Operating pattern

and machine data:

Process 1

A.

Shifts/day

B.

Hours/shift

C.

Minutes/shift

D.

Planned downtime: lunch,breaks (minutes/shift)

Note: If tag

2
10
=B x 60

600
45

relief is used, enter 0

E.

Total planned production time/shift (minutes)

=C - D

555

F.

Total planned production time/day (minutes)

=A x E

1110

G.

Days/week

H.

Total planned production time/week (minutes)

=F x G

5550

Actual production
run data:

Process 1

I.

Total minutes run

5550

J.

Total breakdown time + changeover and setup time

(minutes)

400

K.

Total number of parts made (good + bad)

45985

L.

Total good parts (first time through only- do not

include parts that were

44345

re-processed or reworked)
M.

Total bad parts

=K - L

1640

N.

Actual cycle time (sec/part)

=((I - J)*60) / K

6.72

Other data:

Process 1

O.

Planned cycle time-the one used for capacity

planning (seconds/part)

P.

Average time per changeover (minutes)

Q.

Average changeovers per shift

R.

Average downtime: changeover time/shift (minutes)

S.

Average downtime: (breakdown time+time for minor

setups and

0
=P x Q

0
40

adjustments)/shift (minutes)
T.

Total projected unplanned downtime/day (minutes)

= (R + S) x A

OEE
calculation

80

Process 1

U.

Equipment Availability:

=(F-T)/F

92.79%

V.

Performance Efficiency

=O / N

74.41%

W.

Quality Rate:

=L / K

96.43%

X.

OEE:

=U x V x W

66.58%

Y.

Planned uptime (hours/day)

= F/60

Z.

Planned uptime (days/week)

=G

AA.

Planned rate of production (parts/minute)

= 60/O

12

AB.

Theoretical production capacity per day

= Y x 60 x AA

Capacity analysis

Process 1
18.50

13320

AC.

Theoretical production capacity per week

= AB x Z

66600

AD.

Weekly Demand

From 830
Release

44200

AE.

Weekly Facilitized Volume

From
Purchasing

45000

AF.

Weekly Parts Available for Shipment

= AC x X

AG.

Daily Demand (Actual-830)

= AD/Z

8840.00

AH.

Daily Demand (Facilitized)

= AE/Z

9000

AI.

Daily Parts Available for Shipment

= AB x X

AJ.

Percent above/below DPV

= (AI-AH)/AH

-1.46%

AK.

Percent above/below Facilitized Volume

= (AG-AF)/AF

-80.07%

AL.

Percent above/below DPV for bottleneck operation

(Minimum value of AJ)

0.33%

AM.

Percent above/below facilitized DPV for bottleneck

operation (Minimum value of AK)

-1.46%

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8869