12 - HP - LP Boiler Feed Pump (FWA)

1
ST PHASE 3 -
EGAT ELECTRICITY GENERATING AUTHORITY OF THAILAND
RAYONG COMBINED CYCLE PLANT

3 x 300 MW BLOCK I, II, III
GENERAL SYSTEM DESCRIPTION PHASE II COMBINED CYCLE SECTION
SUBJECT: HRSG PACKAGE

HRSG CONTROL SYSTEM
HP. & LP. BOILER FEED PUMP (FWA)
REVISION 0
Copyright Reserved By RYCC Power Plant
DATEV 10/06/34
Rev 1.0
2
ST PHASE 3 -
Rev 1.0
3
ST PHASE 3 -
HRSG PACKAHGE
HRSG CONTROL SYSTEM
HP & LP BOILER FEED PUMP (FWA)
CONTENT :
1. FUNCTION OF HP FEED WATER
2. DESCRIPTION OF THE SYSTEM
- HP BOILER FEED PUMP
- PUMP LUBRICATING SYSTEM
- PUMP COOLING SYSTEM
- PUMP SHAFT SEAL SYSTEM
- PUMP MINIMUM FLOF
- HP FEED WATER CONTROL VALVES
- HP SUPERHEAT DESUPERHEATER
3. NORMAL OPERATION
4. FUNCTION OF LP FEED WATER
5. DESCRIPTION OF THE SYSTEM
- LP BOILER FEED PUMP
- PUMP COOLING SYSTEM
- PUMP MINIMUM FLOW
- LP FEED WATER CONTROL VALVES
6. NORMAL OPERATION
7. ABNORMAL CONDITIONS
8. LOGIC DIAGRAMS
9. ANALOG CONTROL DIAGRAM
10.PROCESS AND INSTRUMENT DIAGRAMS
PAGE:
4
5
6
8
8
9
10
11
31
38
TOTAL 36 p.
Rev 1.0
4
ST PHASE 3 -
FEED WATER SYSTEM (FWA)

2
- HIGH PRESSURE FEED WATER SYSTEM

- LOW PRESSURE FEED WATER SYSTEM
HIGH PRESSURE FEED WATER SYSTEM
1.
SUPPLY HRSG 2 HP. BOILER FEED PUMPS
DEAERATOR STORAGE TANK BOILERS HP. ECONOMIZER INLET
HP. BOILER DRUMS SUPPLY HP. SUPERHEAT DESUPERHEATER
2. DWG. NO. FWA - M2009A
- M2009B
2.1 HP. BOILER FEED PUMPS (FWA-P-1A, P-1B, P-1C)
2.1.1 PUMP 3 (3x50%) 2 STAND BY 1 MULTISTGE
CENTRIFUGAL PUMP DRIVING 6.6 KV. MOTOR
- SUCTION ISOLATE MANUAL VALVES BV-39 , 44 , 49
- SUCTION STRAINER SIMPLEX BASKET DIFF. PRESS.
GAUGE DIFF. PRESS. SWITCH (HIGH PRESS. ALARM) STRAINER
STRAINER (PS-0708, 0805 , 0905)
- DISCHARGE MOTOR OPERATED VALVES, MBV-7,14 , 21
MANUAL BYPASS VALVES (FILL VALVE)
BV-250 , 251 , 252
NON-RETURN/RECIRCULATING VALVES
CV-3,10,17
2.1.2 PUMP LUBICATING SYSTEM
- OIL RESERVOIR
- MAIN SHAFT DRIVENOIL PUMP
- ELECTRIC MOTOR DRIVEN AUXILIARY OIL PUMP
- DUPLEX FILTER
- OIL COOLER 2
Rev 1.0
5
ST PHASE 3 -
2.1.3 PUMP COOLING SYSTEM

COOLING PUMP CLOSE CYCLE COOLING WATER
(ECB) PUMP
- LUBE OIL COOLERS 2
- MOTOR COOLER 1
- SHAFT SEAL HEAT EXCHANGER 2
- PUMP CASING COOLER 2
( DWG. ECB-M2005B )
2.1.4 PUMP SHAFT SEAL SYSTEM
SEAL PUMP MECHANICAL SEAL FEED
WATER PUMP COOLING FEED WATER FILTER
HEAT EXCHANGERS COOLING
MECANICAL SEAL PUMP
2.2 MINIMUM FLOW CIRCUIT
FEED WATER (DISCHARGE HP.BOILER
FEED PUMP, LOW FLOW) PUMPS
AUTOMATIC NONRETURN/RECIRCULATING VALVE
MINIMUM FLOW
NON-RETURN/RECIRCULATING VALVE DISCH. PUMP
DEA.STORGE TAMK DEA. ORIFICE
DEA. DEA.
PUMP MINIMUM FLOW 38 M3/H
MANUAL BYPASS VALVES BV-256,257,258,259,260,261
START UP NON-RETURN/RECIRCUTATING VALVE
2.3 HIGH PRESS MAIN FEED WATER CONTROL VALVES
(FWA-ACV-102, ACV-107, ACV-112 HRSG 11)
(FWA-ACV-159, ACV-164, ACV-169 HRSG 12)
FEED WATER FLOW SUPPY HRSG 2 FLOW -
CONTROL VALVES 3 HRSG 1
Rev 1.0
6
ST PHASE 3 -
FEED WATER CONTROL VALVES

