Cat-Catalog Metales PDF

Replacement Parts for
Caterpillar Engines
Truck and Industrial Applications
- Engine Index
- Engine Parts Listing
This is a list of our most popular models.

We have parts for other applications not listed in catalog.
Call for availability and pricing.
Endurance Power Products
(800) 467-5545
Caterpillar - Diesel Engines
PAGE
ENGINE
MODEL
LITER
CID
CYL
BORE
STROKE
CAT7
C7
7.2
441
110mm
127mm
CAT9
C9
8.8
537
112mm
148mm
CAT10
C10
10.3
644
125mm
140mm
CAT12
C12
12.0
747
130mm
150mm
CAT15
C15
15.2
893
137mm
165mm
CAT315
D315
5.1
312
4.500
5.500
CAT318
D318
8.6
525
4.500
5.500
CAT330-1
D330
5.7
350
4.500
5.500
CAT330-2
D330C
7.0
425
4.751
6.000
CAT333-1
D333
8.6
525
4.500
5.500
CAT333-2
D333C
10.5
638
4.750
6.000
CAT334
D334
10.5
638
4.750
6.000
CAT336
D336
11.5
700
4.500
5.500
CAT339
D339
13.6
831
4.750
8.000
CAT340
D340
9.8
595
5.400
6.500
CAT342
D342
20.4
1246
5.750
8.000
CAT343
D343
14.6
893
5.400
6.500
CAT346
D346
19.5
1191
5.400
6.500
CAT348
D348
29.3
1786
12
5.400
6.500
CAT349
D349
39.0
2382
16
5.400
6.500
CAT353
D353
24.2
1473
6.250
8.000
CAT364
D364
27.3
1662
5.750
8.000
CAT375
D375
27.3
1662
5.750
8.000
CAT379
D379
32.2
1964
6.250
8.000
CAT386
D386
40.9
2493
12
5.750
8.000
CAT397
D397
40.9
2493
12
5.750
8.000
CAT398
D398
48.8
2976
12
6.250
8.000
CAT399
D399
64.4
3928
16
6.250
8.000
CAT3140
1140
8.6
522
4.500
4.100
CAT3145
1145
8.6
522
4.500
4.100
CAT3150
1150
9.4
573
4.500
4.500
CAT3160
1160
10.4
636
4.500
5.000
(800) 467-5545
Caterpillar - Diesel Engines
PAGE
ENGINE
MODEL
LITER
CID
CYL
BORE
STROKE
CAT1670
1670
5.7
350
4.500
5.500
CAT1673-1
1673
8.6
525
4.500
6.000
CAT1673-2
1673C
10.5
638
4.750
6.000
CAT1674
1674
10.5
638
4.750
6.000
CAT336
1676
11.5
700
4.500
5.500
CAT343
1693
14.6
893
5.400
6.500
CAT3064
3064
4.3
260
102mm
130mm
CAT3066
3066
6.4
390
102mm
130mm
CAT3114
3114
4.4
269
105mm
127mm
CAT3116
3116
6.6
403
105mm
127mm
CAT3126
3126
7.2
442
110mm
127mm
CAT3140
3140
8.6
552
4.500
4.100
CAT3145
3145
8.6
522
4.500
4.100
CAT3150
3150
10.4
636
4.500
4.500
CAT3160
3160
10.4
636
4.500
5.000
CAT3176
3176
10.3
629
125mm
140mm
CAT3204
3204
5.2
318
4.500
5.000
CAT3208
3208
10.4
636
4.500
5.000
CAT3304
3304
7.0
425
4.750
6.000
CAT3306
3306
10.5
638
4.750
6.000
CAT3406
3406
14.6
893
5.400
6.500
CAT3408
3408
18.0
1099
5.400
6.000
CAT3412
3412
27.0
1649
12
5.400
6.000
CAT3508
3508
34.5
2105
6.700
7.000
CAT3512
3512
52.0
3173
12
6.700
7.000
CAT3516
3516
64.7
3948
15
6.700
7.000
(800) 467-5545
Caterpillar - Natural Gas Engines

PAGE
ENGINE
MODEL
LITER
CID
CYL
BORE
STROKE
CAT342-2
G342
20.4
1246
5.750
8.000
CAT353-2
G353
24.2
1473
6.250
8.000
CAT379-2
G379
32.2
1964
6.250
8.000
CAT398-2
G398
48.8
2976
12
6.250
8.000
CAT399-2
G399
64.4
3928
16
6.250
8.000
CAT3304-2
G3304
7.0
425
4.750
6.000
CAT3306-2
G3306
10.5
638
4.750
6.000
CAT3406-2
G3406
14.6
893
5.400
6.500
CAT3408-2
G3408
18.0
1099
5.400
6.000
CAT3412-2
G3412
27.0
1649
12
5.400
6.000
CAT3508-2
G3508
34.5
2105
6.700
7.000
CAT3512-2
G3512
52.0
3173
12
6.700
7.000
CAT3516-2
G3516
64.7
3948
15
6.700
7.000
(800) 467-5545
(800) 467-5545
Caterpillar
Diesel
441 CID
ENGINE KITS
1
1
1
C7 / 7.2L
CAT-C7-IF-7330
CAT-C7-IF-9288
IFK-C7AL
6 Cylinder
Bore 110mm
Stroke 127mm
Inframe kit
Inframe kit
Inframe kit
Contains 2627330 piston body

Contains 2629288 piston body
2382698 piston body
CYLINDER KIT
6
6
PK9288-F
2629288-F
Piston kit
Piston body
Std; Piston, pin, retainers, rings [2629288 piston body]

16.5:1 CR, Low HP
6
6
PK7330-F
2627330-F
Piston kit
Piston body

16.5:1 CR, High HP
6
6
PK2698-F
2382698-F
Piston kit
Piston

16.5:1 CR Low HP, aluminum
6
6
2780574
2382720
Piston
Piston
16.5:1 CR
High HP, 1-pc steel
6
12
1687224
7C0111-F
Piston pin
Retainer piston pin
40mm (1.576-inch) diameter (Used in PK238279 piston kit; 2629288, 2382698 piston)
For one and two piece pistons
Use with 2629288, 2382698

6 2382735-F
12 7X2908-F
Use with 2627330
Piston pin
Retainer piston pin
46mm (1.812-inch) diameter

Use with 2627330 piston
6 1979371-F
Piston pin
12 1979372-F
Retainer piston pin
Use with 2780574, 2382720
40mm (1.576-inch) diameter

Use with 2780574, 2382720 piston
6
6
6
2997612-F
2663110-F
2382743-F
Piston ring
Piston ring
Piston ring
Top; use with 2627330, 2629288 piston [repl 2382741]

Mid
Oil
6
6
6
1979386
1979353-F
1979354
Ring piston
Piston ring
Ring piston
Top, Std [repl 1325246]

Mid
Oil ring, Std [repl 1077566]
1077604
Cylinder liner
Repair sleeve; to sleeve block back to std
BEARINGS
6
6
6
1077708
1450162
1450164
Bearing main pair

Bearing main pair
Bearing main pair
Std
.25mm u/s [repl 7C6961]
.50mm u/s [repl 7C6962]
1
1
1
2124893
7C6966
7C6967
Bearing thrust pair

Bearing main pair
Bearing thrust pair
Std flanged thrust [new# 2124893; repl 1077602, 7W9416]

.25mm u/s, thrust [New# 2295153; Std# 1077602]
6
6
6
2246638
7C6976
7C6977
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std [repl 7W9415]

.25mm u/s
.50mm u/s
2165586
Bearing cam
Replaces 2W7211
CAT7
10/24/2011
(800) 467-5545
Caterpillar
Diesel
441 CID
C7 / 7.2L
(Continued)
2W7213
Bearing cam
6
6
2W0027
1608194
Bushing con rod

Bushing con rod
6 Cylinder
Bore 110mm
Stroke 127mm
For 40mm (1.576-inch) pin diameter

GASKET & SEALS

1
PGEC7IF-F
Set inframe
2975350
Set cylinder head
1
2
1334995-F
Gasket cylinder head
2720388
Gasket valve cover
2175701-B
Gasket valve cover
2.1 meters each for cover and base
Integral seal; valve cover and cover base

Bulk seal
1
1
2613816-B
1662905-B
Gasket oil pan

Gasket oil pan
Paper-type gasket
Integral seal
1
1
1
2457339
2223909
2223910
Seal crankshaft front

Seal crankshaft rear
Seal and sleeve; For dry flywheel housing [replaces 7C3571, 7C7980, 1154109]
Seal and sleeve; For wet flywheel housing [replaces 7E7589, 1154120]
VALVE TRAIN
12 1457390
12 1577129
12 2527801
6 1478211
6 1577130
12 1409670
Intake
6 1478220
Valve intake
Valve intake
Valve intake
Valve exhaust
Valve exhaust
Valve guide
1.575 head dia, 1G

1.575 head dia, 1G
1.575 head dia, 1G
1.693 head dia, 2G
1.693 head dia, 2G
Valve guide
Exhaust
12 1406188
6 1376718
24 1W2715
Valve spring
Valve spring
Valve lock
Intake; 1.126" OD, 2.658" free length

Exhaust; 1.135" OD, 3.625" free length
Intake
12 2A4429
Valve lock
0.372 stem dia, 2G, 7 degree
Exhaust
12 1478214
Intake
6 1632478
Exhaust
12 7E7779
6 1344483
6 1376715
Valve seal
Valve stem seal
Replaces 1026229
Valve spring retainer

Seat valve spring
Intake; 0.390 height

Exhaust
Exhaust
Connecting rod
Connecting rod
Remanufactured, machine cut, for 40mm (1.576-inch) pin diameter [reman for 2W9128, cast 4P3313]
Remanufactured, For 46mm (1.812-inch) pin diameter [2593230]
CONNECTING ROD
6
6
0R2741
10R6210
CAT7
10/24/2011
(800) 467-5545
Caterpillar
Diesel
537 CID
ENGINE KITS
1
1
1
IF2701/002
IF9345/002
IFK-C9AR-F
6 Cylinder
Bore 112mm
Stroke 148mm
C9 / 8.8L
Inframe kit
Inframe kit
Inframe kit
On-Highway applications, 2382701 piston and ESN 9DG

On-Highway applications, 1979345 piston and ESN 9DG
Specify piston: 1979297 or 2651401
CYLINDER KIT
6
6
6
PLG1979297
PK1979297 -F
1979297-F
Cylinder kit
Piston kit
Piston crown
Industrial and Machine applications

Piston kit: crown, skirt, rings, pin, retainers
[1979297]
6
6
6
PLG1979345
PK1979345-F
1979345-F
Cylinder kit
Piston kit
Piston crown
On-Highway engines with ESN 9DG and MTB

[1979345]
6
6
6
PLG2382701
PK2382701-F
2382701-F
Cylinder kit
Piston kit
Piston crown
Industrial and On-Highway engines with ESN 9DG, CKP, MTB, SRB, THY, THYX
[2382701]
6
6
6
PLG2651401
PK2651401-F
2651401-F
Cylinder kit
Piston kit
Piston crown
Industrial engines with ESN THY, THYX

[2651401]
6
6
12
3247380
1663648
7X2908
Piston skirt
Piston pin
Retainer piston pin
6
6
6
6
6
6
6
6
C9RS1
C9RS2
1979392
1979299
1613424
1613425
1687211
1687209
Ring set
Ring set
Piston ring
Piston ring
Piston ring
Piston ring
Piston ring
Piston ring
6
6
1903562
1670024
Cylinder liner
Cylinder liner oring
1-cyl set, 1979392 top, 1613424 intermediate, 1687211 oil control

1-cyl set, 1979299 top, 1613425 intermediate, 1687209 oil control
Top
Top
Intermediate
Intermediate
Oil control
Oil control
BEARINGS
7
1512939
2821771
2821772-F
Bearing main pair

Bearing main pair
Bearing main pair
Std
0.25mm
0.50mm
3314184
Bearing main pair
Std; Tri-Metal bearing for extreme applications
esn CLJ, JSC, MBD

2
2463150
Thrust plate
2133190
2822478
2822479-F
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std
0.25mm
0.50mm
2035805
Bushing camshaft
Intermediate
CAT9
10/24/2011
(800) 467-5545
Caterpillar
Diesel
537 CID
6 Cylinder
Bore 112mm
Stroke 148mm
C9 / 8.8L
(Continued)
2036090
Bushing camshaft
1608194
Bushing conn rod
Rear
GASKET & SEALS

1
1
1
1
1
1
1
C90002NLS
C90012NLS
C90022NLS
C90032NLS
C90042NLS
C90052NLS
C90062NLS
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
On-Highway engines with ESN: 9DG

Select D6R machines with ESN: SAN, 4ZF
Select 330C machines with ESN: SAN, 4ZF
Select D6R machines with ESN: THY, THX
Select 330D machines with ESN: THY, THX
Select 330C and 330D machines with ESN: THY, THX
Select 330D and 330DL machines with ESN: THX
1
1
1
1
1
1
1
C90003
C90013
C90023
C90033
C90043
C90053
C90063
Set cylinder head

Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
On-Highway engines with ESN: 9DG

Select D6R machines with ESN: SAN, 4ZF
Select 330C machines with ESN: SAN, 4ZF
Select D6R machines with ESN: THY, THX
Select 330D machines with ESN: THY, THX
Select 330C and 330D machines with ESN: THY, THX
Select 330D and 330DL machines with ESN: THX
1
1
1
1
2
1
1871315
2175701
2854106
2683490
2732727
2912158

Seal valve cover
Seal valve cover
Gasket valve cover
Gasket breather
Gasket breather
Valve cover base seal

Housing cover
Breather to valve cover
1613411
Gasket manifold exhaust
1
1
1906114
1931167
Gasket oil pan

Gasket oil pan
VALVE TRAIN
12
12
1632442
2418382
Valve intake
Valve intake
ACERT
12 1883122
Valve exhaust
12 2418383
Valve exhaust
ACERT
1906115
Valve spring
C9: intake and exhaust; C9 ACERT: exhaust
1906117
Valve spring
1.417 head dia, 7.264 OAL, 0.3717 stem dia, 25-deg

Inner; 0.913 OD, 2.276 free length
Outer; 1.252 OD, 2.276 free length
C9: intake and exhaust; C9 ACERT: exhaust

12 2418386
Valve spring
Inner; 0.840 OD, 2.232 free length
C9 ACERT: intake
12 2418385
Valve spring
Outer; 1.124 OD, 2.665 free length
C9 ACERT: intake
2418384
2112134
1837889
2170609
2418387
2418390
12 1767688

Valve spring seat
Valve spring seat
Valve spring seat
Valve stem seal
Valve seat
Intake
Exhaust
Intake, std; 25-deg, 1.5772" OD
CAT9
10/24/2011
(800) 467-5545
Caterpillar
Diesel
537 CID
12
12
12
12
2128918
2418388
1767690
2128917
6 Cylinder
Bore 112mm
Stroke 148mm
C9 / 8.8L
(Continued)
Valve seat
Valve seat
Valve seat
Valve seat

Exhaust, std; 45-deg, 1.4787" OD
Exhaust, std; 45-deg, 1.4787" OD
Gasket oil pump
Oil pump to tube assembly
OIL / LUBE SYSTEM

1
1950452
FUEL / INJECTOR
6
6
2634016
2730302
Seal injector
Seal injector
Top
Lower
1
1
1
1
3107255
3107258
3107257
3107259
Oring injector sleeve

Upper
Upper
Lower
Lower
COOLING SYSTEM
1
1
1
1914457
2192340
2850365
Gasket thermostat hsg

Gasket thermostat hsg Housing to cover, dual
Seal thermostat hsg
Integral seal, housing to block
TURBO / AIR
1
2834433
Gasket turbo mtg
CAT9
10/24/2011
(800) 467-5545
CAT9
10/24/2011
(800) 467-5545
Caterpillar
Diesel
644 CID
ENGINE KITS
6 Cylinder
Bore 125mm
Stroke 140mm
C10 / 10.3L
1
1
IF5852/002SCL
IF5852/002STR
Inframe kit
Inframe kit
4P5852 piston crown; C10 On highway applications with scalloped head gaskets: For sn 2PN
4P5852 piston crown; C10 On highway applications with straight head gaskets: For sn 2PN
1
1
IF7098/002SCL
IF7098/002STR
Inframe kit
Inframe kit
1337098 piston crown; C10 On highway applications with scalloped head gaskets: For sn 8YS & 3CS
1337098 piston crown; C10 On highway applications with straight head gaskets: For sn 8YS & 3CS
IF9358/012STR
Inframe kit
1979358 piston crown; C10 On highway applications: With sn MBJ
CYLINDER KIT
6 PLG4P5852
Cylinder kit
Select On-Highway Applications: Engine sn: 2PN1-up
6 PLG1337098
Cylinder kit
4P5852 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560 seal
6
6
PK5852-F
4P5852-F
Piston kit
Piston crown
Includes: 4P5852 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder
6
6
PK7098-F
1337098-F
Piston kit
Piston crown
Includes: 1337098 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder
6
6
PK9358-F
1979358-F
Piston kit
Piston crown
2382710
Piston skirt
1337082-F
Ring set
1337098 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560
seal
Select On-Highway and Construction Applications: Engine sn: 3CS1-up, 8YS1-up, BCX1-up
6 PLG1979358
Cylinder kit
seal
Select On-Highway Applications: Engine sn: MBJ1-up.
Check esn and ARR for correct application

6 C10RS1
Ring set
6 C10RS2
Ring set
6 1095318-F
Ring compression
6 1687212
Ring compression
6 1095319-F
Ring intermediate
6 1979249
Ring intermediate
6 1979335-F
Piston pin
6
6
1482125-F
1043560
Contains 1 each: 1095318, 1095319, 4P1659

Contains 1 each: 1687212, 1979249, 4P1659; Used with 1979358 IPDsteel crown
Contains 1 each: 1687212, 1095319, 4P1659; Used with 4P5852 and 1337098 IPDsteel crown
1687276 pin, (2) 6I2720 buttons
Cylinder liner
Cylinder liner seal
Bare liner [1482125, 148-2125; repl 1300858, 1260125]
BEARINGS
3
2110588
1280382
1280383-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161109]

0.50mm
0.75mm
2110587
1280400
1280401-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161108]

0.50mm
0.75mm
2463144
Thrust washer
[repl 1161107]
2170577-F
Bearing rod pair
Std
CAT10
10/24/2011
(800) 467-5545
Caterpillar
Diesel
644 CID
6 Cylinder
Bore 125mm
Stroke 140mm
C10 / 10.3L
(Continued)
6
6
1280390-F
1280391-F
Bearing rod pair

Bearing rod pair
7W5844-F
Bushing conn rod
1
1
5
2165584
2165585
2165583
Bearing cam
Bearing cam
Bearing cam
9M2418
Bushing idler gear
0.508mm
0.762mm
[repl 1300872]
[repl 1280417]
[repl 1280416]
GASKET & SEALS

1
1
1
C10002SCLNLS
C10002STRNLS
C10012STRNLS
Set inframe
Set inframe
Set inframe
C10 On highway applications with scalloped head gaskets: for esn 2PN, 8YS, & 3CS
C10 On highway applications with straight head gaskets: for esn 2PN, 8YS, & 3CS
C10 On highway applications: with esn MBJ
1
1
1
C10003SCL
C10003STR
C10013STR
Set cylinder head

Set cylinder head
Set cylinder head
C10 On highway applications with scalloped head gaskets: for esn 2PN, 8YS, & 3CS
C10 On highway applications with straight head gaskets: for esn 2PN, 8YS, & 3CS
C10 On highway applications: with esn MBJ
1873306
Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]
sn: 2PN1-Up, 8YS1-5388, 3CS1-718

1 1873307
Straight edge along the cam side [repl 1620682, 1704833, 1757400]
sn: 3CS719-Up; 8YS5389-Up

3 5P5678-F
Seal valve cover
Sold by the meter; NOTE: With Jake brake equiped 9 meters required
8 7C8292
Isolator valve cover bolt
1 9Y1758
Gasket breather
Breather to valve cover
1 1095309
Gasket rocker hsg
Rocker housing base to head
1
1
1
1
7C1728-B
4W0452-F
1005421
7C1583

Single lip, dry flywheel housing
Single lip, with sleeve, directional type, with hydrodynamic grooves in the seal lip, 6.198 shaft, 7.336 OD
Double lip, for wet flywheel housing [OEM]
Gasket rear seal housin
1
14
1095308
7C8296
Gasket oil pan

Isolator
Integral seal
Remanufactured complete; C10/C12 [Assy: 1337052, 1323245, 1442967, 0R9749; Cast: 4P6510]
1.772 head dia, 30-deg [repl 7C5215]
1.772 head dia, 30-deg; Stellite face [repl 1242692, 1364336]
1.654 head dia, 45 deg [repl 7C1586]
Rotator with shield [7E7977; 7C8581 rotator, 7E7978 shield]
[OEM] [7C8581 rotator, 6I2662 shield]
Rotator oil shield, nylon material [7E7978]
[replaces 1003798, 7W6878]
Outer; 1.339" OD, 2.469" free length [replaces 7W7082 in sets of 2 with 2244441]
Inner; 0.915" OD, 2.524" free length [replaces 7W7083 in sets of 2 with 2140586]
Inner
VALVE TRAIN
1
12
12
12
48
24
24
24
24
24
24
24
1620623
7E9578-F
1929213
1337029
2A4429
161-1041
6I2663
122-1177
1008150
2140586
2244441
7W7083
Cylinder head
Valve intake
Valve intake
Valve exhaust
Valve lock
Rotator
Rotator
Valve stem seal
Valve guide
Valve spring
Valve spring
Valve spring
12
6
6I1638
1161102
Base injector positionin

Injector sleeve
CAT10
10/24/2011
(800) 467-5545
Caterpillar
C10 / 10.3L
(Continued)
Diesel
644 CID
CONNECTING ROD
6
1556629RX
6 Cylinder
Bore 125mm
Stroke 140mm
Connecting rod
Remanufactured [0R8188, 1043565]
OIL / LUBE SYSTEM

1
1
1154517R-DC
4P3754-DC
Oil cooler
Oil cooler
Remanufactured, three bolt [1154517, 0R8191]

Remanufactured, 3.8-inch diameter tube and bundle [4P3754, 0R3724]
1173036
Seal oring oil cooler
Housing to ends
Housing to ends

Seal oring
Oil cooler to filter housing [0617540]
Gasket water elbow
Water to pump to oil cooler
Injector
Set injector
Fuel priming pump
New or remanufactured available, call for pricing

External injector seal kit (2153198 top, 9X7418 middle, 9X7317 lower [repl 1933325]
Water pump
Thermostat
Remanufactured, Cast-iron housing [1767000, 1538053, 1006944, 0R0705, 0R3709, 0R8767]

190 degrees [new# 2477133]
Thermostat
98C / 208F degree; new style
Use with 1154517

2 9X7549
Use with 4P3754
2 617540
2 2N5243
coupling to block
1 1008525-B
FUEL / INJECTOR
6
1
INJECTOR
2245797
1375541-B
COOLING SYSTEM
1
7011X-BP
7C3095
1 or 2 used
2477133
1 or 2 used
3S9643
1 or 2 used
1 7E7912
1 1314164
4 1182797
Thermostat seal
Gasket therm hsg
Gasket therm hsg
Gasket water manifold
For single thermostat

For dual thermostat
TURBOCHARGER
TURBO / AIR
TURBO
CAT10
10/24/2011
(800) 467-5545
CAT10
10/24/2011
(800) 467-5545
Caterpillar
Diesel
747 CID
ENGINE KITS
C12 / 11.9L
IF9374/032STR
Inframe kit
IF2948/002SCL
Inframe kit
1
1
IF2948/002STR
IF2948/022SCL
Inframe kit
Inframe kit
1
1
IF2948/022STR
IF9328/012SCL
Inframe kit
Inframe kit
1
1
IF9328/012STR
IF2948/042STR
Inframe kit
Inframe kit
6 Cylinder
Bore 130mm
Stroke 150mm
Truck, sn MBL1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP
[PLG1979374]
Truck, sn 9NS1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP
[PLG1442948]
Truck, sn 9NS1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1442948]
Truck, sn 2KS1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP
[PLG1442948]
Truck, sn 2KS1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1442948]
Truck, sn 1YN1-UP, Scalloped edge head gsk, applicable to applicatons with less than 500BHP
[PLG1979328]
Truck, sn 1YN1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP [PLG1979328]
Industrial, sn BDL1-UP, Straight edge head gsk, applicable to applicatons with less than 500BHP
[PLG1442948]
CYLINDER KIT
6 PLG1442948
Cylinder kit
applicable to applicatons with less than 500BHP
6 PLG1979328
Cylinder kit
6 PLG1979374
Cylinder kit
PLG kit contains: crown,skirt, rings, pin, retainers, liner and seals

6
1979251
Piston pin
1687296 pin, (2) 1138999 plugs
6
6
6
6
C12RS1
1979341
2168570
2382704
Ring set
Ring piston
Ring piston
Ring piston
Single cylinder, contains 1 each: 1979341, 2165870, 2382704

Compression
Intermediate
Oil control
6
6
1979330
1043560
Liner
Cylinder liner seal
[repl 1482130]
1687363
1687364
1687365
1687366
Shim cylinder liner

Shim cylinder liner
Shim cylinder liner
Shim cylinder liner
0.22mm [OEM]
0.25mm [OEM]
0.28mm [OEM]
0.50mm [OEM]
BEARINGS
3
2110588
1280382
1280383-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161109]

0.50mm
0.75mm
2110587
1280400
1280401-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161108]

0.50mm
0.75mm
1280384
1280385
Bearing main pair

Bearing main pair
Std ID, 0.51mm oversize OD [OEM]

0.51mm undersize ID, 0.51mm oversize OD [OEM]
1280402
1280403
Bearing main pair

Bearing main pair
Std ID, 0.51mm oversize OD [OEM]

0.51mm undersize ID, 0.51mm oversize OD [OEM]
2463144
Thrust washer
[repl 1161107]
CAT12
10/24/2011
(800) 467-5545
Caterpillar
Diesel
747 CID
6 Cylinder
Bore 130mm
Stroke 150mm
C12 / 11.9L
(Continued)
1161089
1280395
1280396-F
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std
0.50mm
0.75mm
1152972
Bushing con rod
Check for availability
2165584
Bearing cam
[repl 1300872]
Front
1 2165585
Bearing cam
[repl 1280417]
Rear
5 2165583
Intermediate
Bearing cam
[repl 1280416]
Bushing idler gear
9M2418
GASKET & SEALS

1
1
1
1
1
1
1
C12002SCLNLS
C12002STRNLS
C12022SCLNLS
C12022STRNLS
C12012SCLNLS
C12032STRNLS
C12042STRNLS
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Truck engine, serial number 9NS; Scalloped head gasket

Truck engine, serial number 9NS; Straight head gasket
Truck engine, serial number 2KS; Scalloped head gasket
Truck engine, serial number 2KS; Straight head gasket
Truck engine, serial number 1YN; Scalloped head gasket
Truck engine, serial number MBL; Straight head gasket
Industrial engine, serial number BDL; Straight head gasket
1
1
3164416
3164396
Set cylinder head

Set cylinder head
With scalloped head gasket 1873306 [3164416; repl 2197004, 2197005]

With straight head gasket 1873307 [3164396; repl 2197006, 2197007]
1
1
1
2336984
2341874
2341908
Set front cover

Set front cover
Set front cover
1
1
1
1803446
2144150
2527955
Set cylinder block and p

1
1
2266620
2323679
Set rear cover and hsg

Set rear structure
1 1873306
Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]
sn: 1YN1-Up, 9NS1-16227, 2KS1-388
1 1873307
Straight edge along the cam side [repl 1620682, 1704833, 1757400]
sn: 9NS16288-Up, 2KS389-Up
1 1095309
Gasket rocker hsg
Rocker housing base to head
8 7C8292
Isolator valve cover bolt
1
1
1
1260110
7C1728-B
1005421

[OEM]
Single lip, dry flywheel housing
Double lip, for wet flywheel housing [OEM]
1
14
1095308
7C8296
Gasket oil pan

Isolator
Integral seal
Cylinder head
Remanufactured complete; C10/C12 [Assy: 1337052, 1323245, 1442967, 0R9749; Cast: 4P6510]
VALVE TRAIN
1
1620623
CAT12
10/24/2011
(800) 467-5545
Caterpillar
Diesel
747 CID
C12 / 11.9L
(Continued)
6 Cylinder
Bore 130mm
Stroke 150mm
12 1929213
Valve intake
1.772 head dia, 30-deg; Stellite face [repl 1242692, 1364336]
MBL1 - Up, BDL1 - Up, 9NS1 - Up, 1YN1 - Up, 2KS349 - Up
12 7E9578-F
Valve intake
1YN1 - Up, 2KS1 - 348
12 1337029
Valve exhaust
48 2A4429
Valve lock
24 1008150
Valve guide
[replaces 1003798, 7W6878]
24 1323214
Valve guide
2KS1 - 348
24 2244441
Valve spring
Inner; 0.915" OD, 2.524" free length [replaces 7W7083 in sets of 2 with 2140586]
24 2140586
Valve spring
24 161-1041
Rotator
Rotator with shield [7E7977; 7C8581 rotator, 7E7978 shield]
24 122-1177
Valve stem seal
Rotator oil shield, nylon material [7E7978]
SB1812E-8
Valve seat
Intake: 1.812 OD, 1.530T ID, 1.580 ID top taper, 0.3650 depth, 30 degree [1799454, 1381999]
SB1711E-1C
Valve insert
Exhaust; 1.416T ID, 1.711 OD, 0.3780 depth (Std size is .0025 larger than OEM svc part) [1799453,
1381997, 1336997, 7W5554]
12
6
6I1638
1161102
Base injector positionin

Injector sleeve
CONNECTING ROD
6
1139016RX
Connecting rod
Remanufactured [0R8190]
OIL / LUBE SYSTEM

1
1
2
2
5S8543
7X7975
1154517R-DC
617540
1173036
Bearing oil pump drive

Set oil pump
Oil cooler
Remanufactured, three bolt [1154517, 0R8191]
Oil cooler to filter housing [0617540]
Housing to ends
1
1
1
1
1
1
1349807
1348267
1350239
1415787
1891814
1933322
Set oil cooler

Set oil cooler and lines
FUEL / INJECTOR
6
1
1
INJECTOR
2245797
1375541-B
1P0436-F
Injector
Set injector
Fuel priming pump
Gasket priming pump
1
1
1
1
1
1872858
2172638
2181801
2245824
2245843
Set fuel system

Set fuel system
Set fuel system
Set fuel system
Set fuel system

External injector seal kit (2153198 top, 9X7418 middle, 9X7317 lower [repl 1933325]
To mount 4W0788 pump
COOLING SYSTEM
1
1
7011X-BP
7C3095
Water pump
Thermostat

190 degrees [new# 2477133]
CAT12
10/24/2011
(800) 467-5545
Caterpillar
Diesel
747 CID
C12 / 11.9L
(Continued)
1
1
2477133
3S9643
Thermostat
Thermostat seal
1
1
1
1
1282922
1473781
1933326
2138621
Set water pump

Set water pump
Set water pump
Set water pump
6 Cylinder
Bore 130mm
Stroke 150mm
TURBO / AIR
6
1
1
1
1
TURBO
1095313
1467294
2172332
2210859
2210860
TURBOCHARGER
Set turbo mounting
Set turbo mounting
Set turbo mounting
Set turbo mounting
1
1
1
1
1
1
1P0451
1S4295-F
8H9788
1886126
1142687
5P8066
Gasket turbo mtg

Gasket turbo mtg
Gasket turbo supply
Gasket turbo drain
Seal oring
Seal
Dual throat, turbo to exhaust manifold, 4.25 length x 3.8 width

Turbo oil return line to block adaptor

Turbo oil return adaptor to block
CAT12
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
ENGINE KITS
C15 / 14.6L
6 Cylinder
Bore 137mm
Stroke 165mm
1 IF7351/002
InFrame kit
Articulated 2-pc piston; crown number 1807351, 18.1:1
Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable
1 IF7352/002
InFrame kit
Articulated 2-pc piston; crown number 1807352, 16.6:1
1 C15102-010
Inframe kit
Includes 301070 cylinder kit, 311148 [2250115] crown, 311165 [2486740] head gasket set
Includes oil pan isolation mounting
1 IF6663/002
InFrame kit
Crown-less; crowns compatible with 1326663 skirt: 1807351, 1807352

CYLINDER KIT
6
PLG1807351
Cylinder kit
PLG1807352
Cylinder kit
301070
Cylinder kit
PLG1456700
Cylinder kit
PLG2212305
Cylinder kit
2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 18.1:1 [1807351 crown, 1326663 skirt,
1777496RS ring set, 1687246 pin, 7E1177 retainers]
2.165 pin, 2-pc articulated; Piston Kit 311154, Crown 311148 [2250115], Liner 361610, Oring Kit
321204, Ring Set 305004 [10R1503]
2.165 pin, 2-pc articulated, 14.0:1 [1456700 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin,
7E1177 retainers]
2.165 pin, 2-pc articulated [2212305 crown, 1326663 skirt, 1687246 pin, 7E1177 retainers]
6
6
6
6
6
1807351
1807352
311148
1456700
2212305
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 18.1:1
2.165 pin, 2-pc articulated, 16.6:1 [2250115]
2.165 pin, 2-pc articulated IPDSteel, 14.0:1
2.165 pin, 2-pc articulated IPDSteel
1326663
Piston skirt
Used with crowns: 1807351, 1807352
6
12
1687246
7E1177
Piston pin
Retainer piston pin
2.165 dia [repl 7E1749, 1029796]

Use with 2.165 pin diameter
1
6
6
6
1777496RS
1777496
1765749
1899771
Ring set
Ring piston
Ring piston
Ring piston
5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set
Top
Intermediate
Oil control
6
6
6
6
6
6
2W6000
2W6000CSWS
9L5854
1427072-F
1102220
1426217-F
Cylinder liner kit

Cylinder liner
5.4000 bore (uses 1183732 oring kit) [New# 1979322]

5.4000 bore, Lower crevice seal liner
Upper band seal, 1 per liner
Seal, 140.2mm ID, coolant
Lower oring seal, 3 per liner
Seal oring, oil
3178766
Bearing main pair
4W5698
4W5699
4W5700-F
4W5701
Bearing main pair

Bearing main pair
Bearing main pair
Bearing main pair
Std, 1.645 length, 4.7492/4.7508 journal [repl 2170390, 2110592, 4W5492, 1W6589, 6N3909, 6N8743,
8N5421]
.025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]
Oversize OD: .025 OD, Std ID; 1.645 length
Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]
2531752
Thrust washer
2 per engine, 0.228 thick, no centering tab [repl 7E9262]
9Y7735
Bearing rod pair
Std, 1.9300 length, 3.5425/3.5441 journal
BEARINGS
7
CAT15
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
6
7
C15 / 14.6L
(Continued)
6 Cylinder
Bore 137mm
Stroke 165mm
7E0558
7E0559
Bearing rod pair

Bearing rod pair
.025, 1.9300 length, 3.5425/3.5441 std journal

4P7377
1345251
1504793
2170752
Bushing con rod

Bearing cam
Bearing cam
Bearing cam
New part# 216-5582 [replaces 4P5053]

0.010 oversize OD [std 1345251]
0.030 oversize OD [std 1345251; replaces 1608151]
GASKET & SEALS

1
CATGASKET
C15001NLS
NOTE
Set overhaul
C15011NLS
Set overhaul
C15021NLS
Set overhaul
C15002NLS
Set inframe
C15012NLS
Set inframe
C15022NLS
Set inframe
1
1
1
1
1
3
3
24
1
1
1
1
1
1
C15003
C15013
C15023
2245122
2271204
2429537
5P5678-F
3E6772
6V1197
1669144
4N1151-F
4N1151-6-F
1425867
1425868
Set cylinder head

Set cylinder head
Set cylinder head
Shim spacer plate
Gasket valve cover
Seal valve cover
Seal water
Seal ring
Gasket gear hsg
Gasket oil pan
Gasket oil pan
Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector orings

Truck; MXS1-Up, BXS1-Up; Does not include: injector orings
Truck; EGH1-Up; Does not include: injector orings
Camshaft
[OEM] Call for price and availability of remanufactured

Remanufactured complete; 3406E/C15 orginal early style [Assy: 122-8042, 122-7026, 4P5052, 0R8628;
Cast: 4P1599]
Remanufactured complete; C15 with cutouts [Assy: 176-9918, 1769918; Cast: 176-9917, 1769917]
Remanufactured complete; C15 ACERT [Cast: 2778240, 2221982]
1.646 head dia, 7.953 length, 45-deg, 2G
1.850 head dia, 7.951 OAL, 30-deg, 2G
0.3745 ID, 0.6298 OD, 3.358 length
0.13mm OS (0.005 inch)
0.51mm OS (0.020 inch)
Replaces 1026229
2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring [replaces 1757523]
3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring [replaces 1757526]
use with dual spring engines
Exhaust, Std [SB1687E-1N]
For gasket sets: Call with Serial and Arrangement Numbers

Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector orings or the 1685248 isolation seal for the
underframe stiffener plate where applicable
Truck; MXS1-Up, BXS1-Up; Does not include: injector orings or the 1685248 isolation seal for the
Truck; 6NZ1-Up, 9NZ1-Up; Does not include: injector orings or the 1685248 isolation seal for the
Truck; MXS1-Up, BXS1-Up; Does not include: injector orings or the 1685248 isolation seal for the
Molded gasket
Through spacer plate (4W1055)
98mm OD; Camshaft cover plate; Carrier bearing to output shaft
Puzzle type gasket (2 required with pan spacer plate)
One piece gasket (2 required with pan spacer plate)
1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1733, 4P2733, 1878953]
1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1734, 1011716, 1308107]
CAMSHAFT
1
1390538
VALVE TRAIN
1
4P1599RX
Cylinder head
1
1
12
12
48
24
1769917C
10R9549
1537024
1537023
2A4429
1227375
1228612
1220447
1632478
2113122
2113123
1862001
1527582-B
Cylinder head
Cylinder head
Valve exhaust
Valve intake
Valve lock
Valve guide
Valve guide
Valve guide
Valve stem seal
Valve spring
Valve spring
Rotator
Valve insert
24
24
24
24
12
CAT15
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
C15 / 14.6L
(Continued)
6 Cylinder
Bore 137mm
Stroke 165mm
12
1670642
1704737
1753617-B
1670643
1704738
Valve insert
Valve insert
Valve insert
Valve insert
Valve insert
Exhaust, 0.76mm OS
Exhaust, 0.51mm OS
Intake, Std [SB1891E-1]
Intake, 0.76mm OS
Intake, 0.51mm OS
6
6
6
6
6
2274239-B
2274239ORK-B
1662903
1662904
9X7430
Injector sleeve
Oring Kit for 2274239 Injector sleeve

Injector sleeve seal, upper
Injector sleeve seal, middle
Injector sleeve seal, lower
Crankshaft
3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes
Connecting rod
Bolt conn rod
Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)
Oring oil pump

Oring oil pump
Pickup tube suction side, 40.64mm ID

Pickup tube discharge side, 33.47mm ID
Remanufactured, HEUI [reman for 1026230, Supercedes to 0R4893]
Remanufactured, HEUI [supercedes to 0R4894]
Remanufactured, HEUI [replaces 0R4119, 0R4300; supercedes to 0R4894]
Remanufactured, HEUI [option service replacement for 1189035, Supercedes to 0R4893]
Remanufactured, HEUI [reman for 1189035, 1171148; replaces 0R4668, 0R4118; supercedes to 10R2780]
Remanufactured, HEUI [reman for 1188010, 1189030; Supercedes to 10R2781; Do not install on 1998 or
newer engines with increased fuel inj pressure (refer to 0R9257)]
Remanufactured, HEUI [reman for 1189027; replaces 0R4332; Supercedes to 10R2782]
Remanufactured, HEUI [reman for 1592631; superceded by 10R0956; required for 1998 and newer engines
with increased fuel injection pressure]
Remanufactured, HEUI [reman for 1913004; superceded by 10R0958]
CRANKSHAFT
1
6I1453-Q
CONNECTING ROD
6
12
0R3780
7E4195-F
OIL / LUBE SYSTEM

1
1
1090072
1090078
FUEL / INJECTOR
6
6
6
6
6
6
6
6
6
INJECTOR
0R4118R-P
0R4119R-P
0R4300R-P
0R4331R-P
0R4332R-P
0R4668R-P
0R4893R-P
0R4894R-P
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
6
6
0R4895R-P
0R9256R-P
Injector
Injector
0R9257R-P
Injector
0R9258R-P
Injector
2481394-B
Injector seal kit
1375541-B
Fuel priming pump
HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower [repl
1895390]
COOLING SYSTEM
2
2
1
1
2477133
3S9643-F
4N1156-F
1393550
Thermostat
Seal thermostat
Gasket thermostat
Gasket therm hsg

Use with 6I4954 and 4W4794 thermostats
Cover
TURBOCHARGER
Exhaust stud kit
Stud manifold exhaust
Nut turbo mounting
Sleeve exhaust

Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]
taperlock 3/8-16 x 4
taperlock 3/8-16 x 2.36
Turbo mounting and Exhaust manifold [new# 1687800]
Exhaust manifold to cylinder head [replaces 1887775]
TURBO / AIR
1
11
1
12
6
TURBO
ESK3406E
1061792
1061793
2N2766
2818261
CAT15
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
BLOCK
1
6I4421-B
6 Cylinder
Bore 137mm
Stroke 165mm
C15 / 14.6L
(Continued)
Spacer plate
Steel
CAT15
10/24/2011
(800) 467-5545
Caterpillar
Diesel
312 CID
4 Cylinder
Bore 4.500
Stroke 5.500
D315 / 5.1L
C Y L IN D E R K IT
4 . 5 0 0 0 b o r e , s t r a ig h t r o d , P C , s in g le n i [8 H 2 0 0 0 p is t o n , 9 H 1 2 1 2 r in g s , 4 M 5 4 8 9 p in , 4 F 7 0 2 1 r e t a in e r s ,
4 F 6 4 8 6 lin e r , 3 S 3 9 7 7 s e a ls ]
4 .5 0 0 0 d ia , P C , s t r a ig h t r o d , s in g le n i, r e c t a n g u la r r in g s , u s e w it h r in g s e t 9 H 1 2 1 2
LK2000-F
Cylinder kit
8H2000-F
Piston body
4
8
4M5489-F
4F7021-F
Piston pin
Retainer piston pin
1 .8 1 2 3 d ia m e t e r
4
4
9H1212-F
4F6486-F
Ring set
Cylinder liner
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (2 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
4 .5 0 0 0 b o r e , lin e r o n ly
12
3S3977
4 .5 0 0 0 b o re ; L o w e r s e a l
D315BRG1
4F1724-M
NOTE:
Bearing main pair
3 .5 0 0 0 jo u r n a l, 4 .2 5 0 0 h o u s in g b o r e
S t d ; 3 .4 9 9 0 /3 .5 0 0 0 jo u r n a l, 4 .2 4 9 7 /4 .2 5 0 5 h s g b o r e , 2 .0 0 0 le n g t h
2
1
4F1725-F
4F1726-F
Bearing main pair

Bearing thrust pair
4F1727-F
Bearing main pair
1
2
4F8375-F
4F8374-F
Bearing main pair

Bearing main pair
.0 3 0 [4 F 1 7 2 4 s td ]
.0 3 0 [4 F 1 7 2 5 s td ]
4F8377-F
Bearing thrust pair
4F8376-F
Bearing main pair
.0 3 0 [4 F 1 7 2 6 s td ]
.0 3 0 [4 F 1 7 2 7 s td ]
D315BRG2
NOTE:
1
2
1H1544-F
1H1545-F
Bearing main pair

Bearing main pair
1
1
1H1546-F
1H1547-F
Bearing thrust pair

Bearing main pair
S t d ; 3 .4 9 9 0 /3 .5 0 0 0 jo u r n a l, 3 .8 9 4 2 /3 .8 9 5 0 h s g b o r e , 2 .1 7 7 a n d 2 .7 3 8 le n g t h
1H3729-F
Bearing main pair
.0 3 0 [1 H 1 5 4 4 s t d ]
2
1
1H3730-F
1H3728-F
Bearing main pair

