Professional Documents
Culture Documents
Applied Microbiology
Applied Microbiology
VOLUME 2
FOCUS ON BIOTECHNOLOGY
Volume 2
Series Editors
MARCEL HOFMAN
Centre for Veterinary and Agrochemical Research, Tervuren, Belgium
JOZEF ANN
Rega Institute, University of Leuven, Belgium
Volume Editors
ALAIN DURIEUX and JEAN-PAUL SIMON
Institut Meurice, Brussels, Belgium
COLOPHON
Focus on Biotechnology is an open-ended series of reference volumes produced for
Kluwer Academic Publishers BV in co-operation with the Branche Belge de la Socit
de Chimie Industrielle a.s.b.l.
The initiative has been taken in conjunction with the Ninth European Congress on
Biotechnology. ECB9 has been supported by the Commission of the European
Communities, the General Directorate for Technology, Research and Energy of the
Wallonia Region, Belgium and J. Chabert, Minister for Economy of the Brussels Capital
Region.
Applied Microbiology
Volume 2
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EDITORS PREFACE
This book illustrates the major trends in applied microbiology research with immediate
or potential industrial applications. The papers proposed reflect the diversity of the
application fields. New microbial developments have been done as well in the food and
health sectors than in the environmental technology or in the fine chemical production.
All the microbial genera are involved : yeast, fungi and bacteria.
The development of biotechnology in parallel with the industrial microbiology has
enabled the application of microbial diversity to our socio-economical world. The
remarkable properties of microbes, inherent in their genetic and enzymatic material,
allow a wide range of applications that can improve our every day life.
Recent studies for elucidating the molecular basis of the physiological processes in
micro-organisms are essential to improve and to control the metabolic pathways to
overproduce metabolites or enzymes of industrial interest. The genetic engineering is of
course one of the disciplines offering new horizons for the fantastic microbial factory
.
Studies of the culture parameter incidence on the physiology and the morphology
are essential to control the response of the micro-organisms before its successful
exploitation at the industrial scale. For this purpose, fundamental viewpoints are
necessary.
Development of novel approaches to characterise micro-organisms would also
facilitate the understanding of the inherent metabolic diversity of the microbial world, in
terms of adaptation to a wide range of biotopes and establishment of microbial
consortia.
Improvement of selection methods is a crucial step to initiate any research in applied
microbiology. This is necessary both for traditional strains which are used as starter in
the food industry and for more specific strains which are of interest in fine chemical
synthesis and bioremediation. Since the two last decades, in the fermented food and
beverage industry, micro-organisms have been regarded to increase shelf-life and to
improve flavours and nutritional value of food. Antimicrobial activity against pathogens
and spoilage micro-organisms is an important criteria for the selection of a strain as
starter. Beside the development of starters, techniques of foodborne bacterial pathogens
detection are in complete evolution with the introduction of molecular detection and
new typing methods.
The constant apparition of novel applications is the driving force which allows the
constant progress of applied microbiology. Recent development in enzymes production
and discovery of new metabolic pathways related to food or environmental technology
are representative examples .
IN MEMORY
On September 25th, 1999, Professor Charles A. Masschelein died here in Belgium. To
the end, Professor Masschelein remained active in the brewing and biotechnology
industries and had, in fact, just recently returned from visiting a number of African
breweries.
That day, I lost a friend. Moreover, at his moment of passing, I understood that I
had lost my mentor in the field of applied microbiology and the world had lost one of
the truly great scientists of the 20th century.
Twenty years before, I joined Masscheleins department of brewing science at the
Institut Meurice, CERIA. Masschelein was a leader, a dedicated spirit to R&D with an
acutely inquiring mind. He completely devoted himself to the training of people and
transfer of technology from the academic to the industrial world.
Since 1954, C.A. Masscheleins vision, as a Belgian scientist, was to understand the
physiology of micro-organisms in their industrial environment. He taught this idea at
all levels ; to large numbers of students in Europe and internationally, but also to a large
number of engineers already in charge of fermentation plants around the world.
Masscheleins major topic has been the brewery. In this sector he was the defender
of a strict understanding of biochemical and microbiological principles balancing this
with both the reality and progression of the industrial method and the traditional quality
of the final product he knew. For more than 35 years, he held a number of responsible
positions in the European Brewery Convention as well as contributed greatly to brewing
science worldwide.
Biotransformation was always a major driving force for Masschelein. He was able
to introduce this philosophy to R&D in the 1960s and apply the results to processes in
order to use micro-organisms to produce industrially significant materials. For this
reason too, C.A. Masschelein has always been capable of combining new developments
in molecular biology on one hand to new materials and processes on the other. This
challenge was such a reality for him that, when he retired as professor at CERIA, he was
responsible for setting up a company to develop new continuous brewing processes.
In July, 1999, during the Ninth European Congress of Biotechnology, C.A.
Masschelein gave his last lecture delivering his idea concerning the future of applied
microbiology in correlation with new generation of continuous fermentation processes.
As with all great scientists, Masscheleins work will be remembered and referred to for
many decades in the future.
J.P. Simon
TABLE OF CONTENTS
IN MEMORY .................................................................................
13
13
13
13
15
15
17
20
21
23
25
27
27
3.2 The influence of lactic acid bacteria starters on wine quality and their
selection ...........................................................................................................
3.3 Efficiency of malolactic starters ................................................................
4. The future of starters for winemaking ..............................................................
5. Conclusion ........................................................................................................
References ............................................................................................................
41
42
43
45
45
80
81
85
85
OF
89
89
89
89
90
90
90
91
92
92
92
92
93
94
95
96
98
98
99
References ..........................................................................................................
107
138
138
3. Conclusions ....................................................................................................
References ..........................................................................................................
139
139
141
163
177
177
177
177
178
178
178
178
179
179
182
183
183
INDEX .......................................................................................
10
267
Part 1
STARTERS
Abstract
The production of a variety of foods include a fermentation step by filamentous fungi.
Nowadays these fermented foods are produced by selected fungal starter cultures
instead of relying on the indigenous flora, which may contain spoilage or
mycotoxinogenic strains. The most important fungal species for food fermentation are
Penicillium nalgiovense for the production of mould fermented meat products, P.
camemberti for the production of white cheeses and P. roqueforti for the production of
blue veined cheeses. Before a fungal strain of these species can be used as a starter
culture for human consumption it must fulfill several requirements. Not all strains
isolated from the food environment and with characteristics suitable for starter cultures
fit to these conditions. In addition also the currently used starter strains possess
undesired properties. On the other hand the modem techniques of molecular biology or
genetics offers various possibilities for screening, characterisation and for specific
improvement of fungal strains. In this article examples for characterisation and
improvement of fungal starter cultures by molecular techniques are described.
1. Introduction
Mould fermented foods play an important role, especially in Asian countries where the
production process for many foods include a fungal fermentation. Fungal species which
are found in Asian type foods belong to different genera: Aspergillus oryzae, A.
glaucus, Rhizopus chinensis, Neurospora intermedia or Monascus purpureus
(Hesseltine, 1983). In contrast to this situation in European countries mainly three
species from the genus Penicillium are used for the production of fermented foods, in
particular Penicillium camemberti for white cheeses, P. roqueforti for blue cheeses and
P. nalgiovense for mould fermented meat products. It has to be mentioned that P.
chrysogenum also can often be isolated from fermented meat products and is sometimes
used as a starter culture for meat products in some countries (Leistner, 1986).
13
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 13-29.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
Fungal starter cultures extensively contribute to the flavour and texture formation of the
mould ripened food product. The most important enzymatic activities in this respect are
proteases and lipases (Kinsella and Hwang, 1976). Proteases degrade proteins to
flavour active peptides or amino acids, whereas lipases hydrolyse triacyl glycerins to
free fatty acids and glycerol. The fatty acids can be converted into methylketones by
fungal lipoxygenases that also contribute to the flavour formation. These compounds are
especially important in the ripening of blue cheese (Fox and Law, 1991). But not only
these enzymatic processes play a role in flavour development. It has been shown by
Jacobsen and Hinrichsen (1997) that also volatile compounds produced by the fungus
contribute to this process. Another important feature of the fungal starter culture is the
competition against undesired microorganisms, which would otherwise cover the
surface of the fermented product. These microorganisms are mainly other fungal species
that could lead to a discoloration of the product or the production of undesired
secondary metabolites. In addition the competition of fungal starter cultures agai nst
undesired pathogenic or toxinogenic bacteria is of interest for microbiological safe
production of mould fermented foods. During the fermentation process the pH of the
product raises due to the metabolic activity of the fungus. Lactic acid that may be
produced by accompanying lactic acid bacteria is degraded and also proteins may be
hydrolysed to ammonia by the fungal starter culture. Both processes lead to an increase
in pH during the fermentation which enables the growth of pathogenic or toxinogenic
bacteria like Listeria monocytogenes or Staphylococcus aureus. Of course starter
cultures which would suppress the growth of these undesired bacteria would be
advantageous for improved food safety.
Before a fungal strain can be used as a starter culture it has to fulfil several
requirements (Tab. 1).
Table 1. Requirements for a fungal starter culture
----------------------------------------------------
exist, which enables the screening of strains for particular characteristics and that fungal
strains can be optimised according particular requirements.
2. Penicillium nalgiovense
2.1. TAXONOMIC RELATIONSHIPS AT THE MOLECULAR LEVEL
P. nalgiovense was first described by Laxa (1932). The type culture was isolated from a
bohemian cheese. Strains of these species are mainly found on meat and meat products
(Leistner et al, 1989). But they can also be isolated as spoilage organisms from different
cheeses (Lund et al. 1995). P. nalgiovense is not able to produce any of the known
mycotoxins, according to Frisvad (1988). Until recently P. nalgiovense was regarded as
a fungal species with poor capability of producing secondary metabolites.
Because of morphological similarities P. nalgiovense has long been regarded as a
domesticated form of P. chrysogenum, the species which is industrially used for
penicillin production (Samson and van Reenen-Hoekstra, 1988). In a recent publication
Banke et al. reclassified the P. chrysogenum complex (Banke et al, 1997). According to
their results, based on isozyme analysis, the P. chrysogenum complex was separated
into 4 distinct species: P. chrysogenum, P. dipodomyis, P. flavigenum and P.
nalgiovense. Molecular data confirmed the high relationship between P. nalgiovense
and P. chrysogenum (Geisen, 1995). With several strains of P. nalgiovense a RAPD
analysis was performed. This type of analysis is a molecular typing technique, which
was developed by Williams et al. (1990). This technique is a modified PCR approach in
which an arbitrary primer is used. It generates specific patterns if always the same
reaction conditions are used. These patterns are related to the genotype of the analysed
strain. Differences in the pattern reflects differences in the genotype and give
information about the relatedness between different strains. Depending on the primer
used the patterns can be species- (Guthrie et al., 1992), subspecies- (Hamelin et al.,
1993) or even strain specific (Bidouchka et al. 1994). This approach revealed that P.
nalgiovense is a homogenous species, irrespective of the origin of the strains analysed
(Figure 1). The figure shows that all the patterns generated with a random primer were
identical. The same result was derived with a second primer. The only difference in the
pattern exhibited one strain (BFE 61). This was due with all primers used, indicating
that it might be a misclassified strain
To compare P. nalgiovense and P. chrysogenum at the molecular level, the same
approach was carried out with both species. Figure 2 shows the results of this analysis.
They clearly demonstrate, that P. nalgiovense and P. chrysogenum are two distinct
species, because the RAPD patterns of both species are different, however a subsequent
hybridisation analysis, in which the labelled RAPD products of P. nalgiovense were
hybridised to the RAPD-PCR products of P. chrysogenum revealed, that both species
has homologies at the nucleotide sequence level, which indicate the close relationship
between the species.
15
16
Subsequent sequence analyses of the pcbC gene, the gene coding for isopenicillin
synthetase, revealed that both genes are 94% identical. It is known from the genes of P.
chrysogenum that they are clustered and all located on chromosome 4, the largest
chromosome (Fiero et al. 1993). To analyse this situation in P. nalgiovense an
electrophoretic karyotyping was carried out. This analysis revealed, that like P.
chrysogenum, P. nalgiovense has also 4 chromosomes of high molecular weight, but
17
18
There are two important points that must be fulfilled before this method can be used: 1.
a transformation system for the particular organism must be established to be able to
introduce DNA into the microorganism and 2. the gene to be targeted must be available.
If this is the case a central fragment of that gene is cloned into a transformation vector.
This plasmid is than transformed into the fungal strain. The resulting transformants are
screened for activity of the undesired gene. It is highly probable, that some of the
transformants are no longer active in the undesired feature. In that cases the
transforming DNA had integrated into the undesired gene by homologous
recombination. This integration leads to a situation in which the target gene is
duplicated and separated by vector sequences. However both copies of the gene are
inactive, as the first copy is truncated at the 3' end and the second copy is truncated at
the 5' end. This approach was adapted to P. nalgiovense. A transformation system for
that microorganism was available (Geisen, 1989). The central fragment of the penDC
gene was cloned into the transforming vector and introduced into P. nalgiovense. From
the resulting transformants several could be identified, which were no longer able to
produce penicillin. Figure 5 shows the results of the experiment.
19
20
These results indicate that optimised strains in contrast to the wild type are able to
suppress the growth of undesired bacteria, which may occur in mould fermented foods.
2.4 HETEROLOGOUS GENE EXPRESSION IN P. NALGIOVENSE 2.4. CLONING
OF GENES FROM P. NALGIOVENSE IMPORTANT FOR THE FERMENTATION
PROCESS
It was mentioned above, that especially proteases and lipases play a role in the flavour
formation of the fermented product. The change of proteolytic activity of strains either
by gene amplification or gene inactivation by the gene disruption approach can lead to
strains isogenic to the wild type, but with the differences in the proteolytic activity. This
in term can lead to strains with different fermentation properties. It is known from P.
roqueforti, that this species has different proteolytic systems. It produces extra and
21
intracellular proteases. (Stepaniak et al. 1980). The relative activity between the
particular proteases can differ from strain to strain (Paquet and Gripon, 1980). P.
roqueforti shows its highest proteolytic activity at acidic pH, which is in agreement with
our results, as obviously the acidic protease of P. nalgiovense is the main protease of P.
nalgiovense. From P. roqueforti an aspartic proteinase (Zevaco et al. 1973) and an
metallo proteinase (Gripon and Hermier, 1974) have been characterised. Much less is
known about the proteolytic system of P. nalgiovense. In an attempt to isolate genes for
proteases a gene bank of P. nalgiovense was constructed in an expression plasmid, For
this purpose the chromosomal DNA of P. nalgiovense have been isolated partially,
digested with an restriction enzyme and fragments of 4 - 5 kb were cloned into an E.
coli expression vector. Highly competent cells of E. coli were transformed with the
plasmid gene bank of P. nalgiovense. About 20.000 independent clones of E. coli, each
carrying a particular plasmid were screened for proteolytic activity by growing on
medium containing skim milk. Among these clones one could be identified, which
exhibited proteolytic activity. The detailed analysis of the clone revealed that it
contained a chromosomal DNA fragment from P. nalgiovense of 1.4 kb, which
obviously coded for a protease gene. According to Southern blot experiments the gene
occurs only in a single copy in the genome of P. nalgiovense. To verify that the cloned
fragment indeed codes for a protease gene from P. nalgiovense the plasmid was
modified and reintroduced into the P. nalgiovense wild type strain. From the resulting
transformants one could be identified with highly reduced proteolytic activity (Fig. 7)
Apparently in this strain a gene replacement has taken place. Subsequent Southern Blot
analysis support this possibility (Geisen, 1995). An analysis of the pH optimum of the
cloned protease, by comparing the proteolytic activity of the different strains on media
22
The possibility exists that this might be an intermediate of the CPA biosynthetic
pathway, which accumulates just before the mutational block. To analyse this
possibility the mutant strain Cpa2, as well as the wild type strain were grown in the
presence of radioactively labelled 3H-tryptophan, which is a precursor of CPA. The
extracted metabolites of both the wild type and the mutant were separated by twodimensional TLC and subjected to autoradiography. The CPA spot of the wild type
gave a strong signal, however the new metabolite, which occurred in the mutant was not
labelled. The isolated spots were counted in a scintillation counter and the incorporated
radioactivity was quantified. This data show that the new metabolite has the same
background activity than the control. This results indicate that obviously the mutational
block must be located "before" the ligation of the isoprenoid moiety to the amino acid
tryptophane. This means that the mutation should be located in the part of the pathway
in which the isoprenoid moiety is produced. For that reason, the same experiment were
carried out, but in the presence of 14C acetate, which is the direct precursor of the
isoprenoids. The extracted secondary metabolites of the wild type and the mutant Cpa2,
which were grown on the labelled medium, were also subjected to two dimensional
TLC. This time a clear difference in the pattern of the separated labelled secondary
metabolites could be observed (Geisen, 1992). This indicates that a mutation, which
influences the production of isoprenoid precursors, is the reason for the inability of this
strain to produce CPA.
A physiological analysis showed that the mutated strain has the same growth
behaviour than the wild type strain.
24
BFE No
PR-toxin
PCR
42
50
53
168
++
169
++
17-
++
172
nd
208
++
209
++
210
++
211
++
215
++
216
219
++
269
++++
270
+++
A better way to screen for PR toxin negative strains, is to look for the presence of
certain genes coding for key enzymes in the biosynthetic pathway of the secondary
metabolite. If strains can be identified, which do not have a gene coding for an enzyme
in the biosynthetic pathway of PR toxin, they should not be able to produce PR toxin
under any condition, if no other metabolic shunt exists. One of the genes for a key
enzyme in the metabolic pathway to PR toxin has been cloned and sequenced (Proctor
26
and Hohn, 1993). It codes for the aristolochene synthase ( ari1 ). Aristolochene is a
precursor in the biosynthesis of PR toxin. The knowledge of the nucleotide sequence of
that gene can be used for a molecular screening method for strains that did not carry the
aril gene by PCR. Strains, which do not carry the ari1 gene, should not be able to
produce PR toxin. For these purpose primer sequences have been deduced from the
published sequence of the ari1 gene and different P. roqueforti strains have been tested
for the presence of the ari1 gene by using these specific primer in a PCR reaction. The
results are shown in Table 2. As can be seen in this table one strain could be identified
by this method, which apparently did not carry an ari1 gene. As it was possible that
only the primer binding sites may have been mutated in that gene, which also would
give rise to a negative PCR reaction, the results were confirmed by dot blot analysis.
This negative strain was also not able to produce PR toxin under the conditions used.
On the other hand another strain could be identified, which also did not produce PR
toxin, however which gave a positive result in the PCR reaction. These results suggest,
that this strain contains either a mutant gene, which is responsible for the non-producing
phenotype, or the strain may produce the toxin under other conditions. In any case the
strain with the negative PCR results should be preferred.
5. Conclusions
Fungal strains should be carefully selected according the specific need of a fermented
product. If it is not possible to find a strain that fulfils all the requirements, it can be
optimised by several methods. Either molecular methods can be used to introduce
additional characteristics to a strain or to inactivate specifically undesired features of a
particular strain. In cases were molecular data are not available, the conventional
mutation/selection approach may be used, however it has to be kept in mind that this
approach is less specific and that secondary mutations with undesired phenotypic
changes may occur. Screening for particular characteristics, based on molecular data is
preferable over conventional phenotypic screening, as the results are more reliable.
References
Andersen, S.J. and Frisvad, J.C. (1994) Penicillin production by Penicillium nalgiovense.. Lett. Appl.
Microbiol. 19, 486-488.
Banke, S., Frisvad, J.C. and Rosendahl, S. (1997) Taxonomy of Penicillium chrysogenum and related
xerophilic species, based on isozyme analysis. Mycol. Res. 101, 617-624.
Bester, H. B., and S. H. Lombard. 1990. Influence of lysozyme on selected bacteria associated with gouda
cheese. J. Food Prot. 53, 306-311.
Bidouchka, M.J., McDonald, M.A., St. Leger, R.J. and Roberts, D.W. (1994) Differentiation of species and strains
of entomopathogenic fungi by random amplification ofpolymorphic DNA (RAPD). Curr. Genet. 25, 107-113
Boysen, M., Skouboe, P., Frisvad, J.C., and Rossen, L. (1996) Reclassification of the Penicillium roqueforti
group into three species on the basis of molecular genetic and biochemical profiles. Microbiology 146,
541-549.
Chang, S.C., Wei, Y.H., Wei, D.L., Chen, Y.Y. and Jong, S.C. (1991) Factors affecting the production of
eremofortin C and PR toxin in Penicillium roqueforti. Appl. Environ. Microbiol. 57, 2581-2585.
Frber, P. and Geisen, R. (1994) Antagonistic activity of the food-related filamentous fungus P. nalgiovense
by the production of penicillin. Appl. Environ. Microbiol. 60, 3401-3404.
27
28
29
Abstract
Grape must is naturally seeded with yeasts and lactic acid bacteria. Both
microorganisms are needed : yeasts to carry out alcoholic fermentation, and bacteria to
degrade malic acid to lactic acid during malolactic fermentation. Indigenous microflora
is often sufficient. However, use of selected yeast and malolactic starters allow a better
control of the process. Strains are selected for their influence on the sensorial and
hygienic quality of wine.
1. Introduction
Winemaking requires the successive involvement of two microorganisms. Yeasts
ferment the grape must into wine, then lactic acid bacteria complete the malolactic
fermentation. The later fermentation is not obligatory but recommended for optimising
the quality of nearly all red wines and most white wines. Alcoholic fermentation is, of
course, the main microbial event in winemaking. Pasteur was the most famous
microbiologist interested in wine production. The role of yeast in
alcoholic
fermentation was assessed by several authors at the end of the 19th century. Their
observations and experiments were so accurate and judicious that they discovered the
essential proceedings, describing the primary (ethanol) and secondary products of
alcoholic fermentation, the influence of several factors on the fermentation rate and on
the quality of wine. As early as 1895 numerous experiments led one of the oenologists
of this time to write a chapter on the use of selected yeasts for improving wine
fermentation (Brunet, 1894). Modern oenology does not refute this concept. It confirms
and proves that using yeast starters makes alcoholic fermentation safer and faster, thus
conferring to the wine better sensorial quality. Today several dozens of yeast starters are
available and are used intensively in all the wine producing areas in the world.
The situation is somewhat different for lactic acid bacteria that are responsible for
malolactic fermentation. Indeed, this second step of winemaking was recognised as
essential in the 1940s by some oenologists in the Burgundy and Bordeaux areas. It took
more than 20 years in some producing areas to consider that malolactic fermentation
31
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 31 47.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
ALINE LONVAUD-FUNEL
was not an accident but a second microbial transformation that improves wine quality.
Usually lactic acid bacteria develop after the end of alcoholic fermentation, i.e. during
and after the decline phase of yeasts. Thus they multiply in a medium which is not only
acidic but which also contains up to 13 % ethanol. They face very harsh conditions. The
addition of selected malolactic starters was first considered in the early 70s. However,
the success of such preparations was much more difficult than for yeast starters,
precisely because of the composition of wine. Therefore, progress has been slowed
down by many drawbacks, so today the state of the art for lactic acid bacteria starters is
approximately the same as it was two decades ago for yeasts. However, due to the
increasing knowledge on the physiology and metabolism of such bacteria, it is expected
that the gap will be soon filled. In the early 90s the first malolactic starter for direct
inoculation of wine was commercialised (Nielsen et al., 1996).
The demand for yeast starters is high both in the new and older wine producing
countries. Yeast producers are still selecting new starters on a wide scale, since the
variety of wines produced all over the world is great, and the potential ability of yeasts
seems greater than as used at present. As for lactic acid bacteria , the knowledge of their
influence on wine is just in its infancy and more needs to be discovered about their
adaptation to the wine medium to increase the success of malolactic starters.
2. Yeast starters in winemaking
After grape crushing, the must is naturally seeded with the microorganisms that are on
the surface of the berries and the cellar equipment. Soon after the grapes have been sent
to the fermentation tank or barrel, alcoholic fermentation normally starts with the
indigenous yeasts, Several yeast species can be isolated on the grapes and thus in the
grape must before fermentation: Candida sp., Kloeckera apiculata, Metschinikovia
pulcherrima, Torulaspora delbruekii, Schizosaccharomyces pombe and Saccharomyces
sp. K. apiculata, T delbrueckii and S. cerevisiae often predominate (Herraiz et al.,
1990). However, most of them quickly disappear except for Saccharomyces cerevisiae
that is the main agent of alcoholic fermentation (Fleet et al, 1984). According to the way
alcoholic fermentation is carried out defects may be induced such as off-flavours,
volatile acidity or even stuck fermentations. This might result in the predominance of
some undesirable yeast strains. The non-Saccharomyces species are mainly involved in
such problems. In addition, some Saccharomyces strains are not welladapted to the
fermentation of sugar-rich medium and cannot complete the whole process. Some also
produce high levels of SO2 and acetic acid. This explains why spontaneous fermentation
can be considered as a hazardous phase. Today yeast starters are exclusively selected
strains of Saccharomyces cerevisiae.
2.1 THE OBJECTIVES OF YEAST STARTERS
The reasons for using yeast starters were established at the end of 19th century. The
experiments consisted in seeding the grape must by actively growing yeasts which were
taken from fermenting musts of good quality. The experimenters observed that the
quality of wine was consequently higher, and fermentation more regular and quick
(Brunet, 1903). In addition, Pasteur (1876) noted that if the same grape must was
32
inoculated by several distinct yeasts, the wines would also be distinct. The present
objectives of winemakers are exactly the same. The only difference between the two
centuries is that the selected strains today are individual clones while they were
mixed starters before, since there was no isolation procedure. However, 100 years
ago, wines were probably obtained by Saccharomyces sp. Now winemakers use single
strain starters in order to control the process more closely.
There are two reasons for using starters. One is to start the alcoholic fermentation
quickly after the harvest. Indeed, in some cases, and preferably at the beginning of the
winemaking the yeast population is too low (less than 104 CFU.ml-1). Multiplication up
to 106 and more takes several days especially if the temperature is low. During this time,
other microorganisms can develop : yeasts with oxidative metabolism and acetic acid
bacteria that take advantage of the presence of oxygen to produce volatile acidity and
many other defects. Thus, inoculation with starters at the concentration of 106 CFU.ml-1
prevents the growth of such microorganisms. The second reason for the winemaker to
use yeast starters is to improve the final phase of alcoholic fermentation. Indeed, grape
musts are so rich in sugar and sometimes so poor in essential nutrients that yeast cannot
survive long enough to ferment all sugars. Stuck fermentation is one of the major
problems in winemaking. The fermentative ability of the yeast cell decreases during
alcoholic fermentation due to its sensitivity to increasing ethanol and fatty acids. Both
compounds are toxic for yeast (Lafon-Lafourcade et al , 1984) and the target of this
effect is the membrane. Oenologists and winemakers have long known that aeration is
essential to improve alcoholic fermentation. This was also explained by the work of
Larue and Lafon-Lafourcade (1989) who demonstrated that the survival of yeast in a
fermenting must depends on the sterol composition of the membrane, which itself
depends on the O2 available during growth. This also explains why yeast starters that
are produced in aerobiosis can respond more efficiently to these conditions than
indigenous yeasts.
The addition to must of selected starters also named active dry yeasts has
become essential in white winemaking. It has replaced the former starters that were
prepared by multiplying yeasts from a spontaneous fermenting wine in highly sulfited
must to prevent bacterial growth. White grape must is not easily fermentable. Indeed,
after crushing it generally undergoes to several operations (decanting, clarification) to
improve its sensorial quality, and these make it poorer in nutrients and in natural
microflora. Therefore, it is necessary to add yeast very soon, once the must has been
clarified or adjusted to the adequate turbidity by addition of light solids (Ollivier et al ,
1987). Active dry yeasts are added to reach 106 CFU.ml-1, i.e. 10 to 15 g.hl-1 of the
commercial preparation. They are added just after the clarification of grape juice, after a
reactivation in grape must and water (v/v ; 1 :1) for 20 minutes at 40C.
Yeast starters are less used, and in fact less necessary in red winemaking. The
operations that follow grape crushing do not deprive the medium of the natural
microflora, since all the parts of the berries skin, pulps and seeds are poured into the
vats. Moreover, the process includes several pumping over phases to extract the wine
colour, and some of these are done with aeration. It is only when the temperature is too
low or if rain has considerably washed the grapes that alcoholic fermentation for red
wines may take several days to start. In these cases active dry yeasts are necessary.
33
ALINE LONVAUD-FUNEL
However, as winemakers are more and more aware of the difficulties encountered in
obtaining the alcoholic fermentation, they also use starters for red wines.
The second reason to use active dry yeasts is to restart uncompleted alcoholic
fermentation. When several g.l-1 of sugar remain unfermented, the wine is not finished
and is exposed to spoilage. Indeed during the active phase of fermentation, yeasts
inhibit bacteria, but since their population decreases and may lead to stuck fermentation,
lactic acid bacteria can develop. This induces one of the major accidents in winemaking
called piqre lactique characterised by the heterolactic fermentation of sugars. The
result is a high volatile acidity. Therefore as soon as alcoholic fermentation slows down
a sufficient population of active yeasts must be added. The commercial active dry yeasts
need a preliminary preparation otherwise they cannot survive, since the medium is high
in ethanol and fatty acids. The reactivation procedure is conducted as follows in a
medium prepared with the wine itself. The alcohol content is reduced to 8-9 % with
water and adjusted to 15 g.l-1 of sugar. After sulfiting at 3 g/hl-1, 20 g.hl-1 of active dry
yeast are added. At 20C growth occurs within several days and the fermentation is
monitored by determination of sugar concentration or density. When the sugar has just
totally disappeared, the yeasts are in the active growing phase. The starter is added at
the concentration of 5-10 % in the wine to be treated. The completion of alcoholic
fermentation still takes several days. The efficiency of such starters can be increased by
the preliminary addition, 24-48 hours before, of yeast cell walls. Lafon-Lafourcade et al
(1984) demonstrated that the preparation obtained from yeast cells by elimination of the
yeast cellular components - i.e. the yeast cell walls enhances yeast survival in
fermenting must. It is now an authorised procedure to prevent or to treat stuck
fermentations. This regulatory property is mainly due to the capacity of cell walls to fix
and to remove yeast inhibitors such as fatty acids.
2.2 PROPERTIES OF YEAST USED AS SELECTIVE CRITERIA FOR ACTIVE
DRY YEAST PRODUCERS AND WINEMAKERS
All the active dry yeasts available share the same basic characters ; i.e. good
multiplication rate, high yield of ethanol production, ability to complete fermentation of
sugars (resistance to ethanol and other toxic compounds such as pesticide residues),
adaptation to low and high temperatures, low production of volatile acidity of ethanol,
sulphur dioxide, sulphur hydrogen, foam, and high glycerol production. In addition, it
is preferable for them to be neutral towards the killer toxins or even producers of the
toxin, and not to be sensitive since they mightbehampered by indigenous killer strains
(Jacobs and van Vuuren, 1991). Finally, such selected strains must withstand the drying
process and recover their properties after storage.
These are the minimum requirements for selected yeast starters. However, among
the dozens of preparations available, one must choose the best adapted to the special
problem to be solved. They can be divided in several categories : quick starter yeasts,
those for restarting stuck alcoholic fermentation, others for prise de mousse of
sparkling wine, some for wines used to make spirits and finally yeasts aimed to develop
regional or aroma typicality. The first are selected for their resistance to the hostile
conditions of wine fermentation. However, more and more work is now underway to
find strains able to develop aromas and to optimise phenolic compound extraction in red
wine. Primeur red wines and white wines are mainly characterised by fruity and
34
floral aromas. Esters, especially shorter chain fatty acid ethyl esters and acetate esters,
are the main volatile components involved in the sensorial quality of wines, together
with carbonyl compounds such as acetaldehyde and diacetyl. They are produced by
yeast metabolisms (Henschke and Jiranek, 1993). The conditions of alcoholic
fermentation, notably temperature and the presence of solids through yeast metabolism
modifications change the final amount of volatile compounds.
However, the strain itself has a real impact (Vasconcelos et al., 1996), e.g. if it
produces two much of one of the volatile components. Some are revealed by yeast
activity on the aroma precursors found in grape berries (Darriet et al , 1991).
On the contrary, some yeasts may suppress the variety aromas ; they must be used only
for the fermentation of neutral grape varieties. Among many other compounds, yeast
can produce vinyl phenols from p-coumaric acid and ferulic acid in must. Above a
certain threshold these give the wine pharmaceutical odours. The enzymatic activity,
cinnamate decarboxylase, depends on the yeast strain (Figure 2) (Chatonnet et al, 1993).
The role of yeast in the production of varietal aromas is currently intensively
studied. The involvement of yeast in the release of terpenes which characterise grape
varieties such as muscat, gewrztraminer, riesling, etc.... and in that of norisoprenoids
that are very odorous, is not clear. More is known about the characteristic aroma of
35
ALINE LONVAUD-FUNEL
In red wines, the type and amount of polyphenols is very important. An aim of
winemaking is to obtain the highest amounts of the good polyphenols. It has also
been shown that yeast can influence the final composition in phenolic compounds and
thus the wine colour. This study led to the selection of two yeast strains that will be
dried and tested in a pilot-scale study (Arioli et al., 1996).
From such studies, companies producing active dry yeast for the wine industry can
make new preparations. However, winemakers must remember that the wine aroma
precursors are in the must. Therefore, the yeast has to be adapted to the grape must. The
aim is to reveal the aromas without excess, since the overproduction of some
components is undesirable.
36
ALINE LONVAUD-FUNEL
Analysis of the diversity of yeast strains during alcoholic fermentation has also
demonstrated that a selected starter may be easily disseminated in a cellar in red wine
winemaking (Frezier and Dubourdieu,1991). While only the first vat filled was
inoculated, the presence of the starter was dominant even in vats filled several days after
and not inoculated (Table I).
Table I : Percentages of yeast strains isolated in fermenting grape musts inoculated or not with active dry
yeasts (after Frezier and Dubourdieu, 1991)
This means that in red winemaking mere cellar handling is sufficient to disseminate
yeasts. However, the use of massive concentrations of different starters allows their
settlement in several vats. In white winemaking, the conditions and the results may be
similar except when must is fermented in barrels, thus making dissemination less
possible. Progress in the identification of yeast strains has also led to real advances also
for controlling the production of starters themselves. This is obviously very important
since winemakers can now really monitor the role of the starters they have chosen
according to the type of wine.
3. Malolactic starters in winemaking
Lactic acid bacteria must reach the population of 106 CFU.ml-1 in order to start
malolactic fermentation. Depending on the variety, the producing area and the degree of
maturity, the grape must contains about 2 to 8 g.l-1 of malic acid. In most cases all malic
acid must be transformed to lactic acid. The benefit is a softer taste and greater aroma
complexity. However, some white wines only need the partial degradation of malic acid
that results in deacidification while preserving the fruity aromas that normally disappear
with total malolactic fermentation. Bacteria must grow after alcoholic fermentation in
very hostile conditions due to ethanol, fatty acids, other inhibitors and acidic pH.
However, in normal conditions, some days after the yeasts have completely fermented
the sugars, bacteria multiply very quickly from 102-103 CFU.ml.-1 to more than 106
CFU.ml-1. The growth rate depends on the environmental conditions, the adaptation of
the bacteria to the medium and on the yeast responsible for alcoholic fermentation (
Lonvaud-Funel et al, 1988). Like yeasts, the indigenous lactic acid bacteria originate
from grapes and cellar equipment. In the beginning of winemaking up to eight to nine
species are usually identified. However after a few days, a natural selection occurs in
the fermenting must. At the end of alcoholic fermentation, the Oenococcus oeni species
38
39
ALINE LONVAUD-FUNEL
New research in the early 90s was undertaken on the resistance of O. oeni to several
inhibitors such as ethanol and fatty acids. The focus was cell membrane studies since it
was thought that the membrane was the primary target of the inhibitors, which kill the
bacteria. Lonvaud-Funel and Desens (1990), then Garbay and Lonvaud-Funel (1 996)
demonstrated that the cultivation in media added with ethanol or fatty acids or other
stresses such as heat shock induced changes in the membrane composition. The most
striking feature was the overproduction of some membrane proteins and a decrease in
phospholipids. Such stressed cells were also more apt to survive in wine. Following
these results, the first O. oeni lyophilised preparation for direct inoculation in wine
became available in 1993 (Viniflora oenos, Chr. Hansen, Denmark) (Nielsen et al,
1996). The population is about 5-106 CFU.ml-1 and it grows or survives until the
complete transformation of malic acid (Figure 3). A few other preparations are now
available. But it is clear that the production of malolactic starters is much more difficult
than yeast starters for which the winemaker can chose amongst dozens of preparations.
The other problem when using a malolactic starter is the time of inoculation. While
there is no alternative for yeast starters, it has often been suggested that malolactic
starters can be used before, during or after alcoholic fermentation. Of course addition
before alcoholic fermentation avoids the inhibition of bacteria by wine components.
However, as for the indigenous bacteria, survival is readily inhibited by the active
growing yeasts. Moreover, if bacteria survive during alcoholic fermentation, they can
ferment sugar, in competition with yeasts. The real problem is not the loss of ethanol
but the production of volatile acidity which accompanies the heterolactic fermentation
of hexoses and pentoses by O. oeni. In addition, it has clearly been demonstrated that at
the end of alcoholic fermentation, at a time when yeast cells are losing their activity, too
many bacteria (over than 105-106 CFU.ml-1) tend to accelerate the yeast decline phase
Paraskevopoulos (1988). Bacterial enzymatic activity probably contributes to the
hydrolysis of the yeast cell wall. In such conditions the major problem is incomplete
alcoholic fermentation. This frequently occurs naturally when the indigenous bacterial
population grows too early (Ribereau-Gayon et al, 1998). At this time wine still
contains some 5-10 g.l-1 of fermentable sugars, a concentration high enough to produce
volatile acidity. Since the behaviour of the bacteria is completely unpredictable, it is not
recommended to add malolactic starters as long as the sugar have not been completely
fermented.
Figure 3A : Evolution of malic acid in a red wine inoculated or not by a malolactic starter.
(Nielsen et al , 1996)
40
41
ALINE LONVAUD-FUNEL
show that malolactic fermentation has a real influence on wine aroma, but this is less
strain-dependent than alcoholic fermentation.
Other compounds are undesirable such as biogenic amines, which might be
responsible for allergies, and ethyl carbamate that is thought to be carcinogenic. For a
long time only non-malolactic bacteria (all species except O. oeni), and especially
Pediococcus sp. were thought to produce histamine. However O. oeni strains may be
involved. Such strains contain the hdc gene that codes for the histidine decarboxylase.
Surprisingly, it has been shown that many strains have this property (Coton et al,
1998). During and mainly after malolactic fermentation, tyramine and putrescine
(diaminobutane) also increase in some wines. However, until now the bacteria involved
have not been completely characterised. Another observation is that some wines do not
contain any biogenic amine, while others produced from year to year in the same cellar
always contain them. At least for histamine, it is concluded that the indigenous bacterial
flora that is established in the cellar comprises aminoacid decarboxylating strains.
