SUKRUT Flow Indicators Series: 4021, 4022 & 4031, 4032 DATA SHEET -F1-cOND.2 For Selecti : Specifying and Ordering Flow IndicatorsFunction Flow incaors ineuded in mis eatlogue ae ‘nahty designed 35a safely dice eokng the ‘ed of an etecticl signal on fate of forced {tedaion of tq in pipe ine. They peor Totowa tuncvons *Incat the rte of Yow in rcpt ection in spectieg pipe ‘2 operate one cr wo mercury switenes when 318 of fow crops nero 1% of spate alow, ‘hese swrches can be used 10. inate precautnary sytem or Sooty devices Application Conse the cage ol urns tranlorer tie tne row indsigr can be mound on suitable ‘monber of of efeulsing sige and ore on water ‘treulatng pipe ot heat achander. The ptr of fespocine ow indicator wil nacaie wether Gesie ate flow matanedo rl and swe vel operate Now arepe neato Te 0 mite Precautionary ystom,Forsimiarpurpone canbe teed on Hqué ercusting apes in chemical processes, heavy duty bears. comorescrs cc Mounting To rerocuce these Few cats in a pipe ne a Tedouning ienecseeay intnecatalagoe wohave ‘buintod emarscna of Mounting ft range ‘ce ro 40 ran (1.57) 0250 (10) NB. Phe, [us customer ean says speci i hi xqarrent "8 olforon than re abl on p99 8 Construction & working -Asuspendod vane is wend ae sons. Ms src kept at rai ange to aroctn of tow. Wer IQUE ts tong tough pe, he vane pes deleted Seng vane shat, Ts deletion is used To inaeste Yow ‘oe the poe and 10 operate ‘mercury ewitchorewtchoe 2 olous Apair of permanent magnets i uso as urcese couping, The civing magnet & canrested wh ‘ane, tortor oites wis vane and remain 0 Tqud. The folewer magne, seperate by = non magnetic wall, is kept tsge in at and aqures positon corresponding to ating apne. The fottmer magnet cares a pointer and car. The panier i et ead te specie rat of fu Now ‘nd The cam is et operate one oF Two mercury ‘Swiches en few drops nea 6 70%. ‘Aretum sping used which acts nthe opposite Stocien of flow. Hence any steady poslon of ponies he rau of euloum of force ove fo Impinging lui on vane, goring tenon & welt of Wane. the pater dose rat tema S630) for steagy howe. The se and shape of vane ans {ension on etum spring esteem specied {ul ton. The vane occupies very smal area out Of {ul cass section af pipe at NO-FLOW porton, AL {ton becomes aot para tow. Hence there Is praciealy no pesoiest acs Flow rot Dial Marking ‘he spread of tow indica partion of dl sont about 70" Honea It's not gos to pit more Tarags. Usual PUMP ON PUMP OFF ox FULL FLOW = NO FLOW type of mit macings a printed. mtemedate mactings fue a ALARM, TRIP are aso. prec 1" requled. Bese, pocteions set as aie ofl ow, bi, 8 Size and dracon of tow are loo pied. The texground of sal ute. Direction inetng Brow fen Fea cou and all cer makings bias cout Switenes (One or two mercury swches of SPST ‘pe are ‘proved Tar contact postion can be sata NOor NC at ul tow que, sulleh can be changed rom NOWW NCor ve versa at hr caso of cng swith, tis set 0 operate near To% wen Maw is fang ln e3g0 of to omens both ate mounted en came pila. Hence bat pert at same rato fow-Butin edo to sais Gesign equemens, one sien cate sel ‘operat near 80% andthe eter noar 70% one ear TO% and te other tear Os. Hf nok Possible a swton to para at lower value fan 60%. Even when toin swichee are ct fo operat ai same tate of tom, sone swiching Siferenta ic caved do to use of maroury 25 Swlching element. We-can medi eating Suto I ewiching requirements are clary speced Wiring Loade tom mercury seventies sre oreush! into'a rma bor postoned st the botlomat roves Terminals are aeaeeaile for wring ser Famoung cower A Pole with conduit toa i Provide Yor eng cate Gand 0 aoe. Terminals Sle martee. Wing shou be done a. per Fespectve wing dlagrams setting Fall Flow: cach talcator 9 ae 9 vateroweag conden. pe sue, pe poor. recton a love fare maintained. By adusing a vale n ge ine {he acted rai a ul low i estalanedtnen ne potter elo ac te flow mark, Thermetnes Graeting gues very accurate reste ass based ‘memulnur of ane aul own ease of ai Sher than water, sroporons| ao! How of water \emaintaiet for setng ‘Switch. Aner