Surface Safety ProductsSurface Safety ProductsGrane TABLE OF CONTENTS Section |: General Information. 11 Merger Details wees 1-2 Standard Wellhead Actuators. 1-4 Special Application Actuators 15 Actuator Description and Principle of Operation 1-7 Section I: Standard Actuators coe eo Pneumatic Diaphragm Actuator. 22! Pneumatic Piston Actuator 2-6 Hydraulic Actuator 2-10 Wireline Cutting Hydraulic Actuator 214 Section Ill: Pipeline Actuators 34 Axelson® PA "Manumatic®” Pneumatic Surface Safety Shutdown Gate Valve 3-2 Actuators for Large Bore API 6D Safety Gate Valves. 35 Section IV: Special Application Actuators 44 LEO™ (Linear Electric Operator) Actuator... eee c eee 42 Axelson” AM "Manumatic®" Pneumatic Piston Actuator . . 4-6 Dual Force Actuator. Sane ae a a 5 Single Piston Actuator 4-14 Safety Shutdown Valves and Systems. ........ mm om a ma x 4.18 Section V: Self-Contained Systems. .....0. 0.00002 0ceee 02 ST Self-Contained Surface Safety Shutdown Control System. ........ 5-2 AVA™ Safety Release Manual (SRM) Actuator 5-4Graco Section VI: Actuator Accessories 61 Otis Reopening Assembly Otis? Lockout Caps Otis” Electric Valve Position Indicators . Otis” Stem Protector . Proximity ‘Switch . we ‘ Axelson” Hydraulic ‘Override |... bccn Axelson® Fusible Operators. Axelson® Fusible Lock Open Caps 6-10 Axelson® Hydro-Pneumatic Dampener . 2 611 Axelson® Limit Switch . . 6-12 Section VII: Safety Sait, a TA Operation of Basic Safety System = Elementary Control System ...... Safety Monitoring and Control Systems . . 2 Single Well Control Systems o : 7-9 Multi-Well Control Systems... . os escemeera a 3 ede System Components ......... " ons oom a nodal Axelson® PRV Relay . . . Axelson® ESP Pressure Sensors ........ Axelson® ESPHL High-Low Pressure Controller Type ECS Pressure Sensor Hi-Lo Monitor Pilots (Block and Bleed) Otis? Erosion Monitor Pilots and Flowline Accessories 79 Remote ESD Station. . 7-20 Sand Probe Valve. .. . 721 Sand Probe Sensor. . 7-22 Quick-Exhaust Valves. see 7-23 Pneumatic Quick Exhaust Valves... 7-24 Hydraulic Control Valve . 7-28 Section VIII: Miscellaneous Equipment 81 pug elal-bs ics Wien Pine 8.2 Otis? Quick Union Tree Caps... 6. esse cece eee wo BFGracie Section IX: Supporting Documents . American Petroleum Institute Certificate of Authority to UseOfficial Monogram Centificate of Registration Section X: Ordering Information Gate Valve Actuator Request for Quotation Safety Control Pane! Quote Information Guide 10-1 10-3 10-5Grate SECTION | General InformationGrane Standard Wellhead Actuators Pneumatic MAA Diatrayy Atatr Hydraulic i f UH Hyde Actuator WC Wine ting Hydronic AdairGrav Special Application Actuators Electric Pneumatic aoe F a DE Pmanadic Moma Aci aa ie ActorGrain Special Application Actuators (continued) Pes Sane Sef Sat Bighor 6DActuator Description and Principle of Operation Surface Safety Valve ‘The Sutice Safety Valve is a fullopening, pressue-acruated, aemlly-closed pate vale. \When control presire is released, the valve is designed to close even when subjected to high Flow line pressure. It eloses completely and rapidly asthe contol pressure ie veleated. Plow line Quid does not enter the operator mechanism, anc exhaust into the atmosphere when the valve operates ‘The Sutace Safety Valve Assembly consists ofa hydealic or paeumatc acestor which ‘operates a reverse-actng gatevalve. The acntor design makesitanintegral par of the valve sseemblr by adapting directly tothe wake bonnet. Pacseuce applied ahove the piston poses the piston, sem, and pate down, Uhie downwaed movement opens te pate ia vevecse-acting pate vales. eessure inthe valve body is sealed at the lower stem and prevented fom entering the actuator assembly. The area below the piston is vented to the atmosphere ‘When contel pressuse above the piston is echausted bythe operation ofthe pilot system, the valve closes. Vale body pressireworks across the aren ofthe lower stem to force it ont oF the valve bods, dmwing the gate into the closed positon, With no pressure (less than 10M psi the valve bods, the spsiag reruns the vate to the closed position,Graton Gate Valve and Actuator Trim Designations Service Applications with Trim Codes General _ Corrosive oan Dee tT) eee ae ° PPLE By cy ec DDE Ga Haun Sato) saAiey | Sasinoss | HSAy | HS stinecs ‘anon 71 2 raseur | ratsue | t2ssuertm eameron equor Regier ‘Sones Tm Swern FNCIOGT ® 5 F 5 me Foster Frat Gry Fra Fae Fre ‘rayverco mA = ce 32 3 wav 72 72 723 724 726 * These tnms conform to NACE MR01-75 standards. API GA Table 302.2 Temperature Ratings Cea Minor Maven K 5 © 80 P ry e 100 a oon Temperature 8 0 © 10 x 7 © 30 ¥ a © 0Girt Effect Of API 6A Product Specification Levels cre coe fey oy Tensto Testing ‘One ens test Stahly sieter SaneasPSL2 | SameaePSL2 required o qvatty | requrements man eatict Pett Impact Testng| Rewured on sie _| Required an a Requrea ral ‘Same PSL, but (Chars) wetted parts ony for | watiedpar for | temas. Ovewise, | stele acceptance tompe K ana tompex:tangp. | sameasPst2 ora | tan PSL Hardness Tesing | One arcnesspunch | SameasPst-tbut | SameasPsL2bu | SameasPSLs teach on bonnet and | each parimustve | addtional punen on Sem, camping vestea bonnet tae permit ‘Suface NDE Noveaurement | Magparideonat | Sameas PaL2na | Same asPSL3 suaces. Can so | alleutacas must wetor ar mag testes Must use wet netiod mag method, VaumeiicNDE | Novequrement | Novequvement 700% votumetic | Same as PLS bat tosing by rao. | steer acceptance graphy er urasonic | crtera testing equves, a wetted pars Sefiaizaton Noreauiemont | Noreautemont | Eachwotledzat | Samo asP5L3 must eamy a unique tenaleston aumoer Traceabity Norequrement | Traceabittytojebiet | Part must be Game as POLI reared traceabieo specie Chemical Anais | Novequrement | Veifcaionof Game as POLDbut | Games PS stele acceptance tera, Fonesona aie Fino SameasPSLi | SaneasPSLI bu | Sane as PSL wih yreresing yeetess required rene noi anaton ots panodsen yarotest_ | testng, no leakage accepts Documentation Noreauiemonts | Noreauiemonis | Getofcompiancetor | Sano as PSL wit ‘Supp Fequrements assy assy race | adaaion of records pressure test | 1. NDE hardness recoraswinsitp | matiand heat reat and store 2 certo compliance foreeale 3-926 ost reeor for assyGrativK0, SECTION II Standard ActuatorsGrav Pneumatic Diaphragm Actuator The Axelson Paeumatic MHA-1A Diaphragm Actuator Gsanures a stamped cyinder design ‘hich wsesa nylon reinforced dpheagm for pearatialy operated safety systems. The senator is designed to closes reverse-teting gate salve upon Tose of pneumatic pressure The actntorcan beinstalld on secondary master salves, wing alves,flowiine valves, header valves, Pipeline system vales,and casing cli lowdown valves, The lege daphiagm stea provides a high ‘opexating ratio. This design issuable when lor ie presatie is requited to hold the vake oe poses Maximum diaphragm working pressure i 150 pi Actuators are avaiable in seven sizes for APT Gate Vales fom 113/16 in. through 12, Ratio Chart ory Tae a a = 7 = = won| aa z = = = a Tocateulate the preumate pressure opening requirement, mulpy interna vale Body pressure mes 2and cae by the actuatr ratoPacumatic contol pessuce enters the cyindes The ‘extended stem travel downward indieating the salve is open. The adjustable internal dowastop stops farther dwnnwant Force. The ete valve fs ‘now filly open. The actuator is designed to ‘maintin de vake (everse-aeting ia the open position with pacumatic pressure on top af the dipheagm, Loss of pneumatic presse allows pacsaute inthe salve body to move the stem and pat ito dosed positon. “The extended stem indicates the valve is closed. The ‘mea-to-metal seat berween dhe acnunor bonaet nd lower stem serves sa secondaey sealwhea high — = Temperanues have meled or distorted lower om stem packing, Grane. ‘Upstream vake body pressure helps to hod the gate inthe closed position, The sping allows the gate dose ‘wth es than 100 pti the valve body Features Tes tate Tih lc diapagrs detgn Sonne ming agen m leads to lager sal fe Lighsweight Easy 1 install an maintain. Can be redzessed by one person wathour spe- il tols or extanal presse souuces, QuickeDisconnect: Acniatoe can be vemoved from the valve without se af pecial tole ‘ov extend pres source Larte Diaphragm Area: Permits use of low pressure ar or gas controlsystem A relict salve on the cylinder acts to protectagainst damage tothe disphragm in care of excessive pressure increases ‘Visual Open-Close Tadication: Upper stem extension indicates gate position a saheneGracie gaa 8 a 8 ee we ee awer} Tae SOW aseGratien Pneumatic Piston Actuator ‘The Axelson Pacumatic MHA Piston Acnuator provides a wide sage of sizes available for paeunatcally operate safesy systems The acmators designed to close a sevesse-acting pate valve ‘upon loss of pneumatic pressure ‘The actuator can he installed on. seconuaey master valves, wing valves, flowline valves, header valves, pipeline system valves, and ‘casing rele blowedomen valves. The piston area provides high ‘operating ratios. This design i sitable where low contra ine pressure is required to open and Told the valve in the open position. Maximum acrantor working pressure is 375 psi Actuators are avaible in various sizes for API pate wales fiom, 113/16. darough 48 in. Prowmatic Piston Actuator Ratio Chart = er m 5 058 wan | 3a = = = = Ea z 3 We = = wae ae Faved Ov Raat To calculate the pneumatic pressure opening requirement, mul the ternal valve body pressure lives 2, and divide by the actuator rat,Grune. Preumatie contol pressure enters the csinder above the piston. The extended stem travels dossnard indicating the valve is open. The adjustable internal dessnstop stops further down- ward foece. The pate valve is now fully open, The actuator is designed to maintain the valve (ceverse-acting) in the open position with paeumatic pressure on top of the piston. Loss of pneumatic peessure allows pressure in the valve body ro move the stem and gate into the closed position. The estended stem indicates the valve s closed, The meta-to-metal upstop berween the acta- ator bonnet and lower stem serves asa seeonilary seal when high temperanures have melted or distorted lower stem packing. ‘The upstream valve body pressure helps o hold the gate in the closed position, ‘The internal spring ensures the actuator will zerucn if thew is no valve body pressure. Wy WS Vale She Chased Valve Shown Open Features. ‘+ Simple Proven Design: The proven design fearares