Scribd Logo
Upload

Welcome to Scribd!

  • TIG Torch Manual

    Uploaded by

    AnisVisu
    3 views12 pages
    brochure

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    brochure

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    3 views12 pages

    TIG Torch Manual

    Uploaded by

    AnisVisu
    brochure

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    Wz i244 Operating Manual TIG Torch Manual TG123V, TG153, TG153F, TG203, TG203V, TW253, TW403 This picture shows the full range of Murex TIG torches Please ensure that this Instruction Manual and Parts List is made available to the user of the equipment MUREX® OPERATION AND SAFETY INSTRUCTIONS FOR TIG TORCHES Your attention is drawn to the European directives and new regulations in the areas of health and safety. Please refer to the following: 1) Health and Safety (General Provisions) Regulations 2) Provison and use of Work Equipment Regulations 3) Workplace (Health, Safety and Welfare) Regulations 4) Personal Protective Equipment at work (PPE) Regulations IMPORTANT!! BEFORE USING TORCH - TIGHTEN REGULATOR AND HOSE FITTINGS WITH PROPER SPANNER, PURGE REGULATOR AND TIG TORCH WITH INERT GAS AT 20 CUBIC FEET PER. HOUR FOR 15 MINUTES BEFORE USING TORCH. THIS WILL USE 5 CUBIC FEET OF | GAS AND WILL INSURE CONTAMINATION FREE WELDS. | THIS PROCEDURE SHOULD BE FOLLOWED WHENEVER TORCH OR REGULATOR FITTINGS ARE ATTACHED, Water Cooled TIG Torches When using a water cooled TIG torch, care must be taken to ensure adequate flow of cooling water is present, or itreparable damage to the torch will occur. It is recommended that a water flow switch is fitted to the equipment water circulating system, to prevent use if the cooling water flow is inadequate. oo CAUTION! High Frequency Care must be taken when using a TIG torch in conjunction with High Frequency. Never strike the HF on your finger or any other part of the body. When welding is not taking place, do not leave the torch or torch leads lying in contact with metal surfaces for prolonged periods whilst the high frequency switch is on, or the torch foot switch is left in the latched position. Failure to ‘comply with this instruction may result in a breakdown of torch and torch leads insulation. Shielding Gas ou — To prevent electrode oxidation, always purge the shielding gas hose before welding and maintain the flow until the electrode has cooled after welding has ceased. MUREXK® ‘The electrode must be ground as shown in Fig 1 and Fig 2. Do not use the grinding wheel used for electrode grinding for other purposes, as contamination with other metals may cause electrode deterioration and weld contamination, Cot = 20 For general use on de. For de below 208 to. fa 2D Fig. 1. Electrode Grinding ‘The way in which the electrode tip is ground is very important (see Fig 1 and Fig 2). If the tip is: not ground, $$ to the correct shape, the result will be instability in the Fiat FV we Xie When welding with A.C. current the end of the =) amporege: / ns dlectrode shoul be sighly rounded, the ectode wit | ( ( shape itself in use, and further grinding is not necessary. If the tip becomes spherical when welding with A.C. current, it indicates that the current is too high for the electrode diameter concerned. STABLE ARC Fig. 2, Electrode Grinding To adjust or renew the