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  • BS 8666 - 2005 Scheduling Dimensioning, Bending & Cutting of Steel Reinforcement For Concrete - Specification

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    BS 8666 . 2005 Scheduling Dimensioning, Bending & Cutting of Steel Reinforcement for Concrete - Specification

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    324 views29 pages

    BS 8666 - 2005 Scheduling Dimensioning, Bending & Cutting of Steel Reinforcement For Concrete - Specification

    Uploaded by

    Marcelo Rodriguez Fujimoto
    specification

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    © All Rights Reserved
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    ' BRITISH STANDARD A SRT TRC ITOSSERGE Scheduling, dimensioning, bending and cutting of steel reinforcement for concrete — ~ Specification 108 77.1405: 91:080.40 RO COPNING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT Law BS 8666:2005 : BS 8666:2005 Contents Page Committees responsible Inside front cover Foreword ii 1 Scope it 2 Normative references 1 3 ‘Terms and definitions 1 4 Notation 2 5 Form of schedule 3 6 Form of bay or fabric label 4 7 Dimensions 8 8 Scheduling 8 9 ‘Tolerances on cutting and bending dimensions 21 10 Radius of bending 21 11 Bending of fabric reinforcement ca 22 12__ Fabrication and routine inspection ‘ 23 Annex A (informative) Third party certification and batch testing 23 Figure 1 — Form of bar schedule 5 Figure 2 — Form of fabric schedule 6 Figure 3 — Purpose made fabric example 7 Figure 4— Dimensioning of an acute angle 9 Figwe 5— Dimensioning of cranked bars 9 Figure 6 — Example of bar with nore than one bend 10 Figwe 7— Bending instruction sketches 22 Figure 8 — Position of welded transverse bars 22 Table 1 — Notation of steel reinforcement 2 Table 2—Minimum scheduling radii, former diameters and bend allowances Hn Table 3 — Standard shapes, their method of. measurement and calculation of length 12 Table 4 — Standard fabric types and stock sheet size 20 ‘Table 5 — Tolerances 21 Zable 6 — Maximum limit for which a preformed radius is required a1 Table 7 — Frequency of inspection 24 © BST 21 September 2005, BS 8666:2005, ———— ee Foreword ‘This British Standard has been prepared by Subcommittee ISE/9/1. It supersedes BS 8666:2000, which is withdrawn, ‘The standard has been revised to incorporate: — shape codes available under BS EN ISO 3766:2003; — revised notation in'accordance with BS 4449:2005 and BS EN 10080:2005; — revisions to BS 44492008 (including the omission of grade 250 and grade 460 reinforcement), BS 4482:2005 and BS 4483:2005; the requirements of BS 4483:2005 have caused the withdrawal of standard fabrics A98 and B196, and changes to'standatd febries C503, C385 and C283; x, the provisions of BS EN 1992:1-1 (inchiding the preclusion of wire to BS 4482:2004 for use for structural purposes): — rationalization of notes to the table of standard shapes (Table 3); — electronic data files: —sevisions to fabricatidn and routine inspection. Assessed capability. Users'of this British Standard aré advised to consider the desirability of quality:system assessment and registration against BS EN 180 9001:2000 by an accredited third-party certification body (Gee Annex A), a ‘This standard comes into effect on 1 January 2006. ‘This publication does not purport to include all necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages ‘This document comprises a front cover, an inside front cover, pages i and ii, ages 1 to 26, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued, ‘OBST 21 September 2008 : BS 8666:2005 1 Scope Tg Buitish Standasd specifies requirements for the scheduling. dimensioning, bending. and cutting of we SE ante reinforcement of concrete conforming to BS 4449:2008, BS 4483.5006 wer Bee designed to BS EN 1992-11, BS EN 1992.2, BS EN 1992-3 and BS 8110 2 Normative references The following referenced documients are indispensable for the application of this document, For dated ‘plerences, only the edition cited applies. For undated references, the latest editica atte referenced document (including any amendments) applies. BS 4449:2005, Carbon steel bars for the reinforcement of concrete — Specification BS 4485:2006, Steel fabric for the reinforcement of concrete — Specification * BS 6744, Austenitic stainless steel bars for the reinforcement of concrete — Specification. ¢BS 8110-1, Structural use of concrete — Code of practice for design and construction, BS EN 1992-1-1, Eurocode 2: Design of concrete structures — Part 1.1: General rules and rates for buildings. BS EN 1992-2, Eurocode 2: Design of concrete structures — Part 2: Concrete bridges — Design and detailing rules, BSEN 1092-3, Eurocode 2 Design of concrete structives — Part 8 Liquid retaining and containment structures, BSEN 180 216:2001, Writing paper and certain classes of printed matter — Trimmed sizes. A and B series. BS EN ISO 3766:2003, Construction drawings — Simplified representation of conerete reinforcement. 