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Model Cost Audit Report 2011-12
Model Cost Audit Report 2011-12
CAMAP
INTER ACTIVE WORKSHOP
on 22nd FEB 2012
PRESENTATION
BY
Y R DOSHI AND ASSOCIATES
COST ACCOUNTANTS
MUMBAI
yrdassociates@gmail.com
SRN Number and date of Filing of Form 23C with the Central Government:
A63826384
Date of Board of Directors' meeting wherein the Annexure to the cost audit report were approved:
Annexure to cost audit report were approved by the Board of Director in meeting held on __ _ __ _ _,2012.
10
No. of Audit Committee meetings held by the company, and attended by the Cost Auditor during the year under
review.
The Company held _ _ Audit committee meetings and _ _ meetings were attended by Cost Auditors during the year under
review.
CHAPTER - 2
COST ACCOUNTING POLICY
1
1.00
Briefly describe the cost accounting policy adopted by the Company keeping in view the requirements of the
Companies (cost Accounting Records) Rules, 2011, the Companies (Cost Audit Report) Rules, 2011, cost accounting
standards and its adequacy or other wise to determine correctly the cost of production / operation, cost of sales,
sales realization and margin of the product / activity groups under reference separately for each product / activity
group. The policy should cover, inter alia, the following areas:
Cost accounting policy adopted by the company for the following areas are as under:
Basics of Costing Policy
1.01
The company follows the historical process cost convention on accrual basis of accounting in accordance with the
Generally Accepted Cost Accounting Principle (GACAP) and Cost Accounting Standards keeping in view the
requirements of the Companies (Cost Accounting Records) Rules, 2011, the Companies (Cost Audit Report) Rules, 2011,
1.02
The preparation of cost statements requires that the management of company makes reasonable estimates and assumptions
that affects the allocation / apportionment and absorption of expenses recognized in the period to determine correctly the
cost of production / operation, cost of sales realization and margin of the product / activity groups separately of the unit /
plant.
1.03
Cost Drivers
Production in Tonnage
Machine Hour Utilization / Available
Machine Hour Utilization / Available
Machine Hour Utilization / Available
Machine Hour Utilization / Available
Machine Hour Utilization / Available
Machine Hour Utilization / Available
Tonnage
Accounting for material cost including packing materials, stores and spares etc., employee cost, utilities and other
relevant cost components.
1.10
1.11
1.12
Packing Material
Packing material used for packing of reels and reams are identified on the basis of packing recipe & charged to product.
Secondary packing like palatisation, etc.is considered as dispatching cost .
Consumption of wrapping paper manufactured and consumed as packing material is transferred and valued at COP during
the year.
1.13
1.20
1.21
Employees Cost
Employee Records are maintained Cost center wise for direct allocation of employee cost. Employee cost includes
benefits payable available such as over time, incentives, payment & provision for leave salary, Company's contribution to
Provident / Pension Fund and Employees State Insurance, linked insurance, Provision for bonus & Gratuity, etc.
1.22
The engagement of contractor's labour for certain specific jobs/operations are identified and allocated as direct labour cost.
The Common labour payment is considered as either Works Overhead or Administration overhaed as per the nature of
1.30
Utilities :
The cost of each utilities like power, raw water, treated water, steam, Power generation plant, Cooling water and ETP is
worked out for each of the above cost centres. The utilisation of utilities allocation / apportionment are done on the basis
of monthly utilisation of these facilities by recipient plants on technical basis and are reconciled.
1.31
1.40
1.41
Expenses are identified with cost center / activity / product as far as possible. In case where it is not possible to identify
directly, the same is considered as production / administration / selling and other overheads based on nature & purpose of
expenses in the inbuilt system of Financial Accounting on the basiss of Generally Accepted Cost Accounting Principles.
1.42
1.50
1.60
1.70
1.71
1.73
Semi finished and Finished goods is valued at variety / gram age wise cost of production according to the stage of
completion and location where stored excluding any taxes and duties.
