Professional Documents
Culture Documents
Kjetil Hauge
Head of Technical Oil Analysis
Oil Trading & Supply
Outline
Introduction to oil refining Distillation
Refinery configurations
Topping
Hydroskimming
Cracking
Coking
Refinery development
Refinery Margins -> Sandrine
90 %
80 %
70 %
60 %
50 %
40 %
30 %
20 %
10 %
0%
Alba
VAC. RES.
VAC. GO
Brent
HGO
Statfjord
LGO
KERO
Sleipner
HVN
LVN
GAS
140
90 %
120
80 %
70 %
100
60 %
Naphtha Physc
Gasoline
Diesel
HSFO 3.5%
Brent Dated
$/bbl
80
50 %
60
40 %
40
30 %
20 %
20
10 %
0
2003
0%
Alba
VAC. RES.
VAC. GO
Brent
HGO
Statfjord
LGO
KERO
Sleipner
HVN
LVN
GAS
2004
2005
2006
2007
2008
2009
Refinery type/complexity
World Refining Capacities (Total = 90 662 kbpd)
1192
2 377
Topping
8 306
Majority Cracking
refineries
Hydroskimming
Cracking
Coking
Other
33 293
45 494
Source: PIRA
2 377
Topping
8 306
Hydroskimming
Cracking
Topping refinery
Coking
Other
Products
33 293
LPG
LPG
Light naphtha
Naphtha
45 494
CRUDEDISTILLATION
Heavy
naphtha
Source: PIRA
Gasoline
100
Crude
Kerosin
80
Jet/Kero
Gasoil
LPG
Naphtha
Gasoline
Jet/Kero
Diesel/Gasoil
SRFO
HFO
60
Diesel /
gasoil
wt%
40
Atmospheric
residue
20
Straight
run fuel
oil
TOP
2 377
Topping
8 306
Hydroskimming
Hydroskimming refinery
Cracking
Coking
Other
Products
33 293
LPG
LPG
Light naphtha
Naphtha
45 494
CRUDEDISTILLATION
Heavy
naphtha
REFORMER
Reformate
Source: PIRA
Gasoline
100
Hydrogen
Crude
Kerosine
80
Jet/Kero
LPG
Gasoil
HYDROTREATER
Naphtha
60
Diesel /
gasoil
Gasoline
wt%
Jet/Kero
Diesel/Gasoil
40
SRFO
Atmospheric
residue
HFO
20
Heavy fuel
oil
0
TOP
HSK
A Hydroskimming Refinery is a little more advanced. It has a naphtha reformer (REF) and
can produce gasoline, but maintain a high SR fuel oil production.
2 377
Topping
8 306
Hydroskimming
Cracking
Coking
Other
33 293
Products
LPG
45 494
LPG
Source: PIRA
Light naphtha
ISOMERISATION
Naphtha
Isomerate
100
CRUDEDISTILLATION
Heavy
naphtha
REFORMER
Reformate
Gasoline
Iso-butane
H2
Crude
ALKYLATION
80
Alkylate
Kerosine
60
Jet/Kero
wt%
Gasoil
Atmospheric
residue
40
HYDROTREATER
Diesel /
gasoil
Gasoil
VGO
Vacuum
distillation
CATALYTIC
CRACKER
(FCC)
Vacuum Residue
20
C3/C4
Olefines
FCC naphtha
Heavy fuel
oill
0
TOP HSK FCC HCR
HFO
Diesel/Gasoil
Gasoline
LPG
A FCC Refinery
-is a medium upgraded refinery
-can convert SR fuel oil to gasoline and diesel in the FCC unit. There is still some fuel oil production.
SRFO
Jet/Kero
Naphtha
2 377
Topping
8 306
Hydroskimming
Cracking
Coking
Other
Coking refinery
33 293
Products
LPG
45 494
LPG
Source: PIRA
Light naphtha
ISOMERISATION
Naphtha
Isomerate
100
REFORMER
Reformate
Gasoline
Iso-butane
H2
Alkylate
60
Kerosine
wt%
Jet/Kero
Diesel /
gasoil
Vacuum
distillation
FCC naphtha
Heavy fuel
oill
Gasoline
VRES
Coker
HFO
SRFO
Diesel/gasoil
Diesel/Gasoil
Jet/Kero
Gasoline
Naphtha
LPG
ng
CATALYTIC
CRACKER
(FCC)
ng
VGO
C3/C4
Olefines
/Cok
i
Gasoil
20
Coki
Atmospheric
residue
HYDROTREATER
TOP
Gasoil
40
HCR
Crude
ALKYLATION
80
FCC
Heavy
naphtha
HSK
CRUDEDISTILLATION
141
709
NAM
318
LAM
NAM
9
Europe
Middle East
Middle East
China
China
2024
Rest Asia
Rest Asia
Africa
Africa
ANS
FSU
ANS
LAM
1839
9000
8000
7000
6000
5000
Other
kbpd
Coking
4000
3000
2000
1000
0
-1000
Cracking
Hydroskimming
Topping
Hydroskimming decreasing
Have seen marginal refinery
drifting towards Cracking type
refineries
Effectivisation of the refinery business expected (i.e. some of the refineries with
lowest margins expected to close down)
Cracking type refineries marginal refinery