make it simple to service with ‘standacd tools. + Easy Disconnect Actuator can be removed from the vale without use of external pressure source and with minimal too + Visual Open-Close Indication: Upper a glance, fem estension indicates gate position at[Te aLY MY = Prenmatic Prion Actuator onal PL EEREEEEEEELGratin fa 2 4 : q : 33] : LFEEEEELEEEEEEEEEEGractevK0 Hydraulic Actuator The Oris" Hydraulic Actuator ie designed for simplicity, exse of| smanufactue, 2nd adaptaliy It has fewer parts than other Inydraulc actuators, which improves fckl performance. This scnuttor is designed to close a reverse-acting gate valve upon loss ‘af contra pressure (fai-clos), ‘The actuntor’ unique design has no traveling seals which contributes longevity to seal packages Optional cold service sal packages enable the actuator to exceed performance standards for cold, hose environments Hiatiburton design engincers and manufaenusing engineers have ‘worked closely to make the hydeaulic acraatc simple and selisle Componenc parts have been standardized within size ranges of 113/16 in. darouph 29/16 in, 3 1/8 in through 41/16;n, and 5 in, dough 65/8 i, Hydranlic Actuator Ratio Chart a an cs) ior To caleutate ne nyeraule pressure opening requrement, multpiy Inderal valve body pressure ties 2. and dive by the achat ratio,Grant Hydraulic control pressure enters the cylinder. The ‘extended stem tavels downward und itis practically Auch with the top ofthe eyinder, indicating the valve i ‘open.The piston shoulders aguinst dhe packing retsinee and stops further dowarwaud force. The gate valves Faly ‘open. The actuators designed to maintain the valve (Geverse-acting) ia the open position with hpdeaulic pressure on top of the piston. ons of hydmulic pressure allows pressure in the valve ‘bod to move the stem and gate into the closed position the extended stm indiats the vale is closed The smetalo-metal set berween dhe actator bonnet and = Iower stem serves an secondacy sah i Upstream valve body pressure holds she gate in the ‘Open closed position, The spring allows the gate to close ‘with less than 100 psi pressure in the valve body. Features + Fewer Parts: Improves performance andrei. + Proven Design: High pestormance wis confirmed by an independent laboratory tornace test which inchided numerous eycles under extreme presses and temperanies. + No Traveling Seal: Design increases longesity of seal packages. + Best Application: High Pressure Gas Wells + Basy Maintenance: Can be redtessed by one persoa without special tools or external pressure sources, Hydraulic pressure inlets (60) located 180° apart allow standard 1/2in, theeaded pipe to be uilized as te handwtheel to quickly emove the cylinder and simplify field repairs,Giativior Otis® UH Hydraulic Actuator Dimensional Data Per Ce ae er | Caria Por To Bone OTB See vane Bear | camrorret te tp oteay | San | Sa | oem | oem | Wow | GR | center OFPor To Top oTAcuair [345i | Mem | 45m | fem | 46m | B02 ‘Stem (ses) F | Catia Of Pat To Top OfRauaar | Sim | Siem | Save | ase ere | ea som (Opanes) | "eke Wei 7 Boma a ‘ornate Peer pepacmertvoume | on | om | see | ee | een | ee API 10,000 psi WOG cerry ry Ermer | chatoena ranges Rn Son eeevavetesy | Centar OFPart Te Boom OFS Ses ae Boy (C | Gener orroate op orseay | tem | sa5m. | ezen | rem | Warm | wasn, 1D | Contr of Pott Top of Boar WA [tim |W WA [WA [Nw | Geile OfPorTe Top oranuaty | sts | seam, | aerm | aegm | SE7m | OLE, ‘sem (Cesea) F | Centr GtPon te Top orasiair | ~sism | ase | aon | Gem | at | SAzBIN ‘Stem (pene) = ews OO ton] sa | in| eon] ee | "aia Weigh Wi Bonet ssw | 728 | 2am | 2e0m | ses | sso ‘aseromate Faioe Depaconer Bas [ee ae ree For reference enw Dimensions are appreximate, and based upon Otis Actuators of similar size, pressure, and designHydraulic Actuator Pressure/Sizing Data Use these charts asa guide to determine the supply pressure required fora particular actuator to operate a particulas size valve. = = 2 Vahes 212 Vales [= | 4 | if ae valves seer 4° os ae lA etsy Pens) atta rae ot)Grats Wireline Cutting Hydraulic Actuator Should an emempency occur dusing a witeline operation, ine nay aot permit the removal of the witeine tool string, AS 4 Feader in state-of the at safety equipment, Hliburtr ‘offers a successful solution to this problem. Halliburton has ‘developed and estensiely tested an actuator which supphies he gate valve with a dosing force desigaed to cat witekne sad shutin the well. The Oris” Wireline Cuming Actuator sa hydraulically peated concentic design that adapts ro a revecse-acting {gate valve. The Actuator Gate Valve Combination ean cut 7/32 in. OD braided wireline with only the aeruator closing sping force (zero valve body pressure When positioned as she upper maser safeyy vale the assembly can offen become the primary safety device dusing ‘wireline operttions. The assembly also enhances conventional snuface sfey protection during routine production Ratio Chart om) i () 1ane= 2018 2 30 8 2 2H wave 83 aa To calle the hycraule pressure opening requirement, mut intema ae bay pressure umes 2 and aie bythe achator rato,Grau Hydraulic contol pressure enters the pliner. The extended stem travels downward uns itis practically fash with the tp of the