1.74
1.75
Treatment of abnormal and non-recurring costs including classification of other non-cost items.
In case of significant under utilization normal conversion cost per production is considered for absorption of labour &
overheads.
Non cost / Non recurring income and expenses such as Provision for obsolete items, Loss on Sale of Fixed Assets,
Donations, Provision of doubtful Debts and Bad Debts written off, etc. and Other Income such as Exchange diff, interest /
Dividend on Investments, etc.
1.80
1.81
1.82
1.83
1.84
1.90
1.91
1.92
1.93
1.94
Domestic Realisation
Export realisation
Export benefits
Central excise duty and service tax.
2)
Briefly specify the changes, if any, made in the cost accounting policy for the product / activity group(s) under audit
during the current financial year as compared to the previous financial year.
Change in Method of WIP & Finished goods Inventory valuation, Identification of overheads, etc.
3)
Observations of the Cost Auditor regarding adequacy or otherwise of the Budgetary Control System, if any,
followed by the company.
4)
In case the Company has adopted IFRS, variations (if any) in treatment of cost accounting arising out of adoption
of IFRS in Financial Accounting.
Not Applicable.
CHAPTER - 3
PRODUCT GROUP DETAILS (for the company as a whole)
Sr. Name of each Product Group
no.
Names of
Net Sales (net of taxes,
Products/
duties, etc.) (Rs. Lakh)
Activities
included in
the Product
Group
2011-12
Covered
under Cost
Audit
2010-11
(Yes/No)
Maplitho,
M.G. Poster,
etc.
Sanitary
Tissues
3507.98
Yes
4016.01
Yes
7523.98
12.57
2.07
5.20
19.84
7543.82
CHAPTER - 4 (A)
QUANTITATIVE INFORMATION
Name of the Company
:
Name of the Product Group
:
Name of the Products covered in the Product Group : Paper
Financial Year
S.N. Particulars
1. Available Capacity
(a) Installed Capacity
(b) Capacity enhanced during the year, if any
(c) Capacity available through leasing arrangements, if
(d) Capacity available through loan license / third parties
(e) Total available Capacity
2. Actual Production
(a) Self manufactured
(b) Produced under leasing arrangements
(c) Produced on loan license / by third parties on job work
(d) Total Production
3. Production as per Excise Records
4. Capacity Utilization (in-house)
5. Stock Purchased for Trading
(a) Domestic Purchase
(b) Imports
(c) Total Purchases
6. Stock & Other Adjustments
(a) Change in Stock of Finished Goods
(b) Self / Captive Consumption (incl. samples etc.)
(c) Other Quantitative Adjustments, if any (wastage etc.)
(d) Total Adjustments
7. Total Available Quantity for Sale [2(d) + 5(c) - 6(d)]
8. Actual Sales
(a) Domestic Sales (manufacturing)
(b) Domestic Sales (trading)
(c) Export Sale (manufacturing)
(d) Export Sale (trading)
(f) Total Quantity Sold
9,000
0
9,000
9,000
8086
8086
8086
90
0
0
-40
0
0
-40
8046
8046
8046
Notes :
The variation in the utilisation of installed capacity is due to change in the product mix which is dependent
upon demand of various types and grammage of paper and on account of loss due to set up time for the lot
change from time to time.
CHAPTER - 4 (B)
QUANTITATIVE INFORMATION
Name of the Company
:
Rajkumar Paper Mills Limited
Name of the Product Group
:
Tissue Paper
Name of the Products covered in the Product Group : Paper
(Qty. in MT)
Financial Year
2011-12
2010-11
Sr.no.
