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Production Engineering Syllabus
Production Engineering Syllabus
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Course
No code
Subject
9D04206a
Rapid Prototyping
9D04201
1287108
Material Technology
9D04106a
Elective-I
a Quality Engineering and Manufacturing
9D04205
b Mechatronics
9D04105
3
24
Total
3
27 26
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I YEAR II Semester
S. Course
Subject
No code
1
14D94201
12D87203
12D87101
12D87205
Elective-II
4
a. Design and Manufacturing of MEMS and MICRO
6
12D87207
9D04206b
14D94202
7
systems
12D87209
3
24
Total
II YEAR
3
27 26
S. Course
Subject
No code
1
14D94401 Seminar
credits
16
14D9402
Project work
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UNIT -VII:
Tool Design: Determination of shank size for single point carbide tools, Determining the insert
thickness for carbide tools.
Design of jigs and fixtures: Basic principles of location and clamping; Locating methods and
devices. Jigs- Definition, Types. General consideration in the design of Drill jigs, Drill bushing,
Methods of construction. Fixtures- Vice fixtures, Milling, Boring, Lathe Grinding fixtures.
UNIT-VIII
Cutting tool Materials and Cutting fluids : Carbon and Medium alloy steels, High Speed steels,
Cast-Cobalt alloys, Carbides, Coated tools, Alumina based ceramics, Carbon boron Nitride, SNB
Ceramics, Whisker-Reinforced tool materials, tool reconditioning, Types of cutting fluids ,
Classification and selection of cutting fluids.
TEXT BOOKS:
1. Metal Cutting Principles , M C Shaw , Oxford and IBH Publications, New Delhi,1969
2. Fundamentals of Machining , Boothryd , Edward Amold publishers Ltd. 1975
REFERENCE BOOKS:
1. Fundamentals of Metal cutting and Machine tools , B.L.Juneja, G. S. Sekhom and Nitin
Seth , New Age International publishers
2. Tool Engineering, G.R.Nagpal, Khanna Publishers
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CAE of Casting: Design for casting, application of finite element method in castingdetermination of hot spots, location of turbulence and other defects, modeling of flow in
molds, modeling of heat transfer in castings-case studies.
Unit VIII:CAE Of Welding: Design of weldment, application of finite element method in welding
determination of distortion in weldments, modeling of temperature distribution case
studies.
TEXT BOOKS:
1. Ravi B, Metal Casting: Computer Aided Design and Analysis Prentice Hall,
2005.
2. Richard L Little, Welding and Welding Technology Tata McGraw Hill, 2004.
REFERANCE BOOKS:
1.
2.
3.
4.
5.
6.
7.
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(9D04206a) R A PI D PR O T O T Y PI N G
Unit-I Introduction: Need for the compression in product development, History of RP system,
Survey of applications, Growth of RP industry and classification of RP system.
Unit II Stereo Lithography System: Principle, Process parameter, Process details, Data
preparation, Data files and machine details, Applications.
Unit III Fusion Decomposition Modeling: Principle, process parameter, Path generation,
Applications.
Unit IV Solid ground curing: Principle of operation, Machine details, Applications,
Laminated Object Manufacturing: Principle of Operation, LOM materials, Process details,
Applications.
Unit V Concepts Modelers: Principle, Thermal jet printer, Sanders model market, 3-D printer,
Genisys Xs printer HP system 5, Object Quadra system.
Unit VI LASER ENGINEERING NET SHAPING (LENS)
Rapid Tooling: Indirect Rapid tooling- Silicon rubber tooling- Aluminum filled epoxy tooling
Spray metal tooling, Cast kriksite, 3Q keltool, etc, Direct Rapid Tooling Direct. AIM, Quick cast
process, Copper polyamide, Rapid Tool, DMILS, Prometal, Sand casting tooling, Laminate
tooling soft, Tooling vs. hard tooling.
Software for RP: STL files, Overview of Solid view, magics, imics, magic communication, etc.
Internet based software, Collaboration tools.
Unit VII Rapid Manufacturing Process Optimization: Factors influencing accuracy, Data
preparation error, Part building error, Error in finishing, Influence of build orientation.
Unit VIII Allied Process: Vacuum casting, surface digitizing, Surface generation from point
cloud, Surface modification- Data transfer to solid models.