cylinde, indicating the valve i opea, the piston shoulders pains the packing etainer and stops Euriee dowawaed force. The pate vale is filly open. The senuator i designed to maintain the valve (everse-acting) inthe open position with Inydraulic pressure on top ofthe piston, Loss of hydraulic pressure allows pressure inthe valve body to move the stem and gate into the closed position. “The extended stem indicaes the valve is closed, The meea-t-metal yar berween the actuator bonnet and lower stem serves a 2 secondary sealwhen high temperataes have melted or dis- totted lower stem packing, Upstream salve body pressure helps to hold the gate in the closed position. The sping allows the gate close with less than 100 ps inthe valve bod. Features ‘+ 8,000 pounds closing force: Provided by cil compecsion seg assembly designed to ‘twin even ith 100 pai oles in valve bo The cloning fore rss in proportion ‘vith increarerin vale body presse Higher closing forces ate valable on special onder ‘+ Past closure: Possible with the lower actuate ratio + Compact Design: Outer eylaude proteets bonnet and sts against high emperarure and impact damage die to Mush mounting of actintor to valve body. The short profile saves space and beeps service clearance toa miaiaen, ‘+ Basy to maintain: Caa be sodtessed by one person without special ols or external pressuue sources Ihe acnutor desion allows for safe autintenance. Once stem is com pletely unscrewed, the spring should be zelaved. A dhrust bearing reduces tuetng effort ‘nthe torque applied to stem. The upper stem packing can be changed without dsturh- ing the rest ofthe actuntr. The lower stem packing is accesible without removing the boanet,Gatto Otis® WC Wireline Cutter Actuator Dimensional Data 3 | Contr OTRO Twat OTEoAy oo Vaio Body | Canter orPea Te Top OTeody | Tim | Tien | Taam | Bam | Canter Ponto op OrAcuaier | Seem | SESH | —aeeH | BIH ‘Stem Closes) F | Caer pan to top oFARuaior | Stam | Sem | sara | Saw ‘Siem (Operes) ‘euaia wegitwi same [sas | sso | se0m | NA ‘appramate Pan Dapicenent Vouna [am | aan | ean | aT API 10,000 psi WOG rato ene (raed Rov B_| Conte OFFor ToBotom OTBoay Bee Valo Body | Canto OFFoa Ta Top OTBoay [era [72m | WaT | WaT ‘| Gener ofPoto Botom at Acuatr] 142i] team | FOTN | _NA | Center Panto Top orAcuator | —aeain | aan | Stam | ETT ‘Stem Closes) F | Center Of Pon To Top OFAcuater | aOam | RGR | ITH | BT ‘Stem Openes) Reta wagitWeamnet—|—a50 | aioe | NR] WR ‘approamate sion Dspacenentvoune | ssn? | zm? | am? | 7amGranite WC Actuator Pressure Sizing Data iii apr gil pg ea panne to opetate a particular size valve. Paks a a vahos “TI 7 | ! | AGractiv0 SECTION III Pipeline ActuatorsOrsi Axelson® PA "Manumatic®" Pneumatic Surface Safety Shutdown Gate Valve Preuatc Surface Safety Shutdown Gate Valve is designed to open or close Tarot sntomatically in response 1 programmed a signal. In addition, the units designed t9 Lead one predetermined emergency condition, 8 ‘contol peesaus loss, ora mechanical seal failure within the device. This FATI-SAI fanctioa may involve closing or opening the sake depending on customer cequrements —_ his vetatity oF Function allows the PA. valve 1 be wed asa safey shuudown vale, — - adivere vale, or a blowdowa vale. ving ‘The "Marnumate" PA automatic vale is designed to moce the requizements of ANSI 16.3 and API 6D Specifications. Iwas developed 10 seplace power opesated gate talves, all ales, buttery valves, globe salves, and plug valves oa installation where the FAIL-SAFE function is desited 10 rower personnel, te installaon, and {he envionment = “The unit may also be adapted with manual Avs PA "Manna" Preaacic Iandwhec! 1 overide the antomase Sara Say Spada Gate Vik finction, Other accesories include heat sensitive lock-open caps and hydraulic overrides,Grats: Advantages Feature: Fail-safe: The Tipe PA valve isan automatic FATL-SAFE device designs to shutdown system ia response toa propramumed sinaal, predetermined ememency conditions, ‘coatzol pressure les mechanical sal face within the device. (FAI-SAPE open ‘options are also avaible). The PA automatic gate valve docs aot roquie an external power source to close (or open) in case of emesgencis involving power flues. Diaphragm Actuator: The use ofa daphngm actuator vs piston senator prowides sal which is not affected by corrosion, galing or pitting of a metal surface such a the lsd diameter ofthe piston housing, ‘The avloateiafoceed diaphragm does not rue lubrication and will not wete due to Firion or misalignment between the piston and housing, Thee is no ting to twist out of shape orto be afected by swelling of| the elastomer Lightweight:The diaphragm actantor om the valve every light and can easily be sesnoved by one pets without special tools ov external presttesousees S ‘Versatile: PA automatic gate valves axe manufactured to ANSI BI6-34 and API 6D Speciiations for use on sestllations requsing automatic FAIL-SAFE safety shutdown, blowdown, or diverter valves. The PA automatic gate vale does not require an external power source to dose (or open depending on application) in case of an emergency invoking a power file. Control Pressures:‘The PA vale pneumatic control pressutes depend on valve bose size, valve body