3 Terms and definitions For the puxposes of this British Standard the following terias and definitions apply. aa bar steel product of any cross-s 32 nominal size nominal diameter diameter ofa circle, d, with an area equal to the effective cross-sectional area of the bar, sometimes referred to as its size 33. bar mark fabric mark identifying mark which cross-refors individual line entries on the schedule to the detailed drawing NOTE The bar (ov fabrie) mark also appears on the delivery label 34 shape code two-digit coded designation of the reinforcement shape NOTE See Table 3. 3.5 pitch centre-to-centre spacing of bars in a sheet of fabric 36 mesh rectangle defined by the pitch of the longitudinal bars and the pitch of the cross bars in a sheet of fabrie ction conforming to BS 4449:2005 or BS 6744 © BST 21 September 2005 BS 8666:2005 ————————— 37 fabric factory-made product consisting of welded bars conforming to BS 4483:2005 3.8. standard fabric fabric reinforcement where the bar and mesh arrangement can be defined by an identifiable fabric reference NOTE See Table 3.9 purpose made fabric fabric manufactured according to user's specific requirements NOTE Parpowe made fabri ie thvefore not inchided in Table 4. See Figure 3. 3.10 fabric reference “oha numeric designation denoting fabric in accordance with Table 4 ou bar schedule list of reinforcement types and sizes, quantities, shape codes, dimensions and bar mark numbers cross- referring to the detailed drawing 7 NOTE The preparation of the list is known aa acheduling. See Figure 1 8.12 § fabric schedule list of fabric types,'dimensions, quantities, and fabric mark numbers cross-referving to a detailed drawing NOTE: See Figure 2. 3.18 link bent bar used to resist shear 4 Notation 7 ‘The type and grade of steel reinforcement shall be designated as follows: Table 1 — Notation of steel reinforcement a ‘Type of steel reinforcement ‘Notation Grade BS00A, Grade B50OB or Grade B500C conforming to BS 4449:2005 (Grade B600A conforming to BS 4449:2005 ‘Grade B500B or Grade B500C conforming to BS 4449:2005 Grade 85000 conforming to BS 4449:2005 A specified grade and type of ribbed stainless steel conforming to BS 6744:2001 Reinforcement of a type not included in the above list having material properties that are defined in the design or contract specification. NOTE In the Grade description BS0OA, ete, “B” indicates reinforcing steel, >) aol of | Pe] 2 © DSI 21 September 2005 BS 8666:2005 5 Form of schedule 5.1 General Tor bax reinforcement, a bar schedule shall be prepared in accordance with the example given in Figure 1. The information and the order in which it is presented shall fellon vans example. but details of presentation are left to the individual Standard fabric types (see Table 4) may be called up on bar schedules, in which case the word fabric shall be followed by the fabric reference and area in m required across th wid otace schedule, NOTE Standard fabrice may Tbe bax (or fabric) mark shall comprise simple and consecutive numbers or letters with a maximum of six spatacters, Where special end preparation is required (eg. for couplers) the ber west shall commence with “E*. The bar (or fabric) mark shall be used fo: labelling purposes in nner with Clause 6 Purpose made fabries shall be scheduled in accordance with either Figure 2 or Figure 3, In the “type and size” column of the schedule, the notations specified im Clause 4 for the type and grade of *einforcement shall be given and this shall be followed by the nominal size ia alee sce ‘The bar or fabric schedule shall include the statement “This schedule conforme to BS 8666:2005". be scheduled in accovdance with the example given in Figure 2 5.2 Paper-based schedules For schedules that are not produced on a computer, the minimum width of the columns in the bar and fabric Schedles shall be as shown in Figure 1 and Figure 2. For computer