npn me wee eS eS = 7 wo EE 1 a on om WPS NO. AYE~PW-O1 SOREPee eee A.Y. ENGINEERING (MALAYSIA) SDN. BHD. PROCEDURE QUALIFICATION RECORD Tron NO: FWO CODENO; ANSIBSLYASME DATE: _05aUG.193 PAGE _t oF 3 2 [WELDING PROCESS (ES) : SMAW _30XC_SAW GMAW _ = GTAW XXX FAW > s{rvee EQUIPMENT : MANUAL X30 SEMI-AUTO __= ‘AUTO = a |surpontiNa wes NO. (: (1) AYE-PW-OL @ __- @)_- 7 MATERIAL SPECIFICATION USED FOR TESTING: AJOSGR.B TO ANOSGRB _ 2 | FILLER METAL SPECIFICATION : (GTAW); _AS18__NAME BRAND : KOBE TGS-$0 <7 GMAW) | ASI NAME DRAND + KOBE LB-S2- 7 6 ) es NAME BRAND = - E 3 |PTLLER METAL CLASSIFICATION : | GGTAW ;- __ERTOS-0 ANO. 4 FNO. 6 (May: E7018 ANO. NO. ¢ ; . coon = ANO. = NO. = 4 |wepmva FLUX SPECIFICATION : = NAME BRAND __= 4 |WELDING FLUX CLASSIFICATION = 6 lrunasren evectRove : SIZE : zane ‘TYPE: 2% THORIATED 1|srmeLDING : Yes __xxK_NO = GASTYPE ARGON MIX® 99.99 FLOW __$0_ FAR TAWELDING CURRENT: (GTAW):DC 10K «AC: _ = POLARITY: FOS NEO. _ xXx (Suawy De 00 AC :CPOLARITY: POS _30Gr_ NEG. = (pee AC __ = POLARITY: Pos _- NEG. 2 |wope OF METAL TRANSFER FOR GMAW: SHORT CIRCUITING = ‘oniER [ELECTRODE WIRE FEED SPEED RANOE : cMN. 1 [SINGLE OR MULTIPLE COTAW):S OOK M STRING TZ WEAVE XOX SPLITEAYER = [PASS USING STRING, (SMAW): S XXX M 300K STRING = WEAVE 200 seurrtavm 3000 IWEAVE OR SPLITLAYER( ):S _- M __—_ STRING WEAVE, SPLIT LAYER 2 |VERTICAL WELD PROGRESSION: UPWARD XXX DOWNWARD = slpostrion OP TEST WELDING: SMAW- _ 60 OMAW __- FeAW - GrAW- "6a SAW afyumpeR or arcs: ___- __ SPACING BETWEEN ARCS: = : s]aoor WELD BACKING ».NO __XXX YES BACKINGMATL 6|sticx-ourLenoti: =a ORIFICE CUP SIZE: DIA. 60 nm 1 [ROOT WELD TREATMENT ; (BACKSIDE) NONE XXX GOUGE = GRIND ___— Rus 2 |pREMEATANTERPASS TEMPERATURE : REF! (SHED Test WEI 1 5K 3 |Post WELD HEAT TREATMENT NO Xxx YES (SEB PWHT RECORD ATTACHED) 4 |cuanpy impact TEST : NO “XXX YES (SEE RECORD ATTACHED) 5 |HaRpNess TESTING 1 NO _ = YES __300{ __ (GEERECORD ATTACHED) 6|c.o.p Taso NO GC YES REF, REPORTS) 7 }uacro AND PHOTO + NO yes _ XXX GEE REPORT ATTACHED) 1 |RANGE OF WELD METAL THICKNESS: [s, RANGE OF BASE METAL THICKNESS (OTAW): MIN 16MM MAX __ 50MM WHEN PRODUCTION WELD NOTCH (SMAW):; MIN 3.25MM MAX __S MM. ‘TOUGHNESSIS__A.Y. ENGINEERING | (MALAYSIA) SDN. BHD. WELDING PR( PROCEDURE SPECIFICATION CODE ANSE ASME DC 7 ay EELS 1 lwepiia mocEseCEs + SMAW OX Craw EKA PAW s|rvpe EQUIPMENT MANUAL” XxX auto : \Jweubowoove |» swoue von = ~ snaue nivet ak pouDue ptvEL— ‘NCE Ua nate 4 pousucr : = cons, ANGLE aroovE HS BEG. _ OROOVE ANGLE =” sloursorne ron NO. = cy _EW=0L ° “huatamaLoxourina ABNE.RNO? ET oROURNO. —_|__TOoROUIFND ‘AWS ;QROUPNO. = [APL : GROUP No. 2 [FILLER METAL. StECIFICATION Seo G@TAW) 2 ASI MPO/DRAND. ; (MAW) | ASL MPO”RAND eee ce MEGmRAND 3 [FILLER METAL CLASSIFICATION : GOTAW + _ER 105-6 ANO, (ouaw © “E7018 _ ANO, cool _ ANo. «4 |werpina FLUX srecITICATION : 3 |WELDING PLUX CLASSIFICATION : = 6 |rUNGSTEN ELECTRODE ; SIZE r{smeuvina : Yes 700 TYPE Low 30 sv T [WELDING CURRENT. (OTAW)/ DE __XXi POLARITY: FOS NEG, 208 (SMAW): BOXXX POLARITY: POS XXX NE@ © spe = POLARITY: FOS => 2 |MODE OF METAL TRANSFER FOR GMAW: SHORT CIRCUTTING ormeR 3 [ORE FEED SPEED RANGE, M/MIN: SAW oMAW WEAVE XxX _ SPLITLA’ WEAVE 20UC SPLITLAYER 3300 Sear Lay [SNGUE OR MOLTIPLE OTAW, 8 ass usta STRING, GMAW) 8 IWOAVEOR SLIT LAYER: weave wrorH Maxoune 2a \verricaL WELD PROGRESSION: “COTAW) : UPWARD i (SMAW) “UPWARD Cos upwaRD — jrosmon oFFRODUCTION WELD: SMAW ALL GMAW _ G7aw au saw « numer oF arcs SrAcINa netWHeN ARCS: __ slkoot weLD nacKING FRO _XNX YES TACKING HATE 6 [smck-ovr tena 7 OUNCE CUE stab; DIA 9M HREATNENT OF BAGERDE OPROOT WALD? NONE XX —GHND > Wut 2 |PRENEATANTERPASS TEMPERATURE + PROCEDURE CHARTS } 3 |rost WELD HEAT TREATMENT REQD: NO YES. (SUE FROCEDURE ATTACHED) -f ¢fenaxey mwact testina keep No vus (ote procepugs arracteny 5 |WARDNESS TESTING REQUIRED No, YES XXX OMAK. VIEKERS 6 |FRACTUREMECHANICS REQUIRED: NO yes — eraraTe pROCEDURE) 7 |MACRO AND PHOTO P ONO Le Seek Gee RErowT ATTACHED 3 RANGE OF HASE METAL THICKNESS 1 |RANGE OF WELD METAL THICKNESS ora MIN LOMM MAX __30NM WIEN PRODUCTION WELD NoTCIE (smaw arn 3.29 MAX __a.conene TONGHNESS IS Mine MAX z aye 2 |RANGE OF NOM. PIPE DIAMETERS MINS ton MIN MAX‘’A.Y. ENGINEERING (MALAYSIA) SDN. BHD. ee: PW-O! ‘FOR WPS NO. AYE-PW-OL REV.NO.: 0. PAGE 2 OF __ 3 ree onTusrbenas , —_SMILEAEVEL__ FOSTION 7 aan ait wan Be eda ee tia eat nee to Pjscee ner: ‘A106 GR.B_HEATNO. 15967 / FWIIT PERFORMED YES — = NO. _XXX. RET NOAMATL: ANGORE HEATH. WOE (THOTT Typorwsp + at” vr = Mm es || tenor pelle Pere Yes ¥Xx_ NO. SEND TEST ripieioce TEST WELD DETAILS . 1 a foe} wep |ruuer| ruger | > TECHNIQUE WELD CURRENT W.SIZECONTROL raver) wax. | INPUT peers formes eas yey feels sais wats orn ar ss [melee nur tera mat uzce| ne | ae [wn oa ce eee ra I a | ‘non | ie 3 | 2mm | 2.6 = |x [oe [oe | ep 30, 2 2 6 2 [is | so | a2s Fae Bp vmercenen Ne esas cunt: em eee, sini TATE AWD IONA.Y. ENGINEERING (M) SDN. BHD. PROCEDURE QUALIFICATION — MECHANICAL AND NON-DESTRUCTIVE TEST RECORD PORNO. Pw-oL__ FORWPSNO.: _AVE:PW-OL Rpv. 0 PAGE 3 BASEMETAL : 2i06GR,D_ TYPEJOINT : _ SINGLE DEVEL FWHT:: YES NO. XK ‘ ‘TENSILE_TEST “SPECIMEN | FINISHED | FINISHED MEASURED [ULTIMATE] UNIT STRESS| FAILURE No. | worn | _nuckness AREA Loab-Kn | _NaMz__ | LOCATION Th [insane | 5.59000 710 Mae 2 ass] BASE METAL (9,700 PSD Fa__| vasa | s.50n0 MME 8 ‘470___ | BASE METAL ae / (65.100 FSD, BEND_1EST ‘SIDE BEND ‘SiDE BEND FACE BEND ROOT BEND o 3. 