Bearing thrust pair
.0 3 0 [1 H 1 5 4 5 s t d ]
.0 3 0 [1 H 1 5 4 6 s t d ]
1H3731-F
Bearing main pair
.0 3 0 [1 H 1 5 4 7 s t d ]
4
4
9F8580-F
9F8580 10-F
Bearing rod pair

Bearing rod pair
.0 1 0
6
4
2040AP 20
9F8581-F
Bearing rod pair

Bearing rod pair
.0 2 0 ; c h e c k f o r a v a ila b ilit y
.0 3 0
CB400AL50-CL
Bearing rod pair
.0 5 0
1
2
7F8295-B
7F8294-B
Bearing cam
Bearing cam
9F1848-F
Bushing con rod
B E A R IN G S
G A S K E T & S E A L S
NOTE
F o r g a s k e t s e t s : C a ll w it h S e r ia l a n d A r r a n g e m e n t N u m b e r s
CAMSHAFT
Lifter
R e m a n u f a c t u r e d a v a ila b le , c a ll w it h c a s t in g n u m b e r
CYLHEAD
D315HEAD1
NOTE
NOTE:
F o r c o m p le t e a n d b a r e c y lin d e r h e a d s - R e f e r t o C y lin d e r H e a d C a t a lo g o r C a ll w it h c a s t in g
6H3026-F
4F0212-F
Valve intake
Valve exhaust
CATGASKET
C A M S H A F T
8
CAMSHAFT
6F3242
[O E M ] C a ll f o r p r ic e a n d a v a ila b ilit y o f r e m a n u f a c t u r e d
V A L V E T R A IN
4
4
CAT315
8/3/2009
(800) 467-5545
Caterpillar
Diesel
312 CID
4 Cylinder
Bore 4.500
Stroke 5.500
D315 / 5.1L
(Continued)
4F6949-F
Valve guide
8
8
1B9704
5B6030
Valve spring
Valve spring
In n e r
O u te r
8
24
2A3292
2A3291
Rotator
Valve lock
F o r ta p e re d g ro o v e
D315HEAD2
6H3026-F
NOTE:
Valve intake
4
8
4F0212-F
4H0621-F
Valve exhaust
Valve guide
8
8
5F3111-B
5F3112-F
Valve spring
Valve spring
In n e r
O u te r
8
24
5F3109
2A3291
Rotator
Valve lock
D315HEAD3
6H3026-F
NOTE:
Valve intake
4
8
6H4110
7H7067-B
Valve exhaust
Valve guide
[6 H 3 0 4 5 ]
5F3111-B
Valve spring
5F3112-F
Valve spring
In n e r
O u te r
8
24
7H0864
2A3291
Rotator
Valve lock
Nozzle service group
C o n t a in s : c a p s u le n o z z le , o r in g s , s e a l r in g
TURBOCHARGER
N e w o r r e m a n u f a c t u r e d a v a ila b le , c a ll f o r p r ic in g
F U E L / IN J E C T O R
4
6H3364-F
T U R B O / A IR
TURBO
CAT315
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
6 Cylinder
Bore 4.500
Stroke 5.500
D318 / 8.6L
C Y L IN D E R K IT
4 . 5 0 0 0 b o r e , s t r a ig h t r o d , P C , s in g le n i [8 H 2 0 0 0 p is t o n , 9 H 1 2 1 2 r in g s , 4 M 5 4 8 9 p in , 4 F 7 0 2 1 r e t a in e r s ,
4 F 6 4 8 6 lin e r , 3 S 3 9 7 7 s e a ls ]
4 .5 0 0 0 d ia , P C , s t r a ig h t r o d , s in g le n i, r e c t a n g u la r r in g s , u s e w it h r in g s e t 9 H 1 2 1 2
LK2000-F
Cylinder kit
8H2000-F
Piston body
6
12
4M5489-F
4F7021-F
Piston pin
Retainer piston pin
1 .8 1 2 3 d ia m e t e r
6
6
9H1212-F
4F6486-F
Ring set
Cylinder liner
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (2 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
4 .5 0 0 0 b o r e , lin e r o n ly
18
3S3977
4 .5 0 0 0 b o re ; L o w e r s e a l
D315BRG1
4F1724-M
NOTE:
Bearing main pair
4
1
4F1725-F
4F1726-F
Bearing main pair

Bearing thrust pair
4F1727-F
Bearing main pair
1
4
4F8375-F
4F8374-F
Bearing main pair

Bearing main pair
.0 3 0 [4 F 1 7 2 4 s td ]
.0 3 0 [4 F 1 7 2 5 s td ]
4F8377-F
Bearing thrust pair
4F8376-F
Bearing main pair
.0 3 0 [4 F 1 7 2 6 s td ]
.0 3 0 [4 F 1 7 2 7 s td ]
D315BRG2
NOTE:
1
4
1H1544-F
1H1545-F
Bearing main pair

Bearing main pair
1
1
1H1546-F
1H1547-F
Bearing thrust pair

Bearing main pair
S t d ; 3 .4 9 9 0 /3 .5 0 0 0 jo u r n a l, 3 .8 9 4 2 /3 .8 9 5 0 h s g b o r e , 2 .1 7 7 a n d 2 .7 3 8 le n g t h
1H3729-F
Bearing main pair
.0 3 0 [1 H 1 5 4 4 s t d ]
4
1
1H3730-F
1H3728-F
Bearing main pair

Bearing thrust pair
.0 3 0 [1 H 1 5 4 5 s t d ]
.0 3 0 [1 H 1 5 4 6 s t d ]
1H3731-F
Bearing main pair
.0 3 0 [1 H 1 5 4 7 s t d ]
6
6
9F8580-F
9F8580 10-F
Bearing rod pair

Bearing rod pair
.0 1 0
6
6
2040AP 20
9F8581-F
Bearing rod pair

Bearing rod pair
.0 2 0 ; c h e c k f o r a v a ila b ilit y
.0 3 0
CB400AL50-CL
Bearing rod pair
.0 5 0
1
2
7F8295-B
7F8294-B
Bearing cam
Bearing cam
9F1848-F
Bushing con rod
B E A R IN G S
CATGASKET
NOTE
CAMSHAFT
Lifter
C A M S H A F T
12
CAMSHAFT
6F3242
V A L V E T R A IN
6
6
CYLHEAD
D315HEAD1
NOTE
NOTE:
6H3026-F
4F0212-F
Valve intake
Valve exhaust
CAT318
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
6 Cylinder
Bore 4.500
Stroke 5.500
D318 / 8.6L
(Continued)
12
4F6949-F
Valve guide
12
12
1B9704
5B6030
Valve spring
Valve spring
In n e r
O u te r
12
36
2A3292
2A3291
Rotator
Valve lock
D315HEAD2
6H3026-F
NOTE:
Valve intake
6
12
4F0212-F
4H0621-F
Valve exhaust
Valve guide
12
12
5F3111-B
5F3112-F
Valve spring
Valve spring
In n e r
O u te r
12
36
5F3109
2A3291
Rotator
Valve lock
D315HEAD3
6H3026-F
NOTE:
Valve intake
6
12
6H4110
7H7067-B
Valve exhaust
Valve guide
[6 H 3 0 4 5 ]
12
5F3111-B
Valve spring
12
5F3112-F
Valve spring
In n e r
O u te r
12
36
7H0864
2A3291
Rotator
Valve lock
TURBOCHARGER
T U R B O / A IR
TURBO
CAT318
8/3/2009
(800) 467-5545
Caterpillar
Diesel
350 CID
4 Cylinder
Bore 4.500
Stroke 5.500
D330 / 5.7L
C Y L IN D E R K IT
4
PLG9L2308
Cylinder kit
4 . 5 0 0 b o r e , 1 . 7 0 0 p in d ia [ 9 L 2 3 0 8 p is t o n , 3 S 4 0 2 9 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3 r e t a in e r s , 8 S 2 2 4 0 lin e r ]
4
4
PLG2M5558
9L2308
Cylinder kit
Piston body
4 . 5 0 0 b o r e , 1 . 5 0 0 p in , P C [ 2 M 5 5 5 8 p is t o n , 3 S 4 0 2 9 r in g s , 7 N 9 8 0 4 p in , 9 H 4 0 1 5 r e t a in e r s , 8 S 2 2 4 0 lin e r ]
4 .5 0 0 0 b o r e , 1 .7 0 0 p in ( r e c t a n g u la r c o m p r in g s )
4
4
2M5558-F
3S4029-F
Piston body
Ring set
4 . 5 0 0 0 b o r e , 1 . 5 0 0 p in , P C , r e c t a n g u la r r in g , s t r a ig h t r o d , s in g le n i g r o o v e
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (1 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
7N9804
Piston pin
7N9805
Piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8
8
9H4015
1S9543
Retainer piston pin

Retainer piston pin
u s e w it h 1 . 5 0 0 d ia p in
4
8
8S2240-B
3S3977
Cylinder liner
4 .5 0 0 0 b o re
4 .5 0 0 0 b o re ; L o w e r s e a l
B E A R IN G S
4
4
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
4
4
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
2531APA40-FM
Bearing main pair
2531APA50-FM
Bearing main pair
.0 4 0
.0 5 0
7S9439-F
Bearing thrust pair
S t d , f la n g e d
1
1
7S9844
7S9845-F
Bearing thrust pair

Bearing thrust pair
.0 1 0 f la n g e d
.0 2 0 f la n g e d
7S9846-F
Bearing thrust pair
.0 3 0 f la n g e d
4
4
4W5739
8N8221
Bearing rod pair

Bearing rod pair
S t d , 3 .0 0 0 0 jo u r n a l, 3 .2 5 0 0 h o u s in g b o r e , 1 .5 0 4 le n g t h ( r e p la c e s 8 N 8 2 2 0 )
.0 1 0
4
4
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
2 o r 3 o r 4 u s e d (2 o r 3 u s e d w it h 9 M 5 4 7 7 )
9M5477
Bearing cam
N o t u s e d o n a ll e n g in e s
1 .0 0 8 O A L
9H3984
Bushing con rod
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
4
4
9M4010
8N0702
Bushing con rod

Bushing con rod
[D is c o n t in u e d ]
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
8N0703
Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
1 .1 3 5 O A L
CATGASKET
NOTE
8S1963-F
Gasket oil pan
1
1
9Y9895-F
4W0452-F

2 .6 2 5 s h a ft, 3 .7 0 0 O D
6 .1 9 8 s h a f t , 7 .3 3 6 O D , d ir e c t io n a l t y p e , la t e
Camshaft
Lifter
[ r e p l 2 S 0 5 3 1 ] C a ll f o r p r ic e a n d a v a ila b ilit y o n R e m a n u f a c t u r e d
CYLHEAD
NOTE
7M7358
9M4163
Valve intake
Valve exhaust
1 .8 9 5 h e a d , 6 .5 6 3 le n g t h , 0 .3 7 1 7 s t e m , 3 0 d e g , 2 G
1 .7 7 0 h e a d , 6 .5 6 3 le n g t h , 0 .3 7 2 s t e m , 3 0 d e g , 2 G ; s t e llit e [ r e p l 7 M 7 3 5 9 ]
C A M S H A F T
1
8
9Y3225
7M7681
V A L V E T R A IN
4
4
CAT330-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
350 CID
4 Cylinder
Bore 4.500
Stroke 5.500
D330 / 5.7L
(Continued)
8 9H9164
In ta k e a n d e x h a u s t
8 140-1906N
8 4N3668
Valve spring
1 .2 8 2 O D , .1 8 8 w ir e d ia , 2 .6 7 8 f r e e
Valve guide
Valve guide
0 .3 7 7 1 ID , 0 .6 5 7 7 O D , 3 .2 2 0 le n g t h , f la n g e d , o ld s t y le [5 S 4 5 0 7 ]
0 .3 7 5 0 ID , 0 .6 5 8 5 O D , 3 .1 8 0 le n g t h , N e w s t y le , f la n g e le s s
16
8
2A4429
3S0461-F
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
4 1W5321-F
In ta k e : D 3 3 0 A , D 3 3 0 B
4 9M6495-F
4 3T9562
Valve insert
Valve insert
Glow plug
Exhaust
[re p l 1 P 7 3 2 4 ]
Crankshaft
F la n g e : F la t , 9 b o lt h o le ; S n o u t : t a p e r w it h g e a r , 1 k e y w a y , 1 b o lt h o le
C R A N K S H A F T
1
8M4505-Q
C O N N E C T IN G R O D
8
8
1P9956-F
5S6348-F
Bolt connecting rod

Nut connecting rod
4
8M1584-F
4
4
8N8796
6H3364-F

3S6638-F
TURBOCHARGER
T U R B O / A IR
TURBO
CAT330-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
4 Cylinder
Bore 4.750
Stroke 6.000
D330C / 7.0L
C Y L IN D E R K IT
4
PLG8N3180
Cylinder kit
PLG8N3182
Cylinder kit
PLG9N5250
Cylinder kit
8N3180
Piston
8N3182
Piston
4 .7 5 0 b o r e , 1 .5 0 0 p in , P C , s t r a ig h t r o d , 1 7 .5 :1
r e t a in e r s , 1 1 0 5 8 0 0 lin e r ] [ C a n u s e P L G 8 N 3 1 8 2
r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
4 .7 5 0 b o r e , 1 .7 0 0 p in , P C ,s t r a ig h t r o d , 1 7 .5 :1
1 S 9 5 4 3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
4 .7 5 0 0 b o r e , P C , s in g le -n i, 1 7 .5 :1 C R (c a n u s e
4 .7 5 0 0 b o r e , P C , d u a l-n i, 1 7 .5 :1 C R
4
4
9N5250
3S4029-F
Piston
Ring set
4 .7 5 0 0 b o r e , P C , d u a l-n i, w it h h e a t p lu g , 1 7 .5 :1 C R ( r e c t c o m p r in g s )
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (1 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
4
4
9S3068
7N9804
Ring set
Piston pin
4 .7 5 0 0 b o r e ; 2 r e c t a n g u la r c o m p r e s s io n , .2 1 8 o il (9 S 3 0 2 9 , 5 S 6 7 5 0 , 9 S 7 7 8 8 )
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
4
8
7N9805
9H4015
Piston pin
Retainer piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8
4
1S9543
8S2240-B
Retainer piston pin

Cylinder liner
4 .5 0 0 0 b o re
8
4
3S3977
1105800

Cylinder liner
4 .5 0 0 0 b o re ; L o w e r s e a l
4 .7 5 0 0 b o r e , u s e s 5 P 8 7 6 8 lin e r o r in g k it (L in e r o n ly ) [ r e p l 2 P 8 8 8 9 ]
4
12
5P8768
5S6670
Cylinder liner oring kit

(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
Low er seal
2W6134
U p p e r f ille r b a n d
C R , [8 N 3 1 8 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 4 p in , 9 H 4 0 1 5
C R , w it h p lu g [9 N 5 2 5 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in ,
8 N 3 1 8 2 )
B E A R IN G S
5
2323233
Bearing main pair
S td
5
5
8N8225
8N8226
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
5
5
8N8227
2531APA40-FM
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
2531APA50-FM
Bearing main pair
.0 5 0
2
2
6N8940
9S3037
Thrust plate
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
4W5739
Bearing rod pair
4
4
8N8221
8N8222
Bearing rod pair

Bearing rod pair
.0 1 0
8N8223
Bearing rod pair
.0 3 0
.0 2 0
7M4046
Bearing cam
2 o r 3 u s e d (2 u s e d w it h 9 M 5 4 7 7 )
9M5477
Bearing cam
N o t u s e d w it h (3 ) 7 M 4 0 4 6
4 9H3984
Bushing con rod
1 .0 0 8 O A L
4
4
9M4010
8N0702
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
8N0703
Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
1 .1 3 5 O A L
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
CATGASKET
8S1963-F
NOTE
Gasket oil pan
1
1
1
9Y9895-F
5S9022-F

2 .6 2 5 s h a ft, 3 .7 0 0 O D
6 .2 0 4 s h a ft, 7 .3 3 6 O D
CAT330-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
4 Cylinder
Bore 4.750
Stroke 6.000
D330C / 7.0L
(Continued)
C A M S H A F T
1
8
7C3862
7S3161
Camshaft
Lifter
[9 Y 1 7 2 3 c a m k it ]
S o lid t y p e
V A L V E T R A IN
4
CYLHEAD
5S6452
NOTE
Valve intake
2 .0 2 0 h e a d d ia , 5 .5 1 0 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G
2W2621
Valve intake
5S6449-F
Valve exhaust
2 .0 2 0 h e a d d ia , 5 .5 1 0 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G , S t e llit e ( r e p la c e s 4 W 1 6 7 0 , 7 S 8 8 0 9 , 9 N 6 1 1 7 )
1 .8 9 6 h e a d , 5 .4 6 9 le n g t h , 0 .3 7 1 7 s t e m , 3 0 d e g , 2 G [c a n u s e 8 N 0 8 7 5 ]
4
8
8N0875
7S7144
Valve exhaust
Valve spring
1 .8 9 6 h e a d d ia , 5 .4 6 9 le n g t h , 0 .3 7 1 7 s t e m d ia , 3 0 d e g r e e , 2 G , s t e llit e [ r e p l 7 S 6 7 6 7 ]
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
1621589
Valve guide
16
2A4429
Valve lock
0 .3 7 4 1 ID , 0 .6 5 8 3 O D , 2 .7 8 1 le n g t h ( r e p l: 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,
5 S 4 5 9 8 )
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
1W5300
1031800-F
Rotocap
Rotator
In c lu d e s 6 N 7 1 7 4 s h ie ld
w it h o u t s h ie ld [ r e p l 8 N 7 7 8 2 , 5 S 5 8 7 4 ]
4 1W5321-F
Exhuast
4 1070268
4 5S7218
Valve insert
Valve insert
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
In ta k e , 2 .1 2 5 O D
Glow plug
[re p l 1 P 7 3 2 4 ]
Crankshaft
F la n g e : F la t , 9 b o lt h o le ; S n o u t : t a p e r d e d , 1 k e y w a y , 1 b o lt h o le
3T9562
C R A N K S H A F T
1
4N7692-Q
8
1P9956-F
Bolt connecting rod
5S6348-F
Nut connecting rod
4
4
8M1584-F
8N8796

4
4
6H3364-F
3S6638-F

TURBOCHARGER
T U R B O / A IR
TURBO
CAT330-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
6 Cylinder
Bore 4.500
Stroke 5.500
D333 / 8.6L
C Y L IN D E R K IT
4
PLG9L2308
Cylinder kit
4
4
PLG2M5558
9L2308
Cylinder kit
Piston body
4
4
2M5558-F
3S4029-F
Piston body
Ring set
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (1 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
7N9804
Piston pin
7N9805
Piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8
8
9H4015
1S9543
Retainer piston pin

Retainer piston pin
4
8
8S2240-B
3S3977
Cylinder liner
4 .5 0 0 0 b o re
4 .5 0 0 0 b o re ; L o w e r s e a l
B E A R IN G S
6
6
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
6
6
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
2531APA40-FM
Bearing main pair
2531APA50-FM
Bearing main pair
.0 4 0
.0 5 0
7S9439-F
Bearing thrust pair
7S9844
7S9845-F
Bearing thrust pair

Bearing thrust pair
.0 1 0 f la n g e d
.0 2 0 f la n g e d
7S9846-F
Bearing thrust pair
.0 3 0 f la n g e d
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
6
6
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
6
6
9H3984
9M4010
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
6
6
8N0702
8N1985
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
1 .5 0 0 p in , t a p e r e d
CATGASKET
NOTE
1694200-F
Gasket oil pan
8S1965-F
Gasket oil pan
4 1 " le n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]
S p a c e r p la t e g a s k e t , 2 2 " le n g t h [N e w # 1 6 9 4 1 9 9 ]
1
1
9Y9895-F
4W0452-F

2 .6 2 5 s h a ft, 3 .7 0 0 O D
Camshaft kit
W it h 2 S 5 6 5 0 c a m s h a f t ; C a ll f o r p r ic e a n d a v a ila b ilit y o n R e m a n u f a c t u r e d
CYLHEAD
7M7358
NOTE
Valve intake
6
12
9M4163
9H9164
Valve exhaust
Valve spring
1 .2 8 2 O D , .1 8 8 w ir e d ia , 2 .6 7 8 f r e e
12
140-1906N
Valve guide
C A M S H A F T
1
9Y3229
V A L V E T R A IN
CAT333-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
6 Cylinder
Bore 4.500
Stroke 5.500
D333 / 8.6L
(Continued)
12
4N3668
Valve guide
24
12
2A4429
3S0461-F
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
6 1W5321-F
In ta k e
6 9M6495-F
Valve insert
Valve insert
Exhaust
Glow plug
[re p l 1 P 7 3 2 4 ]
3T9562
C R A N K S H A F T
1
9M2337
Crankshaft
12
1P9956-F
Bolt connecting rod
12
5S6348-F
Nut connecting rod
6
8M1584-F
6
6
8N8796
3S6638-F

TURBOCHARGER
T U R B O / A IR
TURBO
CAT333-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
D333C / 10.5L
C Y L IN D E R K IT
4
PLG8N3180
Cylinder kit
PLG8N3182
Cylinder kit
PLG9N5250
Cylinder kit
8N3180
Piston
8N3182
Piston
r e t a in e r s , 1 1 0 5 8 0 0 lin e r ] [ C a n u s e P L G 8 N 3 1 8 2
r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
4 .7 5 0 b o r e , 1 .7 0 0 p in , P C ,s t r a ig h t r o d , 1 7 .5 :1
4 .7 5 0 0 b o r e , P C , s in g le -n i, 1 7 .5 :1 C R (c a n u s e
4 .7 5 0 0 b o r e , P C , d u a l-n i, 1 7 .5 :1 C R
4
4
9N5250
9S3068
Piston
Ring set
4
4
7N9804
7N9805
Piston pin
Piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8
8
9H4015
1S9543
Retainer piston pin

Retainer piston pin
4
4
1105800
5P8768
Cylinder liner
(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
12
4
5S6670
2W6134

Low er seal
C R , w it h p lu g [9 N 5 2 5 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in ,
8 N 3 1 8 2 )
B E A R IN G S
7
7
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
7
7
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
7
7
2531APA40-FM
2531APA50-FM
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
6N8940
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
2
2
9S3037
1003652
Thrust plate
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
4W5739
Bearing rod pair
6
6
8N8221
8N8222
Bearing rod pair

Bearing rod pair
.0 1 0
.0 2 0
8N8223
Bearing rod pair
.0 3 0
4
1
7M4046
9M5477
Bearing cam
Bearing cam
1 .0 0 8 O A L
1 .1 3 5 O A L
9H3984
Bushing con rod
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
9M4010
Bushing con rod
8N0702
Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
8N1985
Bushing con rod
1 .5 0 0 p in , t a p e r e d
1
CATGASKET
1694200-F
NOTE
Gasket oil pan
4 1 " le n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]
1
1
8S1965-F
9Y9895-F
Gasket oil pan

2 .6 2 5 s h a ft, 3 .7 0 0 O D
5S9022-F
6 .2 0 4 s h a ft, 7 .3 3 6 O D
C A M S H A F T
1
7E9980
Camshaft
[ r e p l 5 S 3 9 7 2 , 7 C 3 8 6 3 , 7 C 3 8 6 4 , 8 N 3 9 8 1 ] [4 P 2 9 4 2 , 9 Y 1 7 2 2 c a m k it ]
12
7S3161
Lifter
S o lid t y p e
CAT333-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
D333C / 10.5L
(Continued)
V A L V E T R A IN
6
CYLHEAD
5S6452
NOTE
Valve intake
6
6
2W2621
5S6449-F
Valve intake
Valve exhaust
6
12
8N0875
7S7144
Valve exhaust
Valve spring
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
12
1621589
Valve guide
24
12
2A4429
1W5300
Valve lock
Rotocap
0 .3 7 4 1
5 S 4 5 9 8
0 .3 7 2 s
In c lu d e s
12
6
Exha
6
6
1031800-F
1W5321-F
ust
1070268
5S7218
Rotator
Valve insert
Valve insert
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
In ta k e , 2 .1 2 5 O D
Glow plug
[re p l 1 P 7 3 2 4 ]
Crankshaft
[ 2 W 7 4 5 8 ] F la n g e : F la t , 9 b o lt h o le s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o lt h o le
3T9562
ID , 0 .6 5 8 3 O D , 2 .7 8 1 le n g t h ( r e p l: 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,
)
t e m d ia , 2 G , 7 d e g r e e
6 N 7 1 7 4 s h ie ld
C R A N K S H A F T
1
4N7693-Q
12
1P9956-F
Bolt connecting rod
12
5S6348-F
Nut connecting rod
6
8M1584-F
6
6
8N8796
3S6638-F

TURBOCHARGER
T U R B O / A IR
TURBO
CAT333-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
D334 / 10.5L
C Y L IN D E R K IT
6
LK2886-F
Cylinder kit
5S2886-F
Piston body
4 . 7 5 0 0 b o r e , 1 . 7 0 0 p in , P C [ 5 S 2 8 8 6 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3 r e t a in e r s 1 1 0 5 8 0 0 lin e r ,
5 P 8 7 6 8 s e a l k it ]
4 .7 5 0 0 b o r e , 1 .7 0 0 p in , P C , d u a l n i, 4 v a lv e r e lie f , r e c t a n g u a l c o m p r in g s ; u s e w it h r in g s e t 9 S 3 0 6 8
6
6
9S3068
7N9805
Ring set
Piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
12
6
1S9543
1105800
Retainer piston pin

Cylinder liner
6
18
5P8768
5S6670

(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
Low er seal
2W6134
B E A R IN G S
7
7
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
7
7
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
6N8940
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
9S3037
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
6
6
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
8N0703
Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
NOTE
CAMSHAFT
1 .4 3 0 h e a d d ia , 5 .8 0 0 O A L
.0 3 0
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
12
CYLHEAD
2S8143-F
NOTE
Valve intake
12
48
1S2903-F
1S2898-F
Valve exhaust
Valve lock
24
24
5S2921-F
2S7339-F
Valve guide
Valve spring
24
1S3028
Rotator
12
1S2894-F
Insert intake
12
1S2895-F
Insert exhaust
1 .3 7 0 h e a d d ia , 5 .8 0 0 le n g t h
6
6
8M1584-F
9N6173-F

Nozzle
C a p s u le n o z z le ( r e p l 7 S 5 1 0 5 )
TURBOCHARGER
T U R B O / A IR
TURBO
CAT334
8/3/2009
(800) 467-5545
CAT334
8/3/2009
(800) 467-5545
Caterpillar
Diesel
700 CID
8 Cylinder
Bore 4.500
Stroke 5.500
D336 / 1676 / 11.5L
C Y L IN D E R K IT
8
1S8417P-B
Piston body
4 . 5 0 0 0 b o r e , 1 . 7 0 0 p in , 4 v a lv e r e lie f w it h p lu g ; 1 S 8 4 1 7 p is t o n w it h p in
8
8
9S8704-F
1S2912
Ring set
Piston pin
4 .5 0 0 0 b o r e , r e c t a n g u la r c o m p e r s s io n r in g [1 c y l s e t ] (c h e c k f o r a v a ila b ilit y )
1 .7 0 0 d ia
16
8
1S9543
7C9522-B
Retainer piston pin

Cylinder liner
4 .5 0 0 0 b o r e [u s e s (3 ) 3 S 3 9 7 7 , (1 ) 9 L 5 8 5 4 s e a ls ]
24
3S3977
9L5854
4 .5 0 0 0 b o re ; L o w e r s e a l
U p p e r b a n d s e a l, 1 p e r lin e r
B E A R IN G S
4
4
1S2777
4S9463-B
Bearing main pair

Bearing main pair
S td
.0 1 0
4
4
4S9466-B
4S9469
Bearing main pair

Bearing main pair
.0 2 0
1S2778
Bearing thrust pair
S td
1
1
4S9462
4S9465
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
4S9468-B
Bearing thrust pair
.0 3 0
8
8
1S2785
4S9470-B
Bearing rod pair

Bearing rod pair
S td
.0 1 0
8
8
4S9471
4S9472-B
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
1S2915
Bushing con rod
.0 3 0
NOTE
CAMSHAFT
16
CYLHEAD
2S8143-F
NOTE
Valve intake
1 .4 3 0 h e a d d ia , 5 .8 0 0 O A L
16
64
1S2903-F
1S2898-F
Valve exhaust
Valve lock
1 .3 7 0 h e a d d ia , 5 .8 0 0 le n g t h
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
[ B e in g d is c o n t in u e d , c h e c k f o r a v a ila b ilit y ]
32 1S2899
Valve guide
5 4 B 1 to 8 1 2 , 8 1 4 to 8 2 1 , 8 4 7 to 8 5 2 , 8 5 5 to 8 5 9
32 5S2921-F
Valve guide
5 4 B 8 1 3 , 8 2 2 to 8 4 6 , 8 5 3 , 8 5 4 , 8 6 0 to 1 2 7 2 ; 5 4 B 1 2 7 3 & U p
32 2S7339-F
Valve spring
32 1S3028
Low er
32 2S7338-B
U pper
16 1S2894-F
Rotator
16
Insert exhaust
1S2895-F
Retainer
Insert intake
8
8N3177-F
Nozzle
TURBOCHARGER
T U R B O / A IR
TURBO
CAT336
8/3/2009
(800) 467-5545
CAT336
8/3/2009
(800) 467-5545
Caterpillar
Diesel
831 CID
4 Cylinder
Bore 5.750
Stroke 8.000
D339 / 13.6L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
b o r e , P C , s t r a ig h t
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
r o d , w it h p lu g , r e c t r in g [4 M 9 1 1 1 p is t o n , 3 S 4 0 3 1 r in g s , 7 N 9 8 0 9 p in , 7 M 4 9 2 6
5 P 9 2 2 1 s e a l k it ]
r o d , w it h p lu g , k e y r in g [ 8 N 5 6 7 6 lin e r , 7 N 1 3 6 6 p is t o n , 8 N 5 7 6 0 r in g s , 7 N 9 8 0 9
N 5 6 7 6 lin e r ]
r o d , w it h p lu g , r e c t a n g u la r r in g ; u s e w it h r in g s e t 3 S 4 0 3 1
r o d , w it h p lu g , k e y s t o n e r in g
LK9111-F
Cylinder kit
PLG7N1366
Cylinder kit
4
4
4M9111-F
7N1366
Piston body
Piston body
3S4031-F
Ring set
8N5760
Ring set
5 .7 5 0 0 b o r e , r e c t a n g u la r r in g [1 c y l s e t ]
5 .7 5 0 0 b o r e , k e y s t o n e r in g [1 c y l s e t ]
4
8
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
u s e w it h 2 . 4 0 0 d ia p in [ r e p l 6 B 2 2 9 1 ]
4
4
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
12
4
6L7812
8N4638

L o w e r lin e r s e a l; c o n t a in e d in 5 P 9 2 2 1 s e a l k it
U p p e r f ille r b a n d ; c o n t a in e d in 5 P 9 2 2 1 s e a l k it
D339BRG
NOTE
3 s t y le s o f m a in s : (1 ) 3 .7 5 0 s f t , 4 .6 2 5 h s g b o r e ; (2 ) 3 .7 5 0 s f t , 4 .1 1 4 h s g b o r e , (3 ) 4 .2 6 1 s f t , 4 .6 2 5 h g
b o re
B E A R IN G S
D339BRG1
NOTE
E a r ly m a in b e a r in g s e t : 3 .7 5 0 s h a f t , 4 .6 2 5 h o u s in g b o r e
1
2
6F1931-F
6F1932-F
Bearing main pair

Bearing main pair
S t d , r e a r ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 2 .5 8 7 le n g t h
S t d , 3 .7 5 0 s h a f t , 4 .6 2 5 h o u s in g
1
1
4H5510-F
6H4510-F
Bearing thrust pair

Bearing main pair
S t d , f la n g e d ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 3 .2 5 6 a n d 3 .8 5 8 le n g t h
S t d ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 4 .0 8 3 le n g t h
6H4498
Seal
F ro n t, S td
1
2
2H2451-F
2H2449-F
Bearing main pair

Bearing main pair
.0 2 5 , re a r
. 0 2 5 , in t e r m e d ia t e
1
1
4H5511-F
7H4448-F
Bearing thrust pair

Bearing main pair
.0 2 5 , c e n te r
.0 2 5 , fro n t
7H6747-B
Seal
F r o n t , O v e r s iz e
1
2
6F1935-F
6F1936-F
Bearing main pair

Bearing main pair
.0 5 0 , re a r
. 0 5 0 , in t e r m e d ia t e
1
1
4H5512-F
7H4449-F
Bearing thrust pair

Bearing main pair
.0 5 0 , c e n te r
7H6747-B
Seal
D339BRG2
9M2429-B
NOTE
Bearing main pair
M id m a in b e a r in g s e t : : 3 . 7 5 0 s h a f t , 4 . 1 1 4 h o u s in g b o r e
S t d , I n t e r m e d ia t e a n d R e a r ; 3 . 7 5 0 0 jo u r n a l, 4 . 1 1 4 h o u s in g b o r e , 1 . 7 8 0 le n g t h
9M2430-F
Bearing thrust pair
9M2431-F
Bearing main pair
S t d , C e n t e r ; 3 .7 5 0 0 jo u r n a l, 4 .1 1 4 h o u s in g b o r e , 3 .2 5 6 a n d 3 .8 5 8 le n g t h
S t d , F r o n t ; 3 .7 5 0 0 jo u r n a l, 4 .1 1 4 h o u s in g b o r e , 4 .0 8 6 le n g t h
1
1
3S7569
6H4498
Adapter
Seal
S td , F ro n t
F ro n t, S td
1S7573-B
Bearing main pair
.0 2 5 , In t e r m e d ia t e a n d R e a r
1
1
1S7574
1S7575-F
Bearing thrust pair

Bearing main pair
.0 2 5 , C e n te r
.0 2 5 , F ro n t
1
1
4S5358
7H6747-B
Adapter
Seal
1S7576
Bearing main pair
.0 5 0 , fro n t
CAT339
8/3/2009
(800) 467-5545
Caterpillar
Diesel
831 CID
4 Cylinder
Bore 5.750
Stroke 8.000
D339 / 13.6L
(Continued)
1S7577
Bearing thrust pair
.0 5 0 , C e n te r
1
1
1S7578
4S5358
Bearing main pair

Adapter
.0 5 0 , F ro n t
7H6747-B
Seal
D339BRG3
8N7923
NOTE
Bearing main pair
L a t e m a in b e a r in g s e t : 4 . 2 6 1 s h a f t , 4 . 6 2 5 h o u s in g b o r e
S t d ; F r o n t , In t e r m e d ia t e , R e a r ; 4 . 2 6 1 0 jo u r n a l, 4 . 6 2 5 0 h o u s in g b o r e , 1 . 7 8 0 le n g t h [ r e p l 4 S 6 5 8 1 ]
8N7928
Bearing thrust pair
S t d ; C e n t e r ; 4 .2 6 1 0 jo u r n a l, 4 .6 2 5 0 h o u s in g b o r e , 3 .2 4 8 a n d 3 .8 5 8 le n g t h [ r e p l 4 S 6 5 8 2 ]
4
1
8N7924
8N7929
Bearing main pair

Bearing thrust pair
.0 2 5 ; F r o n t , In t e r m e d ia t e , R e a r [ r e p l 4 S 9 3 9 6 ]
.0 2 5 ; C e n te r [re p l 4 S 9 3 9 7 ]
8N7925-F
Bearing main pair
8N7930-F
Bearing thrust pair
.0 5 0 ; C e n te r [re p l 4 S 9 3 9 9 ]
4 2M6499
E a r ly , M id
4 2M6500-B
Bearing rod pair
S t d , 3 .6 2 5 0 jo u r n a l, 3 .9 6 7 0 h o u s in g b o r e , 2 .5 6 3 le n g t h
Bearing rod pair
.0 2 5
2M6501-B
Bearing rod pair
.0 5 0
4
L a te
4
4
8N7933
Bearing rod pair
S t d ; 3 .6 2 5 0 jo u r n a l, 3 .9 6 7 0 h o u s in g b o r e , 2 .0 0 0 le n g t h
8N7933 10-F
8N7934
Bearing rod pair

Bearing rod pair
.0 1 0
8N7935-F
Bearing rod pair
.0 5 0
2
E a r ly
1
E a r ly
2
M id ,
8F8523
, M id , L a t e
8F8521-B
Bearing cam
2 .0 1 0 O A L
Bearing cam
3 .1 1 0 O A L
4H9640
L a te
Bearing cam
1 .2 0 0 O A L
4M9183
Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
1599X
Bushing con rod
[D is c o n t in u e d ] 2 .3 5 0 ID , 2 .6 8 7 O D , 2 .0 6 7 O A L ; F u ll r o u n d b u s h in g ; u s e w it h r o d 7 B 6 2 2 5 , 7 B 6 6 2 5
NOTE
.0 2 5
CATGASKET
C A M S H A F T
CAMSHAFT
CAMSHAFT
R e m a n lif t e r s - c a ll f o r p r ic in g
V A L V E T R A IN
CYLHEAD
D339HEAD1
NOTE
EARLY HEAD
T a p e r e d g r o o v e v a lv e s t e m w it h 0 .4 9 5 5 d ia a n d 3 lo c k s e a c h , f la n g e d g u id e
4
4
8H1993
8H1994
Valve intake
Valve exhaust
2 . 3 4 3 h e a d d ia , 9 . 2 9 7 O A L , 0 . 4 9 5 5 s t e m d ia , t a p e r e d g r o o v e [ r e p l 7 F 5 3 1 0 ]
2 .2 8 2 h e a d d ia , 9 .2 6 6 le n g t h , 0 .4 9 5 5 s t e m d ia , t a p e r e d g r o o v e [ r e p l 7 F 4 7 8 4 , 5 F 8 3 6 5 , 1 H 9 2 9 2 ]
8
8
4F5409-F
4F5408-F
Valve spring
Valve spring
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
4
4
2S0893-B
1S6654-B
Valve guide
Valve guide
In t a k e , f la n g e d ; f o r 0 .4 9 5 5 s t e m d ia [ r e p l 6 F 5 2 6 3 ]
E x h a u s t , f la n g e d ; f o r 0 . 4 9 5 5 s t e m d ia
24
8
3B1143
7F7666-B
Valve lock
Rotator
N o b e a d , f o r t a p e r e d v a lv e s t e m , f o r 0 .4 9 9 5 s t e m
D339HEAD2
MID HEAD
T a p e r e d g r o o v e v a lv e s t e m w it h 0 . 4 9 5 5 d ia a n d 3 lo c k s e a c h , n o n - f la n g e d g u id e
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
CAT339
8/3/2009
(800) 467-5545
Caterpillar
Diesel
831 CID
D339 / 13.6L
(Continued)
4 Cylinder
Bore 5.750
Stroke 8.000
8H1993
Valve intake
4
8
8H1994
9M5349
Valve exhaust
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
8
8
9M5350
7N2051
Valve spring
Valve guide
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
B o t h , n o n - f la n g e d ; f o r 0 . 4 9 5 5 s t e m d ia ; u s e w it h 3 N 1 4 1 4 s p a c e r
8
24
3N1414
3B1143
Spacer
Valve lock
U s e w it h n o n -f la n g e d g u id e
7N7639
D339HEAD3
Rotator
LATE HEAD
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
T w o g r o o v e v a lv e s t e m w it h 0 . 3 7 1 7 d ia a n d 2 lo c k s e a c h , n o n - f la n g e d g u id e
4
4
1W1818
1W1819
Valve intake
Valve exhaust
2 . 3 4 3 h e a d d ia , 9 . 2 9 7 O A L , 0 . 3 7 1 7 s t e m d ia , 4 5 d e g , 2 G
2 .2 8 2 h e a d d ia , 9 .2 6 6 le n g t h , 0 .3 7 1 7 T s t e m d ia , 4 5 d e g , 2 G
8
8
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
8
8
1W1816
3N1414
Valve guide
Spacer
16
8
2A4429
7N7639
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
TURBOCHARGER
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
4
8M1584-F
T U R B O / A IR
TURBO
CAT339
8/3/2009
(800) 467-5545
CAT339
8/3/2009
(800) 467-5545
Caterpillar
Diesel
595 CID
4 Cylinder
Bore 5.400
Stroke 6.500
D340 / 9.8L
C Y L IN D E R K IT
6
PLG9N2874
Cylinder kit
5 . 4 0 0 b o r e , 2 . 0 0 p in , P C [ 9 N 2 8 7 4 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 6 p in , 3 F 8 5 1 3 r e t a in e r s , 1 2 6 0 7 3 9 lin e r ]
LK0735-F
Cylinder kit
6
6
9N2874
7N0735-F
Piston body
Piston body
5 .4 0 0 0
7 E 5 6 6 5
5 .4 0 0 b
5 .4 0 0 0
6
6
8N0822
1P0734-F
Ring set
Ring set
1 / 8 k e y s t o n e t o p r in g [ 8 N 0 5 0 2 t o p , 2 P 2 8 1 7 m id , 7 N 7 0 7 8 o il] 1 c y l s e t
5 .4 0 0 0 b o r e , 1 /4 o il r in g [1 c y l s e t ]
6
12
7N9806
3F8513
Piston pin
Retiner piston pin
2 .0 0 0 d ia , 4 .5 2 5 le n g t h (s t r a ig h t a n d n a r r o w t a p e r r o d )
12
6
7E5665
1260739
Retainer piston pin

Cylinder liner
U s e w it h 2 .0 0 0 p in d ia m e t e r [ r e p l 8 N 7 2 9 5 ]
5 .4 0 0 0 b o r e [u s e s (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4 s e a ls ] [ r e p l 6 N 8 7 0 0 ]
6
18
5P8789
3S3978

C o n t a in s : (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4
9L5854
b o re
re ta
o re ,
b o re
, P C , 2 .0 0 0 p in , s t r a ig
in e r s , 1 2 6 0 7 3 9 lin e r ,
2 .0 0 p in , P C , s t r a ig h t
, 2 .0 0 p in , P C , s t r a ig h
h t r o d , d u a l n i, 1 / 4 o il r in g [ 7 N 0 7 3 5 p is t o n , 1 P 0 7 3 4 r in g s , 7 N 9 8 0 6 p in ,
5 P 8 7 8 9 s e a l k it ]
r o d , 4 v a lv e r e lie f w it h p lu g , 1 /8 o il r in g
t r o d , e a r ly t y p e p is t o n L /F , d u a l-n i, 1 /4 o il r in g g r o o v e
B E A R IN G S
4
4
7W2138
8N5346
Bearing main pair

Bearing main pair
S t d , 4 .5 0 0 jo u r n a l, 4 .8 8 6 0 h o u s in g b o r e , 1 .5 0 0 le n g t h
.0 2 5
8N5347
Bearing main pair
.0 5 0
1
1
7W2137
8N5341
Bearing thrust pair

Bearing thrust pair
S t d , 4 .5 0 0 jo u r n a l, 4 .8 8 6 0 h o u s in g b o r e , 1 .5 0 0 a n d 2 .0 8 8 le n g t h
.0 2 5
8N5342
Bearing thrust pair
.0 5 0
4
4
7W2136
8N5339
Bearing rod pair

Bearing rod pair
.0 2 5
8N5338
Bearing rod pair
.0 5 0
8
2
5M3560
5M3603
Bearing cam
Bearing cam
2 .8 8 5 s h a ft, 3 .1 2 7 O D , 0 .7 4 4 O A L
1 .8 7 8 s h a ft, 2 .1 2 7 O D , 0 .7 2 0 O A L
1M6107
Bushing con rod
2 .0 0 1 ID , 2 .1 8 3 O D , 1 .8 7 5 O A L
NOTE
CAMSHAFT
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CYLHEAD
NOTE
8
8
1N4885
7E7830
Valve intake
Valve exhaust
1 .7 7 1 h e a d d ia , 5 .9 9 7 O A L [ r e p l 1 P 0 4 0 7 ]
1 .6 4 6 h e a d d ia , 5 .9 9 7 le n g t h [ r e p l 1 P 1 0 8 1 ]
32
2A4429
Valve lock
16
6N2236
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 2 N 3 2 9 3 ]
16
16
2S4213
4N6761
Valve spring
Rotator
8
8
9M3205
1W5283
Insert intake
Valve insert
E x h a u s t , IP D s t a n d a r d s iz e 1 .6 9 2 "
TURBOCHARGER
T U R B O / A IR
TURBO
CAT340
8/3/2009
(800) 467-5545
CAT340
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1246 CID
6 Cylinder
Bore 5.750
Stroke 8.000
D342 / 20.4L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
5 P 9 2 2 1 s e a l k it ]
N 5 6 7 6 lin e r ]
LK9111-F
Cylinder kit
PLG7N1366
Cylinder kit
6
6
4M9111-F
7N1366
Piston body
Piston body
3S4031-F
Ring set
8N5760
Ring set
6
12
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
6
6
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
18
6
6L7812
8N4638

