veg ISUNTEN CAST RESIN DRY-TYPE POWER TRANSFORMERS tar. a rr ION, OPERATION & NANCE MANUAL SUNTEN ELECTRIC CO.,LTD.Foreword fonregaring the transformer’ functions and ‘operating procedures a wll as precautions tht shouldbe observed during ue, To ensure proper se ofthe transformer, please ead this manu thoroughly before operation Keep this manual andy for quick reference whenever question arises, | Thecontents of this manus are subject chunge without 1 very effort has boos made inthe preperation this mancsl ene ‘he secucy ofits contents, However, should you have any questions or Safety Precautions 1m The following general safety precautions most be observed during al phases of operation, service adrepair ofthe ranaformer this transformer is sedi a mance ol apeifed in ‘his manuel the protection provided wit this ransformer may be impuited. Alo, Shunde Spectal Transformer Wo 4 stames a liability forthe customer's flare co comply with these requirement 1m To void injury deuthof personnel, ordamageto the instromest, the opertor mas eferto ‘he expazation athe Installation, Operation & Maintenance Mansa. ts maneal® safety precautions must e observed a all ies. Non: ary, death of personal 10.6 5 The transformer cam be switched om immediately afters period af service Inertuption. Momever humidity i high and condensation appears onthe surface the transformer cen be eperated ag TL, MAINTENANCE Peiodicl inspection spd maintenance ons transformer are important to ensure hit functions 11.1 Geneay ifthe sevice ste clesn an ry, eheck he transformer annul ithe ite \sdusty orexposedto chemicals orto, inspections oughito be made every three to sin 112 1 To guarantee adequate ventilation and prevent deteroraion of the win ion, accumulated dust mast be removed from the insulators lower parts of winding. Use dry compressed air (2-5 atmosphers) eeiminate dust {om air channels 3. 1Cheek o see whetbreataced pars nd connection are secure; whether conductors and er accesories have become rusted or coroded; or whether eletric creeping of ‘atboniaton appears om nslation.fany problem ie found take appropriate corrective 14 After several yrs of operation (maximum of five yours commended) check the leanstormer by testing isslation resistance according 1994 and S. Normally no other 125 onlya ed eehicians should peform esting, installation and malntshance work,Meee is Switch onthe ensforme, fhe outa from LV sds tahoe normal, first make sre the HV side ‘switched of then connect the appag inks to Righer postion, a how in figure 4 the output fom LY side inbelow normal, make sve HV side switched of then connee th tpping links to lower position, as shown in au Service Conditions Handling of Transformer ‘Transportation ewes gues Acceptance Examination 5 10.12 Foron-oud regulason teanformers, pleas refer th 0-1 tp changer Operation Storage 5 “Manul. First, commission the tap change withthe transformer switched of if tl Insta sedicaione ae normal switch onthe ransformer, 10.2. transformer with temperatir contol box an tempertur indicator (The emperature rasperisn enone ce 7 contol box and temperature inccator can we independent power or power iely fom sltchear Please see Temperature Control Hox and Temperture Indicator Operation (test Before Operation crn a Maca) After thetemperatere contol box ad temperature indicators omaisioned, Switching On sandal indications ae normal fest switchon he eansformer, then te temperate onal Mainten box and temperature indicator 10, 10.3 Transformer shuld switched on wih no lsd. The peaks withing nnsh current could Sccurity Remarks 10 reach 10 times the rtedcurent‘Te fast motion protection st value shout be higher shan ‘heswithing oruhcarent 104 When fst switching on, avoid heavily lading he transformer, Beginning with lighctoad ana increasing toa heavy ommended. While switching on check, 103 Overload operation ofthe anformer shold comply wih IEC90S {LOADING GUIDE FORDRY-TYPEPOWER TRANSFORMERS) standards or the overload curve in out Technical ManualKésunren PMA “This instruction applies tothe ban foo, storage, instalation, operation and seznspon rrintenance of sonnets manufastsred by SHUNDESPECIAL {TRANSFORMER WORKS, with onload or no-oa tp changer sod rated capacity up 10 ‘20000KVA, and voltage level pt 5k Se 2.1 Max ambient emperaire: 400; Altadena exceeding 1000, For actions with higher than mas, ambien temperate anor altitude, the sated velues have 1 He adjusted according IECT26 (DRY-TYPE POWER TRANSFORMERS} standard, 2.2 There are several protection levels namely 100, P20, 1P2 et. 2.3 For cooling method we provide customer options Air Nateral cooling (AN) orAlr Forced ceaing (AF) ayitems, Good ventilation inthe transformer roomie necessary for both AF and forme i installed ina baerent rs location with ite iow, ventilation inthe ansfonmerr00m The airflow vae shouldbe 2 4 min per tkW loss, $F) ENE 211 Holst jae, trek rae or forkierck canbe sed for hain, 212 Theanding procedure should comply with the relevant loca regulations 23 “HOOK HERE” signs reapplied atte fourlonerorners ofthe package. Ensure tha he lnmping angle between thestcel hosting lines doesnot exceed 60". Liftaansformer wih crating, at showin Figure Ite eansformer isnot rated or isto be edo ofthecrae, ee al four iting gs onthe trasformer simultaneously ax shown in Ggute2 9.5 Tort core insulation resistance, which under normal conditions (temperate: 20-30: bumiitytelow 90%) should meethe following requirements: Coots clanpeandeanth 2280 Instrument 2500V megameter Screw tocoreandearhh 22M Instrument: 2500V negameter {very hamid climates ingsation resistance will decrease, f sexeoods IMO stsutistes operational requiemens 