanh tra,kim tra lin quan n tnh trng k thut ca
ng ng (nu c).
3.2.3 Khi kim nh bt thng phi xem xt cc h s sau:
Nh mc 3.2.2 v b sung cc h s lin quan n sa cha
hoc cc thay i so vi s b tr ng ng trong h s lp t
ban u.
Lu : i vi nhng h thng ng ng r xut x nhng h
s k thut khng y th phi tin hnh lp b sung.
3.3 Kim tra bn ngoi
Trc khi thc hin vic kim tra bn ngoi cn phi c cc bin
php m bo an ton cho ngi thc hin kim nh.
Thc hin vic kim tra bng mt thng v s dng cc dng
c cn thit nh: knh lp, ba kim tra, thc o (thc cng, thc
dy, thc cp, thc l, pan me... ) v n chiu sng chuyn dng.
+ Trc khi kim tra bn ngoi, b mt ca mi hn v phn kim
loi c bn nm st vi mi hn phi c lm sch x hn, cc vt kim
4
QTK: 04-2008/BLTBXH
loi bn ra, g v cc vt bn khc trn chiu rng khng nh hn
20mm ( c 2 pha ca mi hn).
+ Kim tra bn ngoi trn ton b chiu di ng v chiu di mi
hn theo ng cc yu cu k thut ch to ng dn v quy trnh cng
ngh hn; kim tra b mt kim loi v mc n mn.
+ Kim tra cc b phn ca ng ng dn; xc nh bin
dng v cng vng ca cc chi tit treo, gi ng; cong vng
ng ng, gc un ng.
+ Kim tra mu sn v k hiu theo quy c quy nh.
+ Kim tra bt cht ca cc chi tit ghp ni.
+ Kim tra tnh trng hot ng cc b phn, chi tit dn n; cc
im x, van x nc ng trn ng ng, v tr v tnh trng an ton
h x.
Kt qu kim tra bn ngoi bng mt thng c coi l t yu
cu nu b mt ng, b mt v kch thc mi hn ph hp vi cc
yu cu k thut ch to ng dn v TCVN 6158:1996.
3.4 Kim tra kh nng chu p lc (th thu lc)
Phi th thu lc xt kh nng chu p lc ca h thng
ng ng theo trnh t sau:
Th thy lc c tin hnh sau khi hon thnh vic lp t.
3.4.1. Xc nh p sut th: p sut th bng 1,5 ln p sut lm
vic ln nht ca ng ng dn .
Cho php th thy lc cho ton b ng ng dn hoc cho tng
phn on ng ng dn.
3.4.2. Tin hnh th thy lc ng ng dn khi nhit mi
trng xung quanh ln hn 00C.Khi th thy lc ng ng dn c p
sut lm vic ln hn hoc bng 10 MPa, nhit mi trng khng
kh xung quanh khng c nh hn 100C.
3.4.3. Ch cho php th bng p lc kh khi khng c iu kin
th bng thy lc hoc do khi lng nc qu ln lm nh hng
n cc gi treo, ng dn.
3.4.3. Trong trng hp phi th bng p lc khng kh th p
sut th v thi gian th cng tng t nh th thy lc.Tuyt i
5
QTK: 04-2008/BLTBXH
khng c g ba vo mi hn khi th ng ng dn bng p lc
khng kh bt k p sut no.
3.4.4. Vic tng gim p sut trong qu trnh th phi tin hnh t
t m bo khng gy nn gin n t ngt lm nh hng n
bn ca ng ng.
3.4.5. Duy tr p sut th trong thi gian 10 pht, sau gim
dn ti p sut lm vic v tin hnh kim tra ng dn,g vo cc mi
hn v cc v tr nghi ng bng ba c khi lng t 0,3 n 0,5 kg ty
theo chiu dy ca thnh ng.