D339BRG
NOTE
b o re
B E A R IN G S
D339BRG1
NOTE
1
4
6F1931-F
6F1932-F
Bearing main pair

Bearing main pair
S t d , r e a r ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 2 .5 8 7 le n g t h
S t d , 3 .7 5 0 s h a f t , 4 .6 2 5 h o u s in g
1
1
4H5510-F
6H4510-F
Bearing thrust pair

Bearing main pair
S t d , f la n g e d ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 3 .2 5 6 a n d 3 .8 5 8 le n g t h
S t d ; 3 .7 5 0 0 jo u r n a l, 4 .6 2 5 h o u s in g b o r e , 4 .0 8 3 le n g t h
6H4498
Seal
F ro n t, S td
1
5
2H2451-F
2H2449-F
Bearing main pair

Bearing main pair
.0 2 5 , re a r
. 0 2 5 , in t e r m e d ia t e
1
1
4H5511-F
7H4448-F
Bearing thrust pair

Bearing main pair
.0 2 5 , c e n te r
.0 2 5 , fro n t
7H6747-B
Seal
1
5
6F1935-F
6F1936-F
Bearing main pair

Bearing main pair
.0 5 0 , re a r
. 0 5 0 , in t e r m e d ia t e
1
1
4H5512-F
7H4449-F
Bearing thrust pair

Bearing main pair
.0 5 0 , c e n te r
7H6747-B
Seal
D339BRG2
9M2429-B
NOTE
Bearing main pair
S t d , I n t e r m e d ia t e a n d R e a r ; 3 . 7 5 0 0 jo u r n a l, 4 . 1 1 4 h o u s in g b o r e , 1 . 7 8 0 le n g t h
9M2430-F
Bearing thrust pair
9M2431-F
Bearing main pair
S t d , C e n t e r ; 3 .7 5 0 0 jo u r n a l, 4 .1 1 4 h o u s in g b o r e , 3 .2 5 6 a n d 3 .8 5 8 le n g t h
S t d , F r o n t ; 3 .7 5 0 0 jo u r n a l, 4 .1 1 4 h o u s in g b o r e , 4 .0 8 6 le n g t h
1
1
3S7569
6H4498
Adapter
Seal
S td , F ro n t
F ro n t, S td
1S7573-B
Bearing main pair
1
1
1S7574
1S7575-F
Bearing thrust pair

Bearing main pair
.0 2 5 , C e n te r
.0 2 5 , F ro n t
1
1
4S5358
7H6747-B
Adapter
Seal
1S7576
Bearing main pair
.0 5 0 , fro n t
CAT342
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1246 CID
6 Cylinder
Bore 5.750
Stroke 8.000
D342 / 20.4L
(Continued)
1S7577
Bearing thrust pair
.0 5 0 , C e n te r
1
1
1S7578
4S5358
Bearing main pair

Adapter
.0 5 0 , F ro n t
7H6747-B
Seal
D339BRG3
8N7923
NOTE
Bearing main pair
8N7928
Bearing thrust pair
6
1
8N7924
8N7929
Bearing main pair

Bearing thrust pair
.0 2 5 ; C e n te r [re p l 4 S 9 3 9 7 ]
8N7925-F
Bearing main pair
8N7930-F
Bearing thrust pair
.0 5 0 ; C e n te r [re p l 4 S 9 3 9 9 ]
6 2M6499
E a r ly , M id
6 2M6500-B
Bearing rod pair
Bearing rod pair
.0 2 5
2M6501-B
Bearing rod pair
.0 5 0
6
L a te
6
6
8N7933
Bearing rod pair
8N7933 10-F
8N7934
Bearing rod pair

Bearing rod pair
.0 1 0
8N7935-F
Bearing rod pair
.0 5 0
3
2
8F8523
4H9640
Bearing cam
Bearing cam
2 .0 1 0 O A L
1 .2 0 0 O A L
4M9183
Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
1599X
Bushing con rod
NOTE
1W3176
Camshaft
[O E M ] (9 Y 3 2 3 0 c a m k it ) C a ll f o r p r ic e a n d a v a ila b ilit y o f r e m a n u f a c t u r e d
5S1220-B
Lifter
.0 2 5
CATGASKET
C A M S H A F T
V A L V E T R A IN
CYLHEAD
D339HEAD1
NOTE
EARLY HEAD
T a p e r e d g r o o v e v a lv e s t e m w it h 0 .4 9 5 5 d ia a n d 3 lo c k s e a c h , f la n g e d g u id e
6
6
8H1993
8H1994
Valve intake
Valve exhaust
12
12
4F5409-F
4F5408-F
Valve spring
Valve spring
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
6
6
2S0893-B
1S6654-B
Valve guide
Valve guide
36
12
3B1143
7F7666-B
Valve lock
Rotator
D339HEAD2
8H1993
MID HEAD
Valve intake
T a p e r e d g r o o v e v a lv e s t e m w it h 0 . 4 9 5 5 d ia a n d 3 lo c k s e a c h , n o n - f la n g e d g u id e
6
12
8H1994
9M5349
Valve exhaust
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
CAT342
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1246 CID
D342 / 20.4L
(Continued)
6 Cylinder
Bore 5.750
Stroke 8.000
12
9M5350
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
12
12
7N2051
3N1414
Valve guide
Spacer
36
12
3B1143
7N7639
Valve lock
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
D339HEAD3
1W1818
LATE HEAD
Valve intake
T w o g r o o v e v a lv e s t e m w it h 0 . 3 7 1 7 d ia a n d 2 lo c k s e a c h , n o n - f la n g e d g u id e
6
12
1W1819
9M5349
Valve exhaust
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
12
12
9M5350
1W1816
Valve spring
Valve guide
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
12
24
3N1414
2A4429
Spacer
Valve lock
12
7N7639
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
Nozzle
TURBOCHARGER
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
6
8N1831-F
T U R B O / A IR
TURBO
CAT342
8/3/2009
(800) 467-5545
CAT342
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.750
Stroke 8.000
Caterpillar
G342 / 20.4L
Gas
1246 CID, Natural Gas
C Y L IN D E R K IT
6
PLG7M3681
Cylinder kit
7 .5 :1 C R
PLG7M3680
Cylinder kit
1 0 .5 :1 C R
6
6
7M3681
7M3680
Piston body
Piston body
7 .5 :1 C R
1 0 .5 :1 C R
7N9809
Piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
12
6
7M4926
3S4058
Retainer piston pin

Ring set
8N5676
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
5P9221
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
NOTE
b o re
D339BRG1
7 1 B 1 -5 3 6
1 6F1931
NOTE
Bearing main pair
S td
4
1
6F1932
4H5510
Bearing main pair

Bearing thrust pair
S td
S td
6H4510
Bearing main pair
S td
1
4
2H2451
2H2449
Bearing main pair

Bearing main pair
.0 2 5 "
.0 2 5 "
1
1
4H5511
7H4448
Bearing thrust pair

Bearing main pair
.0 2 5 "
.0 2 5 "
6F1935
Bearing main pair
.0 5 0 "
4
1
6F1936
4H5512
Bearing main pair

Bearing thrust pair
.0 5 0 "
.0 5 0 "
7H4449
Bearing main pair
.0 5 0 "
D339BRG2
7 1 B 5 3 7 -7 4 9
5 9M2429
NOTE
Bearing main pair
S td
1
1
9M2430
9M2431
Bearing thrust pair

Bearing main pair
1S7573
Bearing main pair
.0 2 5 "
1
1
1S7574
1S7575
Bearing main pair

Bearing main pair
.0 2 5 "
.0 2 5 "
1S7576
Bearing main pair
.0 5 0 "
1
1
1S7577
1S7578
Bearing main pair

Bearing main pair
.0 5 0 "
NOTE
Bearing main pair

Bearing thrust pair
B E A R IN G S
D339BRG
D339BRG3
7 1 B 7 5 0 -U p
6 8N7923
1 8N7928
.0 5 0 "
CAT342-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.750
Stroke 8.000
Caterpillar
G342 / 20.4L
(Continued)
Gas
6
8N7924
Bearing main pair
8N7929
Bearing thrust pair
.0 2 5 ; C e n te r [re p l 4 S 9 3 9 7 ]
6
1
8N7925
8N7930
Bearing main pair

Bearing main pair
.0 5 0 "
.0 5 0 "
6 2M6499
7 1 B 1 -7 4 9
6 2M6500
6 2M6501
Bearing rod pair
Bearing rod pair

Bearing rod pair
.0 2 5 "
.0 5 0 "
6 8N7933
7 1 B 7 5 0 -U p
6 8N7934
Bearing rod pair
Bearing rod pair
.0 2 5
8N7935
Bearing rod pair
.0 5 0 ; P a r t ia l g r o v e ; 2 .0 0 0 O A L
2
3
4H9640
8F8523
Bearing cam
Bearing cam
1 .2 0 0 O A L
2 .0 1 0 O A L
Seal
F ro n t, S td
Bushing con rod

Bearing cam
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
1 .2 0 0 O A L
1 6H4498
7 1 B 1 -7 4 9
6 4M9183
2 4H9640
1
1
342071
342081
Set overhaul
Set overhaul
N o n s p a c e r p la t e d b lo c k
S p a c e r p la t e d b lo c k
342072
Set inframe
N o n s p a c e r p la t e d b lo c k
342082
Set inframe
S p a c e r p la t e d b lo c k , c o m p o s it e h e a d g a s k e t
1
1
342073
342083
Set cylinder head

Set cylinder head
M u lt ip le , N o n s p a c e r p la t e d b lo c k
M u lt ip le , S p a c e r p la t e d b lo c k
7N9352
Gasket valve cover
1
1
7 1 B
1
7 1 B
1
7 1 B
1
7 1 B
1
7 1 B
2P3759
Gasket oil pan
8H7319
1 -7 4 9
2S1509
7 5 0 -U p
9N2539
7 5 0 - U p O v e r s iz e U s e W it h 9 J 0 1 1 0
9J0110
Sleeve front
7 5 0 - U p U s e W it h 9 N 2 5 3 9
2W2191
7 5 0 -U p
P is t o n r in g t y p e
C A M S H A F T
6
12
5S1220
1A0744
Lifter
Screw rocker arm adj
12
12
1B4204
3F7445
Nut
Bushing rocker arm
R o c k e r a r m a d ju s t in g
NOTE
V A L V E T R A IN
CYLHEAD
CAT342-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.750
Stroke 8.000
Caterpillar
G342 / 20.4L
(Continued)
Gas
D339HEAD4
H e a d u s in g 3 / 8 " s t e m v a lv e s
6 1W1819
Valve exhaust
6
12
1W1818
9M5349
Valve intake
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
12
9M5350
Valve spring
12
1W1816
Valve guide
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
24
12
2A4429
7N7639
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
12
12
2N9297
3N1414
Retainer
Spacer
Exhaust
6
6
8M9810
9M8745
Valve insert
Valve insert
Exhaust
In ta k e
28
3B0623
Plug
5M6214
Plug
D339HEAD5
6 8H1993
Valve intake
6 8H1994
Valve exhaust
12
12
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
12
36
7N2051
3B1143
Valve guide
Valve lock
12
12
7N7639
3B1142
Rotator
Retainer
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
12
3N1414
Spacer
8M9810
Valve insert
Exhaust
6
4
9M8745
3B0622
Valve insert
Plug
7L0917
Spark plug adapter
6 6L1576
6 6L7816
7 1 B 4 9 5 -U p
6 6B7021
7 1 B 1 -4 9 4
24 5H7071
Gasket spark plug adp

Seal spark plug adp
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
In ta k e
M e ta l g a s k e t
Seal spark plug adp

Water director
C R A N K S H A F T
1 3S7569
7 1 B 1 -7 4 9
1 4S7793
7 1 B 7 5 0 -U p
1 1S8607
7 1 B 7 5 0 -U p
Adapter crankshaft seal R e a r

Thrower crankshaft
R ear
Baffle crankshaft
R ear
Thermostat
1 7 0 F d e g re e
Thermostat
1 7 0 F d e g re e
C O O L IN G S Y S T E M
2 9S3808
7 1 B 1 -2 2 0
2 6I4954
7 1 B 2 2 1 -3 7 8
CAT342-2
8/3/2009
(800) 467-5545
Caterpillar
G342 / 20.4L
(Continued)
Gas
2 4W4794
7 1 B 3 7 9 -U p
1 6V4553
7 1 B 1 -2 3 3 0
1 5P9241
7 1 B 2 3 3 1 -U p
Thermostat
1
1
Kit water pump rebuild

Kit water pump overhaul
1W7035
IPD7035
6 Cylinder
Bore 5.750
Stroke 8.000
U s e d w it h 7 W 8 0 6 6 w a t e r lin e s g r o u p o n ly , 1 8 0 d e g r e e [ n e w # 2 4 7 7 1 3 3 ]
Set water pump

Set water pump
1 4N7526
7 1 B 1 -2 3 3 0
1 6N9313
7 1 B 2 3 3 1 -U p
1 6L6459
1 3S3535
Seal assembly
Shaft water pump

Seal rubber
F re s h w a te r p u m p
U s e w it h 2 S 3 9 6 6
1
8
2S3966
5H4342
Ring
Washer
U s e w it h 4 N 7 5 2 6
4H9836
Seal rubber
4H8891
Gasket
1
1
4H8890
1B4116
Gasket
Bearing water pump
1
1
3L7685
2A0053
Lock
Nut
1
1
8N6150
8N6742
Insert block
Insert block
S t a in le s s s t e e l .0 6 0 "
S t a in le s s s t e e l .1 2 5 "
1
1
5P6595
5P65950/S
Sleeve block
Sleeve block
"Z " ste p p e d

" Z " s t e p p e d , .0 1 5 o v e r s iz e
Seal assembly
B L O C K
CAT342-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
893 CID
6 Cylinder
Bore 5.400
Stroke 6.500
D343 / 1693 / 14.6L
C Y L IN D E R K IT
6 PLG9N2874
Cylinder kit
R e p la c e s L K 0 7 3 5 c y lin d e r k it in s e t s
6 LK0735-F
Cylinder kit
6 9N2874
Piston body
R e p la c e s 7 N 0 7 3 5 p is t o n in s e t s
6 7N0735-F
Piston body
6
U se
6
U se
6
12
U se
12
U se
6
6
18
6
8N0822
w it h 9 N 2 8 7
1P0734-F
w it h 7 N 0 7 3
7N9806
3F8513
w it h 9 N 2 8 7
7E5665
w it h 7 N 0 7 3
1260739
5P8789
4 p is t o n b o
5 p is t o n b o
4 p is t o n b o
5 p is t o n b o
3S3978
9L5854
Ring set
dy
Ring set
dy
Piston pin
Retiner piston pin
dy
Retainer piston pin
dy
Cylinder liner
5 . 4 0 0 0 b o r e , P C , 2 .0 0 0 p in , s t r a ig h t r o d , d u a l n i, 1 / 4 o il r in g [ 7 N 0 7 3 5 p is t o n , 1 P 0 7 3 4 r in g s , 7 N 9 8 0 6 p in ,
7 E 5 6 6 5 r e t a in e r s , 1 2 6 0 7 3 9 lin e r , 5 P 8 7 8 9 s e a l k it ]
5 .4 0 0 b o r e , 2 .0 0 p in , P C , s t r a ig h t r o d , 4 v a lv e r e lie f w it h p lu g , 1 /8 o il r in g
5 .4 0 0 0 b o r e , 2 .0 0 p in , P C , s t r a ig h t r o d , e a r ly t y p e p is t o n L /F , d u a l-n i, 1 /4 o il r in g g r o o v e
C o n t a in s : (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4

B E A R IN G S
6
7W2138
Bearing main pair
6
6
8N5346
8N5347
Bearing main pair

Bearing main pair
.0 2 5
7W2137
Bearing thrust pair
S t d , 4 .5 0 0 jo u r n a l, 4 .8 8 6 0 h o u s in g b o r e , 1 .5 0 0 a n d 2 .0 8 8 le n g t h
1
1
8N5341
8N5342
Bearing thrust pair

Bearing thrust pair
.0 2 5
.0 5 0
7W2136
Bearing rod pair
6
6
8N5339
8N5338
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
12
5M3560
Bearing cam
2 .8 8 5 s h a ft, 3 .1 2 7 O D , 0 .7 4 4 O A L
5M3603
Bearing cam
1 .8 7 8 s h a ft, 2 .1 2 7 O D , 0 .7 2 0 O A L
1M6107
Bushing con rod
2 .0 0 1 ID , 2 .1 8 3 O D , 1 .8 7 5 O A L
NOTE
CAMSHAFT
12
CYLHEAD
1N4885
NOTE
Valve intake
12
48
7E7830
2A4429
Valve exhaust
Valve lock
24
24
6N2236
2S4213
Valve guide
Valve spring
[re p l 2 N 3 2 9 3 ]
24
12
4N6761
9M3205
Rotator
Insert intake
12
1W5283
Valve insert
.0 5 0
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
CAT343
8/3/2009
(800) 467-5545
Caterpillar
Diesel
893 CID
D343 / 1693 / 14.6L

(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
6
6
8N1831-F
8N3176-F
Nozzle
Nozzle
C a p s u le n o z z le ( r e p l 7 M 4 1 9 0 )
TURBOCHARGER
T U R B O / A IR
TURBO
CAT343
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1191 CID
8 Cylinder
Bore 5.400
Stroke 6.500
D346 / 19.9L
C Y L IN D E R K IT
8
PLG8N0931
Cylinder kit
8 PLG9N2874
Cylinder kit
8 LK0735-F
Cylinder kit
8
8N0931
Piston body
8 9N2874
Piston body
8 7N0735-F
Piston body
8 8N0822
Ring set
U s e d w it h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p is t o n b o d y
8 1P0734-F
Ring set
U s e d w it h 7 N 0 7 3 5 p is t o n b o d y
8 7N9808
Piston pin
8 7N9806
Piston pin
5 . 4 0 0 b o r e , 2 . 0 0 p in , P C , 4 v a lv e r e lie f [ 8 N 0 9 3 1 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 8 p in , 3 F 8 5 1 3 r e t a in e r s ,
1 2 6 0 7 3 9 lin e r ]
5 .4 0 0 0
7 E 5 6 6 5
5 .4 0 0 0
5 .4 0 0 b
b o re
re ta
b o re
o re ,
, P C , 2 .0 0 0 p in , s t r a ig
in e r s , 1 2 6 0 7 3 9 lin e r ,
, 2 .0 0 p in , P C , 4 v a lv e
2 .0 0 p in , P C , s t r a ig h t
5 P 8 7 8 9 s e a l k it ]
r e lie f , 1 /8 o il r in g
2 .0 0 0 d ia , 4 .2 9 2 le n g t h
16
16
3F8513
7E5665
Retiner piston pin

Retainer piston pin
8
8
1260739
5P8789
Cylinder liner
C o n t a in s : (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4
24
8
3S3978
9L5854

B E A R IN G S
4 7N2458
Bearing main pair
E a r ly e n g in e s u s e d w it h t h r u s t b e a r in g
4 7N2459
Bearing main pair
S td
7N2461
.0 5 0
1
E a r ly
1
1
7N2463
Bearing thrust pair
e n g in e s w it h t h r u s t b e a r in g
7N2464
Bearing thrust pair
7N2465
Bearing thrust pair
5 8N6652
L a t e e n g in e s u s e d w it h t h r u
5 8N5957
5 8N5958-F
Bearing main pair
Bearing main pair

s t w a s h e rs
Bearing main pair
Bearing main pair
.0 2 5
S td
.0 2 5
.0 5 0
.0 2 5
.0 5 0
2 9S1162
Thust washer
L a t e e n g in e s w it h t h r u s t w a s h e r s
0 .1 8 6 t h ic k
8 7N2581
E a r ly
8 7N2582-F
Bearing rod pair
S t d , 4 .3 7 4 5 /4 .3 7 5 5 jo u r n a l, 4 .7 2 1 0 h o u s in g b o r e , 1 .3 7 3 le n g t h , n o t c h e d o il g r o o v e
Bearing rod pair
.0 2 5
7N2583-B
Bearing rod pair
.0 5 0
8
L a te
8
8
1W8539
Bearing rod pair
S t d , 4 .3 7 4 2 /4 .3 7 5 2 jo u r n a l, 4 .7 2 1 0 h o u s in g b o r e , 1 .3 7 3 le n g t h , s h o r t o il g r o o v e
4W5693
4W5694
Bearing rod pair

Bearing rod pair
.0 2 5 [re p l 8 N 5 9 4 8 ]
.0 5 0
CAT346
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1191 CID
8 1M6107
E a r ly
8 8N2018
L a te
8 Cylinder
Bore 5.400
Stroke 6.500
D346 / 19.9L
(Continued)
Bushing con rod
2 .0 0 1 ID , 2 .1 8 3 O D , 1 .8 7 5 O A L
Bushing con rod
W id e t a p e r r o d , 1 .9 8 4 5 ID , 2 .1 8 2 5 O D , 1 .8 7 5 O A L (c a n u s e 4 P 8 4 9 5 )
NOTE
CAMSHAFT
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
16
CYLHEAD
1N4885
NOTE
Valve intake
16
64
7E7830
2A4429
Valve exhaust
Valve lock
32
32
6N2236
3S3018
Valve guide
Valve spring
[re p l 2 N 3 2 9 3 ]
32
32
2S2813-B
9M3205
Rotator
Insert intake
32
1W5283
Valve insert
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8N1831-F
Nozzle
8N3176-F
Nozzle
C a p s u le n o z z le ( r e p l 7 M 4 1 9 0 )
TURBOCHARGER
T U R B O / A IR
TURBO
CAT346
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1786 CID
12 Cylinder
Bore 5.400
Stroke 6.500
D348 / 29.3L
C Y L IN D E R K IT
12
PLG8N0931
Cylinder kit
12 PLG9N2874
Cylinder kit
12 LK0735-F
Cylinder kit
12
8N0931
Piston body
12 9N2874
Piston body
12 7N0735-F
Piston body
12 8N0822
Ring set
U s e d w it h 8 N 0 9 3 1 a n d 9 N 2 8 7 4 p is t o n b o d y
12 1P0734-F
Ring set
U s e d w it h 7 N 0 7 3 5 p is t o n b o d y
12 7N9808
Piston pin
12 7N9806
Piston pin
1 2 6 0 7 3 9 lin e r ]
5 .4 0 0 0
7 E 5 6 6 5
5 .4 0 0 0
5 .4 0 0 b
b o re
re ta
b o re
o re ,
, P C , 2 .0 0 0 p in , s t r a ig
in e r s , 1 2 6 0 7 3 9 lin e r ,
, 2 .0 0 p in , P C , 4 v a lv e
2 .0 0 p in , P C , s t r a ig h t
5 P 8 7 8 9 s e a l k it ]
r e lie f , 1 /8 o il r in g
2 .0 0 0 d ia , 4 .2 9 2 le n g t h
24
24
3F8513
7E5665
Retiner piston pin

Retainer piston pin
12
12
1260739
5P8789
Cylinder liner
C o n t a in s : (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4
36
12
3S3978
9L5854

D348BRG1
2S2838
NOTE:
Bearing main pair
E a r ly e n g u s e :(7 ) 2 S 2 8 3 8 , (2 ) 9 S 1 1 6 2 , (4 ) 2 H 1 1 9 0 [ r e p l 2 S 2 8 3 9 :(1 ) 2 S 2 8 3 8 , (2 ) 9 S 1 1 6 2 , (4 ) 2 H 1 1 9 0
S td
7
7
5S6303
5S6306
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0
2H1190
Dowel
M a in t h r u s t
D348BRG2
NOTE:
M id e n g u s e : (7 ) 8 N 6 6 5 2 , ( 2 ) 9 S 1 1 6 2 ; 1 . 7 4 4 le n g t h
7
7
8N6652
8N5957
Bearing main pair

Bearing main pair
.0 2 5
8N5958-F
Bearing main pair
.0 5 0
D348BRG3
4W5488
NOTE:
Bearing main pair
L a t e e n g u s e : (7 ) 4 W 5 4 8 8 , (2 ) 9 S 1 1 6 2 ; 1 .8 8 6 le n g t h
S t d , 5 .2 5 0 0 jo u r n a l, 5 .6 3 5 0 h o u s in g b o r e , 1 .8 8 6 le n g t h [ r e p l 8 N 5 6 2 2 ]
7
7
4W5689
4W5690-B
Bearing main pair

Bearing main pair
.0 2 5 [re p l 8 N 6 5 2 8 ]
.0 5 0 [re p l 8 N 6 5 2 9 ]
9S1162
Thust washer
0 .1 8 6 t h ic k
12
E a r ly
12
12
7N2581
a n d M id e n g in e s
7N2582-F
7N2583-B
Bearing rod pair
Bearing rod pair

Bearing rod pair
.0 2 5
12 1W8539
L a t e e n g in e s
12 4W5693
Bearing rod pair
Bearing rod pair
.0 2 5 [re p l 8 N 5 9 4 8 ]
12
Bearing rod pair
.0 5 0
B E A R IN G S
4W5694
.0 5 0
CAT348
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1786 CID
12
8N2018
D348 / 29.3L
(Continued)
12 Cylinder
Bore 5.400
Stroke 6.500
Bushing con rod
NOTE
CAMSHAFT
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CYLHEAD
NOTE
24
24
1N4885
7E7830
Valve intake
Valve exhaust
96
48
2A4429
6N2236
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 2 N 3 2 9 3 ]
48
48
3S3018
2S2813-B
Valve spring
Rotator
24
24
9M3205
1W5283
Insert intake
Valve insert
Nozzle
TURBOCHARGER
12
8N1831-F
T U R B O / A IR
TURBO
CAT348
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2382 CID
16 Cylinder
Bore 5.400
Stroke 6.500
D349 / 39.0L
C Y L IN D E R K IT
16
PLG8N0931
Cylinder kit
16
8N0931
Piston body
1 2 6 0 7 3 9 lin e r ]
5 .4 0 0 0 b o r e , 2 .0 0 p in , P C , 4 v a lv e r e lie f , 1 /8 o il r in g
16
16
8N0822
7N9808
Ring set
Piston pin
2 .0 0 0 d ia , 4 .2 9 2 le n g t h
32
16
3F8513
1260739
Retiner piston pin

Cylinder liner
16
48
5P8789
3S3978

C o n t a in s : (3 ) 3 S 3 9 7 8 , (1 ) 9 L 5 8 5 4
16
9L5854
B E A R IN G S
9
9
8N6652
8N5957
Bearing main pair

Bearing main pair
.0 2 5
8N5958-F
Bearing main pair
.0 5 0
9S1162
Thust washer
0 .1 8 6 t h ic k
16
E a r ly
16
16
7N2581
e n g in e s
7N2582-F
7N2583-B
Bearing rod pair
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
16 1W8539
L a t e e n g in e s
16 4W5693
16 4W5694
Bearing rod pair
Bearing rod pair

Bearing rod pair
.0 2 5 [re p l 8 N 5 9 4 8 ]
.0 5 0
16
Bushing con rod
NOTE
CAMSHAFT
8N2018
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
NOTE
Valve intake
Valve exhaust
128 2A4429
64 6N2236
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 2 N 3 2 9 3 ]
64
64
3S3018
2S2813-B
Valve spring
Rotator
32
32
9M3205
1W5283
Insert intake
Valve insert
Nozzle
TURBOCHARGER
CYLHEAD
32
32
1N4885
7E7830
16
8N1831-F
T U R B O / A IR
TURBO
CAT349
8/3/2009
(800) 467-5545
CAT349
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1473 CID
6 Cylinder
Bore 6.250
Stroke 8.000
D353 / 24.2L
C Y L IN D E R K IT
6
PLG7N4515
Cylinder kit
PLG7N5036
Cylinder kit
6 . 2 5 0 0 b o r e , r e c t a n g u la r r in g [ 7 N 4 5 1 5 p is t o n , 1 W 5 1 0 5 r in g s , 7 N 9 8 1 0 p in , 7 M 4 9 2 6 r e t a in e r s , 8 N 9 1 7 4
lin e r ]
6 .2 5 0 0 b o r e , k e y s t o n e r in g [7 N 5 0 3 6 p is t o n , 1 N 3 6 0 1 r in g s , 7 N 9 8 1 0 p in , 7 M 4 9 2 6 r e t a in e r s , 8 N 9 1 7 4 lin e r ]
6
6
8M3167
7N4515
Piston body
Piston body
6 .2 5 0 0 b o re , P C [3 S 4 0 6 6 ]
6 .2 5 0 0 b o r e , P C [3 S 5 5 0 2 ] r e c t a n g u la r c o m p r e s s io n r in g
6
6
7N5036
5H1085
Piston body
Piston pin
6 . 2 5 0 0 b o r e , P C [ 7 N 5 0 3 7 ] k e y s t o n e c o m p r e s s io n r in g
2 . 4 d ia ; u s e w it h 8 M 3 1 6 7 p is t o n
6
12
7N9810
7M4926
Piston pin
Retainer piston pin
2 . 5 d ia ; u s e w it h 7 N 4 5 1 5 , 7 N 5 0 3 6 p is t o n [4 L 3 8 4 3 ]
6
6
1W5105
1N3601
Ring set
Ring set
6 .2 5 0 0 b o r e , u s e w it h 8 M 3 1 6 7 , 7 N 4 5 1 5 p is t o n [9 S 8 9 7 3 ] ; r e c t a n g u la r c o m p r in g
6 .2 5 0 0 b o r e , u s e w it h 7 N 5 0 3 6 p is t o n ; k e y s t o n e c o m p r in g
6
6
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
F o r o n e lin e r , c o n t a in s : (3 ) 6 L 7 8 1 5 , (1 ) 8 N 4 7 0 8
18
6
6L7815
8N4708

B E A R IN G S
D353BRG1
NOTE:
T h ic k w a ll b e a r in g s , 0 . 2 4 7 4 w a ll, 4 . 6 2 5 0 jo u r n a l, 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s in g b o r e
9M3894-F
Bearing main pair
9M3893-F
Bearing main pair
S t d ; 0 .2 4 7 4 t h ic k n e s s
S t d ; 0 .2 4 7 4 t h ic k n e s s
1
1
9M3895-F
9M3896-F
Bearing main pair

Bearing thrust pair
S t d ; 0 .2 4 7 4 t h ic k n e s s
S t d ; 0 .2 4 7 4 t h ic k n e s s
9M4873-F
Bearing main pair
.0 2 5
1
1
9M4872-F
9M4874-F
Bearing main pair

Bearing main pair
.0 2 5
.0 2 5
9M4875-F
Bearing thrust pair
.0 2 5
4
1
9M4878-F
9M4877-F
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
1
1
9M4879-F
9M4880-F
Bearing main pair

Bearing thrust pair
.0 5 0
.0 5 0
D353BRG2
NOTE:
T h in w a ll b e a r in g s , 0 . 1 8 0 5 w a ll, 4 . 6 2 5 0 jo u r n a l, 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s in g b o r e
4
1
1N4317
1N4316
Bearing main pair

Bearing main pair
S t d ; 0 .1 8 0 5 t h ic k , 4 .6 2 5 0 jo u r n a l, 4 .9 8 9 0 h o u s in g b o r e , 1 .8 7 4 le n g t h
1
1
1N4318
1N4331
Bearing main pair

Bearing thrust pair
S t d ; 0 . 1 8 0 5 t h ic k , 4 . 6 2 5 0 jo u r n a l, 4 . 9 8 9 0 h o u s in g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 le n g t h
1N4320
Bearing main pair
.0 2 5
1N4319
Bearing main pair
1N4321
Bearing main pair
.0 2 5
.0 2 5
1N4332
Bearing thrust pair
.0 2 5
4
1
1N4323
1N4322
Bearing main pair

Bearing main pair
.0 5 0
1
1
1N4324
1N4333
Bearing main pair

Bearing thrust pair
.0 5 0
.0 5 0
1N4336
Bearing rod pair
S t d ; 4 .1 2 5 0 jo u r n a l, 4 .4 4 0 0 h o u s in g b o r e , 1 .9 8 0 le n g t h [4 H 9 8 8 4 , 9 M 3 8 9 2 ]
6
6
CB778AL10-CL
1N4337
Bearing rod pair

Bearing rod pair
.0 1 0
.0 2 5 [5 H 5 9 9 3 , 9 M 4 8 7 1 ]
.0 5 0
CAT353
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1473 CID
6 Cylinder
Bore 6.250
Stroke 8.000
D353 / 24.2L
(Continued)
.0 5 0 [5 H 5 9 9 2 , 9 M 4 8 7 6 ]
1N4338
Bearing rod pair
2H2330
Bearing cam
2H7878
Bearing cam
6
6
4H9842
8N2275
Bushing con rod

Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
CATGASKET
NOTE
1
1
2W6769-B
2W2191

2L3451
Gasket oil pan
C A M S H A F T
CAMSHAFT
Lifter
S o lid
CYLHEAD
D353HEAD1
NOTE
NOTE:
T a p e r e d g r o o v e v a lv e s t e m w it h 0 .4 9 5 5 d ia a n d 3 lo c k s e a c h
6
6
7M7817
8N3723
Valve intake
Valve exhaust
2 .5 0 5 h e a d , 0 .4 9 5 5 s t e m , t a p e r e d g r o o v e [4 H 9 8 0 5 , 6 H 3 1 8 6 , 1 M 7 4 5 2 ]
2 .3 4 0 h e a d , 0 .4 9 5 5 s t e m , t a p e r e d g r o o v e [4 H 9 8 0 4 , 6 H 3 1 8 7 , 8 H 7 0 9 7 , 4 N 6 8 8 3 , 3 N 1 1 4 1 ]
12
S in g le
12
D uals
12
D uals
6
7S6323
Valve spring
s p r in g , u s e w it h 7 N 7 6 3 9 r o t o c a p
4F5408-F
Valve spring
p r in g
4F5409-F
Valve spring
p r in g
4N3664
Valve guide
S in g le s p r in g
6
12
6N8847
3N1414
Valve guide
Spacer
E x h a u s t ; n o n f la n g e d , u s e w it h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d ia , 5 . 4 3 8 le n g t h
36
3B1143
Valve lock
12
U se w
12
U se w
12
1 2 us
6
6 use
6
use w
6
7N7639
it h s in g le v a lv e s p r in g
7F7666-B
it h d u a l v a lv e s p r in g s
3H5867
e d ; 6 u s e d o n in t a k e w
3B1142
d o n e x h a u s t w it h 3 H 5
5H1464
it h 6 H 8 5 1 4 c y lin d e r h
5S1757
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
CAMSHAFT
12
2H3069-B
V A L V E T R A IN
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
I n t a k e ; n o n f la n g e d , u s e w it h 3 N 1 4 1 4 s p a c e r ; f o r 0 . 4 9 5 5 s t e m d ia , 5 . 0 4 5 le n g t h
Rotator
Retainer
it h 3 B 1 1 4 2 u s e d o n e x h a u s t
Retainer
8 6 7 r e t a in e r o n in t a k e
In ta k e
Valve seat
ead
In ta k e
Valve seat
Exhaust
6 5H1463
Valve seat
u s e w it h 6 H 8 5 1 4 c y lin d e r h e a d
Exhaust
6 8M4014
Valve seat
T w o g ro o v e
D353HEAD2
NOTE:
2 .5 0 5 h e a d ,
6 1W8606
Valve intake
2 .3 5 0 h e a d ,
6 2W3211
Valve exhaust
2 .3 5 0 h e a d ,
6 1W1822
Valve exhaust
v a lv e s t e m w it h 0 . 3 7 1 7 d ia a n d 2 lo c k s e a c h
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
12
12
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
6
6
2N9298
2N9299
Valve guide
Valve guide
In t a k e ; f o r 0 .3 7 1 7 s t e m , 5 .0 6 5 le n g t h
E x h a u s t ; f o r 0 .3 7 1 7 s t e m , 5 .4 5 0 le n g t h
CAT353
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1473 CID
6 Cylinder
Bore 6.250
Stroke 8.000
D353 / 24.2L
(Continued)
12
3N1414
Spacer
24
12
2A4429
7N7639
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
6
6
1W3062
2N9297
Retainer
Retainer
In t a k e ; in c lu d e s 8 N 7 7 8 0 s h ie ld
Exhaust
6
6
5S1757
8M4014
Valve seat
Valve seat
In ta k e
Exhaust
6
5H7936-F
6
6
7M7431-F
8N1831-F

Nozzle
2
2
2S4044
6N4540
Thermostat
Thermostat
1 7 0 d e g re e
1 8 0 d e g re e
2
2
4W4841
4L3848
Thermostat
Seal thermostat
1 9 0 d e g re e
U s e w it h 6 N 4 5 4 0 a n d 4 W 4 8 4 1 t h e r m o s t a t s
TURBO
TURBOCHARGER
8N6938
1W6265
Insert block
Sleeve block
0 .0 6 2 5 , s t a in le s s s t e e l
Z ste p p e d
1W6266
5P0936
Sleeve block
Sleeve block
Z ste p p e d
L ty p e , C a s t Iro n
T U R B O / A IR
B L O C K
4
2
CAT353
8/3/2009
(800) 467-5545
CAT353
8/3/2009
(800) 467-5545
6 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G353 / 24.2L
Gas
C Y L IN D E R K IT
6
PLG3S1824
Cylinder kit
7 .0 :1 C R
PLG3S1826
Cylinder kit
1 0 .0 : 1 C R
6
6
3S1824
3S1826
Piston body
Piston body
7 .0 :1 C R
1 0 .0 : 1 C R
7N9810
Piston pin
12
7M4926
Retainer piston pin
1W6055
Ring set
6
6
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
D353BRG1
6 4 B 1 -3 1 1
4 9M3894
NOTE:
T h ic k w a ll b e a r in g s , 0 . 2 4 7 4 w a ll, 4 . 6 2 5 0 jo u r n a l, 5 . 1 2 4 0 / 5 . 1 2 5 0 h o u s in g b o r e
Bearing main pair
S td
1
1
9M3893
9M3895
Bearing main pair

Bearing main pair
S td
S td
9M3896
Bearing main pair
S td
4
1
9M4873
9M4872
Bearing main pair

Bearing main pair
.0 2 5 "
.0 2 5 "
1
1
9M4874
9M4875
Bearing main pair

Bearing main pair
.0 2 5 "
9M4878
Bearing main pair
.0 5 0 "
1
1
9M4877
9M4879
Bearing main pair

Bearing main pair
.0 5 0 "
.0 5 0 "
9M4880
Bearing main pair
.0 5 0 "
D353BRG2
6 4 B 3 1 2 -U P
4 1N4317
1 1N4316
NOTE:
T h in w a ll b e a r in g s , 0 . 1 8 0 5 w a ll, 4 . 6 2 5 0 jo u r n a l, 4 . 9 8 8 3 / 4 . 9 8 9 3 h o u s in g b o r e
Bearing main pair

Bearing main pair
1
1
1N4318
1N4331
Bearing main pair

Bearing thrust pair
S t d ; 0 . 1 8 0 5 t h ic k , 4 . 6 2 5 0 jo u r n a l, 4 . 9 8 9 0 h o u s in g b o r e , 2 . 8 7 4 a n d 3 . 6 7 1 le n g t h
1N4320
Bearing main pair
.0 2 5
1
1
1N4319
1N4321
Bearing main pair

Bearing main pair
.0 2 5
.0 2 5
1N4332
Bearing thrust pair
.0 2 5
4
1
1N4323
1N4322
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
1
1
1N4324
1N4333
Bearing main pair

Bearing thrust pair
.0 5 0
1N4336
Bearing rod pair
S t d ; 4 .1 2 5 0 jo u r n a l, 4 .4 4 0 0 h o u s in g b o r e , 1 .9 8 0 le n g t h [4 H 9 8 8 4 , 9 M 3 8 9 2 ]
6
6
1N4337
1N4338
Bearing rod pair

Bearing rod pair
.0 2 5 [5 H 5 9 9 3 , 9 M 4 8 7 1 ]
.0 5 0 [5 H 5 9 9 2 , 9 M 4 8 7 6 ]
B E A R IN G S
.0 2 5 "
.0 5 0
CAT353-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G353 / 24.2L
(Continued)
Gas
6
2H2330
Bearing cam
1
6
2H7878
8N2275
Bearing cam
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
1
2P7630
Set overhaul
B a s ic
1
1
3S6774
3S6773
Set supplemental
Set supplemental
W it h w e t m a n if o ld
W it h d r y m a n if o ld
2P7629
Set cylinder head
W it h w e t m a n if o ld
3S6678
Set cylinder head
W it h d r y m a n if o ld
1
1
2L3451
6L5490
Gasket oil pan

Gasket side door
1
1
2W2191
2W6769

C A M S H A F T
12
12
2H3069
8F8858
Lifter
Button rocker arm
12
12
9F7707
1A0744
Ring button retaining

For 8 F8 8 5 8
12
12
1B4204
3F7445
Nut
Bushing rocker arm
NOTE
V A L V E T R A IN
CYLHEAD
D353HEAD2
NOTE:
6 1W8606
Valve intake
T w o g r o o v e v a lv e s t e m w it h 0 . 3 7 1 7 d ia a n d 2 lo c k s e a c h
2W3211
12
U se
12
U se
12
U se
12
U se
12
U se
6
6
7S6323
W it h 7 N 7 6 3
9M5349
W it h 7 N 7 6 3
4F5409
W it h 7 F 7 6 6
9M5350
W it h 7 N 7 6 3
4F5408
W it h 7 F 7 6 6
2N9298
2N9299
Valve spring
2 .3 5 0 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
D o u b le , in n e r
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
12
24
3N1414
2A4429
Valve exhaust
2 .5 0 5 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
9 R o t o c o il
9 R o t o c o il
6 R o t o c o il
9 R o t o c o il
Valve spring
6 R o t o c o il
Valve guide
Valve guide
Spacer
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
12 7N7639
U s e W it h C o r r e c t S p r in g s
12 7F7666
6 8N7780
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
6
6
1W3062
2N9297
Retainer
Retainer
Exhaust
6
6
5S1757
1S5738
Valve seat
Valve insert
In ta k e
Exhaust
Rotocoil
Shield
CAT353-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G353 / 24.2L
(Continued)
Gas
D353HEAD1
NOTE:
6 7M7817
Valve intake
6
W it h
6
W it h
12
U se
12
U se
12
U se
12
U se
12
U se
6
8N3723
C o r r e c t S e r ia
5S5323
7S6323
W it h 7 N 7 6 3 9
9M5349
W it h 7 N 7 6 3 9
4F5409
W it h 7 F 7 6 6 6
9M5350
W it h 7 N 7 6 3 9
4F5408
W it h 7 F 7 6 6 6
4N3664
6
12
6N8847
3N1414
Valve exhaust
l N u m b e rs
Valve exhaust
l N u m b e rs
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
R o t o c o il
R o t o c o il
R o t o c o il
R o t o c o il
Valve spring
R o t o c o il
Valve guide
Valve guide
Spacer
36 3B1143
12 7N7639
12 7F7666
6 8N7780
6 1W3062
Valve lock
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
Shield
Retainer
6
6
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
1S5738
Valve insert
Exhaust
24
30
5H7071
3B0645
Water director
Plug cup
6
6
7L0918
6L1576
Spark plug adapter

6L7816
Seal spark plug adp
Rotocoil
C R A N K S H A F T
1
1
1S8607
2S2430
Baffle crankshaft
Thrower crankshaft
R ear
R ear
7H3482
Thrower front
0L1024
Plug
F ro n t
2 .2 5 d ia m e t e r
1
1
6N4540
1W7027
Thermostat
1 8 0 d e g re e
U s e w it h 5 L 1 9 3 6 p u m p g r o u p
1W7048
U s e w it h 2 N 5 6 4 9 p u m p g r o u p
1
1
5L8202
4N7526
Impeller
Seal assembly
1
1
7L2041
6L5473
Shaft water pump