proguced schedine dee ee widths aur the size of the schedule may vary from those shown in Figure 1 and Figure 3 bee te sequence of columns shall be maintained. A schedule can consist of one orrseveral checn eck sheet shall not be Significantly larger than size A4 in accordance with BS EN ISO 2162001, ‘The schedule zeference shall be incInded at the top right-hand corner ofthe schedule form and shall be consecutively numbered. The schedule reference shall inchade 7 the last relevant characters of the relevant detailed drawing number or reference; — up to two chavacters for the sheet number; — one character for the revision; — one character (if necessary) for the schedule status. ihe styles “1 (of 6)’ and “6 (and last)” may be used on manually prepared schedules but the words in vache keg auinl not form past ofthe schedule reference. Where teed, the status charectsy shalt defined op ge schedule (e.g. P— preliminary, T— tender, C—~ construction) but the chaveonee nea not form part of the schedule reference EXAMPLE Schedule reference Sheet No [0 3 ]Revision [A Where a schedule revision is necessary, the line or lines affected shall be indicated by a suitable reference on the schedule, e.g, "A" at the right-hand side of the echedule in Figure 1. the single revision character in the schedule reference shall be revised in ascending order. © BSI 21 September 2005 BS $666:2005 5.3 Electronic data files By agreement, bar and fabric schedules may be in the form of electronic data files (compared to say digital ‘images of paper based schedules); such files shall be prepared generally in accordance with 5.1 and 5.2 above. Each file shalll include identification of: — the system, software or industry standard and version number being used; — contract information; — drawing reference; — schedule referen — creator of the schedule (with contact details); — date of preparation; — checker: — date of checking; —reviser: ~—revision number or revision letter; — date of last revision; — member identifiers or names; 7 — data for each bar mark. ‘The data for each bar mark shall be in the game sequence as the columns shown in Figure 1 and Figure 2. Each file shalll be considered as a single entity; any revision should require the whole file to be issued as a new revision. 6 Form of bar‘or fabric label The schedule reference and the mark given in the “bar (or fabric) mark” column of the schedule shall be put ‘on the labels attached to the reinforcement. EXAMPLE Bar schedule reference 0. 4 6 0 3 A e Bar mark 7 e labels shall be durable and securely tied to the reinforcement. Apart from any information required by ‘he supplier for his own identification and internal system, no other information shall appear on the label. © BSI 21 September 2005 BS 8666:2005 Paper width = 210 fojno 2515.1 38,19,030, 15 10, 15 15 45, 15.1 15 3047 | 5 I XY & Partners semetat yh 8 Physics block, Eastford corto aa 1 ‘"Eostford Unversity tev ies 0002 ‘ena g ‘I a Wl 8) x g| & ‘This sehecue eanlorns to BS 8605.2005 «Specie in muses 5mm + Specedin matigies of 25mm, Stats P Proimnay + Tensoe Cansiucton Figure 1 — Form of bar schedule ‘BSI 21 September 2005 7 BS 8666:2005 be Paper width = 210 i 811219191915 199412112, 32 1899999 77 XY & Partners sane rear 8 Physics block, Eastford eat a ~ stor °*Eastford University last ees 0808 BS igoco wr soe cas lo. HS" Pitchiuengn |.oae rt an Uw 1 12 T Hd ron reo 20}Hiqt25! 6600 1300: —_ i] 70, Deel tyai ae 25, H9}260, 2450 25 150] [2.45] Eeaees = . ‘fedeat ke t t hi aed || loz |azlie lar 7 or r 1 1 B.4 2 eee Se ah te 297, I a — ti tt 230 23x10 Paper length. | | ---+-+ - | ‘This schedule conforms to BS 8568: 2005 * Speotieg in mlipes of mm. 1 Specie in mutes of 2 mm ! Status: _P Probrinary ——_T Tandor 1G Consructon Figure 2 — Form of fabric schedule ; ‘© BST 21 September 2005 XY & Partners Jobe 1234 Deg Nof | Physics black, Eastford neat ‘Sheer Bestford University toned 0605 stra Sheet width 2100 200, 200 4209 2 100. 