- HP.LOW FLOW FEED WATER CONTROL VALVES ACV-102 HRSG.11
,ACV-159 HRSG.12
- HP. FEED WATER CONTROL VALVES (2 X 100%)
ACV-107 , ACV-112 HRSG 11
ACV-164 , ACV-169 HRSG 12
HP. LOW FLOW CONTROL VALVE STARTUP 30%FLOW
MAIN CONTROL VALVE LOAD
HP.BOILER DRUM LEVEL
LOAD 100% MAIN CONTROL VALVES 1 DRUM
LEVEL HIGH HIGH BOILER FEED PUMP CONTROL
VALVES ( LOGIC & ANALOGCONTROL DIAG.)
2.4 HIGH PRESSURE SUPERHEAT DESURERHEATER
HP.STEAM HRSG 2 SUPPLY STEAM TURBINE
SUPERHEAT
SUPERGHEAT STEAM TURBINE
HP.STEAM SPRAY (HP.DESUPERHEAT WATER)
HP.STEAM
HP. DESUPERHEATER CONTROL
- HP. DESUPERHEATER CONTROL VALVE , ACV-99 HRSG.11, ACV-156
HRSG.12
- MOTOR OPERATED BLOCR VALVE , MBV-93 HRSG.11, MBV-150
HRSG.12
- PNEUMATIC SHUT OFF VALVE , ABV-96 HRSG.11 ,ABV-153
HRSG.12
( LOGIC DIAGRAM ANALOG CONTROL DIAGRAM)
Rev 1.0
7
ST PHASE 3 -
2.5 INSTRUMENT
FUNCTION
- FLOW TRANSMITER
FT. -0701,0801,0901
HP. BOILER FEED PUMP DISCH.WATER FLOW
FT. -1001,1002,1003
TOTAL WATER FLOW.TO HRSG.11 HP.BOILER DRUM
FT. -2001,2002,2003
TOTAL WATER FLOW TO HRSG.12 HP.BOILER DRUM
FT. -1004
HP. SUPERHEAT DESUP. WATER. FLOW TO HRSG.11
FT. -2004
HP. SUPERHEAT DESUP. WATER FLOW TO HRSG.12
- PRESS. TRANSMITER
PT. -1001,2001
HP. BOILER FEED PUMP DISCH PRESS TOHRSG.11,12
PT. -1002,2002
FEED WATER PRESS TO HRSG.11,12
- CONTROL VALVES
ACV-102,159
HP. LOW FEED WATER CONTROL TO HRSG 11,12
ACV-107,112,164,169
HP. FEED WATER CONTROL TO HRSG 11,12
ABV-96,153
HP. FEED WATER DESUP. CONTROL TO HRSG 11,12
3. NORMAL OPERATION
HP. FEED WATER SYSTEM HP. BOILER FEED PUMP 2 SUPPLY
AUTO STAND BY 1
FEED WATER SUPPLY HRSG.11 12 FEED
HP. BOILER DRUM CONTROL VALVES 3 HP. BOILER DRUM 1
CONTROL VALVES 3 HP. LOW FLOW CONTROL VALVE 1
HP. DRUM START UP 2 LOAD
CONTROL FEED WATER SUPPLY HP.DRUM CONTROL
MANAUL AUTOMATIC ( CONTROL ROOM)
AUTOMATIC LOCAL SIGNAL
- HP. DRUM LEVEL
- HP. STEAM TEMP
- HP. DRUM PRESS
- HP. FEED WATER FLOW
- HP. STEAM FLOW
- HP. FEED WATER PRESS
- HP. STEAM PRESS
- HP. FEED WATER TEMP
( ANALOG CONTROL DIAGRAM)
Rev 1.0
8
ST PHASE 3 -
LOW PRESSURE FEED WATER SYSTEM