3.4.6. Trong qu trnh th bn c th tin hnh hiu chnh v
nim ch van an ton.Van an ton c th c hiu chnh v nim ch
khng ng thi vi qu trnh th bn.
p sut m ca van an ton ph thuc vo qu trnh cng ngh,
trong mi trng hp khng c vt qu 1,1 ln p sut lm vic
cho php ca ng ng.
3.4.7. Kt qu th ng ng dn bng thy lc hoc khng kh
nn c coi l t yu cu khi:
- Trong qu trnh th, p sut khng gim qu 3% so v p sut
th quy nh.
- ng ng khng b bin dng, khng r r cc ch ni hoc
mi hn.
4. X l kt qu kim nh
4.1. Lp bin bn kim nh theo mu quy nh vi y cc ni
dung ca bin bn (ban hnh km theo quy trnh ny).Ghi r tiu chun
p dng trong qu trnh kim nh.
4.2. Ghi tm tt kt qu kim nh vo h s l lch ca h thng
ng ng (ghi r h tn kim nh vin, ngy thng nm kim nh ).
4.3. Thng qua bin bn kim nh: Thnh phn tham gia thng
qua bin bn kim nh bt buc ti thiu phi c cc thnh vin sau:
+ Ch c s hoc ngi c ch c s u quyn.
+ Ngi c giao tham gia chng kin kim nh.
QTK: 04-2008/BLTBXH
Khi bin bn c thng qua, kim nh vin,ngi tham gia
chng kin kim nh v ch c s cng k; ch c s ng du vo
bin bn.
4.4. Khi h thng ng ng t c cc yu cu quy nh ti
Mc 3, lnh o c quan kim nh cp phiu kt qu kim nh sau khi
bin bn kim nh c thng qua ti c s trong thi hn 5 ngy.
4.5. Khi h thng ng ng khng t cc yu cu quy nh ti
Mc 3 th thc hin cc bc 4.1 v 4.2 v ch cp cho c s bin bn
kim nh c nu r l do h thng ng ng c kim nh khng
t yu cu.
5. Chu k kim nh
5.1. Thc hin ton b cc bc kim nh (tr th thy lc): 3
nm/ln.
5.2. Thc hin ton b cc bc kim nh: 6 nm/ln.
5.3. Khi rt ngn chu k kim nh, kim nh vin phi nu r l
do trong bin bn kim nh.
5.4. Nhng trng hp sau sa cha, hn v phi tin hnh
kim nh bt thng.
QTK: 04-2008/BLTBXH
(B, UBND)
(Tn c quan K)
thng
nm
Nc ch to:
Nm ch to :
p sut lm vic:
MPa
(mm)
Tng chiu di (m):
II. CH KIM NH
(Ln u, nh k, bt thng)
III. NI DUNG KIM NH
1. H s
+ Nhn xt :
2. Kim tra
2.1. Cc b phn lin quan:
+ Dy, gi treo :
QTK: 04-2008/BLTBXH
+ Khong cch an ton:
+ H x:
+ Cu thang, lan can, sn thao tc:
+ Chiu sng:
2.2. H thng ng ng:
+ Van, cc chi tit ni ng, b phn b tr gin n:
+ Cc thit b o lng,thit b an ton:
+ B mt kim loi :
+ Mc r st:
+ Tnh trng b mt mi hn :
+ Nhn xt, nh gi kt qu:
t Khng t
3. Th nghim
NI DUNG TH
P SUT TH
MPa
THI GIAN TH
(Pht)
Th thy lc
Nhn xt, nh gi kt qu:
t Khng t
IV. KIN NGH V KT LUN
1. H thng ng ng c kim nh c kt qu:
t Khng t
0
2. p sut lm vic:
MPa
Nhit lm vic:
C
3. p sut lm vic ca van an ton:
MPa
4. Cc kin ngh:
Thi hn thc hin kin ngh:
V. CHU K KIM NH
Kim nh nh k:
thng
nm
L do rt ngn thi hn:
Bin bn c thng qua ngy
thng
nm
Ti:
Bin bn c lp thnh. bn, mi bn gi bn.