sping of pointer at full fw. Siches ate. sal ne smquenceoxdered 2) customer. Pow is feduced lo heck operation ‘ch & inereaced to check automate resin. Tho rate of fow at whi sting occur appronate, Te svn postion sept ajustahe fosompersstecitanceinpipe grass! = 8t6Testing Static Pressure: A 7 Ka/Gm2 Flow Ingeator mounted on pipe. Wer a ‘heokedwiben poner read ul flow For lids ‘ter an ater proportional ate ow of water Switch: Sten cpevaton ie checked by reducing andineroasin town pe ne Contact cating: Swicras ate tated in laboratory arsazdovAc Dialectic strength: Live trina ar checked ot 2x ith Bods ‘ost Ceiicate ic provided wth each instrument Fig. 1 p Horizontal pipe Bem tom Description How to order In ocdet to be abe to oer sabe Foe neater -weneed eloning information: 1 Lauin ine 2 Speco ray tx 4 Fase alow in LP at 4 Pe see 5 Pipe poston 1 Brocton of Yow amet only ane een 7 Saieh eating 8 Dal Making Wer Tamera 10. Weskag Promave 1 Mourn Recitedor Not Rogue 12. Quay agar cach spereaton| 2 Teouting Design features 1 Swilch contacts are ot afectad by aust, humiay or conse aiepirs. 2Swtches. can be senices wine need of ‘sono ow 5 Causes neste heactios, 44. Low maintenance cot 5 onust conection & oun tes eeraice {6-Dons not got damaged duo to excess tow or Schematic tem Description Pinter & dal Morcury sich Switch eperating cam Feturn spr Vane stat Main pe Driving Magnet Nonmagrote wall Flower magnet Working positions. Connecting tanges Fiow indeator Prange tor isto Vertical pipe Notes 1. Flow indicators are not interchangeable for itera iis. pige a, drocton ol Tow erate ot ‘ul iow. Hence they sheutsbe cored caparatey 2, The rate ful twit acute 3. Te switch operation pons no aistable 4. We comnuousty review epecitestions. and snore appropiate, ioduce maaiicalons. We, therefor eave the. ght fo. change peerications inthis eataleque without prior nies aFlow indicator Dial Size Flow Indicators may be noted that mousing specications, tow sensing trechanis, vane cfentaon sndaize als samoin bah series. Baal ference betwoon We srl thet in Seize 4021 ony one rmeteury swich is provided. Whereas in Sares 4022 two mercury levee ae peovdes, Popotionail, numba of ermal, 2 at Sten box an to oftormina box ar ‘Mor suitable sores is solected,reqiement should be spect as ‘er How o Order column on page Sof is catalogue. Because ‘ch indiestore eto aut rqurerent spectiedby customer. Common specifications of Series 4021 & 4022 Working Principle ot werking, swich operation and otter detais es ‘ined onpage 28 Soltis catalogue Operating specifications (in ranges) gis — Water ols Foe TsredsoN6(15°t970 acu! Suptrmaynrbe say sare) | Sen — One or wo SPST mercury ete Kong Sepering or seven Fig.3 Wiring diagram | tmicoomen — indoor or Outdoor nee For series 4021, | Wore tere, — 0° 100°C gt ban be Tiras surcury switch ‘Worsg pros. — 010 Kalen ene ae Material of construction [1 BRE, | ite ore no pene Vane, spring ousng, sor Brese termina plate ane ‘iain (@.M.On Or) Aewenonstetete. | turret ce Natl baseplate pst ang Aurium pars rece, slay ote Cae Dia boy, teh howing.teinalbox. covers Anum Dia shits “ovgn ase Terns Base ee | Mercury etch Hn herd clase Fig.4 Dimension drawings For Series 4021 Verda or netor ‘ 4 ea 2 Part 7 No. Description 3 covert rma tox 2 — Base win mnaegrace 3 — Vane shaft = - 3 Mercury teh / are 4 - aoa tem “a Weight 38 Ko 08 new on ewSeries 4021 & 4022 Fig. 5 Details of vane orientation ‘common to Series 4021 & 4022, Pipe = Horzontal Pipe —Herepntat Flow — Left 1 Right Flow —Aight to Loft Details of symbols used in Fig.5 w= Ditton oF ow o avin poe as sen from cl ide otindoatr. + Force due to irpinging ait ° Force due to retum sping Ons Vane at noftow Vane at ultiow a Fig shows vane oostions tpotindeater Indicators are aot for anyone deen oto four ittrateain Fig 5 ‘he figure alo thows Greco of forces acting on vane due 10 impinging Vaud and eure srg (gravitational force nt show. 1 n-ow and flow as seen roma Flow indicator Dial Size| Series 4022 "100 me Fig. 6 Wiring diagram For series 4072 Seles? out No? Mercury switches: f Cie st Snow Ae 05200 ¥. be fatat ————e ele eee Leace i Tom oan no. 1 8.2 Siemated egpacteey 1,28 24 ss sown nt foe Fig. 7 Dimension drawings For series 4022 Haroware for inaator Part Lis No. Description To Cover nl toe 2 — Vane salt 4 vane 5— cable enty 6 —Teminas 7 — Product abe 8 — Nuts er sjny acne 9 — Mercury awiches 30— Cover sets Weight - 4.0 Kg.Flow Indicator Dial Size| 150 mn sories 4031 tut i Fig.8Wiring diagram mee for ses at Mercury sevton Contact rateg Sa tov ae 08,2807 00 j= plate Flow Indicators NK may be note met mourtng speotiestons. tow sensing rechanier vane orenaton rcelzo tals sen bot seties [Eze rence batnaut two sates that n Sas A021 ay ome Ircuty switch & prevd. Wherpae F Sosns 050 tw rere ‘ivches ae provided properteraiey, numberof terminals Sz0 SSulah boven sie of orrinal boxer ‘ior sustain sores slowed. emiteran should be sets is pet How © Older colar on page 9 os eatalooueSecaase fash haicalt in oettoeutoquramontepecitedty cutter ‘Common specifications of series 4031 & 4032 Fricipla of working, eich operation ard other details ae | onpnge 24 sarhscaaoaie Operating specifications (in ranges) gue — Water ate = Wo to 230 NB(6" w 10°) Suen nor two SST ere swichoe Semonang on serie iit. — toot Oeanee Wreng emp. — > to 100°C of fin Bie lorena sess. — 9 # Kolm Material of construct Witted pare vane shen, retun soring st se Nene, sping hous, screws Brose Boze ‘Arras (2M, cr Orde Nocnat ‘Nniso Neto tras it chome plac and Acris pars ere, ‘omer Pars Dia! toy, onto housing, trmibal box, covers Amie Daimed Tuan. 885 Jenna Bra Moroury ontoh Hp hard olase Dimension drawings For ceries 4031 QP Part List No. Doseription = Cover ete te 2 — Base wan owtncroee 3 Vane set 5 Proce ane 8 — cable erery 2 Tersnals Mercury etch Nut er seine sss $0 Over erento. weignt — 43 kg, 2,099 oOSe Fig 10 Details of vane orientation common to series 4031 & 4032 s 4031 & 4032 Pipe — Horizontal Pipe — Horizontal Flow — Loft to ight Flow — Fight to Loft Dotalls of symbols used in Fig. 10 wee Dirscton ct tow o laa peas soem om ca sie otingeato. > Farce due o impinging tuts =e Ferce due 0 ret sorng n= ano at notow = Vorm a fut tow Po Fo. 10 shows vane postions st no ow ane low as Been fron {fal sco of nestor Inceators ar et or any one aracton out ot fouriutrateanFg. 10 ‘Tho gue sso shows Greston of forces acting en vane dud 9 impinging uid andrelun sping (gravitation force not shown) suits No 7 Satoh Ne. 2 Flow Indicator Dial Size sorles 4032 150 mm Fig.11 Wiring diagram For sorios 4082 Eaten Seen) No.2 Mercury steno z oot SKawiac aoa Seow lee ence coring fom mon No.1 & 2 ‘to merted especie 1. 28.3,4 Sohowm nie toue Fig. 12 Dimension drawings For sees 4092 ay cneemeer wOnHEe eis | Yate tite Sanaa ParT to. poostiaoa 3 Gover fr irl 2 Base wt ming hte ‘3 — Vane sat 8 Nat cea one ‘3 — Mercury sue 10 — Cover rt. Weight 4.8 KgDetails of T-Mounting In a pipe tino, Mourning of spprepiato sao 1 neebsoary to reduce Flow Indoators denerbnd inthe caleoque Detass of mountings requved foreach ses are tabulaed Values of ders l= POD. BN. Ste ated nyt ha taser gg pony nah ny ean‘ crane a fet ‘aor Siete tentacle ays Sr taseas acon ema Fig. 13 For Series 4021 & 4022 ase —» gkieeisaaiero i rant Doane is Lh Tat POR af pete rosy ‘Connecting flange Tee pie Flange for Indicator. ra o tie : oe ‘euply Row calor aly Code few inch. cL a ” _asgembled with “T-Maunting” tor pipe sable fessor ado Forde wis ar is me ao we ote nh 4 "THhnniny'antfow nae “te SE EP RE LB Sons tr tf cedcdmamdionncamem Sissi pas sm wm oo ms fos 3 Bas Som ow mom Hoot pao uw oe mm om S22 2 Ss ae oe ot ome mm am moo mm 6 SoG mm 2 wt me moo 8 3 bmereues (7m, P05.8.Ncan feo So en So a me aes aes @ SDraenel 1.4 700 8 Nowe Tabte tester mis to 6 so me me mmo oF RE jr 6 wold it, ach So foc moo 2 ws oe act ms Mamie somes © eat a Seo co 0 mo 22 ms foe are mem HM@GnPstatemresue. Fig. 14 For Series 4031 & 4032 rae —iy |i ionet be cane sa Description Pipe a sot ono) Connecting ange Tee pine Flange for Incoator. SETS aaa: LUnspeciioa mensions in min 8/1, Eradawana, Pune 417 O08 Telephone (012) 38126, 381514 (Gram SUERUT, PUNE