1.
SUPPLY HRSG 2 LP. BOILER FEED PUMPS
DEAERATOR STORAGE TANK BOILERS LP. ECONOMIZER INLET
LP. BOILER DRUMS SUPPY HP.STEAM WARM UP
DESUPER HEATING
2.
2.1 LP.BOILER FEED PUMPS (FWA-P-2A,P-2B,P-2C)
2.1.1 PUMP 3 (3X50%) 2 STAND BY 1 SINGLE
STAGE CENTRIFUGAL PUMP DRIVING 380 V. MOTOR
- SUCTION MANAUL ISOLATE VALVE BV-54,59,64
- SUCTION STRAINER SIMPLEX BASKET DIFF.PRESS
GAUGE DIFF PRESS SWITCH CHIGH PRESS ALARM) STRAINER
STRAINER
- DISCHARGE MOTOR OPERATED VALVES MBV-26,31,36
NON-RETURN/RECIRCULATING VALVES CV-23,28,33
2.1.2 PUMP COOLING SYSTEM
COOLING PUMP CLOSED CYCLE COOLING
WATER (ECB) OIL COOLER PUMP
2.2 MINIMUM FLOW CIRCUIT
AUTOMATIC NON-RETURN/RECIRCULATING VALVE
MINIMUM FLOW PUMP PUMP DISCH. LOW
FLOW
NON-RETURN/RECIRCULATING VALVE DISCH PUMP
DEA.STORAGE TANK ORIFICE
PUMP MINMUM FLOW 10 M3/N
2.3 LOW PRESS. MAIN FEED WATER CONTROL VALVES
(SGF-ACV-180,ACV-185 HRSG.11) +DWG SGF-M2024 A
(SGF-ACV-1180,ACV-1185 HRSG.12)
Rev 1.0
9
ST PHASE 3 -
FEED WATER FLOW SUPPLY HRSG 2 FLOW -

CONTROL VALVES 2 HRSG 1
LP. FEED WATER CONTROL VALVE LP. DRUM INLET (DWG.NO SGFM2024 A,B)
DRUM LEVEL HIGH HIGH BOILER FEED PUMPS
CONTROL VALVES ( LOGIC & ANALOG CONTROL DIAG)
2.4 INSTRUMENT
FUNCTION
- FLOW TRANSMITER
FT. -0703,0803,0903
LP. BOILER FEED PUMP DISCH.WATER FLOW
FT. -1005,1006,1007
TOTAL WATER FLOW.TO HRSG.11 LP.BOILER DRUM
FT. -2005,2006,2007
TOTAL WATER FLOW TO HRSG.12 LP.BOILER DRUM
- PRESS. TRANSMITER
PT. -1003,2003
LP. BOILER FEED PUMP DISCH PRESS TOHRSG.11,12
PT. -1004,2004
FEED WATER PRESS TO HRSG.11,12
- CONTROL VALVES
ACV-180,185
LP. FEED WATER CONTROL VALVES TO LP. DRUM 11,12
ACV-1180,1185
LP. FEED WATER CONTROL VALVES TO LP. DRUM 12
3. NORMAL OPERATION
LP. FEED WATER SYSTEM LP. BOILER FEED PUMP 2 SUPPLY
AUTO STAND BY 1
FEED WATER SUPPLY HRSG.11 12 LP.
BOILER DRUM CONTROL VALVES 2 LP. DRUM 1
CONTROL VALVES 2 LOAD CONTROL LP. DRUM LEVEL
MANAUL AUTOMATIC
AUTOMATIC LOCAL SIGNAL
- LP. DRUM LEVEL
- LP. STEAM TEMP
- LP. DRUM PRESS
- LP. FEED WATER PRESS
- LP. STEAM FLOW
- LP. FEED WATER TEMP
- LP. STEAM PRESS
- LP. FEED WATER FLOW
Rev 1.0
10
ST PHASE 3 -
4. HP. & LP. FEED WATER