Ethyl carbamate that is produced from precursors such as urea, carbamylphosphate
and citrulline, is also studied by food hygienists. In wine, urea is produced by yeast, and
citrulline is produced by lactic acid bacteria from arginine (Liu et al., 1994). Current
studies aim to study and characterise O. oeni that may utilise the arginine deiminase
pathway and increase the risk of ethyl carbamate in wine.
Therefore, the selection criteria for malolactic fermentation starters are based both
on the capacity of the strain to be prepared at the industrial level for survival in wine
and on some special metabolic pathways. Usually the strains are isolated from wines
during malolactic fermentation. The only species considered is here O. oeni. After
identification the first selection procedure includes sensitivity to ethanol and to pH. The
latter is certainly the most important parameter. Malolactic activity is not a real
selection marker since it is generally high for all strains. The ability to metabolise citric
acid is also a general trait of this species and must be considered as a positive character.
The other property to be considered is the inability to produce biogenic amines. Since
many studies are focusing on sensorial quality and secondary metabolisms, selection
will probably include more criteria in the future.
3.3 EFFICIENCY OF MALOLACTIC STARTERS
Unlike yeast starters, malolactic fermentation starters have been difficult to promote
because in the beginning they were very unreliable. Moreover, in numerous studies,
authors have concluded that they were efficient because malolactic fermentation
occurred after inoculation. Frequently, it was not clear if the malic acid is degraded by
the starter or by the indigenous bacteria, especially when malolactic fermentation starts
long after inoculation. This probably explains why the market for malolactic
fermentation starters is still unsure. Winemakers are not convinced of the effectiveness
of the starter for the above mentioned reasons.
Today, it is possible to verify the settlement and the role of added bacteria with
molecular methods, such as for active dry yeasts. The most relevant method is to
compare the genomic fingerprints of the bacteria taken at the end of malolactic
fermentation to those of the starters. Genomic studies of O. oeni have shown that each
strain can be distinguished from others by the electrophoretic pattern of digested DNA.
Restriction by rare cutting enzymes generates DNA fragments that are well separated by
42
pulse field electrophoresis. Three enzymes are frequently used and are well adapted for
this species. Thus, the procedure consists in the cultivation on solid medium of bacteria
present in wine at the end of malolactic fermentation. The DNA of the whole biomass
(or individual colonies) is analysed. If the starter has really dominated the indigenous
microflora, the profile is strictly similar to that of the lyophilised bacteria. The presence
of additional bands proves that other bacteria were in the wine at the same level and
probably took part in the process (Daniel et al. 1993, Gindreau et al., 1997). Of course,
analyses of samples during the process can indicate whether the starter undergoes a real
competition with the indigenous bacteria. This advance is very new but very promising.
Indeed in none of the previous studies, notably those to analyse the sensorial impact of
starters, could the survival of the starter be assessed. Today, wine scientists have a
suitable method to verify the ability of the starter to induce malolactic fermentation
before the decision is taken to implement fastidious and difficult sensorial and fine
chemical analyses.
After malolactic fermentation sulphur dioxide is added to eliminate as far as possible
all the microorganisms and to protect wine from oxidation. However, in many wines of
relatively high pH, sulphur dioxide reduces its antimicrobial activity and the bacterial
population remains relatively high. Identification to the strain level by fingerprinting
has recently shown an interesting property of malolactic fermentation starters.
Comparison of populations in inoculated and non-inoculated wines proved that the
population remaining after sulfiting did not contain the starter strain at least at a
sufficient level to be detected by DNA fingerprinting. It was composed of the
indigenous lactic microflora (Millet and Lonvaud-Funel, unpublished results). Thus, if
this result was confirmed, it would mean that starters are eliminated soon after
malolactic fermentation. This is very positive, since it means that a given starter would
be very unlikely to be perpetual in the cellar.
4. The future of starters for winemaking
The interest of winemakers for yeasts and bacteria starters is motivated by the potential
they offer to control the fermentation processes. Nowadays, active dry yeasts are widely
used. Winemakers in USA, Canada, South Africa, Australia, New Zealand were the first
users by the mid-1960s and it took about 10 years more for the European producers to
start with yeast inoculation. Malolactic starters came very later and the industrial
preparations for direct inoculation are very recent.
Yeasts are inoculated : i) to shorten the time between the harvest and the active
alcoholic fermentation which is crucial to prevent spoilage, ii) to avoid incomplete
fermentation, iii) more and more, to develop specific aromas. In fact, the application of
elementary oenological rules solves the second point at least. The judicious aeration of
fermenting must provide enough O2 for yeast to synthesise the indispensable sterols it
needs for survival (Lafon-Lafourcade, 1983). Temperature control also minimises the
problems. Nevertheless, it seems that more and more active dry yeasts are widely used
for safety, even if they are not really necessary. While they are indeed almost
indispensable in white wine production because of all the preliminary treatments of the
grape musts, this is not the case for red wines. More and more the principal objective of
the producer is to develop aromas during alcoholic fermentation. Of course, it is highly
43
ALINE LONVAUD-FUNEL
preferable that they are typical aromas characterising if possible not only the grape
variety but also the grape variety in its environment, i.e. marked by the terroir
Even if there is already a considerable choice of starters , much work is still
underway to improve selection. The increasing knowledge of the aroma compounds
revealed during alcoholic fermentation is of course the driving force of this activity.
Typicality related to wine variety is consistently influenced by the dominant strain
during alcoholic fermentation. Therefore, aroma quality could be enhanced by the
selection of the best-adapted strains in view of their enzymatic activities. However,
typicality is also related to many other factors, and the use of a given starter will not
necessarily result in the same wine in different wine areas.
This justifies the increasing attention of yeast selectors for the aromas produced by
candidate strains for starters. As in the early age of wine microbiology, some
oenologists have in recent years proposed using yeast species other than S. cerevisiae.
Indeed it is well known that the indigenous yeast microflora is composed of several
genera such as Candida, Rhodotorula, Brettanomyces, Torulopsis, Harsemaspora, and
Kloeckera. They are in variable proportions in the must and disappear due to their
sensitivity to ethanol and O2 depuration. However, some of them may survive relatively
late during the alcoholic fermentation. Their influence on wine aromas has been
demonstrated (Herraiz et al., 1990). The apiculate yeasts, Kloeckera apiculata and
Hanseniasporia guillermondii, were assayed associated to Saccharomyces cerevisiae
(Romano et al, 1992 ). They were found to greatly influence the composition of wine
and aromas. Thus there is now renewed interest in the non-Saccharomyces microflora,
and active dry yeast producers are studying their potential use. Raguiel et al (1998)
describe the results obtained with a T. delbruekii strain and a strain obtained by fusion
of S. cerevisiae and Schizosaccharomyces pombe characterised by its capacity to
degrade malic acid. While the latter was studied for deacidification, the former was
studied for its property to produce strawberry aroma. The authors conclude that the use
of the T. delbruekii strain mixed in suitable proportions with S. cerevisiae is interesting
and justifies further experiments in various environmental conditions.
Selection of yeasts as starter should also include, strains for deacidification and on
others which retain or even increase the initial acidity of grape must. These mainly
differ by their ability to degrade or produce more or less L-malic acid. The traditional
selection of yeast strains might also be replaced in the future by genetically modified
yeasts. Even if the use of such microorganisms is subjected to controversy several
research teams are already preparing this approach. The first work in the early 90s
concerned the transformation of S. cerevisiae with the malolactic bacterial gene. The
idea was to add to the yeast the malolactic activity which would allow the simultaneous
alcoholic fermentation and malic acid degradation (Ansanay et al., 1993, Denayrolles et
al, 1995, Volschenk et al, 1997 ). Following this research several other functions were
considered for cloning in the wine yeast : higher production of glycerol (Remize et al,
1999), of L-lactic acid (Dequin and Barre, 1994), secretion of proteolytic enzymes
(Lourens and Pretorius, 1996). However, the success and the demand for such yeasts
starters is very unpredictable.
As regards lactic acid bacteria starters, much future work will concern the
adaptability of inoculated bacteria to the stress conditions of wine. Even if great
progress has been made with the starters for direct inoculation, there are still too many
44
unaccountable cases where the best ones fail. Today, the present results on aminoacid
decarboxylation and the production of ethylcarbamate can be added to the conventional
traits for the selection of new starters. Therefore, much more knowledge is necessary
regarding the sensorial influence of lactic acid bacteria at the strain level. If this is
demonstrated and considered relevant, then malolactic starters will also be selected for
these features.
5. Conclusion
The production of quality wine is tightly linked not only to the quality of grapes but also
to the microorganisms that completely change the composition of the medium where
they develop. The fate of grape juice is to promote the growth of yeasts and bacteria.
Alcoholic fermentation and malolactic fermentation spontaneously occur in most cases.
However, fewer winemaking accidents occur now than in the former times by
controlling yeasts and bacteria. Yeast starters are readily available and the choice gets
wider each year. However, the winemaker now has a new challenge: he must choose the
most suitable strain according to the grape must and the type of wine. This is not so
difficult, but there are many examples of bad choice. This is especially true when strains
produce too high concentrations of aromas ; this might finally lead to standardising
wine. It is preferable to choose the strain which express the best the wine typicality in
relation to the grape and its environment. Sometimes the best solution is to use a
neutral strain that does not mark the wine too heavily. The present interest of
researchers for non- Saccharomyces strains is very important since most reports
demonstrate that wine aroma complexity is enhanced by inoculation of such yeasts.
However, mixed cultures even from selected starters may be as difficult to control as
the indigenous microflora.
Finally, the most worrying problem is the dissemination and above all the
remanence of the starters in the cellar. It has already been shown that yeast starters recur
in a given cellar from year to year. Of course this does not prevent to use different
strains efficiently because they are massively added. However, this will surely suppress
the natural biodiversity of grape and wine microflora. At least for the moment, the
danger seems, much lower for lactic acid bacteria starters which seem to be unable to
survive after malolactic fermentation.
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47
Part 2
PHYSIOLOGY, BIOSYNTHESIS AND METABOLIC
ENGINEERING
Abstract
Parameters affecting lysine biosynthesis by Brevibacterium flavum RC 115 cells under
stringent response conditions (test guanosine 5'-diphosphate 3'-diphosphate
accumulation in cells) caused by threonine limitation were investigated. Experimental
results confirmed that an increase in lysine biosynthesis by this bacterium under
stringent response conditions might be a result of an increase in the intracellular
concentration of NADPH as well as lysine export activity.
1. Introduction
Corynebacterium glutamicum and closely related Brevibacterium flavum species are
widely used for lysine production on an industrial scale. An understanding of the
physiology of amino acid producing bacteria is of special significance to choose the
most suitable environmental conditions in which bacteria will show their maximum
product synthesis rate and yield from the consumed sugars. As has been shown
previously, the decreasing of bacterial growth rate and maintenance of its value below
maximum for an extended period is an essential method to improve the process
productivity under fed-batch cultivation conditions of C. glutamicum and B. flavum
strains (Ruklisha et al., 1992). On the contrary, an increase in the bacterial growth rate
in the exponential growth phase up to maximum was observed to be followed by a
decrease (sometimes even irreversible) in the lysine synthesis activity of cells in the
stationary phase (Ruklisha et al., 1976). An increase in lysine synthesis under growth
limiting conditions was suggested to be a consequence of the stringent control
mechanism mediated via guanosine 5'-diphosphate 3'-diphosphate (ppGpp)
accumulation (Ruklisha et al., 1995).
51
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 51 57.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
The aim of the present studies was to investigate the effect of stringent response in B.
flavum RC 115 cells on changes in the concentrations of most relevant internal
metabolites, required for lysine synthesis and bacterial lysine synthesis activity as its
consequence.
2. Materials and Methods
The microorganism used was B. flavum RC 115 - auxotroph for threonine and
methionine (Culture collection of the University of Latvia). Bacteria were cultivated
under batch conditions in fermenter (MBR, Switzerland) on a glucose/corn steep liquor
containing media (Ruklisha et al., 1995). Respiratory activity of the cell culture (QO2)
under fermentation conditions was monitored by oxygen balance method using gasanalysing system to estimate difference between oxygen concentration in the inlet and
outlet gas of fermenter (Baburin et al., 1986). In some experiments bacteria, collected
from fermenter, were recultivated for one hour in flasks on a rotary shaker in slight
modified mineral medium described by Kiss and Stephanopoulos (1991) with 1.5-mM
threonine or without its complementation. Biomass, lysine (as lysine.HCl) and sugar
concentration in the medium, intracellular concentration of ppGpp, as well as
parameters of bacterial physiological activity and lysine biosynthesis (, h-1; qP, g
lysine .g cells-1. h-1 and YP/S, g lysine. g glucose-1) were estimated as described by
(Ruklisha et al., 1995). Pyruvate and NADPH were extracted from cells by the
respective procedures described by Weibel et al., 1974, Matin & Gottschal, 1976 and
measured by enzymatic methods. Intracellular lysine was extracted by a method
proposed by Erdman et al. (1994). Concentration of amino acids in cell extracts or
fermentation medium was assayed by HPLC (Shimadzu C-R4A chromatograph, Japan).
The samples were treated with 10% sulphosalicylic acid in order to remove proteins,
and filtered prior to analysis. The amino acids were quantified by automatic precolumn
derivatisation with o-phtalaldehyde, separated in the column (Nova Pak C 18, Waters,
Milford, Mass., USA) using a buffer/methanol gradient, and detected fluorometrically
using Shimadzu RF-530, fluorescence HPLC monitor (Japan).
3. Results and Discussion
The effect of stringent response on changes in metabolite concentrations in B. flavum
RC 115 cells and lysine biosynthesis was investigated under batch cultivation
conditions. Bacterial respiratory activity profile during fermentation, measured by
oxygen analyser, was applied to test changes in bacterial growth rate and to establish
appropriate intervals of time during the fermentation process to collect samples.
Applying this test, cell culture was collected from fermenter within 10 minutes from the
moment when stringent response in bacterial cells was induced (test: an increase in
intracellular concentration of ppGpp).
The results of the experimental work showed that the lysine biosynthesis of B.
flavum RC 115 cells significantly increased under batch cultivation conditions when
bacterial growth rate decreased below 0.08 h-1 (Fig.1A) as a result of threonine
limitation (Fig 1B). Besides, the lysine yield from consumed sugar in the time interval
52
18-22 h increased up to 0.55 0.04 g lysine .g glucose-1. The increase in the lysine
synthesis activity of cells was correlated with a sharp increase in ppGpp concentration
in cells (Fig.2A).
Figure 1. Changes in the rate of bacterial growth () and lysine biosynthesis (qP) by B.
flavum RC 115 cells as well as changes in the concentration of threonine in growth medium
during batch cultivation.
Hence, it was assumed that the increase of lysine biosynthesis might be a consequence
of the stringent response in bacterial cells like changes in RNA synthesis and
modification of metabolic pathway functioning, changes in intracellular concentrations
of lysine precursors and others
53
Figure 2. Changes in the bacterial respiratory activity (QO2) and internal concentrations of
ppGpp, pyruvate as well as NADPH in B. flavum RC 115 cells during batch cultivation.
54
The fact that with the increase of lysine synthesis concomitantly increased synthesis of
other NADPH-consuming amino acids, e.g. valine (Fig.3), proline and isoleucine
(data is not presented), confirmed the possible role of NADPH accumulation in cells on
amino acid biosynthesis under stringent response conditions. It might indicate that the
physiological meaning of the increase of biosynthesis of lysine and other
NADPH-consuming amino acids under stringent response conditions would be
NADP+ regeneration in cells.
Figure 3. Changes in the external concentrations of valine and lysine in the cell culture of
B. flavum RC 115 during batch cultivation.
Changes in the intracellular concentration of lysine and the specific rate of its
extracellular accumulation by B. flavum RC 115 under stringent response conditions
differed. An internal concentration of lysine increased in parallel with the increase of
bacterial growth rate but did not increase further under stringent response conditions
(Fig.4). On the contrary, the extracellular accumulation of lysine under the latter
conditions significantly enhanced (see: Fig. 1A). Hence, it was suggested that, under
stringent conditions, induced by threonine starvation, lysine export from B. flavum RC
115 cells possibly increased. The lysine export with the help of specific excretion
carriers by C. glutamicum had been proved by Erdman et al. (1994). A possible role of
the stringent response on lysine export activity was investigated using cells of different
growth rate values, collected in appropriate moments of batch cultivation. Cell culture
of each sample was divided in two parts; cells were separated from the medium by
centrifugation and transferred in two versions of fresh pre-warmed mineral media (with
or without threonine). Cell culture with an initial concentration of biomass 10 1 g
cells.l-1 were recultivated in shake flasks for one hour. The results of short-term
experiments Metabolism and Lysine Biosynthesis Control in Brevibacterium flavum
showed that lysine as well as valine (the latter data are not presented) were accumulated
in the medium only as a result of threonine limitation (Table 1). The higher was the
55
initial rate of bacterial growth the higher increase in lysine synthesis was achieved
under conditions of threonine limitation.
Figure 4. Changes in the internal concentration of lysine in B. flavum RC 115 cells during
batch cultivation.
Hence the stringent response, induced in B. flavum RC 115 cells by threonine limitation,
probably resulted with the increase in lysine export activity. It might be assumed that a
mechanism exists, which favour increase the export of lysine from bacterial cells under
stringent response conditions. Rapid induction of the export of some amino acids from
bacterial cells as a consequence of stringent response was experimentally proved in
other bacteria. Data obtained by Burkovski et al. (1995) clearly showed that glutamate
export from Escherichia coli cells was induced under stringent response conditions and
this export was rel-A gene controlled. However direct role of the stringent response on
lysine export activity in corynebacteria should be further investigated.
Table 1 Effect of cell incubation in the medium with or without threonine on their specific
lysine synthesis activity (qP) *Cells collected at appropriate times of batch cultivation (see
Fig. IA) **Data represents average means SE of four experiments
Growth rate of initial cells*
(Time of collection, h)
Incubation with .5 mM
threonine
0.18 (6)
0.27 (8)
0.12 (11)
0.08 (1 8)
0.03 (20)
0
0
0
0
0
4. Conclusions
The data presented in this study showed that lysine biosynthesis by B. flavum RC 115
cells increased as a consequence of stringent response, induced by threonine limitation.
56
It was explained as a result of NADPH accumulation in bacterial cells and probably that
of an increase in lysine export activity.
References
Baburin, L., Shvinka, J., Ruklisha, M. and Viesturs, U. (1986) Gas balance method for testing of microbial
growth efficiency after carbon substrate pulse, Acta Biotechnol. 6, 2, 123 - 128.
Erdman, A., Weil, B. and Kramer, R. (1994) Lysine secretion by Colynebacterium glutamicum wild type:
regulation of secretion carrier activity, Appl. Microbiol. Biotechnol. 42, 604 - 610.
Kiss, R.D. and Stephaanopoulos, G. (1991) Metabolic activity control of the L-Lysine fermentation by
restrained growth fed batch strategies, Biotechnol Progr 7, 501-509.
Matin, A. and Gottschal, J.C. (1976) Influence of dilution rates on NAD(H) and NADP(H) concentrations and
ratios in a Pseudomonas sp. grown in continuous culture, J. Gen. Microbiol. 94, 333-341.
Ruklisha, M., Ekabsone, M., Viesturs, U., Mezina, G. and Selga,, S. (1976) Control of growth and lysine
synthesis by Brevibacterium sp.22L by variations in medium mixing intensity, Appl. Biochem. &
Microbiol. 2, 4, 518-523 (in Russian).
Ruklisha, M., Shvinka, J. and Viesturs, U. (1992) Biotechnology of Bacrerial Synthesis, Zinatne, Riga (in
Russian); Annex: 1993 (in English).
Ruklisha, M., Viesturs, U. and Labane, L. (1995) Growth control and ppGpp synthesis in Brevibacterium
fravum cells at various medium mixing rates and aeration intensities, Acta Biotechnol. 15, 1, 41 - 48.
Weibel, K.E., Mor, J.-R. and Fiechter, A. (1974) Rapid sampling of yeast cells and automated assay of
adenylate, citrate, pyruvate and glucose-6-phosphate pools, Analyt. Biochem. 58, 208 - 216.
57
Abstract
Novel yeast cells armed with biocatalysts - glucoamylase, -amylase, CM-cellulase, glucosidase, and lipase - were constructed by a cell surface engineering system of yeast
Saccharomyces cerevisiae. These surface-engineered yeast cells were termed Arming
yeasts. The gene encoding Rhizopus oryzae glucoamylase with its secretion signal
peptide was fused with the gene encoding the C-terminal half of yeast -agglutinin.
Glucoamylase was shown to be displayed on the cell surface of S. cerevisiae in its
active form, anchored covalently to the cell wall. S. cerevisiae is unable to utilise
starch, while the arming cells could grow on starch as the sole carbon source. For
enhancement of the ability to directly ferment starchy materials by the arming yeast, a
surface-engineered yeast cell displaying two amylolytic enzymes was constructed. The
gene encoding R. oryzae glucoamylase with its own secretion signal peptide and a
truncated fragment of the a-amylase gene from Bacillus stearothermophilus with the
prepro secretion signal sequence of the yeast a-factor, respectively, were fused with the
gene encoding the C-terminal half of the yeast -agglutinin. The arming cell codisplaying glucoamylase and a-amylase could grow faster on starch as the sole carbon
source than the cell displaying only glucoamylase. Furthermore, a novel celluloseutilising yeast cell displaying cellulolytic enzymes in their active forms on the cell
surface of S. cerevisiae was constructed by the cell surface engineering. An arming
yeast co-displaying FI-carboxymethylcellulase (CM-cellulase), one of the endo-type
cellulase, and (3-glucosidase from Aspergillus aculeatus was endowed with the ability of
cellooligosaccharide assimilation, suggesting the possibility that the assimilation of
59
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 59-13.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
60
may be able to saccharify starch by glucoamylase on its cell wall and assimilate the
released glucose to proliferate and ferment (Fig. 1).
On the other hand, utilisation of cellulosic materials in fermentation has not been
realised successfully. Cellulose, consisting of glucose units linked together by 1,4glycosidic bonds, is the most abundant carbohydrate in the biosphere. An estimated
synthesis rate of cellulose is approximately 4x107 tons per year. Cellulose is the most
promising renewable carbon source that is available in a large quantity for a long-range
solution to resource problems of energy. However, yeast S. cerevisiae is unable to
utilise cellulosic materials in spite of its versatility in industrial fermentation.
Enzymatic hydrolysis of cellulose has the potential to surmount many of the drawbacks
of acid hydrolysis.
The cellulase system of the anaerobic cellulolytic bacterium,
Clostridium thermocellum, was shown to naturally construct a discrete multi-enzyme
complex located on the cell surface (Lamed et al., 1983; Tokatlidis et al., 1991),
"cellulosomes", which is considered to help C. thermocellum to obtain the source of
carbon and energy efficiently by enzymatic degradation of cellulose on its cell surface.
An attempt to genetically display cellulolytic enzymes in their active form on the cell
surface has been tried to construct a novel cellulose-utilising yeast, S. cerevisiae (Murai
et al., 1997b, 1998b). As one of the target enzymes, carboxymethylcellulase (CMcellulase) from Aspergillus aculeatus classified as endo-1,4--D-glucan glucohydrolase
(endoglucanase) which cleaves the -1,4-glycosidic linkage of cellulose was utilised.
Since CM-cellulase is an endo-type cellulase, enzymatic degradation of cellulose to
glucose requires synergistic hydrolysis by different types of cellulolytic enzymes. It is
predicted that short-chain cellooligosaccharides formed by the endo-action of CMcellulase is converted quickly to glucose by -glucosidase (1,4--D-glucoside
61
Figure 2. Structure of -agglutinin and partial amino acid sequence of its C-terminal
region containing GPI anchor attachment signal sequence (A), and the molecular design of
cell surface-displayed enryme (B). A: arrows indicate the predicted cleavage site. The
predicted site is underlined.
62
hydrophobic peptides at their C termini. After the completion of protein synthesis , the
precursor protein remains anchored in the endoplasmic reticulum (ER) membrane by
the hydrophobic carboxyl-terminal sequence, with the rest of the protein in the ER
lumen. The hydrophobic carboxyl-terminal sequence is cleaved at the
site and
concomitantly replaced with GPI anchor presumably by a transamidase. The
localisation of both -agglutinin and -agglutinin to the cell surface occurs through the
secretory pathway (Tohoyama and Yanagishima, 1987) (Fig, 3). Secreted proteins are
first translocated into the lumen of the ER, and then transported from the ER to the
Golgi apparatus and from there to the plasma membrane in membrane-enclosed vesicles
(Schekman, 1992). Fusion of the Golgi-derived secretory vesicles with the plasma
membrane releases the secreted proteins to the cell exterior. Post-translational
proteolytic modification of precursors of secretory peptides occurs in the late
compartments of the secretory pathway (trans cisternae of the Golgi apparatus and
secretory vesicles). -Agglutinin was proposed to be further transported to the outside
of the plasma membrane through the general secretory pathway in a GPI-anchored form
and then released from the plasma membrane by phosphatidylinositol-specific
phospholipase C (PI-PLC) and transferred to the outmost surface of the cell wall (Lu et
al., 1994).
Figure 3. Transportation of a-agglutinin to cell surface (A) and the structure of GPI
anchor (B), A: ER, endoplasmic reticulum: PI-PLC, phosphatidylinositol-specific
phospholipase C. B: a, ethanolamine phosphate bridge; b, glycan; c, inositol. Man,
Mannose; GlcNH2, glucosamine.
64
65
Figure 4. Structures ofplasmids for displaying of enzymes. pGA11 (A) and plGA1I (B), for
displaying of glucoamylase; pIAA1I (C), for displaying of -amylase; pCMC11 (D), for
displaying of CM-cellulase (CMCase); pBG21 1 (E), for displaying of -glucosidase.
67
Figure 5. Aerobic cultivation of S. cerevisiae MT8-1 cells harbouring pGA11 (A) and
harbouring various in tegrative glucoamylase and -amylase/-agglutinin fusion genes (B)
in the medium containing starch as the sole source of carbon and energy, and aerobic
cultivation of arming cells in the medium containing cellobiose (C) and
cellooligosaccharides (D) as the sole source of carbon and energy. A, cell growth ( );
starch concentration ( ); ethanol produced ( ); glucoamylase activity in cell pellet (
); glucoamylase activity in culture medium ( ). B, cell growth of the cells harbouring no
plasmid ( ), pIGA11 ( ), pIAA ( ), and pIGA11/pIAA ( ); the concentration of
starch in the culture medium of the cells harbouring no plasmid ( ), pIGA11 ( ), and
pIGA11/pIAA ( ). C and D, symbols for cells: S. cerevisiae MT8-1 ( ); MT8-1
harbouring pCMC11 ( ); MT8-1 harbouring pBG211 ( ); MT8-1 harbouring pCMC11
). C, Cell growth was monitored by absorbance of culture broth at 600
and pBG211 (
nm. D, Cell growth was monitored by counting colonies appeared on plates.
68
The arming cells with both enzymes were cultivated aerobically in the medium
containing cellobiose as the sole carbon source, and cell growth was monitored (Fig. 5).
Cells harbouring pBG211 and cells harbouring pCMC11 and pBG211 could grow on
cellobiose and reached the absorbance of about 2, which was a little lower than that in
the case of the culture on 1% glucose, while no growth on cellobiose was observed with
the control cells and cells harbouring pCMC11. The arming cells were cultivated
aerobically in the medium supplemented with cellooligosaccharides (approximately
11% (W/W) cellohexaose, 29% (W/W) cellopentaose, 33% (W/W) cellotetraose, 17%
(W/W) cellotriose, 4% (W/W) cellobiose, and less than 1% (W/W) glucose) as the sole
carbon source and the cell growth was monitored by counting colonies appeared on
YPD plates. The cells harbouring pBG211 and cells harbouring pCMC11 and pBG211
could grow on cellooligosaccharides employed, while no growth on
cellooligosaccharides was again observed with control cells and cells harbouring
pCMC11. Since -glucosidase was reported to be capable of degrading
cellooligosaccharides with glucose units of 2 to 6 (Sakamoto et al., 1985), the
breakdown of cellooligosaccharides by -glucosidase seemed to be sufficient to sustain
the growth of the yeast displaying this enzyme. However, the difference between the
growth of the cells harbouring pCMC11 and pBG211 and that of the cells harbouring
pBG211 suggested that the yeast strain co-displaying CM-cellulase and -glucosidase
had the enhanced ability to degrade cellooligosaccharides.
69
References
Adam, A. C., Rubio-Texeira, M., and Polaina, J. (1995) Induced expression of bacterial -glucosidase
activity in Saccharomyces. Yeast 11, 395-406.
Anonymous. (1997) Arming yeast with cell-surface catalysts. Chem. Eng. News 75,32.
Ashikari, T., Kunisaki, S., Matsumoto, N., Amachi, T., and Yoshizumi, H. (1989) Direct fermentation of raw
modified Rhizopus glucoamylase gene. Appl.
corn to ethanol by yeast transformants containing a
Microbiol. Biotechnol. 32, 129-133.
Barnett, J. A. (1976) The utilisation of sugars by yeasts. Adv. Carbohydr. Chem. Biochem. 32, 125-234.
Cappellaro, C., Hauser, K., Mrsa, V., Watzele, M., Watzele, G., Gruber, C., and Tanner, W. (1991)
Saccharomyces cerevisiae a- and a-agglutinin: characterisation of their molecular interaction. EMBO J
10,408 1-4088.
Cid, V. J., Duran, A., del Rey, F., Snyder, M. P., Nombela, C., and Sanchez, M. (1995) Molecular basis of
cell integrity and morphogenesis in Saccharomyces cerevisiae. Microbiol. Rev. 59,345-386.
Cummings, C. and Fowler, T. (1996) Secretion of Trichoderma reesei -glucosidase by Saccharomyces
cerevisiae. Curr. Genet. 29,227-233.
Ferguson, M.A. J. and Williams, A. F. (1988) Cell-surface anchoring of proteins via glycosylphosphatidylinositol structures. Annu. Rev. Biochem. 57,285-320.
71
72
73
Abstract
In metabolic engineering, analysis of pathways is central and it involves quantification
of pathway fluxes and how these fluxes are controlled. Therefore metabolic pathway
analysis rely on metabolic control analysis and metabolic flux analysis. This paper
introduces the basic concepts of metabolic pathway analysis that serves as a valuable
analytical tool for examination of cellular metabolism especially in connection with
designing directed genetic changes to achieve specific objectives, e.g. increase flux
toward a product of interest. In the paper, metabolic pathway analysis of the glycolysis
and the galactose metabolism of Saccharomyces cerevisiae are used to illustrate the
power of this analytical tool.
1. Introduction
The multidisciplinary field of metabolic engineering aims at creating and improving
microorganisms for several purposes. The tasks of metabolic engineering can be
classified into the following groups: Extension of substrate range; improvement of
productivity or yield; elimination of by-product formation; improvements of cellular
properties; and extension of product range. When operating in either of these categories,
it is of outmost importance to analyse the cellular metabolism thoroughly in order to
succeed. Metabolic pathway analysis serves as an analytical tool that may help to
identify the most promising targets for metabolic manipulation, and furthermore,
metabolic pathway analysis can also help elucidating metabolic changes of the cell
caused by certain genetic modifications. In this paper we roughly divide metabolic
pathway analysis into two categories that take advantage of two different concepts:
Metabolic control analysis and metabolic flux analysis. The metabolic control analysis
examines perturbations in the enzymatic activities on the systemic metabolic behaviour
to determine which enzyme(s) that exerts control over flux within a given pathway
(Kacser and Burns, 1973; Heinrich and Rapoport, 1974). Thus, the overall aim with this
75
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 7585.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
analysis is to identify the best alternatives for genetic manipulation that may lead to an
increase of overall flux through a given pathway. The principles of metabolic flux
analysis have proven successful as a tool for pathway analysis, since the carbon
distribution within the cell may be evaluated (Stephanopoulos et al., 1998). Hence, the
study of flux control targets the cellular metabolism locally, whereas the metabolic
flux analysis serves as a global cellular approach where the intracellular fluxes of a
given metabolic network are estimated. In this paper the concepts of metabolic pathway
analysis are described. Furthermore, examples of metabolic pathway analysis applied to
the glycolysis and the galactose metabolism of Saccharomyces cerevisiae will be
referred to for demonstrating the use of this analytical tool in metabolic engineering.
2. Metabolic pathway analysis
2.1. METABOLIC CONTROL ANALYSIS
To elucidate which enzyme(s) that controls the flux through a given biochemical route,
it is necessary to quantify the control over the overall flux exerted by the individual
enzymes. The metabolic control analysis aims at calculating the flux control coefficients
(FCCs) of the individual enzymatic steps in a given pathway in order to quantify which
enzyme(s) that is (are) responsible for the control over the flux. The FCCs are
normalised to one and they describe the relative change in steady-state flux (Jk) through
reaction k caused by an infinitesimal change in enzymatic activity (vi) of enzyme i, as
depicted in equation 1 where CiJk designates the flux control coefficient. Thus, the closer
a FCC is to one, the more control over flux is exerted by the respective enzyme.
(1)
The FCCs can directly be obtained from measurements of the flux at various enzymatic
activities or indirectly by calculation of the elasticity coefficients (ij) (equation 2), that
describe the relative change in enzymatic activity (vi) caused by an infinitesimal change
in the concentration of metabolite j. Assuming validity of the flux-control summation
theorem (equation 3) and the flux-control connectivity theorem (equation 4) (Kacser
and Burns, 1973), the elasticity coefficients can be applied for deduction of the FCCs.
(2)
76
(3)
(4)
77
(5)
Due to the high turnover of the metabolite pools, the change in metabolite
concentrations rapidly adjusts to a new level, and hence, pseudo steady-state may be
assumed (dXmet/dt = 0). Since the metabolite levels generally are very low, the dilution
of the metabolite pool due to biomass growth (described by the term
is
negligible. This assumption is further supported by the fact that the fluxes affecting a
given metabolite pool are significant higher than the effect of dilution. Thus, rmet equals
zero, and as the rmet-vector may be written as the product between the stoichiometric
matrix GT comprising the stoichiometry of the J reactions organised in columns and the
v-vector containing the individual rates of the J reactions, equation 6 forms the basis for
metabolite balancing.
(6)
This equation represents K linear algebraic balances with J unknown parameters equal
to the number of pathway fluxes. This system has J-K degrees of freedom, and
consequently, when J-K reaction rates are measured, it is possible to obtain estimates
for all the pathway fluxes of the v-vector by solving the linear algebraic balances. To do
so, all the measured rates are collected in a new vector, vm, and the residual rates that
are to be calculated, are collected in another vector, vc. Furthermore, the stoichiometric
matrix GT is divided into two sub-matrices GmT and GcT which contain the stoichiometry
of the reactions to be measured and the stoichiometry of the residual reactions,
respectively. Hence, equation 6 may be written as equation 7, and by rearrangements of
this equation, the vector vc containing all the calculated reaction rates of the metabolic
network can be computed as shown in equation 8.
(7)
(8)
The use of metabolite balancing for estimation of intracellular fluxes may serve as a
valuable tool for determination of net fluxes within a metabolic network. Nonetheless,
this approach does not allow for flux determinations of reversible reactions and for the
quantification of flux ratios between biosynthetic pathways leading to the same
metabolite. To get information about the fluxes in these cases it is necessary to apply
labelled substrates, Metabolic flux analysis using labelled substrate approaches the
metabolism from an even further microscopic view compared with metabolite
78
balancing as the pathway fluxes are estimated from balances around each individual
carbon atom in the intracellular metabolites. Hence, the method may also allow for
calculation of the flux ratio between two biosynthetic routes that lead to the same
metabolite, if the two biosynthetic pathways discriminate differently between the
individual carbon atoms (Sonntag et al., 1993). Likewise, the method may also be used
for estimation of reversible fluxes and not only net-fluxes as obtained from metabolite
balancing (Marx et al., 1996; Fiaux et al., 1999). Furthermore, the use of labelled
substrate may also help to elucidate compartmentation to gain information about the
location of certain biosynthetic reactions within the cell (Pasternack et al., 1994). With
additional biochemical knowledge regarding the cellular structure, an extended
metabolic model may be established describing the cellular metabolism even more
accurately. The concepts of metabolic flux analysis using labelled substrate(s) have
been extensively described in Wiechert and de Graaf (1 996).
3. Steady-state continuous cultivation an excellent tool for metabolic pathway
analysis
Having established the structure of a kinetic and/or a stoichiometric model for the
performance of metabolic pathway analysis, it is necessary to obtain values for the
model parameters. For indirectly determination of the FCCs of metabolic control
analysis, the intracellular metabolite levels of the all compounds included in the kinetic
model can be used, and to estimate the flux distribution of the metabolic network
established, the rates included in the vm-vector are needed. For the analysis of microbial
cells it is possible to use submerged fermentation experiments for analysis of the
cellular metabolism. Furthermore, through the use of continuous cultures often
referred to as chemostats it is possible to study the cellular metabolism at a steady
state. By controlling the volumetric feed rate of medium (F) fed to the bioreactor, and
keeping the volume constant by having a simultaneous out-flow of medium from the
bioreactor, the specific growth rate can be controlled at any value, since it equals the
dilution rate D at steady-state. This is observed from the mass-balance of biomass (X)
over the bioreactor as shown in equation 9, i.e. no accumulation of biomass ( dX/dt = 0).
(9)
Furthermore, the volumetric formation rates of the extracellular metabolites (rp) which
may be included in the vm-vector mentioned in section 2.2., are easily obtained when
measuring the concentration of the products in the bioreactor, since the volumetric
formation rates are calculated by multiplication of the dilution rate with the
concentration of the extracellular metabolites at steady-state. This is can be seen from
equation 10 which shows the mass balance of a given product P over the bioreactor
where dP/dt equals zero at steady-state.
79
(10)
Thus, from continuous operated cultivations, input parameters for the metabolic
pathway analysis such as concentrations of extracellular and intracellular metabolites
may be obtained in a highly reproducible fashion under preferable physiological
conditions regarding the specific growth rate. The continuous operated cultivations also
give the possibility to examine dynamic physiological changes of a cellular system
caused by specific perturbations. These perturbations could be obtained from a pulse of
the limiting component that is added to the bioreactor momentarily in order to follow
the cellular response regarding substrate uptake and product formation rates. Also a step
change in dilution rate may be of interest in order to study the dynamics of a culture
when the specific growth rate, consequently, increases or decreases from one level to
another. Furthermore, continuous cultivations may also be used for physiological
studies of metabolic regulation such as glucose control (Klein et al., 1998) exerted on
the metabolism of slow fermentable carbon sources. To establish repressible conditions
within the medium, a high sugar concentration should be obtained which can be
achieved by operation of the bioreactor under nitrogen-limited conditions.