Chng ti, nhng kim nh vin thc hin kim nh ng ng dn hi,
nc nng ny hon ton chu trch nhim v tnh chnh xc i vi kt qu kim
nh ghi trong bin bn./.
N V S DNG
NGI CHNG KIN
KIM NH VIN
( k tn v ng du )
(k, ghi r h tn)
(k, ghi r h tn)
H NI - 2008
QTK: 07-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton bnh chu p lc do Cc An ton lao
ng bin son, B Lao ng - Thng binh v X hi ban hnh theo
Quyt nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 07-2008/BLTBXH
QUY TRNH KIM NH K THUT AN TON H THNG IU CH
V NP KH
1. Phm vi p dng
Quy trnh ny quy nh v trnh t, th tc kim nh k thut an
ton ln u, nh k v bt thng cc h thng iu ch (hoc tn tr)
kh, kh ho lng, kh ho tan (sau y gi chung l h thng iu ch,
np kh) np vo cc bnh, chai quy nh theo Danh mc cc loi my,
thit b, vt t c yu cu nghim ngt v an ton lao ng do B Lao
ng- Thng binh v X hi ban hnh.
Cn c vo quy trnh ny, c quan kim nh p dng trc tip
hoc xy dng quy trnh c th, chi tit cho tng dng, loi h thng
iu ch np kh nhng khng c tri vi quy nh ca quy trnh ny.
2. Tiu chun bt buc p dng
Bao gm nhng tiu chun k thut quc gia v an ton sau:
+ TCVN 6153, 6154,6155 v 6156:1996: Bnh chu p lc Yu cu
k thut an ton v thit k, kt cu, ch to, lp t, s dng, sa cha
v phng php th.
+ TCVN 2622:1995: Phng chy cha chy cho nh v cng trnh Yu cu thit k.
+ TCVN 4245:1996: Tiu chun K thut an ton trong sn xut, s
dng Oxy, Axetylen .
+ TCVN 6290:1997: Chai cha kh. Chai cha kh vnh cu- Kim
tra ti thi im np kh.
+ TCVN 6713:2000: Chai cha kh. An ton trong thao tc.
+ TCVN 6715:2000: Chai cha kh Axetylen ho tan. Kim tra ti
thi im np kh.
+ TCVN 6008:1995: Thit b p lc Mi hn: Yu cu k thut v
phng php kim tra.
3. Cc bc kim nh
Tin hnh xem xt, kim tra k thut an ton theo cc bc sau :
- Chun b kim nh: Mc 3.1
- Kim tra h s: Mc 3.2
- Kim tra bn ngoi, bn trong: Mc 3.3
- Kim tra bn, kn: Mc 3.4
- Kim tra vn hnh: Mc 3.5
QTK: 07-2008/BLTBXH
Lu :
+ Nh t h thng iu ch np kh phi tho mn cc yu cu
thit k v phng chy cha chy v chng st.
+ Cc bc kim tra tip theo ch c tin hnh khi kt qu kim
tra bc trc t yu cu.
3.1 Chun b kim nh
3.1.1. Thng bo cho c s v k hoch v cc yu cu trc khi
a h thng iu ch, np kh vo kim nh.
3.1.2. Xc nh v thng nht bin php an ton vi c s trc
khi kim nh. B tr kim nh vin tham gia kim nh. Chun b y
dng c, phng tin bo v c nhn, thit b kim tra cho qu trnh
kim nh.
3.1.3 Kim tra v phng tin cu h, bo v c nhn phc v qu
trnh kim nh.
3.2 Kim tra h s
Cn c vo ch kim nh kim tra, xem xt v h s ca h
thng iu ch, np kh:
3.2.1 Khi kim nh ln u phi xem xt cc h s sau:
a, H s xut xng, l lch ca h thng iu ch, np kh; bn v
nguyn l lm vic ca h thng,bn v cu to cc thit b p lc trong
h thng; hng dn vn hnh, bo dng; cc chng ch kim tra cht
lng kim loi ch to, kim loi hn, mi hn.
b, H s lp t: Thit k lp t, bin bn nghim thu tng th h
thng.
c, Quy trnh kim tra chai trc khi np, quy trnh np; h s v
PCCC.
d, Phiu kim nh thit b o lng; bin bn kim tra tip a,
chng st; bin bn kim tra thit b bo v (nu c).