pressure, and acnmtor size (see recomanened contol pressuzes char) ‘Unique Seat Design: A unique fee Moating gate and seat design proves a means of maintaining body presse whde retaining biducctonal capabilities, The pate and seat “design perms be-diceional pressuce sensitive sealing, reduces the effect of erosion, and daminishes the possibilty of pressure lock. ‘Temperature Ranges: -207F (29°C) through 250°F (121°C), “Metal-to-Metal Seals: Located 2 the point of bonnet1o-body contact with a back-up ‘elastomer seal and ar the boanet-to-stem contact. See illustration) Seals Without Lubrication: No Iubricaton is required to ensuite gate and seats eal iting are provided to lubricate the packing, Open-Closed Indication: The posiion ofthe upper shaft indkcates the position of the ‘gate a8 moves up or down with the dapheagm, Corrosion Resistant: The lower shafis, stems, gates and seats are manofictured of ‘corrosion resistant materials, Accessories: Manual versde provides manual operation ofthe valve. Fusble marnal ‘override caps, hydra overrides, and adjustable fusible lock open caps are also availableGratin Recommended Control Pressures Oecd See Benson | Se Mees Te MAA Die MASA, cy ‘shat ny” | oameer | come Tom | conra | ox. | cons, | om a o | 2 o 2 ° 2 | amr | im | os | zo | 50 | ao WORE | me | 0 | me > | amr | 136 ss | mo | a | to on RF to | veo | ce | veo covet wo | veo | se | 180 1EORF | as 4 | some | 2m | 70 Notes: 1. Nominal daphaapm diameter. Contec pressure w actuator, pl 3. Maximnum differential (valve bods) pressure, ps.Gram¢ Actuators for Large Bore API 6D Safety Gate Valves Actuator Boot Valve Body i i Tipe MELA (pido) Type MILAtA ialibuiton provides mansoni pista and dapica scruatoes for Axion" ADI 6D gate ‘valves aswell as other manotacruer gate wales These actuators can be adapted to valves in the Following Piston Acrstors Vale ses? ia though 48 ia + Diaphragm Actuators: Valve sizes of 2. theengh 12inGrattivK0 SECTION IV Special Application ActuatorsGinn LEO™ (Linear Electric Operator) Actuator The Halliburton LEO™ (Linear Flectric Operato sa totally electie scmtor The acrator is designed to be installed on either a conventional reverse (Eul-dlosed)o¢ dseet-acting (a-open) pate valve foruse on master valves and/or wing valves of Chestmas trees and on. pipeline and storage facility valves The actuator can be manufactased to adapt to most API GA and 6D makes, models and sizes of gate valves, Flectrical current powers the motor thar operas the valve through a ptt train and high efficiency ball secew A separate elect ‘engages the solenoid and latch. When the valve reaches the fully stroked position, the electcal power i disengaged from the moar by ‘means of a positon indicator ora timing device within the contol panel. The system also incorporates two additional safery devices 5 eurven + Am automatic motor shut off due to excessive current increase is recognized and activated by the contol panel ‘+A mechanical toague limiter within the gee tain provides motoe protection, Interruption of electrical current t the solenoid disengages the latch and allows the coil springts) plus any valve body pressure, (acting scaoss the ea>se-sctional area of the stem) to fotce the gate 0 the ‘original positon, ‘The coil spring) in the LEO generates encugh force to renitn tothe gate, even if valve body pressure is 2040. Linear Eharie Opin Application Chart ee er ey oe 190275 z crs eae FR Clas 15002500 | —_ TOE OK wee IK Case UE | TOR Cis OT @ Case 10 Cs 605Gare An electric signals supplied to the solened i the contol module (atch), engaging the gear tain which extends the bull screw. The ball serew engages the stem and stokes the ‘valve while smoltanconsly compressing the rerura spring. “Theustissuficent to overcome valve body pressure at maximum conditions. \Whea the position indicaroe signals dat the valve is Flly stroked, the motor power is shut off, and the solenoid remaine energize, This knw power level (ypically 11.6 ‘warts less) maintains he valve in the flly stroked position. ‘When solenoid power is removed, the valve body presaure acting on the stem plus the spring load forces the valve to {ts normal postion. A cootiolled run is aesuced with a mechanical dmpener which does not backdrive the motor Features 4 Ficld Comersion/Repair: Manat valves may be comerte in the flld, ‘usually without remoting the valve from the lowline + Explosion actuator age Fully explosion-peont and can moet required cectfication (eg, UL, BASEBEA). oof The thermally protected electric motor and solenoid used in the LEO Postion Indicators: The LEO maybe equipped with Electrical Psion Indication (PIE) and /or Visual Position Indication (PIV). Each provides the position ofthe gate valve (open or closed) during operation. (Contelled Closing Time:"The LEO incorporates a mechanical dampener which is designed to control closing time. ‘Meta-o-Menl Seal: When the LEO is inthe normal position, the stem Forms a meal ‘metal seal with the boanet. This seal serves asa secondary sal face shold the stems seals be destoyed. Torque Free Application: There is no transmission of touque fiom the acnstoe tothe stom cr gate. Torque is tsolved entcely within the nraatoe geatbox Pusible Lock Open