electrode, undo the electrode cap one turn to allow the electrode to be withdrawn from the collet. Ifthe collet does not release its grip, lightly tap the end of the electrode. The electrode cap should never i be tightened more than finger-tight. i j 6-9mm To prevent damaging the collet, always ensure that at least 9.0mm (3/8in) of wt the electrode is gripped by the collet i 3. Electrode Stick-out ‘The electrode should not protrude more than 9.0mm (1/3in) from the nozzle except when acute angle welding or using a gas lens - see Fig 3. Gas Lens Typical Gas Lens Used in place of a regular collet body and nozzle a gas lens collet body and nozzle will provide a linear gas flow with no turbulence and hence no atmospheric air entrainment. This provides the following overall benefits: 1) Retains the gas shield in a smooth column around the weld pool 2) Reduces risk of atmospheric gas entrainment 3) Reduces risk of weld defects due to poor shielding of the weld poo! 4) Enables the welder to position the torch further away from the weld to increase access and visibility 5) Reduces the level of gas flow required, which leads to reduction in cost. Gas lons Standard noe, nozzle Tungsten ras Hf Are Shielding serena gas gas entrainment Weld poot Laminar shielding gas: ‘Weld poo Normal With Gas Lens MUREX® Recommended Electrode maximum Current ratings (See Note below) Welding Gurrent Supply ve x Max Welding Current (Amps) ] | memerea "| ze | 60 | 70 | so 2x0 | soo | 270 500] 15 | 25 | so | eo | ra | 100 200| 20 Zeon cre ee ees |e | | eo | vo 100 | 2 | 0 Rawwcenese |. [2 | | wo a0). 1 |= | 50 | mo | 20 | seo 20 | ao ed teste ao | te | 20 | 20 | 200| a0 | sw] | | 35 | s0 | oo | vo | s00| 20 | so Note: The figures given in the above table are recommended for Class 1 welding (balanced wave-form on AC) by British Standard 3019 Parts 1 and 2. Higher welding currents may be used by experienced welders. Although thoriated electrodes may be used for A.C. welding, zirconiated electrodes are preferred when welding ‘aluminium as the risk of tungsten contamination is reduced. See also the Accessories, Torch and Torch Spares Catalogue for full details on tungstens and nozzles. MUREX® Parts List - TG123V 1G123V 3.8m TIG Torch 1411615 TG123V 7.6m TIG Torch 1411620 125 Amps @ 60% Duty Cycle DC-ve 75 Amps @ 60% Duty Cycle AC 42) ‘Nozzles / Collet Bodies Nozzles / Gas Lenses: 41 Corarse Nozzle 47mm x Smm PkIO 408340 5 Gas Lens Nozzle dimm x 6mm Pk5 1406960, © 1 Ceramic Nozzie 47mm x 8mm PKIO owsat 5 Gas Lens Nozzle 41mm x mm Pk5_ 140896 3 Geramic Nozsie drmma x fmm P10 1408342 3 GasLens Nozzle dimm x 1ommPks 1408362 4 1 GStamie Nozzle 47mm x iimm Pio -4408342 5 GasLons Nozzle 41mm x imm PkS 1408960 1 Geramic Nozze 47mm x 137mm PkI0 1408344 #8 GasLens Collet body 0.5mm 1408100 #2 Collet Body 0.5mm ‘408080 #8 Gas Lens Collet Boay 1.0mm Vostot #42 Colt Body 1.0mm sosoat * 6 Gas Lens Colet Sody 1.6mm 08102 #02 Colat Body 1.6mm 1408082 #8 Gas Lens Golet Sody 2.4mm 1408103 #42 Collet Body 2.4mm + 408083 7 Gas Lens Insulator 1411633 ‘3. Nozzle Gasket 1411633 Components Goltets ANS Stor Back Cap with © ing 1408140 4 Sole 8.5mm PKs 1410880 NS Medium Back Cap with O Flog Mostar 4 Golet omm Pk ‘4toaet 8° Long lack Cap wat'O Ring Mowtae 4 Sole 38mm Pes 1410362 8 Torch Bady varies: 4 Goliet 2:2mm Pk 1at0363 19 Valve