4. Metabolic pathway analysis applied to Saccharomyces cerevisiae
4.1. KINETIC STUDIES OF THE GLYCOLYSIS
The concepts described in the previous sections have been applied to Saccharomyces
cerevisiae which have provided additional information to the understanding of yeast
metabolism. Galazzo and Bailey (1990) established a kinetic model describing the
anaerobic fermentation pathway from glucose to ethanol, glycerol, and polysaccharides
in order to characterise the physiological response caused by a change in the external
pH in suspended and immobilised yeast. In vivo phosphorus-31 nuclear magnetic
resonance measurements for determination of the intracellular concentrations of
substrates and effectors in addition to the kinetic expressions of the model were used for
calculation of the FCCs as described in section 2.1. From this study the authors found
that control over flux was mainly exerted by the glucose uptake in the suspended cells
regardless of the extracellular pH of 4.5 or 5.5 (FCC = 0.83 and FCC = 0.64,
respectively). At the latter pH, the ATPase membrane ion pump also exhibited
considerable control over ethanol production with a FCC of 0.24, since ATP is not
consumed as rapidly by the ATPase at pH 5.5 compared with pH 4.5 in order to
maintain the intracellular pH. In immobilised cells the glucose uptake has a lower
impact, however still considerable, on the ethanol production (FCC = 0.31 and FCC =
0.30 at pH 4.5 and pH 5.5, respectively) compared with suspended cells. The control
over flux in the immobilised cells was mainly exerted by the phosphofructokinase (FCC
= 0.50 and FCC = 0.33 at pH 4.5 and pH 5.5, respectively), but also in these cells the
ATPase exhibited considerable control over ethanol production with a FCC of 0.24
80
when grown at an extracellular pH of 5.5. This study demonstrated the use of metabolic
control analysis for explaining the physiological differences between suspended and
immobilised yeast cells. Hence, metabolic control analysis may be used for
identification of the best alternatives for genetic manipulation but also for description of
metabolic differences in a quantitative fashion.
Another strategy different from metabolic control analysis but also involving kinetic
modelling, was taken for pathway analysis of the glycolysis in S. cerevisiae (Rizzi et al.,
1997; Theobald et al., 1997). The kinetics of the glycolysis was examined in order to
understand the regulation of the yeast metabolism during dynamic conditions. Theobald
et al. (1997) established a rapid sampling technique to measure the dynamic response of
the glycolytic intermediates, co-metabolites, and extracellular metabolites of S.
cerevisiae caused by a physiological perturbation. In order to predict the changes of the
intracellular and extracellular metabolite levels during dynamic conditions, a kinetic
model of the individual enzymatic steps of the glycolysis was set up (Rizzi et al., 1997).
The model comprised rate equations for the individual enzymatic steps of the glycolysis
and these were included in material balances for the individual metabolites, the cometabolites, and the extracellular metabolites. The dynamic response that arose from a
glucose pulse added to a glucose-limited continuous grown culture of S. cerevisiae
operated at a dilution rate of 0.1 h-1, was simulated by solving the material balances for
all these metabolites. To fit the experimental observations of the glucose pulse, the
model was structured into a cytoplasmic and a mitochondrial compartment but with
translocation of the adenine nucleotides. The model was able to simulate the steady state
situation of the glucose-limited continuous cultivation and the transient response of the
metabolite levels after a glucose pulse. The work of Rizzi et al. (1997) and Theobald et
al. (1997) illustrates the use of continuous operated cultivations as a great tool for
kinetic analysis of microorganisms, and furthermore, the studies also demonstrate the
valuable use of mathematical modelling for pathway analysis in order to improve the
understanding of the yeast metabolism.
4.2. METABOLIC PATHWAY ANALYSIS OF THE GALACTOSE METABOLISM
The GAL genes of S. cerevisiae encoding the enzymes of the galactose utilisation
pathway, serve as one of the best studied models of genetic regulation in eukaryotic
systems (reviewed by Johnston and Carlson, 1992, and Melcher, 1997). The GAL genes
are tightly regulated being induced by galactose and strongly repressed by glucose. The
positive tramcriptional activator protein encoded by the GAL4 gene induces the
expression of the structural GAL genes in the presence of galactose. The genes GAL6,
GAL80, and MIG1 encode the proteins responsible for the down-regulation of the
structural GAL genes that encode the enzymes responsible for uptake of extracellular
galactose and subsequent conversion of intracellular galactose to glucose-6-phosphate
(known as the Leloir pathway). GAL2, GAL1, GAL7, GAL10, and GAL5 constitute the
structural GAL genes encoding the following enzymes: galactose permease,
galactokinase, galactose- 1 -phosphate uridylyltransferase, UDP-glucose 4-epimerase,
and phophoglucomutase, respectively, which are shown in Figure 1.
81
Figure I The Leloir pathway containing the enzymes responsible for conversion of
galactose io glucose-6-phosphate See the text for specific nomenclature of the enzymes
The galactose metabolism is interesting to approach with the tools of metabolic pathway
analysis in order to investigate the remarkable physiological differences that exist
between glucose and galactose metabolism. Metabolic control analysis was used for
locally examination of the galactose utilisation pathway (stergaard et al., 1998), and
metabolic flux analysis was carried out to elucidate the global physiological effects on
the entire metabolism caused by deletion of the two regulatory genes GAL80 and MIG1.
To identify which enzymes control flux through the Leloir pathway, the FCCs were
determined indirectly as described in section 2.1., and hence, a kinetic model of the
Leloir pathway was set up followed by calculation of the elasticity coefficients from the
rate expressions of the individual enzymatic reactions. The explicit values for the
elasticity coefficients were obtained from measurements of the intracellular
concentrations of the intermediates of the Leloir pathway from a galactose-limited
continuous cultivation operated at a dilution rate of 0.1 h-1, Thus, the FCCs could be
obtained by use of the summation and the connectivity theorem as described in section
2.1. The only unknown variable of the model was the intracellular galactose
concentration, and hence, the FCCs were computed as a function of the intracellular
galactose concentration as depicted in Figure 2.
According to intracellular measurements of the glucose concentration when the
extracellular concentration was at or below the affinity of the transport system (1-2
mM), the intracellular glucose concentration was less than 0.1 mM (Teusink et al.,
1998). Assuming the same to be the case for the galactose metabolism when the
galactose concentration in the bioreactor was 1 mM, the intracellular galactose
concentration was at or below 0.1 mM. Consequently, from this metabolic control
analysis it was concluded that the control over flux through the Leloir pathway is
mainly exerted by the galactose permease (Gal2) under the physiological conditions
examined. Experimental work is in progress to examine the results of this analysis in
order to gain more insight to the galactose metabolism of yeast.
82
The glucose and the galactose metabolism were also studied in nitrogen-limited
continuous cultivations to examine the physiological differences between these two
sugars. It was of interest to investigate the physiological role of the proteins encoded by
the MIG1 and the GAL80 gene which are strongly involved in glucose control exerted
on the galactose metabolism. Mig1 takes part of a protein complex comprising Ssn6,
Tup1, and Mig1 of which the latter directs the complex to a specific consensus motif on
the promoters of the target genes whereby transcription of the target genes does not
occur (Keleher et al., 1992; Treitel and Carlsson, 1995). Mig1-mediated glucose control
not only affects the GAL genes, but also the MAL genes responsible for maltose
utilisation and the SUC genes encoding invertase that hydrolyses sucrose. In contrary,
Gal80 only acts as a negative regulatory protein on the GAL genes by binding to the Cterminal end of Gal4 which prevents transcriptional activation by this protein. The
specific sugar uptake rates of a mig1 gal80 double mutant strain obtained from nitrogenlimited cultivations on glucose and galactose, respectively, were compared with the
corresponding specific sugar uptake rates obtained for the wild type strain (CEN.PK
113-7D).
A stoichiometric matrix of the aerobic yeast metabolism was established to estimate
the flux distributions of the wild type strain and the mig1 gal80 mutant strain from the
data obtained by the nitrogen-limited continuous cultivations on either glucose or
galactose. By measuring the uptake rates of glucose and galactose in addition to the
product formation rates of pyruvate, ethanol, acetate, succinate, glycerol, ammonium,
and the biomass composition, it was possible to compute the vc-vector as described in
section 2.2., and hence, obtain flux distributions over the metabolic network established.
The uptake rates of glucose and galactose of the wild type strain were 4.3 mmol/gDW/h
and 2.7 mmol/gDW/h, respectively, and the corresponding uptake rates of the mig1
83
gal80 mutant strain were 3.4 mmol/gDW/h and 3.8 mmol/gDW/h. Thus, the deletion of
the MIG1 and the GAL80 genes had a remarkable impact on the uptake rates of these
two sugars by decreasing the specific glucose uptake rate and increasing the specific
galactose uptake rate. Some of the fluxes estimated from these four cultivations are
shown in Figure 3.
Figure 3 Flux distributions (given in mmol/gDW/h) obtained for the wild type strain (left)
and the mig1 gal80 mutant strain (right) when grown in nitrogen-limited continuous
cultivations on glucose or galactose (italic). Only selected fluxes are shown for simplicity
The metabolic flux analysis provides valuable information about the cellular control of
the pyruvate branch point. It is observed that the flux entering the TCA-cycle from the
pyruvate node is constant for the two strains examined but it varies between glucose and
galactose. The flux entering the TCA-cycle was 1.6-1.7 mmol/gDW/h when the two
strains were grown on glucose, and 2.1-2.2 mmol/gDW/h for both these two strains
when grown on galactose. Hence, it is concluded that not only growth on glucose results
in overflow metabolism where the residual carbon above the maximum capacity
entering the TCA-cycle is directed towards acetaldehyde formation, and subsequently
ethanol formation, but also galactose exerts a similar response onto the metabolism.
Although both glucose and galactose enter the metabolism at the glucose-6-phosphate
node, the figures of the fluxes entering the TCA-cycle from the pyruvate node show that
the maximum capacity entering the TCA-cycle is dependent on the specific sugar
consumed. Thus, the metabolic flux analysis has demonstrated its potential by
identification and quantification of metabolic changes caused by genetic manipulation,
and this approach enabled us to study the control mechanism around the pyruvate node.
84
Acknowledgements
This work has been partly supported financially by the Danish Programme for Food
Technology II (project 2409) as well as by European Commission Framework IV Cell
Factory (contract BIO-CT95-0 107). Thanks to Kristian 0. Walle for performance of
the nitrogen-limited cultivations on glucose and galactose.
References
Fiaux, J., Anderson, C.I.J., Holmberg, N., Blow, L., Kallio, P.T., Szyperski, T., Bailey, J.E., and Wthrich,
K. (1999) 13C NMR flux ratio analysis of Escherichia coli central carbon metabolism in micro-aerobic
bioprocesses, J. Am. Chem. Soc. 121, 1407-1408.
Galazzo, J.L., and Bailey, J.E. (1990) Fermentation pathway kinetics and metabolic flux control in suspended
and immobilised Saccharomyces cerevisiae, Enzyme Microb. Technol. 12, 162-172.
Heinrich, R., and Rapoport, T.A. (1974) A linear steady state treatment of enzymatic chains. General
properties, control and effector strength, Eur. J. Biochem. 42, 89-95.
Johnston M., and Carlson, M. (1992) Regulation of carbon and phosphate utilisation, in E.W. Jones, J.R.
Pringel, and J. Broach (eds.), The molecular and cellular biology of the yeast Saccharomyces: Gene
expression, Cold Spring Harbor Laboratory Press, Cold Spring Harbor, N. Y., pp. 193-281.
Kaeser, H., and Burns J.A. (1973) The control offlux, Symp. Soc. Exp. Biol. 27, 65-104.
Keleher, C.A., Redd, M.J., Schultz, J., Carlson, M., and Johnson, A.D. (1992) Ssn6-Tup1 is a general
repressor of transcription in yeast, Cell 68,709-719.
Klein, C.J.L., Olsson, L., and Nielsen, J. (1998) Glucose control in Saccharomyces cerevisiae: the role of
MIG1 in metabolic functions, Microbiology 144,13-24.
Marx, A., de Graaf, A.A., Wiechert, W., Eggeling, L., and Sahm, H. (1996) Determination of the fluxes in the
central metabolism of Corynebacterium glutamicum by nuclear magnetic resonance spectroscopy
combined with metabolite balancing, Biotechnol. Bioeng. 49, 111-129.
Melcher, K. (1997) Galactose metabolism in Saccharomyces cerevisiae: A paradigm for eukaryotic gene
regulation, in F.K. Zimmermann, K.-D. Entian (eds), Yeast sugar metabolism, Technomic Publishing Co.,
Inc. Lancaster, Basel, pp. 235-269.
Pastemack, L.B., Laude, D.A., and Appling, D.R. (1994) 13C NMR analysis of intercompartmental flow of
one-carbon unit into choline and purines in Saccharomyces cerevisiae, Biochemistry 33, 74-82.
Rizzi, M., Bakes, M., Theobald, U., and Reuss, M. (1997) In vivo analysis of dynamics in Saccharomyces
cerevisiae: II. Mathematical model, Biotechnol. Bioeng. 55, 592-608.
Sonntag, K., Eggeling, L., de Graaf, A.A., and Sahm, H. (1993) Flux partitioning in the split pathway of
lysine synthesis in Corynebacterium glutamicum, Eur. J. Biochem. 213, 1325-1331.
Stephanopoulos, G., Aristodou, A., and Nielsen, J. (1998) Metabolic engineering, San Diego: Academic
Press.
Teusink, B., Diderich, J.A., Westerhoff, H.V., Dam, K., Walsh, M.C. (1998) Intracellular glucose
concentration in derepressed yeast cells consuming glucose is high enough to reduce the glucose transport
rate by 50%, J. Bacteriol. 180, 556-562.
Theobald, U., Mailinger, W., Baltes, M., Rizzi, M., and Reuss, M. (1997) In vivo analysis of dynamics in
Saccharomyces cerevisiae: I Experimental observations, Biotechnol. Bioeng. 55, 305-316.
Treitel, M.A., and Carlson, M. (1995) Repression by SSN6-TUP1 is directed by MIG1, a repressor/activator
protein, Proc. Natl. Acad. Sci. USA 92, 3132-3136
Wiechert, W., and de Graaf, A.A. (1996) In vivo stationary flux analysis by 13C labelling experiments, Adv.
Biochem. Eng. Biotechnol. 54, 109-154.
stergaard, S., Olsson, L., and Nielsen, J. (1998) Metabolic control analysis of the Leloir pathway in
Saccharomyces cerevisiae, in BioThermoKinetics In The Post Genomic Era. Proceedings of the 8th
international meeting on Biothermokinetics, held July 2-5 1998 in Fiskebckskil, Sweden, pp. 22-26.
85
Part 3
STATE PARAMETERS AND CULTURE CONDITIONS
Abstract
Traditionally, brewers yeast is propagated through a series of poorly aerated batch
fermentation vessels. Acknowledgement of the importance of yeast quality in brewery
fermentation performance and the requirement of adequate oxygen to ensure yeast
quality has prompted the investigation of alternative propagation schemes. Here, the
effect of aeration on yeast production, surface properties and flocculation of 4 brewers
yeast strains (3 flocculent, 1 non-flocculent) have been investigated. The biomass
growth rates and yields of all strains were improved on aeration during the propagation
stage, as expected. In addition, changes were observed in the hydrophobicity and
surface charge of the cell. Aeration lowers the hydrophobicity and increases the total
charge on the cells while also increasing the flocculation capacity of flocculent strains
of yeast. This observation is contradictory to the prediction of the DLVO theory and
suggests the dominance of the lectin mechanism over classical colloidal flocculation
theory. The strain classified as non-flocculent, and measured to be very weakly
flocculent, showed the reduced hydrophobicity and increased charge in the presence of
aeration, however its flocculence decreased in accordance with DLVO theory. This is
consistent with the non-flocculent strain lacking a lectin mechanism of flocculation.
Further studies are required to determine the effect of aeration on fermentation
performance and the effect of altered surface properties and flocculence on brewery
fermentation.
1. Introduction
Brewers yeast is traditionally propagated in a series of batch propagators which
increases the biomass from laboratory flask size to the required quantity for full-scale
brewery fermentation. These propagators are operated under oxygen limitation with
low biomass yields thus requiring a number of propagation stages. This procedure
increases the time required, substrate usage and risk of contamination between each
89
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 8999.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
recorded and 2.4 ml was transferred to a wide mouth test tube. 0.2 ml xylene was added
to the test tube. The mixture was vortexed for 2 minutes, and allowed to stand for 15
minutes. The aqueous phase was removed with a Pasteur pipette and its optical density
determined. The hydrophobicity index was calculated as follows.
(1)
(2)
where: n0
kB
T
Z
e
(3)
where is the surface potential of the yeast (V) and is the surface charge (C.cm-2).
In this study it is recommended that the charge density at the plane of shear, rather than
zeta potential be used as an indicator of the surface charge of particles as this parameter
removes the differences in experimental conditions used by different research groups.
91
2.4 FLOCCULATION
Samples were prepared to measure the extent of flocculation by removing a
homogenous sample from the bioreactor, washing with distilled water, deflocculation
with 2 mM EDTA and washing the yeast twice with deionised water. The washed yeast
was resuspended in 20 mM sodium acetate buffer (pH 4.5) containing 10 mM CaCl2 to
an OD660 in the range 2.3 to 2.4. The cell suspension was placed inside a glass U tube
to which was fixed a square (10 mm) glass section, aligned inside a spectrophotometer.
Air bubbles of approximately 0.5 cm3 were passed through the cell suspension at a rate
of 60 per minute to allow an acclimatisation period and provide the reproducible mixing
required to initiate flocculation. After 5 minutes, the air supply was closed and data
logging of the absorbance started. The cells formed flocs and settled through the light
path. Flocculation was complete within 2 to 4 minutes, after that time the plateau
absorbance value was recorded. Absorbance readings were converted into biomass
concentrations by calibration curves. The final extent of flocculation was reported as
the wt. % of cells removed by flocculation.
3. Results
3.1 YIELD COEFFICIENTS
The biomass yield coefficients were calculated at the end of each propagation and
expressed as the dry mass of cells obtained per mass of total sugars used (g dry weight.g
-1
These values are summarised in Table 1 for both the aerobic and near
carbohydrate ).
anaerobic propagation of the four strains. The increased ratio of aerobic to anaerobic
yields are also presented.
3.2 CELL GROWTH RATES
The rate of increase of cells during propagation was modelled using the logistic
equation (Bailey and Ollis, 1986) (4). The integrated form of the equation (5) providing
the cell concentration profile during propagation from the initial cell concentration, x0,
has two parameters, (ml.cell-1), the inverse of the stationary population concentration
and k (h-1), the rate constant.
(4)
(5)
92
Since the final population size is known, the logistic equation can be solved to yield the
logistic rate constant. Figure 1 illustrates the prediction of the data by the logistic
equation. The rate constants obtained for each strain are summarised in Table 1. The
ratio of aerobic to anaerobic rate constants is compared.
Table 1.
Comparison of biomass yield coefficients and cell production rates of aerobic
and near anaerobic yeast propagation in high gravity brewers yeast.
Strain
SAB5
SAB1
SAB1/96
SAB2
Aerobic
0.139
0.134
0.095
0.117
Anaerobic
0.049
0.051
0.044
0.046
Ratio
(aerobic/
anaerobic)
2.9
2.7
2.1
2.5
Ratio
(anerobic/
anearobic
1.16
1.08
1.22
0.95
Figure 1.
Cell concentration during aerobic and anaerobic propagation of SAB1 with
logistic equation fit to data.
aerobic data, ______ aerobic logistic fit,
anaerobic data --- - ---- anaerobic logistic fit)
3.3 HYDROPHOBICITY
The cell growth profiles and hydrophobicity of the cell surface during propagation are
shown for the four strains in Figure 2. The hydrophobicity of the cells was found to
increase concomitantly with cell growth under anaerobic conditions. The aerobically
grown yeast were less hydrophobic throughout propagation. Once the cells reached the
stationary phase, no further change in hydrophobicity was observed.
The
hydrophobicity in the stationary phase of propagation is summarised in Table 2.
93
Figure 2.
Increase in cell hydrophobicity with cell growth during propagation of strains
under aerobic and near anaerobic conditions. ((a) SAB5, (b) SAB1, (c) SAB1/96 and (d)
SAB2,
aerobic hydrophobicity, _______ aerobic cell concentration,
anaerobic
hydrophobicity ---------- anaerobic cell concentration).
Figure 3.
Zeta potential profiles for (a) aerobic and (b) anaerobic growth condition of
SAB2 changing smoothly during propagation and reaching a stable profile by the end of
propagation.
pre-exponential, X early-exponential,
late exponential and stationary
phase)
94
Figure 4.
Zeta potential of the four strains of yeast at the end of (a) aerobic (b) and
anaerobic propagation showing the different profiles observed.
SAB1,
SAB2,
SAB1/96 and SAB5).
3.5 FLOCCULATION
A typical absorbance profile for the flocculation assay is shown in Figure 5 illustrating a
change in absorbance from the initial 2.44 to 0.44 after 2 minutes. These absorbencies
correspond to cell concentrations of 97.6 and 3.9 million cells per ml. Based on cell
concentrations the extent of flocculation is 96.4%.
Figure 5.
conditions.
The three strains of flocculent yeast (SAB1, SAB1/96 & SAB5) were found to be more
flocculent when grown under aerobic conditions as compared to propagation under
anaerobic conditions. It was noticed that the yeast only became flocculent towards the
end of propagation within the wort medium. This coincides with depletion of sugars,
which may cause inhibition of the lectin binding required for flocculation. Samples
taken during propagation were visually seen to be weakly flocculent in flocculation
buffer until the late exponential phase. This coincided with the flocculation behaviour of
95
the yeasts in situ. The extent of flocculation of yeast harvested in the stationary phase is
summarised in Table 2 for both aerobic and near anaerobic growth conditions. Table 2
includes the zeta potential values at pH 4.5, the same pH as the flocculation buffer, for
reference.
Table 2.
Summary of cell hydrophobicity, surface charge and extent of flocculation
values for aerobic and anaerobic propagation of yeast.
Hydrophobicity Index
Extent of Flocculation
Zeta Potential @ pH 4.5
(%)
(% of cells)
(mV)
Strain
Aerobic
Anaerobic
Aerobic
Anaerobic
Aerobic
Anaerobic
SAB5
2.5
12.4
-8.4(-0.39)
-3.8(-0.17)
96.3
82.4
SAB1
4.5
21.0
-7.3(-0.34)
-3.9(-0.18)
98.6
94.8
SAB1/96
5.5
22.8
-5.8(-0.27)
-3.1(-0.14)
99.1
95.9
SAB2
1.8
25.0
-10.8(-0.50)
-5.8(-0.27)
0.4
4.8
Zeta potentials converted to surface charge values presented in brackets withunits of C.cm-2.
4. Discussion
The biomass yield coefficients of the aerobic propagation were consistently 2 to 3 fold
higher than under anaerobic conditions. In addition, aerobic growth yielded higher
logistic growth rate constants. The increased growth rates and higher yields illustrate
that aerobic propagation is advantageous for the biomass production cycle of yeast in
breweries.
Before exploiting the potential advantage of aerobic propagation, the suitability of
yeast produced by aerobic propagation for anaerobic brewing must be assessed.
Brewing yeast is required to have good fermentative abilities as well as suitable
physical characteristics necessary in the brewing environment. The physical attributes
required include a suitable cell envelope structure and the yeasts ability to flocculate at
the end of fermentation. Here the surface charge, hydrophobicity and flocculation
potential of the commercial strains are assessed as a function of oxygen availability and
growth phase.
All flocculent strains considered in this study were more charged and yet also more
flocculent when grown aerobically over those grown anaerobically. This suggests that
no correlation between lower zeta potential and increased flocculence exists, contrary to
the prediction of the Derjaguin-Landau-Venvey-Overbeek (DLVO) theory. Smit et al.
(1992) showed that flocculation is most effective at a pH of 4.5. This is the approximate
final pH attained in fermentation at which the yeast flocculates and settles out of
suspension. It is therefore instructive to consider the yeasts surface charge at this pH
when studying flocculation. From this study it is concluded that the increased surface
charge associated with the aerobic propagation system does not lower flocculation in
these yeast strains. Previously Amory and Rouxhet (1988), on comparing the surface
charge between top and bottom cropping yeasts, showed the bottom strains to be more
charged (zeta potential of -35 mV, corresponding to a surface charge of -0.12 C.cm-2)
than the top strains (zeta potential of -12 mV and charge of -0.04 C.cm-2) at pH 4.0. In
many of the early studies, zeta potentials were not measured in a defined environment.
As these measurements were taken without any background electrolyte addition, even
96
the smallest leakage of ions from the cells could alter the potential observed
significantly. Bowen and Cooke (1989) determined zeta potential in wort hence surface
charge can not be calculated. Dengis et al. (1995) found surface charges between -0.15
and -0.21 C.cm-2 at pH 5.2 for top and bottom fermenting strains of Saccharomyces
cerevisiae. Bowen and Ventham (1994) reported a decrease in zeta potential and
surface charge during fermentation of top and bottom cropping ale yeast as well as lager
yeast. The bottom ale yeast and lager yeast carried similar charge during fermentation,
decreasing from -12 to -7 mV (-0.39 to -0.23 C.cm-2) on progression from exponential
to stationary phase. The top cropping ale yeast was slightly more charged throughout
fermentation, decreasing from -16 mV to -12 mV (-0.53 to -0.39 C.cm-2). These zeta
potential measurements were made at the pH occurring during fermentation. Smart et
al. (1995) observed a decrease in surface charge at pH 4.0 (-42.6 to -32.5 mV and -1.54
to - 1.12 C.cm-2) when yeast was stored under conditions of nutrient starvation. From
all these investigations, no clear correlation can be drawn between the flocculence or
location of flocculated yeast (top vs. bottom) and the surface charge of the yeast. Van
Hammersveld et al. (1994) calculated the bond strength predicted by the DLVO theory
of flocculation. On comparison, they found the experimentally determined bond
strength to be far higher and concluded that the additional bonding energy resulted from
specific biological interactions. However, the parameters within the theory changed
during fermentation in a manner that favoured flocculation predicted by DLVO. Speers
et al. (1993) concurs that the DLVO theory cannot explain flocculence within flocculent
yeast strains.
The inability of physicochemical interactions at the surface to correlate with
flocculation behaviour is further illustrated by trends in hydrophobicity determined in
this study. Here a greater oxygen availability lowered the hydrophobicity but also
increased the cells flocculence. The hydrophobicity index of the yeast in the near
anaerobic propagation increased during the exponential phase of growth while that of
the aerobic propagation remained relatively low. The increase in hydrophobicity
observed at the end of exponential growth, also seen by Smit et al. (1992), was found to
coincide with the onset of flocculation. Smit et al. inferred that the observed
hydrophobicity was attributed to flocculation proteins (lectins). This was supported by a
reduction in both hydrophobicity and flocculation by protease activity. It can be
concluded from these studies that the yeast lectins may contribute to the cells
hydrophobicity, but this is not the only contributing factor and hydrophobicity alone is
not responsible for flocculation.
The non-flocculent strain (SAB2) showed the similar trend whereby the anaerobic
propagation was less charged while at the same time being more hydrophobic than the
aerobically grown yeast. This strain was observed to have a very low level of
flocculence (<5%) as measured by the flocculation assay used here. For this strain, the
anaerobic propagation condition caused lower charge, higher hydrophobicity and was
more flocculent. This observation is consistent with the prediction of DLVO theory.
Hence it is postulated that the small extent of flocculation found in this yeast strain is a
result of the classical colloidal model while the flocculence observed in the flocculent
strains is governed by lectin binding. The dominance of lectin-mediated flocculation is
indicated.
97
For all strains considered in this study, the inter-strain variation of surface charge profile
and hydrophobicity was smaller than the variation generated by changes in oxygen
supply or the position within the growth phase. This highlights the necessity to
adequately quantify the oxygen availability during growth as well as the position in the
growth cycle at which comparisons are made when comparing these properties for
different strains or classes of yeast, viz. ale vs. lager or top vs. bottom fermenting yeast.
Flocculation in the three flocculent strains studied here appears to be caused by the
lectin/receptor mechanism described by Miki et al. (1982), as reported for other
commercial strains of Saccharomyces cerevisiae. Such flocculation has been shown to
require calcium ions and the sugars mannose and glucose inhibit the formation of flocs.
According to the classification system of Stratford and Assinder (l991), these strains
belong to the NewFlo phenotype owing to the inhibitory action of glucose. Bony et al.
(1998) linked the level of flocculation observed in yeast to the amount of the
flocculation lectin Flop at the surface of the cell. The protein was also detected in the
endoplasmic reticulum, indicating that it was secreted along the protein excretory
pathway. This pathway is known to be partially repressed under anaerobic conditions,
indicating that flocculation may be repressed under anaerobic conditions as shown here.
Although hydrophobicity and surface charge are not the main cause of yeast
flocculation (van Hammersveld et al. 1994), these may play a role. At low levels of
mixing, a sufficiently high surface charge could prevent the close interaction of
individual cells to permit lectin-receptor interactions and so limit flocculation.
5. Conclusions
Aerobic propagation of brewers yeast results in a 2 to 3 fold higher yield of biomass
making it an attractive alternative to traditional oxygen limited propagation of brewers
yeast. Aerobic propagation however does result in yeast with altered surface properties,
namely lower hydrophobicity and greater surface charge. Aerobically propagated
flocculent yeast also shows improved flocculation. Neither hydrophobicity nor surface
charge appear to be directly responsible for this change in flocculation. Because yeast
flocculence affects its fermentative ability and limited oxygen availability restricts the
formation of membrane lipids and sterols, further assessment of fermentation
performance is required to identify if the observed cellular changes affect brewery
fermentation performance.
Acknowledgements
The technical and financial support of The South African Breweries Ltd is gratefully
acknowledged. Further financial support of the NRF, including sponsorship of AR
through a postgraduate bursary is appreciated.
98
References
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during yeast growth: the availability of Flop determines the flocculation level. Yeast 14,25-35.
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Bowen, W.R., Sabuni, H.A.M. and Ventham, T.J. (1992) Studies of the cell wall properties of Saccharomyces
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Bowen, W.R. and Ventham, T.J. (1994) Aspects of yeast flocculation. Size distribution and zeta potential. J.
Inst. Brew. 100, 167-172.
Dengis, P.B., Nlissen, L.R. and Rouxhet, P.G. (1995) Mechanisms of yeast flocculation: comparison of topand bottom-fermenting strains. App. Environ. Microbiol. 61, 718-728.
Hiemenz, P.C. (1986) Principles of colloid and surface chemistry. Marcel Dekker Inc., New York.
Miki, B.L.A., Poon, N.H., James, A.P. and Seligy, V.L. (1982) Possible Mechanism for flocculation
interactions governed by gene FLO1 in Saccharomyces cerevisiae. J. Bacteriol. 150, 878-889.
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surface properties of brewing yeasts, J. Am. Soc. Brew. Chem. 53, 33-38.
Smit, G, Straver, M.H, Lugtenberg, B.J. and Kijne, J.W. (1 992) Flocculence of Saccharomyces cerevisiae
cells in induced by nutrient limitation, with cell surface hydrophobicity as a major determinant. App.
Environ. Microbiol. 58, 3709-3714.
Speers, R.A., Durance, T.D., Tung, M.A. and Tou, J. (1993) Colloidal properties of flocculent and nonflocculent brewing yeast suspensions. Biotechnol. Prog. 9,267-272.
Stratford, M. and Assinder, S. (1991) Yeast flocculation: Flo1 and NewPlo phenotypes and receptor structure.
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Van Hamersveld, E.H., van Loosdrecht, M.C.M. and Luyben, K.ch.A.M. (1994) How important is the
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99
Abstract
Identification of the main culture parameters for Lactobacillus helveticus growing on
whey supplemented medium was carried out from analysis of their influence on the
growth and production coupling. Seed culture duration (linked to the physiological state
of the inoculated cells), pH control and undissociated lactic acid concentration (the
inhibitory species), as well as nitrogen limitation control this association between
growth and production.
1. Introduction
From the pioneer work of Luedeking and Piret (1959) lactic acid production have been
recognised as partially linked to growth:
(1)
where the constants A and B are the coefficients for growth- and non-growth-associated
production respectively.
However, as previously shown (Amrane and Prigent, 1997), the best way to analyse
growth and production coupling is to plot the amount of lactic acid produced (p - p0) vs.
the biomass formed (x - x0), instead of the graph of the specific production rate as a
function of the specific growth rate. The linear part of this plot corresponded to the
growth-associated production, and its slope was the coefficient for growth-associated
production (parameter A in equation 1), or the product on biomass yield YP/X.
The effect of some culture parameters on growth and production coupling have
been outlined in the available literature. Indeed, contradictory results concerning the
effect of culture pH can be found: according to some authors the uncoupling between
101
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 101108.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
growth and production increase at acidic pH (Roy et al, 1987; Venkatesh et al, 1993),
while Norton et al (1994) have obtained a very low value for the coefficient B for the
non-growth associated production (0.01) at pH 4.3. Moreover, it has also been reported
that nitrogen starvation was involved in this coupling (Turner and Thomas, 1975).
However, systematic analysis of the effect of the main fermentation parameters on
this linking is not at our knowledge available in the bibliography; this study will be the
aim of the present work.
2. Materials and methods
2.1 MICROORGANISM
Lactobacillus helveticus strain milano used throughout this work was kindly supplied by
Dr A. Fur (Even Ltd, Ploudaniel, France). Stock cultures were maintained on 10% (w/v)
skim milk and deep frozen at -16C. As required, these cultures were thawed and
reactivated by two transfers in 10% (w/v) skim milk (42C, 24 h).
2.2 MEDIA
Whey permeate powder (Armor-Proteines, ST Brice, France) was used as a carbon
source; the powder was reconstituted at 57 g l-1, corresponding to a lactose
concentration of 48 g l-1. Before use, the permeate was clarified by a heat / calcium
process (Fauquant et al, 1985): it was supplemented with 3 g l-1 CaCl2, 2H2O, the pH
was settled at 7.3, and the solution was pumped through two heat exchangers at 80 and
16C respectively (mean residence time: 20 s). The solution was left to decant overnight
at 4C, and the supernatant was then supplemented with a range of yeast extract
concentration (2, 5, 10, 20, 30 g l-1) or 20 g l-1 yeast extract and 5 g l-1 of both tryptic
and pancreatic casein peptones (RM medium).
When needed, aliquots of 1 mol l-1 lactic acid was added to RM medium in order to
achieve initial concentrations p0 of 0, 2, 3, and 5 g l-1, corresponding to pH values of
5.90, 4.63, 4.34, and 4.04 respectively. During each run, the pH was maintained at its
initial value by automatic addition of 10 mol l-1NaOH. The same procedure was applied
to a second set of culture medium for which the initial pH was adjusted with
hydrochloric acid instead of lactic acid.
For another set of experiments, RM culture medium was supplemented with 1 M
lactic acid at the required concentration (10,40, 50 g l-1), and then pH was settled at 5.9
by the addition of 10 M NaOH.
2.3 FERMENTORS AND CULTURE CONDITIONS
Batch culture was carried out in a 2-1 fermentor (SET 2M, Inceltech, Toulouse, France),
magnetically stirred (300 rpm), at 42C. The pH was maintained at 5.9 by automatic
addition of 10 M NaOH. The mass of the NaOH solution added for pH control was
continuously recorded, allowing on-line calculation of the quantity of lactate anion
produced at a given pH at each time point; the observed standard deviation was 1 g l-1,
102
Seed culture was carried out in a 0.25-1 laboratory-designed glass fermentor equipped
with a sterilisable combination glass electrode (Ingold, Paris, France), cotton plug filter,
magnetic stirrer, infrared lamp temperature control (set at 42C), and an aseptic transfer
line.
In addition, the two fermentors were equipped with an aseptic recirculation loop
(Watson-Marlow 50 1 U peristaltic pump; Volumax, Montlouis, France) incorporating a
laboratory-made turbidimeter. As the turbidity was continuously recorded, the total
biomass could be calculated on-line after dry weight calibration; the observed standard
deviation was 10.2 g l-1.
Bacteria were precultivated by inoculating sterile culture medium with 0.8 % (v/v)
of the second skim milk transfer. Then, 1.6 1 of pasteurised culture medium was
inoculated with 0.2 1 seed culture (11% v/v), unless specified, and the reaction
proceeded.
The concentration of total (p) and undissociated (HL) lactic acid was calculated
using the Henderson-Hasselbach equation (pKA = 3.8), the lactate concentration (L-)
and the corresponding pH value:
(2)
and
(3)
instead of 11 % (additional pasteurised culture medium was fed to the fermentor to keep
the total volume constant), with cells precultivated on RM medium too. No effect of the
inoculation level appeared at the examination of Fig.1a: as above 20-25 g l-1 lactic acid
was produced by an associated mechanism and YP/X = 4.7.
Figure 1: (a) Product on biomass yield for cells precultivated for approximately 13 h: on
whey supplemented with 5 g l-1 yeast extract and inoculated at 11 % seed level, run 1 (A); on
RM and inoculated at 6.3% seed level, run 2
on RM and inoculated at 11 % seed level,
run 3
; linear fitting (). (b) Product on biomass yield for cells precultivated on RM for
13.3 h: run 3 (0); 7.5 h: run 4
4.7 h: run 5 (A) ; linear fitting for runs 3 (.....), 4 ()
and 5 ().
From Fig.1b, it appeared that the slope YP/X for the plot (p - p0) vs. (x - x0) increased in
the following order for the three preculture duration tested: 7.5 h < 13.3 h < 4.7 h.
Therefore, and by comparison with growth and production kinetics (Amrane and
Prigent, 1998a), product on biomass yield increased when growth and production rates,
as well as maximum cellular concentration, decreased.
104
Figure 2: Product on biomass yield for batch cultures of L. helveticus carried out on
clarified whey supplemented with a range ofyeast extract concentrations.
Figure 3: Product on biomass yield for batch cultures of L. helveticus carried out with
various initial lactic acid concentrations p0 (g l-1) : 0
.), 10
), 40
and
50
)
105
107
108
Abstract
Cells of the yeast Saccharomyces cerevisiae can undergo profound molecular,
physiological and morphological modifications in response to a limited supply of
essential nutrients, in particular carbon or nitrogen sources. These include a shift in
transcription patterns, the modification of the cell cycle, a change in budding pattern
and strongly polarised growth. Cells having undergone these modifications do not
separate after cell division is completed and form chains of elongated cells called
pseudohyphae or filaments. Cells growing as filaments are able to invade agar plates
and other substrates, a phenomenon referred to as invasive growth. A network of signal
transduction pathways governs this switch from yeast-like growth to pseudohyphal and
invasive growth. Important elements of this network have been identified, including
nutrient signal-receptors, GTP-binding proteins, components of the pheromonedependent MAP kinase cascade, cAMP, and several transcription factors. In this review,
we summarise our current knowledge in this rapidly progressing field. We focus
particularly on the interactions between several signal transduction modules and on the
different transcription factors, which are regulated by these signalling modules.
1. Introduction
The line between basic and applied research is nowhere more nebulous than in yeast
molecular biology and genetic engineering, and is usually traversed at will in our
laboratory's research on the genetic improvement of industrial yeast strains. One of the
focuses of our yeast strain development programme is to increase the efficiency of
fermentation and processing. By expressing numerous genes encoding extracellular,
polysaccharide-degrading hydrolases in wine, brewing and baking yeast strains, we
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A. Durieux and J-P. Simon (eds.), Applied Microbiology, 109133.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
substrate. The two phenotypes, filamentation and invasive growth, therefore make use
of the same signal transduction pathways, but can be observed independently in some
genetic backgrounds or in specific conditions. In this review, the terms pseudohyphal
differentiation or filamentation will always imply invasive growth, unless otherwise
stated.