4.1 6.9 KV. 380 V POWER SUPPLY
- MOTOR STOPS
- MOTOR OPERATED VALVE
4.2 125 V. DC POWER SUPPLY
- PUMPS
- POWER ALARM
4.3 CONTROL AIR SUPP
- DESUPER HEAT WATER SHUTOFF VALVES ( ABV-96,153 ) CLOSE
- PNEUMATIC CONTROL VALVES ( ACV-102,107,112,99,159,164,169,156 )
CLOSE
4.4 240 V. AC. POWER SUPPLY
- MOTOR HEATINGS STOP
- DESUPERHEAT WATER SHUTOFF VALVES ( ABV-96,153 ) CLOSE
5. LOGIC CONTROL LOOPS LOGIC DIAGRAM .
- HP. & LP. BOILER FEED PUMP START-UP, SHUTDOWN ORDER
- HP. & LP. BOILER FEED LUBE OIL PUMPS START, STOP ORDER
- HP. & LP. BOILER FEED DISCHARGE VALVES OPENING, CLOSING ORDER
- HP. & LP. INLET HEADER ISOLATING VALVES OPENING CLOSING ORDER
- HP. DESUPERHEAT BLOCK VALVES OPEN/CLOSE ORDER
- HP. DESUPERHEAT SHUT OFF VALVES OPERATION
- HP. DESUPERHEAT CONTROL VALVES OPERATION
- VISUAL ANNUNCIATOR
6. ANALOG CONTROL LOOPS ANALOG CONTROL DIAGRAM
- HP. DRUMS LEVEL CONTROL
- LP. DRUMS LEVEL CONTROL
- HP. STEAM TEMP. CONTROL
Rev 1.0
11
ST PHASE 3 -
Lockout
Manual start order
Standby start order
Deaerator tank low Level

FWC LT 9007.3
Suction valve open

ZSO 0701
Main discharge valve

closed
ZSC 0704
Header pressure
> 70 bar
PT 1001.2 OR
Start-up order to lube oil

pump P3A see folio 3
Lube oil pressure > 0.8 bar

PSL 0701
HP feed water pump

Start order
HP. FEED WATER PUMP START (1A)

SAME SEQUENCE FOR THE 3 PUMPS
RAY FWA NF 090C
FWA SYSTEM
FOLIO 1/2
REV. C
Rev 1.0
12
ST PHASE 3 -
HP. FEED WATER PUMP START ( PUMP 1A)

START HP. FW. PUMP 2
- MANUAL START ORDER DCIS START
- STANDBY START ORDER HP. BFP 1B 1C TRIPPED
DUMP (TRIP DUE TO INTERNAL PROBLEM)
DEAERATOR LEVEL LOW-LOW (PROCESS SHUTDOWN)
HP. FWP. START ORDER PUMP MOTOR BKR
( PUMP 1A PUMP )
- NO LOCK OUT DCIS
- MANUAL START ORDER OPERATOR
- DEAERATOR LEVEL NOT LOW
- SUCTION VALVE OPEN
- PUMP DISCHARGE VALVE CLOSED
AUX. LUBE OIL PUMP START LUBE OIL PRESS
0.8 BAR (PS-0701)
- LUBE OIL PRESSURE > 0.8 BAR (PS-0701)
PUMP MOTOR BKR ON AUTO OPEN DISCH. VALVE
PUMP 1A,1B 1C 100%
MANUAL START PUMP 1A STANDBY START
PUMP 1B 1C HP. FWP START ORDER
- NO LOCK OUT DCIS

- MANUAL START ORDER OPERATOR STANDBY START ORDER
- DEARATOR LEVEL NOT LOW
- SUCTION VALVE OPEN
- PUMP DISCHARGE VALVE OPEN FW. HEADER PRESSURE > 70 BAR
AUX. LUBE OIL DUMP START LUBE OIL PRESSURE
0.8 BAR (PS-0701)
- LUBE OIL PRESSURE > 0.8 BAR (PS-0701)
Rev 1.0
13
ST PHASE 3 -
HP. FEEDWATER SHUTDOWN ( PUMP 1A)

HP. BFP 2
1. MANUAL SHUTDOWN ORDER PUMP
DCIS STOP
2. TRIP PUMP MOTOR BKR OFF
2.1 PROCESS SHUTDOWN DEAERATOR LEVEL LOWLOW STANDBY START PUMP
2.2 INTERNAL PROBLEM HP.BFP
STANDBY START PUMP INTERNAL PROBLEM
- PUMP BRG 1 TEMP HI-HI

- PUMP BRG 2 TEMP HI-HI
- PUMP THRUST BRG FACE 1 TEMP HI-HI
- PUMP THRUST BRG FACE 2 TEMP HI-HI
- MOTOR BRG 1 2 TEMP HI-HI
- MECHANICAL SEAL WATER DE NDE TEMP HI-HI
- SUCTION VALVE CLOSED PUMP RUNNING 10
SEC.
- PUMP RUNNING 30 SEC PUMP DISCH.
FLOW LOW
- PUMP BRG 1 2 VIBRATION HI-HI 10 SEC.
- DUMP RUNNING 10 SEC LUBE OIL
PRESS. 0.5 BAR
- MOTOR ELECTRICAL FAILURE TRIP BKR
SWGR.
MOTOR OVERLOAD
GROUND FAULT DETECTED (50G)
OVERCURRENT DETECTED (50G)
AUTO START AUX. LUBE
OIL PUMP
Rev 1.0
14
ST PHASE 3 TE 0703.1
OR TE0704.1
OR TE0705.1
OR TE0706.1
OR TE0713.1
OR TE0714.1
Motor or pump bearing very

high temperature
Mechanical seals very high

temperature
TE0715.1 or TE0716.1
HP feed water pump

Start order
RUNNING
(BKR.ON)
After
10S
INTT0702
INTF0707
A
Tea low discharge
Flow FT 9701.3
After
10S
A
Pump bearing very high
vibrations
VSHH0707 or 0708
Lube oil pressure 0.5 bar