with O Ring 1ate28 11 Torch Handle 18m Diameter 1ait637 ‘Switches and Components $12 BoworiGas Lead Assembly $ 8m 1arte28 Ng Horertay Suter A 1411968 312. PowerrGas Lead Assembly 7.6m vain638 NS_Qn/Ot svaten SW 1411869 NS Neoprene Rubber 13.7m ister NS Strap-On Switch 141735 NS Protoctive Zp Cover 3.1m 1aite72 NS. Switch ets am (SW 112921 NS Protective ip Cover 6.77 aae73 NS Sine kit 7.6m fSW3, 4412302 NS. Toreh Accessory Kit 1808020 NS Sitch Boot 12mm dia. (SWF) 1an670 NS. Sitch Boot 19mm ia. SW2} 1anert Torch Switch Plugs Ns Pug 2-pn 1407817 NS. Plug 3 Bin corsra NS Pug dpi e27018 NS Pluge Pin eorrrs KEY Collet Bodies include one cola of matching size Optional ® Coaxial power/gas cable fited with 1/4" BSP nut and bullnosefiting J,” BSP - 25mm Dinse Gas/Power ‘A. Items contained in accessory kt Aaopior 1407737 ‘© Consumable tems supplied with torch NS_Not Shown MUREX® 1G153 3.8m TIG Torch 1415020 1G153 7.6m TIG Torch 1415021 150 Amps @ 60% Duty Cycle DC 90 Amps @ 60% Duty Cycle AC “ve 4) Nozzles / Collet Bodies Coramie Nozale 47mm Brm Pk10 1408350 A 4 Ceramic Nozzle 47mm x 8mm Pk1O 1408351 Gerarmic Nozzle 47mm x 1Omm Pk10 1408352 Ceramic Nogale 47mm x timmPkIO 1408853 Gerammie Nozzle 47mm x SmmPkIO 1408354 Gerais Nozzle 47mm x 16mm PkIO 1408955 ‘Goramie Nozzle 47mm x 20mm PRIO 1408356 #2 Collet Body 0.5mm 1408001 Collet Sody 1.0mm aos052 #42 Colet Body 1.6mm o8033 #02 Collet Body 2.4mm 1808004 #42 Collet Body 32mm 1408095, Nozzle Gasket 1am609 Collets 4 Goliet 9.5mm pis. 1406190 4 Golet Som Pk s40819¢ 4 Gott 18mm Pk 1408 182 4 Gallet 2:tmm Pie ‘408183 4 Gallet 3.2mm Pk Yaos19¢ ‘Switches and Components 5 Momentary Switer (SWF) 1411668, 8 Switeh Boot 18mm cia, (SWIF) 1411870 Torch Switeh lead 7 Puge-pn s4o7e7 7 Bugs: pin 07574 7 Pug é-pin 27018 7 Pages eorr7t KEY ‘Collet Bodies include one cols of matching size © Gas hose fited with 1/4""BSP nut & nipple Power cable fited with 25mm Dinse plug a Nozzles / Gas Lenses 8 Gas Lens Nozzle 41mm x 6mm PKS 8 Gas Lens Nozzle dimm x 87mm Pk 8 Gas Lens Nozzle 41mm x 10mm PkS 8 Gas Lens Nozzle 4imm x 11mm PKS 8 Gas Lons Nozzle 41mm x 13mm PKS, 8 Gas Lens Nozzle 41mm x 18mm PkS 8 ® 8 8 9 1 Gas Lens Calet Body 0.5mm ‘Gas Lane Collet Booy 1Omm Gas Lens Collet Body 1.6mm ‘Gas Lens Gollet Body 2.4mm Gas Lens Collet Body 3.2mm 10. Gas Lens insulator Components Ns_ Shon Back Cap with 0 Ring TE Cong Bac Cap with O ing Torch Body 38. Toren Handle 19mm Diameter 14 Power/gas Load Assembly $.8 14 Power/Gas Lead Assembly 7.6 48. Torch Switch Leads 3am 13. Torch Suieh Leads 76m NS_ Neoprene Rubber 1.7m NS_ Protective Zip Cover 3.1m NS_ Protective ip Cover 6.7m NS Tig Spot Welding tt NS. Torch Accessory Kit Consumable tems supplied withthe torch ems contained in the accessory kit NS Not Shown sosa88 408087 1408388 308309 1408300 1408391 soar yaoait2 1408113 saoeti4 408115, 1a12254 1408143 1408144 4ani6e3 sansa? 