150) BRe1OG" 7-109 (BRST) : eo | 8s a!) | 23 Cross Longitudinat al bars bars g} & 28 &| Sg | oe 5) of { | 8 : a Le mw Rope ae Tanai WS [shat {om| “mn | Wom [snenigl coe | [Longitudinal | 42 He | 5000 0.305 | 23.700 0.355 . cross | ar | we] 2100 | ace | veces 0180 Fee OSes enieseseomoen | Sar] Pear Figure 3 — Purpose made fabric example OBSI21 September 2005 BS 8666:2005 ——————————————————————— 7 Dimensions 7.1 The dimensions given on the schedule shall be measured as shown in Table 3. For deformed reinforcement, the outside surface shall be the extremities of the ribs. The total length dimension specified on the schedule for each bay or for bars in each sheet or fabric shall be rounded up to a multiple of 25 mm. 7.2 The bending dimensions of reinforcement shall be in accordance with Table 2, For bends (bobs) and hooks the minimum straight length beyond the end of the curved portion shall be 5d. For shear links, for bends less than 150°, the minimum straight free length beyond the end of the curved portion shall be 10d, but 2 70 mm. The values of minimum end dimension P given in Table 2 include Sd or 10d of straight length beyond a bend of minimum radius, r, or minimum practical limits for cutting, Minimum scheduling radius, former diameter and bend allowances for type and grade X shall be specified in contract documentation. Unless otherwise specified on the schedule, the minimum bending former size shalll be used in the production of reinforcement. 7.8 The dimensions for the scheduling of reinforcement bounded by two conerete faces shall allow for the rmissible deviations. 7 7.4 The dimensions for the scheduling of reinforcement requiring special end preparation shall take into account the system to be used. 7 7.5 To facilitate transportation, each bent bar shall be contained within a rectangular area, the shorter side of which should not be longer than 2 750 mm. NOTE, Normally the total length ofthe bar should not exceed 12 m, Lofiger ngths may be obtained by agreement with the supplier In such casea, the upper limit is determined by handling and transportation and should not exceed 18. 7.6 The value for minimum end projection P, as specified in Table 2, shall apply to all shape codes. ‘The values for minimum radius r, as specified in Table 2, shall apply to all shape codes apart from shape codes 12, 13, 22, 33 and 67 where the actual radius shall not be-less than the minimum radius r. 8 Scheduling 8.1 Each bar or sheet of fabric shall be scheduled completely and without reference to earlier schedules. Such descriptions as “see schedule 12" or “as above” shall not be used. 8.2 Shape codes shalll be in accordance with Table 3. Standard fabrics shalll be in accordance with Table 4. NOTE In practice there might be physical restrictions on certain shape codes for pavticular bar diametere, especially where the shape overlapping sections, for example shape code 33. Conaldevation should be given t0 ‘we safer to manufacture, for example the use of two shape codes 13 instead of shape code 33. 8.3 For shape codes 11 to 98, if the free variable dimension (the dimension shown in parentheses in Table 8) does not conform to the requirements specified, then the shape ehall be drawn and given the shape code 99. 8.4 No dimension specified in Table 3 shall be given a zero value, as this changes the basic shape. 8.5 Shapes with shape code 99 shall be drawn on the schedule over columns A to E using two parallel lines to indicate the reinforcement thickness. The origin of projected surface intersection lines shall be used for dimensions. The methods of measurement shall be in accordance with those shown in Table 3. The total length shall be given, and one bending dimension shall be indicated in parentheses as the free dimension to allow for the permissible deviations. The tolerances given in Table 5 shall also apply to shape code 99. 8 © BST 21 September 2005 : BS 8666:2005 £.6 If the angle between two portions of the shape meeting at a bend is not a right angle, it shall be defined by co-ordinates and not by degrees of arc or radians. 8.7 When dimensioning an acute angle the tangential lines shown in Figure 4 shall be used. Figure 4 — Dimensioning of an acute angle 8.8 Apart from shape cote 98, bars bent in two planes shall be sketched isometrically or shown in two clevations, using first angle projection. The words “bent in two planes" or “aometa akc ean appear on the schedule adjacent to the sketch. FO The overall offset dimension ofa erank shall be not less than twice the size ofthe bar. The angled length (see Figure 5) shall be not less than: 8) 10d for bars not exceeding a nominal size of 16 mm; - b) 13d for nominal sizes greater than 16 mm. Key 1 Offset dimension 2 Angle L Figure 5 — Dimensioning of cranked bars ath © BSI 21 September 2005 BS:8666:2005 8.10 For all shapes with two or more bends in the same or opposite directions (whether in the same plane or not), the overall dimension given on the