Device: The LEO is designed to accept fusible lock open device "FLD" which provides manual locking of dhe vale in the open position. "The Fasible fea ture allows valve closure in emergency fire conditionsGrattan Halliburton LEO™ Electric Actuator Dimensional Data Class 600 (1440 psi Working Pressure) oy cS im 30m, * ‘Ena Ena ange fg so) Ea @ ‘aria of Patt Bottom of Boy win | Sen | Oia | Goan e esis Pet Top tay vain | eam | Taam | aun =| _cenierotPotio TopotAcuaorSiem Geet) | 0m | wom | 165m | Wm F_| centeratPorieTopatAauateSieniapen | ian | ven | aon | ttm @ ‘ator 0D wa | @e | wm | mm “oa Weaitot vane ang Acar eoooe | wacom | oom | 200m Acstiona eit Deasaemby zn [| son | em | aon3000 to 5000 psi Working Pressure a nd Ed Flanged Rng Joe) wescm | 26m | 20100 5 ‘Gein of Por io Bonen of Baa Ten | wm | wm € Cente of Pett Top et Boy on ton | sem | ceneretPotioTepetacuaorseom (Gree) [im | vn | win 7 | cminratPateTwpatacatrsen (Open | sm | em | 70m s ‘tor 00 in | wm | wae ‘Aachona ht or Dassen ze | on | mn Class 2500 (6170 psi Working Pressure) coed ‘ Ene En (Flange Rng Jon sem 2 (ene of Foto Baton of Boy min © ‘erie of Pato Top ot ay aR | consrerPort Tepe Actuate Sion Gases) [100% F_|_ceserotPotioTepotAcuatr Siem Openea) | e5i 6 ‘ekaor OD 2 Tal Wega ave ana Achar ‘S000 ‘Acanona Heit or Dassen Zr For reference onl, Dimensions are approximate and uased upon actuatars or siniar size pressure, and design,Graatitico Axelson® AM "Manumatic®" Pneumatic Piston Actuator “The Axelion® AM Series "Maminmatic ®™ Gate Valve Acnastor ‘eorpomtesa hundwheclona balanced sewo-piece shaft and stem, which ‘engages the gare ofthe valve. These features combine the advantages of automate operation with the Function cof a conventional gate valve which Permits manual operation of the gate valve with valve body pressures of up to 10m ps For the valve to operate automatically, ret fist be closed manually. [nthe automatic mode, the aemators operate ‘with paeuumatic contol pressure applied to the top of the piston or diaphragm. “This peocess is designed to open a normaly closed (reverse) gate valve, or ‘lose a normally open (disect) pate salve, depending on customer requirements lava typical safery systom, the "Manumatic” surface safety valve designed to open or close in response 1 programmed signal, All" Manmade” actuator are returned, i normal postion by the flawline prcssuse acing upon the dameter of the shaft. The spring in the senator is an asisting fouce when flowiine pressures t90 len oF nonexistent Asstioe® AM "Manama Prevntc Piston Actuators nS 1239805 "Manat" actuators adapt to ‘Anclion' pate waves and chose of ‘other manthcrurers in API, APY OD, and ANSTB16.34 cssications.Acustom are aval for valves ‘aging fran 1 13/16 in. 1036 in. based on whether dhe actuators piston ce diapbrag. ‘he standard AM Series actuator moets NACE standaed MR-O1-75 zequirements and all API Specification 6 and service classes. Stainless stel tim is standard, and other special tims are available on requestGran Operation - Reverse Gate Shown. Atomic Open Dirt Mechanical (Monn! Open) Automatic Open “The valve must be inthe manvaly closed position before placing in the automatic operation. “The valveis opened by applying ‘Cont’ supply pressure tothe actuator ine, which moves the reverse gate dowratd, Handwhedl down indicates open positon, Automatic Closed “The valveis closed by exhausting Cont! supply pressure from the actuator. Valve hody pressure, acting on an effectire ara of shaft, genezates the Force cquized to close the gate "The spring sis in closing ofthe valve in the absence of body pressure. Handsheel up indi- cates closed positon of dhe pate Direct Mechanical Manual Open When ‘Control supply pressures removed from the actuator, the valve may be opened by otating the haadwhcel countezclockwise. The gate and tem ae fill balanced so body pees~ sure doesnot resist moxement ofthe gate ito the body cai. ba this case, the handwhecl does not indicate the position ofthe pate.Graco Axelson® AM "Manumatic®" Pneumatic Piston Actuator Dimensional Data t— H—— Ja 5.0" _ ey x , z |_# s+ B ji = j<—a—GrauGractavi00 Dual Force Actuator The Otis" Dual Force Actuator provides the advantage of senall, compact size dha reduces the amount of space on. swell installations-a paticulae benefit for offshore wells swheve space is ata premium, A unique, patented two-stage actuator open elivers twice the valve opening power of similarly single piston actuators It is delivered in the first 11/2 in. of staoke sequted for valve equalization. With the dual Fosce actuntor its no longer necessary to specify oversized scmtors or boost the available pneumarie system supply ‘order to effectively operate highly pressured gate valves For example, the Otis Dual Force Actuator, Sted with a standard [3 in. OD oylnder, and uriag les than 150 pei [mneumatic system supply pressure, can open a4 1/1 tate vale with 5000 pa internal body pressure Another benefit ofits compact size is the dlimination of Interference problems from adjacent valves Inisalso available with 2 spocial wieccurter spring package capable of developing 8000 Ibs of wire sheat force sufBcient to shear 7/32in. steel cable Dal Fore Actuate Ratio Guide Penn Scie i“ Beery