Particulars
Cur. Year
Prev. Year
1. Available Capacity
10,000
10,000
(a) Installed Capacity
(b) Capacity enhanced during the year, if any
(c) Capacity available through leasing arrangements, if
(d) Capacity available through loan license / third parties
(e) Total available Capacity
10,000
10,000
2. Actual Production
8865
(a) Self manufactured
(b) Produced under leasing arrangements
(c) Produced on loan license / by third parties on job work
(d) Total Production
8865
8865
3. Production as per Excise Records
89
4. Capacity Utilization (in-house)
5. Stock Purchased for Trading
(a) Domestic Purchase
(b) Imports
(c) Total Purchases
6. Stock & Other Adjustments
-124
(a) Change in Stock of Finished Goods
(b) Self / Captive Consumption (incl. samples etc.)
(c) Other Quantitative Adjustments, if any (wastage etc.)
(d) Total Adjustments
-124
8741
7. Total Available Quantity for Sale [2(d) + 5(c) - 6(d)]
8. Actual Sales
8726
(a) Domestic Sales (manufacturing)
(b) Domestic Sales (trading)
15
(c) Export Sale (manufacturing)
Export
Sale
(trading)
(e)
8741
(f) Total Quantity Sold
Notes:
The variation in the utilisation of installed capacity is due to change in the product mix which is dependent
upon demand of various types and grammage of paper and on account of loss due to set up time for the lot
change from time to time.
CHAPTER - 5
ABRIDGED COST STATEMENT (for product group - Paper)
Tissue Paper
Sr.no.
Particulars
NOTES 1
2
3
4
Units
Quantity
Rate
Amount
In Rupees
Cost Rate per Unit
2010-11
2009-10
1 Materials Consumed
a) Imported
(MT)
2193
26063 57156758
6471
3859
b) Indigenous Purchased
(MT)
1755
22897 40193234
4551
3424
c) Self Manufactured / Produced
(MT)
6927
23915 165666176
18757
18681
Total (a to c)
10876
263016168
29779
25964
2 Process Materials/Chemicals
a) Sizing & Loading Materials
156707
5085646
576
696
b) Dyes & other chemicals
25564
9388018
1063
1079
Total (a to b)
14473664
1639
1775
3 Utilities
Power
(KWH)
9638311
5 48384321
5478
5529
Steam
(MT)
37017
961 35581481
4029
3647
Water
(KL)
513454
5
2310543
262
215
E.T.P.
1017957
115
64
4 Direct Employees Cost
10362714
1173
1077
5 Direct Expenses
960035
109
20
6 Consumable Stores & Spares
6153481
697
681
7 Repairs & Maintenance
2347438
266
154
8 Quality control
9 Research & Development Exps
237437
27
16
10 Technical know-how Fee / Royalty, if any
11 Depreciation/Amortization
3928990
445
586
12 Other Production Overheads
4526362
512
548
13 Total (1 to 12)
398361209
45103
40704
14 Add/Less: Work-in-Progress Adjustments
32
1259649
15 Less: Credits for Recoveries, BROKE
-11191839
16 Primary Packing Cost
811
6500614
733
17 Cost of Production/Operations (13 + 14 to 16)
8865
394929633
44549
39197
18 Increase/Decrease in Stock of Finished Goods
-1400
-124
-9422853
19 Less: Self/Captive Consumption (incl. Samples, etc.)
20 Other Adjustments (if any)
21 COP of Goods/Services Sold (17 + 18 to 20)
8741
385506780
44102
38986
22 Administrative Overheads
5060618
573
428
23 Secondary Packing Cost
24 Selling & Distribution Overheads
8287341
948
902
25 Interest & Financing Charges
2428609
278
220
26 Cost of Sales (21 + 22 to 25)
8741
396222730
45328
40916
27 Net Sales Realization (Net of Taxes & Duties)
8741
401600823
45943
41710
28 Margin [P/(L) as per Cost Accounts] (27 - 26)
8741
5378093
615
794
There is no significance variance since increase in cost is conpensated by increase in sales realisation
Separate cost statement shall be prepared for each product/activity group
The items of cost shown in the Proforma are indicative and the same should be reflected keeping in mind the
materiality of the item of cost in the product/activity group.
The Proforma may be suitably modified to meet the requirement of the industry/product/activity group.