schedule shalll always include a minimum straight of 4d between the curved portion of the bends, as shown in Figuré 6. The value of x in Figure 6 shall be not less than the following: 1) 10d for bars not exceeding a nominal size of 16 mm; by 18d for nominal sizes greater than’ 16 mm. NOTE The minimum values of are expresed in terme ofthe nominal sze ofthe reinforcement. In practice rolling and heading tolerances, and the fact thatthe crcumseribing diameter of deformed reinforcement may be upto 10% greate than the nominal sa, should be considered. Figure 6 — Example of bar with more than one bend 10 * @BST'21 September 2005 BS 8666:2005 Table — Minimum scheduling radii, former diameters and bend allowances Nominal size of bar, | Minimum vadiua for [Mi ‘Minimum ead projection, P a sebedultag.r |b General (min Sd] Links where bond <160" straigh®) inchiding | ~ nin 10d straight) links where bend’ Piso om im am | an tam | € iz 24 Tho ne 8 16 32 15° ust jr 20 40 120° 130 12 24 48 1st 160 16 32 64 130 210 20 70 40 190 290 - 25 87 175 240 365 82 12 224 305 465 40 440 280 380 580 50 175 350 [475 725 FE «he minimum end projections for emaller bars is governed by the practicalities of bonding ba | NOTE 1 Due to-sring bask” the actual adi ofbend wl be aighty greater than haf the dlarnete of former [NOTE 2 Bs 4430:2005 grnde BSODA in sie below 8 min doesnot contnm to BS EN 1092-12000 u © BSI 21 September 2005 BS 8666:2005 ————————————— ‘Table $ — Standard shapes, their method of measurement and calculation of length Shape ‘Shape Total length of bar, Z measured along code centre line + ed 7 oe ed 4 Stock lengths. [TEE UII UII [See Note 4. Ti [| A+ @-O5r-a : a Neither A nor B shall be less than P in Table 2 wz A+ (B)-043R- 13d (6) Neither A nor B shall be less than P in Table 2 nor less than (R+ 6d) cr A+ 0.57B+()- Led e 10 B shall not be less than 2(r+ @), i ri Neither A nor C shall be less than P “lin Table 2 nor lees than (BI2 + 6d). ee = [See Note 3. 1" Semicineular 14 A+ (G40 ‘Neither 4 nor (C) shall be lese than P a in Table 2. See Note 1. 12 © BST21 September 2005 BS 8666:200: ‘Table 8 — Standard shapes, their method of measurement and calculation of length (continued) Shape Shape Total length of bar, measured along code ‘centre line | 15 Aro ‘Neither 4 nor (C) shall be less than P in Table 2. See Note 1. AF B+ O)-r— ad 21 Neither 4 nor (C) shall be less than P | in Table 2, } 22 A+B+C#(D)—15r— 3d 8 | | t 7 f C shall not be less than 2(r + d), Neither A nor (D) shall be less than P Jn Table 2. (D) shall not be lese than o Cr+ 54 Key 1 Semi-cixeular 2 A+B+ (Or 3a k Neither A nor (C) shall be less than P 8 in Table 2. 3 AYB+ iG (Cc) [A and (C) are at 90° to one another. |4+ B&H Neither A nor B shall be less than P in Table 2. If Fis the critical ‘dimension, schedule 2 99 and specify ‘A or Bas the free dimension. See Note 1 OBST 21 September 2008, hi BS 8666:2005 —————— eee Table 3 — Standard shapes, their method of measurement and calculation of length (continued) ‘Shape Shape ‘oval length of bar mearured alone code ‘contre line 26 7 A+B+© Neither A nor (C) shslll be less than P A jin Table 2. See Note 1. A+B+(©)-O05r-d /Neither A nor (C) shall be less than P jin Table 2. See Note 1. [A+ B+ (C)-08r—d ‘Neither A nor (C) shalll be less than P in Table 2. See Note 1. A+B¥(C)-r-2d Neither A nor (C) shall be less than P in Table 2, See Note 1, 31 A+ B+C+D)-16r—3d ‘Neither A nor (D) shall be less than P in Table 2. 7 ‘© BSI21 September 2005 BS 8666:2005 ‘Table § — Standard shapes, their method of measurement and calculation of length (continued) ‘Shape ‘Shape code ‘Total length of bar, L centre 3B A+ BY C#D)— ar ad } £ 2A+LTB+ OC) — 4d ig | | \ -| | ZA |A shall not be less than 12d + 30 mm. B shalt not be less than 2r +d). (C) shall not be less than P in Table 2, Meets nor less than B/2 + 5d. See Note 3 -asured along Neither 4 nor (D) shall be less than P jin Table 2. 35 a4 A+B+ 04 @)—Obr-ad ‘Neither 4 nor (E) shall be less than P in Table 2. See Note 1. A+ B+ CF E)—O5r-d 35 ‘Neither 4 nor (E) shall be less than P in Table 2. See Note 1. J ‘OBS! 21 September 2005 i -BS 8666;2005 Table 3 — Standard shapes, their method of measurement and calculation of length (continued) Shape code Shape Total length of bar, Z measured along centre line 36 [A+ B+ C+@)-r-2d Neither A nor (D) shall be Jess than P in Table 2. See Note 1. aT A+ B+C+D+@)-2r-4d [Neither A nor (E) shall be less than P in Table 2. ‘May also‘be used for flag link via: A a Oyo c ery [A+ B+ C+D+@)-2r-4d ‘Neither A nor (E) shall be less than P in Table 2. a6 A+2B+C+@) Neither 4 nor (E) shall be less than P jin Table 2. See Note 1. 