Figure 1. Morphology of yeast-type and filament-type yeast cells and observed phenotypic
changes.
Other genes have been identified through indirect approaches, for example through their
ability to induce the STA1-3 glucoamylase genes (Lambrechts et al., 1996b), which
were shown to be co-regulated with invasive and pseudohyphal growth. Finally,
numerous genes were linked to the process through general and systematic screening of
phenotypes resulting from mutations within known genes (Radcliffe et al., 1997;
Chandarlapaty and Errede, 1998; Edgington et al., 1999) or because of homologies with
known developmental regulators in other species (Gavrias et al. 1996).
Gene products participating in pseudohyphal differentiation can be divided into four
groups:
Proteins that belong to evolutionarily conserved signal transduction modules,
including plasma membrane receptors and associated heterotrimeric and small
GTP binding proteins forming part of the signal sensing apparatus, as well as
intermediate components of signalling cascades, for example MAP kinase
cascades and second messengers like cAMP (adenosine 3', 5'-cyclic
monophosphate) and their effectors.
Proteins involved in morphogenetic events.
Transcriptional regulators.
Downstream effectors of the signalling pathway.
In the following section, the role of the above-mentioned signal transduction modules
will be discussed in some detail.
3.1. SIGNAL TRANSDUCTION MODULES
3.1.1. Nutrient availability is sensed by permeases
The reduced availability of specific and essential nutrients is the environmental signal
responsible for pseudohyphal differentiation. The molecular sensors of the filamentation
signal therefore have to be able to sense the presence and concentration of those
nutrients. Nutrient sensing in yeast and other organisms has frequently been associated
with nutrient specific transporters, permeases, or homologues thereof (reviewed in
Kruckeberg et al., 1998). The suspicion that permeases could be involved in the
perception of the pseudohyphal differentiation signal was confirmed by Lorenz and
Heitman (1998b). The authors identified the ammonium permease Mep2p to be
responsible for ammonium sensing and to provide the signal resulting in pseudohyphal
differentiation (Lorenz and Heitman, 1998b). Three ammonium permeases with
significant sequence homologies, Mep 1p, Mep2p and Mep3p, have been identified in
S. cerevisiae (Marini et al., 1997). Of the three, Mep2p presents the highest affinity
(KM=1-2 M) for ammonium. The data of Lorenz and Heitman (1998b) suggest that
Mep2p is specifically required for the sensing of ammonium, and does not play any role
in the sensing of other nitrogen sources. A deletion of the MEP2 gene results in cells
unable of filamentous growth in ammonium limited medium. The mep2 strain,
however, is perfectly able to form filaments in response to limitations in other nitrogen
sources like glutamine, asparagine or proline. The deletion does not result in any growth
defects on medium containing ammonium, showing that the two additional ammonium
permeases Mep1p and Mep3p are efficient transporters, but play a less prominent role in
signalling of ammonium availability. The data suggest that yeast cells probably require
113
specific sensors for each of the nitrogen and carbon sources whose limitation results in
pseudohyphal or invasive growth. Several other permeases can be expected to play a
similar role and to specifically signal the presence or limited availability of their
substrates. However, only indirect evidence has been provided so far (Lorenz and
Heitman, 1998b).
No receptor sensing carbon source limitation, and which would be required for
pseudohyphal differentiation, has been identified, but the putative G-protein associated
receptor Gpr1p is a promising candidate (Xue et al., 1998; Yun et al., 1998).
Furthermore, two other putative glucose sensors have recently been identified by Ozcan
et al. (1998). The proteins Snf3p and Rgt2p have homologies with hexose transporters,
but apparently generate an intracellular signal without transporting glucose. As for
Gpr1p, however, no direct evidence for a relation between these sensors and
pseudohyphal growth has yet been presented.
3.1.2. Transmission via receptor associated elements
3.1.2.1. The role of Gpa2p. Gpa2p was initially identified because of strong homology
with -subunits of mammalian heterotrimeric guanine-nucleotide-binding proteins
(Nakafuku et al., 1988). These proteins are well-studied receptor-associated signal
transduction modules consisting of three subunits, , , and (reviewed in Neer, 1995).
Upon activation of the receptor, the a-subunit exchanges GDP for GTP, which results in
the dissociation of the heterotrimer. The signal is passed on by either the a-subunit or
the -subunits, which stay attached to each other.
Based on homology searches, the S. cerevisiae genome sequence revealed the
presence of only two G subunits, Gpa1p and Gpa2p. Gpa1p is the well-studied
a-subunit of the heterotrimeric G-protein associated with the pheromone receptors
Ste2p and Ste3p (reviewed in Kurjan, 1992) and has not been implicated in any other
signalling event so far. Gpa2p, on the other hand, has been implicated in a number of
events, in general related to the control of cAMP levels in the cell (Nakafuku et al.,
1988; Papasavvas et al., 1992; Lorenz and Heitman, 1997; Kbler et al., 1997;
Colombo et al., 1998). Several genetic interactions with the Ras proteins, in particular
the ability of overexpressed GPA2 to suppress the growth defects of temperature
sensitive ras mutants, and the non-viability of a strain carrying deletions of both RAS2
and GPA2 have also been reported (Nakafuku et al., 1988; Papasavvas et al., 1992).
Interestingly, whereas the and subunits of Gpa1p had been easily isolated and have
been well studied, no such subunits associated with Gpa2p have thus so been identified.
GPA2 was more recently shown to play an essential role during pseudohyphal
differentiation in diploids (Lorenz and Heitman, 1997; Kbler et al., 1997). A
gpa2/gpa2 deletion strain is unable - or presents a very reduced ability - to grow in the
filamentous form, whereas a strain carrying a hyperactivated allele (GPA2Gly132Val)
shows enhanced pseudohyphal differentiation even on rich media. A dominant negative
allele (GPA2Gly299Ala) was shown to inhibit pseudohyphal growth. Unpublished data of
our laboratory indicate that Gpa2p affects invasive growth and filamentation similarly
in haploid strains.
Since heterotrimeric G-proteins are receptor-coupled signal transduction modules,
our current knowledge strongly favours the hypothesis that Gpa2p associates with
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116
Figure 3 Comparison between the pheromone response and the pseudohyphal growth
pathways Common elements of the two pathways are in bold italics, whereas elements that
impart MAPK specificity are highlighted by a grey background
The MEKKK Ste20p, MEKK Ste1 1p and MEK Ste7p were shown to be required for
efficient invasive growth, as was the transcription factor Ste12p (Liu et al., 1993). Other
genes which when mutated result in sterile phenotypes like STE50 were also shown to
be required for the regulation of filamentous growth (Ramezani et al., 1998). Deletion
of any of the above-mentioned genes results indeed in strongly reduced invasive and
filamentous growth, whereas hyperactivated alleles (where available) present enhanced
phenotypes for both characteristics.
Epistasis analysis showed that the kinase cascade receives the filamentation signal
via Ras2p and Cdc42p in a cAMP independent manner (Mschet al., 1996).
Several hypotheses, recently reviewed by Madhani and Fink (1998), could explain
how specific signals can result in specific responses while using, at least partially, the
same elements for transmission (Figure 3). Firstly, the MEK Ste7p activates two
different MAP kinases, Fus3p and Kss1p. Cook et al. (1996, 1997) and Madhani et al.
118
(1997) showed that Kss1p is specifically required for pseudohyphal growth, whereas
Fus3p is specific for mating. Both are inhibiting the activity of their specific targets
when inactive (non-phosphorylated), which explains why initial genetic data based on
the study of deletion mutants investigating the pheromone signal transduction suggested
a partially redundant activity for the two kinases (reviewed in Herskowitz, 1995). A
second mechanism to achieve MAP kinase cascade specificity relies on the
combinatorial control of the transcription factor Stel 2p, which has to associate with
Tec1p to activate hyphae specific genes (Gavrias et al., 1996; Madhani and Fink, 1997).
A third potential mechanism to ensure MAP kinase specificity could reside in higher
order association of the different kinases, which would keep particular signal
transduction pathways physically separated and make cross activation impossible. This
possibility is clearly demonstrated by the specific recruitment of the MEKK Stel 1p to
both the mating pheromone pathway-specific scaffold protein Ste5p (Elion, 1995) and
to the HOG MAPK pathway-specific scaffold Pbs2p (Posas and Saito, 1997). Indeed,
besides being required for both the pheromone and pseudohyphal growth pathway,
Stel1p is necessary for the osmotic activation by the osmosensor Sho1p of the HOG
MAP kinase pathway (Posas and Saito, 1997). However, no pseudohyphal responsespecific scaffold protein has yet been identified. MAP kinase associated proteins might
play an additional role in ensuring signalling specificity. The filamentation specific
MAPK Kss1p has been shown to associate with two proteins, Dig1p and Dig2p (Cook
et al., 1997; Tedford et al., 1997). The genes were identified through a 2-hybrid
interaction screen and Dig1p co-immunoprecipitates with Kss1p in the nucleus. A
dig1/dig2 double mutant presents a constitutively invasive phenotype, but neither the
double nor the single mutants present any defect with regard to the pheromone response.
Both proteins also associate with Ste12p, the transcriptional activator regulated by both
MAP kinases Fus3p and Kss1p. The data suggest that Dig2p acts as a negative regulator
of invasive growth, and is directly regulated by Kss 1 p, which, as mentioned above, acts
as a strong repressor of invasive growth in its non-phosphorylated state (Cook et al.,
1997; Madhani et al., 1997). In addition, Bardwell et al. (1998b) show that Kss1p in its
inactive form can directly bind to Ste12p, offering a further possibility for direct
regulation of the protein.
The different elements that might contribute to MAP kinase specificity are
summarised in Figure 3.
The specific contribution of the MAPK cascade to the modifications observed
during pseudohyphal differentiation is unclear. However, both pheromone response and
low nutrient response result in some cellular modifications of a similar nature, in
particular with regard to polarised growth (see following paragraph) and changes in
cell-adhesion properties. Some of these changes might be depending on the common
elements in the two cascades.
3.1.3.3. Morphogenetic factors associate with the MEKKK Ste20p. The major
morphogenetic event observed during filamentation is the strong elongation of the
filament-forming cells. Cell elongation requires polarised growth, which in turn is
dependent on the organisation of the actin cytoskeleton (reviewed in Madden and
Snyder, 1998). Numerous results have been taken as evidence that the morphogenetic
reorganisation of the actin cytoskeleton during pseudohyphal growth is dependent on
the MEKKK Ste20p and its association with the rho-like GTPase, Cdc42p. Results
119
show that both proteins have a more general role in the organisation of polarised growth
during the cell cycle (Evangelista et al., 1997; Leberer et al., 1992, 1997; Leeuw et al.,
1995, 1998; Msch et al., 1996). Thermosensitive mutations in CDC42 result in large,
round, non-budding cells, indicating the requirement for Cdc42p for polarised growth
during bud emergence. Ste20p, on the other hand, directly associates with the actin
cytoskeleton via an adapter protein, Bem1p (Leeuw et al., 1995; reviewed in Madden
and Snyder, 1997). Ste20p also directly binds to Cdc42p, and deletion or mutation of
the Cdc42p-binding site blocks pseudohyphal differentiation (Peter et al., 1996; Leberer
et al., 1997). Further evidence for this more general role of Ste20p is provided by the
fact that the hyperactivated allele of STE11, STE1 1-4, only partially bypasses
filamentation defects of ste20 mutants, whereas mutations in STE11, STE7 or STE12 do
not block cell-elongation in a RAS2Va119 strain (Msch et al., 1996). The morphogenetic
function of Ste20p and Cdc42p could explain at least in part the common requirement
of the MAP kinase cascade for both mating and pseudohyphal differentiation, since in
both cases a strong polarisation of the growth pattern is required, either to produce the
cellular extension called shmoo during mating or to produce elongated cells during
pseudohyphal differentiation. A second phenotypic change associated with both
pathway is the modification of cell-adhesion properties.
Other proteins that probably associate with Ste20p are the S. cerevisiae 14-3-3
proteins, Bmh1p and Bmh2p (Roberts et al., 1997). The authors provide evidence that
these proteins are required specifically for the transmission of the Ras2p dependent
signal to the MAP kinase cascade during pseudohyphal differentiation. However, the
significance of this finding and the exact role of these proteins during signal
transduction are as yet unclear.
3.1.3.4. Cell cycle dependent regulation of filamentous growth. Most responses to
extracellular signals and the associated physiological adaptations can either only be
carried out at specific phases of the cell cycle or result in a direct change in cell cycle
control. All cellular differentiation processes could be expected to influence or be
influenced by the activity of cyclin-dependent kinases (CDK). The central regulatory
CDK in S. cerevisiae is Cdc28p, whose activity determines the passage of most cell
division checkpoints (reviewed in Mendenhall and Hodge, 1998). A second CDK,
Pho85p, has some overlapping functions, and associates with a different set of cyclins
(reviewed in Andrews and Measday, 1998). Several observations indicate that CDKs
are important factors for the regulation and the co-ordination of morphogenesis and
polarised growth (reviewed in Madden and Snyder, 1998). Association of Cdc28 with
G1 phase cyclins Cln1 and Cln2 in particular is required for polarised growth during
bud formation and growth, Overexpression of these two cyclins leads to hyperpolarised
growth and buds with an elongated morphology. A similar morphology can be achieved
by delaying or eliminating the expression of the G2 phase specific cyclins Clb1 and
Clb2.
First evidence for a more direct involvement of Cdc28-CDK in pseudohyphal
differentiation emerged with the finding that cells growing in filaments displayed a
modified cell cycle when compared to yeast-type cells. Kron et al. (1994) reported that
filamentous daughter cells start budding very soon after cytokinesis. No size control,
which normally applies during GI, seems to be implemented, and daughter and mother
120
121
122
gene expression if fused to the LexA DNA-binding domain (Estruch and Carlson,
1990).
MSS11, like MSN1, was identified as a suppressor of the STA10 dependent
phenotype and was shown to induce STA1-3 encoded glucoamylase expression when
present on a 2 plasmid (Webber et al., 1997). The protein displays homologies with a
number of transcriptional activators and suppressors, such as S. cerevisiae Snf5p,
Ssn6-/Cyc8p and Drosophila NTF-1, and in particular with Flo8p, a protein initially
identified for activating genes involved in flocculation (Kobayashi et al., 1996).
Both MSN1 and MSS11 strongly activate the expression of MUC1, a gene required
for invasive growth and pseudohyphal differentiation, when present in multiple copies
(Lambrechts et al., 1996a; Webber et al., 1997). Recent data by Gagiano et al. (1999)
show that Mss11p is a central factor for the establishment of pseudohyphal and invasive
growth patterns. Genetic evidence indicates that Mss11p is required for both Ras2p
dependent, MAP kinase dependent and independent, signal transduction pathways.
Genetic evidence for Msn1p would suggest that the protein acts in a pathway
downstream of Ras2p, but independent of the MAP kinase cascade. Msn1p requires the
presence of Msn11p in order to induce filamentation, whereas Mss11p is able to induce
the pathway in the absence of Msn1p. Mss11p therefore seems to be situated
downstream of Msn1p (Gagiano et al., 1999).
3.2.3. Sf11p, Sok2p and Flo8p: Factors depending on the CAMP dependent kinase
Three transcriptional regulators apparently controlled by cAPK and regulating
filamentation have been identified, i.e. Sf11p, Sok2p and Flo8p.
SFL1 had initially been cloned as a suppressor of flocculation (Fujita et al., 1989)
since disruption of the gene leads to strong, constitutive flocculation in most strains.
Robertson and Fink (1998) showed that deletion of SFL1 also results in enhanced
pseudohyphal and invasive growth. Sf11p was shown to associate specifically with
Tpk2p, the cAMP dependent protein kinase that specifically activates pseudohyphal
growth. Interestingly, Sf11p has also been shown to interact and associate with the
Srb/mediator proteins, which are part of the RNA polymerase holoenzyme and are
thought to be responsible for transcriptional repression (Song and Carlson, 1998).
Tpk2p therefore has to inactivate Sf11p, which in turn would relieve the repressive
effects of the Srb proteins on the RNA polymerase holoenzyme and allow transcription
of flocculation and pseudohyphal growth specific genes. This mechanism would
provide the first evidence for a direct interaction of the cAMP dependent kinase with
factors associated with the RNA polymerase holoenzyme.
A second putative transcriptional repressor that regulates filamentation is encoded
by the SOK2 gene, which was cloned by Ward and Garret (1 994). The gene was isolated
as a dosage-dependent suppressor of conditional growth defects of
temperature-sensitive cAPK mutants. Ward et al. (1995) presented evidence for the
involvement of Sok2p in cAMP dependent regulation of filamentous growth by Sok2p.
Diploid sok2/sok2 mutants show enhanced pseudohyphal growth, indicating a
repressive activity of Sok2p. Since Sok2p presents important homologies with the
helix-loop-helix DNA-binding motive of Phd1p and other fungal regulators of
morphogenetic processes (Stoldt et al., 1997), it most probably directly represses the
expression of filamentation related genes. Unlike Sf11 p, which directly associates with
124
Tpk2p, no such association has yet been found for Sok2p, and its direct regulation by
cAPK has yet to be demonstrated. In addition, the sok2 phenotype presents defects in
the regulation of genes involved in a number of other cAMP dependent metabolic
regulations, including glycogen accumulation (Ward et al., 1995). It therefore behaves
like a general regulator of cAMP dependent cellular responses, and is not specific for
the filamentation response.
A third transcriptional regulator identified as acting downstream of the cAMP signal
and which induces filamentation is Flo8p. Kobayashi et al. (1996) cloned FLO8
because of its ability to induce flocculation. The gene was later shown to be required for
pseudohyphal growth (Liu et al., 1996). Interestingly, the authors presented evidence
that a mutation within this gene was responsible for the inability of most laboratory
strains of S. cerevisiae to undergo the dimorphic switch from yeast-type to
filament-type cells. Through genetic evidence, Rupp et al. (1999) showed that Flo8p
positively activated pseudohyphal differentiation and that this activation was cAMP
dependent. The authors showed that Flo8p activates MUC1 by directly acting on several
sequences within the promoter of this gene.
3.2.4. Other factors
3.2.4.1. Ash1p. Ash1p was first identified for its role in mating type switching, where it
is responsible for the daughter cell specific repression of the HO endonuclease. ASH1
mRNA is localised asymmetrically, close to the tip of large budded cells that have
undergone anaphase (Long et al., 1997; Takizawa et al., 1997). This polarised
localisation explains the asymmetric distribution of Ash1p between mother and
daughter cell and its daughter cell specific effect on mating type switching. Ash1p
contains a zinc-finger-like domain, and binds therefore probably directly to DNA to
regulate gene expression.
Chandarlapaty and Errede (1998) presented data suggesting that Ash1p was required
for pseudohyphal growth. Cells lacking the ASH1 gene did not form filaments, whereas
cells with multiple copies of the gene showed increased filamentation. Similar
observations were made with regard to invasive growth in haploids. Genetic evidence
places Ash1p in a pathway independent of the MAP kinase cascade but downstream of
Ras2p, similar to what was observed for Msn1p (Gagiano et al., 1999).
3.2.4.2. Phd1p. This gene was identified through the screening of a genomic library for
genes that, when present on a multiple copy plasmid, would enhance pseudohyphal and
invasive growth (Gimeno and Fink, 1994). Phd1p showed significant homology with
transcriptional regulators. However, deletion of PHD1 does not affect the ability of
S. cerevisiae to form pseudohyphae or to grow invasively, and its role in pseudohyphal
differentiation is unclear.
3.3, EFFECTOR PROTEINS
No gene has been unequivocally shown to be directly and specifically regulated by
filamentation signal transduction pathways alone. This might seem surprising,
considering the large number of transcriptional regulators, which have been shown to be
125
required for these pathways, and which have been described in the previous section.
However, these regulators have mostly been cloned for specific roles in processes that
only have an indirect or not yet clearly understood connection with filamentation. For
example, from the above it is clear that a phenomenon like flocculation in liquid media
is closely linked to the filamentation response, and some factors like Flo8p are required
for both. In addition, some obvious phenotypic links between both cellular responses
exist. Both processes for example require modified cell adhesion properties, and both
seem to occur in media with limited amounts of nutrients. However, differences and
similarities between the two events have not yet been fully investigated.
The same is true for signal-dependent processes of polarised growth during both
mating and filamentation. The shared elements in both pathways might at least in part
be involved in aspects of cellular polarisation, but it is as yet not understood how signal
dependent specificity is imparted.
The data presented in this review could suggest that it is the combination of a
number of different factors in a specific context that leads to the implementation of the
filamentation response. If this is the case, specific effector genes and proteins of the
pseudohyphal response pathway should only respond to a specific, finely balanced
combination of all the pathways and factors described above. The gene coming closest
to the above expectation is MUC1/FLO11.
3.3.1. MUC1, a gene encoding a mucin-like protein subjected to complex
transcriptional regulation
MUC1 was first identified by Lambrechts et al. (1996a) as being required for
pseudohyphal differentiation and invasive growth. The gene encodes a mammalian
membrane-bound mucin homologue, with strong structural similarities to dominant
flocculation proteins like Flo1p. The authors showed that deletion of MUC1 results in
strains unable to invade agar or to form filaments, whereas overexpression results in
stronger invasion and filamentation phenotypes. These data were later confirmed by Lo
and Dranginis (1998), who had previously identified the same gene, named FLO11, as
being involved in flocculation (Lo and Dranginis, 1996). The structure of Muc1p
suggests that it is a GPI-anchored cell wall protein, whose N-terminal section probably
reaches outside of the cell wall (Lambrechts et al., 1996a; Lo and Dranginis, 1998).
Particular attention has been paid to the large promoter of MUC1, the largest
promoter identified in S. cerevisiae. Lambrechts et al. (1996a) initially identified MUC1
through the strong sequence homology of this promoter area with the promoters of the
glucoamylase-encoding STA1, 2 and 3 genes. The promoter has been shown to be
responsive to a number of the transcriptional regulators described above, including
Msn1p (Lambrechts et al. 1996a,b), Ste12p/Tec1p (Lo and Dranginis, 1998; Rupp et
al., 1999), Mss11p (Gagiano et al., 1999), and Flo8p (Rupp et al., 1999). MUC1
therefore is regulated by both cAMP dependent and MAPK-dependent pathways, and
could be the first filamentation-specific target gene.
The role of Muc1p during pseudohyphal differentiation has not yet been
unequivocally established. However, based on the structure of the protein and on its cell
wall bound localisation, it is highly probable that it is involved in the regulation of
cell-cell attachment. An alternative hypothesis is that MUC1 would be required for
126
attachment of the cell to a substrate, a step that is thought to be required for efficient
invasion. Both hypotheses are not mutually exclusive.
3.3.2. Starch degrading enzymes: a direct metabolic link
The promoters of the S. cerevisiae STA1-3 genes, encoding starch degrading
glucoamylases, are strongly homologous to the MUC1 promoter (Pretorius et al., 1986;
Lambrechts et al., 1995, 1996a; reviewed in Vivier et al., 1997), and homology extends
over the entire promoter area of more than 3 kb (Gagiano et al., 1999). Experimental
data suggest that the genes are indeed coregulated to a large degree, since the STA genes
were shown to respond to the factors controlling pseudohyphal differentiation, including
elements of the MAP kinase cascade (Gagiano et al., 1999).
The coregulation of starch degradation and pseudohyphal differentiation offers some
interesting evolutionary insights. The STA gene family seems to be a relatively recent
evolutionary acquisition of S. cerevisiae (Lambrechts et al., 1995). Arguments in favour
of this hypothesis are the subtelomeric localisation of the genes, the very limited
sequence divergence between the three STA loci, and the fact that they are only found in
some strains of S. cerevisiae. MUC1, on the other hand, is found in all S. cerevisiae
strains investigated (Carstens et al., 1998), and has a chromosomal position far removed
from the telomers. The STA genes are therefore probably the product of a recombination
combining the promoter and secretion signal sequence of MUC1 with the ORF of the
internal glucoamylase-encoding SGA1 gene. The evolutionary selection of a
filamentation-dependent promoter might offer a real selective advantage to the yeast,
since it could result in an enhanced ability of S. cerevisiae to invade nutrient-rich
compartments in nature. Glucoamylases will be specifically secreted at the growing tip
of the elongated cell during filamentous growth, which could allow the digestion of
polysaccharide-containing barriers (cell walls of plant cells) and consequent penetration
of the filament into new compartments.
4. Scientific and industrial relevance
S. cerevisiae probably is the scientifically best understood of all organisms. The
functional mapping of the genome and of the entire proteom of this unicellular fungus
will be finalised in the not so distant future, including a physical map of protein-protein
interaction. Whether the complete molecular map will provide us with new insights into
the secrets of life itself, a view some will dismiss as reductionist, or whether the
additional knowledge will provide us with "just" a more in-depth understanding of the
molecular machinery of living organisms, remains to be seen.
Already, as pointed out in this review, several new concepts have largely been based
on data obtained through the study of S. cerevisiae. One of these concepts is the
modular nature of signal transduction pathways. A summarised representation of the
different modules and factors involved in pseudohyphal differentiation is given in
Figure 5. This figure illustrates that the response to the limited availability of essential
nutrients is the result of a finely balanced combination of inputs from a number of
independent signalling modules. An outstanding feature of the data presented in this
figure is that they combine three of the major signalling systems that, previously, had
127
been investigated for separate and specific purposes, namely (i) the cell cycle signal
emanating from CDKs, (ii) the nutrient-linked cAMP signal and (iii) the MAPK signal
which might be required for the cell-cell attachment and cell growth-polarisation
processes. This combination of three major pathways again demonstrates that coordination of all cellular compartments and of most molecular processes underlies
cellular differentiation processes.
A different perspective can be taken by simply considering the initial phenotypes, which
were used to identify most of the genes mentioned in this review. Some of the genes
were initially identified for their role in the pheromone response, other for phenotypes
linked to flocculation, abnormal cell cycle, abnormal stationary phase entry, starch
degradation, ammonium transport, etc., again demonstrating the interconnected nature
of apparently unlinked events.
How does this fundamental understanding of complex processes impact on the
potential use of yeast in industrial processes? Traditionally, S. cerevisiae has been used
for several types of food and beverage fermentations and for the production of alcohol.
For these traditional uses, industrial yeast has been optimised through centuries of
mostly unaware selection by winemakers, brewers, bakers and other users. This
unconscious optimisation process has lead to a number of S. cerevisiae strains
specifically adapted for specific tasks, be it baking, brewing , winemaking or any other
industrial use. However, from an industrial perspective, every single aspect of yeast
physiology could still be optimised. Fermentation efficiency, alcohol resistance, general
stress resistance, production of specific metabolites without production of additional,
unwanted substances - there probably are as many potential targets for strain
improvement as there are industrial users. It is in this field of strain improvement that
128
recombinant DNA technology and metabolic engineering can provide its most
important contribution.
How can research of the type described in this review contribute to achieve such
strain improvement targets? The answer becomes clear when looking at the results
obtained with recombinant and metabolically engineered strains. These strains can
frequently meet a specific target, be it a higher production of a metabolite (e.g. glycerol)
or of extracellular proteins and enzymes. However, these strains have just as frequently
failed to make an industrial impact. One reason for this failure can be found in the
review above, and resides in the interconnection of all metabolic and signalling
pathways. This interdependence makes it extremely difficult to achieve specifically
improved yeast without modifying several other parameters. These secondary
modifications frequently result in undesirable by-products or have a negative influence
on general yeast physiology. It is therefore essential that we better understand the
underlying network of metabolic and signalling connections, which would allow us to
design mechanisms to avoid metabolic and physiological problems. Such integrated
approaches, which will take into account not only the specific parameter to be modified,
but also all potential consequences on associated or linked pathways, should result in
modified yeast with much higher industrial potential.
Besides this general argument for the scientific and industrial usefulness of the
research outlined in this review, there are several potential industrial benefits directly
associated with the study of pseudohyphal development. Some wanted -or unwantedproperties of industrial yeast strains are indeed directly linked to this pathway. The
aspect retaining most attention is flocculation, which refers to the clumping of cells in
liquid media and to their consequent sedimentation (reviewed in Stratford, 1992).
Flocculation is due to the modification of cell-cell adhesion properties, and is of
importance in several industrial processes, for example during brewing or the
production of sparkling wine (reviewed in Hammond, 1995). The signal transduction
pathways leading to flocculation is similar, if not identical, to the filamentation
pathway, as can be seen by the number of genes shared by both (reviewed in Kron,
1997). Understanding filamentation should therefore allow us to design yeast with
specific flocculation abilities. Other direct applications might reside in the development
of new top-fermenting brewing and sherry yeast. Indeed, the ability of flor yeast to float
on the surface of the substrate (top-ferment) is thought to be due to a modified
implementation of the signal transduction pathways described in this review.
Acknowledgements
We thank the National Research Foundation (NRF) and the South African wine industry
(Winetech) for funding of our research.
References
Andrews, B. and Measday, V. (1998) The cyclin family of budding yeast: abundant use of a good idea. Trends
Genet. 14: 66-72.
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Abstract
PHB with a high molecular weight (Mw) was obtained from fermentor cultures of
Azotobacter chroococcum 6B. Mw was significantly affected by aeration rate, being
reduced from 2900 to 110 kDa at 0.25 and 2.5 vvm, respectively. Temperature at which
maximal weight loss was obtained (decomposition temperature) markedly depended on
reached a
Mw , obtaining a 40C span between 100 and 1400 kDa. Tensile strength
value of 215 MPa at a Mw of 1240 kDa, being reduced to nearly 40 MPa at the lower
tested Mw of 445 kDa.
1. Materials and methods
1.1 MICROORGANISM AND CULTURE MEDIA
Azotobacter chroococcum 6B was isolated from rhizospheric soil samples of the
Agronomy Faculty Campus, Buenos Aires, Argentina. Modified productive Burk's
medium (Bm) was utilised, with glucose as carbon source (g l-1): glucose 10,
MgSO4.7H2O 0.4, FeSO4.7H2O 0.012, Na2MoO4.12H2O 0.01, K2HPO4 2, NaCl 0.4
and CaCO3 0.25. (NH4)2SO4 was added at a concentration of 0.1 g l-1 and pH was
adjusted to pH 7.0 with HCl 1N. Stock cultures were maintained at 4C by periodical
transfer on modified productive Burk's medium agar slants.
1.2 FERMENTOR EXPERIMENTS
Batch fermentations were conducted with a 1% (v/v) inoculum of a 36 hours culture in
the same medium and the working volume was 4 litres (Bioflo I, New Brunswick Sci.
Co, USA; Gallemkamp Sanyo, England), both fermentors equipped with two-six blade
135
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 135140.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
impellers and baffles. Temperature was controlled at 30C and initial pH was adjusted
to 7.0. The air flow rate was set between 0.25 and 2.5 vvm, Initial C/N ratio (molar
basis) was set between 7.3 and 138 (ammonium sulphate limitation and glucose excess)
and agitation speed was 200 rpm. Batch experiments were finished at 72 h. When
molasses Bm medium was utilised, glucose was replaced by sugar cane molasses (5%
w/v) (Tucumn, Argentina) as carbon source.
1.3 EXTRACTION AND PURIFICATION PROCEDURE
Lyophilised cells were extracted with chloroform during 24 hours in a Soxhlet
apparatus. Chloroform extract (1 50-250 ml) was concentrated by simple distillation to a
final volume of 25 ml. The concentrated PHB was reprecipitated in ethanol cooled in an
ice bath. Reprecipitated biopolymer was filtered, washed with acetone and centrifuged
(1 5 min, 5000 rpm). Purified PHB was dried at 60C until it reached constant weight.
1.4 ANALYTICAL METHODS
Cell growth was monitored by measuring the optical density at 610 nm. Cell dry weight
(cdw) was measured by weighing lyophilised cells harvested from 3 ml culture broth.
Residual glucose in the broth was determined by the enzymatic method using glucose
oxidase/peroxidase (Wiener Lab., Rosario, Argentina). PHB content and its composition
were determined by gas chromatography using 3HB standards (Braunegg et al, 1978).
Mw was measured viscosimetrically and by gel permeation chromatography (GPC)
using five serial Styragel columns of 102, 103, 104, 105 and 106A. Flow rate of
chloroform was 0.5 ml/min. A refractive index detector was used.. Differential scanning
calorimetry (DSC) studies were performed using a Mettler TA9000 calorimeter between
-60 and 250C at 10C/min. Thermogravimetric (TG) measurements were made with a
Mettler TA9900 apparatus from 25 to 800C at 10C/min. Tensile strength was
measured on PHB probes (obtained according to ASTM 1708-84) utilising an Instron
model 1122 tensiometer from slopes of strain-stress curves
2. Results and discussion
2.1 EFFECT OF MW ON PHB THERMAL STABILITY
PHB samples with different Mw obtained at different fermentative conditions were
analysed by measuring the temperature at which maximal weight loss is obtained when
increasing sample temperature in thermogravimetric studies, called decomposition
temperature, Td . This parameter is a measure of the thermal stability of PHB. Other
physical parameters, such as melting temperature (Tm), glass transition temperature (Tg)
and % crystallinity were also analysed. Table 1 summarises the data obtained: it was
shown that an increase in Mw leads to an augmented thermal stability, as samples with a
Mw around 1300-1400 kDa lost 99% of their weight at a temperature 15% higher than
the sample with the lowest Mw experimented (150 kDa). These results showed that
thermal stability is significantly affected by Mw. Tm was not significantly affected, as
expected, as it is a physical constant independent of Mw . Tg did not showed significant
136
Culture conditions
Tm (C)
Tg (C)
Td (C)
(a)
%crystallin
ity
Mw. 103
(kDa
fixation, 0.5 vvm, 100 rpm
180.9
n.d.
291
59
1420
177.8
3.9
268
82
1330
178.8
4.3
261.7
73
1170
173.9
n.d.
286
54
1420
173.0
n.d.
250
55
150
178.2
5.7
n.d.
62
110
rpm
137
Figure 1. PHB molecular weight (Mw) and PHB content (XPHB) under different aeration
rates under fermentor culture (4 litres) with Burks modified medium (Bm) at a C/N ratio of
69 (mol glucose/mol ammonium sulphate) at 72 h culture. : Mw, o : XPHB (% dry
weight).
(MPa)
38
113
215
Mw (kDa)
445
1000
1240
2.4 PHB AS A MATRIX FOR MICROENCAPSULATION
suggesting that PHB of 1000 kDa creates the most convenient pore size and
microenvironment for cellulase retention and activity.
3. Conclusions
From the above results, we concluded that aeration rate should be carefully controlled
under fermentor cultivation of strain 6B for PHB production, as Mw is markedly
affected by dissolved oxygen tension, and consequently by aeration rate. PHB with Mw
higher than 1200-1300 kDa are desirable for obtaining a bioplastic with both high
tensile strength and thermal stability, in order to be successfully processed in industrial
applications.
References
Anderson A.J. and Dawes E.A. 1990. Occurrence, metabolism, metabolic role
and industrial uses of bacterial polyhydroxyalkanoates. Microbiological Reviews 54, 4: 50-472.
Barham P., Keller A., Otun E. and Holmes P. 1984. Crystallisation and morphology of a bacterial
thermoplastic: poly--hydroxybutyrate. J. Mater. Sci. 19: 2781 -2794.
Braunegg G., Sonnleitner B. y Lafferty R. 1978. A rapid gas chromatographic method of the determination of
Poly-6-hydroxybutyric acid in microbial biomass. European J. Appl. Microbiol. Biotechnol. 6:29-37.
Quagliano J. y Miyazaki S. 1997. Effect of aeration and carbon/nitrogen ratio on the molecular mass of the
biodegradable polymer poly--hydroxybutyrate obtained from Azotobacter chroococcum 6B. Appl.
Microbiol. Biotechnol. 47: 662-664.
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140
Part 4
NOVEL APPROACHES TO THE STUDY OF
MICROORGANISMS
1. Introduction
One of the fundamental characteristics of the microbial world is its inherent metabolic
diversity. An extraordinary physiological flexibility, achieved during, at least, 3.5
billion years (Doolittle et al., 1996; Feng et al., 1997; Pace, 1997), allows
microorganisms not only to colonise all habitats which are inhabited by eucaryotes but
also to exploit a wide spectrum of extreme biotopes (e. g., hot springs, salt and soda
lakes, highly-polluted waste waters, etc.) which are inhospitable to higher organisms.
The ubiquitous distribution of bacteria coincides with the observation that
microorganisms, and their natural communities, are of fundamental importance for the
global cycling of organic matter (Pomeroy & Wiebe, 1988). The metabolic diversity is
reflected in the species diversity and, particularly, in the large evolutionary distances
observed between the main phylogenetic lineages of microorganisms (Woese, 1987). It
is currently estimated that probably only 1 % to 10 % of the microorganisms living in
the biosphere are known (i. e., have been isolated and characterised) (Bull et al., 1992).
Moreover, one should recognise that the vast majority of microorganisms present in
environmental samples currently cannot be cultivated in the laboratory. An important
question concerning the cultivable microorganisms arises as to their actual frequencies
and significance in the ecosystem (Amann et al., 1995). The problem is further
complicated due to the fact that, in nature microorganisms live in complex communities
whose compositions vary depending on the environmental conditions. The activities of
individual members of such communities are strongly influenced by the prevailing
conditions in the environment as well as the activities of the other members (Roszak &
Colwell, 1987). The structure and dynamics of natural microbial communities, i. e. the
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A. Durieux and J-P. Simon (eds.), Applied Microbiology, 143154.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
species compositions, interactions and activities over time and space, is poorly
understood. This is in marked contrast to the wealth of knowledge about the community
structure and dynamics of higher organisms like plants and animals. Due to the problem
of non-culturability of the majority of the bacteria, traditional, cultivation-based
methods of microbiology are often of very limited value (Staley, 1980; Atlas, 1984;
Brock, 1987; Hugenholtz et al., 1998). Rather it is important to develop new
experimental approaches, which do not need cultivation in order to clarify the relations
between structure and function of microbial communities. Several approaches have
been proposed to tackle the basic problems of determining microbial community
structure, most of them based on the molecular analysis of ribosomal RNA or rDNA
(Pace et al., 1986; Hugenholtz & Pace, 1996; Pace, 1996) and some on the analysis of
polar lipids (Tunlid & White, 1992). There is an urgent need for the elucidation of the
critical interactions taking place in microbial communities which determine important
physiological activities, in order to be able to develop a knowledge-based strategy for
the optimisation and control of biotechnological applications in the environment, and to
control their safety. To achieve this long-term goal a novel approach was developed the analysis of biomarkers by isotope ratio mass spectrometry (IRMS) - for tracking the
flux of carbon within microbial consortia. For this approach two components are
needed: i) biomarkers which are specific for bacterial taxa, i. e. genera, families, phyla,
and ii) a calibration of the degree of isotopic fractionation during the microbial
degradation of the substrates and the incorporation of their carbons into the biomarkers.
2. Taxon specific biomarkers
2.1. POLAR LIPIDS
Polar lipids exhibit large structural diversity, an attribute that enables them to be used as
chemotaxonomic criteria. Some lipids are unique to certain taxa, whereas the relative
concentrations of lipids within a taxon provides additional taxonomic resolving power.