Seal
3H2018
Nut
CAT353-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G353 / 24.2L
(Continued)
Gas
1
3F2771
Cotter pin
1B4115
Bearing water pump
W a t e r p u m p d r iv e g e a r
8N6938
1W6265
Insert block
Sleeve block
S t a in le s s s t e e l .0 6 2 5 "
Z ste p p e d
1W6266
1W6267
Sleeve block
Sleeve block
Z ste p p e d
Z ste p p e d
5P0936
Sleeve block
B L O C K
CAT353-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1662 CID
8 Cylinder
Bore 5.750
Stroke 8.000
D364 / 27.3L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
5 P 9 2 2 1 s e a l k it ]
N 5 6 7 6 lin e r ]
LK9111-F
Cylinder kit
PLG7N1366
Cylinder kit
8
8
4M9111-F
7N1366
Piston body
Piston body
3S4031-F
Ring set
8N5760
Ring set
8
16
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
8
8
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
24
8
6L7812
8N4638

D364BRG1
7F9121
NOTE
Bearing main pair
E a r ly m a in b e a r in g s e t :
S td
5F9848
Bearing main pair
S td
4
1
4H9972
5F9847
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
D364BRG2
NOTE
L a t e m a in b e a r in g s e t :
4
1
4M8121
4M8122
Bearing main pair

Bearing main pair
S td
S td
4M9045
Bearing main pair
.0 5 0
4M9046
Bearing main pair
.0 5 0
8
8
4M9043
4M9044
Bearing rod pair

Bearing rod pair
S td
.0 5 0
7F5075
Bearing cam
7F5073
Bearing cam
8
8
4M9183
1599X
Bushing con rod

Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
NOTE
CAMSHAFT
CYLHEAD
8H1993
NOTE
Valve intake
8
16
8H1994
4F5409-F
Valve exhaust
Valve spring
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
16
8
4F5408-F
2S0893-B
Valve spring
Valve guide
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
8
48
1S6654-B
3B1143
Valve guide
Valve lock
16
7F7666-B
Rotator
B E A R IN G S
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CAT364
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1662 CID
D364 / 27.3L
(Continued)
8 Cylinder
Bore 5.750
Stroke 8.000
T U R B O / A IR
TURBO
TURBOCHARGER
CAT364
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1662 CID
8 Cylinder
Bore 5.750
Stroke 8.000
D375 / 27.3L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
5 P 9 2 2 1 s e a l k it ]
N 5 6 7 6 lin e r ]
LK9111-F
Cylinder kit
PLG7N1366
Cylinder kit
8
8
4M9111-F
7N1366
Piston body
Piston body
3S4031-F
Ring set
8N5760
Ring set
8
16
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
8
8
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
24
8
6L7812
8N4638

D364BRG1
7F9121
NOTE
Bearing main pair
S td
5F9848
Bearing main pair
S td
4
1
4H9972
5F9847
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
D364BRG2
NOTE
4
1
4M8121
4M8122
Bearing main pair

Bearing main pair
S td
S td
4M9045
Bearing main pair
.0 5 0
4M9046
Bearing main pair
.0 5 0
8
8
4M9043
4M9044
Bearing rod pair

Bearing rod pair
S td
.0 5 0
7F5075
Bearing cam
7F5073
Bearing cam
8
8
4M9183
1599X
Bushing con rod

Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
NOTE
CAMSHAFT
CYLHEAD
8H1993
NOTE
Valve intake
8
16
8H1994
4F5409-F
Valve exhaust
Valve spring
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
16
8
4F5408-F
2S0893-B
Valve spring
Valve guide
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
8
48
1S6654-B
3B1143
Valve guide
Valve lock
16
7F7666-B
Rotator
B E A R IN G S
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CAT375
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1662 CID
D375 / 27.3L
(Continued)
8 Cylinder
Bore 5.750
Stroke 8.000
8
9F2393-F
TURBOCHARGER
T U R B O / A IR
TURBO
CAT375
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1964 CID
8 Cylinder
Bore 6.250
Stroke 8.000
D379 / 32.2L
C Y L IN D E R K IT
8
PLG7N4515
Cylinder kit
PLG7N5036
Cylinder kit
lin e r ]
8
8
8M3167
7N4515
Piston body
Piston body
6 .2 5 0 0 b o re , P C [3 S 4 0 6 6 ]
8
8
7N5036
5H1085
Piston body
Piston pin
8
16
7N9810
7M4926
Piston pin
Retainer piston pin
8
8
1W5105
1N3601
Ring set
Ring set
8
8
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
24
8
6L7815
8N4708

B E A R IN G S
5
8N7764
Bearing main pair
8N7764 10-F
Bearing main pair
8N7765
Bearing main pair
.0 1 0
.0 2 5
8N7766
Bearing main pair
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
8
8
8N7769
8N7769 10-F
Bearing rod pair

Bearing rod pair
.0 1 0
8
8
8N7770
8N7771
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
5L2894
Bearing cam
8N2275
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
CATGASKET
3N3220
NOTE
4
4
4
3N3220CP
6L4497

Gasket push rod oil
S o f t , u s e w it h 6 L 4 4 9 7 g a s k e t
P u s h r o d o il r e t u r n , u s e w it h 3 N 3 2 2 0 o r 3 N 3 2 2 0 C P
4
4
6L3352
2N3597
Gasket valve cover

Seal valve cover
1
1
4W2606
4W2607
Seal crankshaft
Seal crankshaft
D ir e c t io n a l C W
D ir e c t io n a l C C W
2
1
3N9160-B
8L5457
Ring crankshaft
Gasket oil pan
M e t a l c la d , u s e w it h 6 L 4 4 9 7 g a s k e t
C A M S H A F T
CAMSHAFT
CAMSHAFT
1021561
Lifter
(re p l 5 L 5 4 8 6 )
CYLHEAD
NOTE
D353HEAD1
7M7817
NOTE:
Valve intake
8N3723
Valve exhaust
16
V A L V E T R A IN
CAT379
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1964 CID
8 Cylinder
Bore 6.250
Stroke 8.000
D379 / 32.2L
(Continued)
16
S in g le
16
D uals
16
D uals
8
7S6323
Valve spring
4F5408-F
Valve spring
p r in g
4F5409-F
Valve spring
p r in g
4N3664
Valve guide
8
16
6N8847
3N1414
Valve guide
Spacer
48
16
U se w
16
U se w
16
1 2 us
8
6 use
8
use w
8
3B1143
7N7639
7F7666-B
3H5867
3B1142
5H1464
5S1757
Valve lock
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
Rotator
Retainer
Retainer
In ta k e
Valve seat
ead
In ta k e
Valve seat
Exhaust
8 5H1463
Valve seat
Exhaust
8 8M4014
Valve seat
T w o g ro o v e
D353HEAD2
NOTE:
2 .5 0 5 h e a d ,
8 1W8606
Valve intake
2 .3 5 0 h e a d ,
8 2W3211
Valve exhaust
2 .3 5 0 h e a d ,
8 1W1822
Valve exhaust
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
16
16
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
8
8
2N9298
2N9299
Valve guide
Valve guide
16
32
3N1414
2A4429
Spacer
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
16
8
7N7639
1W3062
Rotator
Retainer
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
8
8
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
8M4014
Valve seat
Exhaust
8
9F2393-F
7M7431
4
4
6I4954-F
4W4794
Thermostat
Thermostat
U s e d w it h 4 W 9 1 3 5 w a t e r c o n n e c t o r g r o u p (4 W 4 0 1 1 )
4
4
4W4841
3S9643-F
Thermostat
Seal thermostat
1 9 0 d e g re e
3S1723
Set water pump
A ll e n g in e s w it h la r g e c a s e s e a l
TURBO
TURBOCHARGER
8N6938
Insert block
0 .0 6 2 5 , s t a in le s s s t e e l
U s e w it h 6 I4 9 5 4 a n d 4 W 4 7 9 4 t h e r m o s t a t s
T U R B O / A IR
B L O C K
CAT379
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1964 CID
8 Cylinder
Bore 6.250
Stroke 8.000
D379 / 32.2L
(Continued)
1W6267
Sleeve block
Z ste p p e d
5P0936
Sleeve block
CAT379
8/3/2009
(800) 467-5545
CAT379
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G379 / 32.2L
Gas
C Y L IN D E R K IT
8
PLG3S1824
Cylinder kit
7 .0 :1 C R
PLG3S1826
Cylinder kit
1 0 .0 : 1 C R
8
8
3S1824
3S1826
Piston body
Piston body
7 .0 :1 C R
1 0 .0 : 1 C R
7N9810
Piston pin
16
7M4926
Retainer piston pin
1W6055
Ring set
8
8
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
B E A R IN G S
5
5
8N7764
8N7765
Bearing main pair

Bearing main pair
.0 2 5
8N7766
Bearing main pair
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
8
8
8N7769
8N7770
Bearing rod pair

Bearing rod pair
.0 2 5
8N7771
Bearing rod pair
.0 5 0
5
8
5L2894
8N2275
Bearing cam
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
1
2S7521
Set overhaul
7 2 B 1 -4 6 8
1
1
379021
379021CP
Set overhaul
Set overhaul
7 2 B 4 6 9 -U p , N o n T u rb o c h a rg e d
7 2 B 4 6 9 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
1
1
379031
379031 CP
Set overhaul
Set overhaul
7 2 B 4 6 9 -U p , T u r b o c h a r g e d , A f t e r c o o le d
7 2 B 4 6 9 -U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t
379022
Set inframe
1
1
379022CP
379032
Set inframe
Set inframe
7 2 B 4 6 9 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
379032CP
Set inframe
7 2 B 4 6 9 -U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t
1
1
379023
379023CP
Set cylinder head

Set cylinder head
7 2 B 4 6 9 -U p N o n T u r b o c h a r g e d , m u lt ip le
7 2 B 4 6 9 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t , m u lt ip le
379033
Set cylinder head
379033CP
Set cylinder head
7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o le d , m u lt ip le
7 2 B 4 6 9 - U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t , m u lt ip le
4
4
399054
399054CP
Set cylinder head

Set cylinder head
4 9 C 1 -U p , 7 2 B 1 -U p , 7 3 B 1 -U p : S in g le h e a d , in lc u d e s f e r r u le a s s e m b lie s
4 9 C 1 -U p , 7 2 B 1 -U p , 7 3 B 1 -U p : S in g le h e a d , in c lu d e s f e r r u le a s s e m b lie s , C o m p o s it e h e a d g a s k e t
3N3220
8
4
3N3220CP
6L3352

Gasket valve cover
2N3597
Seal valve cover
1
1
4W2606
4W2568
Seal crankshaft
Seal group
F r o n t , s t a n d a r d r o t a t io n
CAT379-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G379 / 32.2L
(Continued)
Gas
1
4W2570
Seal group
F r o n t , o p p o s it e r o t a t io n
1
1
4W2607
4W2569
Seal crankshaft
Seal group
R e a r , s t a n d a r d r o t a t io n
4W2571
Seal group
R e a r , o p p o s it e r o t a t io n
1
4
8L5457
1F9223
Gasket oil pan

Gasket side door
1F4419
Gasket water cover
C A M S H A F T
16
16
1021561
8F8858
Lifter
Button rocker arm
(re p l 5 L 5 4 8 6 )
16
16
9F7707
1A0744

For 8 F8 8 5 8
16
16
1B4204
3F7445
Nut
Bushing rocker arm
NOTE
V A L V E T R A IN
CYLHEAD
D353HEAD2
NOTE:
8 1W8606
Valve intake
8
16
U se
16
U se
16
U se
16
U se
16
U se
8
Valve exhaust
Valve spring
2 .3 5 0 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
2W3211
7S6323
it h 7 N 7 6 3
9M5349
it h 7 N 7 6 3
4F5409
it h 7 F 7 6 6
9M5350
it h 7 N 7 6 3
4F5408
it h 7 F 7 6 6
2N9299
2 .5 0 5 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
9 R o t o c o il
9 R o t o c o il
6 R o t o c o il
9 R o t o c o il
Valve spring
6 R o t o c o il
Valve guide
Valve guide
Spacer
32 2A4429
16 7N7639
16 7F7666
8 8N7780
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
1W3062
Retainer
8
8
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
1S5738
Valve insert
Exhaust
8
16
2N9298
3N1414
Rotocoil
Shield
D353HEAD1
NOTE:
8 7M7817
Valve intake
8 8N3723
e s n 7 2 B 1 -8 4
Valve exhaust
CAT379-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G379 / 32.2L
(Continued)
Gas
8
W it h
16
U se
16
U se
16
U se
16
U se
16
U se
8
8
5S5323
7S6323
W it h 7 N 7 6 3 9
9M5349
W it h 7 N 7 6 3 9
4F5409
W it h 7 F 7 6 6 6
9M5350
W it h 7 N 7 6 3 9
4F5408
W it h 7 F 7 6 6 6
6N8847
4N3664
16
48
3N1414
3B1143
Valve exhaust
l N u m b e rs
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
R o t o c o il
R o t o c o il
R o t o c o il
R o t o c o il
Valve spring
R o t o c o il
Valve guide
Valve guide
Spacer
Valve lock
16 7N7639
16 7F7666
8 8N7780
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
8
8
1W3062
2N9297
Retainer
Retainer
Exhaust
8
8
5S1757
1S5738
Valve seat
Valve insert
In ta k e
32
3B0645
Plug cup
8
8
7L0918
6L1576
Spark plug adapter

6L7816
Seal spark plug adp
32
5H7071
Water director
Rotocoil
Shield
Exhaust
C R A N K S H A F T
1
4W2566
1
2
4W2567
3N9160
Adapter crankshaft seal F r o n t , s t a n d a r d r o t a t i o n

Adapter crankshaft seal R e a r , s t a n d a r d r o t a t i o n
Seal ring crankshaft
2
2
5L2093
8L3972
Adapter gasket
Baffle
O IL / L U B E S Y S T E M
1
6N9237
Oil cooler
C o re
1 7 0 F d e g re e
4
6I4954
Thermostat
4W4794
Thermostat
4
4
7C3095
2N0741
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
Thermostat
Gasket thermostat housi
3S9643
Thermostat seal
1 3S1723
7 2 B 1 -4 6 7
1 6V5426
7 2 B 4 6 8 -6 8 5
1 6V3743
7 2 B 6 8 6 -U p
Set water pump
Set water pump

Set water pump
CAT379-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G379 / 32.2L
(Continued)
Gas
1
1
7 2 B
1
7 2 B
1
For
1
For
1
For
1
1W7080
4N7526
Seal assembly
1 - 6 8 3
6N9313
Seal assembly
6 8 4 - U p
5N4378
Shaft water pump
4 L 8 8 0 0 W a te r P u m p G ro u p
5N1883
Shaft water pump
2 N 0 9 5 5 W a te r P u m p G ro u p
5N1560
Shaft water pump
6 L 4 7 5 4 W a te r P u m p G ro u p
1H8278
Seal oring
C o n t a in s w a t e r p u m p s h a f t 5 N 4 3 7 8
L o n g s h a ft
S h o rt s h a ft
2S3966
5L5840
Ring
Washer sealing
U s e w it h 4 N 7 5 2 6
3S3535
4L6706
Seal rubber
Gasket shim
U s e w it h 2 S 3 9 6 6
U se 1 to 1 0
5B3265
Gasket drain plug
4L3437
Gasket water pump mtg

F r e s h w a t e r p u m p ; 1 in w a t e r p u m p , 1 in c a r r ie r
2 5L2660
10 7F7510
7 2 B 6 8 4 - U p
8 8J6775
7 2 B 6 8 4 - U p
1 4L9965
1 2N2560
Bearing water pump

Lock
1
1
6N4744
6N5476
Adapter
Seal ring
U s e w it h 6 N 9 3 1 3
M e t a l, U s e w it h 6 N 9 3 1 3
6N5475
Seal ring
R u b b e r , U s e w it h 6 N 9 3 1 3
3H2018
Nut
1
8
3F2771
5L9371
Cotter pin
Water tube
C a s t ir o n
8
1
6L7817
3N4365
Seal ring water tube

Aftercooler element
F re s h w a te r
3N4366
Aftercooler element
F re s h w a te r
Seal
Gasket retainer
Seal shaft oil
T U R B O / A IR
5M2894
Washer manifold exhaus h a r d e n e d , f o r 3 / 8 " s t u d s ( 2 2 / 3 2 " x 1 3 / 3 2 " x . 1 0 9 " t h i c k )
8N6938
Insert block
S t a in le s s s t e e l .0 6 2 5 "
1W6265
Sleeve block
1W6266
Sleeve block
Z ste p p e d
Z ste p p e d
1
1
1W6267
5P0936
Sleeve block
Sleeve block
Z ste p p e d
B L O C K
CAT379-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2493 CID
12 Cylinder
Bore 5.750
Stroke 8.000
D386 / 40.9L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
5 P 9 2 2 1 s e a l k it ]
N 5 6 7 6 lin e r ]
12
LK9111-F
Cylinder kit
12
PLG7N1366
Cylinder kit
12
12
4M9111-F
7N1366
Piston body
Piston body
12
3S4031-F
Ring set
12
8N5760
Ring set
12
24
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
12
12
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
36
12
6L7812
8N4638

D386BRG1
7F9121
NOTE
Bearing main pair
S td
5F9848
Bearing main pair
S td
6
1
4H9972
5F9847
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
D386BRG2
NOTE
6
1
4M8121
4M8122
Bearing main pair

Bearing main pair
S td
S td
4M9045
Bearing main pair
.0 5 0
4M9046
Bearing main pair
.0 5 0
12
12
4M9043
4M9044
Bearing rod pair

Bearing rod pair
S td
.0 5 0
7F5075
Bearing cam
7F5073
Bearing cam
12
12
4M9183
1599X
Bushing con rod

Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
NOTE
CAMSHAFT
12
CYLHEAD
8H1993
NOTE
Valve intake
12
24
8H1994
4F5409-F
Valve exhaust
Valve spring
24
12
4F5408-F
2S0893-B
Valve spring
Valve guide
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
12
72
1S6654-B
3B1143
Valve guide
Valve lock
24
7F7666-B
Rotator
B E A R IN G S
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
CAT386
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2493 CID
D386 / 40.9L
(Continued)
12 Cylinder
Bore 5.750
Stroke 8.000
12
12
8M1584-F
9F2393-F

TURBOCHARGER
T U R B O / A IR
TURBO
CAT386
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2493 CID
12 Cylinder
Bore 5.750
Stroke 8.000
D397 / 40.9L
C Y L IN D E R K IT
5 .7 5 0
r e t a in e
5 .7 5 0
p in , 7 M
5 .7 5 0
5 .7 5 0
r s , 8 N 5 6 7 6 lin e r ,
4 9 2 6 r e t a in e r s , 8
5 P 9 2 2 1 s e a l k it ]
N 5 6 7 6 lin e r ]
12
LK9111-F
Cylinder kit
12
PLG7N1366
Cylinder kit
12
12
4M9111-F
7N1366
Piston body
Piston body
12
3S4031-F
Ring set
12
8N5760
Ring set
12
24
7N9809-F
7M4926
Piston pin
Retainer piston pin
2 .3 8 9 9 d ia , 4 .7 2 6 le n g t h
12
12
8N5676
5P9221
Cylinder liner
5 .7 5 0 0 b o r e , b a r e lin e r
C o n t a in s : (3 ) 6 L 7 8 1 2 , (1 ) 8 N 4 6 3 8
36
12
6L7812
8N4638

D386BRG1
7F9121
NOTE
Bearing main pair
S td
5F9848
Bearing main pair
S td
6
1
4H9972
5F9847
Bearing main pair

Bearing main pair
.0 5 0
.0 5 0
D386BRG2
NOTE
6
1
4M8121
4M8122
Bearing main pair

Bearing main pair
S td
S td
4M9045
Bearing main pair
.0 5 0
4M9046
Bearing main pair
.0 5 0
12
12
4M9043
4M9044
Bearing rod pair

Bearing rod pair
S td
.0 5 0
7F5075
Bearing cam
7F5073
Bearing cam
12
12
4M9183
1599X
Bushing con rod

Bushing con rod
2 .3 8 0 ID , 2 .6 1 7 O D , 2 .0 6 O A L
NOTE
CAMSHAFT
12
CYLHEAD
8H1993
NOTE
Valve intake
12
24
8H1994
4F5409-F
Valve exhaust
Valve spring
24
12
4F5408-F
2S0893-B
Valve spring
Valve guide
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
12
72
1S6654-B
3B1143
Valve guide
Valve lock
24
7F7666-B
Rotator
B E A R IN G S
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
CAT397
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2493 CID
D397 / 40.9L
(Continued)
12 Cylinder
Bore 5.750
Stroke 8.000
12
12
8M1584-F
9F2393-F

TURBOCHARGER
T U R B O / A IR
TURBO
CAT397
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2976 CID
12 Cylinder
Bore 6.250
Stroke 8.000
D398 / 48.8L
C Y L IN D E R K IT
12
PLG7N4515
Cylinder kit
12
PLG7N5036
Cylinder kit
lin e r ]
12
12
8M3167
7N4515
Piston body
Piston body
6 .2 5 0 0 b o re , P C [3 S 4 0 6 6 ]
12
12
7N5036
5H1085
Piston body
Piston pin
12
24
7N9810
7M4926
Piston pin
Retainer piston pin
12
12
1W5105
1N3601
Ring set
Ring set
12
12
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
36
12
6L7815
8N4708

B E A R IN G S
7
8N7764
Bearing main pair
8N7764 10-F
Bearing main pair
8N7765
Bearing main pair
.0 1 0
.0 2 5
8N7766
Bearing main pair
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
12
12
8N7769
8N7769 10-F
Bearing rod pair

Bearing rod pair
.0 1 0
12
12
8N7770
8N7771
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
5L2894
Bearing cam
12
8N2275
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
CATGASKET
3N3220
NOTE
6
6
6
3N3220CP
6L4497

Gasket push rod oil
6
6
6L3352
2N3597
Gasket valve cover

Seal valve cover
1
1
4W2606
4W2607
Seal crankshaft
Seal crankshaft
2
1
3N9160-B
8L5457
Ring crankshaft
Gasket oil pan
C A M S H A F T
CAMSHAFT
CAMSHAFT
1021561
Lifter
(re p l 5 L 5 4 8 6 )
CYLHEAD
NOTE
12
D353HEAD1
7M7817
NOTE:
Valve intake
12
8N3723
Valve exhaust
24
V A L V E T R A IN
CAT398
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2976 CID
12 Cylinder
Bore 6.250
Stroke 8.000
D398 / 48.8L
(Continued)
24
S in g le
24
D uals
24
D uals
12
7S6323
Valve spring
4F5408-F
Valve spring
p r in g
4F5409-F
Valve spring
p r in g
4N3664
Valve guide
12
24
6N8847
3N1414
Valve guide
Spacer
72
24
U se w
24
U se w
24
1 2 us
12
6 use
12
use w
12
3B1143
7N7639
7F7666-B
3H5867
3B1142
5H1464
5S1757
Valve lock
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
Rotator
Retainer
Retainer
In ta k e
Valve seat
ead
In ta k e
Valve seat
Exhaust
12 5H1463
Valve seat
Exhaust
12 8M4014
Valve seat
T w o g ro o v e
D353HEAD2
NOTE:
2 .5 0 5 h e a d ,
12 1W8606
Valve intake
2 .3 5 0 h e a d ,
12 2W3211
Valve exhaust
2 .3 5 0 h e a d ,
12 1W1822
Valve exhaust
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
24
24
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
12
12
2N9298
2N9299
Valve guide
Valve guide
24
48
3N1414
2A4429
Spacer
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
24
12
7N7639
1W3062
Rotator
Retainer
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
12
12
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
12
8M4014
Valve seat
Exhaust
12
7M7431
4
6I4954-F
Thermostat
4
4
4W4794
3S9643-F
Thermostat
Seal thermostat
TURBO
TURBOCHARGER
8N6938
1W6267
Insert block
Sleeve block
0 .0 6 2 5 , s t a in le s s s t e e l
Z ste p p e d
5P0936
Sleeve block
T U R B O / A IR
B L O C K
CAT398
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G398 / 48.8L
Gas
C Y L IN D E R K IT
12
PLG3S1824
Cylinder kit
7 .0 :1 C R
12
PLG3S1826
Cylinder kit
1 0 .0 : 1 C R
12
12
3S1824
3S1826
Piston body
Piston body
7 .0 :1 C R
1 0 .0 : 1 C R
12
7N9810
Piston pin
24
7M4926
Retainer piston pin
12
1W6055
Ring set
12
8N9174
Cylinder liner
6 .2 5 0 0 b o re
12
5P8970
B E A R IN G S
7
8N7764
Bearing main pair
7
7
8N7765
8N7766
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
12
8N7769
Bearing rod pair
12
12
8N7770
8N7771
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
5L2894
Bearing cam
12
8N2275
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
1
1
398081
398081CP
Set overhaul
Set overhaul
7 3 B 1 -9 0 5 , N o n T u rb o c h a rg e d
7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
1
1
398161
398161CP
Set overhaul
Set overhaul
7 3 B 9 0 6 -U p , N o n T u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
1
1
398091
398091CP
Set overhaul
Set overhaul
7 3 B 9 0 6 -U p , T u r b o c h a r g e d , A f t e r c o o ld e d , C o m p o s it e h e a d g a s k e t
398082
Set inframe
7 3 B 1 -9 0 5 , N o n T u rb o c h a rg e d
1
1
398082CP
398162
Set inframe
Set inframe
7 3 B 1 - 9 0 5 , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
1
1
398162CP
398092
Set inframe
Set inframe
7 3 B 9 0 6 -U p , N o n T u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
398092CP
Set inframe
7 3 B 9 0 6 -U p , T u r b o c h a r g e d , A f t e r c o o ld e d , C o m p o s it e h e a d g a s k e t
1
1
398083
398083CP
Set cylinder head

Set cylinder head
7 3 B 1 -9 0 5 , N o n T u r b o c h a r g e d , m u lt ip le
7 3 B 1 -9 0 5 , N o n T u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t , m u lt ip le
1
1
398163
398163CP
Set cylinder head

Set cylinder head
7 3 B 9 0 6 -U p , N o n T u r b o c h a r g e d , m u lt ip le
7 3 B 9 0 6 -U p , N o n T u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t , m u lt ip le
1
1
398093
398093CP
Set cylinder head

Set cylinder head
7 3 B 9 0 6 - U p . T u r b o c h a r g e d , A f t e r c o o le d , m u lt ip le
7 3 B 9 0 6 - U p , T u r b o c h a r g e d , A f t e r c o o ld e d , C o m p o s it e h e a d g a s k e t , m u lt ip le
12
12
399054
399054CP
Set cylinder head

Set cylinder head
12
3N3220
CAT398-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G398 / 48.8L
(Continued)
Gas
12
3N3220CP
6
6
6L3352
2N3597
Gasket valve cover

Seal valve cover
8L5457
Gasket oil pan
6
6
1F9223
1F4419
Gasket side door

Gasket water cover
4W2606
Seal crankshaft
1
1
4W2568
4W2570
Seal group
Seal group
1
1
4W2607
4W2569
Seal crankshaft
Seal group
4W2571
Seal group
(re p l 5 L 5 4 8 6 )
C A M S H A F T
24
24
1021561
3F7445
Lifter
Bushing rocker arm
24
8F8858
Button rocker arm
24
9F7707
For 8 F8 8 5 8
24
24
1A0744
1B4204

Nut
NOTE
V A L V E T R A IN
CYLHEAD
D353HEAD2
NOTE:
12 1W8606
Valve intake
12
24
U se
24
U se
24
U se
24
U se
24
U se
12
W
2W3211
7S6323
it h 7 N 7 6 3
9M5349
it h 7 N 7 6 3
4F5409
it h 7 F 7 6 6
9M5350
it h 7 N 7 6 3
4F5408
it h 7 F 7 6 6
2N9298
2 .5 0 5 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
Valve exhaust
Valve spring
2 .3 5 0 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
9 R o t o c o il
9 R o t o c o il
6 R o t o c o il
9 R o t o c o il
Valve spring
6 R o t o c o il
Valve guide
Valve guide
Spacer
48 2A4429
24 7N7639
24 7F7666
12 8N7780
12 1W3062
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
Shield
Retainer
12
12
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
12
1S5738
Valve insert
Exhaust
12
24
2N9299
3N1414
Rotocoil
CAT398-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G398 / 48.8L
(Continued)
Gas
D353HEAD1
12 7M7817
12 8N3723
e s n 7 3 B 1 -8 1
12 5S5323
W it h C o r r e c t S e r ia l N u m b e r s
24 7S6323
U s e W it h 7 N 7 6 3 9 R o t o c o il
24 9M5349
24 4F5409
U s e W it h 7 F 7 6 6 6 R o t o c o il
24 9M5350
24 4F5408
U s e W it h 7 F 7 6 6 6 R o t o c o il
12 4N3664
12 6N8847
NOTE:
Valve intake
Valve exhaust
Valve guide
Valve guide
24
72
Spacer
Valve lock
24 7N7639
24 7F7666
12 8N7780
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
12
12
1W3062
2N9297
Retainer
Retainer
Exhaust
12
12
5S1757
1S5738
Valve seat
Valve insert
In ta k e
Exhaust
48
3B0645
Plug cup
12
12
7L0918
6L1576
Spark plug adapter

12
48
6L7816
5H7071
Seal spark plug adp

Water director
3N1414
3B1143
Valve exhaust
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
Valve spring
Rotocoil
Shield
C R A N K S H A F T
1
4W2566
1
2
4W2567
3N9160

5L2093
Adapter gasket
8L3972
Baffle
1
6N9235
Oil cooler
C o re
1 7 0 F d e g re e
4
4
6I4954
4W4794
Thermostat
Thermostat
4
4
7C3095
2N0741
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
Thermostat
3S9643
Thermostat seal
CAT398-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G398 / 48.8L
(Continued)
Gas
C he
1
7 3 B
1
7 3 B
1
7 3 B
3S1723
c k S e r ia l N u m b e r
6V5426
1 - 9 0 5
6V6384
9 0 6 -1 3 1 0
6V6385
1 3 1 1 -U p
Set water pump
Set water pump

Set water pump
Set water pump
1W7080
1
1
4N7526
6N9313
Seal assembly
Seal assembly
1
1
5N4378
5N1883
Shaft water pump

Shaft water pump
L o n g s h a ft
S h o rt s h a ft
1
1
1H8278
2S3966
Seal oring
Ring
U s e w it h 4 N 7 5 2 6
8
1
5L5840
3S3535
Washer sealing
Seal rubber
U s e w it h 2 S 3 9 6 6
4L6706
5B3265
Gasket shim
Gasket drain plug
1
1
4L3437
4L3756

Bearing water pump
5L2660
7F7510
Bearing water pump

Lock
8
1
8J6775
4L9965
Seal
Gasket retainer
1
1
2N2560
6N4744
Seal shaft oil

Adapter
6N5476
Seal ring
6N5475
Seal ring
1
1
3H2018
3F2771
Nut
Cotter pin
12
12
5L9371
6L7817
Water tube
C a s t ir o n
1
1
3N4365
3N4366
Aftercooler element
Aftercooler element
F re s h w a te r
F re s h w a te r
U se 1 to 1 0
U s e w it h 6 N 9 3 1 3
M e t a l, U s e w it h 6 N 9 3 1 3
R u b b e r , U s e w it h 6 N 9 3 1 3
T U R B O / A IR
8
5M2894
8N6938
Insert block
1W6265
Sleeve block
S t a in le s s s t e e l .0 6 2 5 "
Z ste p p e d
1W6266
1W6267
Sleeve block
Sleeve block
Z ste p p e d
Z ste p p e d
5P0936
Sleeve block
B L O C K
CAT398-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3928 CID
16 Cylinder
Bore 6.250
Stroke 8.000
D399 / 64.4L
C Y L IN D E R K IT
16
PLG7N4515
Cylinder kit
16
PLG7N5036
Cylinder kit
lin e r ]
16
16
8M3167
7N4515
Piston body
Piston body
6 .2 5 0 0 b o re , P C [3 S 4 0 6 6 ]
16
16
7N5036
5H1085
Piston body
Piston pin
16
32
7N9810
7M4926
Piston pin
Retainer piston pin
16
16
1W5105
1N3601
Ring set
Ring set
16
16
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
48
16
6L7815
8N4708

B E A R IN G S
9
8N7764
Bearing main pair
8N7764 10-F
Bearing main pair
8N7765
Bearing main pair
.0 1 0
.0 2 5
8N7766
Bearing main pair
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
16
16
8N7769
8N7769 10-F
Bearing rod pair

Bearing rod pair
.0 1 0
16
16
8N7770
8N7771
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
5L2894
Bearing cam
16
8N2275
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
CATGASKET
3N3220
NOTE
8
8
8
3N3220CP
6L4497

Gasket push rod oil
8
8
6L3352
2N3597
Gasket valve cover

Seal valve cover
1
1
4W2606
4W2607
Seal crankshaft
Seal crankshaft
2
1
3N9160-B
8L5457
Ring crankshaft
Gasket oil pan
C A M S H A F T
CAMSHAFT
CAMSHAFT
1021561
Lifter
(re p l 5 L 5 4 8 6 )
CYLHEAD
NOTE
16
D353HEAD1
7M7817
NOTE:
Valve intake
16
8N3723
Valve exhaust
32
V A L V E T R A IN
CAT399
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3928 CID
16 Cylinder
Bore 6.250
Stroke 8.000
D399 / 64.4L
(Continued)
32
S in g le
32
D uals
32
D uals
16
7S6323
Valve spring
4F5408-F
Valve spring
p r in g
4F5409-F
Valve spring
p r in g
4N3664
Valve guide
16
32
6N8847
3N1414
Valve guide
Spacer
96
32
U se w
32
U se w
32
1 2 us
16
6 use
16
use w
16
3B1143
7N7639
7F7666-B
3H5867
3B1142
5H1464
5S1757
Valve lock
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
O u te r, 1 .6 4 1 O D , 2 .4 2 1 fre e
In n e r, 1 .1 4 5 O D , 2 .3 5 9 fre e
Rotator
Retainer
Retainer
In ta k e
Valve seat
ead
In ta k e
Valve seat
Exhaust
16 5H1463
Valve seat
Exhaust
16 8M4014
Valve seat
T w o g ro o v e
D353HEAD2
NOTE:
2 .5 0 5 h e a d ,
16 1W8606
Valve intake
2 .3 5 0 h e a d ,
16 2W3211
Valve exhaust
2 .3 5 0 h e a d ,
16 1W1822
Valve exhaust
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
0 .3 7 1 7 s te m , 2 g ro o v e
32
32
9M5349
9M5350
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
16
16
2N9298
2N9299
Valve guide
Valve guide
32
64
3N1414
2A4429
Spacer
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
32
16
7N7639
1W3062
Rotator
Retainer
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
16
16
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
16
8M4014
Valve seat
Exhaust
16
7M7431
4
6I4954-F
Thermostat
4
4
4W4794
4W4841
Thermostat
Thermostat
1 9 0 d e g re e
3S9643-F
Seal thermostat
TURBO
TURBOCHARGER
8N6938
Insert block
0 .0 6 2 5 , s t a in le s s s t e e l
1W6267
5P0936
Sleeve block
Sleeve block
Z ste p p e d
T U R B O / A IR
B L O C K
CAT399
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G399 / 64.4L
Gas
C Y L IN D E R K IT
16
PLG3S1824
Cylinder kit
7 .0 :1 C R
16
PLG3S1826
Cylinder kit
1 0 .0 : 1 C R
16
16
3S1824
3S1826
Piston body
Piston body
7 .0 :1 C R
1 0 .0 : 1 C R
16
7N9810
Piston pin
32
7M4926
Retainer piston pin
16
1W6055
Ring set
16
16
8N9174
5P8970
Cylinder liner
6 .2 5 0 0 b o re
B E A R IN G S
9
9
8N7764
8N7765
Bearing main pair

Bearing main pair
.0 2 5
8N7766
Bearing main pair
.0 5 0
4L4653
Thrust washer
0 .2 8 4 t h ic k
16
16
8N7769
8N7770
Bearing rod pair

Bearing rod pair
.0 2 5
16
8N7771
Bearing rod pair
.0 5 0
9
16
5L2894
8N2275
Bearing cam
Bushing con rod
2 .4 5 0 ID , 2 .6 7 8 O D , 2 .2 5 0 le n g t h
1
9S4317
Set overhaul
4 9 C 1 -2 6 1
1
1
399121
399121CP
Set overhaul
Set overhaul
4 9 C 2 6 1 -U p , N o n T u rb o c h a rg e d
4 9 C 2 6 1 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
1
1
399131
399131CP
Set overhaul
Set overhaul
4 9 C 2 6 1 -U p , T u r b o c h a r g e d , A f t e r c o o le d
4 9 C 2 6 1 -U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t
399122
Set inframe
4 9 C 2 6 1 -U p , N o n T u rb o c h a rg e d
1
1
399122CP
399132
Set inframe
Set inframe
4 9 C 2 6 1 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t
399132CP
Set inframe
4 9 C 2 6 1 -U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t
1
1
9S4316
399123
Set cylinder head

Set cylinder head
4 9 C 1 - 2 6 1 , M u lt ip le
4 9 C 2 6 1 -U p , N o n T u r b o c h a r g e d , m u lt ip le
399123CP
Set cylinder head
399133
Set cylinder head
4 9 C 2 6 1 -U p , N o n t u r b o c h a r g e d , C o m p o s it e h e a d g a s k e t , m u lt ip le
4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o le d , m u lt ip le
1
16
399133CP
399054
Set cylinder head

Set cylinder head
4 9 C 2 6 1 - U p , T u r b o c h a r g e d , A f t e r c o o le d , C o m p o s it e h e a d g a s k e t , m u lt ip le
16
399054CP
Set cylinder head
16
16
3N3220
3N3220CP

8
8
6L3352
2N3597
Gasket valve cover

Seal valve cover
8L5457
Gasket oil pan
4 9 C 2 6 1 -U p , T u r b o c h a r g e d , A f t e r c o o le d
CAT399-2
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G399 / 64.4L
(Continued)
Gas
8
1F9223
Gasket side door
1F4419
Gasket water cover
1
1
4W2606
4W2568
Seal crankshaft
Seal group
1
1
4W2570
4W2607
Seal group
Seal crankshaft
1
1
4W2569
4W2571
Seal group
Seal group
(re p l 5 L 5 4 8 6 )
C A M S H A F T
32
1021561
Lifter
32
32
H ea
32
H ea
32
H ea
32
H ea
3F7445
8F8858
u s in g 3 /8 "
9F7707
u s in g 3 /8 "
1A0744
u s in g 3 /8 "
1B4204
u s in g 3 /8 "
Bushing rocker arm

Button rocker arm
d
d
d
d
s t e m v a lv e s
For 8 F8 8 5 8
s t e m v a lv e s
s t e m v a lv e s
Nut
NOTE
s t e m v a lv e s
V A L V E T R A IN
CYLHEAD
D353HEAD2
NOTE:
16 1W8606
Valve intake
16 2W3211
Valve exhaust
16
32
U se
32
U se
32
U se
32
U se
32
U se
16
W
7C5914
7S6323
it h 7 N 7 6 3
9M5349
it h 7 N 7 6 3
4F5409
it h 7 F 7 6 6
9M5350
it h 7 N 7 6 3
4F5408
it h 7 F 7 6 6
2N9298
2 .5 0 5 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
2 .3 5 0 h e a d , 0 .3 7 1 7 s te m , 2 g ro o v e
Valve exhaust
Valve spring
2 0 d e g r e e , le a n b u rn
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
9 R o t o c o il
9 R o t o c o il
6 R o t o c o il
9 R o t o c o il
Valve spring
6 R o t o c o il
Valve guide
Valve guide
Spacer
64 2A4429
32 7N7639
32 7F7666
16 8N7780
16 1W3062
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
Shield
Retainer
16
16
2N9297
5S1757
Retainer
Valve seat
Exhaust
In ta k e
16
1S5738
Valve insert
Exhaust
16
32
2N9299
3N1414
Rotocoil
CAT399-2
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G399 / 64.4L
(Continued)
Gas
D353HEAD1
NOTE:
16 7M7817
Valve intake
16 5S5323
Valve exhaust
32
U se
32
U se
32
U se
32
U se
32
U se
16
16
7S6323
W it h 7 N 7 6 3
9M5349
W it h 7 N 7 6 3
4F5409
W it h 7 F 7 6 6
9M5350
W it h 7 N 7 6 3
4F5408
W it h 7 F 7 6 6
4N3664
6N8847
32
96
3N1414
3B1143
Valve spring
Valve spring
In n e r, 1 .1 2 5 O D , 2 .2 0 1 fre e
Valve spring
Valve spring
O u te r, 1 .6 5 4 O D , 2 .5 7 4 fre e
9 R o t o c o il
9 R o t o c o il
6 R o t o c o il
9 R o t o c o il
Valve spring
6 R o t o c o il
Valve guide
Valve guide
Spacer
Valve lock
32 7N7639
32 7F7666
16 8N7780
Rotator
[re p l 8 M 7 6 3 7 , 4 S 7 4 6 8 ]
16
16
1W3062
2N9297
Retainer
Retainer
16
16
5S1757
1S5738
Valve seat
Valve insert
In ta k e
Exhaust
Rotocoil
Shield
128 3B0645
Plug cup
16
7L0918
Spark plug adapter
16
6L1576
16
64
6L7816
5H7071
Seal spark plug adp

Water director
Exhaust
C R A N K S H A F T
1
4W2566
1
2
4W2567
3N9160

2
2
5L2093
8L3972
Adapter gasket
Baffle
1
6N9236
Oil cooler
C o re
1 7 0 F d e g re e
4
4
6I4954
4W4794
Thermostat
Thermostat
4
4
7C3095
2N0741
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
Thermostat
3S9643
Thermostat seal
1 8S1892
C h e c k S e r ia l N u m b e r
1 6V6384
4 9 C 2 6 1 - 5 6 7
Set water pump

Set water pump
CAT399-2
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.250
Stroke 8.000
Caterpillar
G399 / 64.4L
(Continued)
Gas
1 6V6385
Set water pump
4 9 C 5 6 8 - U p
1 6V5427
Set water pump
F o r 2 N 0 9 5 5 W a te r P u m p G ro u p
1W7080
4N7526
Seal assembly
1
1
6N9313
5N4378
Seal assembly
Shaft water pump
1
1
5N1883
1H8278
Shaft water pump

Seal oring
S h o rt s h a ft
1
8
2S3966
5L5840
Ring
Washer sealing
U s e w it h 4 N 7 5 2 6
3S3535
4L6706
Seal rubber
Gasket shim
U s e w it h 2 S 3 9 6 6
U se 1 to 1 0
1
1
5B3265
4L3437
Gasket drain plug

1
1
4L3756
5L2660
Bearing water pump

Bearing water pump
1
8
7F7510
8J6775
Lock
Seal
1
1
4L9965
2N2560
Gasket retainer
Seal shaft oil
1
1
6N4744
6N5476
Adapter
Seal ring
U s e w it h 6 N 9 3 1 3
M e t a l, U s e w it h 6 N 9 3 1 3
1
1
6N5475
3H2018
Seal ring
Nut
R u b b e r , U s e w it h 6 N 9 3 1 3
L o n g s h a ft
3F2771
Cotter pin
16
5L9371
Water tube
C a s t ir o n
16
1
6L7817
3N4365

