Kingdom of Saudi Arabia MENG ~ 310 Machine Element Design Ministry of Higher Education FALL 2014 FALL 1435 King Abdulaziz University College of Engineering Devartment of Production Engineering EXAM 2 Saturday 29/Moharam/ 1436 / (November 22, 2014) Time: 90 mins ‘Student Name: Se na a = wow pase ase a (1) coy @ 8) cons fos [saa Olea Se. = we er ae aoe 2 a @ (6) = aa 2a Saas TOTAL/20 (aeQU. (Some graphs ar attached) Fig. 1 shows a journal bearing which supports a joumal of diameter 100 mm. The radial load is = 6.0 kN and you may assume that the lubricating oil is SAE 40 oil with an average film temperature of 80°C. The constant speed of the shaft is 1000 rpm, The journal bearing on the right cod ofthe shaft (ovhich is not shown) cannot cary an axial load a) In addition to radial forces, the shaft is also subjected to an axial force, By examining Fig.l, ‘what is the direction of the axial force (to the left or to the right)? Give your reason in 25 ‘words or less, (If your direction is correct and your reason is wrong you will get 22r0) 1b) Estimate the radial clearance from Fig 1a ©) Give fall suitable dimensions of the langed bush and in a neat free sketch show the details of ‘the intemal design ofthe bush. 4d). Estimate a suitable lubricant supply rate (mm? /sec) needed for proper lubrication. Fig. 1 ) By examining Fig, what isthe discon ofthe axial ro (othe le orto te igh? The divechion of axntal Force ts to left ive your reason in 25 wor ess. (Your ansver is cote and your easons wrong you wl e220), Because bearing old From Hywriite \eFt to Wet asial Fete.©) Give full suitable. ee the internal design oF fete omm 17 Ceontwm 7, We um sleet Rupee p= Ls 220.6 Mrm (00% a =S = (BooF voi ae 6 Fron Fig. 12-16 Me 6 aie £20 = 100+2(0 tics | ‘d) Estimate a suitable lubricant supply rate (mm: /sec) needed for proper lubrication. From the Fig. 12-19 Q a = foNL 4-34 Qausd(te Nt) Q_ =U-BH (50x 0-1 x 16.64% 100) Q = 36173.9 mnie | ye(Q2. (Bearing Tables and information attached) In the spur gear train shown, gear A transmits power tothe output shaft through two reductions. The gear ratio at cach mesh is 2.15, The small gears ae the same size and the big gears are also the same size. The ‘standard pressure angle of 20 degrees is applicable. All the goars have the same module (but you don't need to know the module for this problem) The tangential force on gear C is 6.45 KN and the direction of rotation of shaft PQ is clockwise when looking from Q to P. 12) What is the minimam number of teeth thatthe big gears can have. 1b). Show the directions of the gear forces on B and C in View xx. ©) Using torque equilibrium, caleulate these gear forces. Assume shaft PQ rotates at 600 rpm and has a diameter of 40 mm st the bearings. Choose suitable deep groove ball bearings of the same size for the bearings at P and Q fora desired bearing lift of 18000 hours. You can do some calculations here. Ba20 , gen vatio=2.19, nf = 6.45 KN PQr Clock wise When looking From @ to P Ne No Se ai ia ae Nu =2:5Na = No ae tk 25 aa de‘2) What is the minimum number of teeth thatthe big gears cgafbave. '). Show the directions of the gear forees on B and C in View x. y, aN cans hse gw res Use th back von aed mor poe ae Yo= Tn i } yt y F (re)= We (fe) ae eae ey eee Moe fmn oes ar arte On vp ee \Wa = We = SKN | We ton@ = 3 tom 20 Loaz KN {~~ wer WE tons (we Wi = 6-45 KN] ZS wz44) Assume shaft PQ rotates at 600 rpm and has a diameter of 40 mm at the bearings. Choose suitable deep groove ball bearings of the same size for the bearings at P and Q for a desired bearing lif of 18000 hours. Ww=600 rpm —) =4o mm Loy = 18000 Waurs Mp0, Quy, eyetellon 1 2oB47 (Ho) — 2 B00 “a 1.988 KN oIDun — CH2SuRE KN YE * ~ maximum Fe at Q Seed Busty rset = 5.81 KN Ya =0 co. Poke = 5-8 KN Sox nx Lioy _ 60 % 608 x18 000 isi to To [tesa oa Cae F ani(ousys C!= 40.2305 KN From Chose 6403 wiih CobBFKN mP roar eaeJoa amet) Fig La Recommended Ratial Clearance Curves (Iyem = 10°$ m = 10°F mm) aa i a 2h | od i : Stal os rt Secret nee = (QE Figure 12-16 (Car fornimum a cas varanasi The ft uy the oe fe the pil yx iin in eg busy pins yoru (Remand a oye)Figure 12-19, ‘cosy ampere ca Shans (snes om 42) a] eee yure 12-19 Cha foro aie Ne Neto pes ert einBEARING SELECTION FLOWCHART, SKF 2013 CATALOG Caleulate RE t Caloulate 72 teulate 7 Cause RIG ‘Then get e from Table X= Radial factor ‘Y= Axial factor Geax, ¥ From Table GaP adie C= P(Liea yes With C=C’ Choose Selected bearing OK eaiagi SEE my oes an eS f0e-ns: « Qo i me He OMe Seoeez = feslgeeea ee Acer oiguaari eo) ceo @ 8 oH tea 8 Oao S3ose-ans ere pon esa eaesa tenis sana ao 3 Re ‘208 ers Oy eh en ce 6208-2as1 * maf eae) io) amish sig gant 208-282" oo of ms 8 ez8a2" 2s 18 8 Sa0e-nst om 25 eaoeaz” So % mse e202" 2 © 2 wy 8 San06-2ast a © 8 2 mM ‘rooo 1000 OR 5308 feet sok ee oalgerens gga get sco) GaOE2ASL* saat trumm so GOR 2 &% om sto troco soos} s08 27 * Pas tec aiieasy iiss oe aes capt ieee sod oRe ae At ese ca res aan etl oc trom faeei ronl rosacea: Fal reafileesy geese ok cl mr roeo gis oa ssi eae fae | By 5000, 0a 52306-2R2 ee ph 27 son 128 i a oma {e000 04 rs89 eS 8 7 Gro 04 sisoa-aRss