The taxonomic utility of lipids is proportional to the quality of the structural information
that is obtained, Hence, in addition to conventional methods of lipid analysis (e.g. 2dimensional thin layer chromatography with selective staining and chemical cleavage,
derivatisation and gas chromatographic (mass spectrometric, GC-MS) analysis of the
component parts), considerable effort is currently being invested in detection/structural
characterisation of lipids (e.g. Fourier transformed infrared spectrometry (FT-IR),
dynamic chemical ionisation and fast atom bombardment (tandem) mass spectrometry
(DCI- and FAB-(MS/)MS), two-dimensional nuclear magnetic resonance spectroscopy
(1H and 13C NMR)).
Because of novel technologies it is more and more possible to analyse intact lipids.
Additional to the already established chromatography mainly the Tandem-MS is used
for the analysis of intact lipids, During the last years we applied this unit successfully
for the study of several lipid mixtures and the structure elucidation of their components.
About 200 glyco-, sulfo- and phospholipids were identified for the first time as natural
products and their structures characterised. Furthermore it was possible to find
144
145
Figure 1: Continued
difference in the isotopic ratio between palmitic acid extracted from glycolipids and that
from phospholipids was observed (Abraham et al., 1998a).
The 13C of bacterial biomass is a parameter in microbial ecology gaining increasing
interest (Boschker et al., 1999). It is used for the identification of substrate utilisation of
bacteria, relying on the observation that bacteria grown on substrates with known
isotopic values produce biomasses which differ in their isotopic ratio of only 2 from
those of their substrates. Our studies determined isotopic differences of palmitic acid of
up to 7 , both depletion and enrichment (Abraham et al., 1998a). We found a much
larger range of isotopic fractionation for amino acids of up to 80 . These ranges were
dependent on the biomarker and the substrate, but also on the bacterial species. From
calibration studies in pure cultures we could derive some rules controlling the depletion
or enrichment of carbon isotopes in the individual biomarkers. This basic new
discoveries of the isotopic discrimination of individual genera of bacteria and fungi may
have a great potential to study the crucial microbial catalysts of the heterotrophic
dominant part of the carbon cycle in natural ecosystems.
4. Carbon sharing in a pollutant degrading bacterial community
4.1. ORIGIN AND CHARACTERISTICS OF THE MICROBIAL CONSORTIUM
From Spittelwasser sediment, a stable bacterial consortium was established growing on
4-chlorosalicylate, an intermediate in the aerobic degradation of 3-chlorodibenzofurane
and 2-chloronaphthalene. The small river Spittelwasser, a tributary of the Elbe river
system near Bitterfeld (in the state of Sachsen-Anhalt, Germany), has served for
decades as an outflow of untreated waste water from the chemical industries
concentrated in this area. Until the recent shut-down of most of these factories, the river
did not contain any detectable eucaryotes but a very broad spectrum of different
procaryotes (Mau & Timmis, 1998). The consortium was grown in a chemostat and fed
with 5 mM 4-chlorosalicylate as the sole source of carbon and energy, with a dilution
rate of 0.16 d-1 and 12C (Faude, 1995). The consortium consisted of four different
bacterial strains identified by 16S rDNA sequence analysis as Pseudomonas sp. MT1,
Empedobacter sp. MT2, Alcaligenes sp. MT3, and Pseudomonas sp. MT4 (Moore et al.,
1996).
To understand the interactions of the bacteria within the consortium it was necessary
not only to identify the different bacteria but also to determine their relative abundance
in the consortium and to monitor them over time. To achieve this goal rabbit antisera
have been produced against all four isolates for immunochemical analysis of the
microbial population and have been tested by different immunological methods.
Applying these antibodies in the immunofluorescence the relative abundance's of the
strains in the chemostat were determined to 84 3 % for Pseudomonas sp. MT1, 1 %
for Empedobacter sp. MT2, 8 4 % for Alcaligenes sp. MT3 and 8 4 % for
Pseudomonas sp. MT4. Furthermore, it was found that the composition of the mixed
culture remained constant over a time period of at least 3 years.
The predominant strain in this consortium, Pseudomonas sp. MT1, grew on 4chlorosalicylate alone tolerating up to 1 mM, above of which cell death occurred.
147
(Brckmannet al., 1998). Since no activity of cis -dienelactone hydrolase was detected
in the cell extract of Pseudomonas sp. MT1, another, unidentified hydrolase was
assumed to be the responsible transforming enzyme.
4.3. SUBSTRATE COMPETITION
One application of this approach was the incorporation of carbon isotopes from
mixtures of substrates into the individual members of the 4-chlorosalicylate-degrading
consortium. The individual strains grew on a carbon mixture of yeast extract and 4chlorocatechol, the latter of which was enriched with 13C-4-chlorocatechol to 500 for
a better detection of incorporation levels. The isotopic ratios of two fatty acids were
determined for all strains and it was found that Alcaligenes xylosoxidans MT 3
incorporated 4-chlorocatechol the best, while Flavobacterium sp. MT 2 showed almost
no incorporation of this substrate. Both Pseudomonas strains showed intermediate
incorporation levels. This approach will help to elucidate the functional roles of the
individual members of the consortium in the mineralization of 4-chlorosalicylate.
149
abundant strain, which underlines its important functional role as the primary degrader
of 4-chlorosalicylate. Based on the observed high 13C-enrichments in fatty acids of
strains MT3 and MT4 with the metabolites [U-13C]4-chlorocatechol and -protoanemonin
the formation of a consortium can be explained by nutritional interactions of individual
strains. Based on the above results, the functional roles of the consortium members were
assigned (Fig 3). Using immunocapture and IRMS the sharing of substrates within the
microbial community was unravelled and individual community members were shown to
protect the whole consortium from critical intermediates such as 4-chlorocatechol and
protoanemonin by using them as carbon sources and hence, improving the degradation
of 4-chlorosalicylate by Pseudomonas sp. MT1 (Pelz et al., 1999).
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5. Outlook
The combination of strain-specific antibodies used to immunocapture the individual
strains from the community and biomarker fatty acids used to determine the flux of
carbon into the biomass of the individual strains by means of IRMS proved to be a
powerful tool to study microbial activities in microbial communities. Furthermore we
have shown the existence of a novel pathway for the degradation of 4-chlorosalicylate
via protoanemonin by means of this technique. This was possible because of the high
sensitivity of the IRMS enabling the application of very small amounts of
protoanemonin to the system which do not poison the strains and which do not disturb
the community significantly. Future studies will be directed to the detection of
microbial degraders of poorly degradable pollutants in microbial communities
independent from the need to isolate them. A similar approach was recently reported for
sulphate-reducing bacteria (Boschker et al., 1998). Instead of immunocapture,
biomarkers like polar lipids or outer membrane proteins will be used to trace the flow of
labelled substrates into the biomass of potential degraders.
Since 1950 a huge number of metabolic routes within individual species have been
elucidated. The challenge now is to elucidate metabolic networks in natural biological
assemblages in which metabolites produced via a pathway of one cell type flow to other
cells to enter new pathways. The surprises exposed in the present study are surely only a
mere taste of what is in store! Exploration of metabolic networks in natural assemblages
will ultimately yield an understanding of the functioning of such assemblages as
biological units, of the roles of the component members and of their metabolic,
physiologic and energetic benefits. Furthermore, we will more and more understand
how the assemblage as a unit interacts with its abiotic environment. Such an
understanding will provide the ground rules for interventions to influence
environmental processes and to optimise biotechnological applications in the
environment, such as in situ bioremediation.
Acknowledgement
We thank Dagmar Wenderoth, Tanja Jeschke, Birgit Jung, and Peter Wolff for their
excellent technical assistance. The International Atomic Energy Agency, Vienna
(Austria), is acknowledged for providing free reference materials for the calibration of
the IRMS. This work was supported by a grant of the German Federal Ministry for
Science, Education and Research (Project No. 03 19433C).
References
Abraham, W.-R., Meyer, H., Lindholst, S. Vancanneyt, M. and Smit, J. (1997) Phospho- and sulfolipids as
biomarkers of Caulobacter, Brevundimonus and Hyphomonas, Syst. Appl. Microbiol. 20,522-539.
Abraham, W.-R., Hesse, C., and Pelz, O. (1998a) Ratios of carbon isotopes in microbial lipids as indicator of
substrate usage, Appl. Environ. Microbiol. 64, 4202-4209.
Abraham, W.-R., Meyer, H., and Yakimov, M. M. (1998b) Novel glycine containing glucolipids from the
alkane using bacterium Alcanivorax borkumensis. Biochim.Biophys. Acta 1393, 57-62.
Abrajano, T. A,, Murphy, D. E., Fang, J., Comet, P., Brooks, J. M. (1994) 13C/12C ratios in individual fatty
acids of marine mytilids with and without bacterial symbionts. Org. Geochem. 12,611-617.
152
153
154
Abstract
Past attempts at direct measurement of the mechanical characteristics of cells have
shown little potential for use with bacteria. However, a technique based on
micromanipulation has now been used to compare the mechanical properties of two
species of bacteria; Gram-negative Escherichia coli and Gram-positive Staphylococcus
epidermis. Gram-negative bacteria have traditionally been considered to be weaker than
their Gram-positive counterparts on the basis of them being more susceptible to
disintegration by mechanical stress. This observation has been corroborated using
micromanipulation, which has directly quantified the differences in cell strength on the
basis of bursting force. The bursting force of rapidly growing S. epidermis was found to
vary from 3 and 34 N with an average value of 13.8 N (standard error 0.8 N). The
corresponding value for continuously growing E. coli (specific growth rate 0.5 h-1) was
3.8 N (standard error 0.4 N).
1. Introduction
1.1 RELATIVE RESISTANCE
MECHANICAL DISRUPTION
OF
DIFFERENT
MICROORGANISMS
TO
The physical properties of cells e.g. cell size, shape and especially wall strength, are
highly species, strain and physiological state specific and will influence the relative
resistance of different microorganisms to disruption, which may be used to indirectly
infer the relative strength of microorganisms (Table 1, Table 2).
155
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 155162.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
Animal cells
Gram - bacilli & cocci
Gram + bacilli
Yeast
Gram + cocci
Spores
Mycelia
a
Liquid-pressing
Freeze-pressing
Agitation
Sonication
7
6
5
4
3
2
(1)a
7
6
4
2.5
2.5
1
5
7
5
(4)
3
(2)
(1)
6
7
6
5
3.5
3.5
2
1
The wall thickness of yeast (> 70 nm) is typically greater than that of Gram-positive
cocci (10 - 80 nm) yet the latter would appear to be the more resilient according to
Table 1. This may be because size has been observed to play an important part in
disruption, with larger cells showing increased susceptibility to rupture.
Table 2: Protein release from microorganisms in a high-pressure homogeniser (modified
from Keshavarz et al., 1987).
Microorganism
Rate constant, k
0.41
0.39
0.28
0.23
0.0085
The most obvious role of the cell wall is in protecting the cell from mechanical damage,
the structure and composition of which contributes greatly to the strength of individual
bacteria as may' be seen from the fact that Escherichia coli (Gram-negative rod),
although similar in size to Bacillus subtilis (Gram-positive rod), is disrupted more easily
(Table 2). This is most likely due to the relatively thin peptidoglycan layer found in
Gram-negative bacteria (see Section 0).
1.2 CELL WALL STRUCTURE
Prokaryotic cells can be segregated into different groups on the basis of their cell wall
structure. The Archaebacteria possess cell walls but the components and physiology are
vastly different from that of eubacteria. A small fraction of eubacteria, the mollicutes,
lack an outer cell wall and are bounded only by their cytoplasmic membrane (these will
not be considered here). The eubacteria which do possess cell walls can be divided into
two major groups: Gram-positive or Gram-negative, which refer to the manner in which
eubacteria respond to the Gram stain.
Under the electron microscope, the Gram-positive cell wall appears as an amorphous
layer with an average thickness of 30 nm, although this value may vary from between
156
In addition, the walls of the B. subtilis mutants were shown to exhibit what was
apparently viscoelastic behaviour since the load depended on the rate of strain and load
relaxation also occurred in the extended state. The time-scale for decay proved to vary
widely but based on the initial rate of decay, was found to occur on the order of minutes
(Thwaites and Mendelson, 1985). Viscoelastic phenomena in cell walls has major
implications for micromanipulation measurements; at high deformation rates, the cells
would appear to be stiffer and more brittle and vice versa (Thwaites and Mendelson,
1991). Such behaviour would need to be accounted for in the development of structural
models.
One major drawback to the technique is that it is limited to filament forming
mutants. Furthermore, the cells were not in their naturally hydrated condition when the
tests were carried out and the humidity has been shown to affect the thread mechanical
properties. Micromanipulation has several advantages over the latter technique in terms
of simplicity, versatility and more importantly, since mechanical properties are likely to
be affected by the external environment, the cells can be measured whilst suspended in
the growth medium.
1.4 MICROMANIPULATION
Micromanipulation is based on a relatively simple concept, which relies on squeezing a
single cell, either between two optic fibre probes or between a single optic fibre and a
slide, until rupture; a force transducer measures the force required. Such work has
already been performed on animal cells (Zhang et al. 1991), yeast cells (Srinorakutara
(1997); Mashmoushy et al., 1998) starch and latex particles. Micromanipulation studies
with filamentous organisms such as fungi are slightly more involved and it has been
more appropriate to determine mechanical properties by extension of the organism until
breaking (Roberts, 1996).
2. Materials and methods
2.1 THE MICROMANIPULATION SYSTEM
The apparatus (fig 1) was based on the rig used by Mashmoushy et al. (1998) for work
with yeast. Cells are squeezed using a 50 m optic fibre probe, one end of which is
attached to a force transducer (Aurora Scientific Inc., Aurora, Canada) with paraffin
wax. The end of the probe which comes into contact with the bacteria is ground down to
leave a tip with a much smaller area, thus minimising alignment errors and incorrect
probe-cell contacts. The transducer is attached to a stage which is driven downwards by
a stepping motor, The force on the probe is measured by the transducer in terms of
voltage, which is converted to give the bursting force. Lighting is provided by a slit
illuminator from the side. Cells are positioned underneath the probe by moving the
stage. When E. coli was being measured, the image was recorded onto video tape for
later image analysis to determine the length of the cell.
158
overnight for approximately 16 hours at 37C and 200 rpm in an orbital shaker before
being used to seed 1 1 of medium in a 2 1 fermenter. The pH was controlled using 0.5 M
H2SO4 and 2.0 M ammonia solution. Once the cells had reached mid-exponential phase,
the continuous fermentation was started at a dilution rate of 0.5 h-1. Samples were
diluted using distilled water to a concentration of approximately 1 x 107 cells/ml.
3. Results and discussion
Figure 2a and Figure 2b represent typical traces of the bursting response of individual S.
epidermis and E. coli cells respectively. Both traces have a similar form; contact
between the probe and the cell is made at point A after which the cell deforms until
rupture (point B). Following bursting of the cell, there is a decrease in force on the
probe until it reaches the slide at point D, leading to a significant increase in force.
Plots of bursting force versus (equivalent spherical) diameter for S. epidermis and E.
coli are shown in Figure 3a and Figure 3b respectively. In both cases, the large scatter
observed in bursting force is attributed to biological variation within the culture. Three
separate samples were taken (t = 4, 5 and 6 hours) and tested within one hour of
sampling. Statistical testing using ANOVA indicated a strong probability that the three
samples were from equivalent populations and hence they were treated as such. For cell
diameters ranging from 0.5 to 1.6 m with an average value of 0.92 m (standard error
0.03 m), the bursting force for S. epidermis cells was found to vary from 3 to 34 N
(standard error 0.8 N) with an average value of 13.8 N. Furthermore, simple linear
regression appeared to suggest some relationship between bursting force and cell size,
which was confirmed using an F-test with 95% confidence.
160
Corresponding values for E. coli ranged from 1 to 9 Nwith an average value of 3.6 N
(standard error 0.4 N) for cells with equivalent spherical diameters between 0.7 to 1.8
m with an average value of 1.26 m (standard error 0.05 m). Simple linear regression
showed no relation between the bursting force and equivalent spherical diameter. This
was confirmed with an F-test at the 95% confidence level.
Figure 3: Plots of bursting force vs. (equivalent spherical) diameter for (a) S. epidermis and
(b) E. coli
Bacterial species do not always grow as individual cells but in a range of different
morphologies. Micromanipulation techniques that have been developed for tensile
testing of fungi (Roberts, 1999) and filamentous bacteria (Stocks and Thomas, 1999)
might be adapted to pull apart bacteria that grown in chains of while larger probes might
be used to measure the bursting forces of bacteria that grow in clumps.
References
Baldwin, W.W., Sheu, M.J.-T., Bankston, P.W., Woldringh, C.L. (1988) Changes in buoyant density and cell
size of Escherichia coli in response to osmotic shocks. Journal of Bacteriology 170, 452-455.
Edebo, L. (1969) Disintegration ofcells. In Fermentation Advances (Perlman, D., ed.). Academic Press, NY,
pp.249-271.
Isaac, L. and Ware, G.C. (1974) Theflexibility ofbacterial cell walls. Journal of Applied Bacteriology 37,
335-339.
Keshavarz, E., Hoare, M., and Dunnill, P. (1987) Biochemical engineering aspects of cell disruption. In
Verrall M.S. and Hudson M.J. (eds.), Separations for Biotechnology, pp. 62-79.
Lugtenberg, B. and Van Alphan, L. (1982) Molecular architecture andfunctioning ofthe outer membrane of
Escherichia coli and other Gram-negative bacteria. Biochimica and Biophysica Acta. 737,51-115.
Marquis, R.E. (1968) Salt-induced contraction ofbacterial cell walls. Journal of Bacteriology 95,775-78 1,
Mashmoushy, H., Zhang, Z. and Thomas, C.R. (1998) Micromanipulation measurement of the mechanical
properties of bakers yeast cells. Biotechnology Techniques, 12, 925-929.
Mendelson, N.H. and Thwaites, J.J. (1988) Studies of Bacillus subtilis macrofiber twist states and bacterial
thread biomechanics: assembly and material properties of cell walls. In Antibiotic Inhibition of Bacterial
Cell Surface Assembly and Function (Actor, P., Daneo-Moore, L., Higgins, M.L., Salton, M.R.J. and
Shockman, G.D., eds.), pp. 109-125.
Mitchell, P. and Moyle, J. (1956). Osmotic function and structure in bacteria. In Bacterial Anatomy
Symposium Society of General Microbiology 6, 150 -180.
Ou, L.-T. and Marquis, R.E. (1970) Electromechanical interactions in cell walls of Gram-positive cocci.
Journal of Bacterology 101, 92-101.
Roberts, A.D. (1999). Determination of Fusarium graminearium mechanical properties by
micromanipulation. PhD Thesis (submitted). The University of Birmingham.
Shockman, G.D., Barrett, J.F., (1983) Structure, junction and assembly of cell walls of Gram-positive
bacteria. Annual Review of Microbiology 37, 501-527.
Srinorakutara, T. (1997) Mechanical Strength of Yeasts. PhD Thesis (unpublished). The University of
Birmingham.
Stocks, S.M. and Thomas, C.R. (1999). The tensile strength of Saccharoployspora erythraea. European
Journal of Histochemistry (Proceedings of the first international conference on analysis of microbial cells
at the single cell level, Como, Italy, 1999).
Thwaites, J.J. and Mendelson, N.H. (1985) Biomechanics of bacterial walls: Studies of bacterial thread made
from Bacillus subtilis. Proceedings of the National Academy of Sciences of the United States of America
82, 2163-2167.
Thwaites, J.J. and Surana, C. (1991) Mechanicalproperties of Bacillus subtilis cell walls: Effects of removing
residual culture medium. Journal of Bacteriology 173, 197-203.
Thwaites, J.J. and Mendelson, N.H. (1991) Mechanical behaviour of bacterial cell walls. Advances in
Microbial Physiology 32: 173-222.
Zhang, Z., Ferenczi, M.A., Lush, A.C. and Thomas, C.R. (1991) A novel micromanipulation technique for
measuring the bursting strength ofsingle mammalian cells. Applied Microbiology and Biotechnology 36,
208-210.
162
Part 5
NOVEL APPLICATIONS
Abstract
A strain of Kocuria rosea with keratinolytic activity was isolated. This Gram-positive
coccus-shaped bacterium was able to degrade whole feathers in 72 h at 40 C. In batch
culture, the optimum temperature for feather degradation, bacterial growth and protease
secretion was 40 C. Under these conditions, biomass and caseinolytic activity reached
3.2 g/l and 0.15 U/ml, respectively, after 36 h incubation. Extracellular protease
secretion was associated with the exponential growth phase. Feather degradation
reached 51 % in 72 h with a yield on biomass of 0.32 g/g. Enzymatic assay by
polyacrylamide-gelatine gels showed two bands with alkaline proteolytic activities in
the fermentation juice after 72 h of culture.
1. Introduction
The expansion of biotechnology has produced an increasing demand for high-quality
inexpensive microbial growth media. Utilisation of feathers from the poultry processing
industry as a substrate for fermentation might offer an inexpensive alternative for a
microbial method of metabolite production, such as enzymes and unicellular protein can
be achieved provided an efficient utilisation.
Feathers are a poultry by-product rich in protein (mainly keratin) and generated in
very large quantities as a waste product from poultry processing industry. For many
years, they have been the object of nutritional studies in order to incorporate them as
nitrogen supplement in animal foodstuff. This allows poultry industry to take advantage
of their usefulness and eliminates the environmental problem generated. In their native
state, feathers have two important nutritional limitations: an amino acid imbalance and a
poor digestibility (Xiang Lin et al. 1992).
Industrially, a great part of the feather waste is cooked under high pressure and
temperature producing a feather meal, which can be incorporated into poultry foodstuff
as a protein supplement. This product has been evaluated extensively and the results
165
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 165175.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
show that it is not very digestible and the destruction of certain amino acids during the
process, such as cysteine, magnifies the imbalance of essential amino acids (Bhargava
& Oneil 1975; Baker et al. 1981).
Thus, there is a growing interest in alternative methods for the treatment of feathers to
improve the nutritional quality of the feather meal and to develop new and useful byproducts from feathers. The nutritional value of the feather meal might be improved by
microbial action, this results in a modification of the structure of keratin, altering the
resistance to the enzymes of the digestive tract. The literature reports that isolates of
Bacillus lichenformis (Williams et al. 1991) and Streptomyces pactum (Bckle et al
1995) grown on feather media were able to modify the digestibility and profiles of the
specific amino acids that were liberated. The bacterial cells incorporated into the
fermented feathers may contribute to some amino acids, hence improving their balance.
Also, feather as a fermentation substrate may be useful in order to obtain other
microbial products (proteolytic enzymes, carotenoid pigments, etc.).
We conducted a study on an isolate from the soil of a poultry-processing plant in
order to determine microbial growth, possible keratinolytic activity and optimum
feather degradation conditions in submerged fermentation. To our knowledge, this is the
first report describing the capacity of Kocuria rosea to degrade feathers.
2.Isolation, identification and adaptation of feather-degrading microorganisms
Isolating microorganisms from nature is the microbiologists first step in screening for
natural microbial products. It is possible to isolate many different microorganisms by
employing enrichment techniques on the appropriate culture medium. One successful
approach for the discovery of new metabolites involves considering the characteristics
of the desired product and process development and using ecological approaches for
isolation and screening. Consideration of the ecological approaches to isolation can
provide a screen with both a large number and a wide variety of microorganisms to
examine for the product of interest. Even though microorganisms are highly adapted,
specific microbial types are associated with different niches within a variety of
ecosystems. Therefore, what is isolated from the defined ecosystem or habitat is a
reflection of the isolation procedures and of the conditions found in nature.
2.1. ISOLATION AND DEGRADATION OF FEATHERS BY A MICROBIAL
ISOLATE
Based on the capacity of some microorganisms to grow in a medium containing feather
powder as the primary organic substrate for supplying carbon and energy a featherdegrading isolate was obtained from soil of a poultry processing plant (Figure 1).
It was found that a culture of the feather-degrading isolate contained microorganisms
exhibiting at least two distinct colony morphologies (red and white) when streaked onto
nutrient agar plates. The white colony contained only rod-shaped bacteria, whereas the
red colony was a coccus-shaped bacteria, which appeared singly and in chains.
Although each type displayed clearing zones when streaked onto the potter-milled
feather agar plates, the red colony produced the more pronounced clearing zones. The
166
Figure 2. Degradation of feathers by isolate. The LPB-3 strain was cultivated in assay tubes
with whole feathers suspended in mineral medium (g/l): NH4CI, 0.5; NaCI, 0.5; K2HPO4,
0.3; KH2PO4, 0.4; MgCI2.6H2O, 0.1; 0.1 yeast extract; pH 7.5 at 40Cfor 72 h. A, control;
B, 24 h; C, 48 h; D, 60 h: E, 72 h.
167
Only limited information regarding Kocuria rosea is currently available. This Gram
positive micro-organism, which was classified in the past in the genus Micrococcus and
reclassified recently in the genus Kocuria (Stakenbrandt 1999, has been studied mainly
in relation to the structure and properties of the carotenoid pigments it produces
(Cooney 1981; Jagamadham 1991). Until now, the feather degradation capacity of K.
rosea has not been reported in the literature.
Cells of the LPB-3 isolate were grown on whole-feather basal medium, in which the
autoclave treatment time was progressively reduced. The isolate was able to degrade
feathers which had been autoclaved for only 5 min. Attempts to maintain the growth of
the isolate on non-steam-treated feathers were not successful,
2.2. MORPHOLOGICAL AND ULTRASTRUCTURAL CHARACTERISTICS OF
THE FEATHER-DEGRADING ISOLATE
Microscopic observations of the isolate showed a coccus (1.5 m) which appeared
singly and in chains adsorbed mostly to the feathers, although a few microorganisms
swam freely (Figure 3A). The adsorption to the fermentation substrate is part of a
survival strategy of microbes in certain limiting environments in order to improve
feather degradation via proteolytic enzymes secretion. The ultrastructure of K. rosea
was generally similar to that of other Gram-positive bacteria. The cells were separated
from the surrounding medium by a microcapsule and a cell wall with a homogeneous
structure, approximately 20 nm thick (Figure 3B). The cytoplasmic membrane was
closely adjacent to the cell wall and the periplasmic space was poorly discernible. K.
rosea was characterised by a high ribosome density in the cytoplasm and the occurrence
of polyphosphate granules and glycogen accumulation was also observed. The nucleoid,
consisting of DNA fibrils, was located in the centre of the cell and as cell division
began, a septum was formed inside the cells. Transmission electron micrographs
showed in some cells the presence of two asymmetrical septa.
3. Microbial growth and feather degradation
3.1, EFFECT OF QUANTITY OF FEATHERS
Feathers promoted cell biomass production concomitant to feathers degradation, at the
lowest concentration tested (10 g/l). The increase of the concentrations of free amino
groups during the feather fermentation was an evidence that these bacteria produce a
protease(s) capable of digesting keratin of feathers to produce short peptides and amino
acids that can be used as carbon and nitrogen sources for the growth of the microorganism. The concentrations of free amino groups under these conditions are shown in
Figure 4. It was observed that aerobic growth by the isolate LPB-3 on feathers
throughout growth were similar for 20 and 30 g/l. After 96 h of fermentation the final
concentration of free amino groups attained nearly 60 and 35 mmol for 20 and 10 g/l,
respectively. Therefore for the kinetic fermentation studies, 20 g/l of feathers was used.
168
169
Figure 4. Effect of quantity of feathers. LPB-3 strain was cultivated at 40Cfor 96 h in 500ml Erlenmeyer baffled flasks, containing IO g/l
20 g/l (0) and 30 g/l
scissors-cut
feathers, suspended in mineral medium described earlier shaken at 75 rpm. Control non
inoculated
. Samples were taken and filtered through a Bchnerfunnel with Whatman
paper 4. Afer removing cells by centrifugation supernatant was used for free amino groups
analysis
using
a
ninhydrin
method
described
by
Rosen
(1957).
Figure 5. Growth of Kocuria rosea LPB-3 (O) and free amino groups concentration
at
different temperatures in feather medium (20 g/l). Samples were taken at 72 h filtered
through a Bchner funnel with a Whatman paper 4. Filtrated was used to measure cell mass
density by turbidity (600 nm) andfree amino groups as described earlier.
170
172
4.2. ENZYMES
Proteolytic enzymes are the most important industrial enzymes because of their wide
applications in the detergent, dairy, pharmaceutical, leather and food industry. Many
alkaline proteases are produced by bacteria and fungi and are also present in
mammalian tissues. Cultures of K. rosea in feather medium stimulate the secretion of at
least two alkaline proteases (Figure 7) with a broad tolerance to temperature (35-70 C)
and high long-term storage stability. These proteases degrade keratin of feathers to
produce short peptides and amino acids that can be used as carbon and nitrogen sources
for the microorganism. They could be useful in the dehairing stage of leather processing
and the formulation of dehairing lotion removers of cosmetic industry. Bovine and
porcine pancreatic trypsin have demonstrated to be effective in reducing the
requirement of lime, shortening the dehairing process time and lowering the waste
treatment costs (Ward, 1985). Thus, extensive genetic and physiological studies must be
carried out for a better understanding of the mechanism that controls keratinase
secretion in the wild-type strain of K. rosea in order to make this protease available for
industrial purposes.
4.3. PIGMENTS
Many microorganisms including algae, fungi and bacteria produce carotenoid pigments.
Industrially, they are used as a food colouring agents (e.g. margarine, cheese, and egg
173
products) and at a lesser extent as oral tanning agents in the cosmetic industry.
Cantaxanthin, a xantophyll carotenoid used as feeding additive together with
astaxanthin, have been used in the poultry industry to improve the colour of chicken and
egg yolk and for muscle pigmentation in farmed salmonids (Elmadfa, 1998).
Cantaxanthin is the major coloured carotenoid pigment biosynthesised in mesophilic K.
rosea strains (Cooney, 198 1). Further research concerning qualitative and quantitative
pigment content and factors influencing carotene biosynthesis in K. rosea must be done
to consider the microbiological pigment processes available.
Acknowledgements
The authors acknowledge Lic. C. Bernal and Dr. A. Bretaa for their helpful
contribution in enzyme gel assay and electron microscopy, respectively. This research
was supported by grants from Interamerican Development Bank and Consejo Nacional
de Ciencia y Tecnologa (BTI-88), and Consejo de Desarrollo Cientfico y Humanstico
of Central University of Venezuela (09- 12-404497).
References
Atalo, K. and Gashe, B. (1993) Protease production by a thermophilic Bacillus species (p-001A) which
degrades various kinds of fibrous proteins. Biotechnology Letters 15, 1115-1156.
Baker, D. H., Blitenthal, R. C., Boebel, K. P., Czrnecki, G. L., Southern, L.L. and Willis, G. M. (1981)
Protein amino-acid evaluation of steam-processed feather meal. Poultry Science 60, 1865-1872.
Bhargava, K.K. and ONeil, J. B. (1975) Composition and utilisation of poultry by-product and hydrolysed
feather meal in broiler diets. Poultry Science 54, 1511-1518.
Bckle, B., Galunsky, B. and Muller, R. (1995) Characterisation of a keratinolytic serine proteinase from
Streptomycespactum DSM 40530. Appl. Environ. Microbiol. 61, 3705-3710
Chattopadhyay, MK., Jagannadham, MV., Vairamani, M., and Shivaji, S. (1997) Carotenoid pigments of an
Antarctic psychrotrophic bacterium Micrococcus roseus: temperature dependant. biosynthesis, structure
and interaction with synthetic membranes. Biochemical and Biophysical Research Communications 239,
85-90.
Cooney, J.J., and Berry, R.A. (1981) Inhibition of carotenoid synthesis in Micrococcus roseus. Canadian
Journal of Microbiology 27, 421-425
Elmadfa, I. and Majchrzak D. (1998) Carotenoids and Vitamin A in fish. ZErnahrungswiss 37, 207-210
Jagannadham, M.V., Narayanan, K., Rao, C.M., and Shivaji, S. (1996) In vivo characteristics and localisation
of carotenoid pigments in psychrotrophic and mesophilic Micrococcus roseus using photoacoustic
spectroscopy. Biochemical and Biophysical Research Communications 227, 221-226.
Jagannadham, MV., Rao, VJ., and Shivaji, S. (1991) The major carotenoid pigment of a psychrotrophic
Micrococcus roseus strain: purification, structure and interaction with synthetic membranes. Journal of
Bacteriology 173, 7911-7917.
Kunitz, M. (1947) Crystalline soybean trypsin inhibitor II. General properties. Journal of General Physiology
30, 291-310.
Noval, J. and Nickerson, W. (1959) Decomposition of native keratin by Streptomyces fradiae. Journal of
Bacteriology 77, 251-263
Rosen, H. (1957). A modified Ninhydrin Colorimetric analysis for amino acids. Archives of Biochemistry and
Biophysics 67, 10-15.
Stackebrandt, E., Koch, C., Gvozdiak, O., and Shumann, P. (1995) Taxonomic dissection of the genus
Micrococcus: Kocuria gen. nov., Nesterenkonia gen. nov., Kytococcus gen. nov., Dermacoccus gen.
nov., and Micrococcus. International Journal of Systematic Bacteriology 4, 682-692.
Ward, O.P (1985). Proteolytic enzymes, in Comprehensive Biotechnology Moo-Young Editor, Pergamon
Press. Oxford, U.K. pp.790-817
174
175
Abstract
The order of Pb2+ removal capacities in chemical adsorbents were found as ion
exchange resin > zeolite > granular activated carbon (GAC) > powdered activated
carbon (PAC), while in biomass was Aureobasidium pullulans > Saccharomyces
cerevisiae > activated sludge. Although Pb2+ removal capacity (mg Pb2+/g) of the
activated sludge (30.9) was lower than those of ion exchange resin (167.7) and other
pure cultures of A. pullulans (170.4) and S. cerevisiae (95.3), it was higher than those of
other chemical adsorbents such as GAC (26.9), PAC (2.1), and zeolite (30.2). The initial
Pb2+ removal rates in chemical adsorbents were in the order of PAC > GAC > zeolite >
ion exchange resin, while in biomass was A. pullulans > activated sludge > S.
cerevisiae. The initial Pb2+ removal rate of activated sludge was higher than those of
GAC, zeolite, ion exchange resin and S. cerevisiae cells.
1. Introduction
There are numerous reports documenting the capability of pure cultures of bacteria
(Yong and Macaskie, 1997), algae (Leush et al., 1995), and fungi (Suh et al., 1998) to
remove heavy metal ions from solution. According to the report of Shumate and
Strandberg (1985), multi-species communities of bacteria removed silver equal to 32%
of the dry cell weight, which was considerably higher than those exhibited by pure
cultures of Pseudomonas maltophilia, Thiobacillus thiooxidans, and T. ferroxidans. The
important point was thus made that mixed microbial cultures could be more efficient in
removing heavy metal ions than pure cultures.
Removal of heavy metal ions by mixed cultures of activated sludge have been
studied for the last 40 years by many investigators (Ruchoft, 1949; Brown and Lester,
1982; Rudd et al., 1984) to evaluate the possibility for removing a number of heavy
metal ions.
177
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 177183.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
In particular, Pb2+, well recognised for its detrimental effect on the environment where it
accumulates throughout the food web, is generated from mining, metal, dyestuff,
electric, and petroleum industries. Pb2+ was known to be easily removed by
microorganisms. Rossin et al. (1982), for example, pointed out that average heavy metal
ion removal with activated sludge was as low as 1% for Ni2+ and as high as 92% for
Pb2+. Equilibrium metal uptake values using freeze-dried Rhizopus arrhizus increased in
the order of Sr2+ < Mn2+ < Zn2+ < Cd2+ < Cu2+ < Pb2+, and were positively correlated
with the covalent index of the metal ions (Brady and Tobin, 1995). The order of
adsorption for Sargassaumfluitans biomass particles (Leush et al., 1995) was in the order
of Pb2+ > Cd2+ > Cu2+ > Ni2+ > Zn2+.
A major goal of this research is to examine the feasibility of activated sludge on Pb2+
removal, by comparison with two pure cultures (Saccharomyces cerevisiae and
Aureobasidium pullulans) and widely used chemical adsorbents (activated carbons, ion
exchange resin and zeolite).
2. Materials and methods
2.1. MATERIALS
Activated carbon, which is used in a filtration plant, was made with charcoal and the
sizes of granular activated carbon (Sigma C2764, USA) and powdered activated carbon
(Sigma C5260, USA) were 4~8 mesh and 100~400 mesh, respectively. Cation exchange
resin (SK1B) with sulfonyl group was purchased from Sam Yang Co. (Korea). Zeolite
(Z3125) was obtained from Sigma Co. as a powder type, of which diameter was below
10 m. Activated sludge was prepared from the secondary return-sludge from the
municipal wastewater treatment plant.
2.2. MICROORGANISMS AND CULTURE CONDITIONS
Aureobasidium pullulans KFCC (Korean Foundation of Culture Collection) 110245 was
aerobically cultivated with 100 ml medium containing (as g/l) 200, sucrose; 20, yeast
extract; 5, K2HPO4; 2, MgSO4.7H2O; 15, NaNO3 in a rotary-shaker incubator (150 rpm)
at 300 for 72 h. Saccharomyces cerevisiae KCTC (Korean Collection for Type
Cultures) 1199, wasted from the brewery industry, was cultured at 30C for 72 h in 300
ml conical flasks with 100 ml medium composed of (as g/l) 100, glucose; 8.5, yeast
extract; 1.32, NH4Cl; 0.11, MgSO4; 0.06, CaCl2 in a rotary-shaker incubator with 150
rpm. Activated sludge or pure cultures were harvested by centrifugation (3,000 x g, 10
min) and then washed three times with distilled deionised water, and stored at 4 in a
refrigerator until uses in the experiments.
2.3. PB2+ REMOVAL EXPERIMENT
In the case of biomass, the prepared activated sludge or cell suspension was mixed with
an equal volume of the initial concentration of aqueous Pb(NO3)2 solution prepared in
twice the desired concentration. The pH values of the Pb2+ solution, biomass
178
suspensions, and the mixture were 3.0-4.0, 5.5-5.7 and 3.5-5.5, respectively. pH
adjustment was not conducted and no spontaneous metal precipitation was observed in
the prepared solutions. The experiments were carried out by employing 50 ml Pb2+
solution and 50 ml activated sludge or cell suspension in 300 ml conical flasks and
shake them on a rotary-shaker incubator at
(150 rpm). Samples of 1.8 ml were
taken at the proper time period and centrifuged immediately (10,000 x g, 10 min). The
Pb2+ concentration in the supernatant was measured by atomic absorption spectrometry
(Perkin Elmer 3300, USA). The dry weight of biomass was obtained after drying at
105| to a constant weight. Removed Pb2+ amounts per dry weight of adsorptive
materials at equilibrium state (q) were calculated from Pb2+ mass balance yield : q (mg
Pb2+/g dry weight) = (Ci - Ce)/m. Where Ci and Ce are the Pb2+ concentrations (mg
Pb2+/l) in the supernatant at the initial and equilibrium state, respectively, and m is the
concentration of the dried activated sludge or cells (mg dry weight/l). The initial Pb2+
removal rate (ri) was measured by calculating the slope from the plot of the removed
Pb2+ amounts per dry weight (mg Pb2+/g dry weight) vs. time (min) at t=0.