Aftercooler element
F re s h w a te r
3N4366
Aftercooler element
F re s h w a te r
T U R B O / A IR
8
5M2894
8N6938
Insert block
S t a in le s s s t e e l .0 6 2 5 "
1W6265
1W6266
Sleeve block
Sleeve block
Z ste p p e d
Z ste p p e d
1W6267
5P0936
Sleeve block
Sleeve block
Z ste p p e d
B L O C K
CAT399-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
350 CID
4 Cylinder
Bore 4.500
Stroke 5.500
1670 / 5.7L
C Y L IN D E R K IT
4
PLG9L2308
Cylinder kit
4
4
9L2308
3S4029-F
Piston body
Ring set
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (1 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
4
8
7N9805
1S9543
Piston pin
Retainer piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8S2240-B
Cylinder liner
3S3977
4 .5 0 0 0 b o re
4 .5 0 0 0 b o re ; L o w e r s e a l
B E A R IN G S
4
4
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
4
4
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
4
4
2531APA40-FM
2531APA50-FM
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
7S9439-F
Bearing thrust pair
7S9844
Bearing thrust pair
7S9845-F
Bearing thrust pair
.0 1 0 f la n g e d
.0 2 0 f la n g e d
7S9846-F
Bearing thrust pair
.0 3 0 f la n g e d
4
4
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
4
4
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
9H3984
Bushing con rod
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
NOTE
CAMSHAFT
.0 3 0
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CYLHEAD
NOTE
4
4
7M7358
9M4163
Valve intake
Valve exhaust
16
8
2A4429
4N3668
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
140-1906N
Valve guide
9H9164
Valve spring
1 .2 8 2 O D , .1 8 8 w ir e d ia , 2 .6 7 8 f r e e
8 3S0461-F
4 1W5321-F
In ta k e
4 9M6495-F
Rotator
Valve insert
Valve insert
Exhaust
4
8M1584-F
8N8796
TURBOCHARGER
T U R B O / A IR
TURBO
CAT1670
8/3/2009
(800) 467-5545
CAT1670
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
6 Cylinder
Bore 4.500
Stroke 6.000
1673 / 8.6L
C Y L IN D E R K IT
6
PLG2M5558
Cylinder kit
6
6
2M5558-F
3S4029-F
Piston body
Ring set
4 .5 0 0 0 b o r e ; (1 ) 1 /8 , (1 ) 3 /3 2 , (1 ) 7 /3 2 [1 c y l s e t ]
6
12
7N9804
9H4015
Piston pin
Retainer piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
8S2240-B
Cylinder liner
12
3S3977
4 .5 0 0 0 b o re
4 .5 0 0 0 b o re ; L o w e r s e a l
B E A R IN G S
6
6
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
6
6
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
6
6
2531APA40-FM
2531APA50-FM
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
7S9439-F
Bearing thrust pair
7S9844
Bearing thrust pair
7S9845-F
Bearing thrust pair
.0 1 0 f la n g e d
.0 2 0 f la n g e d
7S9846-F
Bearing thrust pair
.0 3 0 f la n g e d
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
6
6
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
6
6
9H3984
9M4010
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .4 5 0 O A L , s t r a ig h t
8N0702
Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
NOTE
CAMSHAFT
CAMSHAFT
7M4166
Lifter
CYLHEAD
7M7358
NOTE
Valve intake
.0 3 0
CATGASKET
C A M S H A F T
12
V A L V E T R A IN
9M4163
Valve exhaust
24
2A4429
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
12
12
4N3668
140-1906N
Valve guide
Valve guide
12
12
9H9164
3S0461-F
Valve spring
Rotator
1 .2 8 2 O D , .1 8 8 w ir e d ia , 2 .6 7 8 f r e e
6 1W5321-F
In ta k e
6 9M6495-F
Valve insert
Valve insert
Exhaust

6
6
8M1584-F
8N8796
CAT1673-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
525 CID
1673 / 8.6L
(Continued)
6 Cylinder
Bore 4.500
Stroke 6.000
T U R B O / A IR
TURBO
TURBOCHARGER
CAT1673-1
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
1673C / 10.5L
C Y L IN D E R K IT
6
PLG9N5250
Cylinder kit
9N5250
Piston
4 .7 5 0 b o r e , 1 .7 0 0 p in , P C ,s t r a ig h t r o d , 1 7 .5 :1 C R , w it h p lu g [9 N 5 2 5 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in ,
6
6
9S3068
7N9805
Ring set
Piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
12
6
1S9543
1105800
Retainer piston pin

Cylinder liner
6
18
5P8768
5S6670

(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
Low er seal
2W6134
B E A R IN G S
7
7
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
7
7
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
7
7
2531APA40-FM
2531APA50-FM
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
6N8940
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
9S3037
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
6
6
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
8N0703
Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
NOTE
.0 1 0
CATGASKET
C A M S H A F T
12
CAMSHAFT
CAMSHAFT
7S3161
Lifter
S o lid t y p e
V A L V E T R A IN
CYLHEAD
NOTE
6
6
2W2621
8N0875
Valve intake
Valve exhaust
24
2A4429
Valve lock
12
1621589
Valve guide
12
12
7S7144
1031800-F
Valve spring
Rotator
0 .3 7 2 s
0 .3 7 4 1
5 S 4 5 9 8
1 .3 7 3 O
w it h o u t
12
6
1W5300
5S7218
Rotocap
Valve insert
6 1W5321-F
exhaust
t e m d ia , 2 G , 7
ID , 0 .6 5 8 3 O D
)
D , .1 8 5 w ir e d
s h ie ld [ r e p l 8 N
d e g re e
, 2 .7 8 1 le n g t h ( r e p l: 1 4 8 7 4 2 5 , 1 4 8 7 5 0 2 , 1 1 6 7 5 5 3 , 1 0 9 0 3 9 0 , 1 0 3 3 2 9 8 , 2 P 1 2 6 2 ,
ia , 2 .0 8 5 f r e e
7 7 8 2 , 5 S 5 8 7 4 ]
In ta k e , 2 .1 2 5 O D
Valve insert
6
8M1584-F
8N8796
CAT1673-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
1673C / 10.5L
(Continued)
6 Cylinder
Bore 4.750
Stroke 6.000
T U R B O / A IR
TURBO
TURBOCHARGER
CAT1673-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
1674 / 10.5L
C Y L IN D E R K IT
6
LK2886-F
Cylinder kit
5S2886-F
Piston body
4 . 7 5 0 0 b o r e , 1 . 7 0 0 p in , P C [ 5 S 2 8 8 6 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3 r e t a in e r s 1 1 0 5 8 0 0 lin e r ,
5 P 8 7 6 8 s e a l k it ]
4 .7 5 0 0 b o r e , 1 .7 0 0 p in , P C , d u a l n i, 4 v a lv e r e lie f , r e c t a n g u a l c o m p r in g s ; u s e w it h r in g s e t 9 S 3 0 6 8
6
6
9S3068
7N9805
Ring set
Piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
12
6
1S9543
1105800
Retainer piston pin

Cylinder liner
6
18
5P8768
5S6670

(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
Low er seal
2W6134
B E A R IN G S
6
6
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
6
6
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
6
6
2531APA40-FM
2531APA50-FM
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
7S9439-F
Bearing thrust pair
1
1
7S9844
7S9845-F
Bearing thrust pair

Bearing thrust pair
.0 1 0 f la n g e d
.0 2 0 f la n g e d
7S9846-F
Bearing thrust pair
.0 3 0 f la n g e d
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
6
6
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
8N0703
Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
NOTE
CAMSHAFT
CATGASKET
C A M S H A F T
CAMSHAFT
V A L V E T R A IN
CYLHEAD
NOTE
6
6
2S8143-F
1S2903-F
Valve intake
Valve exhaust
1 .4 3 0 h e a d d ia , 5 .8 0 0 O A L
1 .3 7 0 h e a d d ia , 5 .8 0 0 le n g t h
24
12
1S2898-F
5S2921-F
Valve lock
Valve guide
12
2S7339-F
Valve spring
12
1S3028
Rotator
6
6
1S2894-F
1S2895-F
Insert intake
Insert exhaust
6
8N3177-F
Nozzle
9N6173-F
Nozzle
TURBOCHARGER
T U R B O / A IR
TURBO
CAT1674
8/3/2009
(800) 467-5545
CAT1674
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm
Stroke 127mm U5LL0015 = 1306763; U5LL0021 = 3135J216 = 1350264
Caterpillar
3054
Diesel
Quadram, 1.375 pin, flanged liner
E N G IN E K IT S
1
PERK1004A02
Overhaul kit
C o n t a in s P K 1 2 5 0 0 2 c y lin d e r k it
PERK1004A03
Overhaul kit
C o n t a in s P K 1 2 5 0 0 3 c y lin d e r k it
C Y L IN D E R K IT
4
PK125010
Piston kit
P is t o n , p in , r e t a in e r s (u s e P K 1 2 5 0 1 2 a n d P K 1 2 5 0 2 7 )
PK125002
Cylinder kit
P K 1 2 5 0 1 1 p is t o n , P K 1 2 5 0 2 5 r in g s , P K 1 2 5 0 4 0 lin e r
4
4
PK125011
PK125025
Piston kit
Ring set
P is t o n , p in , r e t a in e r s
U s e w it h P K 1 2 5 1 0 1 0 a n d P K 1 2 5 0 1 1 p is t o n
PK125003
Cylinder kit
4
4
PK125012
PK125027
Piston kit
Ring set
PK125026
Ring set
8
4
PK125020
PK125040
Retainer piston pin

Cylinder liner
U s e w it h P K 1 2 5 0 1 2 p is t o n
B E A R IN G S
1
PK135000
Bearing main set
S td
1
1
PK135001
PK135002
Bearing main set

Bearing main set
0 .2 5 m m
0 .5 0 m m
PK135003
Bearing main set
0 .7 5 m m
2
2
PK135010
PK135011
Thrust washer
Thrust washer
S td
0 .1 8 m m
PK135012
Thrust washer
S td
PK135013
Thrust washer
0 .1 8 m m
1
1
PK135020
PK135021
Bearing rod set

Bearing rod set
S td
0 .2 5 m m
1
1
PK135022
PK135023
Bearing rod set

Bearing rod set
0 .5 0 m m
0 .7 5 m m
PK135024
Bearing rod set
S td
1
1
PK135025
PK135026
Bearing rod set

Bearing rod set
0 .2 5 m m
0 .5 0 m m
PK135027
Bearing rod set
0 .7 5 m m
PK135100
Bushing con rod
PK135110
Bushing cam
1
1
PK145010
PK145011
Set upper
Set upper
PK145012
Set upper
1
1
PK145020
PK145021
Set lower
Set lower
PK145030
PK145040
Gasket valve cover
CAT3054-2
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm
Caterpillar
3054
(Continued)
Diesel
1
PK145041
Gasket valve cover
PK145050
Gasket oil pan
PK145051
Gasket oil pan
1
1
PK145060
PK145061

1
1
PK145062
PK145070

Housing rear seal
PK145071
Housing rear seal
H o u s in g s e a l a s s e m b ly
C A M S H A F T
8
8
PK155000
PK155001
Push rod
Lifter
PK155010
Rocker arm
LH
PK155011
Rocker arm
R H
P K 1 6 5 0 6 0 in t a k e , P K 1 6 5 0 5 0 e x h a u s t
V A L V E T R A IN
1
PK165000
Valve kit
4
4
PK165050
PK165060
Valve exhaust
Valve intake
16
4
PK165100
PK165110
Valve lock
Valve guide
Exhaust
PK165111
Valve guide
In ta k e
8
8
PK165130
PK165131
Valve spring
Valve spring
In n e r
O u te r
8
8
PK165132
PK165133
Valve spring cap

Valve spring washer
U s e d w it h d u a l v a lv e s p r in g s
PK165134
Valve spring
S in g le s p r in g h e a d a s s y
PK165135
Valve spring cap
8
4
PK165150
PK165170
Valve stem seal

Valve insert
I n t a k e ; u s e w it h P K 1 6 5 0 6 0 v a lv e
PK165171
Valve insert
E x h a u s t ; u s e w it h P K 1 6 5 0 5 0 v a lv e
2
8
PK165190
PK165191
Cylinder head bolt

Cylinder head bolt
12
PK165192
Cylinder head bolt
8
8
PK185001
PK185002
Bolt connecting rod

Nut connecting rod
u s e d w it h P K 1 8 5 0 0 2 n u t
u s e d w it h P K 1 8 5 0 0 1 b o lt
1
1
PK195001
PK195020
Oil pump
Gear idler oil pump
PK195021
Bushing idler gear
1
PK205001
Fuel lift pump
1
PK215001
Water pump
1
1
PK215050
PK215060
Oring water pump mtg

Thermostat
CAT3054-2
8/3/2009
(800) 467-5545
Caterpillar
3054
(Continued)
Diesel
4 Cylinder
Bore 100mm
M IS C
1
PK205051
Glow plug
CAT3054-2
8/3/2009
(800) 467-5545
CAT3054-2
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm U5LL0013 = 6I0892; U5LL0014 = 3135J132 = 1072553
Stroke 127mm U5LL0016 = 3135J146 = 1127021; U5LL0039 = 3135J258 = 1760824
Caterpillar
3054
Diesel
E N G IN E K IT S
1
PERK1004A11
Overhaul kit
C Y L IN D E R K IT
4
4
PK125004
PK125013
Cylinder kit
Piston kit
P is t o n , p in , r e t a in e r s (u s e P K 1 2 5 0 1 4 a n d P K 1 2 5 0 2 9 )
PK125028
Ring set
u s e w it h P K 1 2 5 0 1 3 p is t o n
4
4
PK125005
PK125014
Cylinder kit
Piston kit
PK125006
Cylinder kit
PK125015
Piston kit
4
4
PK125008
PK125018
Cylinder kit
Piston kit
PK125029
Ring set
u s e w it h P K 1 2 5 0 1 4 o r P K 1 2 5 0 1 5 p is t o n
PK125021
Retainer piston pin
PK125040
Cylinder liner
B E A R IN G S
1
PK135000
Bearing main set
S td
1
1
PK135001
PK135002
Bearing main set

Bearing main set
0 .2 5 m m
0 .5 0 m m
PK135003
Bearing main set
0 .7 5 m m
2
2
PK135010
PK135011
Thrust washer
Thrust washer
S td
0 .1 8 m m
PK135012
Thrust washer
S td
PK135013
Thrust washer
0 .1 8 m m
1
1
PK135020
PK135021
Bearing rod set

Bearing rod set
S td
0 .2 5 m m
1
1
PK135022
PK135023
Bearing rod set

Bearing rod set
0 .5 0 m m
PK135024
Bearing rod set
S td
1
1
PK135025
PK135026
Bearing rod set

Bearing rod set
0 .2 5 m m
0 .5 0 m m
PK135027
Bearing rod set
0 .7 5 m m
4
4
PK135101
PK135102
Bushing con rod

Bushing con rod
0 .7 5 m m
1
1
PK145010
PK145011
Set upper
Set upper
PK145012
Set upper
1
1
PK145020
PK145021
Set lower
Set lower
CAT3054-3
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm U5LL0013 = 6I0892; U5LL0014 = 3135J132 = 1072553
Caterpillar
3054
(Continued)
Diesel
1
PK145030
1
1
PK145040
PK145041
Gasket valve cover

Gasket valve cover
PK145050
Gasket oil pan
PK145051
Gasket oil pan
1
1
PK145060
PK145061

1
1
PK145062
PK145070

Housing rear seal
PK145071
Housing rear seal
C A M S H A F T
8
8
PK155000
PK155001
Push rod
Lifter
PK155010
Rocker arm
LH
PK155011
Rocker arm
R H
V A L V E T R A IN
1
PK165000
Valve kit
1
1
PK165002
PK165003
Valve kit
Valve kit
PK165050
Valve exhaust
4
4
PK165060
PK165061
Valve intake
Valve intake
4
16
PK165062
PK165100
Valve intake
Valve lock
PK165110
Valve guide
PK165111
Valve guide
Exhaust
In ta k e
PK165130
Valve spring
In n e r
8
8
PK165131
PK165132
Valve spring
Valve spring cap
O u te r
PK165133
Valve spring washer
8
8
PK165134
PK165135
Valve spring
Valve spring cap
PK165150
Valve stem seal
4
4
PK165170
PK165172
Valve insert
Valve insert
I n t a k e , u s e w it h P K 1 6 5 0 6 2 v a lv e
PK165171
Valve insert
2
8
PK165190
PK165191
Cylinder head bolt

Cylinder head bolt
12
PK165192
Cylinder head bolt
8
8
PK185001
PK185002
Bolt connecting rod

Nut connecting rod
u s e d w it h P K 1 8 5 0 0 2 n u t
u s e d w it h P K 1 8 5 0 0 1 b o lt
CAT3054-3
8/3/2009
(800) 467-5545
Caterpillar
3054
(Continued)
Diesel
4 Cylinder
Bore 100mm U5LL0013 = 6I0892; U5LL0014 = 3135J132 = 1072553
1
1
PK195001
PK195020
Oil pump
Gear idler oil pump
PK195021
Bushing idler gear
1
PK205001
Fuel lift pump
1
PK215001
Water pump
1
1
PK215050
PK215060

Thermostat
PK205051
Glow plug
M IS C
1
CAT3054-3
8/3/2009
(800) 467-5545
CAT3054-3
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm
Stroke 127mm 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390
Caterpillar
3054
Diesel
Fastram, 1.563 pin, flanged liner
E N G IN E K IT S
1
PERK1004F01
Overhaul kit
C Y L IN D E R K IT
4
4
PK125007
PK125016
Cylinder kit
Piston kit
P is t o n , p in , r e t a in e r s (u s e P K 1 2 5 0 1 7 )
4
8
PK125017
PK125022
Piston kit
Retainer piston pin
4
4
PK125030
PK125041
Ring set
Cylinder liner
S lip f it
PK125042
Cylinder liner
P r e s s f it
B E A R IN G S
1
1
PK135000
PK135001
Bearing main set

Bearing main set
S td
1
1
PK135002
PK135003
Bearing main set

Bearing main set
0 .5 0 m m
0 .7 5 m m
PK135010
Thrust washer
S td
PK135011
Thrust washer
0 .1 8 m m
2
2
PK135012
PK135013
Thrust washer
Thrust washer
S td
0 .1 8 m m
PK135020
Bearing rod set
S td
1
1
PK135021
PK135022
Bearing rod set

Bearing rod set
0 .2 5 m m
0 .5 0 m m
PK135023
Bearing rod set
0 .7 5 m m
1
1
PK135024
PK135025
Bearing rod set

Bearing rod set
S td
0 .2 5 m m
1
1
PK135026
PK135027
Bearing rod set

Bearing rod set
0 .5 0 m m
0 .7 5 m m
PK135028
Bearing rod set
S td
PK135103
Bushing con rod
4
4
PK135104
PK135105
Bushing con rod

Bushing con rod
0 .2 5 m m
1
1
PK145013
PK145023
Set upper
Set lower
PK145030
PK145042
Gasket valve cover
1
1
PK145050
PK145051
Gasket oil pan

Gasket oil pan
PK145060
1
1
PK145061
PK145062

PK145070
Housing rear seal
CAT3054-4
8/3/2009
(800) 467-5545
4 Cylinder
Bore 100mm
Stroke 127mm 1382047 -> 1521390; U5LP0057 = 3135J241 = 1521390
Caterpillar
3054
(Continued)
Diesel
Fastram, 1.563 pin, flanged liner
1
PK145071
Housing rear seal
C A M S H A F T
8
PK155000
Push rod
PK155001
Lifter
4
4
PK155012
PK155013
Rocker arm
Rocker arm
LH
4
4
PK155014
PK155015
Rocker arm
Rocker arm
R H
LH
R H
V A L V E T R A IN
1
1
PK165004
PK165005
Valve kit
Valve kit
PK165051
Valve exhaust
4
4
PK165052
PK165063
Valve exhaust
Valve intake
4
16
PK165064
PK165101
Valve intake
Valve lock
4
4
PK165112
PK165113
Valve guide
Valve guide
8
8
PK165136
PK165137
Valve spring
Valve spring cap
4
4
PK165151
PK165152
Valve stem seal

Valve stem seal
In ta k e
4
4
PK165173
PK165174
Valve insert
Valve insert
4
4
PK165175
PK165176
Valve insert
Valve insert
PK165190
Cylinder head bolt
8
12
PK165191
PK165192
Cylinder head bolt

Cylinder head bolt
Exhaust
In ta k e
Exhaust
8
PK185001
Bolt connecting rod
u s e d w it h P K 1 8 5 0 0 2 n u t
8
8
PK185002
PK185003
Nut connecting rod

Bolt connecting rod
u s e d w it h P K 1 8 5 0 0 1 b o lt
PK185004
Bolt connecting rod
1
PK195002
Oil pump
PK195003
Oil pump
PK195020
Gear idler oil pump
PK195021
Bushing idler gear
U s e in e n g in e s w it h b a la n c e r u n it
1
PK205001
Fuel lift pump
1
PK215002
Water pump
PK215019
PK215061
Gasket water pump

Thermostat
1
1
PK215071
PK215072
Oring thermostat
Oring thermostat hsg
PK205051
Glow plug
M o u n t in g
M IS C
1
CAT3054-4
8/3/2009
(800) 467-5545
CAT3054-4
8/3/2009
(800) 467-5545
CAT3054-4
8/3/2009
(800) 467-5545
Caterpillar
Diesel
260 CID
4 Cylinder
Bore 102mm
Stroke 130mm
3064 / 4.3L
E N G IN E K IT S
Engine kit
C a ll f o r p r ic e a n d a v a ila b ilit y
4 5I7537-F
3 0 6 4 N a tu ra l
4 5I7792-F
3 0 6 4 N a tu ra l
4 5I7793-F
3 0 6 4 N a tu ra l
Piston body
S td
Piston body
0 .2 5 m m
Piston body
0 .5 0 m m
4 1786546-F
3 0 6 4 T a ll e x c e p t K J A , P C A
4 1786547-F
4 1786548-F
Piston body
S td
Piston body
0 .2 5 m m
Piston body
0 .5 0 m m
4 5I7538-F
3 0 6 4 N a tu ra l
4 5I7790-F
3 0 6 4 N a tu ra l
4 5I7791-F
3 0 6 4 N a tu ra l
Ring set
S t d , 1 c y lin d e r s e t
Ring set
0 .2 5 m m , 1 c y lin d e r s e t
Ring set
0 .5 0 m m , 1 c y lin d e r s e t
4 1786543-F
4 1786544-F
4 1786545-F
Ring set
S t d , 1 c y lin d e r
Ring set
0 .2 5 m m , 1 c y lin d e r s e t
Ring set
0 .5 0 m m , 1 c y lin d e r s e t
4
8
0947134-F
5I7667-F
Piston pin
Retainer piston pin
5I7523-F
Cylinder liner
r e p a ir s le e v e
KIT
C Y L IN D E R K IT
B E A R IN G S
5
5I7588-F
Bearing main pair
S td
5
5
5I7784-F
5I7785-F
Bearing main pair

Bearing main pair
0 .2 5 m m u /s
0 .5 0 m m u /s
5I7786-F
Bearing main pair
0 .7 5 m m u /s
3
3
5I7654-F
5I7787-F
Thrust washer
Thrust washer
S td
0 .1 5 m m
3
3
5I7788-F
5I7789-F
Thrust washer
Thrust washer
0 .3 0 m m
0 .4 5 m m
5I7637-F
Bearing rod half
S td
8
8
5I7794-F
5I7795-F
Bearing rod half

Bearing rod half
0 .2 5 m m u /s
0 .5 0 m m u /s
5I7796-F
Bearing rod half
0 .7 5 m m u /s
5I7539-F
Bushing con rod
CAT3064
8/3/2009
(800) 467-5545
Caterpillar
Diesel
260 CID
4 Cylinder
Bore 102mm
Stroke 130mm
3064 / 4.3L
(Continued)
1
1
5I7528-F
5I7529-F
Bearing cam
Bearing cam
5I8009-F
Bearing cam
1
CATGASKET
5I7660-F
NOTE
S e a l k it
1
1
5I7524
5I7540-B

Sleeve crankshaft
re a r
C A M S H A F T
8
8
2228183-M
5I7723-B
Lifter
Push rod
0913474-F
Nut rocker assembly
(re p l 5 I7 6 2 7 )
V A L V E T R A IN
4 5I7738-F
Valve intake
Except 3 0 6 4 T K J A and P C A
4 5I7739-F
Valve exhaust
8 5I7740-F
Valve spring
8
16
5I7625-F
5I7719

Valve keeper
4
4
1838172-F
1838173-F
Valve guide
Valve guide
8
8
5I7624-F
5I7630-B
Valve stem seal

Valve stem cap
4 5I8011-F
Valve insert
Except 3 0 6 4 T K J A and P C A
4 5I8012-F
Valve insert
17
5I7718
In ta k e
Exhaust
In ta k e
Exhaust
Bolt cylinder head
C R A N K S H A F T
1
5I7541
Plate crankshaft gear
1307596
Nut crankshaft
8
8
0947154
0947516
Bolt connecting rod

Nut connecting rod
T U R B O / A IR
TURBO
TURBOCHARGER
CAT3064
8/3/2009
(800) 467-5545
Caterpillar
Diesel
390 CID
6 Cylinder
Bore 102mm
Stroke 130mm
3066 / 6.4L
E N G IN E K IT S
Engine kit
6 5I7537-F
For 7 J K
6 5I7792-F
For 7 J K
6 5I7793-F
For 7 J K
Piston body
S td
Piston body
0 .2 5 m m
Piston body
0 .5 0 m m
6 1786546-F
A ll e x c e p t 7 J K
6 1786547-F
6 1786548-F
Piston body
S td
Piston body
0 .2 5 m m
Piston body
0 .5 0 m m
6 5I7538-F
For 7 J K
6 5I7790-F
For 7 J K
6 5I7791-F
For 7 J K
Ring set
S t d , 1 c y lin d e r s e t
Ring set
0 .2 5 m m , 1 c y lin d e r s e t
Ring set
0 .5 0 m m , 1 c y lin d e r s e t
6 1786543-F
6 1786544-F
6 1786545-F
Ring set
S t d , 1 c y lin d e r
Ring set
0 .2 5 m m , 1 c y lin d e r s e t
Ring set
0 .5 0 m m , 1 c y lin d e r s e t
6
12
0947134-F
5I7667-F
Piston pin
Retainer piston pin
5I7523-F
Cylinder liner
r e p a ir s le e v e
KIT
C Y L IN D E R K IT
B E A R IN G S
7
5I7588-F
Bearing main pair
S td
7
7
5I7784-F
5I7785-F
Bearing main pair

Bearing main pair
0 .2 5 m m u /s
0 .5 0 m m u /s
5I7786-F
Bearing main pair
0 .7 5 m m u /s
3
3
5I7654-F
5I7787-F
Thrust washer
Thrust washer
S td
0 .1 5 m m
3
3
5I7788-F
5I7789-F
Thrust washer
Thrust washer
0 .3 0 m m
0 .4 5 m m
12
5I7637-F
Bearing rod half
S td
12
12
5I7794-F
5I7795-F
Bearing rod half

Bearing rod half
0 .2 5 m m u /s
0 .5 0 m m u /s
12
5I7796-F
Bearing rod half
0 .7 5 m m u /s
5I7539-F
Bushing con rod
CAT3066
8/3/2009
(800) 467-5545
Caterpillar
Diesel
390 CID
6 Cylinder
Bore 102mm
Stroke 130mm
3066 / 6.4L
(Continued)
2
1
5I7528-F
5I7529-F
Bearing cam
Bearing cam
5I8009-F
Bearing cam
NOTE
CATGASKET
5I7648-F
1
1
5I7728-F
5I7660-F
Gasket head plate

re a r
S e a l k it
1
1
5I7524
5I7540-B

Sleeve crankshaft
re a r
C A M S H A F T
12
12
2228183-M
5I7723-B
Lifter
Push rod
12
0913474-F
Nut rocker assembly
(re p l 5 I7 6 2 7 )
V A L V E T R A IN
6
6
5I7738-F
5I7739-F
Valve intake
Valve exhaust
12
12
5I7740-F
5I7625-F
Valve spring
24
6
5I7719
1838172-F
Valve keeper
Valve guide
6
12
1838173-F
5I7624-F
Valve guide
Valve stem seal
12
6
5I7630-B
5I8011-F
Valve stem cap

Valve insert
6
26
5I8012-F
5I7718
Valve insert
Bolt cylinder head
In ta k e
Exhaust
In ta k e
Exhaust
C R A N K S H A F T
1
1
5I7541
1307596
Plate crankshaft gear

Nut crankshaft
12
0947154
Bolt connecting rod
12
0947516
Nut connecting rod
T U R B O / A IR
TURBO
TURBOCHARGER
CAT3066
8/3/2009
(800) 467-5545
Caterpillar
Diesel
269 CID
3114 / 4.4L
4 Cylinder
Bore 105mm
Stroke 127mm
E N G IN E K IT S
KIT
Engine kit
C Y L IN D E R K IT
4
2382716
Piston skirt
[ r e p la c e s 1 0 7 7 7 9 1 ]
4
4
PK4P2990
4P2990
Piston kit
Piston body
S t d ; 1 - p c A lu m in u m [ p is t o n , r in g s , p in , r e t a in e r s ]
S t d ; 1 - p c A lu m in u m , U s e w it h r in g s e t 4 P 6 9 1 4
PK6I1144
Piston kit
4
4
PK6I1144B
6I1144
Piston kit
Piston body
0 . 5 0 m m ; 1 - p c A lu m in u m [ p is t o n , r in g s , p in , r e t a in e r s ]
S t d ; 1 - p c A lu m in u m , U s e w it h r in g s e t 4 P 6 9 1 4
6I1144B
Piston body
0 .5 0 m m ; 1 -p c A lu m in u m
4
4
PK1014495
PK1014495B
Piston kit
Piston kit
4
4
1014495
1014495B
Piston body
Piston body
S t d ; 1 - p c A lu m in u m , U s e w it h r in g s e t 4 P 6 9 1 4 [ r e p l 4 P 1 5 5 0 ]
0 .5 0 m m ; 1 -p c A lu m in u m
PK1051710-F
Piston kit
1 0 5 1 7 1 0 p is t o n , r in g s , p in , r e t a in e r s
1051710-F
Piston body
U s e R in g S e t 4 P 6 9 1 4
4
4
PK7E3428
PK7E3428B
Piston kit
Piston kit
4
4
7E3428
7E3428B
Piston body
Piston body
S t d ; 1 - p c A lu m in u m , U s e w it h r in g s e t 7 E 5 2 1 3
0 .5 0 m m ; 1 -p c A lu m in u m
PK7C5668
Piston kit
4
4
PK7C5668B
7C5668
Piston kit
Piston body
7C5668B
Piston body
0 .5 0 m m ; 1 -p c A lu m in u m
4
4
PK9Y7452
PK9Y7452B
Piston kit
Piston kit
4
4
9Y7452
9Y7452B
Piston body
Piston body
PK1154124
Piston kit
4
4
PK1154124B
1154124
Piston kit
Piston body
1154124B
Piston body
0 .5 0 m m ; 1 -p c A lu m in u m
4
4
PK1077563-F
1077563-F
Piston Kit
Piston body
1 0 7 7 5 6 3 p is t o n , r in g s , p in , r e t a in e r s
U s e R in g S e t 7 E 5 2 1 3
7E5213
Ring set
S td , [1 c y l s e t : 1 0 7 7 7 8 7 , 7 E 5 7 8 6 , 7 C 5 2 3 2 ]
4P6914-F
Ring set
[1 c y l s e t: 1 0 7 7 7 8 7 , 4 P 1 8 0 7 , 4 P 1 8 0 6 ]
1077787
Ring piston
T o p c h r o m e [ R e p la c e s 1 0 7 7 5 4 8 , 1 0 5 1 5 6 8 , 7 C 0 2 6 0 ] [ c o n t a in e d in r in g s e t s : 7 E 5 2 1 3 , 4 P 6 9 1 4 ]
4
4
7E5786
4P1807
Ring piston
Ring piston
I n t e r m e d ia t e [ c o n t a in e d in r in g s e t : 7 E 5 2 1 3 ]
I n t e r m e d ia t e [ c o n t a in e d in r in g s e t : 4 P 6 9 1 4 ]
0 .5 0 m m ; 1 -p c A lu m in u m
CAT3114
8/3/2009
(800) 467-5545
Caterpillar
Diesel
269 CID
4 Cylinder
Bore 105mm
Stroke 127mm
3114 / 4.4L
(Continued)
4
4
7C5232
4P1806
Ring piston
Ring piston
O il c o n t r o l [c o n t a in e d in r in g s e t : 7 E 5 2 1 3 ]
O il c o n t r o l [c o n t a in e d in r in g s e t : 4 P 6 9 1 4 ]
7C0115
Piston pin
F o r o n e p ie c e p is t o n
4
8
7C3901
7C0111
Piston pin
Retainer piston pin
F o r t w o p ie c e p is t o n
F o r o n e a n d t w o p ie c e p is t o n s
7C6208
Cylinder liner
R e p a ir s le e v e
B E A R IN G S
4
2246638
Bearing rod pair
S td [re p l 7 W 9 4 1 5 ]
4
4
7C6976
7C6977
Bearing rod pair

Bearing rod pair
.2 5 m m u /s
MS2064P-CL
Bearing main set
S t d ; (3 )M B 3 4 5 5 P , (1 ) M B 3 4 5 4 P , (1 ) M B 3 4 5 6 P F [(3 ) 1 0 1 1 5 3 0 , (1 ) 1 0 7 7 7 0 8 , (1 ) 1 0 7 7 6 0 2 ]
3
1
1011530
1077708
Bearing main pair

Bearing main pair
S td
S td
1077602
Bearing thrust pair
S t d f la n g e d t h r u s t [ n e w # 2 1 2 4 8 9 3 ; r e p l 7 W 9 4 1 6 ]
1
3
MS2064P25MM-CL Bearing main set

1450163
Bearing main pair
.2 5 m m u /s
.2 5 m m u /s [re p l 7 C 6 9 7 1 ]
1
1
1450162
7C6966
.2 5 m m u /s [re p l 7 C 6 9 6 1 ]
.2 5 m m u /s , th ru s t [N e w # 2 2 9 5 1 5 3 ; S t d # 1 0 7 7 6 0 2 ]
MS2064P50MM-CL Bearing main set
.5 0 m m u /s
3
1
1450165
1450164
Bearing main pair

Bearing main pair
.5 0 m m u /s [re p l 7 C 6 9 7 2 ]
.5 0 m m u /s [re p l 7 C 6 9 6 2 ]
7C6967-F
Bearing main pair
.5 0 m m u /s , th ru s t [N e w # 2 2 9 5 1 5 4 ; S t d # 1 0 7 7 6 0 2 ]
4
1
2W0027
2165586
Bushing con rod

Bearing cam
R e p la c e s 2 W 7 2 1 1
2W7213
Bearing cam
Bearing main pair

Bearing main pair
.5 0 m m u /s
CATGASKET
NOTE
1
1
3E7460-F
7X2526-F
Set turbo mounting

Set turbo mounting
1
1
7X2523-F
7X2525-F
Set front cover/hsg

Set rear cover/hsg
1
1
7X2528-F
1192921-F
Set water pump

(7 C 4 1 6 3 )
1
1
1154109-F
2223909

Sleeve crank seal
(7 C 3 5 7 1 )
r e a r [ r e p la c e s 7 C 7 9 8 0 ]
Valve intake
[re p l 6 I1 5 8 9 ]
Valve intake
(1 1 3 6 1 8 0 )
Valve exhaust
Valve exhaust
[re p l 1 0 5 1 7 7 9 , 7 W 2 6 9 9 , 6 I1 5 9 0 ]
(N e w # 1 6 3 2 4 3 2 )
V A L V E T R A IN
4
7W8064
M U I e n g in e
4 1614280
H E U I e n g in e
4 1360819
4 1577126-F
I n t a k e ; 2 . 8 0 f r e e le n g t h
4 7C4273
Valve spring
M U I e a r ly e n g in e s (8 ) In t a k e a n d E x h a u s t ; M U I la t e e n g in e s (4 ) In t a k e ; H E U I a ll (4 ) In t a k e
CAT3114
8/3/2009
(800) 467-5545
Caterpillar
Diesel
269 CID
(Continued)
4 6I2307
M U I la t e e n g in e s (4 ) E x h a u s t
8 7E7779
M U I e a r ly e n g in e s (8 ) In t a k e
4 1335037
M U I la t e e n g in e s (6 ) E x h a u s t
8 9Y8848
Valve spring
; H E U I a ll (4 ) E x h a u s t
a n d E x h a u s t ; M U I la t e e n g in
Valve spring reatiner
; H E U I a ll (6 ) E x h a u s t
Valve guide
8
16
Valve stem seal

Valve lock
1193036
1W2715
4 Cylinder
Bore 105mm
Stroke 127mm
3114 / 4.4L
E x h a u s t , 3 . 2 0 le n g t h
In t a k e ; 0 .3 9 0 h e ig h t
e s (4 ) In t a k e ; H E U I a ll (4 ) In t a k e
(re p l 4 P 4 9 4 9 )
7W8065
M U I e n g in e s
4 1639063-F
4 1W2713
Valve insert
In ta k e
Valve insert
Valve insert
In ta k e
Injector sleeve
(1 1 9 3 0 8 6 , 7 W 5 7 4 9 )
1193061-F
Exhaust
8
8
9N3832-F
9L7669-F
Bolt connecting rod

Nut connecting rod
1
4P3683-F
Water pump
WP1020-PR
Water pump
WP1021-PR
Water pump
4W0251-F
Impeller
1
1
4W0250-F
2W0712-F
Shaft
Seal
1
2
7C7890
3D2824-F
Pulley
Seal oring
3
2
3K0360-F
3J1907-F
Seal oring
Seal oring
3J9671
Seal oring
1265869-F
Thermostat
1
1
1265870-B
4W0549-F
Gasket thermostat
Gasket thermostat
2W7212-F
Gasket thermostat
N ew
R e m a n u f a c t u r e d : P u lle y d r iv e n , 4 -3 /8 p u lle y , im p e lle r c o v e r ; C a s t # 4 P 3 6 8 1 [4 P 3 6 8 3 , 4 W 0 2 5 3 , 9 Y 4 8 7 9 ]
R e m a n u f a c t u r e d : P u lle y d r iv e n , 3 -3 /4 p u lle y , im p e lle r c o v e r ; C a s t f o r r e a r c v r w it h o u t h o le 1 0 7 7 7 0 1 ; c a s t
f o r r e a r c v r w it h h o le 4 W 0 2 5 3
(re p l 9 Y 3 3 6 5 )
T U R B O / A IR
TURBO
TURBOCHARGER
CAT3114
8/3/2009
(800) 467-5545
CAT3114
8/3/2009
(800) 467-5545
Caterpillar
Diesel
403 CID
ENGINE KITS
3116 / 6.6L
6 Cylinder
Bore 105mm
Stroke 127mm
KIF3116
KIF3116B
KOF3116
KOF3116B
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Std, Aluminum 1-piece piston [4P2990, 6I1144, 7C5668, 7E3428, 9Y7452, 1014495, 1154124]
0.50mm, Aluminum 1-piece piston
Std, Aluminum 1-piece piston [4P2990, 6I1144, 7C5668, 7E3428, 9Y7452, 1014495, 1154124]
0.50mm, Aluminum 1-piece piston
IFK-3116AR-F
Inframe kit
2-pc piston (6I4248)
6I4248 piston for marine applications

OH-3116AR-F
Overhaul kit
2-pc piston (6I4248)
IF1210/12GBLK
IF1210B/12GBLK
OF1210/31GBLK
OF1210B/31GBLK
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Std, 2-pc, Truck; Main bearings for grooved style block [PK6I1210]
0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK6I1210B]
Std, 2-pc, Truck; Main bearings for grooved style block [PK6I1210]
0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK6I1210B]
IF1210/12
IF1210B/12
OF1210/31
OF1210B/31
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210]
0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210B]
Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210]
0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK6I1210B]
IF7545/12GBLK
IF7545B/12GBLK
OF7545/31GBLK
OF7545B/31GBLK
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Std, 2-pc, Truck; Main bearings for grooved style block [PK1077545]
0.50mm, 2-pc, Truck; Main bearings for grooved style blockk [PK1077545B]
0.50mm, 2-pc, Truck; Main bearings for grooved style block [PK1077545B]
IF7545/12
IF7545B/12
OF7545/31
InFrame kit
InFrame kit
Overhaul kit
OF7545B/31
Overhaul kit
Std, 2-pc, Truck; Main bearings for NON-grooved style blockk [PK1077545]
0.50mm, 2-pc, Truck; Main bearings for NON-grooved style blockk [PK1077545B]
Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077545, 2246638 rod brg, 1077708
main, 2124893 thrust, 116031 gsk set]
0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block [PK1077545B]
IF7553/12GBLK
IF7553B/12GBLK
OF7553/31GBLK
OF7553B/31GBLK
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
IF7553/12
IF7553B/12
OF7553/31
OF7553B/31
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Std, 2-pc, Truck; Main bearings for NON-grooved style block [PK107553]
IF1720/12GBLK
IF1720B/12GBLK
OF1720/31GBLK
OF1720B/31GBLK
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
IF1720/12
IF1720B/12
OF1720/31
OF1720B/31
InFrame kit
InFrame kit
Overhaul kit
Overhaul kit
Piston skirt
[replaces 1077791]
CYLINDER KIT
6
2382716
CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
403 CID
3116 / 6.6L
(Continued)
6 Cylinder
Bore 105mm
Stroke 127mm
6
6
PK4P2990
4P2990
Piston kit
Piston body
Std; 1-pc Aluminum [piston, rings, pin, retainers]

Std; 1-pc Aluminum, Use with ring set 4P6914
6
6
6
6
PK6I1144
PK6I1144B
6I1144
6I1144B
Piston kit
Piston kit
Piston body
Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]
Std; 1-pc Aluminum, Use with ring set 4P6914
0.50mm; 1-pc Aluminum
6
6
6
6
PK1014495
PK1014495B
1014495
1014495B
Piston kit
Piston kit
Piston body
Piston body

Std; 1-pc Aluminum, Use with ring set 4P6914 [repl 4P1550]
6
6
PK1051710-F
1051710-F
Piston kit
Piston body
1051710 piston, rings, pin, retainers

Use Ring Set 4P6914
6
6
6
6
PK7E3428
PK7E3428B
7E3428
7E3428B
Piston kit
Piston kit
Piston body
Piston body

Std; 1-pc Aluminum, Use with ring set 7E5213
6
6
6
6
PK7C5668
PK7C5668B
7C5668
7C5668B
Piston kit
Piston kit
Piston body
Piston body

6
6
6
6
PK9Y7452
PK9Y7452B
9Y7452
9Y7452B
Piston kit
Piston kit
Piston body
Piston body

6
6
6
6
PK1154124
PK1154124B
1154124
1154124B
Piston kit
Piston kit
Piston body
Piston body

6
6
PK1077563-F
1077563-F
Piston Kit
Piston body
1077563 piston, rings, pin, retainers

Use Ring Set 7E5213
PK6I1210
PK6I1210B
Piston kit
Piston kit
Std; 2-pc Articulated; [crown, skirt, rings, pin, retainers]

0.50mm; 2-pc Articulated; [crown, skirt, rings, pin, retainers]
PK1077545
PK1077545B
Piston kit
Piston kit

PK1077553
PK1077553B
Piston kit
Piston kit

PK1051720
PK1051720B
Piston kit
Piston kit

CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
403 CID
6 Cylinder
Bore 105mm
Stroke 127mm
3116 / 6.6L
(Continued)
6
6
7E5213
4P6914-F
Ring set
Ring set
Std, [1 cyl set: 1077787, 7E5786, 7C5232]

[1 cyl set: 1077787, 4P1807, 4P1806]
1077787
Ring piston
Top chrome [Replaces 1077548, 1051568, 7C0260] [contained in ring sets: 7E5213, 4P6914]
6
6
7E5786
4P1807
Ring piston
Ring piston
Intermediate [contained in ring set: 7E5213]

Intermediate [contained in ring set: 4P6914]
6
6
7C5232
4P1806
Ring piston
Ring piston
Oil control [contained in ring set: 7E5213]

Oil control [contained in ring set: 4P6914]
6
6
12
7C0115
7C3901
7C0111
Piston pin
Piston pin
Retainer piston pin
For one piece piston

For two piece piston
7C6208
Cylinder liner
Repair sleeve
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std [repl 7W9415]

.25mm u/s
.50mm u/s
BEARINGS
6
6
6
2246638
7C6976
7C6977
1 00040-F
Bearing main set
Std: (3) 1011530, (3) 1077708, (1) 1077602
used with early block#: 7C3346, 1012342, 1014496, 1291094; with grooved main bearing saddles
3 1011530
Bearing main pair
Std
3 1077708
Bearing main pair
Std
1 2124893
Bearing thrust pair
1
3
3
1
00041-F
1450163
1450162
7C6966
Bearing main set

Bearing main pair
Bearing main pair
Bearing main pair
.25mm u/s: (3) 7C6971, (3) 7C6961, (1) 7C6966

.25mm u/s [repl 7C6971]
.25mm u/s [repl 7C6961]
1
3
3
1
00042-F
1450165
1450164
7C6967-F
Bearing main set

Bearing main pair
Bearing main pair
Bearing main pair
.50mm u/s: (3) 7C6972, (3) 7C6962, (1) 7C6967