3.2.2 Khi kim nh nh k phi xem xt cc h s sau:
a, L lch, bin bn kim nh v phiu kt qu kim nh ln trc.
b, Nht k vn hnh, s theo di sa cha v bo dng; bin bn
thanh tra, kim tra (nu c).
3.2.3 Khi kim nh bt thng phi xem xt cc h s sau:
Xem xt h s nh kim nh nh k v xem xt b sung h s v
sa cha; bin bn kim tra v cht lng sa cha, thay i .
4
QTK: 07-2008/BLTBXH
Lu : Khi kim tra, h s ca h thng iu ch, np kh phi
v ng theo quy nh ca quy chun, TCVN v k thut an ton hin
hnh. Nu khng m bo, c s phi c bin php khc phc b sung.
3.3 Kim tra bn ngoi, bn trong
Phi tin hnh kim tra bn ngoi, bn trong h thng iu ch,
np kh theo trnh t sau:
3.3.1. Kim tra xc nh tnh trng k thut ca cc thit b trong h
thng iu ch, np kh ph hp vi cc tiu chun k thut an ton hin
hnh.
3.3.2. Kim tra bn ngoi, bn trong cc bnh chu p lc trong h
thng iu ch, np kh tun th theo Bnh chu p lc - Quy trnh kim
nh k thut an ton.
3.3.3. Trc khi tin hnh tho m, kim tra cc b phn bn
trong ca h thng iu ch, np kh, cn xc nh chc chn thit b
khng cn p lc d v nng cc cht c hi, chy n trong phm
vi cho php.
3.3.4. Ch kim tra cc ch nt, rn, mp, phng, cc ch b g
mn, cc hin tng bt bnh thng trn cc b phn, chi tit ca h
thng iu ch, np kh.
3.3.5. Kim tra, nh gi tnh trng an ton ca cc ph kin, dng
c o kim. c bit lu i vi thit b kim tra mc np i vi kh
ho lng.
3.3.6. Kim tra h thng ng dn, ng ni mi cht v cc iu
kin bn, b tr, lp t theo tiu chun.
3.3.7. Kim tra cc chi tit bt xit b mn, lng, cc mi ni cng
nh cc b phn bo n.
3.3.8. Kim tra cc van kho, van chn v s lng, chng loi
cng nh v tr lp t theo tiu chun.
3.3.9. Kim tra s lng van an ton v cc c cu bo v an ton
khc ca h thng phi m bo theo yu cu ca tiu chun.
3.3.10. Trng hp h thng iu ch, np kh s dng mi cht
c hi hoc chy n, cn ch kim tra h thng thng gi cho bung
my nn, cc kho cha v cc ming thot ca van an ton m bo
iu kin ca tiu chun.
3.3.11. Kim tra cc h thng lm mt cho cc chai np (nu c).
Kim tra dn np v cc chi tit bt gi chai trong qu trnh np. H
thng kim tra, xc nh lng kh np.
QTK: 07-2008/BLTBXH
3.4 Kim tra bn, kn
3.4.1.p sut th bn, th kn; mi cht th; thi gian duy tr p
sut th bn, th kn i vi h thng iu ch v np kh phi tun th
quy nh ca nh ch to.
3.4.2.i vi h thng iu ch v np Axetylen, h thng iu ch
v np Oxy: p sut th bn, th kn; mi cht th; thi gian duy tr p
sut th bn, th kn thc hin theo mc 7 ca TCVN 4245:1996.
3.4.3.Phi c bin php khng ch s tc ng ca thit b bo v
qu p v m bo cc thit b ny khng b ph hng trong qu trnh
th. Trong trng hp khng thc hin c th c lp hoc c tho
ra th ring.