In case the company follows a pre-determined or standard costing system, the above cost statement should reflect
figures at actuals after adjustment of variances, if any.
CHAPTER - 5
ABRIDGED COST STATEMENT (for product group - Paper)
White Printing Paper
Sr.no.
Particulars
Units
Quantity
Rate
Amount
NOTES 1
2
3
4
In Rupees
Cost Rate per Unit
2010-11
2009-10
1 Materials Consumed
a) Imported
(MT)
2873
26802 76992685
9557
3768
b) Indigenous Purchased
(MT)
2228
c) Self Manufactured / Produced
(MT)
6639
24309 161398272
20034
18955
Total (a to c)
9512
238390957
29591
24951
2 Process Materials/Chemicals
a) Sizing & Loading Materials
526332
10994790
1365
1307
b) Dyes & other chemicals
47211
13181430
1636
1393
Total (a to b)
24176220
3001
2700
3 Utilities
Power
(KWH)
5548908
5 27855518
3458
3848
Steam
(MT)
21182
961 20360626
2527
2431
Water
(KL)
324531
5
1460390
181
151
E.T.P.
643407
80
45
4 Direct Employees Cost
6273267
779
750
5 Direct Expenses(cutting & Reeling chgs)
2672679
332
337
6 Consumable Stores & Spares
2351715
292
338
7 Repairs & Maintenance
1300530
161
96
8 Quality control
9 Research & Development Exps
210618
26
15
10 Technical know-how Fee / Royalty, if any
11 Depreciation/Amortization
3378804
419
591
12 Other Production Overheads
3067995
381
419
13 Total (1 to 12)
336416430
41759
37062
14 Add/Less: Work-in-Progress Adjustments
23
1590414
15 Less: Credits for Recoveries, BROKE
431
-6203652
16 Primary Packing Cost
1025
6177045
767
17 Cost of Production/Operations (13 + 14 to 16)
8086
337980237
41798
37475
18 Increase/Decrease in Stock of Finished Goods
-1400
-40
-4225392
19 Less: Self/Captive Consumption (incl. Samples, etc.)
20 Other Adjustments (if any)
21 COP of Goods/Services Sold (17 + 18 to 20)
8046
333754845
41479
37471
22 Administrative Overheads
4273704
530
390
23 Secondary Packing Cost
24 Selling & Distribution Overheads
6769785
841
770
25 Interest & Financing Charges
2100081
261
205
26 Cost of Sales (21 + 22 to 25)
8046
342624711
42581
39036
27 Net Sales Realization (Net of Taxes & Duties)
8046
350797659
43597
37257
28 Margin [P/(L) as per Cost Accounts] (27 - 26)
8046
8172948
1016
-779
Increase in margin is due to increase in sales realisation
Separate cost statement shall be prepared for each product/activity group
The items of cost shown in the Proforma are indicative and the same should be reflected keeping in mind the
materiality of the item of cost in the product/activity group.
The Proforma may be suitably modified to meet the requirement of the industry/product/activity group.
In case the company follows a pre-determined or standard costing system, the above cost statement should reflect
figures at actuals after adjustment of variances, if any.
CHAPTER - 6
OPERATING RATIO ANALYSIS (for each product group separately)
Tissue Paper
Sr. Particulars
Units
2011-12
2010-11
no.
2009-10
67.21
67.79
2 Utilities Cost
22.03
23.11
2.62
2.63
4 Direct Expenses
0.24
0.05
1.55
1.66
0.01
0.38
0.99
1.43
8 Packing Cost
1.64
1.98
9 Other Expenses
0.06
0.04
10 Stock Adjustments
(1.47)
(4.20)
11 Production Overheads
1.14
1.34
12 Administrative Overheads
1.28
1.05
2.09
2.20
0.61
0.54
15 Total
100.00
100.00
Note:
There are no significance variance in operating ratio
CHAPTER - 6
OPERATING RATIO ANALYSIS (for each product group separately)
White Printing Paper
Sr. Particulars
Units
2011-12
2010-11
no.