4415098 1413087 1418088 4418039 janine 3411672 14n1673 141962 1410208, MUREW® Parts List - TG153F ‘TG153F 3.8m TIG Torch 1412295 ‘TG153F 7.6m TIG Torch 1412297 150 Amps @ 60% Duty Cycle DC -ve 90 Amps @ 60% Duty Cycle AC A @ a Teraee [Goan tos Werden / Ges nome | EE eae seen paia_saouaso 5 REEL, mpg oss a) SEE heesereteme rs sass § GLESAEEE Tier xeon jauuee | Seamencase me riomrringe jauees 3 Scene ciorrees as y Quam Nee dm Jon Bei amass 5 Gasieshee dinmsiomm bis eames | Grancheesinn ionmpeto janes $ GastersNocesinm cron ens asses Seems Neate mm sam end eam 3 SISLS Nae Simm sigan eys_ameeo 1 Quam Nee dm fern Peg amass . | Sree TEBE 5 caste calet 00, 05mm vos f 3 Sieeees tann faosoos «3S GESLee Sat Beae Sa we sa: Saab ann isess «SS Sesame Bony 1am eae 302 Sig bee soem Wie § Seles Sel goss arm ia 32 Gaia zas term oss 3S Seige Seiteasy 23m ieee 3 Lees $ Gesiem cma ms cote compares «SE sm ras vaso a5 SEPELS van ofa sexes 4 Seater pes wae gue BSE Goan vege ¢ Sargon aes beans ies Senn ‘aes fo Tena ee Sega re as eee He £12 Puneet teespesemay sem Hates batcina ard Gomeonsne $B Parverlecgtmeraysen sats Solctes a Commoner, woe «3 2 BEERS ie Sere ee ies 1S eee or ies eee 1g NE pose eve ain 1S Sieereareis Pie Reet iis Scan ree ea 8 Brasees 1S Teroh svt gs gst ucyeyr ereaRe aorey eee Pe Be © Gas hose fited with 1/4" SSP nut & nipple Power cable ited with 36m Dinse plug KEY, Collet Bodies include one collet of matching size © Consumable items supplied with the torch ‘4. Items contained in the accessory kit NS_Not Shown MUREX® Parts List - TG203 7G203 3.8m TIG Torch 1415022 200 Amps @ 60% Duty Cycle DC -ve 7G203 7.6m TIG Torch 1415023 120 Amps @ 60% Duty Cycle AC Se eC 5 4 Te Sts a vee ele | Goetetimorn, ie f Eclceuevionciarne aa :) EER et SER eeismns ae oa corer : Se senas ve op RERewmome =a + Sana we oti Geese ae eeomsee eres 2 aire tee © 5 Momentary Such Wi) rar1668 © KS Neoprene Rubber 13.7m tatters eee B hereon’ ae eo o7 Pigeon s407e17 NS 1ScPRecessony ke va1007 1 RES on = Seen cen ae 4, ser MUREX® Parts List - TG203V ‘TG203V 3.8m TIG Torch 1411738 200 Amps @ 60% Duty Cycle DC -ve 120 Amps @ 60% Duty Cycle AC i (2) } 3) ts A Nozzles / Collet Bodies Nozzles / Gas Lenses 1 Ceramic Nozzle 47mm'x mm Pk10 1498950 5 Gas Lens Nozzle dimmm x mm Pk5 1408986 A 1 Ceramic Nozzle 47mm x mm Pki0 1408351 5 Gas Lens Nozzle 4tmm x@mm PkS_ 1408387 1 Geramig Nozzle 47mm x 1mm Pkt 1408352 3 Gas Lens Nozzle 4imm x ‘Omm PkS 1408388 © 1 Geramig Nessie 47mm x timm Palo 1408353 —GasLens Nozzle 41mm x timm Pk 1408369 A 1 Ceramic Nozzle 47mm x 13mm PkIO 1408354 5 Gas Lens Nozzle 41mm x 13mm PkS 1408300, 5) Ceramic Nozzie 47mm x 16mm Pk10 1408355, 5 GasLens Nozzle 4imm x 18mm PkS 1408391 3 Gerainic Nozzle 47mm x 20mm PRI 1408358 2 Goel Body G.Smm ‘408091 6 Gas Lens Collet body 0.5mm saosttt #2 Collet Body 1.0mm s4oso92 #6 — GasLens Colet Body 1.0mm s4oat12 a2 Collet Body 1.6mm 140809 = 8 Gas Lens Collet Body 1.6mm 1408113 #2 Collet Body 2.4mm 1408094 © 8 — GasLens Collt Boay 2.4mm 408114 #42 Coat Body 3.2mm + 408098 # 5 — GasLens Collet Body 2.2mm 1408115 #2 Collet Body &.0mm 1408098 * 5 Gas Lens Colet Body 4.0mm 1408116 3 Nozzle Gasket 1411649 7 Gas Lens Insulator 1412254 Coltets Components, 4 Gallet 5mm Pis 1408190 NS. Short Back Cap wan 0 Bing 1408149 4 Golet tomm Pk y408191 : Long Back Cap wit O Fin ‘408 12a 4% Golet Hemm Pis $408}92 9 Toret 1412888 4% Golet2:8mm PhS 1408188 10 Valve wity © Rog 1412897 4% Golet 3.2mm Ak 1408108 11 Toren Handle 27am Diameter rates 4 Golet lomm Pk 1408195 $ 12. PoweriGas Load Aceompy 3.8m 141682 © NS Neoprene Rubber 3.7m i674 Seytohes and Components NS Protective dp Cover 3m ianere Ns Momentary Suton SWF) 1411968 NS Tig Spat Welding Kit 1411660 NS OnO# Swrch t4t669 NS. Torch Accossory Kit 1410207 NS. Stap:Cn