TEXT BOOKS:
1. stereo lithography and other RP & M Technologies, Paul F.Jacobs, SME, NY 1996
2. Rapid Manufacturing , Flham D.T & Dinjoy S.S, Verlog London 2001
Rapid automated, Lament wood, Indus Press New York.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR
M. Tech. I SEM (PE)
Th
C
4
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Text Books:
1. Optimal design Jasbir Arora, Mc Graw Hill (International) Publishers
2. Optimization for Engineering Design Kalyanmoy Deb, PHI Publishers
3. Engineering Optimization S.S.Rao, New Age Publishers
REFERENCES:
1.Genetic algorithms in Search, Optimization, and Machine learning D.E.Goldberg, AddisonWesley Publishers
2. Genetic Programming- Koza
3. Multi objective Genetic algorithms - Kalyanmoy Deb, PHI Publishers
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR
M. Tech. I SEM (PE)
Th
C
4
UNIT I:
Elasticity in metals and polymers, mechanism of plastic deformation, role of dislocations,
yield stress, shear strength of perfect and real crystals, strengthening mechanism, work
hardening, solid solution, grain boundary strengthening
UNIT-II
Poly phase mixture, precipitation, particle, fiber and dispersion strengthening, effect of
temperature, strain and strain rate on plastic behavior, super plasticity, deformation of non
crystalline material.
UNIT III:
Griffths Theory, stress intensity factor and fracture Toughness, Toughening Mechanisms,
Ductile and Brittle transition in steel, High Temperature Fracture, Creep, Larson Miller
Parameter, Deformation and Fracture mechanism maps.
UNIT IV:
Fatigue, Low and High cycle fatigue test, Crack Initiation and Propagation mechanism
and Paris Law, Effect of surface and metallurgical parameters on Fatigue, Fracture of nonmetallic materials, fatigue analysis, Sources of failure, procedure of failure analysis.
.
UNIT V:
Selection for Surface durability, Corrosion and Wear resistance, Relationship between
Materials Selection and Processing, Case studies in Materials Selection with relevance to
Aero, Auto, Marine, Machinery and Nuclear Applications.
Motivation for selection, cost basis and service requirements, Selection for Mechanical
Properties, Strength, Toughness, Fatigue and Creep
UNIT VI:
Modern Metallic Materials: Dual Phase Steels, Micro alloyed, High Strength Low alloy
(HSLA) Steel, Transformation induced plasticity (TRIP) Steel, Maraging Steel,
Intermetallics, Ni and Ti Aluminides
UNIT-VII
Smart Materials, Shape Memory alloys, Metallic Glass, Quasi Crystal and Nano
Crystalline Materials. Metal-Matrix composites
UNIT-VIII
Nonmetallic Materials: Polymeric materials and their molecular structures, Production
Techniques for Fibers, Foams, Adhesives and Coatings, Structure, Properties and
Applications of engineering Polymers
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TEXT BOOKS:
1. Mechanical Behaviour of Materials, Thomas H. Courtney, 2nd Edition, McGraw
Hill,2000.
2. Mechanical Metallurgy, George E. Dieter, McGraw Hill,1998.
REFERENCE BOOK:
1. Selection and use of Engineering Materials,Charles J.A, Butterworth Heiremann
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR
M. Tech. I SEM (PE)
Th
C
4
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(9D04205) MECHATRONICS
Elective-I
Unit I Introduction: Definition of Mechatronic products, design considerations and trade offs.
Overview of Mechtronic products. Intelligent machine Vs Automatic machine economic and
social justification.
Unit II Actuators and drive systems: Mechanical, Electrical, hydraulic drive systems,
Characteristics of mechanical, Electrical, Hydraulic and pneumatic actuators and their limitations.
Unit III Motion Control: Control parameters and system objectives, Mechanical
Configurations, Popular control system configurations. S-curve, motor/load inertia matching,
design with linear slides.
Unit IV Motion Control algorithms: Significance of feed forward control loops, shortfalls,
fundamentals concepts of adaptive and fuzzy control. Fuzzy logic compensatory control of
transformation and deformation non- linearitys.
Unit V Architecture of intelligent machines: Introduction to Microprocessor and
programmable logic controls and identification of systems. System design classification, motion
control aspects in design.
Unit VI Manufacturing data bases: Data base management system, CAD/CAM data bases,
graphic data base, introduction to object oriented concepts, objects oriented model language
interface, procedures and methods in creation, edition and manipulation of data.
Unit VII Sensor interfacing: Analog and digital sensors for motion measurement, digital
transducers, human-Machine and machine- Machine inter facing devices and strategy.
Unit VIII Machine vision: Feature and pattern recognition methods, concepts of perception and
cognition in decision-making.
Text books:
1. 1.Designing intelligent machines, open university, London.Michel B.Histand and david
G. Alciatore.
2. 2.Introduction to Mechatronics and Measurement systems, Tata Mc Graw Hill.