PSL 0707
more
than
10S
A
Suction valve open
ZSO 0701
BFPC
Discharge valve fully open

ZSO 0703
Motor electric failure
BFPB
TRIP
VA HP BFP TRIP
Standby start order
DOA 0001
Deaerator tank low low level

FWC LT 9007.4
Deaerator tank low low level

FWC LT 9007.4
FWC INTL 0009
HP. Feed water pump

Shutdown order
HP FEED WATER PUMP SHUTDOWN
SAME SEQUENCE FOR THE 3 PUMPS
RAY FWA NF 090C
Lube oil pump

See folio 3
FWA SYSTEM
FALIO 2/3
REV. C
Rev 1.0
15
ST PHASE 3 HP. FEEDWATER PUMP
IN OPERATION
LUB OIL PRESSURE

< 1 BAR
PSL 0702
HP. FEEDWATER PUMP
SHUTDOWN ORDER
FROM
FOLIO 1
FROM
FOLIO 2
START UP ORDER TO
LUB OIL PUMP
LUB OIL PUMP

IN OPERATION
LUB OIL PRESSURE

3,5 BAR
PSH 0703
10
SEC.
5
MIN.
STOPPAGE OF
LUB OIL PUMP
OPERATION OF LUB. OIL PUMP P3A

(SAME SEQUENCE FOR THE 3 PUMPS)
RAY FWA NF 090C
FWA SYSTEM
FOLIO 3/4
REV. C
Rev 1.0
16
ST PHASE 3 -
At least one HP BFP

In operation
ALL BFP.
STOP
COMMAND
(AUTO OPEN)
Manual
Open order
5S
HP. Drum Hi. Hi level

SGA LT9107.1
(SGA LT 9207.1)
FWA ACV 102/107/112

(FWA ACV 159/164/169)
Force to close
HP. FW Control
Valves!
Lockout
Lockout
Lockout
Discharge
valve
opening
Discharge
valve
pump B
opening
Discharge
valve
pump C
opening
(AUTO CLOSE)
Manual
Closing order
Discharge
valve
pump A
Closing
HP. BFP
DISCHARGE VALVES OPERATION
FWA MBV7 , MBV14 , MBV 21
RAY FWA NF090C
Discharge
valve
pump B
Closing
Discharge
valve
pump C
Closing
FWA SYSTEM
FOLIO 4/5
REV. C
Rev 1.0
17
ST PHASE 3 -
Lockout
Standby start order
Starting order
LP feed water pump
Deaerator tank
Low level
FWC LT 9007.3
FWC INTL0007
Suction valve
Open (ZSO 0707)
Discharge valve
Closed (ZSC 0710)
Header pressure
> 5 bar G
INTP0002
LP feed water pump

Start-up order
LP. FEED WATER PUMP OPERATION STARTING

RAY FWA NF 090C
FWA SYSTEM
FOLIO 5/6
REV. C
Rev 1.0
18
ST PHASE 3 -
LP. Feed water pump

Start order
Suction valve
Open (ZSO 0707)
5S
Too low discharge
Flow FT 9703.3
Motor
Electric
failure
BFP C
BFP B
TRIP
Standby start
order
LP. Boiler feed water

Trip DOA 0002
VA LP BFP TRIP
Deaerator tank
Low low level
FWC LT 9007.4
Manual shutdown order

By individual order
FWC INTL 0009
LP. Feed water pump

Shutdown order
LP. FEED WATER PUMP OPERATION STARTING

RAY FWA NF 090C
FWA SYSTEM
FOLIO 6/7
REV. C
Rev 1.0
19
ST PHASE 3 -
At least one HP BFP