1. PASSED 1. PASSED L s Iz. PASSED fa. PasseD MACRO = ENCIE REMOVAL POROSITY-SLAG-LLO.P LOCATION, “ACCEPT. [RES 9 O'CLOCK, souk Tre REQUIRED BY "FEST RESULTS REPORT ATTACHED ar | or | aws | ans | aswe | accer. | nes. “YES NO xx XXX, xxx. XXX. OTHER TESTS REQUIRED BY_ TEST RESULTS REPORT ATTACHED wre cope | stp _| srec | accrr. | Ren ‘YES NO HARDNESS TEST xxx [xxx XxX WE CERTIFY THAT THE STATEMENTS IN-THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED AND TESTED IN ACCORDANCE WITII THE REQUIREMENTS OF WPS NO. AYE-PW-OL AND _ ANSVASMEIX._CODE FOR WELDING. CLIENT PesB, FABRICATOR CLIENT REP. TAMMADNAZRI BY Date. +E 24SEPT. 1998 DATE ABOVE-TESTS CONDUCTED BY ___PTS SINGAPORE LTDf ST1S-193 ‘TO -493Professional Testing Services Pte. Ltd. Bik 12, Pandan Loop #01-07, Singapore 0512. Tel: 7781271/7781272 Fax: 7793621 MECHANICAL TEST REPORT 22 16th September 1993 ree : Date Tested ; : Loborstory Test No. 7 [AX Engineering (m), Sao. Bhd Wo 437 Teluk 81020 Pengerang ‘sot _AWm-7R/MA/028/ 93. ASME IX P.0./Order No. Customer .. Test Code .. Rt Wo component ORE, £98, cobboH of Welded Steel Pipe, Nal 15967, Marked WeQT-PW-01, for Welding Procedure ‘qualificats TENSILE TEST: Specimen | Thickness wise Arey | Ultimate Lood | Urtimate syress | Character of ‘No. mm mm oor en ‘Wien Frinure and Location m1 5.59 2.54 | 70,10 | 34.2 488 Broke in Base Metal «70,700 | pai) - | a2 0 12.68 69.74 | 32.8 | 470 Broke in Base Metal _ (68,100 | psi) BEND TEST: Bend Angl deg, Former Dia. Bend Angle . des. mn, Specimen] Thick | wig | Type ot wcimen| Thick | with | Type of ‘mm | mm | “Bend a Seon | mm: | mm | “Rend esutt Fl | 5.5 [728 | Face| satisfactory v2__|5.5 | 28 | race| satisfactory ri__| 5.5 | 20 | Root| Satisfactory r2__| 5.5 | 28 | Root| Satisfactory MACRO-ETCH EXAMINATION: = HARDNESS RESULT: [Specimen] Thick | wicen ae Ce No fom | mim wu _|s.5 10 | Satisfactory Please refer to PTS/9773-2/93 ‘Tests Conducted by: Mz _E H Khoo foe Remarks:Professional Testing Services Pte. Ltd. ‘BK 12, Pandan Loop 401-07, Singapore 0512. Tel: 7781271 (3 Lines) Fax: 7793621 REPORT Laboratory Test No + PTS/9773-2/93 Date Tested : 16th September 1993 . HARDNESS TEST RESULT a T Vickers Hardness Number Specimen Test Mo Position Top Bottom je Metal 2 143 | 140 2 145 139 Heat 3 Affected = 4 156 Zone 5 6 : 7 wROT-PW-O1 Weld Métal Heat ai 176 162 Affected 12 166 ase Zone 13 155 155 14 153 9152 is | 148 145 Base Metal 16 145 141 17 144 | 145 Test Load Applied HV 10 kgf 12 34567 1212131415 1617 Top Bottom Impression 0.5 mm Apart [PROFESSIONAL TESTING SEAVICES PTE. LTD, ER TEE, as es Rei TSa RaitaProfessional Testing Services Pte. Ltd. Bik 12, Pandan Loop #01 -07, Singapore 0512. Fel, 7781271/7781272 Fax: 7793621 REPORT Laboratory Test No =: PTS/9773-3/93 Date Tested 16th September 1993 Macro-Photograph of Sample Marked WPQT-Pw-01Professional Testing Services Pte. Ltd. Bik 12, Pandan Loop #01-07, Singapore 0512. Tel: 7781271/7781272 Fax: 7793621 REPORT Laboratory Test No : PTS/9773-4/93 Date Tested 16th September 1993 Macro-Photograph of Sample Marked WPQT-Pw-01 (After Indentation)ssa