3. 3.C.W.desilva, Control sensors and actuators, Prentice Hall.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR
M. Tech. I SEM (PE)
Th
C
4
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Unit - VI
Rapid Prototyping: Working principle, methods-Steriolithography, Laser sintering, Fused
deposition method, applications and limitations.
Unit VII
Nano Technology: Nano milling processes, wet milling, dry milling, nano materials, fabrication
of nano tubes, advantages of nano tubes, mechanical properties.
TEXT BOOKS:
1. Manufacturing Technology - P. N. Rao, TMH Publishers
2. Fundamentals of Modern Manufacturing, Mikell P. Groover, John Wiley & Sons Publishers
REFERENCES:
1.Production Technology
- HMT
2.Manufacturing Science
- Cambel
3.Welding Technology
- R.S, Parmar,
4.Introduction to Nanotechnology - Poole and Owens, Wiley (2003).
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR
M. Tech. I SEM (PE)
L
C
3
(14D94102) PRODUCTION ENGINEERING LAB
Experiments on
a)
b)
c)
d)
e)
f)
g)
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UNIT-VIII
Economics of machine tool selection: Estimation and comparison of costs, operation time,
various methods of machine selection: Method of total cash flow, present worth, break
even analysis.
TEXT BOOKS:
1. Sen and Battacharya, Principles of Machine Tools, Central Book publishers,
Calcutta 1995.
REFERANCE BOOKS:
1.G.R. Nagpal, Machine Tool Engineering, Khanna Publishers.
2.SK BASU Design of Machine Tools Oxford and IBH Publishing Co.Pvt. Ltd.,
3.N.K. Mehta, Machine Tool Design and Numerical Control, Tata McGraw Hill, 1997.
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TEXT BOOKS:
1. Simulation Modelling and Analysis, Law, A.M.& Kelton , McGraw Hill, 2nd Edition,
New York, 1991.
2. Discrete Event System Simulation, Banks J. & Carson J.S., PH , Englewood Cliffs, NJ,
1984.
3. Simulation of Manufacturing Systems, Carrie A. , Wiley, NY, 1990.
4. A Course in Simulation, Ross, S.M., McMillan, NY, 1990.
5. Simulation Modelling and SIMNET , Taha H.A. , PH, Englewood Cliffs, NJ, 1987
6. Performance modeling and analysis of manufacturing systems,Viswanat
Narahari,PHI
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UNIT-I:
Introduction to Automation: Automation in Production Systems-Automated Manufacturing
Systems, Computerized Manufacturing Support Systems, Reasons for Automation, Automation
Principles and Strategies.
UNIT-II
Manufacturing operations, Production Concepts and Mathematical Models. Costs of
Manufacturing Operations, Basic Elements of an Automated Systems, Advanced Automation
Functions, Levels of automation.
UNIT-III:
Introduction to Material Handling, Overview of Material Handling Equipment, Considerations in
Material Handling System Design, The 10 Principles of Material Handling. Material Transport
Systems, Automated Guided Vehicle Systems, Monorails and other Rail Guided Vehicles,
Conveyor Systems, Analysis of Material Transport Systems.
UNIT-IV
Storage Systems, Storage System Performance, Storage Location Strategies, Conventional Storage
Methods and Equipment, Automated Storage Systems, Engineering Analysis of Storage Systems.
Automatic data capture-overview of Automatic identification methods, bar code technology, other
ADC technologies.
UNIT -V:
Manual Assembly Lines - Fundamentals of Manual Assembly Lines, Alternative Assembly
Systems, Design for Assembly, Analysis of Single Model Assembly Lines,
UNIT-VI
Line balancing problem, largest candidate rule, Kilbridge and Wester method, and Ranked
Positional Weights Method, Mixed Model Assembly Lines, Considerations in assembly line
design.
UNIT-VII:
Transfer lines, Fundamentals of Automated Production Lines, Storage Buffers, and Applications
of Automated Production Lines. Analysis of Transfer Lines with no Internal Storage, Analysis of
Transfer lines with Storage Buffers.
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UNIT-VIII:
Automated Assembly Systems, Fundamentals of Automated Assembly Systems, Design for
Automated Assembly, and Quantitative Analysis of Assembly Systems - Parts Delivery System at
Work Stations, Multi- Station Assembly Machines, Single Station Assembly Machines , Partial
Automation.
TEXT BOOKS:
1. Automation, Production systems and computer integrated manufacturing, Mikel P.
Groover, Pearson Eduction.