3.4.4. Vic tng gim p sut trong qu trnh th phi tin hnh t
t m bo khng gy nn gin n t ngt lm nh hng n cc
thit b trong h thng.
3.4.5.Khi phc s tc ng ca thit b bo v qu p, tng p
sut tr li kim tra s tc ng v p sut lm vic ca van an ton.
3.4.6. nh gi kt qu th: H thng c coi l t yu cu ca
bc th ny khi cc thit b,ng ng trong h thng khng c hin
tng bin dng, nt hoc r r mi cht th trong qu trnh th.
3.4.7. Trong trng hp h thng iu ch, np kh c min th
thu lc theo quy nh ca TCVN v k thut an ton hin hnh th phi
ghi r l do trong bin bn kim nh v nh km cc bin bn nghim
th xut xng ca hi ng k thut ca c s ch to.
3.5 Th vn hnh
Phi th kh nng vn hnh ca h thng iu ch, np kh theo
trnh t sau:
3.5.1. Cn c vo quy trnh yu cu c s a h thng iu ch,
np kh vo vn hnh.
3.5.1. Kim tra hot ng ca h thng iu ch, np kh m bo
cc thng s thit k.
3.5.2. Kim tra tr s tc ng ca cc thit b t ng; van an ton
ca cc cp nn trn my nn; van an ton ca dn np kh c hiu
chnh vi p sut m theo quy nh ca nh ch to.Van an ton ca
dn np phi c nim ch.
3.5.3. nh gi kt qu th: H thng c coi l t kt qu khi
m bo cc thng s lm vic theo quy nh ca nh ch to.
QTK: 07-2008/BLTBXH
4. X l kt qu kim nh
4.1. Lp bin bn kim nh.
4.1.1. Lp bin bn kim nh theo mu quy nh (ban hnh km
theo quy trnh ny) km theo bin bn th thu lc nu ti 3.4.9 ca quy
trnh ny (khi min th thu lc), ghi y cc ni dung ca bin bn.
Ghi r tiu chun p dng trong qu trnh kim nh.
4.1.2. Ghi tm tt kt qu kim nh vo h s l lch ca h thng
(ghi r h tn kim nh vin, ngy thng nm kim nh).
4.2. Thng qua bin bn kim nh:
Thnh phn tham gia thng qua bin bn kim nh bt buc ti
thiu phi c cc thnh vin sau:
+ Ch c s hoc ngi c ch c s u quyn;
+ Ngi c giao tham gia chng kin kim nh.
Khi bin bn c thng qua, kim nh vin, ngi tham gia
chng kin kim nh v ch c s cng k; ch c s ng du vo
bin bn.
4.3. Khi h thng iu ch, np kh t c cc yu cu quy nh
ti Mc 3, lnh o c quan kim nh cp phiu kt qu kim nh v
bin bn kim nh cho c s.
4.4. Khi h thng khng t cc yu cu quy nh ti Mc 3 th
thc hin cc bc 4.1 v 4.2 v ch cp cho c s bin bn kim nh
c nu r l do h thng iu ch, np kh c kim nh khng t.
5. Chu k kim nh
5.1. i vi h thng iu ch, np loi kh khng n mn kim loi:
5.1.1. Thc hin tt c cc bc kim nh (tr vic th bn): 3
nm/ln.
5.1.2. Thc hin tt c cc bc kim nh: 6 nm/ln.
5.2. i vi h thng iu ch, np kh n mn kim loi: Chu k
kim nh theo quy nh nh 5.1 nhng gim i 1/3.
5.3. i vi h thng iu ch, np loi kh n mn kim loi, c
hi (Clo, Sulfua Hydro...) thc hin tt c cc bc kim nh: 2
nm/ln.
5.4. Khi ngi ch to c quy nh chu k kim nh ngn hn cc
quy nh chu k kim nh nu trn th theo quy nh ca nh ch to.