.50mm u/s [repl 7C6972]
.50mm u/s [repl 7C6962]
1 00043-F
Bearing main set
Std, (6) 1077708, (1) 1077602
Use with Late style cylinder block part# 1495403; without groove main bearing saddles
1 00044-F
Bearing main set
0.25mm; (6) 7C6961, (1) 7C6966
1 00045-F
Bearing main set
0.50mm; (6) 7C6962, (1) 7C6967
6
1
6
2W0027
2165586
2W7213
Bushing con rod

Bearing cam
Bearing cam

Replaces 2W7211
GASKET & SEALS

CATGASKET
NOTE
116011
Set overhaul
replaced by 116031
On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up
116012
Set inframe
CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
403 CID
3116 / 6.6L
(Continued)
6 Cylinder
Bore 105mm
Stroke 127mm
116013
Set cylinder head
116031
Set overhaul
On-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up
116012
Set inframe
116023
Set cylinder head
116TRKOF
Set overhaul
Part number In Development
On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up
116TRKIF
Set inframe
116TRKHD
Set cylinder head
116031
Set overhaul
Industrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up
116023
Set cylinder head
Industrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up
116041
Marine; 1SK, 4KG
116MFRIF
Marine; 1SK, 4KG
116043
Marine; 1SK, 4KG
Set overhaul
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Set cylinder head

Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder block/pan
Set turbo mounting
Set turbo mounting
Set turbo mounting
Set turbo mounting
Set front cover/hsg
Set front cover/hsg
Set front cover/hsg
Set front cover/hsg
Set rear cover/hsg
Set fuel system
Set fuel system
2545676
3E3283
3E3325
3E3340
3E7496
1002951
2682932
1002953
9X6445-F
9X6533
9X8320
1062822
2672122
3E7460-F
7X2526
9X2225-F
9X6446-F
3E3278
7X2523
1154342
1243687
2243871
3E3339
1045833
Set inframe
Set cylinder head
[replaces 9X8318]
[replaces 1002952]
[replaces 7X2527]
[replaces 1243690]
[replaces 7X2525]
CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
403 CID
1
1
1
1
1
1
1
1
1
1
1
1
1852308
7X2528
1243683-F
7X2524
1243686
1077832
1192940
1136200
1154202
1192921
2223909
2223909
6 Cylinder
Bore 105mm
Stroke 127mm
3116 / 6.6L
(Continued)
Set fuel system

[repl 1243688]
Set water pump
Set water pump
Set oil cooler
Set oil cooler
[replaces 4P6930]
Gasket valve cover
[replaces 1051542, 9Y8103, 7W5628, 4Y6625]
Gasket manifold exhaust Dual [replaces 6I3034]
Gasket oil pan
CAMSHAFT
1
CAMSHAFT
1077694-F
CAMSHAFT
Plate camshaft thrust
Remanufactured available, call with casting number
Remanufactured complete; [Assy 1077608, 1605130, 1193066, 4P8263, 4W0737; Cast 7W3278,
1077610]
Remanufactured complete, Swirl [Assy: 1051708, 1012352, 7E4205; Cast 1014570, 7E4204, 4P5126]
[repl 6I1589]
VALVE TRAIN
1
1077610
Cylinder head
1
6
1051708R
7W8064
Cylinder head
Valve intake
MUI engine
6 1614280
Valve intake
(1136180)
HEUI engine
6 1360819
Valve exhaust
[repl 1051779, 7W2699, 6I1590]
6 1577126-F
Valve exhaust
Marine (New# 1632432)
6 7C4273
Valve spring
Intake; 2.80 free length
MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake
6 6I2307
Valve spring
Exhaust, 3.20 length
MUI late engines (6) Exhaust; HEUI all (6) Exhaust
12 7E7779
MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake
6 1335037
Valve spring reatiner
(repl 4P4949)
MUI late engines (6) Exhaust; HEUI all (6) Exhaust
12 9Y8848
Valve guide
12 1193036
Valve stem seal
24 1W2715
Valve lock
6 7W8065
Valve insert
Intake
MUI engines
6 1639063-F
Valve insert
Intake
6 1W2713
Valve insert
Exhaust
6 1193061
Injector sleeve
CONNECTING ROD
6
6
12
12
12
0R2741
2133193
9N3832-F
9L7669-F
2296266
Connecting rod
Connecting rod
Bolt connecting rod
Nut connecting rod
Bolt connecting rod
[OEM] Fracture split [cast 2110595; replaces 2W9128]
Oil pump
(2W8625)
Injector
Injector
Injector
Remanufactured, MUI [1278222, 127-8222; replaces 1071230, 1181431, 0R3580 / 4P1731]

Remanufactured, MUI [1620212, 162-0212, 1278230; replaces 0R4368 / 1071231, 0R3762, 6I3669]
Remanufactured, MUI [1278228, 127-8228; replaces 0R4369 / 1071232, 0R4103 / 4P2233, 7E9941]
For fractured slit rods, no nut [repl 1950321]
OIL / LUBE SYSTEM

1
1192924-F
FUEL / INJECTOR
6
6
6
0R8461R-P
0R8463R-P
0R8465-OEM
CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
403 CID
6 Cylinder
Bore 105mm
Stroke 127mm
3116 / 6.6L
(Continued)
6
6
6
6
6
0R8467-OEM
0R8469R-P
0R8471R-P
0R8473R-P
0R8475R-P
Injector
Injector
Injector
Injector
Injector
6
6
6
6
6
6
6
0R8477-OEM
0R8479-OEM
0R8483-OEM
0R8682R-P
0R8684R-P
0R8867-OEM
0R9807-OEM
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Remanufactured, MUI [1278220, 127-8220; replaces 0R4370 / 1071233, 1005368]

Remanufactured, MUI [1278225, 127-8225; replaces 0R4376 / 1074091, 1006251]
Remanufactured, MUI [4P2995, 0R3389; replaces 0R3006 / 7E8952, 7E6395]
Remanufactured, MUI [1278213, 127-8213; replaces 0R4374 / 1018673, 0R3382 / 4P1734]
Remanufactured, MUI [127827, 127-8207; replaces 0R3002 / 7E8727, 0R2745 / 9Y4982, 7C2072,
7C0464]
Remanufactured, MUI [1278211, 127-8211; replaces 0R3003 / 7E8728, 0R2803 / 9Y3113]
Remanufactured, MUI [1278205, 127-8205; replaces 0R3190 / 7E8729, 7E3513]
Remanufactured, MUI [1278209, 127-8209; replaces 0R3742 / 7E9585]
Remanufactured, MUI [1278216, 127-8216; replaces 1077733]
Remanufactured, HEIU [1601695, 160-1695]
COOLING SYSTEM
1
1
1
4P3683
WP1020-PR
WP1021-PR
Water pump
Water pump
Water pump
1
1
1
1
2
3
2
1
1
1
1
1
1
4W0251-F
4W0250-F
2W0712
7C7890
3D2824
3K0360
3J1907
3J9671
1265869-F
1265870-B
4W0549
2W7212
7X2521
Impeller
Shaft
Seal group water pump
Pulley
Seal oring
Seal oring
Seal oring
Seal oring
Thermostat
Gasket thermostat
Gasket thermostat
Gasket thermostat
Set cylinder block/pan
New
Remanufactured: Pulley driven, 4-3/8 pulley, impeller cover; Cast# 4P3681 [4P3683, 4W0253, 9Y4879]
Remanufactured: Pulley driven, 3-3/4 pulley, impeller cover; Cast for rear cvr without hole 1077701; cast
for rear cvr with hole 4W0253
[replaces 9N5809, 9N3141]
[replaces 5F5405, 7F2051, 2C1324]

[replaces 3D7455, 2C1951]
(repl 9Y3365)
TURBO / AIR
TURBO
TURBOCHARGER
CAT3116
10/24/2011
(800) 467-5545
Caterpillar
Diesel
442 CID
ENGINE KITS
6 Cylinder
Bore 110mm
Stroke 127mm
3126 / 7.2L
OF5044/11
OF5044B/11
OF5044/31
OF5044B/31
OF4621/41
OF4621B/41
OF4621/21
OF4621B/21
OF6556/51
OF4983/71
OF4983B/71
OF2729/21
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Overhaul kit
Truck Applications S/N 1WM & 4ES ( 2 valve )

0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )
Industrial Applications S/N 3TR1-241 ( 2 valve )
0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )
Industrial Applications BEJ1-UP ( 3 valve )
0.50mm oversize piston; Industrial Applications BEJ1-UP ( 3 valve )
Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )
0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )
Marine Applications S/N 8NM1-UP ( 2 valve )
938 G Machines ( 2 valve )
0.50mm oversize piston; 938 G Machines ( 2 valve )
With 1-pc aluminum piston 2382729
IF5044/12
IF5044B/12
IF5044/32
IF5044B/32
IF4621/42
IF4621B/42
IF4621/22
IF4621B/22
IF6556/52
IF4983/72
IF4983B/72
IF2729/ 22
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit
InFrame kit

0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )
0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )
0.50mm oversize piston;Industrial Applications BEJ1-UP ( 3 valve )
0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )
0.50mm oversize piston; 938 G Machines ( 2 valve )
With 1-pc aluminum piston 2382729
PK1335044
Piston kit
Std
Truck and Industrial 2 pc.

6 PK1335044B
Piston kit
0.50mm

6 PK1504621
Piston kit
Std

6 PK1504621B
Piston kit
0.50mm
Piston kit
Std
Piston kit
Std
Piston kit
0.50mm
Piston kit
Std
Piston body
Std
Piston crown
Std
Piston crown
0.50mm
Piston crown
Std
CYLINDER KIT
6

6 PK1646556
Marine Applications
6 PK1334983
938 G Machines
6 PK1334983B
938 G Machines
6 PK2382729
Aluminum Piston
6
2382729
Aluminum Piston
6
1335044

6 1335044B
6 1504621
CAT3126
10/24/2011
(800) 467-5545
Caterpillar
Diesel
442 CID
6 Cylinder
Bore 110mm
Stroke 127mm
3126 / 7.2L
(Continued)
6 1504621B
6 1646556
Piston crown
0.50mm
Piston crown
Std
Marine Applications
6 1334983
Piston crown
Std
938 G Machines
6 1334983B
Piston crown
0.50mm
938 G Machines
6
6
2382726
2382726B
Piston skirt
Piston skirt
Std; use with all Articulated pistons

0.50mm; use with all Articulated pistons
6
6
1687226
1687224
Piston pin
Piston pin
Use with all Articulated Pistons

40mm (1.576-inch) diameter (Used in PK238279 piston kit; 2629288, 2382698 piston)
12
7C0111
Retainer piston pin
6
6
1979386
1979386B
Ring piston
Ring piston
Top, Std [repl 1325246]

Top, 0.50mm
6 1979277
6 1979277B
6 1154102
Marine Applications
Ring piston
Ring piston
Ring piston
Intermediate, Std
Intermediate, 0.50mm
Intermediate, Std
6
6
6
Ring piston
Ring piston
Cylinder liner
Oil ring, Std [repl 1077566]

Oil ring, 0.50mm
Repair sleeve; to sleeve block back to std
1979354
1979354B
1077604
BEARINGS
1
6
1
1969519
1077708
2124893
Bearing main set

Bearing main pair
Bearing thrust pair
Contains: (6) 1077708, (1) 2124893 / 1077602

Std
6
1
1450162
7C6966
Bearing main pair

Bearing main pair
.25mm u/s [repl 7C6961]

6
1
1450164
7C6967
Bearing main pair

Bearing thrust pair
.50mm u/s [repl 7C6962]

6
6
6
2246638
7C6976
7C6977
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std [repl 7W9415]

.25mm u/s
.50mm u/s
1
6
2165586
2W7213
Bearing cam
Bearing cam
Replaces 2W7211
2W0027
Bushing con rod
NOTE
Set overhaul
Set overhaul

GASKET & SEALS

1
1
CATGASKET
3126011
3126021
CAT3126
10/24/2011
(800) 467-5545
Caterpillar
Diesel
442 CID
6 Cylinder
Bore 110mm
Stroke 127mm
3126 / 7.2L
(Continued)
1
1
1
1
3126031
3126041
3126051
3126071
Set overhaul
Set overhaul
Set overhaul
Set overhaul

1
1
1
1
1
1
3126012
3126022
3126032
3126042
3126052
3126072
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe

1
1
1
1
1
1
3126013
3126023
3126033
3126043
3126053
3126073
Set cylinder
Set cylinder
Set cylinder
Set cylinder
Set cylinder
Set cylinder
head
head
head
head
head
head

VALVE TRAIN
1
1077610
3126A
1 133724C
3126B
6 1614280
6 1360819
12 9Y8848
12 7C4273
24 1W2715
12 1193036
6 7E7779
6 6I2307
6 1639063-F
6 1W2713
3126HEAD3
12 1457390
6 1478211
12 1409670
Intake
6 1478220
Cylinder head
Remanufactured complete; [Assy 1077608, 1605130, 1193066, 4P8263, 4W0737; Cast 7W3278,
1077610]
Cylinder head
Remancufacured complete, 3-valve [Assy 1479591, 1548026, 1578376; Cast 1333724, 1467372]
Valve intake
Valve exhaust
Valve guide
Valve spring
Valve lock
Valve stem seal
Valve spring
Valve insert
Valve insert
(1136180)
[repl 1051779, 7W2699, 6I1590]
Valve intake
Valve exhaust
Valve guide
Intake; 2.80 free length

Exhaust, 3.20 length
Intake
Exhaust
FOR 3-VALVE HEAD
1.575 head dia, 1G
1.693 head dia, 2G
Valve guide
Exhaust
12 1406188
6 1376718
24 1W2715
Valve spring
Valve spring
Valve lock
Intake; 1.126" OD, 2.658" free length

Exhaust; 1.135" OD, 3.625" free length
used with intake valve

12 2A4429
Valve lock
used with exhaust valve

12 1478214
used with intake valve
6 1632478
used with exhaust valve
12 7E7779
Valve seal
Valve stem seal
Replaces 1026229
CAT3126
10/24/2011
(800) 467-5545
Caterpillar
Diesel
442 CID
6 Cylinder
Bore 110mm
Stroke 127mm
3126 / 7.2L
(Continued)
6
6
12
1344483
1478218
1559504

Valve insert
Valve insert
1193061
Injector sleeve
2-Valve cylinder head

6 2272911-B
Injector sleeve
Exhaust
Intake
Exhaust
3126B / 3126E HEUI (3-Valve cylinder head)
CONNECTING ROD
6
6
12
0R2741
2133193
2296266
Connecting rod
Connecting rod
Bolt connecting rod
[OEM] Fracture split [cast 2110595; replaces 2W9128]
For fractured slit rods, no nut [repl 1950321]
Injector seal kit
1895390]
FUEL / INJECTOR
6
2481394-B
For top mounted coil injectors only

6 2421539-B
Injector seal kit
External injector seal kit
3126B / 3126E HEUI (3-Valve cylinder head)
CAT3126
10/24/2011
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1140 / 3140 / 8.6L
C Y L IN D E R K IT
8
PK9317-F
Piston kit
9L9317-F
Piston body
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, s t r a ig h t r o d ; P is t o n , r in g s , p in , r e t a in e r s [9 L 9 3 1 7 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,
8 N 7 2 9 4 ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, s t r a ig h t r o d
8
8
PK9667-F
9L9667-F
Piston kit
Piston body
.0 2 0 , 2 - r in g s t y le , D I, s t r a ig h t r o d ; P is t o n , rin g s , p in , r e t a in e r s [9 L 9 6 6 7 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 2 0 , 2 - r in g s t y le , D I, s t r a ig h t r o d
8
8
PK9320-F
9L9320-F
Piston kit
Piston body
2W8265
Ring set
4 .5 0 0 0 b o r e ; S t d , 2 - r in g s t y le : (1 ) 1 /8 , (1 ) 7 /6 4 [1 c y l s e t ]
8
8
2W8265 10-F
2W8646
Ring set
Ring set
.0 1 0 , 2 - r in g s t y le [1 c y l s e t ]
.0 2 0 , 2 - r in g s t y le : (1 ) 1 /8 , (1 ) 7 /6 4 [1 c y l s e t ]
8
8
2W826530-F
2W8647-F
Ring set
Ring set
.0 4 0 , 2 - r in g p is t o n [1 c y l s e t ]
7N9803
Piston pin
F o r a ll 3 - r in g a n d 2 -r in g p is t o n s , 1 .5 0 0 d ia , 3 .2 0 7 le n g t h [ r e p l 9 L 9 8 8 9 ]
16
8N7294
Retainer piston pin
F o r a ll 3 - r in g a n d 2 -r in g p is t o n s
9N6275
Cylinder liner
9N6275SP
Cylinder liner
R e p a ir s le e v e , 3 /3 2 t h ic k
R e p a ir s le e v e , 1 /8 t h ic k
B E A R IN G S
8
9N5923-F
Bearing rod pair
S td
8
8
9N5924
9N5925-F
Bearing rod pair

Bearing rod pair
.0 1 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
9N592330-F
9N5923+.040-B
Bearing rod pair

Bearing rod pair
.0 3 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 4 0 , 0 .9 5 0 w id e , e a r ly s t y le
9N5926-F
Bearing rod pair
.0 5 0 , 0 .9 5 0 w id e , e a r ly s t y le
1100BRG1
1100BRG2
MAINBEARING NOTE
Style 1
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 8 N 9 0 8 4 [4 9 8 0 M , M S 1 0 6 4 P ]
1100BRG3
1100BRG4
Style 2
Style 3
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O /S ]
(1 ) 8 N 8 9 2 9 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O /S ]
1100BRG5
Style 4
(1 ) 4 W 8 0 9 3 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O /S ]
4W8092
Bearing main pair
S e e n o t e s a b o v e f o r a p p lic a t io n
8N9022
Bearing main pair
8N9023
Bearing main pair
.0 2 0 , 0 .9 5 0 w id e , e a r ly s t y le
S t d ; g r o o v e d , c e n t e r o il h o le , r ig h t h a n d o f f s e t t a n g , 3 .5 0 0 jr n , 3 .7 0 8 h s g b o r e , 1 .0 0 0 le n g t h
.0 1 0
.0 2 0
4W809230-F
4W8092 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N9020
Bearing main pair
.0 5 0
4W8093
Bearing main pair
8N8976
Bearing main pair
S t d ; n o n g r o o v e d , 3 o il h o le s , c e n t e r t a n g , 3 .5 0 0 jo u r n a l, 3 .7 0 8 h o u s in g b o r e , 1 .0 0 0 le n g t h
.0 1 0
8N8972
4W809330-F
Bearing main pair

Bearing main pair
.0 2 0
4W8093 40-F
8N8974
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
8N8929
Bearing main pair
.0 3 0
S t d , g r o o v e d , c e n t e r h o le , c e n t e r t a n g ; 3 .5 0 0 jo u r n a l, 3 .7 0 8 h o u s in g b o r e , 1 .0 0 0 le n g t h
CAT3140
8/3/2009
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1140 / 3140 / 8.6L

(Continued)
8N8926-F
Bearing main pair
.0 1 0 , g r o o v e d , c e n t e r h o le , c e n t e r t a n g
8N8931-F
8N8932-F
Bearing main pair

Bearing main pair
4W8091
Bearing thrust pair
S t d , t h r u s t ; 3 .5 0 0 jo u r n a l, 3 .7 0 8 h o u s in g b o r e , 1 .2 5 3 a n d 1 .0 0 0 le n g t h
1
1
8N9065
8N9064
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
1
1
4W809130-F
4W8091 40-F
Bearing thrust pair

Bearing thrust pair
.0 3 0
.0 4 0
8N9066
Bearing thrust pair
.0 5 0
1
1
8N9084-B
8N9083
Bearing thrust pair

Bearing thrust pair
1
1
8N9082-B
8N9081-B
Bearing thrust pair

Bearing thrust pair
.0 2 0 , th ru s t
.0 5 0 , th ru s t
8N9021
Bearing main pair
O v e r s iz e f o r 4 W 8 0 9 2 ; S t d c r a n k , .0 1 0 o /s O D
8N9019
Bearing main pair
8N9018-B
Bearing main pair
O v e r s iz e f o r 4 W 8 0 9 2 ; .0 2 0 c r a n k , .0 1 0 o /s O D
8N8973
Bearing main pair
8N8971
8N8975-B
Bearing main pair

Bearing main pair
8N8928-B
Bearing main pair
O v e r s iz e f o r 8 N 8 9 2 9 ; S t d c r a n k , .0 1 0 o /s O D
8N8930-B
8N8927-B
Bearing main pair

Bearing main pair
O v e r s iz e f o r 8 N 8 9 2 9 ; .0 2 0 c r a n k , .0 1 0 o /s O D
8N9067
Bearing main pair
8N9068
8N9069
Bearing main pair

Bearing main pair
8N0701
Bushing con rod
F o r s t r a ig h t c o n n e c t in g r o d
9N5246
Bearing cam
[re p l 9 L 8 0 7 2 ]
.0 1 0 , th ru s t
1
PGE0050-F
Set overhaul
F o r t r u c k e n g in e s
1
2
PGE0053-F
5P8538-F
Set cylinder head

Set cylinder head
N o n t u r b o e n g in e s ; s e t f o r b o t h h e a d s
N o n t u r b o e n g in e s ; s e t f o r o n e h e a d
9L8020-F
Gasket valve cover
9L8016-F
Gasket oil pan
9L9098
G3
Injector seal
CRANK SEALS
S e a l, t e f lo n ( w h it e )
1
1
9L7735-F
9N0307-F

2 .3 7 5 s h a ft, 3 .0 6 6 O D
2 .8 7 5 s h a f t , 3 .6 2 8 O D ; L ip t y p e s e a l
1
1
7C6660-F
99237-FM

Sleeve crank seal
2 .8 7 5 s h a f t , 3 .6 2 8 O D ; D ir e c t io n a l t e f lo n s e a l (in c lu d e d in o v e r h a u l g a s k e t s e t )
F r o n t , r e d i- s le e v e : 2 . 3 7 4 / 2 . 3 8 0 , 0 . 7 8 1 w id t h
1
1
5P6183-F
7W3200-F
Sleeve crank seal

F ro n t, fo r 2 .8 7 5 s h a ft
S e a l a n d s le e v e , d ir e c t io n a l (in c lu d e d in o v e r h a u l g a s k e t s e t ) [ r e p l 9 L 7 7 3 6 , 9 L 7 6 0 0 ]
99499-FM
Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
CAT3140
8/3/2009
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1140 / 3140 / 8.6L

(Continued)
C A M S H A F T
1
8
2W4197-F
9N5786
Camshaft
Lifter
N o n t u r b o e n g in e s ; w it h o u t g e a r , u s e w it h s o lid lif t e r s ; u s e w it h la t e s t y le g e a r a s s y 2 W 4 1 9 7 o r 2 W 6 9 4 4
S o lid t y p e , m e c h a n ic a l (r e p l 9 L 9 6 3 0 )
V A L V E T R A IN
8
CYLHEAD
9L7682
NOTE
Valve intake
2 .0 9 4 h e a d d ia , 5 .6 9 8 le n g t h , 0 .3 7 2 5 s t e m , 3 0 d e g , 2 G
9L7683
Valve exhaust
1196772
Valve exhaust
1 .8 0 4 h e a d d ia , 5 .6 8 3 le n g t h , 0 .3 7 1 5 s t e m , 4 5 d e g , 2 G ; S t e llit e ( r e p la c e s 9 N 5 1 2 5 )
32
8
2A4429
6I2864-F
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
In t a k e ; c o n v e r t s c a s t in g u id e t o r e p la c e a b le g u id e
8
8
6I2865-F
9N3617-F
Valve guide
Valve spring
E x h a u s t ; c o n v e r t s c a s t in g u id e t o r e p la c e a b le g u id e
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
8
8
9L9425-B
2N8943-F

Valve insert
u s e w it h 9 N 3 6 1 7 s p r in g o n ly
In ta k e
9N2837-F
Valve insert
Exhaust
C R A N K S H A F T
1
9L6264
Crankshaft
8
0R0767
Connecting rod
16
9L7669-F
Nut connecting rod
R e m a n u fa c tu re d ; C a s t: 9 L 8 2 0 7 , 9 N 3 0 3 1 , 9 N 8 0 0 1
1
1
9L9654
9L8636
Oil pump
Bushing oil pump
A s s e m b ly
8
23143R-P
Injector
9L9099-F
Injector seal
R e m a n , p e n c il (9 L 7 8 8 3 , 9 L 2 3 6 6 , 0 R 2 5 0 0 , 9 L 7 6 7 5 , 9 L 9 2 6 3 , 9 N 2 3 6 6 ) m a r k e d : 2 3 1 4 3 , 2 3 1 4 1 , 2 0 9 3 9 ,
2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 8
S e a l, c o m p r e s s io n ( b la c k )
16
8
1H1023-F
6F4855-F
Oring injector
Oring injector
O r in g f o r n u t
O r in g f o r a d a p t e r
9L6439-F
Injector boot
[re p l 9 L 8 4 3 6 ]
Water pump
R e m a n u f a c t u r e d ; C a s t 9 L 8 3 2 3 ; p r e s s o n p u lle y , 3 .6 2 5 im p e lle r [ 9 L 7 6 6 0 , 0 R 0 6 4 4 ]
1
WP1001-PR
CAT3140
8/3/2009
(800) 467-5545
CAT3140
8/3/2009
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1145 / 3145 / 8.6L
C Y L IN D E R K IT
8
PK9317-F
Piston kit
9L9317-F
Piston body
8 N 7 2 9 4 ]
8
8
PK9667-F
9L9667-F
Piston kit
Piston body
8
8
PK9320-F
9L9320-F
Piston kit
Piston body
2W8265
Ring set
8
8
2W8265 10-F
2W8646
Ring set
Ring set
8
8
2W826530-F
2W8647-F
Ring set
Ring set
7N9803
Piston pin
16
8N7294
Retainer piston pin
9N6275
Cylinder liner
9N6275SP
Cylinder liner
B E A R IN G S
8
9N5923-F
Bearing rod pair
S td
8
8
9N5924
9N5925-F
Bearing rod pair

Bearing rod pair
.0 1 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
9N592330-F
9N5923+.040-B
Bearing rod pair

Bearing rod pair
.0 3 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 4 0 , 0 .9 5 0 w id e , e a r ly s t y le
9N5926-F
Bearing rod pair
.0 5 0 , 0 .9 5 0 w id e , e a r ly s t y le
1100BRG1
1100BRG2
MAINBEARING NOTE
Style 1
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 8 N 9 0 8 4 [4 9 8 0 M , M S 1 0 6 4 P ]
1100BRG3
1100BRG4
Style 2
Style 3
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O /S ]
(1 ) 8 N 8 9 2 9 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O /S ]
1100BRG5
Style 4
(1 ) 4 W 8 0 9 3 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O /S ]
4W8092
Bearing main pair
8N9022
Bearing main pair
8N9023
Bearing main pair
.0 2 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 1 0
.0 2 0
4W809230-F
4W8092 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N9020
Bearing main pair
.0 5 0
4W8093
Bearing main pair
8N8976
Bearing main pair
.0 1 0
8N8972
4W809330-F
Bearing main pair

Bearing main pair
.0 2 0
4W8093 40-F
8N8974
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
8N8929
Bearing main pair
.0 3 0
CAT3145
8/3/2009
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1145 / 3145 / 8.6L

(Continued)
8N8926-F
Bearing main pair
8N8931-F
8N8932-F
Bearing main pair

Bearing main pair
4W8091
Bearing thrust pair
1
1
8N9065
8N9064
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
1
1
4W809130-F
4W8091 40-F
Bearing thrust pair

Bearing thrust pair
.0 3 0
.0 4 0
8N9066
Bearing thrust pair
.0 5 0
1
1
8N9084-B
8N9083
Bearing thrust pair

Bearing thrust pair
1
1
8N9082-B
8N9081-B
Bearing thrust pair

Bearing thrust pair
.0 2 0 , th ru s t
.0 5 0 , th ru s t
8N9021
Bearing main pair
8N9019
Bearing main pair
8N9018-B
Bearing main pair
8N8973
Bearing main pair
8N8971
8N8975-B
Bearing main pair

Bearing main pair
8N8928-B
Bearing main pair
8N8930-B
8N8927-B
Bearing main pair

Bearing main pair
8N9067
Bearing main pair
8N9068
8N9069
Bearing main pair

Bearing main pair
8N0701
Bushing con rod
9N5246
Bearing cam
[re p l 9 L 8 0 7 2 ]
.0 1 0 , th ru s t
1
PGE0050-F
Set overhaul
1
2
PGE0053-F
5P8538-F
Set cylinder head

Set cylinder head
9L8020-F
Gasket valve cover
9L8016-F
Gasket oil pan
9L9098
G3
Injector seal
CRANK SEALS
1
1
9L7735-F
9N0307-F

2 .3 7 5 s h a ft, 3 .0 6 6 O D
1
1
7C6660-F
99237-FM

Sleeve crank seal
1
1
5P6183-F
7W3200-F
Sleeve crank seal

99499-FM
Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
CAT3145
8/3/2009
(800) 467-5545
Caterpillar
Diesel
522 CID
8 Cylinder
Bore 4.500
Stroke 4.100
1145 / 3145 / 8.6L

(Continued)
C A M S H A F T
1
8
2W4197-F
9N5786
Camshaft
Lifter
V A L V E T R A IN
8
CYLHEAD
9L7682
NOTE
Valve intake
9L7683
Valve exhaust
1196772
Valve exhaust
32
8
2A4429
6I2864-F
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
6I2865-F
9N3617-F
Valve guide
Valve spring
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
8
8
9L9425-B
2N8943-F

Valve insert
In ta k e
9N2837-F
Valve insert
Exhaust
C R A N K S H A F T
1
9L6264
Crankshaft
8
0R0767
Connecting rod
16
9L7669-F
Nut connecting rod
1
1
9L9654
9L8636
Oil pump
Bushing oil pump
A s s e m b ly
8
23143R-P
Injector
9L9099-F
Injector seal
2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 8
16
8
1H1023-F
6F4855-F
Oring injector
Oring injector
9L6439-F
Injector boot
[re p l 9 L 8 4 3 6 ]
Water pump
1
WP1001-PR
CAT3145
8/3/2009
(800) 467-5545
CAT3145
8/3/2009
(800) 467-5545
Caterpillar
Diesel
573 CID
8 Cylinder
Bore 4.500
Stroke 4.500
1150 / 3150 / 9.4L
C Y L IN D E R K IT
8
PK9318-F
Piston kit
9L9318-F
Piston body
8 N 7 2 9 4 ]
8
8
PK9668-F
9L9668-F
Piston kit
Piston body
8
8
PK9321-F
9L9321-F
Piston kit
Piston body
2W8265
Ring set
8
8
2W8265 10-F
2W8646
Ring set
Ring set
8
8
2W826530-F
2W8647-F
Ring set
Ring set
7N9803
Piston pin
16
8N7294
Retainer piston pin
9N6275
Cylinder liner
9N6275SP
Cylinder liner
B E A R IN G S
8
9N5923-F
Bearing rod pair
S td
8
8
9N5924
9N5925-F
Bearing rod pair

Bearing rod pair
.0 1 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
9N592330-F
9N5923+.040-B
Bearing rod pair

Bearing rod pair
.0 3 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 4 0 , 0 .9 5 0 w id e , e a r ly s t y le
9N5926-F
Bearing rod pair
.0 5 0 , 0 .9 5 0 w id e , e a r ly s t y le
1100BRG1
1100BRG2
MAINBEARING NOTE
Style 1
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 8 N 9 0 8 4 [4 9 8 0 M , M S 1 0 6 4 P ]
1100BRG3
1100BRG4
Style 2
Style 3
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O /S ]
(1 ) 8 N 8 9 2 9 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O /S ]
1100BRG5
Style 4
(1 ) 4 W 8 0 9 3 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O /S ]
4W8092
Bearing main pair
8N9022
Bearing main pair
8N9023
Bearing main pair
.0 2 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 1 0
.0 2 0
4W809230-F
4W8092 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N9020
Bearing main pair
.0 5 0
4W8093
Bearing main pair
8N8976
Bearing main pair
.0 1 0
8N8972
4W809330-F
Bearing main pair

Bearing main pair
.0 2 0
4W8093 40-F
8N8974
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
8N8929
Bearing main pair
.0 3 0
CAT3150
8/3/2009
(800) 467-5545
Caterpillar
Diesel
573 CID
8 Cylinder
Bore 4.500
Stroke 4.500
1150 / 3150 / 9.4L

(Continued)
8N8926-F
Bearing main pair
8N8931-F
8N8932-F
Bearing main pair

Bearing main pair
4W8091
Bearing thrust pair
1
1
8N9065
8N9064
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
1
1
4W809130-F
4W8091 40-F
Bearing thrust pair

Bearing thrust pair
.0 3 0
.0 4 0
8N9066
Bearing thrust pair
.0 5 0
1
1
8N9084-B
8N9083
Bearing thrust pair

Bearing thrust pair
1
1
8N9082-B
8N9081-B
Bearing thrust pair

Bearing thrust pair
.0 2 0 , th ru s t
.0 5 0 , th ru s t
8N9021
Bearing main pair
8N9019
Bearing main pair
8N9018-B
Bearing main pair
8N8973
Bearing main pair
8N8971
8N8975-B
Bearing main pair

Bearing main pair
8N8928-B
Bearing main pair
8N8930-B
8N8927-B
Bearing main pair

Bearing main pair
8N9067
Bearing main pair
8N9068
8N9069
Bearing main pair

Bearing main pair
8N0701
Bushing con rod
9N5246
Bearing cam
[re p l 9 L 8 0 7 2 ]
.0 1 0 , th ru s t
1
PGE0050-F
Set overhaul
1
2
PGE0053-F
5P8538-F
Set cylinder head

Set cylinder head
9L8020-F
Gasket valve cover
9L8016-F
Gasket oil pan
9L9098
G3
Injector seal
CRANK SEALS
1
1
9L7735-F
9N0307-F

2 .3 7 5 s h a ft, 3 .0 6 6 O D
1
1
7C6660-F
99237-FM

Sleeve crank seal
1
1
5P6183-F
7W3200-F
Sleeve crank seal

99499-FM
Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
CAT3150
8/3/2009
(800) 467-5545
Caterpillar
Diesel
573 CID
8 Cylinder
Bore 4.500
Stroke 4.500
1150 / 3150 / 9.4L

(Continued)
C A M S H A F T
1
8
2W4197-F
9N5786
Camshaft
Lifter
V A L V E T R A IN
8
CYLHEAD
9L7682
NOTE
Valve intake
9L7683
Valve exhaust
1196772
Valve exhaust
32
8
2A4429
6I2864-F
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
6I2865-F
9N3617-F
Valve guide
Valve spring
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
8
8
9L9425-B
2N8943-F

Valve insert
In ta k e
9N2837-F
Valve insert
Exhaust
C R A N K S H A F T
1
9L6265
Crankshaft
8
0R0767
Connecting rod
16
9L7669-F
Nut connecting rod
1
1
9L9654
9L8636
Oil pump
Bushing oil pump
A s s e m b ly
8
23143R-P
Injector
9L9099-F
Injector seal
2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 8
16
8
1H1023-F
6F4855-F
Oring injector
Oring injector
9L6439-F
Injector boot
[re p l 9 L 8 4 3 6 ]
Water pump
1
WP1001-PR
CAT3150
8/3/2009
(800) 467-5545
CAT3150
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
1160 / 3160 / 10.4L
C Y L IN D E R K IT
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, e a r ly , s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 7 3 7 ,
2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [C a n r e p la c e in s e t s w it h 3 - r in g 3 2 0 8 T A ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, e a r ly , c u p , s t r r o d , 1 6 .5 :1 C R [C a n r e p l in s e t s w it h 3 - r in g P K 3 2 0 8 T A ]
PK7737-F
Piston kit
9L7737-F
Piston body
PK7827-F
Piston kit
9L7827-F
Piston body
PK7828-F
Piston kit
9L7828-F
Piston body
PK7737-3R-F
Piston kit
8
8
9L7737-3R-F
PK7827-3R-F
Piston body
Piston kit
8
8
9L7827-3R-F
PK7828-3R-F
Piston body
Piston kit
9L7828-3R-F
Piston body
S td ,
r e t ia
S td ,
.0 2 0
[9 L 7
.0 2 0
.0 4 0
[9 L 7
.0 4 0
PK3208TA
Piston kit
S t d , 3 - r in g s t y le , t u r b o , 1 7 .1 :1 C R ; P is t o n , rin g s , p in , r e t a in e r s
8
8
3208TA
PK3208TB
Piston body
Piston kit
S t d , 3 - r in g s t y le , t u r b o , 1 7 .1 :1 C R
.0 2 0 , 3 - r in g s t y le , t u r b o , 1 7 .1 :1 C R ; P is t o n , r in g s , p in , r e t a in e r s
8
8
3208TB
PK3208TD
Piston body
Piston kit
.0 2 0 , 3 - r in g s t y le , t u r b o , 1 7 .1 :1 C R
3208TD
Piston body
8
8
2W8265
2W8265 10-F
Ring set
Ring set
2W8646
Ring set
2W826530-F
Ring set
2W8647-F
Ring set
8
8
2W8265-3R-F
2W8646-3R-F
Ring set
Ring set
S t d , 3 - r in g s t y le [1 c y l s e t ] (2 ) 3 /3 2 , (1 ) 3 /1 6 , r e c t c o m p
.0 2 0 , 3 - r in g s t y le [1 c y l s e t ] (2 ) 3 /3 2 , (1 ) 3 /1 6 , r e c t c o m p
2W8647-3R-F
Ring set
8
8
3R3208RSA
3R3208RSB
Ring set
Ring set
S t d , 3 - r in g s t y le [1 c y l s e t ] (2 ) 3 /3 2 , (1 ) 3 /1 6
.0 2 0 , 3 - r in g s t y le [1 c y l s e t ] (2 ) 3 /3 2 , (1 ) 3 /1 6
3R3208RSD
Ring set
8
16
7N9803
8N7294
Piston pin
Retainer piston pin
9N6275
Cylinder liner
9N6275SP
Cylinder liner
.0 2 0 , 2 - r in g s t y le , e a r ly , D I, s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 8 2 7 , 2 W 8 6 4 6 ,
7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 2 0 , 2 - r in g s t y le , e a r ly , 2 .3 1 8 C D , c u p .8 2 8 x 2 .2 5 , s t r a ig h t r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 6 4 6
.0 4 0 , 2 - r in g s t y le , D I, e a r ly , s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 8 2 8 , 2 W 8 6 4 7 ,
7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 4 0 , 2 - r in g s t y le , e a r ly , 2 .3 1 8 C D , c u p .8 2 8 x 2 .2 5 , s t r a ig h t r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 2 4 7
4 .5 0 0 b o r e , 3 - r in g s t y le , D I, s t r a ig h t & t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 3 /3 2 , (1 )
n e rs [9 L 7 7 3 7 -3 R , 2 W 8 2 6 5 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
4 .5 0 0 b o r e , 3 - r in g s t y le , D I, c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6
, 3 - r in g s t y le , D I, s t r a ig h t & t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 3 /3 2 , (1 ) 3 /1 6 ; P is t o
8 2 7 -3 R , 2 W 8 6 4 6 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
, 3 - r in g s t y le , 2 .3 2 0 C D , c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6 ; u s e w
, 3 - r in g s t y le , D I, s t r a ig h t & t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 3 /3 2 , (1 ) 3 /1 6 ; P is t o
8 2 8 -3 R , 2 W 8 6 4 7 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
, 3 - r in g s t y le , 2 .3 2 0 C D , c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6 ; u s e w
3 / 1 6 ; P is t o n , r in g s , p in ,
n , r in g s , p in , r e t ia n e r s
it h r in g s e t 2 W 8 6 4 6 -3 R
n , r in g s , p in , r e t ia n e r s
it h r in g s e t 2 W 8 6 4 7 -3 R
B E A R IN G S
8
9N5923-F
Bearing rod pair
S td
8
8
9N5924
9N5925-F
Bearing rod pair

Bearing rod pair
.0 1 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 2 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
9N592330-F
9N5923+.040-B
Bearing rod pair

Bearing rod pair
.0 3 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 4 0 , 0 .9 5 0 w id e , e a r ly s t y le
CAT3160
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8
8 Cylinder
Bore 4.500
Stroke 5.000
1160 / 3160 / 10.4L

(Continued)
.0 5 0 , 0 .9 5 0 w id e , e a r ly s t y le
9N5926-F
Bearing rod pair
1100BRG1
MAINBEARING NOTE
1100BRG2
1100BRG3
Style 1
Style 2
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 8 N 9 0 8 4 [4 9 8 0 M , M S 1 0 6 4 P ]
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 3 4 M , M S 1 4 2 1 P ; M S 1 5 9 2 P O /S ]
1100BRG4
1100BRG5
Style 3
Style 4
(1 ) 8 N 8 9 2 9 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 1 0 1 M , M S 1 4 2 2 P ; M S 1 5 9 4 P O /S ]
(1 ) 4 W 8 0 9 3 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 [5 0 8 9 M , M S 1 4 2 0 P ; M S 1 5 9 3 P O /S ]
4W8092
Bearing main pair
8N9022
Bearing main pair
8N9023
Bearing main pair
.0 1 0
.0 2 0
4W809230-F
4W8092 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N9020
Bearing main pair
.0 5 0
4W8093
Bearing main pair
8N8976
Bearing main pair
8N8972
Bearing main pair
.0 1 0
.0 2 0
4W809330-F
4W8093 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N8974
Bearing main pair
.0 5 0
8N8929
Bearing main pair
8N8926-F
Bearing main pair
8N8931-F
8N8932-F
Bearing main pair

Bearing main pair
4W8091
Bearing thrust pair
1
1
8N9065
8N9064
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
1
1
4W809130-F
4W8091 40-F
Bearing thrust pair

Bearing thrust pair
.0 3 0
8N9066
Bearing thrust pair
.0 5 0
1
1
8N9084-B
8N9083
Bearing thrust pair

Bearing thrust pair
.0 1 0 , th ru s t
8N9082-B
Bearing thrust pair
8N9081-B
Bearing thrust pair
.0 2 0 , th ru s t
.0 5 0 , th ru s t
8N9021
Bearing main pair
8N9019
8N9018-B
Bearing main pair

Bearing main pair
8N8973
Bearing main pair
8N8971
8N8975-B
Bearing main pair

Bearing main pair
8N8928-B
Bearing main pair
.0 4 0
CAT3160
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
1160 / 3160 / 10.4L

(Continued)
8N8930-B
Bearing main pair
8N8927-B
Bearing main pair
8N9067
8N9068
Bearing main pair

Bearing main pair
8N9069
Bearing main pair
8N0701
Bushing con rod
9N5246
Bearing cam
[re p l 9 L 8 0 7 2 ]
1
1
PGE0050-F
PGE0053-F
Set overhaul
Set cylinder head
2
2
5P8538-F
9L8020-F
Set cylinder head

Gasket valve cover
1
8
9L8016-F
9L9098
Gasket oil pan

Injector seal
G3
CRANK SEALS
9L7735-F
2 .3 7 5 s h a ft, 3 .0 6 6 O D
1
1
9N0307-F
7C6660-F

1
1
99237-FM
5P6183-F
Sleeve crank seal

Sleeve crank seal
1
1
7W3200-F
99499-FM

Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
Camshaft
Lifter
C A M S H A F T
1
8
2W4197-F
9N5786
V A L V E T R A IN
CYLHEAD
NOTE
8
8
9L7682
9L7683
Valve intake
Valve exhaust
8
32
1196772
2A4429
Valve exhaust
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
6I2864-F
6I2865-F
Valve guide
Valve guide
8
8
9N3617-F
9L9425-B
Valve spring
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
8
8
2N8943-F
9N2837-F
Valve insert
Valve insert
In ta k e
Exhaust
C R A N K S H A F T
1
9L6266-F
Crankshaft
8
16
0R0767
9L7669-F
Connecting rod
Nut connecting rod
Oil pump
Bushing oil pump
A s s e m b ly
2 0 8 2 1 , 2 9 9 5 9 , 1 8 1 3 8
1
1
9L9654
9L8636
8
23143R-P
Injector
9L9099-F
Injector seal
CAT3160
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
1160 / 3160 / 10.4L