16 © BSI 21 September 2005, BS 8666:2005 Table 3— Standard shapes, their method of measurement and calculation of length (continued!) Shape code Shape Total length of ba 7 i fo 2A¥BYIC+ 1 Br 3d (©) and (D) shall be equal and not more than A nor less than Pin Table 2, Where (C) and (D) are to be minimized the following formula may be used: L = 24 + B+ max(21d, 240) Br A+ B+(O)-2Br— 5a | (©) and (D) shall be equal and not more than A or B nor less than Pin Table 2. Where (C) and (D) are to be minimized the following formula may be used: L=24 + 2B+ max(16d, 160) 36 A+ B+ C+D) + 3B) S520 (©) and (F) shall be equal and not more than Bor C, nor less than Pin Table 2. 63 @ (0 24+ BB+ 30) — ar ba (C) and (D) shalll be equal and not more than 4 or B nor less than Pin Table 2, Where (C) and (D) ave to be minimized the following formula may be used: L= 2A +5B+ max(14d, 150) © BSE 21 September 2005, -BS 8666:2005 — ‘Table 3— Standard shapes, their method of measurement and calculation of length (continued) ‘Shape Shape code 64 A+B+C+2D+E+ ®)—Sr—6d 8 c FF, ‘Neither 4 nor (F) shall be less than P in Table 2. See Note 2. ot [A - See Clause 10. 78 7 eR A-a+B (8) ve Where B is the lap 7 Ca(a = d) Where B is greater than 4/5 this (C= number of tums Jequation no longer applies, in which case the following formula may be jused: L = Cinta — ayy? + BPS 18 © BST21 September 2005 BS 8666:2005 Table 8 — Standard shapes, their method of measurement and calculation of length (continued) Shape | Shape Total length of bar. L measured along code | centre line 98 A+ 2B+ C+ (D)~ rad | A | 2 i (0) Isometric sketch, ‘Neither C nor (D) shall be less than P * jin Table 2. 99 AU other shapes where standard shapes cannot be ~ Toe calculated ‘used, f No other shape code number, form of designation or j abbreviation shall be used in scheduling. A dimensioned sketch shall be drawn over the dimension columns A to E. Every dimension shalll be specified and the dimension that is to allow for Permissible deviations shall be indicated in barenthesis, otherwise the fabricator is free to choose which dimension shall allow for tolerance. ‘The valves for miniaium radios 78), /See Note 2, ‘end projection, rand P respectively as spaiied in Tail hall apply al shape Gals Ge | The dimensions in parentheses ave the free jimensions, Ifa shape given in this table is required but a different dimension is to | allow fn the posible deviations the shape shale deaten arsed en on tape code 99 aad the feve dimension shall be Indieated in parensheses. ‘The length of stright between two bends chal be at least 4d. se Figure 6, - Fipure , Figure 8 and Figue 6 shold be use in the interpretation of bending dinensions, dnele i grin letg equations for shape codes 14 15.25, 86.27.28. 20,94, 3, $4 and to ape ‘Spproximate and where the bend deeenauszeater than 45 the length shoul be clclated neve cctraiel deve eed dimensions and the trve length measused al toapecify shape code 99 with a fully dium NOTE 2 Five bend» or moce might be impractical within permitted to |B peoacge tapes with straight and curved lengths (c-: shape codes 12.13, 2,9 and 4 ‘the production of continuous curve is 400 mm. See also Glee Ie | ouica Sut etuthe are availabe in limited number of lengths (og. 6m. 12, Dinens Segara gs indicative and used for che purpose of caeulating tal age supplier. See also the footnote to Table 8 © BSI 21 September 2008 - BS 8666:2005 ‘Table 4 — Standard fabric types and stock sheet size Fabric reference Longitudinal bare Cross bare Mase Nominal] Pitch | Area | Nominalbar] Pitch ‘Area bar size ize mm =m senna mo mm stn gin! ‘Square fabric: 4393 10 200 393/10 200 393 6.16 A252 8 200 252 8 200 252 3.95 A193 7 200 193 i 200 193 3.02 Alda 6 200 142 6 200 142 2.92 Structural fabric: B1131 2 100 si 8 200 252 10.90 R785 10 100 785 8 200 252 8.14 ~808 8 oo 503 8 200 252 5.93 B385 1 100 385 7 200 193 4.53 B283 6 100 283 7 200 [193 3.73 Long fabric: C785 10 100 785 6 400 708 6.72 636 9 100 636 6 400 708 5.5 503 8 100 503 6 400 49 451 385 7 100 385 6 400 49 3.58 cass 6 oo 283 6 400 49 2.78 Wrapping fabric: Des” 5 200 98 5 200 98 1b4 Dag 25 {100 49 25 100 49 0.77 FTelevnces shallbe in accordance with Table 5, For standard fabric the type of ber shill be designated ae a eufix tothe fabric reference os illustrated inthe example in Figure 2. Standard lengthe and widthe shall be 4.8 m and 2.4 m reopestively, giving a shect area of 11.52 mi Shear forces of welded joint shall conform to BS 44852005 7.2.4 [HOTE_BS 4449:2005 erade BS0OA in sizes below 8 cum does not conform to BS EN 1992-1.1:2004. 