Suton la) M4ti735 NS. Svaten kita-sm (oW3) tatzaai Torch Switch Plugs NS Swaten Boot 27mm dia. (Swi) 1812262 Ns. Phig2-pie 1so7a17 NS _ Switen Boot 27mm dia, (SW2) 1412053, NS Pugs. corer NS Plug Pin e27018 NS Plugé Pin sorr7s KEY Collet Bodies include one collet of matching size © Consumable items supplied withthe toreh © Gas hose fitted with 1/4" BSP nut & nipple A. Items containad in the accoesory kit Power cable fitted with 35mm’ Dinse plug NS_Not Shown 10 MUREX® Parts List - TW253 W253 3.8m TIG Torch TW253 7.6m TIG Torch 1415024 (BSP Fitting) 1415025 (BSP Fitting) 1415177 (Contral Adaptor Fitting) 1415178 (Central Adaptor Fitting) ‘Nozzee / Colet Bodies ‘Nozzies /Gas Lenses Goran Nozle 28mm Gm X10 1208940 2 Gee Lene Nozzle 35mm x Gren Pas 203360 43) Garam Nezsle 26mm smn PRIO tace363 8 Gas Cons Nez 25mm x Bren Pre ‘08361 3) Gerarie Nozze 2m x fmm PAI 209342 Gas Lens Nozzle 25mm xtOram PAS 308362 1 Gotame Nezsle 20mm x Simm Pio 4208949 8 Gas LeneNezse 26mm x timm Pes 1408363 2+ Gerame Nessa 20mm x 13mm P30 1408344 2 Cater Boay osm 1208000 #9 GastensColet Say 0. 1408100 2 Gobet Boy Lom 1308081 9 Gas Lens Cotet Seay Lamm 1408101 Ba 2 Gobet Boy t5mm 1aoa0e2 8 GasLens Cotet Boy 1 Sem ‘ac8t02 $e 2 Gobet Boxy 2mm 1408003 #8 Gas Lene Colet Bacy 2 4rm 1208108 FA 2 Cabet Boay 22mm 1408004 #8 Gastens Colat Boxy 32mm 1208104 3 Namie Gasket rar609 10 Gas ens Insitor sant6aa otets ‘Gomponents BSP contr Aditor 4 Bate smn ps rar0880 ans StonBactdapwinoring — Sagango 2 Galat?Omm Bs Woses NS MecumBackCan wth OFing — Hogtan > 4 Gotet Br Ps ‘810802 oP Were ack Cao wth O Ring Gotet Samm Ps Hoge 12 TorenBooy : 2 Cote Samm Ps eosed {2 Toren andl 10mm Diameter 2 14 PowertaterLsod Racemoty 2m 1475536 1415106 ‘Suitches and Components 31d PoweraterLead Aasameyy7em laisaso Uaisiar 5 Momentary Swatch GW) sars668 4 Toren Suitch Load 3.6m s88008 | 5 Swich Boot tom i. SWF) wan670 48 Toren Suton Loads 76m 16 Gastiowe 39m Torch Switch Plugs 18 GasHose 7am © 7 Pig pin wore 17 Mate Hose 38m 7 Pug 3m eors7a 37 Wate Hose 75m 1 Pups pe eerote 3 NS Neoprene Rubber 33.7 + Page ears NS Protctne ip Cover Im aver? = NS Protcthe Zp Cover 8.7m ae78 Optional NS Torch Aooostory xt 08023 = NS _SBTBSP -s5mm2 Dine Adaptor sas47e2 Key > colet Boos nctude one cle of matching ae 12 Consumabie tems supped with the toreh ‘© Conzial poweenaior cabo fted wih 38" BSP rt and bulhose Fiting ‘heme contsnaa I he seeessory i Gaerose ted win 14" BSP nut inp Ns. Not Shown |m_Water noes tted wih 9/8" BSP rut and Bullooe iting "1 TW403 (Central Adaptor) Water-cooled Torch Packages Pt.No. 1415175 (3.8m) & 1415176 (7.6m) ‘Accessory kit Content - ‘SPECIFICATION PUNo. 1411614 Short back cap 400 Amps Collect heavy duty 3.2mm Water-cooled Collet heavy duty 4.0mm. Electrodes Nose collet body, heavy duty 3.2mm to 4.8mm Geramic nozzle 7.9mm Ceramic nozzle 12.7mm 0.5-2.4mm (Standard collet) 3.2-4.8mm (Heavy Duty collet) —__~_aa_ Long Back Cap complete with “O" ring PL No. 1408144 ‘Short Back Cap complete with “O" ring PL No. 1400143 sos res 2 )-a—(( ) Nozzles 41.3mm Collet Body Nozzle Gasket teem tapoise Length (Pk. 5) (Pk. 6) Pt. No. 1411655 24mm — 1408193 175mm 1408301 GAS LENS FITTINGS Handle Peo. 1411651 Nozzles Long Gi Heavy Duty Nozzle Gasket (Pk. 10) Collet Body Assy Collets(PK.5) PLL No. 1411655 7mm 1408246 ©

    You might also like