3. Results and discussion
3.1. PB2+ REMOVAL CHARACTERISTICS
Fig, 1. Typical time courses of Pb2+ removal by chemical adsorbents under various initial
Pb2+ concentrations: (a) granular activated carbon, (b) powdered activated carbon, (c) ion
exchange resin, (d) zeolite. Initial adsorbent concentrations (g/l) in (a), 1.0; (b), 2.0; (c),
1.0; (d) 1,0,
The order of Pb2+ removal capacity in chemical adsorbents was found as ion exchange
resin > zeolite > granular activated carbon (GAC) > powdered activated carbon (PAC)
(Fig. 1). On the comparison between the results of GAC and PAC, the Pb2+ removal
179
capacity of GAC was three times higher than that of PAC. However, the time required
to reach an equilibrium state with GAC was much longer than with PAC because GAC
has much larger specific surface area and pore diffusion resistance than PAC.
The increase in Pb2+ removal capacity according to the increase of initial Pb2+
concentration in biomass was similar to those of chemical adsorbents (Fig. 2). The Pb2+
removal capacity of the activated sludge was increased only 1.8 times (from 42 mg
Pb2+/g to 74 mg Pb2+/g) even though the initial Pb2+ concentrations increased by 6-fold
(from 37 mg/l to 228 mg/l).
Fig.2. Typical time courses of Pb2+ removal by biomass various initial Pb2+ concentrations:
(a) activated sludge, (b) A, pullulans, (c) S. cerevisiae. Initial biomass concentrations (g/l)
in (a), 1.0; (b). 0.8; (c), 0.8.
An interesting result was obtained by the two selected microorganisms. That is, in our
experimental range, as the initial Pb2+ concentrations were increased accurately 5.7
times (from 49 mg/l to 278 mg/l) and 6 times (from 16 mg/l to 96 mg/l) in A. pullulans
and S. cerevisiae, respectively, the Pb2+ removal capacities were increased about 5.7
times (from 53 mg Pb2+/g to 300 mg Pb2+/g) and 6 times (from 12 mg Pb2+/g to 72 mg
Pb2+/g), respectively. The Pb2+ removal in pure cultures of A. pullulans and S. cerevisiae
gave more favourable result than activated sludge.
Considering Pb2+ removal characteristics, it was found that the time required to
reach an equilibrium state in activated sludge and A. pullulans was independent on the
initial Pb2+ concentrations. But, in S. cerevisiae, the time was increased in response to
180
the initial Pb2+ concentration, and was much longer than those of the activated sludge
and A. pullulans. This may be caused by the difference in Pb2+ removal process. In other
words, most of the Pb2+ taken up by S. cerevisiae was deposited in the inner parts of the
cell at equilibrium state and the Pb2+ accumulation mechanism was divided into three
steps, involving metabolism-independent, -dependent and -independent (Suh et al,
1998a). On the contrary, A. pullulans used a different metabolism-independent Pb2+
accumulation process due to the existence of extracellular polymeric substances (EPS)
(Suh et al., 1998b). Therefore, it was suggested that Pb2+ penetration into inner cellular
regions may not occurred in the activated sludge because the trend in Pb2+ removal of
the activated sludge has a resemblance to that of A. pullulans. Nevertheless, the detailed
process is still in doubt because activated sludge is composed of a great number of
organisms and several organic materials such as extracellular polymeric substances and
cell flocs, etc.
When compared the Pb2+ removal capacity of chemical adsorbents with those of
biomass, the Pb2+ removal characteristics of activated sludge and A. pullulans marked
similar process to that of PAC. Moreover, S. cerevisiae had a similar removal process to
that of ion exchange resin. The ion exchange played an important role in the Pb2+
removal in S. cerevisiae but little occur in A. pullulans (data not shown). A similar
result was observed when the initial chemical adsorbents or biomass concentrations
were changed, too (data not shown).
Table 1. Comparison of adsorption models and the
at q10 and q200 between the chemical absorbents and biomass
Materials
Granular
carbon
Powdered
carbon
activated
removed Pb2+
amounts
0.95
0.84
26.0
36.5
0.96
0.90
2.1
17.3
0.92
0.92
167.7
Zeolite
0.99
0.91
30.2
57.7
Activated sludge
0.93
0.98
30.9
68.8
A. pullalans
0.72
0.82
170.4
235.8
activated
95.3
272.7
0.97
0.94
S. cerevisiae
*q10 and q200 represent removal amouts of Pb2+ (mg Pb2+/g absorbent or biomass) at the equilibrium
concentrations of 10 mg/l and 200 mg/l, respectively.
The Pb2+ removal capacity in chemical adsorbents, evaluating by q10, was in the order of
ion exchange resin > zeolite > GAC > PAC, while that of biomass was A. pullulans > S.
cerevisiae > activated sludge. A. pullulans showed remarkably higher Pb2+ removal
capacity than S. cerevisiae in q10 due to the effect of EPS formation. However, the q200
value of S. cerevisiae was slightly higher than that of A. pullulans. The terms of q10 and
q200 were the Pb2+ removal amounts (mg Pb2+/g) at the equilibrium concentrations of 10
mg/l and 200 mg/l, respectively. This interesting phenomenon was observed when the
181
initial Pb2+ concentration was very high or initial biomass concentration was extremely
low. This result may be caused by the difference in Pb2+ removal mechanisms, but
further study is required to reinforce this result.
In general, q10 may be more reasonable than q200 from the practical points of view. The
Pb2+ removal capacity of the activated sludge was relatively lower than those of other
biomass (A. pullulans and S. cerevisiae) or ion exchange resin, but higher than those of
other chemical adsorbents (GAC, PAC, and zeolite). This result implies the possible
application of the activated sludge on Pb2+ removal process.
The Pb2+ removal capacity of the activated sludge was around one to fifth and one to
third as low as those of A. pullulans and S. cerevisiae, respectively. However, the
utilisation of activated sludge on Pb2+ removal can be recommended, taking into
consideration of economical and practical aspects and the stability of operation system.
3.2. INITIAL PB2+ REMOVAL RATE
In heavy metal removal processes, not only the removal capacity but also the initial
removal rates are considered to be very important factors from the practical aspects of
reactor design and process optimisation. The initial Pb2+ removal rate in response to the
variation of initial Pb2+ concentration is shown in Fig. 3. The initial Pb2+ removal rate
was increased as initial Pb2+ concentration increased. However, it was almost
independent of initial Pb2+ concentration over a critical concentration. The Pb2+ removal
rates of activated sludge and A. pullulans were much higher than those of the chemical
adsorbents, but S. cerevisiae was not the case. The order of initial rate of Pb2+ removal
in adsorbents was found as PAC > GAC > zeolite > ion exchange resin (Fig. 3(a)).
Where, the low degree of resistance in pore diffusion of PAC might cause the highest
initial Pb2+ removal rate. Moreover, the ion exchange resin showed the lowest initial
Pb2+ removal rate because ion exchange is here main process rather than physical
adsorption.
Fig. 3. Comparison of the initial Pb2+ removal rates between (a) chemical adsorbents and
(b) biomass: Symbols in (a); (0) GAC,
PAC,
ion exchange resin,
zeolite.
Symbols in (b); (0) activated sludge,
A. pullulans, (A) S. cerevisiae.
182
On the other hand, the initial Pb2+ removal rate in biomass was in the order of A.
pullulans > activated sludge > S. cerevisiae, as shown in Fig. 3(b). The Pb2+ removal in
A. pullulans was very rapid, whereas that in S. cerevisiae was very slow. This is, as
mentioned earlier, because Pb2+ removal in A. pullulans was mainly achieved by
adsorption onto EPS around the cell surface and that in S. cerevisiae was caused by the
Pb2+ penetration into the inner cellular region. Therefore, by evaluating as initial Pb2+
removal rate, the activated sludge was placed in the middle of A. pullulans and S.
cerevisiae, and it can be recommended as an useful resource for the removal process of
Pb2+.
4. Conclusions
The comparison of Pb2+ removal characteristics between chemical sorbents (GAC,
PAC, zeolite, ion exchange resin) and biological materials (activated sludge, A.
pullulans, S. cerevisiae) was conducted. The Pb2+ removal capacities of biological
materials were higher than that of chemical materials. And the biological materials
showed the higher initial Pb2+ removal rate than the chemical materials, except the case
of ion exchange resin. Therefore, the biological materials can be applied effectively to
the heavy metal removal process even though the application will be needed more
research works. Especially, activated sludge that is used in municipal wastewater
treatment facility may be easily applied to the continuous heavy metal removal process,
in situ, compared to other biological materials
References
Brady, J.M. and Tobin, J.M. (1995) Binding of hard and soft metal ions to Rhizopus arrhizus biomass.
Enzyme Microb. Technol. 17, 791-796.
Brown, M.L. and Lester, J.N. (1982) Role of bacterial extracellular polymers in metal uptake in pure bacterial
culture and activated sludge-I Effects of metal concentration, Water Res. 16, 1539-1548.
Leusch, A., Holan, Z.R. and Volesky, B. (1995) Biosorption of heavy metals (Cd, Cu, Ni, Pb, Zn) by
chemically-reinforced biomass of marine algae. J Chem. Tech. Biotechnol. 62, 279-288.
Rossin, A.C., Sterritt, R.M. and Lester, J.N. (1982) The influence of process parameters on the removal of
heavy metals in activated sludge. Water, Air, andSoil Pollution 17, 185-198.
Ruchoft, C.C. (1949) The possibilities of disposal of radioactive wastes by biological treatment methods.
Sewage Works J. 21, 877-883.
Rudd, T., Sterritt, R.M. and Lester, J.N. (1984) Complexation of heavy metals by extracellular polymers in
the activated sludge. J Water Pollut. Control Fed. 56, 1260-1268.
Shumate II, S.E. and Strandberg, G.W. (1985) Accumulation of metals by microbial cells, in M. Moo-Young
(ed.), Comprehensive Biotechnology, Pergamon Press, New York, vol. 4, pp. 235 - 247.
Suh, J.H., Kim, D.S., Yun, J.W. and Song, S.K. (1998a) Process of Pb2+ accumulation in Saccharomyces
cerevisiae. Biotechnol. Left. 20, 153-156.
Suh, J.H., Yun, J.W. and Kim, D.S. (1998b) Comparison of Pb2+ accumulation characteristics between live
and dead cells of Saccharomyces cerevisiae and Aureobasidium pullulans. Biotechnol. Lett. 20,247-251.
Yong, P. and Macaskie, L.E. (1997) Removal of lanthanum, uranium and thorium from the citrate complexes
by immobilised cells of Citrobacter sp. in a flow-through reactor: implications for the decontamination of
solutions containing plutonium. Biotechnol. Lett. 19, 251-255.
183
Abstract
Streptomyces strains from Kuwait oil field were isolated by selective inorganic media
containing the oil fractions as sole carbon and energy sources. Hydrocarbon utilisation
was measured by gas-liquid chromatography, and by the use of proper radioactively
labelled oil fraction. Streptomyces strains rapidly used n-alkanes, and incorporated them
to corresponding fatty acids of identical chain length. n-Alkane uptake was markedly
increased by specific GTP-binding protein activators. Fluorescence measurements of the
uptake of the hydrophobic diphenylhexatriene (DPH) showed significant difference
between oil-utilising and non-utilising strains.
1. Materials and methods
1.1 TEST ORGANISMS. OLIGOCARBOPHYLIC STREPTOMYCES
Strains isolated from Kuwait desert oil fields (Barabs et al., 1995) were coded as KCC
(Kuwait Culture Collection). KCC26, KCC28, KCC30 and KCC42 were identified as
Streptomyces plicatus, KCC25 as Streptomyces griseoflavus. Strains KCC18, KCC33,
KCC36 and Khiran30 have not been taxonomically identified yet, they show, however,
the typical Streptomyces morphology in light microscope. The strains, their isolation,
the composition of starch-casein medium and their potential of utilising n-alkanes were
previously described (Barabs et al., 1995). S. griseus 2682 was used as an oil nonutilising control (designated as ,,non-utilising).
185
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 185190.
2001 KIuwer Academic Publishers. Printed in the Netherlands.
GY. BARABS ET AL
small aliquots (2ml; n=3) were taken from the culture flask from time to time, washed
and the DPH fluorescence (corrected for light scattering) was determined.
1.5 ANALYSIS OF FATTY ACIDS
The fatty acid determinations were performed as described by Barabs et al., 1995.
1.6 INVESTIGATIONS WITH GTP ANALOGUES
0.5 g aliquots of mycelium precultivated in soy-bean medium for 36h were resuspended
in 25 ml aliquots of inorganic medium containing 10 mg n-hexadecane or n-octadecane.
The submerged cultures were supplemented with various amounts of GTPS or AIF4and incubated at 30C with a shaking frequency of 250 rpm. Biomass was harvested
after 6 hours by centrifugation and the hydrocarbon uptake of the cells was determined
from these samples as described in Barabs et al., 1995.
Time
(hour)
DPH fluorescence
(arbitrary units)
KCC 26
S. griseus
0.039
0.010
0.361
0.283
0.65 1
0.324
0.820
0.315
0.795
0.344
0.852
0.308
19
40
62
91
122
182
187
GY. BARABS ET AL
KCC42
KCC18
KCC36
KCC33
KCC25
Khiran30
Radioactivity
(dpm)
1956
2985
1719
2070
393
Harvested mycelia were hydrolysed with 6 n HCl and the radioactivity of water-soluble components was
determined. The non-utilising Khiran30 strain was used as control.
Fatty acid analysis showed that the incubation with n-alkanes resulted in an increase of
the fatty acids with chain length equivalent to those of the alkane substrates (Barabs et
al., 1995). The fatty acid 16:1 fraction increased from 17.4 to 29.9 in the presence of nhexadecane. Fatty acids of C18 appeared only in the presence of n-octadecane.
It is known that GTP-binding proteins play essential role in mediating cellular
responses to a wide variety of extracellular signals, such as hormones, growth factors,
neurotransmitters, chemical signals or light (Gilman, 1987, Taylor, 1990). These
proteins transmit signals via a GTP-dependent mechanism to the effector systems
(enzymes or ion channels) and thereby regulate these systems that often control
production of intracellular second messenger molecules. GTP-binding proteins (GBPs)
act as molecular switches, their activation is catalysed by a ligand activated receptor and
deactivation is established by the intrinsic GTPase activity of the GBP. According to
this mechanism, the GTP-bound form is the active complex, which returns to inactive
state by hydrolysing its GTP to GDP. The exchange of GDP to GTP and the rate of
GTP hydrolysis is regulated by specific regulatory proteins (Gilman, 1987, Itoh et al.,
1986, Taylor, 1990).
GTP-binding proteins were reported to be present in S. coelicolor A(3)2 and we have
shown the presence of these proteins in S. griseus and in several other Streptomyces
strains (Itoh et al., 1996, Penyige et al., 1992). Our previous results suggested that in S.
griseus A-factor - a -utyrolactone type autoregulator molecule produced by wild type
S. griseus cells and required for the normal differentiation process and antibiotic
production in the producer strain (Khokhlov et al., 1973) - could activate an intrinsic
GTPase activity present in the cellular membrane of S. griseus NRRL B-2682 (Penyige
et al., 1992).
The study of their role in different cellular processes was greatly enhanced by using
certain reagents, such as AIF4- or GTPS. AlF4- mimics the effect of the -phosphate of
GTP on the inactive GDP-bound form of the protein, GTPS is a non-hydrolysable GTP
analogue (Yatani et al., 1991).
188
Microbial strains
n-alkanes
KCC25
C16
C18
C16
C18
C16
C18
C16
C18
C16
KCC 28
KCC 33
KCC 42
A. nicotiana
M AIF40
7.2
6.3
8.0
5.2
9.2
7.2
7.6
10.3
5.9
50
10.0
ND
9.4
4.9
10.5
ND
12.3
ND
4.9
75
12.5
ND
9.8
5.3
10.9
6.2
ND
12.4
6.7
100
12.0
ND
9.7
7.8
11.8
6.6
13.7
11.2
12.9
125
11.6
ND
9.9
10.2
13.6
8.2
15.7
11.8
10.8
GTPS [g/ml]
0
10
20
50
100
KCC 25
3.2
12.3
12.8
ND
13.4
n-Hexadecane consumed
Arthrobacter nicotiana
1.8
4.2
6.9
9.9
11.1
The results of the effect of GTPS and AIF4- stimulators of GBPs on the uptake of
the hydrocarbon molecules (C16 and C18) are shown in Tables 3 and 4. These show that
the uptake of n-hexadecane (C16) and n-octadecane (C18) from the medium by
hydrocarbon utilising micro-organisms were enhanced by the addition of
and
AIF4- although the rate of uptake was strain specific. Moreover, the magnitude of
uptake was, in most cases, directly proportional to the concentration of these effectors in
the medium. These results suggest that GBPs could fulfil important physiological
functions in Streptomyces strains.
With electron microscopy the hydrocarbon utilising strains were found to be
enriched in large less-electron dense areas as inclusions in the cytoplasm in n-alkane
189
GY. BARABS ET AL
containing media (Radwan et al., 1998). The oil utilising strains also eliminated
hydrocarbons from soil samples artificially impregnated with hydrocarbons in
laboratory experiments. Field experiments for oil bioremediation are in progress.
3. Conclusion
Streptomyces strains isolated from Kuwait oil fields actively utilised oil fractions and
crude oil, either in hydrocarbon containing inorganic media, or in the soil. Since these
strains are typical soil bacteria tolerating extreme conditions (hot desert, alpine slopes,
salt-marsh area) their practical application in bioremediation of oil pollution is
promising.
References
Barabs, Gy., Sorkhoh, N.A., Fardoon, F. and Radwan, S.S. (1995) n-Alkane-utilisation by oligocarbophilic
actinomycete strains from oil-polluted Kuwaiti desert soil. Actinomycetologica 9, 13-18.
Gilman, A. G. (1987) G proteins: transducers of receptor-generated signals. Annu. Rev. Biochem. 56,615-649.
Itoh, H., Kozasa, T., Nagata, S., Nakamura, S., Katada, T., Ui, M., Iwai, S., Ohtsuka, E., Kawasaki, H.,
Suzuki, K. and Kaziro, Y. (1986) Molecular cloning and sequence determination of cDNAs for a subunits
of the guanine nucleotide-binding proteins Gs, Gi and Go from rat brain. Proc. Nail. Acad. Sci. USA 83,
3776-3780.
Itoh, M., Penyige, A., Okamoto, S. and Ochi, K. (1996) Proteins that interact with GTP in Streptomyces
griseus and its possible implication in morphogenesis. FEMS Microbiol. Lett. 135, 311-316.
Khokhlov, A. S., Anisova, L.N., Tovarova, J.J., Kleiner, E.M., Kovalenko, O.S., Krasilnikova, O.S.,
Kornitskaya, E.Y. and Pliner, S.A. (1973) Effect of A-factor on growth of asporogeneous mutant of
Streptomyces griseus, not producing this factor. Z Allg. Microbiol. 13,647-655.
Penyige, A., Vargha, Gy., Ensign, J.C and Barabs, Gy. (1992) The possible role of ADP-ribosylation in
physiological regulation in Streptomyces griseus. Gene 115, 181-185.
Radwan, S.S., Barabs, Gy., Sorkhoh, N.A., Damjanovich, S., Szab, I., Szllsi, J., Matk, J., Penyige, A.,
Hirano, T. and Szab, I.M. (1998) Hydrocarbon uptake by Streptomyces. FEMS Microbiol. Letters 169,
87-94
Szab, I., Benedek, A. and Barabs, Gy. (1985) Possible role of streptomycin released from spore cell wall of
Streptomyces griseus. Appl. Environ. Microbiol. 50, 438-440.
Taylor, C. V. (1990) The role of G proteins in transmembrane signalling. Biochem. J. 272, 1-13.
Yatani, A,, and Brown, A.M. (1991) Mechanism of fluoride activation of G protein-gated muscarinic atrial
K+ channels. J. Biol. Chem. 266,22872-22877.
190
PART 6
FOOD SECURITY AND FOOD PRESERVATION
Abstract
In most developed countries a sharp increase in foodborne intoxications occurs since the
last decade. Amongst the bacterial pathogens, the incidence rate is highest for
Campylobacter jejuni and Salmonella spp. Nucleid acid based identification and
detection methods have been developed for nearly all bacterial pathogens, based on
probes in hybridisation assays or primers in PCR, NASBA or RT-PCR assays. As
targets for molecular identification, virulence genes, the rRNA gene region or other
specific sequences can be used and several commercialised systems are already
available. For the (direct) detection of pathogens in food products, several problems
may be encountered: PCR inhibition by food components, contamination in sensitive
PCR assays, detection of living as well as dead cells. The latter problem can be solved
by using mRNA as amplification target, but for routine applications the combination of
a short culturing period with a less sensitive PCR is more suitable. Direct quantification
of pathogens is possible with quantitative competitive PCR using an internal standard or
with kinetic quantitative PCR (TaqMan or LightCycler commercial system).
In bacterial typing, distinct types, strains or clones within a pathogenic bacterial
species are differentiated which is important in epidemiological studies of foodborne
outbreaks but also in the from stable to table investigation of the whole food
production chain. Compared to the classical phenotypic typing techniques, molecular
typing techniques have several advantages such as general applicability and a high
discriminatory power. The currently available molecular techniques can be classified
according to their working principle in PCR-mediated typing techniques (RAPD, repPCR), typing techniques combining PCR with restriction analysis (e.g.flaA typing of C.
jejuni), typing techniques based on chromosomal restriction fragment length
polymorphisms (e.g. ribotyping, pulsed field gel electrophoresis or PFGE), typing
techniques combining restriction digestion with selective amplification (AFLP), and
plasmid analysis. Both PFGE and AFLP are proposed as likely candidates for a uniform
definite molecular typing approach using appropriate software for cluster analysis and
193
A. Durieux and J-P. Simon (eds.), Applied Microbiology, 193238.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
database storing of the fingerprints. For Salmonella, two typing levels can be proposed:
the first important level corresponds with the serovar level and the second level can be
performed by classical phage typing or molecular typing revealing clonal lineage or
strain level. Several molecular techniques have a serovar dependent discriminatory
power with the greatest challenge presented by the highly clonal serovar Salmonella
enteritidis.
1. Introduction
In the last decade a sharp increase in foodborne intoxications has been observed in most
developed countries. This may sound surprising because it is generally assumed that
hygiene at home during cooking and food storage and in manufacturing practices in the
food industry has greatly improved and is of a sufficiently high level in this hightechnology society. This phenomenon may be attributed to several factors such as the
increasing international trade in food and food and feed ingredients, international
tourism, climate changes, demographic changes in the population with a higher number
of elderly people, changing eating habits with a greater proportion of ready-to-eat foods
and mass catering facilities. The general trend is that the zoonoses, i.e. infectious
diseases caused by animal associated microorganisms such as Salmonella, are becoming
a particular increasing problem which is probably associated with the current bioindustrial practice of mass production of animal products (e.g. poultry). In the food
industry, food processors and regulators are asked to establish, control and monitor
critical control points in the plant environment as essential part of the development and
use of a HACCP concept. It is likely that this type of approach will become more
important in the near future as food safety concerns increase in food processing and
distribution systems. Molecular detection and typing methods are powerful tools in the
whole food production chain for quality control and to unravel the prevalence and the
epidemiology of the foodborne pathogens.
In this paper a review is given of the molecular detection, identification and typing
techniques for foodborne bacterial pathogens in the last decade. Their possibilities and
eventually their associated problems, limitations and possible solutions are also
discussed with reference to own observations or those of other researchers. The term
molecular techniques is used here to denote those techniques which are molecular
biology based, and more specific those that make use of the nucleic acids (DNA or
RNA) in the bacterial cell.
2. Characteristics of the foodborne bacterial pathogens
Foodborne intoxications can be caused by viruses, pathogenic bacteria, parasitic
protozoa and nematodes, and by toxins of natural origin (e.g. scombrotoxin caused by
bacterial histamine production in food). Most of the intoxications are of viral or
bacterial nature, The most prevalent bacterial pathogens causing foodborne
intoxications in the developed world are listed in Table 1. This list contains
Gramnegatives, i.e. several representatives of the Enterobacteriaceae (pathogenic
Escherichia coli, Salmonella, Yersinia, Shigella), Aeromonas, Campylobacter and
194
Table I: Foodborne bacterial pathogens, nature of the disease and associated foods
196
Table 1: Continued
197
European pathogenic strains gave a positive reaction. All non-Y enterocolitica strains
reacted negatively with the exception of some Y. kristensenii strains. The amplicon
obtained for these strains was cloned and sequenced and it was found that the whole
coding region and the 259 bp upstream region of the ail gene as present in European
pathogenic Y. enterocolitica was found in these Y. kristensenii strains (Rijpens et al.,
1999b).
3.3 THE USE OF
IDENTIFICATION
RRNA
GENES
AS
TARGET
FOR
MOLECULAR
For many pathogens rRNA genes are targeted. The rRNA gene contains next to very
conserved parts also variable regions in which specific primers for a certain species can
be chosen. For some pathogens however, the variability is not sufficient for
discriminating particular species and the pathogen may only be identified to the genus
level. This is the case for Brucella (Herman & De Ridder, 1992; Romero et al., 1995)
and Campylobacter where C. jejuni, C. coli and C. lari were be differentiated
(Giesendorf et al., 1992, Linton et al., 1996).
A significant advantage of using rRNA as target is the high copy number (>104/cell)
allowing the use of rRNA probes for in situ hybridisation purposes (Nordentoft et al.,
1997, describing a 23S rRNA probe for Salmonella; Wagner et al., 1998, describing a
16S rRNA probe for L. monocytogenes).
Identification of foodborne pathogens by NASBA applies till now mostly rRNA as
target molecule. In one case the mRNA from the L. monocytogenes hlyA gene was
targeted (Blais et al., 1997). The RNA is amplified through the concerted action of
avian myeloblastosis virus reverse transcriptase (AMV-RT), T7 RNA polymerase and
RNase H (Fig 1). The reaction starts with a non-cyclic phase, in which a downstream
primer containing a tail-sequence of the T7 promoter anneals to the RNA. Through the
action of AMV-RT, cDNA is formed. The RNase H hydrolyses the RNA from the
RNA-DNA hybrid, which results in a single strand of DNA to which the upstream
primer can anneal. The AMV-RT, through its DNA polymerase activity, synthesises a
second DNA strand. The T7 RNA polymerase generates then single-stranded RNA
copies, which can serve as a template in a new cycle. For food pathogens, the
identification of C. jejuni, C. coli and C. lari (Uyttendale et al., 1994, 1995a) and L.
monocytogenes (Uyttendale et al., 199Sb) is described based on 16S rRNA probes. Also
the spacer region between the 16S rRNA and 23S rRNA genes is being used as target
for PCR. The spacer region is showing a considerable variation and is therefore suitable
for species identification. The spacer region offers the possibility to develop multipathogen tests allowing the simultaneous identification of different species. The line
probe assay (LiPA, Innogenetics, Belgium), has been developed for the simultaneous
detection of Listeria spp. and L. monocytogenes (Rijpens et al., 199.5) and recently
extended to all defined Listeria species (Rijpens & Innogenetics N.V., Belgium,
personal communication). The spacer region is amplified using primers targeting quasi
universally conserved sequences at the 3 end of the 16S rRNA gene and the 5 end of
the 23S rRNA gene. The amplification product is used in a reverse hybridisation assay
with a strip where different specific oligonucleotide probes are immobilised as parallel
199
Figure 1. Schematic presentation of the NASBA method. Normal lines represent DNA, wavy
lines represent RNA.
Table 2: List of commercialised molecular identification and detection tests for foodborne
bacterial pathogens (taken from Berben, 1998)
The first 2 systems (AccuProbe and Gene-Trak) are using a specific oligonucleotide
probe with the rRNA as target molecule in a hybridisation assay. In the AccuProbe
system the probe is labelled with an acridinium ester and is used in a hybridisation
protection assay. When the DNA probe is hybridised to its target rRNA, the acridinium
is protected from chemical hydrolysis and can react with hydrogen peroxide under basic
conditions, to produce chemiluminescence. If the probe remains unbound, the ester band
201
The other 4 systems (Probelia, BAX, GeneSTAR and TaqMan) are using PCR to
specifically amplify the target DNA but differ in their detection system. They provide
all PCR reagents in ready to use reaction mixes, including positive and negative
controls. The Probelia system uses an ELISA detection protocol in a microtiter plate
format. The BAX system detects the amplified product by gel electrophoresis or
temperature dependent fluorescence analysis using SY BR green I (L. monocytogenes:
Stewart & Gendel, 1998; Salmonella: Mrozinski et al., 1998, Bennett et al., 1998; Tige
et al.,1998, E. coli O157:H7, Johnson et al., 1998, Tseng & Ghandi, 1998). In the latter
case the fluorescence is monitored in the PCR tubes during an additional thermal cycle
consisting of a denaturation step and a product annealing step. The GeneSTAR system
uses fluorescent primers for PCR and hybridises the labelled PCR amplicon to
202
When highly sensitive PCR protocols are used, one has to consider the possibility of
PCR contamination. A good lab hygiene protocol eventually combined with an anticarry over system can overcome most of the problems when a single 30 cycles PCR is
applied. More serious contamination problems can occur when very sensitive PCR
protocols are applied in routine laboratories.
3.6.3 The detection of the viability of cells by DNA based technology
When no or very limited culturing of the bacterial cells occurs, it is not possible to make
a distinction between the detection of living or dead cells when PCR is applied on DNA
(Masters et al., 1994; Herman L., 1997). The efficiency by which dead cells are detected
depends on the way they were killed. DNA could even survive a normal autoclave cycle
(121C for 15 min) in the presence of 0.5 - 2.0 M NaCl (Masters et al., 1998).
Ribosomal RNA would be less stable than DNA and more closely associated with
cellular viability as is shown by a decrease in NASBA signal after antibiotic exposure
and an equal signal for PCR (van der Vliet et al., 1994). However, also for rRNA the
way the cells are killed is important: a decrease in rRNA was observed when the
bacteria were subjected to carbon starvation, heat stress and osmotic stress, no decrease
was seen after cold stress, acetic acid or ethanol treatment (Tolker-Nielsen & Molin,
1996; Tolker-Nielsen et al., 1997). Ribosomal RNA would be a good indicator for
viability under extreme heat inactivation and UV irradiation of cells. At moderate
conditions however signals were still detected 48 h after heat exposure (McKillip et al.,
1998). Many food-processing heat treatments involve moderate conditions indicating
that detection of rRNA may not be associated with viability under these conditions.
Uyttendaele et al. (1997) applied NASBA on the 16S rRNA in an artificial
contamination experiment of poultry with heat killed (10 min at 100C) C. jejuni cells.
False-positive results were still obtained at the last measuring on 12 days after killing of
the cells.
To overcome the problem of the detection of dead bacterial cells the use of
messenger RNA as target for the amplification reaction is investigated. Messenger RNA
can be amplified by RT-PCR or by NASBA. Messenger RNA is associated with
metabolic activity of the cell and is characterised by a short half life (reviewed by
Pedersen et al., 1978; Higgins et al., 1988; Belasco & Higgins, 1988). More than for
PCR the choice of the target is of great importance for the sensitivity and reliability of
the test. Genes with an inducible expression as is the case for some virulence factors
(e.g. the listeriolysin O gene of L. monocytogenes) and regulation proteins (e.g. prfA
gene product as positive regulator factor of several Listeria virulence factors) seem not
to be suitable for RT-PCR detection of the pathogen in food products (Herman L., 1997;
Klein & Juneja, 1997). Because of the inducible expression, the extraction efficiency of
their transcripts is variable. More sensitive results were obtained with RT-PCR targeting
the iap gene coding for p60, a major extracellular protein of L. monocytogenes that is
thought to be associated with invasion of phagocytic cells (Klein & Juneja, 1997). In
this report, the specific detection of viable cells was only investigated after autoclaving
conditions (15 min at 121C). The use of housekeeping genes as the elongation factor as
target for RT-PCR seems reasonable for several reasons (Vaitilingom et al., 1998).
First, the elongation factor may be considered as an appropriate viability marker since
inactivation is a lethal event. Second, the elongation factor gene encodes one of the
204
most abundant proteins, allowing a considerable increase in the sensitivity level. Third,
the function and the primary structure of the gene is conserved between living cells
allowing the modulation of the specificity of detection. Using the elongation factor
messenger as target a sensitive detection (detection level of 10 cells per ml of milk) was
obtained with a specificity for viable cells within about 6 to 8 min after heat treatment
(15 min at 65C) (Vaitilingom et al., 1998). Although these results look promising, a lot
of research will have to be performed before RT-PCR could be used in routine
laboratory practice. The main problem is the reliable and constant destruction of spores
of DNA, which could trouble the correlation with the viability of the cells. Another
problem is the dependence of the sensitivity of the test on the absence of RNA
degrading enzymes during the RNA extraction procedure. This is especially important
because intensive DNase treatments could be necessary for sensitive detection systems
(Rijpens N., personal communication).
For routine application the combination of a short period of culturing (e.g. 16 h
during the night) with a less sensitive PCR detection is most often used to specifically
detect living cells by PCR (see protocols of all commercial PCR systems mentioned in
Table 1). Using the screening/Salmonella BAX method it was estimated that 104 cfu/ml
has to be present in the primary enrichment medium to be detected by PCR (Mrozinski
et al., 1998; Bennett et al., 1998). For the Listeria monocytogenes BAX system the
estimated number was 105- 106cfu/ml (Stewart & Gendel, 1998). Only when highly
contaminated (numbers of 104 to 105cfu/g or ml) products are investigated killed cells
could be detected using these combined protocols. Other advantages of inchding an
enrichment step are the possibility to use less specialised sample preparation methods,
the lower PCR sensitivity which decreases the problems of PCR contamination and the
easier validation of the PCR method which would correlate better with the conventional
method (see further).
Because the DNA based methods can reach a higher sensitivity in comparison with the
conventional method, it becomes very important to proof the validity of the positive
results and to make sure that no false positives are obtained. This is not so easy because,
unlike cultural methods, which almost always yield a viable pure culture isolate, the
PCR methods require lysis of the bacterial cell. Therefore, viable cells needed for test
confirmation can only be obtained by repeat analysis of the original enrichment medium
using cultural techniques. False positive results can especially be obtained when a very
sensitive PCR is used. This increases the possibility of PCR contamination and the
detection of a small number of killed cells. The absence of PCR contamination is not so
easy to proof. Obtaining a negative PCR control would not be sufficient to exclude the
possibility of a very small contamination during sample preparation and even PCR
preparation. It was experienced that even after plating of 10 ml of the enrichment
culture of L. monocytogenes no strain could be isolated from some PCR positive
samples (Rijpens N., personal communication). Only repeated culturing could validate
the positive result in this case.
For routine applications, the use of less sensitive PCR cycling programs should be
encouraged. This implies, at the time being, a limitation for the use of universal
protocols for detection of different food pathogens in one enrichment. Wang et al.
(1997) reported the possibility to detect up to 13 species of foodborne pathogens in
foods using an universal protocol of enrichment and detection. Such multi-analyte test,
however, implies the use of a very sensitive PCR cycling program (40 cycles) to obtain
a sufficient sensitivity.
In validation experiments, the rapid method is normally directly compared to the
conventional culturing method. Next to naturally contaminated samples different kinds
of spiking experiments are applied. Very often pure well growing bacterial cultures are
used for this purpose. Because bacterial pathogens present in foods are in a more
stressed condition the sensitivities of such experiments may be overestimated. This
could be overcome by an extra validation on naturally contaminated samples. For some
food products (e.g. dairy products for contamination with Salmonella), however, such a
validation is impossible because of the lack of possible samples. Methods could then be
evaluated using artificially stressed bacterial cells. For some bacterial pathogens they
are commercially available. Rijpens et al. (1999a) spiked the different dairy products
with an average of 5.9 stressed S. panama or S. typhimurium cells by using the reference
material prepared at the RIVM (National Institute of Public health and Environment,
Bilthoven, The Netherlands; in t Veld et al., 1996). The results show that, even within
the group of dairy products, a differentiation of methods have to be made depending on
the specific group of products tested. For ice-cream and cheeses made from pasteurised
milk, PCR was applied after 16 h of preenrichment in buffered peptone water (BPW)
using immunomagnetic separation (IMS, using the Dynabeads anti- Salmonella, Dynal,
Oslo, Norway) and alkaline lysis as sample preparation method. For milk powder and
raw milk cheeses, the 16 h preenrichment in BPW was followed by IMS and a 4 h
enrichment in Rappaport-Vassiliadis broth. It is therefore clear that one have to be
careful to apply simplified universal protocols without proper validation on the specific
food products tested.
Because of the need of validation of the DNA based methods a number of validation
schemes have been developed in various countries throughout the world. In Europe
206
METHODS
FOR
QUANTIFICATION
OF
A lack of a simple and reliable method for quantification of the PCR products has partly
hindered the use of PCR in routine food laboratories. Quantification of foodborne
pathogens by PCR is possible by an indirect method based on the Most Probable
Concept (MPN) and by direct quantification of the PCR product.
The MPN concept was developed for estimation of the number of organisms based
on the probability of getting positive and negative results in different dilutions of the
bacterial culture (Cochran W., 1995). MPN-PCR has first been described for
enumeration of specific micro-organisms in soil samples (Picard et al., 1992). The
detection limit in these experiments was quite high, as at least 103 target cells were
needed for positive results. Because of the inefficiency of a PCR of 30 cycles, this
underestimation is also encountered in food samples (Herman L., personal
communication). The application of a nested PCR protocol could improve the PCR
efficiency to about 20 cfu/ml, allowing comparable quantitative results for MPN-PCR
with plate counting methods (Mgntynen et al., 1997).
For direct quantification, quantitative competitive PCR can be used based on the coamplification of the target with a known concentration of an internal standard (IS) in
one reaction tube. In most cases, the IS shares the primer recognition sites with the
specific template. Both template and internal standard must be amplified with the same
efficiency and both end products must be analysed separately. Quantification is
performed by comparing the PCR signal of the specific template with the PCR signals
obtained for the known concentrations of the competitor. Wang & Hong (1999) used an
ELISA-competitive-PCR method to detect and quantify L. monocytogenes in milk
samples. Amplification of the target and the IS was performed in the presence of
fluorescein-dUTP. The labelled PCR products were hybridised with biotinylated probes,
specific for target and IS. The hybrids were bound to streptavidin-coated ELISA plates
to which an alkaline phosphatase-conjugated antibody to fluorescein was added in the
presence of substrate.
Kinetic quantitative PCR is another direct quantification method where the amount
of PCR products is followed during the PCR at several cycles. In the kinetic method, an
internal standard is not mandatory and an external scale is sufficient if the
reproducibility of the PCR is good. The PCR efficiency of each reaction is checked by
207
looking at the slopes of the increase in PCR products for the experimental samples and
for the external scale. If the slopes are parallel quantification is possible. Monitoring
PCR kinetics has become automated by different commercially available systems, The
TaqMan PCR detection system (Fig. 2, Perkin Elmer) depends on the irreversible
cleavage of the probe by the polymerase exonuclease activity. Quantification was
demonstrated for a pure L. monocytogenes culture and proved to be linear over a range
of 50 to 5. 105 cfu of L. monocytogenes (Batt C., 1997). The Lightcycler hybridisation
system (Roche Molecular Biochemicals, Mannheim, Germany) is based on the
hybridisation of 2 independent probes. Resonance energy is transferred from the donor
probe to the acceptor probe resulting in fluorescence emission (Fig. 3). Both
amplification and hybridisation reactions are performed together and the fluorescence is
automatically measured during the process.