5.5. Khi rt ngn chu k kim nh, kim nh vin phi nu r l do
trong bin bn kim nh.
7
QTK: 07-2008/BLTBXH
5.6. Nhng trng hp phi kim nh bt thng:
- Sau sa cha c hn cc b phn chu p lc trong h thng.
- Thay i v tr lp t
- Ngh hot ng t 12 thng tr ln.
Lu : Khi thay th cc on ng (ch to theo dng lp nhanh),
bnh chu p lc trong h thng m cc phn t ny c nghim th
xut xng khng qu 12 thng khng bt buc th bn ton h thng.
QTK: 07-2008/BLTBXH
(B, UBND .)
(C quan KKTAT)
QTK: 07-2008/BLTBXH
2.2.H thng iu ch v np kh:
+ My nn:
+ Cc thit b chu p lc:
+ H thng ng ng dn:
+ Cc thit b o lng v t ng:
+Thit b bo v,van an ton:
nh gi kt qu:
t ; Khng t
3. Th nghim
NI DUNG TH
MI CHT TH
P SUT TH
(MPa)
THI GIAN TH
(Pht )
Th bn
Th kn
Th vn hnh
Nhn xt:
nh gi kt qu:
t
; Khng t
IV. KT LUN V KIN NGH
MPa
MPa
MPa
V. CHU K KIM NH
Kim nh nh k: Thng
nm
Bin bn c thng qua ngy
thng
nm
Ti:
Bin bn c lp thnh. bn, mi bn gi bn.
Chng ti, nhng kim nh vin thc hin kim nh h thng ny hon ton
chu trch nhim v tnh chnh xc i vi kt qu kim nh ghi trong bin bn./.
N V S DNG
(k tn v ng du)
10
KIM NH VIN
(k v ghi r h tn)
H NI - 2008
QTK: 08-2008/BLTBXH
Li ni u
Quy trnh kim nh k thut an ton bnh chu p lc do Cc An ton lao
ng bin son, B Lao ng - Thng binh v X hi ban hnh theo
Quyt nh s 67/2008/BLTBXH ngy 29 thng 12 nm 2008.
QTK: 08-2008/BLTBXH
QTK: 08-2008/BLTBXH
QTK: 08-2008/BLTBXH
QTK: 08-2008/BLTBXH
QTK: 08-2008/BLTBXH
QTK: 08-2008/BLTBXH
(Tn c quan K)
c lp - T do - Hnh phc
.............., Ngy
thng
nm
QTK: 08-2008/BLTBXH
pht.
pht.
V. CHU K KIM NH
Thi hn kim nh tip theo : Thng
nm
Thi hn trn c ng trn chai v tr: C chai Tay xch Nhn
L do rt ngn thi hn:
Bin bn lp ngy
thng
nm
Ti:
Chng ti, nhng kim nh vin thc hin kim nh bnh l chai (chai) ny
hon ton chu trch nhim v tnh chnh xc i vi kt qu kim nh ghi trong bin
bn ny./.
n v s dng
(k tn v ng du)
Kim nh vin
(k, ghi r h tn)
QTK: 08-2008/BLTBXH
thng
nm
S ch to ca l chai t.n..
I. Cc chai c kim nh:
S TT
S CH TO
DUNG TCH
(Lt)
KHI LNG
(Kg)
KT QU
t
Khng t
1
2
...
...
S CH TO
S TT
S CH TO S TT
S CH TO
...
1
2
Ch thch:
+ Khi l chai c s ch to lin tc, s chai khng c trong l t (do mt s chai
nh ch to ly ra th c tnh, th n) th ghi cc chai khng c trong l; nu
l chai c s ch to khng lin tc th ghi danh sch l chai v phi ghi s
chai ca l chai;
+ Khi s chai t c th ghi trc tip vo bin bn th khng cn phi c danh sch
chai nh km.
Lu : Danh sch chai ny khng c xo, sa v phi ng du treo, gip
lai.
10