(Continued)
16
1H1023-F
Oring injector
8
8
6F4855-F
9L6439-F
Oring injector
Injector boot
[re p l 9 L 8 4 3 6 ]
Water pump
1
WP1001-PR
CAT3160
8/3/2009
(800) 467-5545
Caterpillar
Diesel
629 CID
CYLINDER KIT
6 Cylinder
Bore 125mm
Stroke 140mm
3176 / 10.3L
6 PLG4P5852
Cylinder kit
4P5852 crown, 2382710 skirt, C10RS2 ring set, 1687276 pin, 6I2720 plugs, 1482125 liner, 1043560 seal
Select 3176: with engine sn 2YG, 3NL, 43Z, 7LG, 7ZR, 9CK, 9WK; Select 3176C: with engine sn 3FX, 2AW, 5DZ
6 PLG1337098
Cylinder kit
seal
Select 3176: with sn AWL, AWZ; Select 3176C: sn 3PD, 7ZR
6
6
PK5852-F
4P5852-F
Piston kit
Piston crown
Includes: 4P5852 piston crown, piston skirt, piston pin, pin retainers, and piston rings for one cylinder
6
6
PK7098-F
1337098-F
Piston kit
Piston crown
6
6
6
6
1337082-F
1095318-F
1095319-F
4P1659-F
Ring set
Ring compression
Ring intermediate
Ring oil control
Contains 1 each: 1095318, 1095319, 4P1659
1979335-F
Piston pin
1687276 pin, (2) 6I2720 buttons
6
6
1482125-F
1043560
Cylinder liner
Cylinder liner seal
Bare liner [1482125, 148-2125; repl 1300858, 1260125]
BEARINGS
3
2110588
1280382
1280383-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161109]

0.50mm
0.75mm
2110587
1280400
1280401-F
Bearing main pair

Bearing main pair
Bearing main pair
Std [repl 1161108]

0.50mm
0.75mm
2463144
Thrust washer
[repl 1161107]
6
6
6
2170577-F
1280390-F
1280391-F
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std
0.508mm
0.762mm
7W5844-F
Bushing conn rod
1
1
5
2165584
2165585
2165583
Bearing cam
Bearing cam
Bearing cam
9M2418
Bushing idler gear
[repl 1300872]
[repl 1280417]
[repl 1280416]
GASKET & SEALS

CATGASKET
176002SCLNLS
176002STRNLS
176012STRNLS
176022STRNLS
176032STRNLS
NOTE
Set inframe
Set inframe
Set inframe
Set inframe
Set inframe

Popular 345B Excavators with 3176C engines using scalloped head gaskets
Popular 345B Excavators with 3176C engines using straight head gaskets
Popular D7R Dozers with 3176C engines using straight head gaskets
Popular Motor grader and Compactor applications with 3176C engines using straight head gaskets
Popular 966G Loader applications with 3176C engines using straight head gaskets
176003SCL
Set cylinder head
Popular 345B Excavators with 3176C engines using scalloped head gaskets
CAT3176
10/24/2011
(800) 467-5545
Caterpillar
Diesel
629 CID
176003STR
176013STR
3176 / 10.3L
(Continued)
6 Cylinder
Bore 125mm
Stroke 140mm
Set cylinder head

Set cylinder head
Popular 345B Excavators with 3176C engines using straight head gaskets
Popular D7R dozers with 3176C engines using straight head gaskets
CAMSHAFT
Remanufactured available, call with casting number
NOTE
Valve intake
Valve exhaust
Valve lock
Valve guide
Valve guide
Valve guide
Valve spring
Valve spring
Valve insert
Valve insert
Valve insert
For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
[replaces 1003798, 7W6878]
0.3745 ID, 0.5640 OD, 2.625 length; plain ID conversion guide
0.3745 ID, 0.5640 OD, 3.000 length; plain ID conversion guide
Inner
Intake, IPD standard size 1.817"
Intake
Exhaust; 1.416T ID, 1.711 OD, 0.3780 depth (Std size is .0025 larger than OEM svc part) [1799453,
1381997, 1336997, 7W5554]
Water pump
Remanufactured, Aluminum housing [1025844, 7E8554, 9Y4361, 0R8766, 0R4117]
Water pump
TURBOCHARGER
CAMSHAFT
CAMSHAFT
VALVE TRAIN
12
12
48
24
24
24
24
24
12
12
12
CYLHEAD
7E9578-F
1337029
2A4429
1008150
140-7447
140-7448
2140586
7W7083
4N5893
SB1817E-3
SB1711E-1C
COOLING SYSTEM
1
WP1011-PR
Early
1 7011X-BP
Late
TURBO / AIR
TURBO
CAT3176
10/24/2011
(800) 467-5545
Caterpillar
Diesel
318 CID
4 Cylinder
Bore 4.500
Stroke 5.000
3204 / 5.2L
C Y L IN D E R K IT
4
PK4221-F
Piston kit
6N4221-F
Piston body
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , P C , s t r a ig h t r o d ; P is t o n , r in g s , p in , r e t a in e r s [6 N 4 2 2 1 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,
8 N 7 2 9 4 ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , P C , s t r a ig h t r o d , r e c t a n g u la r r in g s ; u s e w it h r in g s e t 2 W 8 2 6 5
4
4
PK4341-F
6N4341-F
Piston kit
Piston body
.0 2 0 , 2 - r in g s t y le , P C , s t r a ig h t r o d ; P is t o n , r in g s , p in , r e t a in e r s [6 N 4 3 4 1 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 2 0 , 2 - r in g s t y le , P C , s t r a ig h t r o d , r e c t a n g u la r r in g s ; u s e w it h r in g s e t 2 W 8 6 4 6
4
4
PK4351-F
6N4351-F
Piston kit
Piston body
.0 4 0 , 2 - r in g s t y le , P C , s t r a ig h t r o d ; P is t o n , r in g s , p in , r e t a in e r s [6 N 4 3 5 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 4 0 , 2 - r in g s t y le , P C , s t r a ig h t r o d , r e c t a n g u la r r in g s ; u s e w it h r in g s e t 2 W 8 6 4 7
PK3208TA
Piston kit
4
4
3208TA
PK3208TB
Piston body
Piston kit
4
4
3208TB
PK3208TD
Piston body
Piston kit
3208TD
Piston body
4
4
PK3208HA
3208HA
Piston kit
Piston body
S t d , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R ; P is t o n , r in g s , p in , r e t a in e r s
S t d , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R
PK3208HB
Piston kit
3208HB
Piston body
.0 2 0 , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R ; P is t o n , r in g s , p in , r e t a in e r s
.0 2 0 , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R
4
4
PK3208HD
3208HD
Piston kit
Piston body
PK1146-F
Piston kit
7C1146-F
Piston body
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, t a p e r r o d ; P is t o n , r in g s , p in , r e t a in e r s [7 C 1 1 4 6 , 2 W 8 2 6 5 , 7 N 9 8 0 3 ,
8 N 7 2 9 4 ] [C a n r e p la c e in s e t s w it h 3 - r in g P K 3 2 0 8 T A ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, t a p e r r o d [C a n r e p l in s e t s w it h 3 - r in g P K 3 2 0 8 T A ] u s e w / r in g 2 W 8 2 6 5
PK4831-F
Piston kit
2W4831-F
Piston body
PK8410-F
Piston kit
2W8410-F
Piston body
4
4
2W4831 30-F
PK8411-F
Piston body
Piston kit
2W8411-F
Piston body
PK4729-F
Piston kit
7E4729-F
Piston body
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le ,D I, t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 1 /8 , (1 ) 7 /6 4 ; p is t o n , r in g s , p in r e t a in e r s
[7 E 4 7 2 9 , 7 E 4 7 2 9 -R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le , D I, t a p e r e d r o d , 1 6 .5 :1 C R ; (2 ) 1 /8 , (1 ) 7 /6 4 ; u s e w / r in g s e t 7 E 4 7 2 9 -R S
3R3208RSA
Ring set
4
4
3R3208RSB
3R3208RSD
Ring set
Ring set
2W8265
Ring set
4
4
2W8265 10-F
2W8646
Ring set
Ring set
4
4
2W826530-F
2W8647-F
Ring set
Ring set
S td , 4 .5 0 0
7 N 9 8 0 3 , 8
S td , 4 .5 0 0
w it h 3 - r in g
.0 2 0 , 2 - r in
8 N 7 2 9 4 ]
.0 2 0 , 2 - r in
b o r e , 2 - r in g s t y le ,
N 7 2 9 4 ] [C a n r e p la
P K 3 2 0 8 T A ] use w
g s t y le , D I, t a p e r e d
D I,
ce s
D I,
it h
ro d
ta p e re d
e t s w it h
2 .3 2 0 C
r in g s e t
, 1 6 .5 :1
ro d , 1 6 .5 :1 C R ; p
3 - r in g P K 3 2 0 8 T
D , c u p .8 2 4 x 2 .5
2 W 8 2 6 5
C R ; P is t o n , r in g s
is t o n , r in g s , p in r e t a in e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 ,
A ]
0 , t a p e r e d r o d , 1 6 .5 :1 C R [C a n r e p la c e s e t s
, p in , r e t ia n e r s [2 W 8 4 1 0 , 2 W 8 6 4 6 , 7 N 9 8 0 3 ,
g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 6 4 6
.0 3 0 , 2 - r in g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C R
.0 4 0 , 2 - r in g s t y le , D I, t a p e r e d r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [2 W 8 4 1 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 ,
8 N 7 2 9 4 ]
.0 4 0 , 2 - r in g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C , R u s e w it h r in g s e t 2 W 8 6 4 7
CAT3204
8/3/2009
(800) 467-5545
Caterpillar
Diesel
318 CID
4 Cylinder
Bore 4.500
Stroke 5.000
3204 / 5.2L
(Continued)
2W8265-3R-F
Ring set
4
4
2W8646-3R-F
2W8647-3R-F
Ring set
Ring set
7E4729-RS-F
Ring set
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le : (2 ) 1 /8 , (1 ) 7 /6 4 , k e y s t o n e c o m p [1 c y l s e t ]
7N9803
Piston pin
8N7294
Retainer piston pin
4
4
9N6275
9N6275SP
Cylinder liner
Cylinder liner
B E A R IN G S
3204BRGS
MAIN BEARING NOTE
U s e in s e t s : 4 W 8 0 9 3 , 4 W 0 8 0 9 2 , 6 N 8 9 4 0
3 4W8093
Bearing main pair
S e le c t m a in b e a r in g s b y s e r ia l# & a r r a n g e m e n t # ; 1 . 0 0 0 le n g t h b e a r in g s [ 5 0 5 9 M , M S 2 0 2 0 P ]
3
3
8N8976
8N8972
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
4W809330-F
Bearing main pair
4W8093 40-F
Bearing main pair
.0 3 0
.0 4 0
4W8092
Bearing main pair
2
2
8N9022
8N9023
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
2
2
4W809230-F
4W8092 40-F
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
8N9020
Bearing main pair
.0 5 0
6N8940
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
3204BRGS2
MAIN BEARING NOTE
U s e in s e t s : 1 W 0 3 1 1 , 1 W 0 3 1 2 , 1 0 0 3 6 5 2
2 1W0311
Bearing main pair
S e le c t m a in b e a r in g s b y s e r ia l# & a r r a n g e m e n t # ; 1 . 1 7 3 le n g t h b e a r in g s [ M S 2 0 0 0 P ]
2
2
1W1655
1W1656
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
1W1657
Bearing main pair
.0 5 0
3
3
1W0312
1W1661
Bearing main pair

Bearing main pair
S t d , 3 .5 0 0 jo u r n a l, 3 .7 0 8 h o u s in g b o r e , 1 .1 7 3 le n g t h
.0 1 0
3
3
1W1662
1W1663
Bearing main pair

Bearing main pair
.0 2 0
.0 5 0
1003652
Thrust plate
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
8N6308
Bearing rod pair
4
4
1N3821
1N3822
Bearing rod pair

Bearing rod pair
.0 1 0
1W3906
Bearing rod pair
.0 5 0
4
4
9N5082
8N0701
Bushing con rod

Bushing con rod
F o r t a p e r e d c o n n e c t in g r o d
S t d , 3 .5 0 0 jo u r n a l, 3 .7 0 8 h o u s in g b o r e , 1 .1 7 3 le n g t h
.0 2 0
CAT3204
8/3/2009
(800) 467-5545
Caterpillar
Diesel
318 CID
4 Cylinder
Bore 4.500
Stroke 5.000
3204 / 5.2L
(Continued)
4 9N5246
Bearing cam
3 o r 4 u s e d ; 2 u s e d w it h 1 W 5 9 2 0 f r o n t b e a r in g
1 1W5920
Bearing cam
F r o n t , u s e d w it h (2 ) 9 N 5 2 4 6
[re p l 9 L 8 0 7 2 ]
CATGASKET
NOTE
9L8016-F
Gasket oil pan
G3
CRANK SEALS
9L7735-F
9N0307-F

2 .3 7 5 s h a ft, 3 .0 6 6 O D
7C6660-F
99237-FM

Sleeve crank seal
5P6183-F
7W3200-F
Sleeve crank seal

99499-FM
Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
C A M S H A F T
1
C he
1
C he
1
C he
8
use
8
use
4N0657
c k s n fo r p ro p e r a p
2W1221-CTR
6N2394
4N0649
w it h 9 Y 3 3 5 1 , 0 R 3
9N5786
w it h 9 Y 3 3 5 2 , 9 Y 3
Camshaft
p lic a t io n
Camshaft
p lic a t io n
Camshaft
p lic a t io n
Lifter
0 2 4 , 4 N 0 6 5 7
Lifter
3 5 3 , 0 R 3 0 2 5 , 0 R 3 0 2 6 , 2 W 1 2 2 1 ,
C a m o n ly [9 Y 3 3 5 2 c a m k it ]
6 N 2 3 9 4
V A L V E T R A IN
4
CYLHEAD
9N0180-F
NOTE
Valve intake
1 . 8 9 4 h e a d d ia , 5 . 7 0 1 O A L , 0 . 3 7 2 s t e m d ia , 3 0 d e g r e e
9L7682
Valve intake
9N0185-F
Valve exhaust
1 . 8 0 1 h e a d d ia , 5 . 6 8 5 le n g t h , 0 . 3 7 2 s t e m d ia , 4 5 d e g r e e
4
N o n -t
4
T u rb o
16
9L7683
u r b o e n g in e s
1196772
e n g in e s
2A4429
Valve exhaust
Valve exhaust
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
6I2864-F
6I2865-F
Valve guide
Valve guide
8
8
9N0187
9L9425-B
Rotator
U s e w it h 9 N 0 1 8 0 , 9 N 0 1 8 5 v a lv e s
1W4259
Valve spring
9N3617-F
Valve spring
2 .0 0 0 f r e e , 1 .5 6 O D , 1 .1 5 ID , 0 .2 0 w ir e
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
8 1W9897
4 7W9143-F
In ta k e
4 9N0181
4 2N8943-F
Valve spring washer

Valve stem seal
L o w e r w a s h e r , a ll e n g in e s
Valve insert
Valve insert
[ D is c o n t in u e d ] I n t a k e ; u s e w it h 9 N 0 1 8 0 v a lv e
Valve insert
Exhaust
9N2837-F
In ta k e
C R A N K S H A F T
1
1W9771-Q
Crankshaft
4
0R3274
Connecting rod
R e m a n u f a c t u r e d ; s p e c if y c a s t in g a n d s t r a ig h t o r t a p e r e d
CAT3204
8/3/2009
(800) 467-5545
Caterpillar
Diesel
318 CID
4 Cylinder
Bore 4.500
Stroke 5.000
3204 / 5.2L
(Continued)
4N2217
Connecting rod
N e w , s t r a ig h t , c a s t # 4 N 2 2 1 8
8N3753-F
Connecting rod
N e w , ta p e re d , c a s t# 6 N 8 0 1 1
Injector
Nozzle
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [0 R 3 4 1 9 , 1 W 3 9 9 6 , 4 W 7 0 1 5 , 8 N 7 0 0 4 ]
C a p s u le n o z z le ( r e p l 9 L 6 3 0 7 )
Water pump
N ew
TURBOCHARGER
4
4
4W7015R-P
8N3175-B
1
2W1223-CTR
T U R B O / A IR
TURBO
CAT3204
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
E N G IN E K IT S
1
OF3208HA/11
Overhaul kit
N o n t u r b o e n g in e s
1
1
OF3208TA/31
IF3208-3R
Overhaul kit
InFrame kit
T u r b o e n g in e s
IF3208T-3R
InFrame kit
C Y L IN D E R K IT
8
PK3208HA
Piston kit
S t d , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R ; P is t o n , r in g s , p in , r e t a in e r s
8
8
3208HA
PK3208HB
Piston body
Piston kit
S t d , 3 - r in g s t y le , n o n -t u r b o , 1 8 .2 :1 C R
8
8
3208HB
PK3208HD
Piston body
Piston kit
3208HD
Piston body
8
8
PK3208TA
3208TA
Piston kit
Piston body
8
8
PK3208TB
3208TB
Piston kit
Piston body
PK3208TD
Piston kit
3208TD
Piston body
3R3208RSA
Ring set
8
8
3R3208RSB
3R3208RSD
Ring set
Ring set
7N9803
Piston pin
16
8N7294
Retainer piston pin
PK7737-F
Piston kit
9L7737-F
Piston body
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, e a r ly , s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 7 3 7 ,
2 W 8 2 6 5 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ] [C a n r e p la c e in s e t s w it h 3 - r in g 3 2 0 8 T A ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, e a r ly , c u p , s t r r o d , 1 6 .5 :1 C R [C a n r e p l in s e t s w it h 3 - r in g P K 3 2 0 8 T A ]
PK7827-F
Piston kit
8
8
9L7827-F
PK7828-F
Piston body
Piston kit
9L7828-F
Piston body
PK4831-F
Piston kit
2W4831-F
Piston body
PK8410-F
Piston kit
8
8
2W8410-F
2W4831 30-F
Piston body
Piston body
PK8411-F
Piston kit
2W8411-F
Piston body
PK8412-F
Piston kit
2W8412-F
Piston body
PK8414-F
Piston kit
.0 2
7 N
.0 2
.0 4
7 N
.0 4
0 ,
9 8
0 ,
0 ,
9 8
0 ,
2 - r in
0 3 , 8
2 - r in
2 - r in
0 3 , 8
2 - r in
S td , 4 .5 0 0
7 N 9 8 0 3 , 8
S td , 4 .5 0 0
w it h 3 - r in g
.0 2 0 , 2 - r in
8 N 7 2 9 4 ]
.0 2 0 , 2 - r in
.0 3 0 , 2 - r in
g s
N 7
g s
g s
N 7
g s
t y le , e
2 9 4 ]
t y le , e
t y le , D
2 9 4 ]
t y le , e
a r ly , D I, s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 8 2 7 , 2 W 8 6 4 6 ,
a r ly , 2 .3 1 8 C D , c u p .8 2 8 x 2 .2 5 , s t r a ig h t r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 6 4 6
I, e a r ly , s t r a ig h t r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [9 L 7 8 2 8 , 2 W 8 6 4 7 ,
a r ly , 2 .3 1 8 C D , c u p .8 2 8 x 2 .2 5 , s t r a ig h t r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 2 4 7
N 7 2 9 4 ] [C a n r e p la
P K 3 2 0 8 T A ] use w
g s t y le , D I, t a p e r e d
D I,
ce s
D I,
it h
ro d
ta p e re d
e t s w it h
2 .3 2 0 C
r in g s e t
, 1 6 .5 :1
ro d , 1 6 .5 :1 C R ; p
3 - r in g P K 3 2 0 8 T
D , c u p .8 2 4 x 2 .5
2 W 8 2 6 5
C R ; P is t o n , r in g s
is t o n , r in g s , p in r e t a in e r s [ 2 W 4 8 3 1 , 2 W 8 2 6 5 ,
A ]
0 , t a p e r e d r o d , 1 6 .5 :1 C R [C a n r e p la c e s e t s
, p in , r e t ia n e r s [2 W 8 4 1 0 , 2 W 8 6 4 6 , 7 N 9 8 0 3 ,
g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C R , u s e w it h r in g s e t 2 W 8 6 4 6
g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C R
.0 4 0 , 2 - r in g s t y le , D I, t a p e r e d r o d , 1 6 .5 :1 C R ; P is t o n , r in g s , p in , r e t ia n e r s [2 W 8 4 1 1 , 2 W 8 6 4 7 , 7 N 9 8 0 3 ,
8 N 7 2 9 4 ]
.0 4 0 , 2 - r in g s t y le , 2 .3 2 0 C D , c u p .8 2 4 x 2 .5 0 , t a p e r e d r o d , 1 6 .5 :1 C , R u s e w it h r in g s e t 2 W 8 6 4 7
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, 2 .3 2 0 C D , c u p .7 1 0 x 2 .5 0 , t a p e r e d r o d , 1 8 .2 :1 C R ; [2 W 8 4 1 2 , 2 W 8 2 6 5 ,
7 N 9 8 0 3 , 8 N 7 2 9 4 ] [ C a n r e p la c e in s e t s w it h 3 - r in g P K 3 2 0 8 H A ]
S t d , 4 .5 0 0 b o r e , 2 - r in g s t y le , D I, t a p e r e d r o d , 1 8 .2 :1 C R [c a n r e p la c e in s e t s w it h 3 - r in g P K 3 2 0 8 H A ]
.0 2 0 , 2 - r in g s t y le , D I, 2 .3 2 0 C D , c u p .7 1 0 x 2 .5 0 , t a p e r e d r o d , 1 8 .2 :1 C R ; P is t o n , r in g s , p in , r e t a in e r s
[2 W 8 4 1 4 , 2 W 8 6 4 6 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
(Continued)
2W8414-F
Piston body
.0 2 0 , 2 - r in g s t y le , t a p e r e d r o d , 1 8 .2 :1 C R
PK8415-F
Piston kit
2W8415-F
Piston body
. 0 4 0 , 2 - r in g s t y le , D I , 2 . 3 2 0 C D , c u p .7 1 0 x 2 .5 0 , t a p e r e d r o d , 1 8 . 2 : 1 C R ; P is t o n , r in g s , p in , r e t a in e r s
[2 W 8 4 1 5 , 2 W 8 2 4 7 , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 4 0 , 2 - r in g s t y le , t a p e r e d r o d , 1 8 .2 :1 C R
PK4729-F
Piston kit
7E4729-F
Piston body
PK7737-3R-F
Piston kit
9L7737-3R-F
Piston body
PK7827-3R-F
Piston kit
9L7827-3R-F
Piston body
PK7828-3R-F
Piston kit
9L7828-3R-F
Piston body
2W8265
Ring set
2W8265 10-F
Ring set
8
8
2W8646
2W826530-F
Ring set
Ring set
8
1
2W8647-F
2W8265S-F
Ring set
Ring set
1
1
2W8646S-F
2W8265S 30-F
Ring set
Ring set
2W8647S-F
Ring set
8
8
2W8265-3R-F
2W8646-3R-F
Ring set
Ring set
2W8647-3R-F
Ring set
7E4729-RS-F
Ring set
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le : (2 ) 1 /8 , (1 ) 7 /6 4 , k e y s t o n e c o m p [1 c y l s e t ]
8
8
9N6275
9N6275SP
Cylinder liner
Cylinder liner
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le ,D I, t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 1 /8 , (1 ) 7 /6 4 ; p is t o n , r in g s , p in r e t a in e r s
[7 E 4 7 2 9 , 7 E 4 7 2 9 -R S , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le , D I, t a p e r e d r o d , 1 6 .5 :1 C R ; (2 ) 1 /8 , (1 ) 7 /6 4 ; u s e w / r in g s e t 7 E 4 7 2 9 -R S
S t d , 4 . 5 0 0 b o r e , 3 - r in g s t y le , D I , s t r a ig h t & t a p e r e d r o d , 1 6 . 5 : 1 C R , ( 2 ) 3 / 3 2 , ( 1 ) 3 / 1 6 ; P is t o n , r in g s , p in ,
r e t ia n e r s [9 L 7 7 3 7 -3 R , 2 W 8 2 6 5 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
S t d , 4 .5 0 0 b o r e , 3 - r in g s t y le , D I, c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6
.0 2 0 , 3 - r in g s t y le , D I, s t r a ig h t & t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 3 /3 2 , (1 ) 3 /1 6 ; P is t o n , r in g s , p in , r e t ia n e r s
[9 L 7 8 2 7 -3 R , 2 W 8 6 4 6 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 2 0 , 3 - r in g s t y le , 2 .3 2 0 C D , c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6 ; u s e w it h r in g s e t 2 W 8 6 4 6 -3 R
.0 4 0 , 3 - r in g s t y le , D I, s t r a ig h t & t a p e r e d r o d , 1 6 .5 :1 C R , (2 ) 3 /3 2 , (1 ) 3 /1 6 ; P is t o n , r in g s , p in , r e t ia n e r s
[9 L 7 8 2 8 -3 R , 2 W 8 6 4 7 -3 R , 7 N 9 8 0 3 , 8 N 7 2 9 4 ]
.0 4 0 , 3 - r in g s t y le , 2 .3 2 0 C D , c u p , b o t h r o d s , 1 6 .5 :1 C R ; (2 ) 3 /3 2 , (1 ) 3 /1 6 ; u s e w it h r in g s e t 2 W 8 6 4 7 -3 R
B E A R IN G S
8
9N5923-F
Bearing rod pair
S td
9N5924
Bearing rod pair
9N5925-F
Bearing rod pair
.0 1 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 2 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
9N592330-F
9N5923+.040-B
Bearing rod pair

Bearing rod pair
.0 3 0 , 0 .9 5 0 w id e , e a r ly s t y le
.0 4 0 , 0 .9 5 0 w id e , e a r ly s t y le
9N5926-F
Bearing rod pair
.0 5 0 , 0 .9 5 0 w id e , e a r ly s t y le
8
8
4W8090
9N5920
Bearing rod pair

Bearing rod pair
S t d , 1 . 0 0 0 w id e , la t e s t y le ; 2 . 7 5 0 jo u r n a l, 2 . 9 4 2 3 h o u s in g b o r e , 1 .0 1 2 le n g t h
.0 1 0 , 1 .0 0 0 w id e , la t e s t y le
8
8
9N5921
7E789430-F
Bearing rod pair

Bearing rod pair
.0 2 0 , 1 .0 0 0 w id e , la t e s t y le
.0 3 0 , 1 .0 0 0 w id e , la t e s t y le
8
8
7E789440-F
9N5922
Bearing rod pair

Bearing rod pair
.0 4 0 , 1 .0 0 0 w id e , la t e s t y le
.0 5 0 , 1 .0 0 0 w id e , la t e s t y le
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
3208BRGS
S e le c t p r o p e r # 1 b e a r in g :
3208BRGS2
S t y le " A " : G r v f r o n t m a in
3208BRGS3
S t y le " B " : N o n -g r o o v e f r o
3208BRGS4
S t y le " C " : G r v f r o n t m a in
(Continued)
MAIN BEARING NOTE

4 W 8 0 9 3 or 8 N 8 9 2 9 or 4 W 8 0
Style A: right tang
b r g w it h r ig h t t a n g . C r a n k # : 9
Style B: grv in block
n t m a in b r g , g r o o v e is in c y lin d
Style C: center tang
b r g w it h c e n t e r t a n g , n o g r o o v
A ll e n g in e s u s e : (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1 , (1 ) # 1 jo u r n a l b e a r in g
9 2
(1 ) 4 W 8 0 9 2 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1
L 9 2 3 0 , 9 L 9 2 3 1 , 9 L 9 2 3 2 ; B c k g p s : 9 L 6 5 5 3 , 9 N 0 1 3 0 , 9 N 1 2 5 0 [5 0 3 4 M , M S 1 4 2 1 P ]
(1 ) 4 W 8 0 9 3 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1
e r b lo c k . B lo c k g r o u p s : 9 N 3 1 2 0 , 9 N 3 5 5 1 , 9 N 3 7 6 1 [5 0 8 9 M , M S 1 4 2 0 P ]
(1 ) 8 N 8 9 2 9 , (3 ) 4 W 8 0 9 2 , (1 ) 4 W 8 0 9 1
e in b lo c k . B lo c k g r o u p : 9 N 1 2 5 5 [5 1 0 1 M , M S 1 4 2 2 P ]
.0 1 0
3208BRGS5
Style A: .010 OS OD
S t d s e t : (1 ) 8 N 8 9 7 3 , (3 ) 8 N 9 0 2 1 , (1 ) 8 N 9 0 6 7 ; .0 2 0 s e t: (1 ) 8 N
.0 1 0
3208BRGS6
Style B: .010 OS OD
S t d s e t : (1 ) 8 N 8 9 2 8 , (3 ) 8 N 9 0 2 1 , (1 ) 8 N 9 0 6 7 ; .0 2 0 s e t: (1 ) 8 N
.0 1 0
3208BRGS7
Style C: .010 OS OD
S t d s e t : (1 ) 8 N 9 0 2 1 , (3 ) 8 N 9 0 2 1 , (1 ) 8 N 9 0 6 7 ; .0 2 0 s e t: (1 ) 8 N
o v e rs
8 9 7 1
o v e rs
8 9 3 0
o v e rs
9 0 1 9
iz e
, (3
iz e
, (3
iz e
, (3
O D
) 8
O D
) 8
O D
) 8
fo r
N 9 0
fo r
N 9 0
fo r
N 9 0
M S 1 4
1 9 , (1
M S 1 4
1 9 , (1
M S 1 4
1 9 , (1
2 1
) 8
2 0
) 8
2 2
) 8
P :
N 9
P :
N 9
P :
N 9
M S 1 5 9 2 P s td /.0 2 0
0 6 8
M S 1 5 9 3 P s td /.0 2 0
0 6 8
M S 1 5 9 4 P s td /.0 2 0
0 6 8
1 4W8091
J o u rn a l n u m b e r 4 (th ru s t)
1 8N9065
1 8N9064
Bearing thrust pair
Bearing thrust pair

Bearing thrust pair
.0 1 0
.0 2 0
1
1
4W809130-F
4W8091 40-F
Bearing thrust pair

Bearing thrust pair
.0 3 0
.0 4 0
8N9066
Bearing thrust pair
.0 5 0
4W8092
Bearing main pair
S e e n o t e s a b o v e f o r q u a n t it ie s : 3 o r 4 u s e d
8N9022
Bearing main pair
.0 1 0
8N9023
4W809230-F
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
4W8092 40-F
8N9020
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
1 4W8093
Bearing main pair
1 8N8976
Bearing main pair
1
1
8N8972
4W809330-F
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
1
1
4W8093 40-F
8N8974
Bearing main pair

Bearing main pair
.0 4 0
.0 5 0
.0 1 0
1 8N8929
Bearing main pair
1 8N8926-F
Bearing main pair
1 8N8931-F
Bearing main pair
8N8932-F
Bearing main pair
8N9067
8N9068
Bearing main pair

Bearing main pair
8N9069
Bearing main pair
8N9021
Bearing main pair
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
(Continued)
8N9019
Bearing main pair
8N9018-B
Bearing main pair
8N8973
8N8971
Bearing main pair

Bearing main pair
8N8975-B
Bearing main pair
8N8928-B
8N8930-B
Bearing main pair

Bearing main pair
8N8927-B
Bearing main pair
8
8
9N5082
8N0701
Bushing con rod

Bushing con rod
F o r t a p e r e d c o n n e c t in g r o d
9N5246
Bearing cam
[re p l 9 L 8 0 7 2 ]
CATGASKET
NOTE
208011
Set overhaul
208031
Set overhaul
1
1
PGE0054-F
PGE0062-F
Set inframe
Set inframe
1
2
PGE0053-F
5P8538-F
Set cylinder head

Set cylinder head
1
2
PGE0063-F
208034
Set cylinder head

Set cylinder head
T u r b o e n g in e s ; s e t f o r b o t h h e a d s
T u r b o e n g in e s ; s e t f o r o n e h e a d
1
1
6V3789-F
5P8543-F
Set front cover

Set front cover
C h e c k s e r ia l# f o r a p p lic a t io n
C h e c k s e r ia l# f o r a p p lic a t io n
G1
7W2059-F
UPPER GASKETS
2
2
9L8020-F
9L7630-F
Gasket valve cover

Gasket manifold intake
2
8
9L8027-F
9L9658-F
8
2
4N0196-F
1W0727-F

Lock exhaust manifold N o n t u r b o e n g i n e s
Lock exhaust manifold T u r b o e n g i n e s
2
1
1
1
Gasket turbo exhaust
Exhaust donut
1W7810-F
9L7873-F
Gasket turbo exhaust

Diaphram PCV
S te e l g a s k e t
9L8837-F
9L8786-F
Gasket diaphram
Gasket PCV mounting
G5
PAN GASKETS
9L8016-F
Gasket oil pan
1
1
3B1925-F
9N0241-F
Gasket drain plug

Gasket oil sump
9L9098
G2
Injector seal
FRONT GASKETS
1
1
9N0258-F
9N1828-F
Gasket front cover

Gasket top cover
1
2
9N0237-F
4W3122-F
Gasket oil cooler

Sleeve water
H o s e h o u s in g g a s k e t
P la s t ic s le e v e , h e a d t o f r o n t c o v e r ( r e p la c e s 9 N 0 1 4 6 )
4
2
6F0711-F
9L7631
Oring
Clamp
F o r w a t e r s le e v e
F o r w a t e r s le e v e
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
(Continued)
7C2230-F
Gasket oil cooler mtg
N o n t u r b o e n g in e s ; c o o le r t o p la t e
1
2
7C1651-F
9N2281-F
Gasket oil cooler mtg

Oring oil cooler
N o n t u r b o e n g in e s ; p la t e t o f ilt e r b a s e
O il c o o le r m o u n t in g , s q u a r e s e a l r in g t o b lo c k
8M8283-F
G6
Oring oil cooler

MISC GASKETS
S e a l r in g
9N6098-F
7M7260-F
Gasket flywheel hsg

Gasket liquid
R e d , 8 f lu id o z
5H2471-F
5P3931-F
Gasket cement
Anti seize
G r e e n , c o n a c t c e m e n t , 8 f lu id o z
B ru s h to p c a n , 1 .0 6 q t
G3
9N0307-F
CRANK SEALS
1
1
7C6660-F
5P6183-F

Sleeve crank seal
1
1
7W3200-F
99499-FM

Sleeve crank seal
R e a r , 4 .9 9 8 /5 .0 0 6 s h a f t , 1 .0 0 0 w id t h
C A M S H A F T
1
2W4197-F
Camshaft
9N6608-B
Camshaft
9N3597
Camshaft
T u r b o e n g in e s ; w it h o u t g e a r , u s e w it h s o lid lif t e r s [ r e p l 2 W 4 2 3 8 , 2 W 4 2 3 9 ; 9 Y 3 3 5 5 c a m k it ]
[D is c o n t in u e d , c h e c k r e m a n f o r a v a ila b ilit y ] T u r b o e n g in e s ; w it h o u t g e a r , u s e w it h r o lle r lif t e r s
16
16
9N5786
9L6931
Lifter
Lifter
[D is c o n t in u e d , c h e c k f o r r e m a n o r u s e p in a n d r o lle r k it ] R o lle r t y p e
16
16
9L6931RK
9N0141
Lifter repair kit

Spring guide
F o r r o lle r lif t e r
U s e w it h r o lle r lif t e r
7C6267
Gear camshaft
V A L V E T R A IN
1
0R1574
Cylinder head
R e m a n , a s s e m b ly , N o n T u r b o
1
8
0R1101
9L7682
Cylinder head
Valve intake
R e m a n , a s s e m b ly , T u r b o
8
N o n -t
8
T u rb o
32
9L7683
u r b o e n g in e s
1196772
e n g in e s
2A4429
Valve exhaust
Valve exhaust
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
6I2864-F
6I2865-F
Valve guide
Valve guide

u s e w it h 1 W 4 2 5 9 s p r in g o n ly
16 1W4260
16 9L9425-B
E a r ly n o n -t u r b o
16 9N5497
16 1W4259
L a t e n o n - t u r b o ; s in g le s p r in g
16 9N3617-F
E a r ly n o n -t u r b o ; s in g le s p r in g
16 9N5496-F
T u r b o e n g in e s , o u t e r
16 9N5495-F
T u r b o e n g in e s , in n e r
16 1W9897
8 7W9143-F
N o n - t u r b o e n g in e s , u s e d o n in
16 5S5917-F

Valve spring
2 .0 0 0 f r e e , 1 .5 6 O D , 1 .1 5 ID , 0 .2 0 w ir e
Valve spring
1 .8 7 5 h e ig h t , .1 9 0 w ir e d ia
Valve spring
Valve spring
L o w e r w a s h e r , a ll e n g in e s
Valve spring washer
Valve stem seal
t a k e v a lv e s
Valve adjustment screw
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
(Continued)
2N8943-F
Valve insert
In ta k e
8
8
9N2837-F
0L1329
Valve insert
Bolt cylinder head
Exhaust
1 /2 x 3 .0 0
6
8
5B9603
6F5282-CTR
Bolt cylinder head

Bolt cylinder head
3 /8 x 5 .0 0
1 /2 x 5 .2 5
12
8
2B2006-CTR
2B0947-CTR
Bolt cylinder head

Bolt cylinder head
1 /2 x 4 .7 5
1 /2 x 2 .2 5
1
1
0S1571
9L9166
Bolt cylinder head

Bolt cylinder head
1 .7 5 le n g t h , le f t h e a d
3 . 6 0 le n g t h , r ig h t h e a d ( s t u d )
36
3H7654-B
Washer head bolt
F o r 1 / 2 b o lt s
C R A N K S H A F T
1
1
2W0085-Q
7N6290-B
Crankshaft
Gear crankshaft
1
1
9N6677
9N0293
Key crankshaft
Pointer
R e m a n u f a c t u r e d , s t r a ig h t r o d ; C a s t # 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 2 5 8 [9 N 0 4 0 7 ]
R e m a n u fa c tu re d , ta p e re d ro d ; C a s t# 9 N 0 4 0 6 , 9 N 1 0 7 8 , 1 W 2 5 5 8 [7 E 4 7 2 8 , 9 N 3 5 0 4 ]
8
8
0R0768
0R0820
Connecting rod
Connecting rod
16
16
9N3832-F
9L7669-F
Bolt connecting rod

Nut connecting rod
1 9N3207-F
F o r s n : A ll 4 0 S , 3 2
1 9N2856-F
F o r s n : A ll 4 0 S , 3 2
1 9L9243-F
F o r s n : A ll 4 0 S , 3 2
1 9L9235-F
F o r s n : A ll 4 0 S , 3 2
1 7C2933
F o r s n : A ll 4 0 S , 3 2
1 9N5569-F
For sn: 3 2 Y 6 8 4 4 1
1 9N5461
For sn: 3 2 Y 6 8 4 4 1
1 1W2208-F
For sn: 3 2 Y 6 8 4 4 1
1 4P3546
For sn: 3 2 Y 6 8 4 4 1
1 9Y5175
L a t e a p p lic a t io n s w
1 7W1762-B
8 p la t e : 9 L 6 2 5 1 , 9
1 9L6251
8 p la t e : 9 L 6 2 5 1 , 9
1 9N5233
1 0 p la t e : 9 L 6 2 5 2 ,
1 9N0485
1 0 p la t e : 9 L 6 2 5 2 ,
2 4B4845
1 5M6213-F
1
7W9077
Oil pump rotor
R o t o r a s s e m b ly , 1 . 2 5 w id e ; s t a n d a r d v o lu m e
Bushing oil pump
.6 8 5 w id e (in f r o n t c o v e r )
Y 1 -6 8 4 4 0
Y 1 -6 8 4 4 0
Spring relief valve
Y 1 -6 8 4 4 0
Plunber relief valve
Y 1 -6 8 4 4 0
Guide relief valve
Y 1 -6 8 4 4 0
Oil pump rotor
& u p ; A ll 5 1 Z & 2 Z
Bushing oil pump
& u p ; A ll 5 1 Z & 2 Z
Spring relief valve
& u p ; A ll 5 1 Z & 2 Z
Relief valve assembly
& u p ; A ll 5 1 Z & 2 Z
Oil pump rotor
it h 9 Y 5 2 1 5 c r a n k g e a r
Oil cooler
L 8 8 2 1 , 9 L 8 2 7 4 w it h s t u d s : s u b (1 ) 7
Oil cooler
L 8 8 2 1 , 9 L 8 2 7 4 w it h s t u d s : s u b (1 ) 7
Oil cooler
9 N 0 4 8 5 w it h s t u d s : s u b ( 1 ) 9 N 5 2 3 3
Oil cooler
9 N 0 4 8 5 w it h s t u d s : s u b ( 1 ) 9 N 5 2 3 3
Plug, pipe
Plug, pipe
Hose oil cooler
R o t o r a s s e m b ly , 1 .4 5 w id e (3 8 t e e t h ); h ig h v o lu m e
.8 5 0 w id e (in f r o n t c o v e r )
R o t o r a s s e m b ly , 3 0 t e e t h
N e w , n o n t u r b o , 8 p la t e , n o
W 1 7 6 2 c o o le r , ( 3 ) 4 B 4 8 4 5 p
R e m a n , 8 p la t e , w it h s t u d s
W 1 7 6 2 c o o le r , ( 3 ) 4 B 4 8 4 5 p
R e m a n , 1 0 p la t e , n o s t u d s
c o o le r , ( 1 ) 9 L 5 9 8 1 d iv id e r , ( 3
R e m a n , 1 0 p la t e , w it h s t u d
c o o le r , ( 1 ) 9 L 5 9 8 1 d iv id e r , ( 3
3 /8 s ta n d a rd th re a d
1 /4 -1 8 N P T x 3 /4 h ig h
s tu d s
lu g , ( 1 ) 7 C 1 6 5 1 g a s k e t .
lu g , ( 1 ) 7 C 1 6 5 1 g a s k e t .
) 4 B 4 8 4 5 p lu g , (1 ) 7 C 1 6 5 1 g a s k e t
s
) 4 B 4 8 4 5 p lu g , (1 ) 7 C 1 6 5 1 g a s k e t
N o n t u r b o , lo w e r h o s e , L -s h a p e d ( r e p la c e s 2 N 9 8 4 6 )
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
3208 / 10.4L
(Continued)
8 Cylinder
Bore 4.500
Stroke 5.000
7W9078
Hose oil cooler
N o n t u r b o , u p p e r h o s e , S -s h a p e d ( r e p la c e s 9 L 7 7 0 8 . 9 L 8 0 7 4 , 9 L 8 9 5 8 )
1
1
7W9079
7W9080
Hose oil cooler

Hose oil cooler
T u r b o (re p la c e s 1 W 8 4 2 6 , 9 N 0 4 8 2 )
T u r b o (re p la c e s 9 N 0 4 8 3 )
2
2
1R0734
1R0713
Oil filter
Oil filter
E a r ly , 1 5 /1 6 o il h o le (9 N 5 6 8 0 )
L a t e , 1 -1 /1 6 o il h o le (8 N 9 5 8 6 )
2
1
1R0714
9L8412-F
Oil filter
Plug oil galley
L a t e , 2 Z 1 & u p , t u r b o e n g in e s (9 N 6 0 0 7 )
F r o n t , p ip e p lu g , . 7 5 t h r e a d
1
1
4K8603
2B0858
Plug oil galley

Plug oil galley
F r o n t , c u p p lu g
R e a r , p ip e p lu g , .5 0 t h r e a d
1
2
4D1322
8F8997-B
9L8439-F
Retainer oil galley plug U s e w i t h 4 K 8 6 0 3 p l u g