In operation
(AUTO OPEN)
Manual
Open order
5S
LP. Drum Hi. Hi level

SGA LT9103.1
(SGA LT 9203.1)
SGA RCV 180/185

(SGA ACV 1180/1185)
Force to close
HP. FW Control
Valves!
Lockout
Lockout
Lockout
Discharge
valve
opening
Discharge
valve
pump B
opening
Discharge
valve
pump C
opening
(AUTO CLOSE)
Manual
Closing order
Discharge
valve
pump A
Closing
HP. BFP
DISCHARGE VALVES OPERATION
FWA MBV26 , MBV31 , MBV 36
RAY FWA NF090C
Discharge
valve
pump B
Closing
Discharge
valve
pump C
Closing
FWA SYSTEM
FOLIO 7/8
REV. C
Rev 1.0
20
ST PHASE 3 -
HP. (or LP.) eco inlet header

Isol. Valve
Manual open order
HP. (or LP.) DRUM

High level
HP. (or LP.) eco inlet header

Isolating valve opening
HP. (or LP.) eco. Inlet header isolating

valve manual closing order
HP. (or LP.) DRUM

High High level
(AUTO CLOSE)
HP. (or LP.) eco. Inlet header

isolating valve closing
HRSG LP. , HP. FW. BLOCK VALVES

HP. (LP.) ECO. INLET HEADER ISOLATING VALVES
HP: FWA MBV 127 MBV 184
LP: FWA MBV 202 MBV 220
RAY FWA NF 090C
FWA SYSTEM
FOLIO 8/9
REV. C
Rev 1.0
21
ST PHASE 3 -
HP. DESUPERHEATER SPRAY BLOCK VALVE ( MBV-93 HRSG 11 )

HP. FEEDWATER FW. CONTROL VALVES HP.
DESUP. WATER LINE SPRAY BLOCK VALVE MBV-93 (MBV150), SPRAY SHUTOFF VALVE ABV-96 (ABV-153) SPRAY CONTROL VALVE
SPRAY CONTROL VALVE (MODULATE) STEAM TEMP
SPRAY BLOCK VALVE SPRAY SHUTOFF VAVLE
OPEN
SPRAY BLOCK VALVE
1. BLOCK VALVE MBV-93 OPEN 2
1.1 MANUAL OPEN (DCIS) STEAM TEMP. CONTROL STATION
MANUAL (NETWORK 90)
1.2 AUTO OPEN STARTUP PROGRAM AUTO MODE
SEMIAUTO HRSG DAMPER OPEN (HRSG IN SERVICE)
2. BLOCK VALVE MBV-93 CLOSED 2
2.1 MANUAL CLOSE ORDER DCIS
2.2 AUTO CLOSE ( SPRAY DISABLE)
- HRSG 11 HP. STEAM TEMP < 390oC

- HRSG 11 DAMPER CLOSED
- HRSG 11 STEAM FLOW < 20% STEAM TURBINE RUN (NOT
TRIPOED)
- HRSG 11 STEAM FLOW < 20% STEAM YURBINE TRIPPED
TIME DELAY 20 SEC.
MANUAL CLOSE AUTO CLOSE
- SWITCH TEMP CONTROL STATION MANUAL MODE

CONTROL SIGNAL TO MINIMUM
- CLOSE SPRAY SHUTOFF VALVE (ABV-96)
- CLOSE SPRAY CONTROL VALVE
Rev 1.0
22
ST PHASE 3 From Start-Up Program Memory
Manual
open
order
Semi
Auto
mode
Steam
temperature
control station
in manual
(Auto)
Auto
Mode
Damper closed
SGA BD 000102
(Manual)
* to be ajusted between 10 and 20%
during commissionning test
Spray cont. valve

Signal at mini
ACV 99 (156)
HRSG1
Steam flow < 20%
SGG INTF 0037
( Damper closed
to boiler )
Spray control.
Valve closed
ZSC 1005 (2005)i
FT3108
Steam turbine
Tripped
DAMPER
CLOSED
SGA BD 000102
20
INTT 0033
HRSG 1 Main
Steam temp>390 oC
SGG TE 1032.5
Manual
Closing order
HP. Desuperh.
Block valve
MBV 93 CLOSED
To folio 10/11
& 11/12
HP. DESUPERHEATING WATER

SPRAY BLOCK VALVE MBV 93
(MBV 150)
SAME SEQUENCE FOR BOTH VALVES
RAY FWA NF 090C
Shutoff
Valve closed
ZSC 1003 (2003)
INTT 0029
HRSG1 Steam
Temp > 400 oC
SGG TE 1032.4
HP. Desuperh.
Block valve
MBV 93 OPEN
FWA SYSTEM
FOLIO 9/10
REV. C
Rev 1.0
23
ST PHASE 3 -
HP. DESUPHEATER SPRAY SHUTOFF VALVE ( ABV-96 HRSG.11)