smart me Nella 3am ayolsmw OL kerisad 38 a Loyd orev). lan I Sebi | b8-EA] dy] 94 az [Mola] 4 e2-U| ba] dd[>d) 92 | Qual € eet] wal 23/99 oz | sla 2 W=b [yar] as] 94 ye [owe = Sy z [sin] o |X] % eeu | boat] dul Oa oe [Wola] + a3hW z [a-n| se | Xx e2-th| eel! dala a2 | Sila] = = arw,_ | aw sz | * ea-bh| bo-eL | di] 34 a2 | osl 2 =e 51 : b-3| 2 x Wb [F2t-204| 4s] be pws t ela aaloe XTX 1220] be aL] ow [56 Fo [Wal = aor zy |arulae | x) x eet bea} lsa| se | oz ela z = SEN + | bs| az x W-b [Far2a] 2590 ve [owe 1 = ow 2 lanl oe] x[ xX obi | be Z| yl Od 52 | qos] <= 7 otk coz} ee | it [Sl] oe x Go Wl 68-eZ| duloc] ee o2| wld 2 A 99 1 [ b-2| 2 | x Wb] Pa aol| as [3a ye pwyal + Tog Pie sl See eles] 5 | El sanaol & [a 8l 828 fidece| 26 Siew aay Sl 2 oak |e gee GRe| 8Ea)e Beisel 3 | 2 5 BE G85 | 2eHate) 26 3 BCS" |.8 B63 ego] 2 Sele Br es| a |} 5] Go| Regseee 5 se 6 [te “EB : 1s owt “ae Pa ee Be) 1 2 Beals . = anbINoaL TNRWUNO ONIOTEK Agel" | 2 | 7s a SIRES SS OE SD GW ALANSY SSS FEW WNW SIHVGIOOOY WT VIC WT SNla a INIOP SdAL “VERGE STINGS NOWLISOd BO Wi ONIGIEM —JO-Na-aky HO STvisa GT3M NOWONGCed Y 40 FLHS MYWS NVI 1d YaGNAN LYVHO 3uNds0Oud FON ARE ‘HE “NGS (WISAVTIVIN) DNINASNIONA A’V sae nee eee ees ee eee es tess ee cel 3 Lo ee) eee Heestuawwwe> UTGASTIN ayines Javea scene cenvasaa RaesNV2 tapaacon | _/ INVTRS -medeifoe4 I L Ala Texas | oa | ||? wates| >.¢ IDMs|) x [l0Md-ak7 “LOdM) 3 glelglall_lals alzle SisjSiaielelSig! ma | ve Nouv q ieeiaate oars | 8) 8 alz|3 g EIS S| B| am | Si | Ye [rowsce] nowanucarson | fon ins3¥| z ‘sTIVIaG STEM 7 ruonsedsut rir) r= swag ‘Ayanisuas TR wav) x auisy °°? Os_ ims s-c = : Pays 7 VLD om a tewa W-01 gd NIC mE are 270 9019 =) ao otsms oO ay ry Seizasnaies vores aoe = fy LOA "on vodass ao TsMO “Qn” ‘hygesGorpey 10 3180 = agwod> IN O Rr $90-[A=LOE IT senvon anpavu. Akai90oNE on viva Hawise 39402 BYD_DNEROT asad ‘Ha “WNOsTY NOLLD3dSNI DIHAVUDOIGVE "NS (WN) DNIHASNIONA “AVsuom mai ogizadsy, yo saBareny 41 Corman arynoetybeysnDe a0 | Za ema 7 syaawo saoey aM 4g yos@aTyyo wrnbas aN1 HATH OSIV avy NOLLvOIsTONaS GAQEY SHI HATH 39RvEMCIOV SS aC80% AYSatin Wiaaive SHI LYM. Agra AGaRGH SH aw ran: SRL any dave a 24g ANGUS TT IND AGTAUG MANAG RS ATAAT ens A ry GPE) BES Age Wan aes + sof oyd were HIS eceyw 4upanoa IN ony (26964 19 084 a9Wi sna te abuya¥oay NL ZZ xv— Cou) aNOD-TIBMADON "DOV WIERLVA' Oo Ss3WaHVH TeudeA + ous03=1 4096" 2e 1 hs iE et 40962 z 1 6979801 = a sé 3, 7 zossesan 6099 = pRomuse, : oe ALVIITILUID NOLLDIdSHI + Be EY Reet BL 1H *a on oo AYE - PW - 02 SesALY. ENGINEERING (MALAYSIA) SDN. BHD. ; WELDING PROCEDURE SPECIFICATION CODE: ANSID31.SASMEIX Ce ae ee - Es MANUAL XxX SEMI-AUTO =A = eee; sINOLE VEE XXX DOUBLE VEE __=__SINGLEDEV DOUBLE BEVEL 200} soa a syn yn) ee sun tg SE __emovs oun ERY lsurporTiNG PORNO. : «) _PW-02__—@) 7 @ = (ater ee ciacrm, oe (GTAW): _ASA8__ MFGDRAND + KODE-TGS-S0_ oe, SE ea : pus naracisaheso F (SMAW) : E78 + ANO. t FNO. 4 fr « de = ANO. = FNO, Se em a ‘|e econ: == «Ree ROO are mat haem o_o OE aT Sa Eve eae RE ET er oc ME ne eau Toes ae mr Ae ns eT eM eee eee ee 2m cae er TRCN egy a “eronmmrenn Ew i sme = ya a rN ivocsme aur! Se nwa Parumormee cus, a & OE ie Stee mera en anata, “alana te i EROS oPeateco nema, ine wa ant ow gma EE somes Cys upwaRD = pownwaro | ee i oraw “ALL SAW ‘4 [NUMBER OF ARCS: ___— ___*_ SPACING BETWEEN ARCS: - 3 |koor WELD BACKING : NO XX YES __—~_ BACKING MAT'L 7 6 |sticx-our LENGTH: _— MM _ ORIFICE CUP SIZE: __DIA. 6.0 MM T }TREATMENT OF BACKSIDE OF ROOT WELD: NONE __XXX__GRIND =_ aouGE = + BRUSH = '2 |PREHEAT/INTERPASS TEMPERATURE : AS SHOWN ON PROCEDURE CHARTS 3|rost WELD HEAT TREATMENTREQ'D; NO _- YES XXX__ (SEE PROCEDURE ATTACHED) 4 |cuarpy mMpacT TESTING REQ'D NO “XXX YES —_ (SEE PROCEDURE ATTACHED) 3 |HARDNESS TESTING REQ’D 1 NO l= YES __ XXX (MAX. VICKERS __20611V 10_) 6 | FRACTURE MECHANICS REQ’D NO XXX YES —__ (SEPARATE PROCEDURE) : 7 [MARCO AND PHOTO 7 : NO = YES XXX _ (SEE REPORT ATTACHED) 7 5. RANGE OF BASE METAL THICKN [RANGE OF WELD METAL THICKNE: orn sande nAX_€01 PeoDtoTON WELD HOTCH foun, is Bo Tous « MIN = MAX = REOD notre Pilg 2 |RANGE OF NOM. PPE DIAMETERS : 1 MIN: = MIN: > 190MM Nia eisai Wak she: anePROCEDURE QU ALIFICATION RECORD oF 3 RMN SLANE DATE: _26AUG.S3PAGE __t ALD SL ARETE 26 AUG. 9 Y BHD. A.Y. ENGINEERING (MALAYSIA) SDN. 4 7 BWA CODENO: 7 Ta eme eo Nar iaw = ona neta PEAY ——— ‘3s [Tver EQUIPMENT : MANUAL Sear SEM-AUTO | ___=__ AUTO __—_— ABs |surrormxo wrs no. @: AYERWOL @ = eee |. 1 [MATERIAL SPECIFICATION USED FOR TESTING : “AiosORB TO ANOSGR __ 2 [ILLER METAL SPECIFICATION : OTAW ; __ASIB__NAMEDRAND ; KOBETOS-$0_ | en | EEE NAMEDRAND + KORELDSSI Cy NAMBDRAND | IB sfrussnwarn c.asancanen: i (otaw ; aes NO, _1__ FINO. _6 ‘ Maw); Lume «ANG, it FINO. _¢ , “ : = ANO. = FNO, = 4 |wenpusc FLUX sPECIEICATION : NAME BRAND = 3 |WELDING FLUX CLASSIFICATION : 6 |TUNGSTEN ELECTRODE ; SLE zaMM ‘Tyee ; 2% THORIATED SS OSLDING «YES XXX _NO”___=__OASTYRE_ARGON MIK® 9999 FLOW __30__Fult TIWELDNGGUIRENT, (GTAW):DC XXX AC = «CPOLARITY. OS __—_— NEG. _XN | (SMAW): DC _XXX ac = POLARITY: POS _XXX NEG. a (DET AC POLARITY: POS = NEG. HE hrooeorneras reanseax rok abi oer cancun we corn | 3 feLecrropeE wine FEED SPBED RANOE = = cMnaw’. GNGLE OR MULTIPLEGGTAW):S XK. M _— STRING — WEAVE _XXX_smurtateR _— leas USING STRING, (SMAVO: $ Mo TRRR. STRING __— WEAVE _ XXX sruirtavpt _ 100¢ WEAVE OR SPLIT LAYER( ):$ = M _— STRING ___—__WEAVE. SPLITLAYER = VERTICAL WELD PROGRESSION: UPWARD 300 DOWNWARD = | lPOsITION OF TEST WELDING swaw 60 OMAW = FAW - : craw 6G SAW |NUMBER OF ARCS = —_'_ SPACING BETWEEN ARCS: = [ROOT WELD BACKING : NO XXX YES BACKING MATL aa! lsmick-ouT LENGTH’ _—sMM ORIFICE CUP stzE DIA. 60 Mat ROOT