REFERENCE BOOKS:
1. CAD CAM : Principles, Practice and Manufacturing Management, Chris Mc Mohan,
Jimmie Browne , Pearson edu. (LPE)
2. Automation, Buckinghsm W, Haper & Row Publishers, New York, 1961
3. Automation for Productivity, Luke H.D, John Wiley & Sons, New York, 1972.
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Text Books:
1. Mechanical Metallurgy , G.E. Dieter , Tata McGraw Hill, 1998. III Edition
2. Principles of Metal Working , Sunder Kumar
References:
1. Principles of Metal Working processes , G.W. Rowe
2. ASM Metal Forming Hand book.
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UNIT - VII
Scheduling: Need-basis for scheduling- Scheduling rules- Flow shop and Job shop scheduling.
Line of Balance and dispatching rules in scheduling.
UNIT -VIII
Project management: PERT- Critical path determination- Probability of completing project in a
given time- CPM- Types of floats- Critical path determination- Crashing of simple networksOptimum project schedule.
TEXT BOOKS:
1. Operations Management for Competitive Advantages- Chase Aquinano - TMH, 2009
2. Operations Management: Theory and Practice: B.Mahadevan Pearson.
3. Industrial Engineering and Mangement: Dr.Ravi Shankar- Galgotia.
REFERENCES:
1. Modern Production and Operations Managemet: Buffa, Wiley
2. Theory and Problems in Production and Operations Managemet:SN Chary TMH.
3. Operations Management 8e Process and Value Chains: Lee Krajewski et. all Pearson
4. Operations Management, Amol Gore, Roberto Pawzzolo, Lengage,2012
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TEXT BOOK:
1. MEMS and Microsystems. Design and Manufacturing, Tia-Ran Hsu, TMH 2002
2. Foundation of MEMS, Chang Liu,Pearson, 2012
REFERENCES:
1. An Introduction to Microelectromechanical Systems Engineering. Maluf, M., Artech House,
Boston 2000
2. Micro robots and Micromechnaical Systems, Trimmer , W.S.N., Sensors & Actuators, Vol
19, 1989
3. Applied Partial Differential Equations, Trim., D.W., PWS-Kent Publishing, Boston, 1990
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Unit-VIII
1. Typical Expert Systems: MYCIN, Variants of MYCIN, PROSPECTOR DENDRAL,
PRUFF etc.
2. Introduction to Machine Learning: Perceptons, Checker Playing examples,
Learning, Automata, Genetic Algorithms, Intelligent Editors.
TEXT BOOKS
1. Artificial Intelligence , Elaine Rich & Kevin Knight,M/H 1983
2. Artificial Intelligence in Business, Wendry B.Ranch, Science & Industry Vol -II
application, Ph 1985.
3. A Guide to Expert System Waterman, D.A., Addison, Wesley inc. 1986.
4. Building expert system Hayes, Roth, Waterman, D.A (ed), AW 1983.
5. Designing Expert System, S.M. and Kulliknowske Weis, London Champion Hull 1984.
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Unit VI:Queuing Networks:
Examples of QN models in manufacturing Littles law in queuing networks Tandem
queue An open queuing network with feedback An open central server model for FMS
Closed transfer line
Unit VII:Petri nets Fundamentals:
Classical Petri Nets Definitions Transition firing and reachability Representational
power properties Manufacturing models.
Unit VIII:Stochastic Petri Nets Exponential time Petri Nets Generalized Stochastic Petri Nets
modeling of KANBAN systems-Manufacturing models.
REFERENCES:
1. Performance Modelling of Automated Manufacturing Systems/ Viswanadham, N
and Narahari, Y/ Prentice Hall of India, New Dehhi, 1994.
2. Probability and Statistics with Reliability, Queuing and Computer Science
Applications/Trivedi, K.S./Prentice Hall, New Jersey, 1982.
3. Fundamentals of Mathematical Statistics/ Gupta S.C & Kapoor V.K./3rd Edition,
Dehli, 1988.
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1.Study of elements , entities , activities and basic models of a simulation package modeling
and simulation
2.Throughput analysis of a individual production facility using simulation.
3. Modeling of a typical manufacturing facility and study its performances.
4. Breakdown analysis of a production facility with one machine
5. Breakdown analysis of a production system having multiple machines
6.Modeling and Simulation of layouts
7.Study of transport system in a shop floor
8.Buffer size design
9.Identification of bottleneck machine on a given shop floor
10.Study of conjunction, collision and dead locks through simulation
Lab Facilities
Adequate number of Computer Systems in Networked Environment
Packages :
1. QUEST
2.PROMODEL
3.FLEXSIM
4.AUTOMOD
5.WITNESS
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