SHUTOFF VALVE AIR OPERATED VALVE SOL VLV.
/ SOLENOID VALVE ENERGIZE VALVE OPEN CLOSE
VALVE SOL VLV. DEENERGIZE
VALVE OPEN COMMAND MEMORY SET
AUTO OPEN MEMORY SET SPRAY CONTROL VALVE
ACV.99 OPEN DEMAND > 0% SPRAY
STEAM TEMP VALVE AUTO OPEN ENABLE MEMORY RESET
SPRAY
AUTO OPEN ENABLE MEMORY SET 2
1. MANUAL OPEN ENABLE DCIS STEAM TEMP. CONTROL
STATION MANUAL MODE
2. AUTO OPEN ENABLE START UP PROGRAM AUTO
MODE SEMI-AUTO MODE
- STEAM TEMP CONTROL STATION SIGNAL AT MINIMUM ( N-90)

- SPRAY BLOCK VALVE 100% OPEN (MBV-93)
- SPRAY CONTROL VALVE ACV-99 CLOSED
- HRSG.11 DAMPER OPEN
- HRSG.11 STEAM FLOW > 20%
AUTO OPEN ENABLE MEMORY RESET SPRAY SHUTOFF VALVE
- MANUAL CLOSE DCIS
- SPRAY BLOCK VALVE CLOSE COMMAND MBV-93
- SPRAY BLOCK VALVE NOT 100% OPEN
- SPRAY WATER SPRAY CONTROL VALVE 100%
CLOSE SPRAY CONTROL VALVE ACV99 OPEN DEMAND 0%
HP. DESUPERHEATER SPRAY CONTROL VALVE ACV-99 (HRSG.11)
SPRAY CONTROL VALVE ANALOG CONTROL
TEMP. 480-510oC ANALOG CONTROL
Rev 1.0
24
ST PHASE 3 -
LOGIC SPRAY CONTROL VALVE RELEASE TO MODULATE CONTROL

VALVE ACV-99 ACV-156 (HRSG.12) ANALOG
CONTROL
SPRAY BLOCK VALVE SPRAY SHUTOFF VALVE
ANALOG CONTROL MANUAL MODE CONTROL SIGNAL MINIMUM
(0%)
Rev 1.0
25
ST PHASE 3 AUTO MODE
Spray shutoff valve ABV.96

manual open enable
SEMI. AUTO MODE
Steam temp control station

in manual
Steam temp control station

signal at mini
Spray block valve MBV.93
100% open
(From Network-90)
Spray control valve ACV.99
open demand >0

closed ZSC 1005
Auto open enable memory

set
HRSG.1 Damper closed

SGA BD 000102

open command (memory)
HRSG.1 steam flow < 20%

SGG FT 9108
INTF 0037
Auto open enable
memory set
* tobe ajusted on site between 10 and 20%

closed ZSC 1005
(Memory set)

open command
open demand = 0

closed command (memory)
HP. DESUPERHEATER SPRAY SHUTOFF VALVE ABV.96 OPERATION
SAME SEQUENCE FOR ABV-153
RAY FWA NF 090C

close command
See folio 9/10
manual close order

100% open
Auto open enable memory

reset
FWA SYSTEM
FOLIO 10/11
REV. C
Rev 1.0
26
ST PHASE 3 -

100% open

closed ZSC 1003
HRSG.1 Damper closed

SGA BD 000102
HRSG.1 Steam flow < 20%

SGG FT 9108.
* to be adjusted on site
between 10 and 20%
INTF 0037

release to modulate

close command

100% closed ZSC 1003

100% open
Decrease signal to min and

force to manual
DESUPERHEATER SPRAY CONTROL VLV. ACV.099

SAME SEQUENCE FOR ACV.156
RAY FWA NF 090C
FWA SYSTEM
FOLIO 11/12
REV. C
Rev 1.0
27
ST PHASE 3 -
BFP
In operation
LUB oil filter

High diff. pressure
T ( upper _ lower
part ) > 25 oC
Electrical oil pump in

operation
TE 9801
Lub oil pressure
3,5 PSH 0703
INTT 0706
Bearing or thrust bearing
high temperature
Lub. Oil
high temp
TSH 0701
SEM
X6
SEM
SEM
TE 0703.2
TE 0704.2
TE 0705.2
TE 0706.2
TE 0713.2
TE 0714.2
SEM
SEM
INTT 0701
HP. BFP GATHERED ALARM

RAY FWA NF 090C
FWA SYSTEM
FOLIO 12/13
REV. C
Rev 1.0
28
ST PHASE 3 -
Mechanical seals high