WELD TREATMENT : (DACKSIDE) NONE Xxx GOUGE __— GRIND __ = RUsit PREHEATANTERPASS TEMPERATURE : REFER TO ATTACHED TEST WELD DETAIL SKETCH pOST WELD HEAT TREATMENT =: “NO = YES. _XXX_(SEEPWHT RECORD ATTACHED) ICHARPY IMPACT TEST No "XXX YES = ___ (SEBRECORD ATTACHED) ARDNESS TESTING No YH (SEE RECORD ATTACHED) c.0.0 TESTING No = __ (REF. REPORTS) IMACROANDPHOTO xo FOX (SEE REPORT ATTACHED) [RANGE OF WELD METAL THICKNESS: 5, RANGE OF BASE METAL THICKNESS (TAM): = MIN _LMM MAX __ 60MM WIEN PRODUCTION WELD NOTCH GMAW): = MIN 19MM MAX 45 MO TOUGHNESS IS os MIN MA } oF RED NOTREO'D IRANGE OF NOM. PIPE DIAMETERS : MIN. : MIN. >19.0MM. MIN MAX. : = MAX: _ 43MM. 24 SEPT. 1993, ll FABRICATORS REP. cunt, = _pese_— GUIENTRER-T “hima = DATE; _24SUPT, 1998 eae i= ‘ 'A.Y. ENGINEERING (MALAYSIA) SDN. BHD. NO: PW-02 FOR WPSNO. AYE-PW-02 REV.NO.: 0 PAGE_2_- OF : SINGLE VEE POSITION = Coa {OCRDURE QUALIFICATION TEST DETAILS (AY-62GTAW 2 yERSNAME !1. _KASBAN. ABDULLAHJULAIDE AYSIN she ASCT.NO.1MAT'L: A106GR.B HEATNO. 06171 PREHEAT. TEMP. a i Se A SGRETHEATNO. sil PWHTPERFORMED —: YES _3XK NOV = MATL THE. : __ 220MM. REQ’DNDT PERFORMED: RT _XXX_ UT wa 2. | NOM. TEST DIA. : 2082 MM @= NPS) TENSILE TEST wes 30K NOs DNROOT 4; YES XXX. NO. = BENDTEST oe een ep ae se oe : TEST WELD DETAILS a : i : mar wip lpxisn| vixen | TECHNIQUE ‘wou CURRENT w. sme conTRoL fowver| aa. | err van fra srta Tr" agen bere Pe fore | om wap [wai Yro.or puna ee ¢ | o.as rm lemon aval ir [re roves puexce|voraace| caren | ross |weto| = | [open len rx. | worn | xass |. Lae a gag | 05 i 2 raw | pmoal 24 x settee ese fe fae |e [oar whoa frm [26 octet be ae pe fos 2 fase [ous [oan Were [32 x Oe toe ae ee a fae Ps [oa | MAW. 4 zn | 3.2 x x_| pe RP 123 B 40 HF 3 13.6 | 153, 12.48 We 3 enon | 3.2 x x_| pe RP 122 23 40 1 4 13.6 | 152. | 12.56 Wise Teme [32 es saw 7 [ene [32 a it = to a — | pare: 26 AvO's008A.Y. ENGINEERING (M) SDN. BHD. ICAL AND NON-DESTRUCTIVE TEST RECORD PROCEDURE QUALIFICATION - MECHAN! SPECIMEN | FINISHED | FINISHED ansuno [OLamaATE] wwiravaess] FAILURE | No. | _wipra_| THICKNESS. AREA, Loap-xn | _wimw2_| LOCATION Th] 49.15 og | at.at ne ai7.66 Me™ 201 496___| BASE METAL, (1,500 FSH | 19am | 273 35.31 MM 2188 ‘302__| RASE METAL, (Ta.7OFS) ‘BEND_TESE ‘SDE BEND, ‘SIDE BEND. FACE BEND, ROOT_BEND PASSED. 5. PASSED. a a" ba PAssED le. PASSED he a NON-DESTRUCKIVE TESTS Te REQUIRED BY, [TEST RESULTS REPORT ATTACHED a ur [Laws | ans | aswe | accen. | ros. YES ‘NO oot 2X, 2X. 700k He ‘OXMER TESTS REQUIRED BY TEST RESULTS REPORT ATTACHED rm ‘Gove |_smo_[ srac_[Acert. | nw. ves__|__¥O WARDNESS TEST xx |XX 3x, WE CERTIFY THAT THE STATEMENTS IN TIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED AND TESTED IN ACCORDANCE WITH TIE REQUIREMENTS OF WPS NO. AYE-PW-02 AND _ANSUASMEIX _CODEFOR WELDING. CY, CLIENT Pesp, FABRICATOR (CLIENT REP. AUMADNAZRI DY DATE 1 24 SEPT. 1993 DATE. ABOVE TESTS CONDUCTED BY __ TS SINGAPORE LTD. LAB.TESTNO. + 9THCI93/ Professional Testing Services Pte. Ltd. ‘Bik 12, Pandan Loop #01-07, Singapore 0512. ‘Fol: 7781271781272 Fax: 7793621 MECHANICAL TEST REPORT 16th Septembex 1993 774 ral oe, Date Tested .. Laboratory Test No.. A,X, Bngineerins No 437 Teluk Ramun! P.0,/Order No.. Customer. Test Code «. 