2009-10
73.08
74.22
2 Utilities Cost
14.34
17.38
1.79
2.01
4 Direct Expenses
0.76
0.90
0.67
0.91
0.37
0.26
0.96
1.59
8 Packing Cost
1.76
2.75
9 Other Expenses
0.06
0.04
10 Stock Adjustments
1.58
(4.85)
11 Production Overheads
0.87
1.12
12 Administrative Overheads
1.22
1.05
1.93
2.07
0.60
0.55
15 Total
100.00
100.00
Note:
There are no significance variance in operating ratio
CHAPTER - 7
PROFIT RECONCILIATION (for the company as a whole)
Sr.
no.
1
a)
b)
2
a)
b)
c)
3
2011-12
Particulars
Profit or Loss as per Cost Accounting Records
For the audited product groups
For the un-audited product groups
Add: Incomes not considered in cost accounts:
Profit on sale of Fixed Assets
Dividend Received
Cr.Balance write off
2010-11
135.51
-
209.57
2.07
12.57
8.19
150.15
217.76
5.00
10.15
2.00
5.78
1.15
8.93
15.15
4
5
6
7
8
a)
b)
9
Rs. In lakhs
2009-10
11.69
19.11
11.69
16.35
127.58
180.79
CHAPTER - 8
VALUE ADDITION AND DISTRIBUTION OF EARNINGS
(for the company as a whole)
Sr. Particulars
no.
A
1
2
3
4
5
6
a)
b)
c)
d)
e)
7
8
9
B
1
2
3
4
5
Value Addition:
Gross Sales (excluding returns)
Less : Excise duty etc.
Net sales
Add: Export Incentives
Add/Less: Adjustment in Finished Stocks
Less: Cost of bought out inputs
Cost of Materials Consumed
Process Materials / Chemicals
Consumption of Stores & Spares
Utilities (e.g. power & fuel)
Others, if any
Total Cost of bought out inputs
Value added
Add : Income from any other activities
Earnings available for distribution
Distribution of Earnings to:
Employees as salaries & wages, retirement benefits, etc.
Shareholders as dividend
Company as retained funds
Government as taxes (Tax on Income)
Others, if any (Depreciation and Interest)
Total distribution of earnings
2011-12
2010-11
Rs. In Lakhs
2009-10
8276.38
752.40
7523.98
107.98
7299.10
663.56
6635.55
52.22
4840.12
386.50
85.05
1376.14
523.92
7211.73
420.23
14.64
434.87
4047.11
372.78
87.67
1359.13
500.68
6367.37
320.40
8.19
328.59
166.36
82.00
23.42
44.72
118.36
434.87
155.71
41.00
63.49
4.95
63.44
328.59
CHAPTER - 9
FINANCIAL POSITION AND RATIO ANALYSIS (for the company as a whole)
No
.
A
1
2
3
4
Notes:
Particulars
Units
2011-12
2010-11
Rs. In Lakhs
2009-10
Financial Position
Paid-up Capital
Rs/Lakh
820.00
Reserves & Surplus
Rs/Lakh
10370.29
Loans (secured & unsecured)