Temperature > 80oC
Pump Bearing high

Vibrations 80
TE 0715.2
TE 0716.2
VSH 0705
VSH 0706
LUB oil Tank

High or low level
X2
SEM
Motor winding high

Temperature>130 oC
LSH 0701
LSL 0702
Suction Filter high

DIFF. pressure
SEM
X2
TE 9707 (INTT 0705)
SEM
Moisture Inside
motor
SEM
MS 0701
0703
SEM
SEM
HP. Feed water

pump N - Trouble
DOAP 01A01
DOA 0708
DOAP 01B01
DOA 0808
DOAP 01C01
DOA 0908
HP. BFP GATHERED ALARM
RAY FWA NF 090C
FWA SYSTEM
FOLIO 13/14
REV. C
Rev 1.0
29
ST PHASE 3 -
Suction Filter high

DIFF pressure
SEM
LP. Feed water pump

N Trouble
DOAP 02A01
02B01
02C01
VA LP BFPTROUBLE
DOA 0709
0809
0909
LP BFP ALARM
RAY FWA NF 090 C
FWA SYSTEM
FLOIO 14/15
REV. C
Rev 1.0
30
ST PHASE 3 -
HRSG 1 steam temp > 400 oC

SGG INTT 0029
TE 1032
After
4 min
Spray block valve MBV. 93

100% open
HRSG 1 spray block VLV.

MBV. 93 failure
FWA. DOA. 1001
DESUPER HEATER SPRAY ALARM

SAME SEQUENCE FOR HRSG 2 : DOA 2001
RAY FWA NF 090C
VA HRSG.. SPRAY BLOCK

VALVEFAILURE
FWA SYSTEM
FOLIO 15/16
REV. C
Rev 1.0
31
ST PHASE 3 -
Rev 1.0
32
ST PHASE 3 -
Rev 1.0
33
ST PHASE 3 -
Rev 1.0
34
ST PHASE 3 -
Rev 1.0
35
ST PHASE 3 -
Rev 1.0
36
ST PHASE 3 -
Rev 1.0
37
ST PHASE 3 -
Rev 1.0
38
ST PHASE 3 -
Rev 1.0
39
ST PHASE 3 -
Rev 1.0

12 - HP - LP Boiler Feed Pump (FWA)

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12 - HP - LP Boiler Feed Pump (FWA)

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1

EGAT ELECTRICITY GENERATING AUTHORITY OF THAILAND

RAYONG COMBINED CYCLE PLANT

SUBJECT: HRSG PACKAGE

Copyright Reserved By RYCC Power Plant

Copyright Reserved By RYCC Power Plant

FEED WATER SYSTEM (FWA)

- HIGH PRESSURE FEED WATER SYSTEM

2.1.3 PUMP COOLING SYSTEM

Copyright Reserved By RYCC Power Plant

FEED WATER CONTROL VALVES

Copyright Reserved By RYCC Power Plant

Copyright Reserved By RYCC Power Plant

LOW PRESSURE FEED WATER SYSTEM

FEED WATER FLOW SUPPLY HRSG 2 FLOW -

4. HP. & LP. FEED WATER

Manual start order

Standby start order

Deaerator tank low Level

Suction valve open

Main discharge valve

Start-up order to lube oil

Lube oil pressure > 0.8 bar

HP feed water pump

HP. FEED WATER PUMP START (1A)

Copyright Reserved By RYCC Power Plant

HP. FEED WATER PUMP START ( PUMP 1A)

- NO LOCK OUT DCIS

Copyright Reserved By RYCC Power Plant

HP. FEEDWATER SHUTDOWN ( PUMP 1A)

- PUMP BRG 1 TEMP HI-HI

Copyright Reserved By RYCC Power Plant

Motor or pump bearing very

Mechanical seals very high

HP feed water pump

Lube oil pressure 0.5 bar

Discharge valve fully open

Standby start order

Deaerator tank low low level

Deaerator tank low low level

FWC INTL 0009

HP. Feed water pump

Copyright Reserved By RYCC Power Plant

Lube oil pump

LUB OIL PRESSURE

LUB OIL PUMP

LUB OIL PRESSURE

OPERATION OF LUB. OIL PUMP P3A

Copyright Reserved By RYCC Power Plant

At least one HP BFP

HP. Drum Hi. Hi level

FWA ACV 102/107/112

Copyright Reserved By RYCC Power Plant

Standby start order

LP feed water pump

LP. FEED WATER PUMP OPERATION STARTING

Copyright Reserved By RYCC Power Plant

LP. Feed water pump

LP. Boiler feed water

Manual shutdown order

FWC INTL 0009

LP. Feed water pump

LP. FEED WATER PUMP OPERATION STARTING