20 © BSI21 Septeriber 2005 BS 8666:2005 9 Tolerances on cutting and bending dimensions The tolevances for eu pleting the schedule. The end an nchorage or the dimension in parentheses in ‘fied in Table 3 shall be used to allow for any permissible deviations resulting from cutting and bending. Table 5 — Tolerances Cutting and bending processes Tolerance Cutting of straight lengths Gneluding [#25235 reinforcement for subsequent bending)* - Bending, : £1000 mm 45, -5 1.000 mm to <2.000 mm +5, -10 >2.000 mm i +5, -25 Tength of bars in fabric 235 or 0.5 % of the length (whichever ie greater) * BUSES TR ebape code OL. stock lengths, shal esubect othe wlevent product standard © BS 4448:2005, s of bending ‘ent to be formed to a radius exceeding th: 10 Radiu: Reinforceme at specified in Table 6 shall be supplied straight Table 6 — Maximum limit for which a preformed radius is required Bar size Radius 6 2S 8 76 10 “35 2 4.25 16 8 20 14.0 25 30.0 32 43.0 }40 58.0 NOTE The required curvature may be cblained during pled ht and curved lengths (e.g. shape codes 12,12, 22 and 33) the largest of continsows eurve is 200 mn, and for langor nad the ewe aight sections NOTE 2 For shapes with straig Dractical sadius forthe product ‘may be prodtted by'a series of sho ‘© BSI 21 Septomber 2005 BS 8666:2005 ————————— 11 Bending of fabric reinforcement NOTE The schedule for fabri reinforcement (see Figure 2) inchides a colurnn headed “bending instruction” for the addtional information that is required when specifying bent fabric. The three-dimensional chavacterists of fabrie reinforcement ean give rise to “ambiguities that are best overcome by means of a simple sketch in the "bending instruction” column, ‘The sketch in the bending instruction column shall indicate the following: Se 4) The direction of bending relative to the transverse wirebars c b- fee “k | b) The direction of the longitudinal wirebars ofthe sheet to ensiire bending about the correct axis % 5, fea Ve Se ©) The-correct orientation of an asymmetric shoot to ensureitheicorrect setting out of bending dimensions Figure 7 — Bending instruction sketches For all bent fabric reinforcement, the bending dimensions shall avoid welded transverse bars occurring within four diameters of the start of a bend, see Figure 8. Figure 8 — Positi 22 i ‘© BSI 21 September 2005 BS 8666:2005 12 Fabrication and routine inspection 12.1 Fabrication Pent items direct from coi. Plain emooth surfaces or tolls that do not oh een longitudinal Movement to the bars or fabric being bent shall be provided to ensure adequate upoort. Unie All machine operatives shall be trained in the skills necessary to produce cut and bent products of SpE EteRt quality within the permissible size deviations. A formal spescoe approval and testing system shall be implemented and operatives shall have been certified conpetest 22.2:5 Upon setting up ofthe machine for a new bar mark, a saraple ofthe initial output shall be checked according to the appropriate parameters in 12.2.1. Nonconforming saimploc ehall ee discarded, 12.2 Routine inspection of product é 12.2.1 Parameters to be measured The fabricator shall carry out inspections of the following parameters of the schedules and of specimens of cut lengths and bent items at a frequency in accordance with 12.2.2 The reales ct the inspections shall be recorded, a) Cut lengths 1) The bar (or fabric) mark (see 6.1), 2) The type end size of the specimens and the type and size given on the echedule (see 5.1), 3) The length of the specimens shall meet the specified requirements as stated on the schedule (see Clause 9). b) Bent items 1) The bar (or fabric) mark (see 5.1). 2) The type and size of the specimens and the type and size specified on the schedule (see 5.1). %) The shape of the specimens and the shape code specified on the schedule (see 8.2 to 8.10), 4) The diameter of former used shall be chocked and recorded. 