81020 Pengerang Johor Component 99, £988, coupon. of, Welded, Stee? P: Ht No 06171, Marked WPQT-PW-02, for Wel cee | ame |e Tagica] age] eS mieten te al rato [ean anaes | ance [aoe [tos [arose in soso ta 2200 oot 72. 22.13. 19.26 | 435.52. 18.6 | 502 | Broke in Base Metal _—_1 (72,700 | ped) suntan 38 Fem sn econ Fm Oe ce Te | ma ae = ; am[ oe [oe [er] ame] a [ae [ees] son sa | an | 9:8 | atan|_sotsetacony acho. EXAMINATION: No | mm | mm as Mu 22 10 Satisfactory Please refer to PTS/9774-2/93 Tests Conducted by: Mr E H Khoo Testing Winesed ty: fits Maat of BOSD and Me Alfatara of AE Remarks: For and on behalf of a Services Pte. Lid. aK : 1 TES, 0.00, Mate. TAGORATORY MANAGERProfessional Testing Services Pte. Ltd. Bk 12, Pandan Loop #01-07, Singapore 0512. ‘Fol: 7781271 (3 Lines) Fax: 7793621 REPORT baboratery Test No : PTS/9774-2/93 pate Tested 16th September 1993 HARDNESS TEST RESULT - Ref After PWT | Vickers Hardness Number specimen rest Ko Position Top Bottom t Base Metal 2 155 157 2 ase 153 — 1 -| : Heat 3 154 364 Affected = 4 136 169 i zone 5 168 170 6 178 172 ; 7 138 163 E weor-pw-02 | we1a metal @ 159 378 9 192 162 10 ty 161 rf Heat ra 2067 179 Affected 12 1ge 170 Zone a3 180 168 a4 an 166 as ass 165 Base Metal 16 156 154 a7 ass | 160 Test Load Applied HV 10 kgf 1212131415 1617 Top 22mm Botton don 0.5 mm Apart PROFESSIONAL TESTING SERVICES PTE. LD. EK TEE, B.Sc, Se, AREOAATORY MANAGERLaboratory Test No + Pate Conducted : client Job Identification Job ei 1 | | a b) ved a) 2 A) a) ‘Temperature Measurement Recorder : Furnace Size Temperature Record + Professional Testing Services Pte. Ltd. Bik 12, Pandan Loop #01-07, Singapore 0512. Tol: 781271 @ Lines) Fax: 7793621 POST WELD HEAT TREATMENT REPORT PIS/9774-3/93 0th September 1993 AY Engineering (m) Sdn Bhd No 437 Teluk Ramunia 91020 Pengerang Johor one test coupon of Welded Steel Pipe, Mat] ASTM A106 Gr B, 8" dia Sch 160, Ht No 06171, Marked WPQT-PW-02, for Post Weld Heat Treatment. Post Weld Heat Treatment to the following procedure + Rate of heating from room temperature to 300 deg C - Not Restricted Rate of heating from 300 deg C to 625 deg C = Not more than 200 deg C per hour Holding temperature = 625 deg C (+-) 25 deg C Holding time = Not less than 60 minutes Rate of cooling from 625 deg C to 300 deg C = Not more than 260 deg C per hour After 300 deg C, the item was cooled in still air Chart speed of 4.0 cn/hour By type ‘K’ thermocouples attached to the surface ‘of