When stable typing data are stored in a database or alternatively, the bacterial isolates
themselves are collected for future typing analysis, the persistence and possible
evolution of certain strains or clones can be followed, which is of importance in the
investigation of the international spread of infectious agents. In the case of zoonotic
pathogens, this typing approach is useful to extend the epidemiological link from the
human infections to the main animal reservoirs (from stable to table) by thorough
investigation of each step in the whole food production chain (environment, farm,
slaughterhouse, distribution, retail, kitchen). In this way, the most critical points for
infection as well as for control or prevention can be identified, but it is also possible to
characterise the strains or clones with a changed or particular pathotype (virulence,
invasion) or which have acquired (higher) resistance to certain disinfecting products
(e.g. hypochlorous acid resistant Salmonella strains, Mokgatla et al., 1998) or
antibiotics (e.g. quinolone resistant Campylobacter, multiresistent Salmonella
typhimurium DT104).
4.1.2 Species-subspecies-variety-clone-strain-isolate
The basic unit of bacterial taxonomy is the species, defined as a group of strains,
including the type strain, sharing at least 70% DNA-DNA relatedness with 5C or less
Tm (with Tm the melting temperature of the hybrid). According to Vandamme et al.
(1996), the bacterial species appears to be an assemblage of isolates which originated
from a common ancestor population in which a steady generation of genetic diversity
resulted in clones with different degrees of recombination, characterised by a certain
degree of phenotypic consistency and by a significant degree of DNA-DNA
hybridisation and over 97% of 16S rDNA sequence homology. The latter authors
advocate the polyphasic taxonomic approach for bacterial classification as first step in
the delineation and description of species, which takes account of all possible variation
on the phenotypic and/or genotypic level. This polyphasic approach gives a higher
guarantee that intra-specific reliable and stable targets (e.g. on the 16S rDNA level) for
molecular identification can be found. Nevertheless, a polyphasic identification will
remain necessary for atypical isolates or isolates from new niches, which may belong to
unknown, related species. It must be stressed that a precise species identification is an
important and necessary step before any typing can be performed. A List of bacterial
names with standing in nomenclature is available on http://wwwsv.cict.fr/bacterio/index.html.
The classification of organisms below the species level is of particular interest for
epidemiology and typing. The only level with nomenclature status is the subspecies
(Wayne et al., 1987), while variety has no official rank. The designation var (e.g.
biovar, pathovar, serovar, phagovar) is commonly given to groups of strains which are
distinguished by certain characters. A strain is the basic working unit in the daily
laboratory practice, where the term denotes a pure culture, either fresh or stored in some
way. In the Bergeys Manual of Systematic Bacteriology, a strain is described as the
descendants of a single isolation in pure culture, and usually made up of a succession
of cultures ultimately derived from an initial single colony. A useful definition for a
strain is also an isolate or a group of isolates exhibiting phenotypic and/or genotypic
traits which are distinctive from those of other isolates of the same species (Struelens
and members of the European Study Group on Epidemiological Markers, 1996). The
209
meaning of the terms strain and isolate are thus synonymous in many cases. The term
clone has a meaning in population biology as denoted by rskov and rskov (1983) as
bacterial cultures isolated independently from different sources, in different locations,
and perhaps at different times, but showing so many identical phenotypic and genetic
traits that the most likely explanation for this identity is a common origin. For bacteria,
clonality has thus a somewhat broader meaning than for eukaryotic organisms, where
clones are definitely genetically identical organisms. In bacterial epidemiology, the
clone concept is of an even more pragmatic nature to denote isolates obtained during
clear-cut outbreaks and exhibiting the same phenotypic and/or genotypic features or to
denote organisms with common features (e.g. multiple antibiotic resistance) from
different geographic locations, so-called epidemic clones. The clonal relatedness
between strains is usually inferred from a numerical analysis of a polyphasic typing
approach combining phenotypic (e.g. multilocus enzyme electrophoresis or MEE of
metabolic enzymes) and genotypic methods (comparative sequence analysis or highresolution typing with pulsed field gel electrophoresis). Many pathogenic species are of
a clonal nature (e.g. Salmonella), whereas in other species genetic recombination occurs
resulting in horizontal gene exchange and/or a mosaic structure of recombined
segments. Because the evidence for clonality in bacteria is relative rather than absolute
(unless the whole genomes of different strains could be sequenced), it may be
recommended to speak only in the sense of clonally related strains or strains of a clonal
lineage or even clone complex when it is to be stated that strains have probably the
same origin as indicated by polyphasic typing.
4.1.3 Molecular typing techniques used for bacterial pathogens
Most if not all of the currently used molecular typing techniques are DNAfingerprinting techniques, i.e. techniques that reveal DNA sequence polymorphisms
within a species by the generation of fingerprints. The advent of molecular techniques
and especially of the PCR technique has revolutionised the approach and possibilities of
bacterial typing. Before that, typing was performed by the classical phenotypic
techniques such as antibiogram typing, biotyping, serotyping, phage typing and
multilocus enzyme electrophoresis (MEE). Many of these classical typing methods,
especially serotyping and phage typing, are still highly used in clinical and public health
laboratories as well as veterinary laboratories to gather timely information which can be
used for epidemiological investigations of foodborne and zoonotic pathogens.
Information of the antibiotic resistance of isolates of some pathogens such as
Salmonella, Campylobacter and enterococci will also be of increasing importance. The
classical typing techniques remain however laborious, require the holding of large sets
of antisera and phages and are therefore only performed in some reference laboratories
per country. Some strains (e.g. auto-agglutinating strains) are not typable with these
techniques, Moreover, it is sometimes difficult to correlate the serotyping and phage
typing data coming from different laboratories (veterinary vs. clinical) to each other for
a certain pathogen such as Salmonella.
Molecular typing offers important advantages such as general applicability (i.e.
typability of all isolates) and the possibility of a higher discriminatory capacity or
resolution which is needed to complement the classical sero- and phage typing when the
above mentioned tasks (4.1.1 & 4.1.2) have to be performed. The fingerprints can also
210
be used for numerical cluster analysis, which can be useful to delineate clonal
relatedness. In several cases, these molecular techniques are characterised by their
simplicity of performance, their reproducibility or their high resolution enabling the
differentiation between individual strains of a species. However, it must be said that not
all these interesting characteristics are automatically combined in one single technique.
In Table 3, a simple and pragmatic classification of the several molecular typing
techniques is given based on their basic working principles. Some indication is also
given of their complexity or simplicity, universal applicability (i.e. typability of all
bacterial species), reproducibility and resolution, which is a somewhat subjective matter
and for the latter sometimes pathogen-dependent.
Table 3: Currently used molecular typing techniques for foodborne pathogens and some of
their characteristics
211
Table 3: Continued
Basic
principle
Further
subdivision
Characteristicsa
Complex.
a
and PCR
plasmid
analysis
plasmid
profiling
plasmid
restriction
(plasmid REA)
(PP)
analysis
N
M
Resolut Reproduc
ion
ibility
Universal
application
V
N
M-H
M-H
fragments lying between arbitrary sequences, which are used as targets for priming,
Usually, only one primer of 10 up to approximately 20 bases long is used in the PCR
working at a low annealing temperature (around 35C, but higher temperatures are also
used) and with a high MgCl2 concentration (up to 4 mM). As a consequence, these
reaction conditions will permit specific as well as non-specific primed amplification of
fragments. Another consequence is the generally low degree of reproducibility of this
kind of molecular typing. A technical review on RAPD typing in microbiology has been
done by Power (1996). The several experimental factors affecting the amplification
reaction and the reproducibility of RAPD have been reviewed by Tyler et al. (1997).
One of the important factors affecting the complexity of the banding pattern is the
primer selection. As a matter of fact, for every organism studied a suitable primer has to
be selected empirically. The most critical factor for reproducibility seems to be the
primer concentration to template DNA concentration. Tyler et al. (1997) have
formulated several recommendations for using arbitrary PCR:
quantify DNA for each organism and each extraction method, and the use of
whole-cell extracts is to be avoided.
primers should be screened for priming ability and reproducibility.
quantify primers for every synthesis reaction.
titrate DNA against primer concentration to reach an ideal primer/template
ratio.
standardise the use of Taq DNA polymerase by maintaining the same supplier,
titrate the Taq DNA polymerase against the primer/template ratio.
standardise the MgCI2 concentration.
use one thermocycler with a standard set of cycling conditions.
run the appropriate control blanks to account for background.
It is now possible to perform RAPD in a commercialised pre-mixed, pre-dispensed
reaction format (Ready-To-GoR RAPD Analysis Beads, Amersham Pharmacia Biotech)
which requires only the addition of template DNA and a primer. This format will help
to fulfil the above recommendations and to increase the inter- and intra-laboratory
reproducibility.
Bacterial genomes contain multiple interspersed repetitive DNA elements (usually
<500 bp) occupying intergenic regions at sites dispersed throughout the whole genome.
These repetitive elements may provide the genomic code necessary for proper
chromosomal structure and function in vivo. Several classes of repetitive elements have
been found in different microbial genomes: polynucleotide sequences, tandem repeats,
short interspersed repetitive sequences (<50 bp) such as the repetitive extragenic
palindromic (REP) element, large interspersed repetitive elements (>50 bp) such as the
enterobacterial repetitive intergenic consensus (ERIC) element, and mosaic repetitive
elements such as the BOX-element. Tandem repeats are polynucleotides occurring in
tandem in a variable number according to the strain. A PCR based on this variable
number of tandem repeats (VNTR) is very useful for typing of unicellular eucaryotes,
but has also typing potential in some bacteria (Frnay et al., 1994). For bacteria, the
REP-, ERIC- and BOX- elements are of greater importance. Genuine REP and ERIC
elements are present in high numbers (e.g. >100 for REP) in the genomes of the
Enterobacteriaceae and REP- and ERIC-like elements have also been demonstrated
213
throughout the eubacterial kingdom. They contain a conserved inverted repeat to which
complementary consensus primers have been designed for PCR-typing (Versalovic et
al., 1991). The modular BOX-element is the first repetitive element found in a
Grampositive organism (Streptococcus pneumoniae) consisting of the subunits boxA,
boxB and boxC (Martin et al., 1992). Based on the widespread conservation of the
boxA subunit among diverse bacteria, a similar PCR-typing method has been designed
(Koeuth et al., 1995). Repetitive element primed PCR or rep-PCR is a general term to
collect at present the REP-PCR, ERIC-PCR and BOX-PCR typing methods, based on
the respective repetitive elements. In rep-PCR, amplicons are generated which contain
unique sequence chromosomal segments lying between the repetitive sequences. Unlike
RAPD, rep-PCR is considered not to be arbitrary because known conserved sequences
are used as priming targets at higher annealing temperatures (40C for REP-PCR and
52C for ERIC- and BOX-PCR) (Tyler et al., 1997). However, some authors (e.g.
Giesendorf et al., 1993) use only one of the repetitive element targeting primers at low
annealing temperatures, which resembles more a RAPD typing. We suggest that the
term rep-PCR typing and its different subdivisions should be reserved for the techniques
relying on the original procedures. Recently, some discordant notes have been observed
within the promising proposition of rep-PCR as a stringent PCR-typing approach with
reduced experimental variation and PCR artefacts and with the potential of storing the
patterns in databases for strain and species identification. Gillings and Holley (1997)
concluded that ERIC-PCR, using the standard annealing temperature of 52C, does not
necessarily direct amplification from genuine ERIC sequences, and that this typing
technique applied to non-enterobacterial organisms must be regarded as a highly
reproducible variant of RAPD. A similar observation was made by us (Herman and
Heyndrickx, in press) with REP-PCR applied on the Grampositive UHT-resistant
Bacillus sporothermodurans. For Grampositives, this is not surprising since they do not
contain genuine REP- and ERIC- elements and it is suggested that the BOX-elements
are the preferable targets for these organisms (Tyler et al., 1997). With Salmonella, we
observed small differences (band intensities) in both REP- and ERIC-PCR patterns
between independent PCR-runs, but a considerable variation when primers were used
from 2 different sources (Heyndrickx M., unpublished results). For all rep-PCR
techniques, we recommend to adhere to the same recommendations as for RAPD and to
analyse strains with the same batches of primers and, if possible, within the same PCR
experiment. For a detailed protocol inclusive of the primer sequences for the different
rep-PCR techniques, we refer to http://www.msu.edu/~debruijn/loadr.html. A major
advantage of rep-PCR over RAPD however is the fact that a single primer set targeting
a known conserved and repetitive sequence can be used for both Gramnegative and
Grampositive organisms, whereas in RAPD a suitable primer with enough
discriminatory power has to be selected for any individual organism.
Finally, some PCR techniques aiming at other sequences occurring at multiple sites in
the bacterial genome may also be effective for typing. The 2 most important targets are
the tRNA sequences and the ribosomal spacer regions. tRNA sequences occur in multiple
copies dispersed throughout the genome and contain shared sequence motifs from
which outwardly directed primers can be derived. tRNA-PCR has more potential for
species identification, but in certain cases subgroups corresponding to the variety level
can be delineated (Seal et al., 1992). In many bacterial species multiple copies or alleles
214
of the ribosomal operon are present (e.g. up to 10 copies in Bacillus). The spacer region
between the 16S and the 23S rRNA genes may vary in length between species, between
the rRNA alleles of a species and even between strains of a species as has been
demonstrated convincingly for Clostridium difficile (Grtler, 1993). This variation in
length is in part due to the number and type of tRNA genes present in the spacer. A
universal bacterial identification and typing method is based on the PCR amplification
of the variable length 16S-23S rDNA spacer regions (Grtler and Stanisich, 1996;
Jensen et al., 1993). This typing method has also been called PCR-ribotyping (Kostman
et al., 1992). The typing resolution of the ribosomal spacer based PCR technology can
be enhanced by additional restriction analysis to detect also sequence differences
between the spacers.
4.1.3.2 Typing techniques combining PCR with restriction analysis. After PCR
amplification of certain genes or gene fragments, the amplicons can be digested with
restriction enzymes and the resulting restriction fragments separated by agarose gel
electrophoresis to reveal sequence polymorphisms. This restriction analysis is necessary
because the targeted genes differ only in sequence and (usually) not in length (unless
insertions or deletions have occurred in the gene) between strains of a species. Protein
encoding genes showing intraspecific variability are used for this typing approach. A
good example is the flagellin gene typing of C. jejuni based on the restriction analysis
of the amplified flaA gene (Nachamkin et al., 1993). Since the amplicons are generally
up to 1500 bp long, tetracutter restriction enzymes (i.e. enzymes with a 4-base
recognition sequence) which cut theoretically after each 256 bp, are the best choice to
reveal enough restriction fragments and thus to reveal sequence polymorphisms. Also
enzymes with a longer recognition sequence, which contains only 4 defined bases and
for the rest undetermined bases (e.g. DdeI with the recognition sequence C^TNAG, with
N indicating an undetermined base), are suitable for this purpose. Information
concerning all currently known restriction enzymes is available at the daily updated
Rebase (http://rebase.neb,com/rebase/rebase.html). It must be noted that amplified
ribosomal DNA restriction analysis (ARDRA) is frequently categorised under the
typing techniques with potential of subspecies/strain differentiation. This is erroneous
since this technique relies on the 16S rRNA gene which is conserved amongst bacterial
species and is thus ideally suited for taxonomic and phylogenetic studies, but not for
molecular typing (Heyndrickx et al., 1996).
4.1.3.3 Typing techniques based on chromosomal restriction fragment length
polymorphisms. Before the advent of the PCR methodology, molecular typing was
mainly performed by restriction enzyme digestion of the bacterial chromosome and
subsequent gel electrophoretic separation of the fragments to detect restriction fragment
length polymorphisms (RFLP) by comparing the number and size of restriction
fragments. This technique is also simply called restriction enzyme analysis or REA.
There are 3 main sources for the generation of RFLPs: base substitution within the
restriction recognition sequence, deletions and insertions. Base substitutions affect only
the restriction enzyme(s), which cleaves within the original or mutated recognition
sequence and result in the gain or loss of a restriction fragment(s). If a restriction site is
lost, a new restriction fragment, equal to the sum of the 2 fragments flanking the
previous restriction site is generated; if a restriction site is gained, 2 new restriction
215
fragments which together equal the size of the lost fragment, are generated. Deletions
and insertions affect the RFLP patterns obtained with all restriction enzymes because of
the change in size of a particular restriction fragment corresponding to the size of the
deletion or insertion. For RFLP analysis, hexacutter restriction enzymes (i.e. with a 6base recognition sequence) are normally used, but this still may result in >1000 bands
for a normal bacterial genome of 4x106 bp, which makes separation and interpretation
of the complex banding patterns very difficult. Several approaches (high-size or highfrequency RFLP using tetracutters and low-size RFLP using hexacutters and
polyacrylamide gel electrophoresis, selective restriction fragment hybridisation, pulsed
field gel electrophoresis) have been developed to overcome this problem by reducing
the number of (visible) bands.
In the selective restriction fragment hybridisation (SRFH), the separated
chromosomal restriction fragments are transferred by Southern blotting on
nitrocellulose or on (more durable) nylon filters or membranes by capillary action or by
vacuum. The denatured membrane-bound DNA fragments are hybridised to a probe,
which can be either 32P-radioactive labelled or non-radioactive labelled with a
chemically modified nucleotide containing a hapten (e.g. digoxigenin- or DIG-dUTP of
Boehringer Mannheim, biotin-dATP). Only the fragments hybridising with the probe
are then revealed by autoradiography or with an anti-DIG or -biotin alkaline
phosphatase conjugate combined with a chemiluminescent or chromogenic substrate.
This hybridisation procedure results in simple and easy interpretable SRFH patterns.
Several factors influence the specificity of the hybridisation reaction such as the
stringency of the hybridisation temperature and several critical parameters (e.g. ionic
strength of the hybridisation solution, probe length and % G+C) affecting the Tm of the
hybrids formed. An essential element in SRFH analysis is the type of the probe used,
which can be either a single-stranded DNA or a RNA sequence. SRFH probes can be
categorised in random, directed and reiterated sequence probes (reviewed by Demezas,
1998), with the latter 2 being the most important ones. Reiterated sequence probes
include transposons, insertion sequences (IS) and duplicated genes. SRFH with
virulence/toxin probes, phage probes or IS-probes are very useful in the molecular
typing of certain foodborne pathogens. It must be noted that most of these SRFH
applications are named as RFLP techniques preceded by the name of the probe used,
e.g. IS200-RFLP and
The most widely used SRFH application is based on
probes directed at the conserved ribosomal RNA genes and is named ribotyping
(Grimont and Grimont, 1986) or (erroneously) also restriction analysis of rRNA genes.
Ribotyping is universal applicable but its resolution is dependent on the number and the
spatial distribution of the rRNA copies on the bacterial chromosome. In the first place,
ribotyping is a useful taxonomic and identification technique and also a potential typing
technique for microorganisms containing several ribosomal operons (multiplicity of
rRNA operons in prokaryotes reviewed by Schmidt, 1998). The ribotyping technique
has been automated with the RiboPrintersystem (Qualicon Inc., Wilmington, DE,
USA). Starting from a pure colony, this automated system analyses 32 samples per day
in 4 batches of 8 samples, with the results from the first batch available in 8 hours.
The second approach to reduce the amount of fragments in RFLP analysis is
macrorestriction analysis (MRA) by pulsed field gel electrophoresis (PFGE). This
technique is based on the in situ restriction digestion of the intact unsheared bacterial
216
217
220
et al., 1998). It is expected that whole genome sequencing data will provide new targets
(e.g. DNA repeats or genes) for molecular typing.
5.Molecular typing of some specific bacterial foodborne pathogens
5.1 SALMONELLA
From Table 4, it can be deduced that Salmonella has been the subject of numerous
molecular typing studies. It is important to clarify first the rather confusing Salmonella
taxonomy. The genus Salmonella forms a single DNA homology group divided in seven
sub-groups. The seventh group is given the species rank as Salmonella bongori, while
the other 6 groups represent 6 subspecies of one species, which should carry the name
Salmonella choleraesuis (Skerman et al., 1980). Because of confusion with the name of
the serovar Choleraesuis, Le Minor and Popoff (1987) proposed the species name
Salmonella enterica instead, which is now used by almost every author, but has no
standing in nomenclature because not officially accepted by the Judicial Commission of
the International Committee on Systematic Bacteriology. Therefore, Euzby (I 999) has
recently proposed to reject the name Salmonella choleraesuis and to designate
Salmonella enterica as neotype species. The official situation will thus be that
Salmonella contains 2 species, S. bongori and S. enterica, the latter being divided in 6
subspecies (Christensen et al., 1998). S. enterica subsp. enterica is the most important
subspecies containing most of the >2300 serovars. Three serovars of high clinical
importance have been given species rank: S. enteritidis, S. typhimurium and S. typhi.
Other serovars should not be considered as species and should be designated as in the
example: Salmonella enterica subsp. enterica ser. Hadar or (more practically)
Salmonella Hadar.
Two typing levels can be proposed for Salmonella. The serovar level is (and will
remain if only for historical reasons) a very important first typing level for daily
practice. Several molecular typing techniques (see Table 4) such as PCR-ribotyping
(Lagatolla et al., 1996), PCR-RFLP of the ribosomal operon (Shah and Romick, 1997),
ERIC-PCR (Van Lith and Aarts), REP-PCR (Heyndrickx M., unpublished results) and
AFLP (Aarts et al., 1998) seem to provide the possibility of serovar identification and
thus to replace the classical serotyping.
However, it should be noted that some serovars seem to be polyphyletic because of
recombinations in the genes encoding for the O- and H-antigens, which could be
reflected in different fingerprint patterns for some strains of these serovars (Hilton and
Penn, 1998).
221
Table 4: Molecular typing techniques used for foodborne and animal associated
Salmonella serovars and some important literature references for each of them. References
are classified according to the sole typing technique involved or according to the most
studied or (if possible) the most discriminatory typing technique when several techniques
are involved. In the latter case, relevant information on the other typing techniques is given
as well. For more complete information on a specific technique or serovar, we refer to
further studies cited in the references.
222
Table 4: Continued
223
Table 4: Continued
Molecular
typing
technique
Reference
Specific comment
224
Table 4: Continued
Molecular
typing
technique
Reference
Specific comment
rep-PCR
AFLP
The classical second level is phage typing, but this method has often a too low
discriminatory power for detailed outbreak investigations, a phage typing scheme is
only available for some serovars, and some isolates may be untypable. Being a
phenotypic method, phage typing can not be used for delineating phylogenetic
relationships. Another problem is phage conversion in some serovars, which may
disturb the study of epidemiological relationships (Rankin and Platt, 1995). Several
molecular typing techniques have the potential of second level typing, which
225
corresponds with clonal lineage or strain level (see Table 4). For some techniques, the
discriminatory power or applicability is serovar dependent: e.g. IS200 typing gives the
highest discrimination in S. typhimurium (Olsen et al., 1997), but is not applicable for S.
Hadar (Weide-Botjes et al., 1998b). The demonstrated discriminatory power may also
depend on the set of isolates included: e.g. ribotyping has been reported as giving no or
little differentiation (Liebisch and Schwarz, 1996a) and as being slightly higher
discriminatory than PFGE (Thong et al., 1995) for S. enteritidis. One of the greatest
challenges is the molecular typing of S. enteritidis which is a highly clonal organism,
particularly within certain phage types (e.g. PT4 and 8). Currently, it seems that RAPD
gives the best discriminatory power for S. enteritidis isolates belonging to different or
even the same phage type (e.g. Fadl et al. 1995), provided that a suitable primer is
identified (e.g. Lin et al., 1996). Also PFGE using the enzyme combination XbaI - NotI
- SpeI (Liebisch and Schwarz, 1996a) and plasmid analysis (e.g. Millemann et al., 1995)
have been shown to be useful for this serovar. A combination of different molecular
typing techniques used under optimal conditions and eventually complemented by
phage typing, is highly recommended to trace isolates in epidemiological investigations
(Weide-Botjes et al., 1998a). S. typhimurium isolates usually show more genetic
variation and can be differentiated with several techniques (see Table 4). AFLP using an
EcoRI primer with 2 selective bases enabled phage type identification and
differentiation of strains, which were indistinguishable by other methods (Aarts et al.,
1998).
5.2 CAMPYLOBACTER JEJUNI
C. jejuni is one of the most common causes of sporadic gastro-enteritis with poultry
products being the most important vehicles for infection. C. jejuni is divided in the
subspecies jejuni and doylei, but the former subspecies is the most important one.
Classical typing schemes are the Penner heat-stable and Lior heat-labile serotyping
schemes and biotyping. Several molecular typing techniques have been developed or
evaluated for a higher and universal applicable discrimination of isolates. A PCR-RFLP
technique is based on the sequence heterogeneity of the flagellin gene flaA and is
referred to as flaA typing or profiling (Nachamkin et al., 1993) using mostly the
restriction enzymes DdeI and HinfI (Santesteban et al., 1996). Both the flaA and fla B
genes, occurring in tandem, can also be used as combined target for restriction analysis
(Ayling et al., 1996). Alternatively, a short (150 bp) variable region of theflaA gene
can be used as target in direct sequence analysis for epidemiologic investigations
(Meinersmann et al., 1997). Recently, evidence for intergenomic recombination
betweenflaA genes of different C. jejuni strains as well as intragenomic recombination
between the flaA and flaB genes within a strain has been deduced from mosaic flaA
gene structures, which has as important consequence that flagellin gene typing cannot
be used for long-term epidemiological monitoring and determination of clonal
relationships within Campylobacter populations (Harrington et al., 1997). This problem
could be overcome by combining the polymorphisms determined by PCR-RFLP of
several genetic loci as demonstrated by a multiplex PCR gene fingerprinting method
based on the variable gyrA and pflA genes (Ragimbeau et al., 1998).
It seems that flaA types are conserved across different serotypes and that flaA typing
is less discriminatory than PFGE and thus cannot be used as sole basis for grouping
226
strains (Santesteban et al., 1996). PFGE was also shown to be the most discriminatory
of 3 typing methods (including ribotyping and phage typing) for C. jejuni strains of
different Penner serotypes and within a single heat stable serotype (Gibson et al., 1995),
and the most discriminatory of 4 typing methods (including fatty acid profile typing,
biotyping and serotyping) for C. jejuni and C. coli isolates from abattoirs (Steele et al.
1998). For the DNAse-positive strains of Lior biotype II, formaldehyde fixation of the
cells is necessary to perform PFGE (Gibson et al., 1994). Definition of clonal lineages
within C. jejuni with PFGE must be based on the patterns obtained with at least 2
restriction enzymes (e.g. SmaI and KpnI) (Gibson et al., 1997). PFGE typing of field
isolates from Finnish patients, chicken faecal samples and meat samples (Hnninen et
al., 1998), from Canadian meat processing plants (Steele et al., 1998) and from sporadic
cases of diarrhoeal disease in England (Owen et al., 1997) have all shown a high degree
of genomic diversity within C. jejuni. It is not unlikely that the observed large genetic
variation may at least partly be attributed to genomic instability within single strains as
the result of intragenomic recombinations or natural transformation by non-homologous
DNA and driven by environmental pressures (Wassenaar et al., 1998). In vitro
genotypic variation of C. coli induced by repeated subculturing has already been
observed by PFGE (On, 1998). PFGE patterns must therefore be carefully interpreted
and preferably combined with other (single locus) molecular typing techniques and/or
with numerical analysis in order to evaluate relationships between Campylobacter
strains. The same caution probably also applies to other whole-genome typing
techniques such as RAPD, which has been shown to have an excellent discrimination
ability within different Campylobacter species and Penner serotypes (Hernandez et al.,
1995; Madden et al., 1996). By RAPD typing, possible transmission routes (e.g.
environment, farmers footwear) of Campylobacter infection in well-defined settings
(successive broiler flocks) have been demonstrated (van de Giessen et al., 1998; Payne
et al., 1999). Because Campylobacter does not seem to be of a clonal nature, but rather
consists of genomic mosaics, it may be difficult or impossible to define epidemiological
links by molecular typing in less defined settings (e.g. different farms) as shown by
Weijtens et al. (1997). A SRFH technique with a probe based on the highly conserved
domain (HCD) of the tlpA gene, encoding for a methyl-accepting chemotaxis-like
protein from C. coli, has also been proposed as a molecular typing scheme which is not
likely to be subject to an extensive degree of genetic instability (Gonzalez et al., 1998).
5.3 LISTERIA MONOCYTOGENES
L. monocytogenes causes a rare but severe disease in humans, which is in most if not all
cases caused by industrially processed food with an international distribution (e.g.
cheese). Serotyping is of limited epidemiological value as only 3 serovars (1/2a, 1/2b
and 4b) are causing most of the infections. Because of the large socio-economic impact,
the World Health Organisation (WHO) food safety unit in Geneva mandated in 1990 a
multicenter study on L. monocytogenes subtyping methods. The results of the first phase
are published in a special issue Molecular typing of Listeria of the International
Journal of Food Microbiology (Vol. 32, 1996). The conclusions of this study can be
summarised as follows (Bille and Rocourt, 1996):
227
which have been linked in many cases to undercooked hamburgers (Barrett et al., 1994).
Ribotyping, on the contrary, is not able to discriminate between E. coli 0157 isolates
(Martin et al., 1996). In the USA, the PulseNet uses a standard PFGE procedure and an
electronic pattern database for E. coli 0157 (Anonymous, 1996). However, in the
interpretation of molecular typing results of E. coli 0157, 2 important phenomena must
be accounted for. Firstly, for the phylogenetically highly related E. coli 0157 isolates
from human infections which seem to belong to a single clone complex, PFGE has its
limitations because epidemiologically unrelated strains may differ in only a few
fragment bands making an unequivocal differentiation between outbreak and nonoutbreak related strains sometimes difficult (Bhm and Karch, 1992). Combination with
another typing method such as RAPD (Birch et al., 1996) or phage typing is therefore
highly advised (Grif et al., 1998). Secondly, E. coli 0157 can undergo rapid genotype
alteration in the course of infection, so-called clonal turnover, which may be caused by
the chromosomal integration or loss of verocytotoxin gene carrying bacteriophages
(Datz et al., 1996), and may result in the appearance of new PFGE patterns. SRFH
techniques with the use of Shiga-like (SLT) or verocytotoxins probes (SLT-RFLP)
(Samadpour, 1995) and bacteriophage probe (-RFLP) (Grimm et al., 1995) have
been shown to be very sensitive methods for interstrain differentiation. A PCR based
typing method based on the E. coli repetitive element IS3 has been developed as a rapid
screening method for the identification of unrelated E. coli O157:H7 isolates
(Thompson et al., 1998).
5.5 SOME OTHER FOODBORNE BACTERIAL PATHOGENS
PFGE (using Sma I) (Liu et al., 1997) and RAPD methods (Nilsson et al., 1998) have
been developed for the discrimination of strains of the sporeformer Bacillus cereus.
The AFLP technique has been extensively evaluated for the genus Aeromonas (Huys et
al., 1996). The combination of different ribotyping procedures (classical ribotyping and
PCR-ribotyping) has been shown useful for strain discrimination in Yersinia
enterocolitica (Lobato et al., 1998).
References
Aabo, S., Andersen, J. K., Olsen, J. E. (1995) Research note: detection of Salmonella in minced meat by the
polymerase chain reaction method. Lett. Appl. Microbiol. 21: 180-182
Aarts, H.J.M., van Lith, L.A.J.T., Keijer, J. (1998) High-resolution genotyping of Salmonella strains by
AFLP-fingerprinting. Lett. Appl. Microbiol. 26: 131-135
Anonymous (1996) Standardised molecular subtyping of Escherichia coli O157:H7 by pulsed-field gel
electrophoresis: a training manual. Centers for Disease Control and Prevention, Atlanta, USA.
Ayling, R.D., Woodward, M.J., Evans, S., Newell, D.G. (1996) Restriction fragment length polymorphism of
polymerase chain reaction products applied to the differentiation of poultry campylobacters for
epidemiological investigations. Res. Veterinary Sci. 60: 168-172
Barrett, T.J., Lio, H., Green, H., Khakhria, R., Wells, J.G., Bell, B.P., Green, K.D., Lewis, J., Griffin, P.M.
(1994) Laboratory investigation of a multistate foodborne outbreak of Escherichia coli 01 57:H7 by using
pulsed-field gel electrophoresis and phage typing. J. Clin. Microbiol. 32: 2013-301 7
Batt, C.A. (1997) Molecular diagnostics for dairy-borne pathogens. J. Dairy Sci. 80: 220-229
Belasco, J.G., Higgins, C.F. (1988) Mechanisms ofmRNA decay in bacteria: a perspective. Gene 72: 15-23
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Abstract
The fermentation process has long been used as a method of meat preservation. In order
to eliminate batch to batch variation the fermentation process must be standardised.
This, combined with problems associated with emerging pathogens such as
enterohaemorrhagic Escherichia coli has led to a re-examination of the process of
fermented meat production in order to ensure the production of a consistently high
quality and safe product.
Encapsulation technology can be applied to meat
fermentations with the objectives of enhancing the existing methods of preservation and
in developing novel methods to combat the problem of emerging and re-emerging
pathogens. Encapsulation technology has been shown to be beneficial in the production
of fermented meats by both direct and indirect acidification. Indirect acidification
occurs after the addition of a starter culture to the meat and encapsulation technology
has been observed to enhance its activity upon its addition to meat. The success of
encapsulation would appear to be based on some form of spatial organisation involving
a) protection and b) controlled release. The creation of a microenvironment, which
provides the desired conditions or populations and the physical regulatory systems,
minimises the effect of fluctuations in the macroenvironment and protects the cells from
competition, predation and lysis. Controlled delivery from the microenvironment assist
the cells to adapt to the new macroenvironmental conditions and then release the
adapted cells under regulated conditions. Encapsulated acidulants are already in use in
the United States and their use is on the increase in Europe. Problems such as
discoloration and lack of binding associated with direct acidification can be overcome
by encapsulation, which allows the time and rate of acid release to be controlled.
Emerging pathogens are now challenging the antimicrobial hurdles present in a
fermented meat product. This has led to investigations into enhancing the safety of
existing manufacturing processes for fermented meats. Bacteriocins are antimicrobial
agents, which are naturally produced by lactic acid bacteria. However, their
ineffectiveness towards Gram-negative bacteria and their reduced activity in meat
products has excluded their use until now. Combining bacteriocins, for example nisin,
with other stresses enhances their activity towards Gram-negative pathogens.
239
A. Durieux and J-P. Simon (eds.). Applied Microbiology, 239 266.
2001 Kluwer Academic Publishers. Printed in the Netherlands.
Encapsulation in polymer gels facilitates the optimisation of conditions for in situ nisin
production and permits the controlled release of bacteriocins into the
macroenvironment. Therefore, this technology has the potential to facilitate the use of
bacteriocins produced by lactic acid bacteria in meat products as a means of overcoming
potential problems associated with emerging pathogens.
1. Introduction
The deterioration of food products is an inevitable process. However the rate at which
this process occurs is dependent on the food type, composition, formulation, packaging
and storage conditions (Gould, 1995). For centuries meat has been considered as a
highly valued and nutritious food (Shay and Egan, 1992). However, it is due to this
nutritious nature that meat is also a highly perishable product and when stored in air
spoils rapidly as a result of the growth of Gram-negative bacteria (Egan, 1983). Apart
from microbiological spoilage numerous chemical and biochemical changes occur
during the storage of meat, which limit its shelf life. While many foodstuffs, including
meat can now be preserved by refrigeration and freezing, the preservation of food has
long preceded the technical advances, which permit such methods of shelf-life
extension. Examples of the more traditional methods of preservation include heating,
drying, curing, smoking and fermentation. The high sensory and nutritious quality of
the resulting products has meant that, even in the face of modern technology, many of
these methods of preservation have not only survived but also retained a high level of
popularity. For example, pepperoni, a fermented meat product, has an annual
consumption rate of 370 million pounds in weight in the United States (Hinkens et al.,
1996).
While many methods of meat preservation exist, the focus of this article will be the
enhancement, using bioencapsulation technology, of meat preservation techniques based
on fermentation and acidification.
Although meat preservation by microbial
fermentation is among the oldest forms of food preservation (Dillon and Cook, 1994),
dating back to about 1000 BC (Nychas and Arkoudelos, 1990), and also one of the most
successful means of prolonging the shelf-life, new challenges and research opportunities
continually arise. Recent food poisoning outbreaks associated with enterohaemorrhagic
Escherichia coli in fermented meat products (Anonymous, 1995b; Tilden et al., 1996)
have prompted many researchers to further examine the safety of these products and to
search for novel means of enhancing their safety. Also, as in any process, there is a
continual search for technical innovations, which will enhance quality and production
efficiency (Prochaska et al., 1998). Encapsulation, which has been described as an old
yet new technology (Pszczola, 1998) is one means by which advancement can be made
in the area of meat preservation.
Encapsulation technology has been used in the food industry for more than sixty
years with the encapsulation of flavourings by spray drying in the 1930s being
considered the first application of this process (Reineccius, 1995). However, it has only
been adapted slowly and so can still be regarded as a developing technology within the
food sector. This is probably due to the requirement for low cost food grade
encapsulation materials by the food industry. Encapsulation technology in the food
sector is currently growing at a level of 30% annually in the US and one of the leading
240
culture. Process control must combine optimisation of the conditions for acid
production with those for drying, flavour and texture development etc. and achieving
this may necessitate a compromise of the conditions. In relation to the starter culture
activity, it is not be possible to control important factors such as strain degeneration,
shelf-life stability and ecological competence by controlling the conditions in the
fermentation process. Encapsulation has been described as a technology which can
solve certain problems which cannot be solved otherwise (Pszczola, 1998) and
therefore its potential in meat preservation, particularly in the area of starter culture
activity deserves some examination.
242
Potential problems
Microbial load -presence of pathogens
Environmental contamination, growth of
pathogens
-viability and activity
- competition from natural microflora
- microbial load
Uniform distribution of additives in meat
Environmental contamination, Process
control
Process control - temperature, humidity
Process control - temperature, humidity
Step
Meat
Chopping and mixing
Additives - Starter culture
- Spices
Mixing of meat and additives
Filling the casing
Fermentation
Maturation and drying
ENCAPSULATION
TECHNOLOGY
TO
While the natural microflora in a meat system will, under suitable conditions, result in a
fermentation process (Cooke et al., 1987; Gibbs, 1987; Grombas, 1989), the
unreliability of this process has long been recognised. The practice of backslopping,
which involves initiating a new fermentation by the addition of some of the product of a
successful fermentation, was developed as a means of overcoming the uncertainty
(Gibbs, 1987; Grombas, 1989; Nout and Rombouts, 1992). Today, the production or
purchase of specially selected and prepared starter cultures is probably one of the most
important and also expensive parts of the fermentation process since a successful
fermentation is dependent on the addition of a viable and active inoculate. Therefore,
243
244
status of alginate as a food grade additive (sodium alginate -E401, calcium alginate E404) (Anonymous, 1995a).