Tie 2aA ‘eon ms = Tae TT at 5.538 1209 oe a Te = al ‘To caleulate he pneumatic pressure opening requirement, mutpy intemal valve Body pressure times 2, and ane by te actuator ratopee Closed “The extended stem indicates the valve is closed. As pacumatic supply pressure enters the ey inder and is dizected to the surfaces of both the upper and lower pistons, che stem is forced dowwnveard. Opening a Pipi eae tay ede a PE as sete Ro nbecn pes ed peer ni demoed foe Open Prcame Wp te lowe pion conics lec om down like gat aoe ful open. The spring unde the ower paton permis the gate ave o ose with no pressure presenta the ae bod Features ‘+ Compact Design: Allows operation with most highly pressused gate valves with stan dard pacumatic system supply (100-150 psi, ‘+ Value: Mote economical than larger, single pacamatic piston acmators. + Durable: Inernlly metered inflow and outflow of gas berseen pistons belps prevent slam opening and elosuse + Rugged: Flush mount cylinder covers bonnet bats and fire ditmage. audded protection from impact + Plesible: Now available in wirecutter version for instalation on upper master valves Available in extended honner version for recessed solid block treesGun Otis® DF Dual Force Actuator Dimensional Data API 5000 psi WOG ‘Size erry ery x ERODE angoU ND IONT 50 VaNe BON) = ‘Cao Porto Boton of Bay Sea vane Boy z Certero Portio Top of Bed Tin | sn | 10m | 30n =| Cenierot Ponta Toporacuator Sem (hosed | 238m | sain | sean | saan F_ | Center ot Pott Tp ofAesaio Stem Cpeneay | 253m | 2a7in | teem | a5 TOR, . ‘Actiior OD Tom | 30m | 10m | 180m. Actuate Wahl w Bowes Aomconae zie | on | ow | seb For sefescace only. Dimensioas ate approximate, nd based upon Oss" Actuators of similar size, pressure and designtooperatea Grats Pneumatic Piston Actuator Pressure/Sizing Data Use these chart as guide to determine the supply pressure required foe particu aenator ticular size vale easy Pe anode ° al oat Poa ae emtGast Single Piston Actuator ‘The Chis” Single Piston Actuator features « compact design ‘which saver space on multswellinstllations. Ths is important ‘when maintenance is peeformed in close quitters. The actuntor is designed to close a reverse-acing gate valve upon. Joss of pneumatic pressure. Maximum acmiator working presse is 300 pa ‘The lige piston asea permits se of low presse leo gas control systems Actuators see avaible in Unce cylinder sizes for API Gate Valves fiom 113/16, ehrough Bin, The actuator i avaiable swith an alloy sel cylinder fearusing aa internal plastic coated bore to protect i fom eosrosion and provide an even fish. ‘As an option, astinless ste eglinder can be provided for ‘xlditional cottsion resistance. Oni” Pantie Piston Sri Safty Vale Op Ratio Chart See eer ” wm 3m 18M, ae za | an | om | aan Seve —_ |_| on | ron To calculate the pneumatic pressure opening requirement, mut intemal vane boay pressure tmes 2, and aide by me actuator rato.Pacumatic contol pressure enters the cylinder. The extended stem travels downward until it is practically lush with the top ofthe cylinder, indicating the valve isopen. The piston shoulders against the packing weniner and stops fuether desenward force. The gate valve is fully open. The actaatoc is designed to manaia the valve (xeverse-acing) inthe open position ‘with pneumatic pressure on top ofthe piston. Loss of pneumatic pressure allows pressue inthe valve hody to move the stom and gate into the closed postion. An extended stem indicates the valve is closed. The metal-to-metal seat herween the actuator boner and lower stem serves a a secondary seal when high temperatures have melted oF distorted the lower stem packing, Upstream valve body pressure helps to hold the gate in the closed position, The spring allows the gate to close with less than 100 pin. the valve bey Features. + Compact and Lightweight: sy ro install Saves space on rmul-well installations. Glinder protects bonaet studs and auts Grom high temperatuce and impact damage, ‘+ Basy Maintenance: Saul size males it simple to sevice. Ci person without special tools or extetnal pressuse souces. ‘+ Simple Proven Design: Fewer parts and increased reliability. beredressed by one ‘+ Rugged: Fhush-mount cylinder covers bonnet bolts for added protection from impact aad fire damage + Visual Open-Close Indication: Upper stem estension indicates gare position. ava lance.Graven Otis® UF Piston Actuator Dimensional Data API 5000 psi WOG Poe) ee ee? [ef ioena (laraea Rng ort) joeevave soy 3 | Canis oF For To Botan OTBOa7 Se vane sear | canta Pan To potted | STR | eae] Oo = a 2 © | CanierGtPon te top orAchaior | ian | asen | 387m ‘lem (Chosea) F | CenerGrren te rep ofacuaee | Teen | sn | ste ‘Stem (pane Tema weaW Sama —| Tee R | Bw] Te . T > API 10,000 psi WOG coer) | Center OT For To Baim OF Boo See ave Boy | Cen orrato Tip Oreey | 3am | Taw 7 * 7 . Sion (Cored) F | Center OFPor To Top OF Action | Tm | RI * . . T ‘Siem (Opened) 5 ‘Aetator OD aon _| 3am. 7 r r > Retaio, Waar BME | Pw | 2am . > . > ‘Appronmate “Recommend using Ot DF Dust Force Actuator ‘Forreference ony. Dimensions are approximate, and based wpan Ofs® ackialrs of similar size, pressure, and ‘esi,Orc Pneumatic Piston Actuator Pressure/Sizing Data Use these charts