the test coupons. Speedomax 2500, Serial No 51440 atx. 4/2 x1 iat See attached chart PROFESSIONAL TESTING SERVICES PTE, LTD.Professional Testing Services Pte. Ltd. Bik 12, Pandan Loop 401-07, Singapore 0512. Jel: 7781271/7781272. Fax. 7793621 ———— REPORT Laboratory Test No : PTS/9774~4/93 Date Tested : 16th September 1993 Macro-Photograph of Sample Marked WPQT-PW-02 t i 1 1 | I i t tl 1 1 K I 1 1 ‘Professional Testing Services Pte. Ltd. Blk 12, Pandan Loop #01-07, Singapore 0512. el: 7781271/7781272 Fax: 7793621 REPORT Laboratory Test No : PTS/9774-5/93 Date Tested : 16th September 1993 Macro-Photograph of Sample Marked WPQT-Pw-02 (After Indentation) mone ee oe a | aTEES ss — a nn mew eee HoT ee SS ee eee eae eelr anaTap Peeeeg get teeter eee + 90 a YF : : : ; 7 st: qanquaay any caiogasnr naze Gavef swvinoTLiva GaNOTLN2ZR ZA0KY auL. eee --porgn | 8 a] TOBE IOW | STE OSX TB — SEuREE onTaaaD [oN aura [OW Avan] AVIRA Saas Sara TWA : "OR GOSS Soa aT Sep TOTRATHBENE son TuoaT : Becerra ees rect love Saw [HONNT -—soafoua : iuodsa NOTLWOLISINSA NIYSLVA * 7 7 Gud ‘Nas (AD ONRISENIONE A" vo te aay a aNID. = AG O313U3A + AG G3LO3dSNI aa |= blaky a = a ee =] [ae — = DOr wa SSA ‘SMHVWSY Idiv An is “Ld0W ru OA SAN ON ANSW3uINOBY SON Jansse [ON B3073M ONAMIOr | ‘ON 3NIT rertosr Joous_} eb-8-9e 310 Fras on gor Goold i "ON LuOd3 louu- 3] GHOAM :L03rOud Stee (ONIdld) AHOdaY NOILO3dSNI T¥NSIA GHOO3Y NOLLOAdSNITOH.LNOO ALIIVNO “GH@ "NS (WW) ONIUSSNIDNA ‘AW - i Gh | mm sm aSL svupua09 NAH vOY wt post Ira Leer INTEL sccsisels (eones } éés | [AIA 0-H we Al BaA\gr-€C| Dos . ec| .& | s79Ng| Ec- 9 <0 MS 2A 7 8 glalsig a . £/2)813| o)-] 8/9] ea nouws Se aeons | R i 2319 g SIE |SITE] ik | 3 | SB jacusos) wouomuecioon | on Ss aye as = Saar a eavan]® a a sat, 101 ee: veamew = Be wea ; 1 TSE] eo) =) ovenssones weed Frag, ¢ PenweD-as Seopa oom NS | 7a se [eel or nena | ——pg Teka S ervenes | __ somone 56-9 Nonermcnon | 480d3Y NOLLD36SNI ‘DIHEVEDOIGVE ‘GHa ‘NaS (W) DNINSSNIONA “AV _ a oe on: fi Professional Testing Services Pte. Ltd. RADIOGRAPHIC INsPeETION fEpORT | ‘Bk 12, Pandan Loop 401-07, Singapore 0512 Tek: 7781271 (3 Lines) Fax: 7789621 ‘Our Ref : es SA f . ; owe 1109/93. 7 Cenqecr. WPS ty te ef ae T,_ [Rabon no: PTS 9710/9 »[olente--— A. ¥, ENGINEERING (M) SDNBHD, . _ % RE ead Radiation Souree IR192 | Source Size, 2x2 mm | Materia STEEL ~ Inspection Code ASMEIX = | FSD : 3° am | Fim type DUPONT 70 Perietrameter DINFE 6-12 | | Sonstiviy © ° 2 ‘% | Density 2053.5 WELD DEFECTS ‘| RESULT 3 ii 7 2b Fam tention aia SN Cee ay : sltlfl ay (fsles/Hl le] bl: | 2 ; aeajr aia alall HE ‘WEQT-PW-02 3B P (AB) x x oe) x x (cD) x e[x (DA) x “Lx “NOTE: RADIOGRAPHIG TESTING : AFTER PWHT AS/|PROtEDURE NO. GL/O13 i a . % ING ( > : ASN _ STEVEN CHAN (LEVEL Il) f 7 NBT Inspector Welding inspector ao, Girl goriane SG Dao s 11/00/93 Date i Date" KM,