Carrageenans are polysaccharides, which are extracted from red seaweed of which
Chondrus crispus is the main source. There are three main types of carrageenan, kappa
(), lambda () and iota (i) with -carrageenan the most widely used for cell
immobilisation (Willaert and Baron, 1996). Carrageenans are sulphated linear
polysaccharides of D-galactose and 3-6 anhydro-D-galactose with the various
carrageenans differing from one another in their content of 3-6 anhydro-D-galactose and
the number and position of ester groups (Trius and Sebranek, 1996). Gelation can be
achieved by cooling, due to the thermal properties of the gel, or by contact with a
solution of gel inducing reagents such as K+, NH4+, Ca2+, Cu2+, Mg2+, amines or water
miscible organic solvents (Chibata et al., 1987). This is a mild and simple process.
Carrageenan gel networks are formed during cooling by a series of polymer chain
associations to give rise to a 3-D helix framework. This framework is stabilised in the
presence of cations by the formation of additional bonds (Trius and Sebranek, 1996).
carrageenan gelation is dependant on cations but unlike alginate beads, carrageenan
beads are thermally reversible (Willaert and Baron, 1996).
Chitosan is another polysaccharide which is used for immobilisation but it is not as
widely employed a matrix as alginate or carrageenan. Chitosan is a partially
deacetylated chitin, which is formed by reacting chitin with a concentrated alkali
(Vorlop and Klein, 1987). It is a high molecular weight linear polymer consisting of
14 linked glucosamine and has a high nitrogen content (>7% w/w) (Vorlop and Klein,
1987; Willaert and Baron, 1996). Chitosan is soluble in organic acids and to a more
limited extent in mineral acids e.g. HCl. Gelation of chitosan occurs as a result of
245
246
whose properties are influenced by the presence of polyols and skim milk, can result in
increased survival rates of meat starter cultures (Kearney, 1990).
3.1.2.2. Enhanced activity of encapsulated starter cultures, Encapsulation of meat
starter cultures has also been shown to increase fermentation rates compared to free
cells (Kearney et al., 1990b). This is a consequence of the increased stability provided
by immobilisation (section 3.1.2.1), which subsequently decreases the lag phase of
growth and acidification. The encapsulation matrix also offers protection from other
stresses in the meat macroenvironment such as salts (Kearney et al., 1990a). This is an
important observation particularly in light of the fact that the search for techniques to
control emerging food pathogens may involve the inclusion of additional stresses in the
meat.
3.1.2.3. Protection from bacteriophage. Encapsulation technology has been shown to
protect starter cultures from bacteriophage by means of exclusion of the bacteriophage
from the microenvironment of the encapsulate (Steenson et al., 1987). While
bacteriophage are recognised as a major problem within the dairy industry their role in
meat fermentations appears to be of less consequence (Nes and Sarkeinn, 1984).
However, the fact that entrapment within a matrix protects cells from bacteriophage also
means that the cells are protected from the competitive effects of the natural microflora
present in the meat.
3.1.2.4. Genetic stability. The utilisation of biotechnological approaches as a means of
producing more efficient starter cultures is becoming increasingly important. The usual
approach to gene cloning of the lactic acid bacteria is the development of vectors based
on either cryptic plasmids or heterogeneous plasmids which are resistant to a wide range
of antibiotics (Gasson, 1993). While the development of genetically engineered starter
cultures for use in meat fermentations on a large scale has so far been elusive, work in
this area is ongoing. However, once developed the stability of these strains will be of
great importance. Encapsulation in calcium alginate beads has been shown to increase
the stability of plasmid containing bacteria (ODonnell, 1997).
Therefore,
encapsulation technology has the potential to enhance the biotechnological
developments made in the area of starter culture technology.
3.1.3. Commercial applications.
As yet the advantages of encapsulation of meat starter cultures in alginate beads has not
been exploited at a commercial level. This is probably due in part to the fact that the
technology for the large-scale production of polymer gel encapsulated bacteria is only
evolving, The common entrapment technique, which involves adding the cell
containing alginate solution into a bath of calcium ions in a dropwise manner, is
difficult to perform on a large-scale. However, one engineering company has recently
developed the equipment to carry out this process on a large-scale (Anonymous, 1999).
This may facilitate the large-scale production of polymer gel encapsulated starter
cultures and so enable the commercial exploitation of the technology.
247
Methods of internal gelation, which involve the addition of the calcium source directly
into the alginate solution and controlling the availability of the calcium ions through the
use of calcium chelators (Monshipouri and Rice, 1995) or pH (Poncelet et al., 1992,
1995; Quong et al., 1998) have permitted the development of emulsification or
dispersion methods of encapsulation. This involves the addition of the alginate/calcium
mixture into a bath of oil and applying a shear in order to disperse the gel mixture
throughout the oil, thus producing spherical encapsulates. The use of a calciumchelating agent slows down the gelation process sufficiently to permit the dispersion of
the gel in the oil. The pH method involves the external addition of an acid to reduce the
pH and cause the release of calcium ions from the calcium source present. The acid is
added after the emulsification or dispersion step. While these techniques are suitable
for the large-scale production of alginate beads, an improvement of the encapsulation
technique is still required. The harvesting of the encapsulates from the oil has been
reported to be problematic (Friel, 1998). Also, a broad size distribution of the
encapsulates produced by this method has been observed (Poncelet et al., 1992; 1995).
3.2. THE APPLICATION OF ENCAPSULATION TECHNOLOGY TO CHEMICAL
ACIDIFICATION
In contrast to meat starter cultures, the encapsulation of acidulants has been extensively
studied and commercialised (Marchot, 1993). The application of encapsulation
technology to food acids has been spurred on by the fact that acidification is a valuable
means of food preservation (Davidson, 1997), even though the direct addition of acids
to many foods results in undesirable flavour and colour changes (Shay and Egan, 1992).
Also, the application of acids to a wide range of food products including meat, dairy
products, bakery products, desserts and canned fruits and vegetables (Dziezak, 1988;
Janovsky, 1993; Marchot, 1993) would appear to assure the commercial viability of
encapsulated acids.
3.2.1. Encapsulation matrices and the encapsulation process.
A large variety of materials can be used as the coating or encapsulation matrix and the
selection of the matrix will depend to a certain extent on the properties required by the
encapsulate. Lipids, for example waxes, paraffin, steric acid and oils such as
hydrogenated soya oil, palm oil and cottonseed oil are probably among the most
commonly used encapsulation materials, although there have also been reports on the
entrapment of acids in alginate (Cordray and Huffman, 1985; Ensor et al., 1990;
Siragusa and Dickson, 1992).
While the immobilisation of acids in alginate involves, like free cells, the
crosslinking of the alginate with calcium ions, the process of entrapment within a lipid
matrix is quite different. Some of the processes which have been utilised for the
entrapment of acids in lipids include spray cooling, spray chilling, air suspension
coating and centrifugal-suspension coating (Jackson and Lee, 199 1), techniques which
allow the effective utilisation of "hot melt" technology. Encapsulation protects the acid
from premature reaction with the meat and provides for controlled release when the
necessary conditions are met (Janvsky, 1993). Release of the lipid-encapsulated acids is
248
related to temperature but other mechanisms of release such as that caused by the
gradual intrusion of water are also being investigated.
Spray cooling and spray chilling involve the use of cool air to solidify the
encapsulate (Lamb, 1987). These two processes differ in the encapsulating material
used in that lipids with low melting points (32 42C) are used in spray chilling while
spray cooling utilises lipids with a higher melting point (45 122C) (Dziezak, 1988).
The acid/lipid mixture is extruded through heated nozzles into a low temperature
chamber where the lipid solidifies, entrapping the acid.
While spray chilling and cooling are suitable for liquid acids, air suspension coating
is used to coat or encapsulate a solid core material. The process involves suspending
the solid core material in a fluidised bed of air and spraying with the coating material
(Dziezak, 1988; Kondo, 1989). The thickness of the coating material can be controlled
by the length of time for which the coating is applied.
Centrifugal-suspension coating involves suspending the core particles in the liquid
coating and then introducing them onto a rotating disk (Sparks and Mason, 1990). This
results in the coating material forming a film around the core material. Another process
which has been described for acidulant encapsulation involved plating the particulate
acidulant onto calcium lactate and then coating with a molten edible lipid (Percel and
Perkins, 1985). The product of this process would have controlled release at a higher
temperature.
3.2.2. The benefits of acidulant encapsulation.
The encapsulation of acidulants permits control over the rate and time of acid release.
These are important factors in meat preservation by acidification. During sausage
production the ingredients must be allowed to 'bind' after mixing. This process is
prevented if the pH is reduced too quickly resulting in a product with a crumbly texture,
which is undesirable in a sausage. By encapsulating the acid so that the time of release
is controlled, for example delaying acid release until the meat reaches smokehouse
temperature, means that the use of an organic acid need not compromise sausage
texture.
The second problem with direct acidification is its adverse effect on colour
development. The pH of preserved meats must be carefully controlled in order to allow
the formation of nitroso-hematin pigments, which are responsible for the typical pinkred colour of these meat products (Jackson and Lee, 1990). Encapsulated acids can be
released slowly thus allowing the desired colour pigments to form.
Encapsulated acids have also been reported as a means of overcoming the batch to
batch variation and long processing time which are inherent in the microbial
fermentation process (DeZarn, 1995). Using encapsulated acids it is possible to develop
a formulation or recipe with which a very reproducible pH can be achieved. Also, the
processing time can be drastically reduced compared to a microbial fermentation thus
allowing a higher level of production.
3.2.3 Commercial availability.
The commercial viability of encapsulation is reflected in the number of patent
applications in this area (Pszczola, 1998). Recently Doskocil Food Service Co. in the
United Stated have patented a process for producing dry and semi-dry sausage products
249
using an encapsulated acid (Anonymous, 1998). The process involves the use of an
acidulant, which has been encapsulated in a material with a melting temperature of at
least 90F. Encapsulated acids are available under brand names such as CAP-SHURE
and DURKOTE with some companies also offering the facility whereby they will
tailor-make encapsulates to meet the customers requirements. It must also be noted that
the cost of encapsulates compared to the free form is quite expensive, up to three times
that of the free acid. For example encapsulated lactic acid costs IR7.00/kg compared
to IR1.50/kg to IR2.00/kg for the free form. Therefore, these encapsulates must offer
some unique functionality over the free acid in order to achieve and retain economic
viability.
The application of encapsulation to meat products is not confined to encapsulated
acids. Encapsulated salt is also used in meats (DeZarn, 1995). The use of encapsulated
salt permits the addition of extra salt to meat products without adversely affecting the
shelf life or the texture of the meat.
4, Control of emerging pathogens
Recent food poisoning outbreaks associated with enterohaemorrhagic Escherichia coli
in fermented meat products have raised questions regarding the safety of these
foodstuffs.
In the United Stated this has led to regulatory action requiring
manufacturers of fermented meat products to demonstrate that their process incurs a five
log reduction in E. coli O157:H7 numbers. It has been reported that the traditional
fermentation process is not sufficient to achieve this and currently the only means of
doing so is to incorporate a heat step into the manufacturing process. While
incorporating a heating step will ensure the production of a safe product, taste and
texture may be compromised. As a result, alternative methods of eliminating foodborne
pathogens and ensuring a safe product are being sought.
It is likely that any technique of eliminating foodborne pathogens will also be
detrimental to the starter culture bacteria used in microbial meat fermentation. One way
of overcoming this may be in the use of bacteriocins, antimicrobial agents produced by
lactic acid bacteria. At present only one such agent, nisin, has GUS status
(Anonymous, 1969). Nisin has been applied in the meat industry, but with limited
success. This is probably due to the low solubility of nisin, uneven distribution, heat
sensitivity at neutral pH values, possible binding to meat proteins and antagonising
effects within the meat (De Vuyst and Vandamme, 1994). However there have been
some reports where nisin was found to be effective at reducing numbers of bacteria
attached to meat. Chung et al. (1989) found that nisin had an inhibitory effect on Grampositive bacteria attached to meat. Nisin has also been reported to be successful in
controlling the growth of food spoilage organisms and food pathogens on cooked pork
when used in combination with a modified atmosphere packaging system (Fang and
Lin, 1994). The use of a nisin-producing Streptococcus lactis in reducing bacterial
growth in frankfurters has also been reported (Wang et al., 1986). The application of
nisin as a possible alternative or adjunct to nitrites and nitrates in the preservation of
meats has been suggested (Rayman et al., 1981). This may be an important application
as consumer concerns regarding carcinogenic nitrosamines in cured meats increase.
250
While the successful application of nisin to meat preservation has so far been elusive, as
in the case of direct acidification, encapsulation technology may provide a means of
overcoming this problem.
5. The application of encapsulation technology to bacteriocin delivery
5.1 BACTERIOCINS
Bacteriocins are proteinaceous antimicrobial compounds produced by a wide range of
bacteria but not lethal to the producer organism. The lactic acid bacteria, probably the
most important group of starter culture bacteria, produce a wide range of bacteriocins
and bacteriocin-like substances (De Vuyst and Vandamme, 1994). The demand from
consumers to reduce or remove chemical preservatives from foods has initiated much
interest in the use of naturally occurring metabolites to inhibit the growth of undesirable
microorganisms (De Vuyst and Vandamme, 1994). Bacteriocins produced by lactic
acid bacteria are potential agents for use as natural food preservatives. For example, the
use of bacteriocin producing starter cultures for in situ bacteriocin production may be a
useful means of food preservation and thus the potential exists to use bacteriocins as
natural preservatives in fermented products.
While the use of bacteriocins as natural preservatives appears to be an attractive
option there are a number of factors to be considered relating to their use in fermented
products. Firstly, bacteriocins are generally most effective against bacteria closely
related to the producer organism and therefore their effect on the starter culture must be
considered before using them in fermented products (De Vuyst and Vandamme, 1994).
One means by which this can be overcome is using bacteriocin producing starter
cultures, but this may require the use of genetically manipulated microorganisms.
Secondly, bacteriocins are generally ineffective towards Gram-negative bacteria such as
E. coli and therefore their use can be limited unless they are used in conjunction with
another agent such as a chelator, in order to enhance their activity towards Gramnegatives (Blackburn et al., 1989; Stevens et al., 1991, 1992; Cutter and Siragusa,
1995a, b; Shefet, et al., 1995). Thus, when applying bacteriocins in food preservation
they should be delivered in such a way as to minimise their effect on the naturally
occurring beneficial microflora in both the foods to be fermented and in the consumer
while also having a negative effect on specific pathogens. The complex nature of the
system highlights the need for a very directed delivery system. Encapsulation of the
bacteriocin nisin was studied as a means of modelling a directed delivery system.
While it is recognised that nisin may not be the ideal bacteriocin for application in meat
fermentations, its position as the only bacteriocin with GRAS status (Anonymous,
1988) means that currently it is the only bacteriocin which can be added directly to
foods.
5.2 NISIN
As it is a naturally occurring preservative work to find new applications for nisin is
ongoing. One area of research involves the transfer of the genetic material encoding
251
nisin production and nisin immunity to industrial starter cultures (Hugenholtz and de
Veer, 1991). This would mean that many fermented food products could be protected
by nisin produced in situ without the fermentation being adversely affected. Extending
the spectrum of nisin activity to Gram-negative bacteria is also being examined. The
application of nisin in combination with food grade chelating agents is reported to
increase the inhibitory activity and inhibitory spectrum of nisin (Blackburn et al., 1989;
Stevens et al., 1991, 1992; Cutter and Siragusa, 1995a, b; Shefet et al., 1995). The use
of nisin in combination with other bacteriocins such as pediocin AcH has been reported
to demonstrate greater antibacterial activity against a greater number of Gram-positive
bacteria (Hanlin et al., 1993). Nisin in combination with lactate has been found to
reduce the numbers of Salmonella typhimurium attached to beef and nisin in
combination with EDTA has been reported to reduce the numbers of Escherichia coli
O157:H7 attached to beef (Cutter and Siragusa, 1995b).
5.2.1 Encapsulation of nisin
The immobilisation process can be used to confine molecules to a certain region in
space in such a way as to exhibit hydrodynamic characteristics which differ from those
of the surrounding environment (Willaert and Baron, 1996). This can be achieved by
attachment or adsorption onto a solid support or entrapment or encapsulation within a
matrix. Each of these methods has been reported for the immobilisation of nisin.
Encapsulation or immobilisation of the antimicrobial peptide nisin is a concept
which has only recently been reported (Daeschel et al., 1992; Lante et al., 1994; Bower
et al., 1995a, b; Fang and Lin, 1995; Cutter and Siragusa, 1996, 1997, 1998; Wan et al,
1997). There have been several reports on the immobilisation of nisin by adsorption
onto silica surfaces which have suggested that nisin may be adsorbed onto food contact
surfaces in order to prevent colonisation of food pathogens thus leading to a safer food
product (Daeschel et al., 1992; Bower et al., 1995a, b). Nisin has also been
immobilised on organic and inorganic matrices but will only display antimicrobial
activity when desorbed from these supports (Lante et al., 1994). Encapsulation of nisin
within a polymer gel has also been reported. Nisin immobilised within calcium alginate
resulted in a greater reduction in bacterial numbers and also nisin activity was sustained
for up to seven days under refrigeration conditions (Cutter and Siragusa, 1996, 1997).
The stability of nisin on cooked pork was also improved by immobilisation of nisin in
1-% calcium alginate (Fang and Lin, 1995). Incorporation of nisin within calcium
alginate micro-particles has been shown to protect the bacteriocin from degradation by
proteolytic enzymes (Wan et al, 1997). This suggests that encapsulation of nisin within
a polymer gel may be an effective delivery system for its protection and controlled
release to meat matrices.
Two methods of nisin delivery, using encapsulation in polymer gels, have been
investigated.
Immobilisation of the producer organism, Lactococcus lactis, in calcium
alginate beads
Encapsulation of nisin in capsules prepared using a combination of polymers.
5.2.1.1. Formulation of an optimal encapsulation system for nisin production by L.
lactis. Immobilisation of cells in calcium alginate beads allows incorporation of a
252
combination of nutrients and protective agents into the matrix, which enhances
inoculum survival (Heijnen et al., 1992). Formulation of a delivery system for a
microorganism by incorporating nutrient adjuncts into the bead microenvironment has
been previously reported. Including maize cob grits and wheat gluten in alginate beads
containing Aspergillus flavus spores enhanced the activity of the mould after field
release (Daigle and Cotty, 1995). The incorporation of a combination of skim milk and
bentonite resulted in the highest survival and colonisation rates of Pseudomonas
fluorescens inoculated into soil (van Elsas et al., 1992). Similarly with immobilised L.
lactis, co-entrapping a combination of nutrients and microenvironmental modifying
agents increased the activity of the immobilised cells. Thus, one of the obvious benefits
of immobilised cell technology is in the control and exploitation of the unique
microenvironment associated with gel entrapment and especially using this
microenvironment in the stabilisation of microbial cultures (Karel et al., 1985).
253
254
5.2.1.2 The application ofpolymer gels in the controlled release of nisin. One of the
disadvantages of nisin production in an immobilised cell system is retention of the
bacteriocin within the bead. Microenvironmental manipulation was shown to increase
nisin yield, however, this was also accompanied by an increase in nisin retention within
the encapsulation matrix. Therefore, the release of nisin from polymer gels and how the
release could be controlled and manipulated were investigated. There are numerous
advantages to be gained by the controlled release of nisin to the macroenvironment such
as enhanced stability and protection from proteinase degradation thus, prolonging
activity.
255
Figure 5: The release of nisin from polymer gel capsules. The release of nisin into liquid
medium DMI was followed over a one week period at 4C and 200 rpm.
For many bioactive agents it is recognised that there is a need to prolong the duration of
activity and develop a means of more efficient utilisation of the bioactive agent
(Schacht et al., 1993).
Within the area of pharmaceuticals, sustained release
formulations are now a relatively common method of delivering low molecular weight
drugs (Langer, 1990). The encapsulation of proteins and the development of slow
release formulations are viewed as enhancing the stability and thus the applications of
proteins in therapeutics (Putney and Burke, 1998). Natural polymers can serve as depot
systems in which the agent can be incorporated and from which it is subsequently
released over an extended and controllable period of time (Schacht et al., 1993).
Although the application of immobilisation or encapsulation technology in the
delivery of bacteriocins is a relatively new development (Degnan and Luchansky, 1992;
Kirby, 1993; Fang and Lin, 1995; Cutter and Siragusa, 1996, 1997, 1998; Wan et al.,
256
1997), the encapsulation of nisin in calcium alginate has been achieved with some
success. It has been observed to prolong the activity of the nisin and protect it from
degradation by proteolytic enzymes (Fang and Lin, 1995; Cutter and Siragusa, 1996,
1997; Wan et al., 1997). However, manipulation of the gel matrix in order to control
the release of nisin to the macroenvironment has not been reported. This, however, is
an important factor in the development of delivery systems for other bioactive agents,
such as therapeutic agents (Aydin and Akbuga, 1996; Berthold et al., 1996).
The influence of polymers on the release of nisin from the immobilisation matrix
has been examined with a view to developing a delivery system, which offered a
controlled mode of nisin release. Through exploitation of the polymer composition and
charge, immobilisation matrices were designed with the aim of producing encapsulates
which exhibited controlled release properties for the bacteriocin nisin. The preparation
of encapsulates from alginate and chitosan has been demonstrated as a means of
controlling the rate of nisin release, at least into a liquid macroenvironment (Figure 5).
The structure of these encapsulates (Figure 6) as well as the chemical properties of the
encapsulation matrix and the core material have been identified as factors with a role in
the mechanism of controlled release.
257
258
The modification of polymer beads by coating with a polymer of the opposite charge
has been previously reported (Huguet et al., 1996; Quong and Neufeld, 1998). It has
also been reported that better slow release properties can be achieved when chitosan or
polylysine are used to change the permeability of the alginate membrane (Nuissinovitch
et al., 1996). Chitosan is also acceptable for oral administration as well as being a good
matrix for sustained release properties (Chandy and Sharma, 1992, 1993). Alginate chitosan capsules can be produced as a result of complexing between two oppositely
charged polymers, alginate being polyanionic and chitosan being a polycationic
polymer (Huguet et al., 1996). Capsules have been prepared with an alginate core and a
chitosan coat and vice versa, and the effect of each polymer on the release properties of
the other evaluated. Low molecular weight counterions were included in the
preparation of these capsules (Knorr and Daly, 1988; Pandya and Knorr, 1991 ; Polk et
al., 1994; Chang et al., 1996; Hari et al., 1996; Nussinovitch et al., 1996) as this
stabilised the capsule structure. Although capsules can be produced solely from
alginate and chitosan (Vorlop and Klein, 1987) these were observed to be weak due to
narrow width of the capsule membrane compared to the overall diameter of the beads.
This may be overcome by producing capsules of very small diameter.
The release pattern from capsules was dependent on a number of factors. According
to Huguet and Dellacherie (1996), the release of materials encapsulated in alginate
beads coated with chitosan depends on 1) the molecular weight of the material, 2) the
chemical composition and 3) the conformation of the molecules. These factors can vary
depending on the composition of their environment.
Coating alginate beads with a polycation has been reported to drastically reduce
diffusion from the beads. Nussinovitch et al. (1996) reported that after 6 days only 50%
of the entrapped bovine albumin and 10% of entrapped gamma globulin was released
from alginate polylysine capsules. At the surface of the membrane a chemical reaction
occurs between the polycation and the polyanion and the strength of this membrane can
be controlled by the polycation used thus making it possible to tailor liquid-core beads
to specific aims (Nussinovitch et al., 1996). Chitosan is insoluble at a pH above 5.4 and
so, while it is unsuitable for biomolecules unstable at low pH values (Huguet at al.,
1996), this makes it a suitable gel for nisin encapsulation due to the high stability of
nisin at acidic pH values.
The molecular weight of nisin is 3,353 Da (Jung, 1991a, b), although, it often occurs
as stable dimers with a molecular mass of about 7,000 or tetramers of 14,000 Da
(Cheeseman and Berridge, 1957, 1959; Jarvis et al, 1968). While the rate of diffusion
decreases with increasing molecular weight (Martinsen et al., 1989), this should not
affect the diffusion of nisin due to its low molecular weight. Proteins with a molecular
weight of between 2,500 and 66,000 Da have been reported to diffuse readily from a
matrix (Nussinovitch et al., 1996).
The chemical nature of the environment, such as pH or ionic charge, is an important
factor in relation to nisin release as this determines how the bacteriocin reacts under
particular conditions. For example, the effect of pH on the solubility of nisin is well
known (Liu and Hansen, 1990). The pH is also an important factor in relation to the
physical structure of the encapsulating matrix. At high pH values chitosan forms an
insoluble precipitate while at acidic pH values an ionotrophic gel is formed (Vorlop and
Klein, 1987). The pH at which these capsules are prepared is an important factor in
259
relation to entrapment and release. For example, if alginate - chitosan encapsulates are
prepared at a pH of about 5.5, the surface of the beads formed is highly negative and the
positively charged chitosan can establish a strong ionic interaction with the alginate
(Huguet et al., 1996). On the other hand, if the capsules are prepared at a very low pH
(~ 2) the alginate will have a very low content of negative charges and so cannot
interact strongly with the chitosan (Huguet et al., 1996). In the preparation of alginate
core capsules, the pH of the alginate was 5.48, which would optimise ionic interactions
with the chitosan. In the preparation of chitosan core capsules, the pH of the alginate gel
was 7.17 and so it was highly negatively charged and so there was an ionic interaction
between the two gels. While normally such a high pH would cause precipitation of the
chitosan (Vorlop and Klein, 1987), the high molecular weight of the alginate would
prevent its diffusion through the chitosan. Therefore, the chitosan would not be
completely exposed to the high pH. The membrane produced as a result of the ionic
interaction between the alginate and the chitosan appeared to be the important factor in
relation to nisin release. The absence of any visible interaction between these two
polymers in chitosan-alginate-tripolyphosphate (CAT) and alginate-tripolyphosphatechitosan-calcium chloride (ATCC) capsules and the observed differences in release
from these capsules compared to chitosan-calcium chloride-alginate (CCA) and
alginate-chitosan-calcium chloride (ACC) capsules highlights this fact. The inclusion
of tripolyphosphate in the alginate increased its pH to approximately 8.5. Exposing
chitosan to such an alkaline pH causes it to precipitate (Vorlop and Klein, 1987) and in
the case of ATCC and CAT capsules this is likely to have prevented any interaction
between the chitosan and the alginate. CCA capsules exhibited a very low level of nisin
release and structural differences were observed between the chitosan core in these
capsules and the chitosan coat in ACC capsules. This was likely to be due to the pH
factor, The chitosan core of CCA capsules contained calcium chloride, which diffused
outwards to stabilise the alginate coating. There is no influx of ions into the bead and
so the pH of the core remained low (< 5). This is a stable environment for nisin (Liu
and Hansen, 1990) and as the alginate coat will be of a higher pH than the nisin
containing core the nisin was probably retained in this part of the capsule resulting in a
low level of release.
The solubility, stability and biological activity of nisin are highly dependent on pH.
They drop sharply and continuously as the pH is increased and nisin is almost insoluble
at neutral and alkaline conditions (Liu and Hansen, 1990). How the pH affects the
charge of a protein will affect its release (Huguet and Dellacherie, 1996). Proteins
which are stored under pH conditions lower than their isoelectric point present a
positive charge and their release remains low (Huguet and Dellacherie, 1996). In this
study, the low level of nisin release from CCA capsules, which have a low internal pH,
reflected this.
Investigating the application of polymer gels in the development of a delivery
system for nisin has shown that by entrapment of the nisin-producing organism, L.
lactis, in a polymer matrix, conditions for cell activity can be optimised. This permitted
nisin production to be enhanced under both stress and non-stress macroenvironmental
conditions. Manipulating the composition of the entrapment matrix and modifying the
entrapment/encapsulation process, enabled the production of nisin encapsulates, from
which the release of the bacteriocin to the external environment could be controlled.
260
Thus, it can be concluded that naturally occurring polymer gels can be successfully
applied to the development of a delivery system for nisin. The encapsulates which have
been developed for the delivery of L. lactis and nisin would now need to be evaluated in
a meat product. This would determine the full extent of the success of encapsulation in
polymer gels to nisin delivery.
6. Conclusions and future work
The production of safe food is a difficult task and while there will always be the risk of
foodborne disease there is an ongoing endeavour to control or minimise the risks. Risk
managers are continually looking for new options to minimise the risks associated with
foods and this in turn encourages researchers to focus on developing these options.
Encapsulation of food ingredients is one of these options and the technology offers great
potential in the area of food preservation. The pharmaceutical/medical industry has
extensively developed and used this technology for the purposes of time-release, flavour
masking and improved stability of pharmaceutical formulations (DeZarn, 1995) and
continues to do so to great benefit, such as limiting the side effects of drugs to the
development of techniques for in situ insulin production for diabetics (Badwan et al.,
1985; Langer, 1990; Duncan, 1993; Willaert and Baron, 1996).
The encapsulation of food ingredients was once regarded as too expensive and
customised for use in the food industry. However, the development of the technology,
although relatively unsophisticated when compared to other fields, means that the use of
encapsulated products has increased. Encapsulated ingredients are being designed to
meet the needs of a specific application. In order to do this a variety of factors must be
considered such as the functional properties of the finished product, the type of
encapsulation material, the processing conditions and the desired release properties
(Pszczola, 1998).
It is widely recognised that much remains to be done in the area of encapsulation of
food ingredients or additives. The necessity to use safe and edible materials and the
associated cost continue to impede the evolution of the technology. However the
potential for using naturally occurring polymer gels such as alginate, carrageenan and
chitosan as encapsulation matrices has been demonstrated here and they may provide a
means of overcoming such impediments.
Within the area of meat preservation, emerging and re-emerging pathogens are
challenging the existing methods of preservation. This means that it is necessary to
seek out new solutions to these new problems. Encapsulation may provide us with a
means of finding solutions and adapting and enhancing existing methods of
preservation. The amount of basic laboratory research being carried out in this area is
quite extensive and perhaps the greatest challenge, which faces the application of
encapsulation technology to particular areas in the food sector such as meat
preservation, is transposing the techniques from the laboratory to the industry.
References
Anonymous (1969) Specifications for identity and purity of some antibiotics. FAO/WHO Expert Committee
on Food Additives. Twelfth report. WHO Technical Report Series No. 430.
261
262
263
264
265
266
INDEX
Acetate ............................................................................. 24, 35, 83, 91, 92
Acidification.................. .239, 240, 241, 243, 246, 247, 248, 249, 251, 265
Activated sludge ............................................................................. 178, 181
Active dry yeast........................................ 33, 34, 36, 37, 38, 42, 43, 44, 47
Aerobic propagation ......................................................................... 90, 98
Aeromonas ............................................................................ 194, 196, 229
Aeromonas hydrophila ........................................................................... 196
AFLP ................. 193, 211, 212, 218, 220, 221, 225, 226, 229, 232, 233
Alcaligenes sp ................................................................................ 147, 150
Alcoholic fermentation ... 31, 32, 33, 34, 36, 37, 38, 39, 40, 42, 43, 44, 45,
46
Alginate.................................................................................. 244, 259, 264
Amplified ribosomal DNA restriction analysis ............................. 215, 232
Antagonistic activity ......................................................................... 19, 20
Antibacterial activity ........................................................ 14, 20, 252, 263
Antibiotics .............................................................................................. 18
Antimicrobial ..................................................................................... 1, 263
AP-PCR .................................................................. 211, 212, 222, 223, 228
ARDRA .......................................................................................... 215, 232
Aristolochene synthase ............................................................................ 27
Arming yeasts ..................................................................................... 59, 70
Arthrobacter nicotiana .......................................................................... 189
Aspergillus aculeatus .................................................................. 59, 61, 72
Aspergillus niger ......................................................................... 20, 28, 72
Aspergillus oryzae ................................................................................... 13
Aureobasidium pullulans ....................................................... 177, I78, 183
Azotobacter chroococcum .............................................................. 135, 139
Bacilli ..................................................................................................... 156
Bacillus cereus ................................................................. 20, 196, 233, 234
Bacillus stearothermophilus ........................................................ 59, 66, 73
Bacillus subtilis............................................................. 156, 162, 195, 265
Bacteria.............................................................................. 38, 52, 103, 263
261
Glucoamylase..................................................................................... 59, 60
Glucose oxidase .................................................................. 20, 28, 29, 136
GRAS status ..................................................................... 20, 250, 251, 262
GTP analogues ...................................................................................... 187
GTP-binding proteins ................................................................... 109, 188
HACCP ......................................................................................... 194, 241
Histamine ......................................................................................... 42, 194
Hydrocarbon utilisation ......................................................................... 185
Hydrolytic enzyme .................................................................................... 61
Hydrolytic enzymes .................................................................................. 61
Hydrophobicity ...................................................................... 90, 91, 93, 96
Identification 37, 38, 42, 46, 77, 81, 84, 145, 147, 153, 154, 166, 175,
193, 194, 198, 199, 200, 203, 209, 214, 216, 220, 221, 225, 226, 229,
231, 232, 233, 234, 236, 237, 241
Idiophase .................................................................................................. 18
Immunomagnetic separation ........................................................ 206, 235
IMS......................................................................................................... 206
Infection ......................................... 195, 209, 223, 226, 227, 229, 265, 266
Inhibitory activity............................................................................ 20, 252
Insertion sequences....................................................................... 216, 236
Ion exchange resin ................................................................................. 181
IS200 typing ................................................................... 222, 223, 226, 235
Isoprenoid ......................................................................................... 23, 24
Isotopic fractionation. ............................................................................ 146
ITS regions ............................................................................................... 25
Kinetic fermentation .............................................................................. 171
Kinetic studies .......................................................................................... 80
Kocuria rosea ........................................ 165, 166, 167, 168, 170, 172, 173
Lactic acid ......................................................................... 14, 38, 262, 263
Lactic acid bacteria 14, 31, 32, 34, 38, 39, 41, 42, 44, 45, 46, 108, 239,
247, 250, 251, 254, 263, 264
Lactobacillus helveticus ................................................. 101, 102, 107, 108
Lactococcus lactis .................................................... 45, 252, 262, 263, 264
Leloir pathway. ........................................................................... 81, 82, 85
Line probe assay .................................................................................... 199
LiPA ....................................................................................................... 199
Lipase ....................................................................................................... 70
Lipases ............................................................................................... 14, 21
270
Listeria monocytogenes 14, 20, 195, 196, 201, 205, 227, 230, 231, 232,
233, 234, 235, 236, 237, 238, 262, 263, 264, 266
LPB-3 .................................................................... 167, 168, 170, 172, 173
Luedeking and Piret ............................................................................... 101
Lysine ................................................................................................. 55, 57
Malic .................................................................... 31, 38, 39, 40, 41, 42, 44
Malolactic fermentation ............................................. 31, 38, 39, 42, 43, 45
Malolactic starters ............................................................................. 38, 43
MAP kinase cascade 109, 113, 115, 117, 119, 120, 124, 125, 127, 131,
133
Marcfortines ............................................................................................ 25
Meat....................................................................... 241, 243, 262, 264, 265
Meatpreservation.................................................................. 239, 240, 241
Mechanical properties ........................................................................... 162
Metabolic control analysis .................................................... 75, 76, 82, 85
Metabolic engineering. ............................................................................ 85
Metabolic flux .................................................................................... 77, 78
Metabolicflux analysis .................................................... 75, 77, 79, 82, 84
Metabolic pathway analysis .................................................. 75, 76, 80, 81
Methylketones .......................................................................................... 14
Microencapsulation ...................................................... 262, 263, 264, 265
Micromanipulation ....................................................................... 158, 162
Molecular breeding .................................................................................. 73
Molecular detection ........................................................................... 1, 194
Molecular identification ....................................... 193, 198, 200, 201, 209
Molecular typing 15, 193, 208, 210, 211, 212, 215, 216, 217, 219, 220,
221, 225, 226, 227, 229, 230, 231, 232, 233, 238
Molecular weight..... 17, 135, 137, 138, 217, 219, 245, 256, 259, 260, 262
Mould fermented foods ...................................................................... 14, 21
Mould fermented meat products .............................................................. 13
MUC1 ............................................................................ 124, 125, 126, 127
Mutation........................... 18, 23, 24, 27, 28, 120, 121, 125, 130, 131, 217
Mycophenolic acid. ........................................................................... 25, 28
Mycotoxin............................................................................... 14, 23, 25, 28
NADPH accumulation ...................................................................... 55, 57
n-Alkane ................................................................................................. 185
NASBA ............................................................... 193, 198, 199, 200, 204, 237
NASBA method ....................................................................................... 200
n-Hexadecane ........................................................................................ 189
271
Primers 15, 17, 29, 37, 193, 198, 199, 201, 202, 213, 214, 218, 222, 232,
236, 238
Probes 46, 136, 153, 158, 162, 193, 198, 199, 201, 203, 207, 208, 216,
229. 231. 233. 235. 236
Propagation ............................................................................................. 90
Propagation conditions ........................................................................... 90
Protease ................................................................................. 171, 172, 174
Proteases .................................................................................... 14, 21, 173
Pseudomonas sp ....................................................... 57, 145, 147, 148, 150
Pulsedfield gel electrophoresis .................................... .193, 210, 216, 238
Quantification...................................................... 75, 78, 84, 193, 207, 234
rAPD15, 16, 27, 193, 211, 212, 213, 214, 220, 222, 223, 225, 226, 227,
228, 229, 232, 234, 235, 236, 238
rAPD analysis .......................................................................................... 15
rDNA...................................................................... 144, 147, 209, 215, 232
Reactivation ................................................................. 33, 34, 39, 244, 246
Relative resistance ................................................................................. 155
Repetitive elements ................................................................................ 213
REP-PCR............................... 193, 211, 214, 220, 222, 223, 225, 228, 231
Respiratory activity .................................................................................. 52
Restriction analysis........................ 193, 212, 215, 216, 219, 222, 225, 226
Restriction fragment length polymorphism ... 193, 211, 215, 230, 234, 236
RFLP................................................................ 37, 211, 215, 216, 228, 236
Rhizopus oryzae ....................................................................................... 59
Ribosomal RNA ...................................................................................... 204
Ribotyping 193, 211, 216, 222, 223, 224, 225, 226, 227, 228, 229, 231,
232, 233, 234, 235, 236, 23 7
rRNA .............. 145, 153, 193, 199, 201, 204, 215, 216, 230, 234, 235, 237
rRNA genes., .......................................................................................... 199
RT-PCR.................................................................................. 193, 198, 204
Saccharomyces cerevisiae. 32, 47, 59, 71, 72, 73, 97, 98, 99, 130, 131,
132, 133, 183
Salmonella 193, 194, 195, 196, 199, 200, 201, 202, 205, 206, 207, 209,
210, 214, 219, 221, 222, 223, 224, 225, 229, 230, 231, 232, 233, 234,
235, 236, 237, 238, 252, 262, 266
Salmonella sp ......................................................................................... 236
Salmonella typhimurium ................ 209, 234, 235, 236, 237, 238, 252, 266
Secondary metabolite ..................................... 14, 15, 17, 18, 23, 24, 25, 26
Sensitivity ............................................................................................... 203
273
275