2 ihe length of the epecimens shall meet the specified requirements as stated on the schedule (see Clause 9), ©BSI21 September 2008, BS 8666:2005 —————— 12.2.2 Frequency of inspection Daily inspections shall be carried out and inspection records shall be retained for 12 months. Production records shall be maintained. During production, samples shall be subject to inspection. The samples shall be selected at random from a representative range of output items from all producing machines. The frequency of inspection shall be as specified in Table 7. Table 7 — Frequency of inspection ‘Average daily output of the Minimum number of fabrication unit over the ‘specimens to be taken preceding twelve week period per day ‘ [Less than 5 3 5 to 10 10 101015 15 ~ 15 t0 20 20 20 to 30 25 (Greater than 30 30 7 Ifany sample is found to have any parameter that does not conforim to the appropriate requirement, all the other bare or fabrics with che same mark shall be inspected Or discarded. Non-conforming samples shall be discarded. 12.8 Processed coil product — Evaluation of conformity ‘The fabricator shall ensure the conformity of processed coil product by undertaking an initial type test and product audit tests. ‘The initial type test shall consist of testing five samples before processing and five samples after processing for each:machine type (e.g. spinner or roller), steel grade, diameter and steel manufacturing process route. The product audit tests shall consist of testing one sample before processing and one sainple after processing, at a frequency of at least once per 200 t or once per two months, whichever is sooner, per fabrication unit. The samples shall be eelected so that all combinations of machine type (e.g. spinner or roller), steel grade, diameter and steel manufacturing procese route are covered over a 12 month period. Testing of the samples for tensile properties, surface goometry and mass per metre shall be in accordance th the relevant product standard. The tensile properties, surface geometry and mass per metre shall conform to the requirements of the relevant product standard. Additionally, the in-process inspection procedure of the fabricator shall ensure that a visual surface geometry inspection is performed at least once for every coil processed or at each coil change. Records of all test results shall be maintained. 24 © BST21 Sopterdber 2008, : BS 8666:2005 Annex A (informative) Third party certification and batch testing A-l Fabricated material covered by a third party product certification scheme AL! Consistency of production Ror the purposes of determining the consistency of production, the long-term quality level should be made en euitatterly intervals, No conclusions regarding compliance with te eee Standard should be made on the basis of this assessment A-12 Determination of the long-term quality level ibe third party certification authority should assess the long-term consistency of production (fabrication) fy examining the fabricators inspection records, No move than S96 ot items inspected should have failed to conform to the epecified requirements, Ga A2 Batch testing , A21 General Where material is subjected to batch testing. itis recommended that the following sampling, inspection and testing should be undertaken, A.2.2 Extent of sampling and inspection/testing For the purposes of inspection/testing, the delivery should be subdivided into tests units with a maximum fopiss 085 t Specimens should be selected at random from a reprecantacion vange of output items at the following frequency. Specimens should be taken from each test unit as follows: #) 18 specimens (if appropriate 60 specimens) of cut lengths b) 15 specimens (if appropriate 60 specimens) of bent items, A.2.8 Inspection by attributes sine Sellowing parameters of the echedule and ofthe specimens taken in accordance with A.2.2 should be inspected. The results of the inspections should be recorded, a) Cut lengths 2) The bar (or fabric) mark (see 6.1) 2) The type and size of the specimens and the type and size specified on the schedule (see 5.1) Qi length of the specimens should meet the specified requirements as stated on the schedule (see Clause 9). b) Bent items 1) The bar (or fabric) mark (see 8.1) 2) The twpe and size of the specimens and the size specified on the schedule (eee 5. 1. ®) The shape of the specimens and the shape code specified on the echedule (see 8.2 to 8.10) 4) The diameter of former used should be checked and recorded. AhRhe length of the specimens should meet the specified requirements as stated on the schedule (see Clause 9), © BSI 21 September 2005 BS 8666:2005 © @ the name of the fabricator;

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