as guide to determine the apply prsnure required fora patiula actuator to operate a particular size wale arene)Gran Safety Shutdown Valves and Systems Type DG-3 Surface Safety Shutdown Gate Valve ‘The Archon! Type DG-3 Surace Safety Shundowa Gate Vale is alow pressure, bw cost device that has proven suitable for many ‘eplcationsincading low presure wellhead, production headers, dump valve, and gs lift dnsalaions. ‘The Type DG-3 Safety Shutdown Gate Valve ‘operates with pacumatic control supply pressure applied on top of the diaphragm, The valve s designed to zona (0 16 noemal closed (or open) position upon loss of control supply pressure, be it from a system signal, a predetermined emergency condition, ‘mechanical seal flue within the device, of feom any other cause. Flowline presstre scting ‘nthe shaft of the valve closes the valve with spring assistance when Howlin pressure & 100 lbw or nonexistent. The DG-3 Shutdowa Valve is offered in a 21/16 in, sie only with a vatiety of end con pections apd a reduced bore size of 11/4 in. ‘Masimurm body working pressure is 3,000 psi. Size Chart Cone Surface Sat) SPutinwn Gate Vale ee eo oy "2-0 11 12-in. NPT Line PipeGracie Designed 2s a low pressure, low cost shutdenen gate valve, the DG-3 has proven suitable for aay ocher applications inchading, + Low pressure wellhead safery systems ‘+ Prevention of siphoning of flow lines on pumping wells ‘+ Divestee valves on production headess ‘+ Liguid damp valves on coal de-gas sepasntors + Waterinjection wells + Gos lift installaions + Phuiger lift installations © Casing Blowdown, ‘+ Instrument air/gas shutdown and blowdowa The Axelson DG Valve was introduced in the 1970s and met with great success Soon, other ‘copies of this equipmeat were inwoduced into the marker However, 20 other desigas have ‘beea able to surpass the orginal. Axelson maiatains superiority through state-of-the-act ‘improvements and by keeping abreast of new developments in the field. The above list of applications is testimony tothe versality and usefulness of this product The DG is now o its thd cevsion and is known as the DG-3. The DG-3 Shutdown Valve is offered in 2, with a reduced bore size of 11/4 in, Tis avail- able in serewed-end and flanged connections with a masinum body working pressure of 3000 ‘psi Iramy be ordered as a normally closed (Fail-close) ce normally open (fil-cpen) valve LUcpending on the requirements and functions of the installation. Operation Tz AST RR VOR A RR yO ee i af eigen is epesatens ea ree ntieralle rrp Seen el Sea tecegp eles ous oak Ses oabemope ak a Neagle ‘The valve i designed to cenara to its aotmal postion (open or closed) upon loss of this con- trol presse, he i from a spstem signal or fc other causes Flow line pressure within the valve body and « spring acting on the shat ensure thatthe valve ren to its normal position ‘without an external fosee. The DG-3 requires a maximum of 60 psig of contol pressure to operate, depending on valve body pressure (see Sizes Chat)Grace Features Fail-Safe: The valve emurns to its normal postion upon los of control pressure without the need of an external power source. Straight-Through Flow: Pore alignment reduces low turbulence and erosion allowing. a greater flow rate than equal globe ype valves, Bi-directional Sealing: Uni-diectional valve with bi-directional sealing capability allows posicive fail-safe operation under ll flow conditions. Pree Mloating gates and self-centes- {ng spacer and sear with soft nylon wiper ring keeps gate surface clean and provides low pressure seal. High presste scl isthe metal-ro-meral contact of gate and set. Seals without Lubrication: Lubrication is used to duce friction and reduce corrosion, sot for sealing, Greater Spring Force: Additional preload on spring gives addisonal renun-to-norwal {force For applications with low valve body pressures. Spring Compression Bolt: Designed to allow ensy removal ofthe spring with most say Simple O-ring Seals in Bonnet: The new seals simplify the design requiing less service than packing A gretse injection port berween the seals prevents pressure lock. The bon fet with packing seals is sl avaiable for applications requiring it Ease of Maintenance: Iris not necessary to remove the valve frem the line for routine ‘maintenance, All pacts come through the top ofthe valve. Versatile: The valve is uni-directional, but may be installed vertically, horizontally at 245° angle, or any other required position around the ac. Irs ako avilable with optional ‘mounts on the upper diaphragm housing for use with pressure sensors or ar intermiter ‘Trims Available: The valve is offered in two trims: = A-20; Stainless stel for secice in Huds containing limited aumbets of chlorides, (CO, and suspended solids = A-40; Stainless steel (contolled hardness) for sous oil and gas service.Graco Axelson® Type DG-3 Surface Safety Shutdown Gate Valve Dimensional Data TRE] 7‘Actuator Control Pressure (PSIG) Gracte0K8 Diaphragm Actuator Pressure/Sizing Data Use ths clartas a gui wo determine the supply pressure required fora particular acnanor co ‘operate a parsicularsze valve 150 140 10 120 10 Bees sage | 7/8 Dia. Shaft 0 400, 800 T rm 1200, 1000, 000 "°° r40 ° se00 Line Pressure (PSIG)