Rs/Lakh
4499.57
(a) Gross Fixed Assets
Rs/Lakh
24546.97
(b) Net Fixed Assets
Rs/Lakh
9528.94
Rs/Lakh
13521.72
5 (a) Total Current Assets
(b) Less: Current Liabilities & Provisions
Rs/Lakh
5786.80
(c) Net Current Assets
Rs/Lakh
7734.92
Rs/Lakh
17263.86
6 Capital Employed
Rs/Lakh
11190.29
7 Net Worth
B. Financial Performance
Rs/Lakh
7192.62
1 Cost of Production
Rs/Lakh
7388.47
2 Cost of Sales
Rs/Lakh
7523.98
3 Net Sales
Rs/Lakh
420.23
4 Value Added
Rs/Lakh
127.58
5 Profit before Tax (PBT)
C. Profitability Ratios
%
0.74
1 PBT to Capital Employed (B5/A7)
%
1.14
2 PBT to Net Worth (B5/A8)
%
1.70
3 PBT to Net Sales (B5/B3)
%
30.36
4 PBT to Value Added (B5/B4)
D. Other Financial Ratios
%
40.21
1 Debt-Equity Ratio
%
233.66
2 Current Assets to Current Liabilities
%
5.59
3 Valued Added to Net Sales
E. Working Capital Ratios
Months
119.22
1 Net Working Capital to Cost of Sales excl. dep.
Months
1.89
2 Raw Materials Stock to Consumption
Months
12.12
3 Stores & Spares to Consumption
Months
0.03
4 Work-in-Progress Stock to Cost of Production
Months
0.77
5 Finished Goods Stock to Cost of Sales
(1)Capital Employed means average of net fixed assets (excluding intangible assets, effect of revaluation of fixed
capital w-i-p) plus net current assets existing at the beginning and close of the financial year.
820.00
11352.37
6822.54
24516.06
11082.05
13937.82
3885.96
10051.86
21133.91
12172.37
6365.00
6538.32
6420.56
320.40
180.79
0.86
1.49
2.82
56.43
56.05
358.67
4.99
153.74
1.62
12.77
0.04
0.73
assets, and
(2)Net Worth means share capital plus reserves and surplus (excluding revaluation reserves) less accumulated losses and
intangible assets.
CHAPTER - 10
RELATED PARTY TRANSACTIONS (for the company as a whole)
Name &
Address
Sr. of the
no. Related
Party
Purchase
Job Work
374 MT
51329 MT
12 MT
25824
198
40200
Amount
(Rs. In
Lakhs)
Normal Price
Basis
adopted to
determine
the Normal
Price
96.58
101.63
25000 At cost
200 Normal cost
of processing
+ Profit
30.68
Activity
Service cost
40000 Comparable
Sales
4.82
NOTES:
(1) Details should be furnished for each sale / purchase separately.
(2) Details of Related Party transactions without indicating the Normal Price and the basis thereof shall
be considered as incomplete information.
CHAPTER - 11
RECONCILIATION OF INDIRECT TAXES (for the company as a whole)
Assessable Excise Duty
Value
Particulars
Total Clearances
Domestic
Export
Stock Transfers (Net)
Others, if any
Total
Duties/Taxes Payable
Duties/Taxes Paid
Cenvat/VAT Credit Utilised - Inputs
Cenvat/VAT Credit Utilised - Capital Goods
Cenvat/VAT Credit Utilised - Input Services
Cenvat/VAT Credit Utilised - Others
Total
Paid through PLA/Cash
Total Duties/Taxes Paid
Duties/Taxes Recovered
Difference between Duties/Taxes Paid and Recovered
Interest/Penalty/Fines Paid
Signature
Name
Mr. X
Cost Auditor (s)
Membership No. (s) 10000
Seal
Date
Signature
Name
CS/Director
Mem./DIN No.
Stamp
Date
7523.98
752.40
10.00
7533.98
0.50
22.57
Rs. In Lakhs
VAT
331.06
0.42
752.90
22.57
331.48
451.74
25.96
12.50
0.50
490.70
216.78
707.48
707.48
-
13.55
0.78
0.38
232.03
12.98
4.30
249.31
82.16
331.48
331.48
-
22.34
22.34
14.71
7.87
22.57
22.57
-
Signature
Name
Director
DIN No.
Stamp
Date
Notes:
(1)Wherever,thereis any significant variation in the current year's figure over the previous year's figure for any item shown
under each para of the Annexure to the Cost Audit Report, reasons thereof shall be given by the Cost Auditor.
(2)Wherever,duration of the current year or the previous year is not 12 (twelve) months, same shall be clearly indicated in the
report.