9.6 Fortrnaformers with on-oud tp changer, ll essential inspections and tests shouldbe carried ont before operation sounding toelevatiortrctons for onload ta hangers 9.7 Appyaseparate-source power reguency withstand voltage tes, with aes voltage of 5% ofthe routine text 10.1 Beforeswiehing o he wanefrmer, swith thea othe appropriate position according tote nameplate ndtappingndieaion late 10.1.1 Foro and tp changing transformer, connect the pinks to proper postions according tothe voltage ofthelacl power network and the ations on shenameplateané ping ‘odiaton pate, Example: fora transformer witha ated voltage of 10 1 22.5% RY. its “oltge shown on the mmepite as 2.1m2sov s.9750¥ Wane ol volage evel x 04 he taping links shouldbe connected Postion 3, as shown in gue,DE 8.11 Check whether any fxed pats and connections have Become Toose Re-ighen them if necestry Do aotover-tighten copper screws: ther threads are csilydemased 1.21 Check whether all put assembled after transporare in good condition and whether ony alien objects have bosoms lodged ide the transformer (especially the ai dts. evcesive dust has wecumulaed clear iin accordance with paragraph 11.2. 18.3 Check whether te fans temperature contol devices, and other ascerseries ane ‘ormlly.Pay attention othe dzection of rotation ofthe fas there a three-phase power source, Nozmlly irs lawn pnt th ol fam the bottom. IF the phase sequence of ‘he power source should te changed, Refer the cooling sysiem instructions for details For ion system andothe accesories, wire connostion shuld be Sone according the eatrsctions ra ete necertry todo he flowing ets bfove itching on 9.1 Testthe DC resistance of windings atl tpping postions, 9.2 Dothe polarity tet according IEC standard atest the olage ratio at al as, Test the onnectiono ee iit complien wit the connestion symbol 93 Cheek ice atthe transformer amcloure and the core are fy arte. 94 Test col insulation resistance, which ender normal conditions (temperature: 20-3010; humidity below 90%) should mee the following requirements HVtoLV andes > 3000 Instument2500¥ mesamster "Ho surroundings wih bigh humidity ssulaton resistance wil desrese [itenceeds 2M Torevery1000¥ cated volege (read min, 25), teaiies operations seauiremens the transformer gets extremely wet, tt musth predried before switching ein Le 34 The postion a the center of gravity is shown with sign om he rats, the cener of rity re, thelength ofthe hosting lines should be adused to ensure ook ine withthe enter of gravity. ould be handled with care 4.1 The transformer canbe tansportd by sip truck or plane The vise shouldbe kept relatively fee o dust nsformer should be secured tothe vehicle, Swinging, jrring or sifting daring ‘ramportatio should be avoid 43 Supplementary accessvies, parts, and delivery dosument are packaged separiely and delivered ogeter with the taosforme for tenformer without eating, 444 Products without crating should be scurd 1 the vehicle by binding trough he hoes ie hcl, clamps or ing lups. Binding on the col, svultrs,suporting locks or ablesiésuvren Inspection should be carried out immediately following transformer on-site delivery The ‘otiowingitems ae obe checked: 5.1 Whether parameters. th nameplate conform‘o toss ingested in the contest, for x ‘ypeno, rate voltage, conection symbol, impedance voltge et 2 delvery documents ae complete 5.3 Whetherasembly pa formercompy withthe packing Hs packed witha 5.4 Wheter ay damage or misalignment as oocured dering tassporation; whether any vebscome lose or racked; whether insulation layers are damaged; wheter ‘ere ate_any foreign objects ordi, In addition, remove wooden spacers oted for teanspotton, ifn: immediately, and 5.5 Repaokthe transformer afer inspection wales it wil becom ‘tore itina safe weatherproof lation to avoid damage othe! serious damage is found onthe packaging or prodact, inform the eassporaton company ‘0d nsurtace company immeditey and protestthe gods from furherbundliaguntithe problem iematully ceived age fs mecersary, the era “iomancied for acceptance ection repackaging 62 orstorage fora longer period the transformer shouldbe stored na warehouse, whch i leas, dyad free of chemical or corrosivemateil 63 Thets 64 Fortemporry outdoor storage, transformer shoud be paton wooden spacers at at zum igh TAL Study the instwston, nameplate and overall dimensional drawings << o9D2680y Type Transformer Installation Drawings >> carefully before installation, repre the necessary iting eguipment nd oo according othe weight of ransformer snd ‘he aston requirements 112.1 The transformer shouldbe kept atleast 300mm away from walls and other equipment veg lasallaton, Transformers installed side by sie shoslé havea least 000 clearance 1.3 the minimum safe distance between conductors and ground should conform to ECT63- (POWER. TRANSFORMERS-INSULATION LEVELS AND DIELECTRIC TEST. [EXTERNAL CLEARANCES INAIRD standards, 14 The minimum sue distance between the HV colland proundistisedas follows: HV volge cuky | ev | omy [ isa | 2ov | anew Nadiunceimm | 4 | o | 90 | 20 | wo | 250 7.51 Normally the tansiormercan he positioned immediately atservicesite nd be put into ‘operation fer installation and inspection. I the ransformermust be fastenedia place for shock proofing or ithereae other special eguicements, bolts shouldheembesed into the foundation. The postion of the Bolts should eis line with the instalation hoes of the transformer asonding fo outing drawing. To secure the wansformer, emovethe wheels and both transformer tothe foundation 116 ! The connections tetwesn live parts msthesecure. The torque to be applies listed as below Speciation Mo Miz Mia M20 Torque) 30 o = si