Guide oil dipstick
E x p a n d a b le
Plug oil filler
Injector
R e m a n , p e n c il (9 L 6 9 6 9 , 0 R 2 5 0 1 ) m a r k e d : 2 2 7 6 2 , 2 2 7 4 6 , 2 6 1 3 , 2 2 0 3 9 , 2 1 8 3 1 , 2 1 6 5 0 , 2 1 2 5 8 , 2 0 3 3 3
Injector
R e m a n , p e n c il (9 N 3 2 9 9 , 0 R 2 5 0 2 ) m a r k e d : 2 2 8 1 7 , 2 2 8 1 5 , 2 2 2 4 0 , 2 1 8 3 3
Injector
R e m a n u f a c t u r e d , p e n c il [0 R 2 8 2 1 , 7 W 3 7 1 0 ] m a r k e d : 2 7 9 5 9 , 2 7 9 5 7 ; C a n u s e 0 R 2 5 0 3 t o s e r v ic e 7 W 3 7 1 0
if 9 N 3 7 3 8 g a s s e a l (y e llo w ) is r e p la c e d w it h a 9 L 9 0 9 9 g a s s e a l (b la c k ).
Injector reman
R e m a n , p e n c il (1 W 5 8 2 9 , 9 N 3 9 7 9 , 0 R 2 5 0 3 ) m a r k e d : 2 3 5 4 6 , 2 3 3 8 5 , 2 2 5 8 4 , 2 2 3 4 9 , 2 2 0 5 2
Injector
R e m a n u f a c t u r e d , p e n c il [0 R 3 2 8 4 , 4 W 8 4 8 3 ] m a r k e d 2 7 2 5 4
Injector
R e m a n , p e n c il (7 E 9 3 6 9 , 0 R 3 5 9 3 ) m a r k e d 2 8 3 0 1
M a r in e
8 4W7016R-P
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [0 R 3 4 2 0 , 4 W 7 0 1 0 , 4 W 7 0 1 1 , 4 W 7 0 1 6 ]
8
8
7W7024R-P
9L9099-F
Injector
Injector seal
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [0 R 3 4 2 7 , 7 W 7 0 2 4 ]
8
16
9N3738-F
1H1023-F
Injector seal
Oring injector
S e a l, c o m p r e s s io n ( c le a r )
8
1
6F4855-F
4N1132-F
1
1
4N0406-F
4N0429-F
Oring injector
Housing fuel trans pump
Gear fuel transfer pump 1 0 t e e t h
Gear fuel transfer pump 1 5 t e e t h
1
1
4N3779
6N1716-F
Key fuel transfer pump

Relief valve fuel
1
1
030-6816-B
7E5346-B
Elbow fuel inlet

Check valve assembly
U n d e r f u e l in le t
1
1
4W0788-F
6N9988
Fuel priming pump

Solenoid fuel shutoff
H a n d p u m p , u s e w it h 1 P 0 4 3 6 m o u n t in g g a s k e t
A ll 1 2 v o lt , u s e w it h 2 W 1 7 0 6 m o u n t in g g a s k e t
9M9729-F
Oring fuel pump
8M8157-F
Oring fuel pump
L a rg e , o n tra n s fe r p u m p
S m a ll, u n d e r p u m p
1
1
8M5260-F
8N3946-F
Oring fuel pump

Governor housing
8 22762R-P
sn 4 0 S
8 0R2502
s n 4 0 S C a lif lo r n ia E G R
8 7W3710R-P
sn 6 2 W
8 23546R-P
sn 3 2 Y
8 4W8483R-P
8
28301R-P
1 4N2954-F
1 4N5663-B
N a tu ra l a n d T u rb o
1 9L6508-B
s n 4 0 S ; 3 2 Y 1 -6 8 4 4 0
1 4N0527-F
1 7W6335
1
8N0628-F
K e y fo r 4 N 0 4 2 9 g e a r to s h a ft
L a rg e , u n d e r p u m p
Sleeve fueul pump drive C o n e

I n n e r , lo w id le s p r in g , 1 p in k s t r ip e
Spring governor
Spring governor
O u t e r , h ig h id le s p r in g , 1 y e llo w s t r ip e
S m a ll d a s h p o t s p r in g
Spring governor
Bushing fuel pump cam D r i v e e n d
Bushing fuel pump cam G o v e r n o r e n d
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
636 CID
8 Cylinder
Bore 4.500
Stroke 5.000
3208 / 10.4L
(Continued)
9N5822-F
Thrust washer fuel pump
8
8
6N7527
1W3010-F
Plunger and barrel

Plunger and barrel
8
1
9N5862-B
9Y0231-B
1
1
9Y0232-B
9Y0233-B
Spring plunger and barr I n c

# 1
Injection line
# 2
Injection line
# 3
Injection line
1
1
9Y0234-B
9Y0235-B
Injection line
Injection line
# 4 , u s e d o n e n g in e s w it h p e n c il t y p e n o z z le s o n ly
1
1
9Y0236-B
9Y0237-B
Injection line
Injection line
1
1
9Y0238-B
9N3873X
Injection line
Timing advance unit
1
1
7W3825X
9L6180X
Timing advance unit

Timing advance unit
R e m a n , m a r k e d : 9 N 2 4 2 2 , 9 N 3 8 7 4 , 7 W 3 8 2 5 ; L o w s p e e d e n g in e s 2 0 0 0 t o 2 2 0 0 r p m
R e m a n , m a r k e d : 9 L 6 1 8 0 (c h e c k f o r a v a ila b ilit y )
1
1
7W3823X
9N6050X
Timing advance unit

Timing advance unit
R e m a n , m a r k e d : 7 W 3 8 2 3 ; lo w s p e e d t u r b o e n ig in e s 2 0 0 0 t o 2 2 0 0 r p m
R e m a n , m a rk e d : 9 N 6 0 4 0
F o r 8 m m f u e l p u m p (s e t s o f 8 ) (c h e c k s n f o r p r o p e r a p p lic a t io n s )
F o r 8 .5 m m f u e l p u m p , t u r b o e n g in e (s e t s o f 8 ) (c h e c k s n f o r p r o p e r a p p lic a t io n s )
lu d e d w it h 6 N 7 5 2 7 & 1 W 3 0 1 0 a s s e m b lie s
, u s e d o n e n g in e s w it h p e n c il t y p e n o z z le s o n ly
R e m a n , m a r k e d : 9 N 0 4 3 0 , 9 N 3 8 7 3 (c h e c k f o r a v a ila b ilit y )
1
WP1003T-PR
Water pump
R e m a n u f a c t u r e d , b o lt o n p u lle y , 4 .2 5 im p e lle r [ 2 W 1 2 2 5 , 8 N 6 1 4 7 ]
1
1
WP1003TF-PR
WP1000T-PR
Water pump
Water pump
R e m a n u f a c t u r e d , b o lt o n p u lle y , t h r e a d e d p u lle y f o r f a n c lu t c h , 4 .2 5 im p e lle r [ 2 W 1 2 2 7 ]

R e m a n u f a c t u r e d , W it h o u t p u lle y ( f o r b o lt - o n p u lle y s ) w it h 4 - 1 / 4 in c h im p e lle r [ 9 N 6 1 4 7 , C a s t 9 N 3 0 7 6 ]
1
1
WP1000-PR
6V6894-F
Water pump
Water pump kit
R e m a n u f a c t u r e d , p r e s s o n p u lle y , e a r ly s t y le [0 R 0 7 8 1 ]
In c lu d e s : s h a f t , b e a r in g s , s e a ls
1
1
2W3535-F
2W0712-F
Impeller
Seal
2
1
5P7807-F
9N3899-F
Bearing water pump

Pulley water pump
1
2
9N0137-F
9N5121-F
1
1
6I4954-F
4W4794

1 8 0 d e g re e
Thermostat
Thermostat
Thermostat
1
1
3S9643-F
9N5429-F
Seal thermostat
Gasket thermostat hsg
9L6467-F
Gasket water inlet
In 6 V 6 8 9 4 r e p a ir k it
T U R B O / A IR
TURBO
TURBOCHARGER
CAT3208
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
4 Cylinder
Bore 4.750
Stroke 6.000
3304 / 7.0L
C Y L IN D E R K IT
4
PLG8N3180
Cylinder kit
PLG8N3182
Cylinder kit
PLG8N3184
Cylinder kit
PLG9N5250
Cylinder kit
PLG9N5403
Cylinder kit
PLG1290358
Cylinder kit
PLG1654262
Cylinder kit
C a u t io n : u s e c a s t in g # f r o m c r o w n , n o t s k ir t o r b o t t o m
4 PLG1684531
Cylinder kit
4
PLG1646560
Cylinder kit
PLG1548087
Cylinder kit
PLG1073565
Cylinder kit
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
4 .7 5 0
1 S 9 5 4
4 .7 5 0
p in , 1 S
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
b o r e , 1 .5 0 0 p in , P C , s t r a ig h t r o d , 1 7 .5 :1 C R , [8 N 3 1 8 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 4 p in , 9 H 4 0 1 5
r s , 1 1 0 5 8 0 0 lin e r ] [ C a n u s e P L G 8 N 3 1 8 2 ]
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .5 0 0 p in , P C ,s t r a ig h t r o d , 2 1 :1 C R [8 N 3 1 8 4 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 4 p in , 9 H 4 0 1 5
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , P C ,s t r a ig h t r o d , 1 7 .5 :1 C R , w it h p lu g [9 N 5 2 5 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in ,
3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , P C , s t r a ig h t r o d , 1 7 .5 :1 C R , w it h p lu g [9 N 5 4 0 3 p is t o n , 2 W 1 7 0 9 r in g s , 7 N 9 8 0 5
9 5 4 3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 5 :1 C R [1 2 9 0 3 5 8 p is t o n , 2 W 6 0 9 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 5 :1 C R [1 6 5 4 2 6 2 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
r s , 1 1 0 5 8 0 0 lin e r ] ( r e p la c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )
4 .7 5 0
1 S 9 5 4
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 6 :1
3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ] ( r e p la c e s
b o r e , 1 .7 0 0 P in , D I,t a p e r r o d , 1 6 :1
r s , 1 1 0 5 8 0 0 lin e r ]
r s , 1 1 0 5 8 0 0 lin e r ] ( r e p la c e s P L G 6 I2
r s ,1 1 0 5 8 0 0 lin e r ]
C R [1 6 8 4 5 3 1 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in ,
P LG 1 5 6 8 2 6 2 , P LG 9 Y 8 2 7 1 )
C R [1 6 4 6 5 6 0 p is t o n , 3 3 0 0 R S 3 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
C R [1 5 4 8 0 8 7 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
6 5 0 )
4
8N3180
Piston
4 .7 5 0 0 b o r e , P C , s in g le -n i, 1 7 .5 :1 C R (c a n u s e 8 N 3 1 8 2 )
4
4
8N3182
8N3184
Piston
Piston
4 .7 5 0 0 b o r e , P C , d u a l-n i, 1 7 .5 :1 C R
4 .7 5 0 0 b o r e , P C , d u a l-n i, h ig h a lt it u d e : 2 1 :1 C R
4
4
9N5250
9N5403
Piston
Piston
4 .7 5 0 0 b o r e , P C , d u a l-n i, w it h h e a t p lu g , 1 7 .5 :1 C R (k e y c o m p r in g s )
1290358
Piston
1654262
Piston
4 .7 5 0 0 b o r e , D I, d u a l-n i, 1 5 :1 C R ( r e c t c o m p r in g s ) ( r e p la c e s 1 W 6 7 5 7 )
4 .7 5 0 0 b o r e , D I, d u a l-n i, 1 5 :1 C R (k e y c o m p r in g s ) ( r e p la c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )
4
4
1684531
1290359
Piston
Piston
1548087
Piston
4
4
1073565
1290360
Piston
Piston
4 .7 5 0 0 b o r e , D I, 1 7 :1 C R , 1 v a lv e r lf , (k e y c o m p , r e v e r s e t w is t in t e r m e d ia t e )
1568263-F
Piston
4 .7 5 0 0 b o r e , D I, 1 6 :1 C R (3 3 0 0 R S 4 r in g s e t ) ( r e p la c e s 1 0 5 0 1 8 5 )
4
4
9S3068
2W6091
Ring set
Ring set
4 .7 5 0 0 b o r e ; 2 r e c t a n g u la r c o m p r e s s io n , .1 2 5 o il (9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )
2W1709
Ring set
2114321
Ring set
4 .7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s io n , .1 2 5 o il (2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )
4 .7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e in s id e b e v e l c o m p , 4 m m o il (r e p la c e s 3 3 0 0 R S 1 )
4
4
3300RS2
3300RS3
Ring set
Ring set
4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w is t in t e r m e d ia t e , 4 m m o il (1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )
4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u la r c o m p , . 1 2 5 o il (2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )
3300RS4
Ring set
4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u la r c o m p , 4 m m o il (2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )
4
4
7N9804
7N9805
Piston pin
Piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
8
8
9H4015
1S9543
Retainer piston pin

Retainer piston pin
1105800
Cylinder liner
4 .7 5 0 0
4 .7 5 0 0
3 3 0 0 R S
4 .7 5 0 0
b o re ,
b o re ,
3 r in g
b o re ,
D I,
D I,
se
D I,
d u a l-n i, 1 6 :1 C R (k e y c o m p r in g s ) ( r e p la c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )
1 6 : 1 C R ( r e c t c o m p r in g s ) ( r e p la c e s 4 P 8 1 3 2 ) [ r e p la c e d b y 1 6 4 6 5 6 0 p is t o n A N D
t]
1 7 :1 C R (k e y c o m p r in g s , 4 m m o il r in g ) ( r e p la c e s 6 I2 6 5 0 )
4 .7 5 0 0 b o r e , D I, 1 5 :1 C R (3 3 0 0 R S 3 r in g s e t ) ( r e p la c e s 6 I3 6 5 0 )
CAT3304
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
4 Cylinder
Bore 4.750
Stroke 6.000
3304 / 7.0L
(Continued)
5P8768
(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
12
4
5S6670
2W6134

Low er seal
B E A R IN G S
5
2323233
Bearing main pair
S td
5
5
8N8225
8N8226
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
5
5
8N8227
2531APA40-FM
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
5
2
2531APA50-FM
6N8940
Bearing main pair

Thrust plate
.0 5 0
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
2
2
9S3037
1003652
Thrust plate
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
4
4
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
4
4
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
9M5477
Bearing cam
1 .0 0 8 O A L
1 .1 3 5 O A L
4
4
8N0702
8N1985
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
1 .5 0 0 p in , t a p e r e d
4
4
8N0703
8N1849
Bushing con rod

Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
1 .7 0 0 p in , t a p e r e d
9Y2991
Bushing balancer
[re p l 5 S 6 4 1 9 ]
9Y2992
Bushing balancer
[re p l 5 S 6 4 2 0 ]
CATGASKET
NOTE
9Y9895-F
2P3859-F
Sleeve crankshaft
2 .6 2 5 s h a ft, 3 .7 0 0 O D
F r o n t , 2 .5 0 2 s h a f t , 2 .6 2 7 e f f e c t iv e s h a f t
1
1
9S3111-F
2P3858-F

Sleeve crankshaft
6 .3 2 8 s h a f t , 7 .3 3 6 O D , lip t y p e s e a l
R e a r , u s e w it h 9 S 3 1 1 1 s e a l, 6 .2 0 6 s h a f t , 6 .3 2 8 e f f e c t iv e s h a f t
1
1
4W0452-F
7C4297-F

6 .2 0 2 s h a f t , 7 .3 3 6 O D , d ir e c t io n a l t y p e s e a l, la t e , d o u b le lip (4 W 0 4 5 2 s in g le lip )
8S1963-F
Gasket oil pan
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
C A M S H A F T
1
8
7C3862
7S3161
Camshaft
Lifter
[9 Y 1 7 2 3 c a m k it ]
S o lid t y p e
NOTE
2 .0 2 0 h e a d d ia , 5 .3 5 0 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e llit e ( r e p la c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )
V A L V E T R A IN
CYLHEAD
4 1007860
Valve intake
D I: T u rb o & N a t u ra l
4 5S6452
Valve intake
ID I: N a tu ra l
4 2W2621
Valve intake
ID I: T u r b o , S p a r k ig n it e d s h o r t
4 7W7490
Valve intake
S p a r k ig n it e d lo n g
4 6N9915
Valve intake
D I: N a t u ra l
4 1487455
Valve exhaust
2 .0 2 0 h e a d d ia , 5 .3 6 9 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G (C A N U S E 1 0 0 7 8 6 0 )
1 .8 9 6 h e a d d ia , 5 .2 8 5 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e llit e ( r e p la c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )
CAT3304
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
3304 / 7.0L
(Continued)
4 Cylinder
Bore 4.750
Stroke 6.000
4 5S6449-F
ID I: N a tu ra l
4 2W2877
S p a r k ig n it e d s h o r t
4 8N0875
ID I: T u rb o , N a tu ra l
4 7W7491
4 7N0573
D I: N a t u ra l
8 1621589
Valve exhaust
Valve exhaust
Valve exhaust
Valve exhaust
Valve exhaust
Valve guide
8
8
4W9176
7E1551
Valve guide
Valve guide
5 S 4 5 9 8 )
0 .3 7 5 0 ID , 0 .6 5 8 0 O D , 2 .7 7 5 le n g t h ( r e p la c e s : 7 N 4 3 1 0 ) N a t u r a l g a s , s h o r t v a lv e e n g in e
8
16
9Y7895
2A4429
Valve guide
Valve lock
0 .3 7 5 0 ID , 0 .6 5 8 0 O D , 3 .7 0 0 le n g t h ; N a t u r a l g a s , lo n g v a lv e e n g in e
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
8
8
1W5300
1031800-F
Rotocap
Rotator
6N7174
Rotator shield
7S7144
Valve spring
u s e w it h 6 N 7 1 7 5 a n d 1 W 5 3 0 0 , d o n o t u s e w it h 4 W 2 4 7 4
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
0 .3 7 5 0 ID , 0 .6 5 8 0 O D , 2 .6 4 0 le n g t h ; N a t u r a l g a s , s h o r t v a lv e e n g in e , im p r o v e d c o o lin g
C R A N K S H A F T
1
4N7692-Q
Crankshaft
1678123-B
Vibration damper
4
0R0915
Connecting rod
R e m a n , 1 .5 0 p in t a p e r e d ; c a s t # 8 N 1 7 2 0 , p a r t # 8 N 1 9 8 4 ; b u s h in g 8 N 1 9 8 5
4
4
5S6360X
0R0914
Connecting rod
Connecting rod
R e m a n , 1 .5 0 p in s t r a ig h t ; c a s t # 2 P 0 9 3 3 , 6 N 8 0 6 8 ; p a r t # 8 N 1 9 8 4 ; b u s h in g 8 N 0 7 0 2
4
8
5S2793X
1P9956-F
Connecting rod
Bolt connecting rod
5S6348-F
Nut connecting rod
4
4
170-5187R
7W7045R-P
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [1 7 0 -5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [7 W 7 0 4 5 , 0 R 3 5 9 1 ] [c h a n g e s t o 1 7 0 5 1 8 1 ]
4
4
8N7003R-P
8N7005R-P
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [8 N 7 0 0 3 , 8 N 7 0 0 2 , 0 R 3 4 1 7 , 0 R 1 7 3 9 ]
4
4
100-7552R-P
100-7559R-P
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [1 0 0 -7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]
R e m a n u f a c t u r e d , 7 0 0 0 s e r ie s [1 0 0 7 5 5 9 , 1 0 0 -7 5 5 9 , 0 R 4 3 4 0 ]
4
4
0R4341
0R4342
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [1 0 0 7 5 6 0 , 0 R 4 3 4 1 ]
4
4
100-7563R-P
100-7564R-P
Injector
Injector reman
R e m a n u f a c t u r e d 7 0 0 0 s e r ie s [1 0 0 7 5 6 3 , 1 0 0 -7 5 6 3 , 0 R 8 7 8 2 ]
4
4
7N0449R-P
8M1584-F
Injector
R e m a n u f a c t u r e d , p e n c il [0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 4
8N8796
1
7010X-BP
Water pump
1118010
Thermostat
R e m a n u f a c t u r e d ; T w o s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r b o lt -o n , 2 -3 /4 b e a r in g O D ; O E M : 7 N 5 9 0 9 ,
C a s t: 2 P 0 6 7 1
1 7 5 d e g re e [re p l 7 E 3 3 6 2 ]
TURBO
TURBOCHARGER
MANIFOLD
7L0520
MANIFOLD
M a n if o ld s a n d e lb o w s a v a ila b le , c a ll w it h a p p lic a t io n
3 /8 " x 2 "
T U R B O / A IR
CAT3304
8/3/2009
(800) 467-5545
Caterpillar
Diesel
425 CID
4 Cylinder
Bore 4.750
Stroke 6.000
3304 / 7.0L
(Continued)
4S6137
3 /8 " x 3 .2 "
2N2766
8M7145
Nut turbo mounting

Washer
T u r b o m o u n t in g a n d E x h a u s t m a n if o ld [ n e w # 1 6 8 7 8 0 0 ]
3 /8
7N8021-B
Spacer plate
S te e l
B L O C K
1
CAT3304
8/3/2009
(800) 467-5545
4 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3304 / 7.0L
Gas
C Y L IN D E R K IT
4
PLG4P2654
Cylinder kit
4 .7 5 0 0 b o r e , 1 .5 0 0 p in , N a t u r a l g a s , 1 0 .5 :1 C R
PLG4P2655
Cylinder kit
4 .7 5 0 0 b o r e , 1 .5 0 0 p in , N a t u r a l g a s , 8 .1 :1 C R
4
4
4P2654
4P2655
Piston body
Piston body
4 .7 5 0 0 d ia , 1 .5 0 0 p in , N a t u r a l g a s , 1 0 .5 :1 C R
4 .7 5 0 0 d ia , 1 .5 0 0 p in , N a t u r a l g a s , 8 .1 :1 C R
7N9804
Piston pin
9H4015
Retainer piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
3300RS5
Ring set
In c lu d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8
4
4
1105800
5P8768
Cylinder liner
(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
1003652
Thrust plate
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
4W5739
Bearing rod pair
8N8221
8N8222
Bearing rod pair

Bearing rod pair
.0 1 0
.0 2 0
8N8223
Bearing rod pair
.0 3 0
7M4046
9M5477
Bearing cam
Bearing cam
1 .0 0 8 O A L
1 .1 3 5 O A L
4 8N0702
3 7 Y 1 -4 7 2
4 8N1985
3 7 Y 4 7 3 -U p ; N 4 F 1 -U p
Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
Bushing con rod
1 .5 0 0 p in , t a p e r e d
9Y2991
Bushing balancer
[re p l 5 S 6 4 1 9 ]
9Y2992
Bushing balancer
[re p l 5 S 6 4 2 0 ]
B E A R IN G S
5
2
1
1
1
304151
304152
Set overhaul
Set inframe
3 7 Y 1 - U p
3 7 Y 1 - U p
304153
Set cylinder head
3 7 Y 1 - U p
1 8S1606
Gasket valve cover
I f L o n g V a lv e s O r d e r 1 A d d it io n a l
1
9Y9895
1
1
2P3859
4W0452
1
1
2P3858
8S1963
Sleeve seal crankshaft fr W e a r s l e e v e

Sleeve seal crankshaft r W e a r s l e e v e
S u m p t o p la t e
Gasket oil pan
5S6045
Gasket oil pan plate
P la t e t o c y lin d e r b lo c k
Camshaft kit
Camshaft
C a m s h a f t a n d lif t e r s
[9 Y 1 7 2 3 c a m k it ]
C A M S H A F T
1
1
9Y1723
7C3862
CAT3304-2
8/3/2009
(800) 467-5545
4 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3304 / 7.0L
(Continued)
Gas
8
7S3161
Lifter
S o lid t y p e
1
2
8S1491
0L1026
Lock camshaft
Plug
R o c k e r a rm s h a ft e n d
1B4203
Nut
NOTE
G3300HEAD1
e s n 3 7 Y 1 -1 0 1 9
4 2W2621
4 2W2877
Valve intake
Valve exhaust
8
8
7S7144
4W9176
Valve spring
Valve guide
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
16
8
N a tu
8
T u rb
8
2A4429
1W5300
r a l a s p ir a t e d
1031800
o c h a rg e d
6N7174
Valve lock
Rotocap
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
Rotocap
( r e p la c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )
Rotator shield
1070268
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
7N1649
Valve insert
Exhaust
G3300HEAD2
e s n 3 7 Y 1 0 2 0 -U p ; N 4 F 1 -U p
4 7W7490
Valve intake
4
8
Valve exhaust
Valve spring
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
8 9Y7895
4 7W9143
In ta k e
8 7W7488
Valve guide
Valve guide seal
16
8
N a tu
8
T u rb
8
4
2A4429
1W5300
1031800
o c h a rg e d
6N7174
1070268
Valve lock
Rotocap
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
Rotocap
( r e p la c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )
Rotator shield
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
7N1649
Valve insert
Exhaust
12
9Y1798
Seal ring water director
7N8018
4
4
3B0623
8S8313
Plug
Plug cup
4
4
7N1743
2N7174
Spark plug adapter

7S3206
Seal spark plug adp
V A L V E T R A IN
CYLHEAD
7W7491
7S7144
Spacer valve guide
C R A N K S H A F T
1 4N7692-Q
3 7 Y 1 -1 5 8 3
1 2W7960
3 7 Y 1 5 8 4 -U p
Crankshaft
Crankshaft
CAT3304-2
8/3/2009
(800) 467-5545
4 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3304 / 7.0L
(Continued)
Gas
4
9F2247
Plug
N e w , D o u b le s t a g e
6I1346
Oil pump group
1
1
8S0493
2P6245
Shaft assembly
Shaft assembly
2
2
6N1036
0T0065
Gear oil pump

Bolt
1
1
4P3546
1B8709

Key
6I1343
Oil pump group
1
1
6I1342
2P0696
Shaft assembly
Shaft assembly
1
2
7W0502
1S9575
Gear oil pump

Bolt
1
1
0S1591
4P3546
Bolt
2P1168
Bushing oil pump idler
S in g le a n d d o u b le s t a g e p u m p s
2
1
8S6511
2P1170
Bushing oil pump

Shaft oil pump idler
In c o v e r w / r e p la c e a b le b u s h in g s o n ly , E x c e p t b r a k e s a v e r
1 7 5 F d e g re e
8 te e th
N e w , S in g le s t a g e
D r iv e , 4 0 t e e t h
1
1
1118010
1167577
Thermostat
Thermostat
IPD7055
1 IPD1616
1 1W7054
3 7 Y 1 -3 7 2 w it h s h a f t 1 P 9 9 2
1 1W7055
3 7 Y 3 7 3 -U p w it h s h a f t 7 N 5 8
1 8T1616
3 7 Y 3 7 3 - u p w it h s h a f t 2 W
1
3 7 Y
1
3 7 Y
1
N 4 F
1
3 7 Y
1
3 7 Y
1
N 4 F
1
3 7 Y
1
3 7 Y
1
N 4 F
1 9 0 F d e g re e

9
9 9
7 2 5 5
6N8411
Impeller
1 - 3 7 2
7N5910
Impeller
3 7 3 - U p
1725189
Impeller
1 -U p
6N9312
1 -3 7 2
4W3864
3 7 3 -U p
1691750
1 -U p
6V3988
Seal water pump
1 - U p
8C5210
Seal water pump
3 7 3 - U p ( O p t io n a l T e f lo n )
1544482
Seal water pump
1 - U p
U s e W it h 1 P 9 9 2 9 S h a f t
U s e w it h 1 7 2 5 1 8 5 s h a f t
B a s ic
U s e w it h 1 7 2 5 1 8 5 s h a f t
W a t e r p u m p o il
CAT3304-2
8/3/2009
(800) 467-5545
4 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3304 / 7.0L
(Continued)
Gas
1 1P9929
Shaft water pump
3 7 Y 1 - 3 7 2
1 2W7255
Shaft water pump
W it h C o r r e c t S e r ia l & A r r a n g e m e n t #
1 7N5899
Shaft water pump
W it h C o r r e c t S e r ia l & A r r a n g e m e n t #
1 1725185
Shaft water pump
N 4 F 1 -U p
1 1B3867
Bearing water pump
In c lu d e d in 1 W 7 0 5 4 k it
1
1
3 7 Y
1
3 7 Y
2
3 7 Y
1
N 4 F
1
3 7 Y
1
1
6H3957
4N5834
3 7 3 - U p
5P0076
3 7 3 - U p
0T0055
3 7 3 - U p
0L1351
1 - U p
6K3771
3 7 3 -U p N 4 F 1 -U p
4L6454
8N5928
Bearing water pump

Filter weep hole
Bolt gear retaining

Bolt water pump cover
Bolt water pump cover
Bolt gear retaining
Bolt impreller retaining
Gasket water pump cove
1
1
1720038
3B4506
Gasket water pump cove

G e a r r e t a in in g b o lt
Lockwasher
1
1
5M6213
1K6985
Plug pipe
Retaining Ring
1
1
5F3106
9M6527
Seal ring water pump

Washer impeller
G e a r b e a r in g
W a t e r p u m p m o u n t in g
T U R B O / A IR
4
5M2894
5P1622
5P16220/S
Sleeve block
Sleeve block
B L O C K
C o u n t e r b o r e s a lv a g e , " L " T y p e
C o u n t e r b o r e s a lv a g e , " L " T y p e o v e r s iz e
CAT3304-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
3306 / 10.5L
C Y L IN D E R K IT
6
PLG8N3180
Cylinder kit
PLG8N3182
Cylinder kit
PLG8N3184
Cylinder kit
PLG9N5250
Cylinder kit
PLG9N5403
Cylinder kit
PLG1290358
Cylinder kit
PLG1654262
Cylinder kit
6 PLG1684531
Cylinder kit
6
PLG1646560
Cylinder kit
PLG1548087
Cylinder kit
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
4 .7 5 0
1 S 9 5 4
4 .7 5 0
p in , 1 S
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
r s , 1 1 0 5 8 0 0 lin e r ] [ C a n u s e P L G 8 N 3 1 8 2 ]
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .5 0 0 p in , P C ,s t r a ig h t r o d , 2 1 :1 C R [8 N 3 1 8 4 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 4 p in , 9 H 4 0 1 5
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , P C ,s t r a ig h t r o d , 1 7 .5 :1 C R , w it h p lu g [9 N 5 2 5 0 p is t o n , 9 S 3 0 6 8 r in g s , 7 N 9 8 0 5 p in ,
3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , P C , s t r a ig h t r o d , 1 7 .5 :1 C R , w it h p lu g [9 N 5 4 0 3 p is t o n , 2 W 1 7 0 9 r in g s , 7 N 9 8 0 5
9 5 4 3 r e t a in e r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 5 :1 C R [1 2 9 0 3 5 8 p is t o n , 2 W 6 0 9 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
r s , 1 1 0 5 8 0 0 lin e r ]
b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 5 :1 C R [1 6 5 4 2 6 2 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
r s , 1 1 0 5 8 0 0 lin e r ] ( r e p la c e s P L G 1 2 9 0 3 3 8 , P L G 8 N 3 1 0 2 )
4 .7 5 0
1 S 9 5 4
4 .7 5 0
r e t a in e
4 .7 5 0
r e t a in e
b o re
3 re t
b o re
rs , 1
b o re
rs , 1
, 1
a in
, 1
1 0
, 1
1 0
.7 0
e rs
.7 0
5 8
.7 0
5 8
0 p in , D I, t a p e r r o d , 1 6 :1
, 1 1 0 5 8 0 0 lin e r ] ( r e p la c e s
0 P in , D I,t a p e r r o d , 1 6 :1
0 0 lin e r ]
0 p in , D I, t a p e r r o d , 1 7 :1
0 0 lin e r ] ( r e p la c e s P L G 6 I2
C R [1 6 8 4 5 3 1 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in ,
P LG 1 5 6 8 2 6 2 , P LG 9 Y 8 2 7 1 )
C R [1 5 4 8 0 8 7 p is t o n , 2 1 1 4 3 2 1 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
6 5 0 )
3 3 0 6 C A T A A C T r u c k e n g in e 7 R J (1 9 9 1 ) s n
6 PLG1073565
Cylinder kit
4 .7 5 0 b o r e , 1 .7 0 0 p in , D I, t a p e r r o d , 1 7 :1 C R [1 0 7 3 5 6 5 p is t o n , 3 3 0 0 R S 2 r in g s , 7 N 9 8 0 5 p in , 1 S 9 5 4 3
r e t a in e r s ,1 1 0 5 8 0 0 lin e r ]
3 3 0 6 C A T A A C T r u c k e n g in e 9 T L ( 1 9 9 3 ) s n ; C a u t io n : u s e c a s t in g # f r o m c r o w n , n o t s k ir t o r b o t t o m
6
6
8N3180
8N3182
Piston
Piston
4 .7 5 0 0 b o r e , P C , s in g le -n i, 1 7 .5 :1 C R (c a n u s e 8 N 3 1 8 2 )
4 .7 5 0 0 b o r e , P C , d u a l-n i, 1 7 .5 :1 C R
6
6
8N3184
9N5250
Piston
Piston
4 .7 5 0 0 b o r e , P C , d u a l-n i, h ig h a lt it u d e : 2 1 :1 C R
6
6
9N5403
1290358
Piston
Piston
4 .7 5 0 0 b o r e , P C , d u a l-n i, w it h h e a t p lu g , 1 7 .5 :1 C R (k e y c o m p r in g s )
4 .7 5 0 0 b o r e , D I, d u a l-n i, 1 5 :1 C R ( r e c t c o m p r in g s ) ( r e p la c e s 1 W 6 7 5 7 )
6
6
1654262
1684531
Piston
Piston
4 .7 5 0 0 b o r e , D I, d u a l-n i, 1 5 :1 C R (k e y c o m p r in g s ) ( r e p la c e s 1 2 9 0 3 3 8 , 8 N 3 1 0 2 )
4 .7 5 0 0 b o r e , D I, d u a l-n i, 1 6 :1 C R (k e y c o m p r in g s ) ( r e p la c e s 1 5 6 8 2 6 2 , 9 Y 8 2 1 7 )
1290359
Piston
6
6
1548087
1073565
Piston
Piston
4 . 7 5 0 0 b o r e , D I, 1 6 : 1 C R ( r e c t c o m p r in g s ) ( r e p la c e s 4 P 8 1 3 2 ) [ r e p la c e d b y 1 6 4 6 5 6 0 p is t o n A N D
3 3 0 0 R S 3 r in g s e t ]
4 .7 5 0 0 b o r e , D I, 1 7 :1 C R (k e y c o m p r in g s , 4 m m o il r in g ) ( r e p la c e s 6 I2 6 5 0 )
4 .7 5 0 0 b o r e , D I, 1 7 :1 C R , 1 v a lv e r lf , (k e y c o m p , r e v e r s e t w is t in t e r m e d ia t e )
6 1290360
Piston
U n iq u e t o 3 3 0 / 3 3 0 L E x c a v a t o r s
6 1568263-F
Piston
4 .7 5 0 0 b o r e , D I, 1 5 :1 C R (3 3 0 0 R S 3 r in g s e t ) ( r e p la c e s 6 I3 6 5 0 )
9S3068
Ring set
6
6
2W6091
2W1709
Ring set
Ring set
4 .7 5 0 0 b o r e ; 2 r e c t a n g u la r c o m p r e s s io n , .1 2 5 o il (9 S 3 0 2 9 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )
4 .7 5 0 0 b o r e ; 2 k e y s t o n e c o m p r e s s io n , .1 2 5 o il (2 W 1 7 0 7 , 2 W 1 7 0 8 . 7 E 6 0 4 7 )
6
6
2114321
3300RS2
Ring set
Ring set
4 .7 5 0 0 b o r e , 1 k e y s t o n e c o m p , 1 k e y s t o n e in s id e b e v e l c o m p , 4 m m o il (r e p la c e s 3 3 0 0 R S 1 )
4 . 7 5 0 0 b o r e ; 2 k e y s t o n e c o m p , r e v e r s e t w is t in t e r m e d ia t e , 4 m m o il (1 0 0 6 6 9 5 , 1 0 0 6 6 9 4 , 6 I 0 4 9 7 )
6
6
3300RS3
3300RS4
Ring set
Ring set
4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u la r c o m p , . 1 2 5 o il (2 W 1 7 0 7 , 5 S 6 7 5 0 , 7 E 6 0 4 7 )
7N9804
Piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
6
12
7N9805
9H4015
Piston pin
Retainer piston pin
1 .7 0 0 d ia , 3 .7 3 0 le n g t h
12
1S9543
Retainer piston pin
4 .7 5 0 0 b o r e , D I, 1 6 :1 C R (3 3 0 0 R S 4 r in g s e t ) ( r e p la c e s 1 0 5 0 1 8 5 )
4 . 7 5 0 0 b o r e ; 1 k e y s t o n e c o m p , 1 r e c t a n g u la r c o m p , 4 m m o il (2 W 1 7 0 7 , 5 S 6 7 5 0 , 6 I 0 4 9 7 )
CAT3306
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
3306 / 10.5L
(Continued)
6
6
1105800
5P8768
Cylinder liner
(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
18
6
5S6670
2W6134

Low er seal
B E A R IN G S
7
2323233
Bearing main pair
S td
7
7
8N8225
8N8226
Bearing main pair

Bearing main pair
.0 1 0
.0 2 0
7
7
8N8227
2531APA40-FM
Bearing main pair

Bearing main pair
.0 3 0
.0 4 0
7
2
2531APA50-FM
6N8940
Bearing main pair

Thrust plate
.0 5 0
2
2
9S3037
1003652
Thrust plate
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
6
6
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
8N8222
Bearing rod pair
8N8223
Bearing rod pair
.0 2 0
.0 3 0
4
1
7M4046
9M5477
Bearing cam
Bearing cam
1 .0 0 8 O A L
1 .1 3 5 O A L
6
6
8N0702
8N1985
Bushing con rod

Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
1 .5 0 0 p in , t a p e r e d
6
6
8N0703
8N1849
Bushing con rod

Bushing con rod
1 .7 0 0 p in , 1 .4 3 0 O A L , s t r a ig h t
1 .7 0 0 p in , t a p e r e d
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
CATGASKET
8S1605-F
NOTE
Gasket valve cover
1
1
1694200-F
Gasket oil pan
8S1965-F
Gasket oil pan
4 1 " le n g t h [ r e p l 1 2 9 0 3 3 5 7 , 4 M 2 9 6 9 ]
1
1
9Y9895-F
2P3859-F

Sleeve crankshaft
2 .6 2 5 s h a ft, 3 .7 0 0 O D
F r o n t , 2 .5 0 2 s h a f t , 2 .6 2 7 e f f e c t iv e s h a f t
1
1
9S3111-F
2P3858-F

Sleeve crankshaft
6 .3 2 8 s h a f t , 7 .3 3 6 O D , lip t y p e s e a l
R e a r , u s e w it h 9 S 3 1 1 1 s e a l, 6 .2 0 6 s h a f t , 6 .3 2 8 e f f e c t iv e s h a f t
1
1
4W0452-F
7C4297-F

6 .2 0 2 s h a f t , 7 .3 3 6 O D , d ir e c t io n a l t y p e s e a l, la t e , d o u b le lip (4 W 0 4 5 2 s in g le lip )
C A M S H A F T
1
7E9980
Camshaft
1
1
7E7261
1073144
Camshaft
Camshaft
12
7S3161
Lifter
S o lid t y p e
NOTE
Valve intake
Valve intake
2 .0 2 0 h e a d d ia , 5 .3 5 0 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e llit e ( r e p la c e s : 6 N 9 9 1 5 , 2 W 2 6 2 0 , 7 N 0 5 7 2 )
Valve intake
Valve intake
rt
V A L V E T R A IN
CYLHEAD
6 6N9915
D I: N a t u ra l
6 1007860
6 5S6452
ID I: N a tu ra l
6 2W2621
ID I: T u r b o , S p a r k ig n it e d s h o
CAT3306
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
3306 / 10.5L
(Continued)
6 Cylinder
Bore 4.750
Stroke 6.000
6 7W7490
6 7N0573
D I: N a t u ra l
6 1487455
6 5S6449-F
ID I: N a tu ra l
6 8N0875
ID I: T u rb o , N a tu ra l
6 2W2877
S p a r k ig n it e d s h o r t
6 7W7491
12 1621589
Valve intake
Valve exhaust
Valve exhaust
1 .8 9 6 h e a d d ia , 5 .2 8 5 le n g t h , .3 7 1 7 s t e m , 3 0 d e g , 2 G , s t e llit e ( r e p la c e s 1 0 0 7 8 6 1 , 6 N 9 9 1 6 , 7 N 0 5 7 3 )
Valve exhaust
Valve exhaust
Valve exhaust
Valve exhaust
Valve guide
12
4W9176
Valve guide
5 S 4 5 9 8 )
12
12
7E1551
9Y7895
Valve guide
Valve guide
24
12
2A4429
7S7144
Valve lock
Valve spring
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
12
12
1W5300
1031800-F
Rotocap
Rotator
12
6N7174
Rotator shield
Crankshaft
Vibration damper
[ 2 W 7 4 5 8 ] F la n g e : F la t , 9 b o lt h o le s ; S n o u t : T a p e r e d , 1 k e y w a y , 1 b o lt h o le
C R A N K S H A F T
1
1
4N7693-Q
1678123-B
6
6
0R0915
5S6360X
Connecting rod
Connecting rod
6
6
0R0914
5S2793X
Connecting rod
Connecting rod
12
12
1P9956-F
5S6348-F
Bolt connecting rod

Nut connecting rod
6
170-5187R
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [1 7 0 -5 1 8 7 , 1 7 0 5 1 8 7 , 7 W 7 0 3 8 , 0 R 4 1 2 4 ]
6
6
7W7045R-P
8N7003R-P
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [7 W 7 0 4 5 , 0 R 3 5 9 1 ] [c h a n g e s t o 1 7 0 5 1 8 1 ]
6
6
8N7005R-P
100-7552R-P
Injector
Injector
R e m a n u f a c t u r e d , 7 0 0 0 S e r ie s [1 0 0 -7 5 5 2 , 1 0 0 7 5 5 2 , 0 R 4 3 3 6 ]
100-7559R-P
Injector
0R4341
Injector
R e m a n u f a c t u r e d , 7 0 0 0 s e r ie s [1 0 0 7 5 5 9 , 1 0 0 -7 5 5 9 , 0 R 4 3 4 0 ]
6
6
0R4342
100-7563R-P
Injector
Injector
6
6
100-7564R-P
7N0449R-P
Injector reman
Injector
R e m a n u f a c t u r e d , p e n c il [0 R 3 5 6 8 , 7 N 0 4 4 9 ] m a r k e d : 2 2 5 1 4
6
6
8N8796
8M1584-F

3S6638-F
Water pump
R e m a n u f a c t u r e d ; T w o s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r b o lt -o n , 2 -3 /4 b e a r in g O D ; O E M : 7 N 5 9 0 9 ,
C a s t: 2 P 0 6 7 1
1
7010X-BP
CAT3306
8/3/2009
(800) 467-5545
Caterpillar
Diesel
638 CID
6 Cylinder
Bore 4.750
Stroke 6.000
3306 / 10.5L
(Continued)
WP1010-PR
Water pump
WP1008A-PR
Water pump
WP1008B-PR
Water pump
7013X-BP
Water pump
WP1012-PR
Water pump
WP1013-PR
Water pump
7007GX-BP
Water pump
1
1
WP1014-PR
WP1015-PR
Water pump
Water pump
R e m a n u f a c t u r e d : T w o s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r s p lin e d , 3 -1 /8 b e a r in g O D ; C a s
[2 P 0 6 6 1 ]
R e m a n u f a c t u r e d : L a r g e a n d s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r b o lt - o n , 2 -3 /4 b e a r in g O D
C a s t# 1 W 4 6 1 9 [7 N 5 9 0 9 ]
1 W 4 6 1 9 [2 W 8 0 0 1 ]
R e m a n u f a c t u r e d ; L a r g e a n d s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r s p lin e d , 2 -3 /4 b e a r in g O D
0 R 9 4 9 7 , 0 R 1 0 0 3 ; C a s t: 7 N 0 1 9 6 , 1 W 4 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5
C a s t# 1 W 4 6 1 9 [1 W 3 0 5 8 ]
R e m a n u f a c t u r e d ; L a r g e a n d s m a ll o u t p u t p o r t s , a n g le d t o o t h g e a r s p lin e d , 3 -1 /8 b e a r in g O D
1 W 9 6 1 9 , 1 7 2 7 8 2 9 , 1 5 4 3 9 4 5 [2 W 8 0 0 2 , 6 N 8 4 1 3 ]
R e m a n u f a c t u r e d ; L a r g e a n d s m a ll o u t p u t p o r t s , s t r a ig h t t o o t h g e a r s p lin e d , 3 -1 /8 b e a r in g O
4 P 9 8 6 2 , 0 R 8 5 3 2 , 0 R 9 4 9 3 ; C a s t: 7 N 1 0 9 6 , 1 W 9 6 1 9 , 1 7 2 7 8 2 7 , 1 5 4 3 9 4 5
R e m a n u f a c t u r e d : L a r g e a n d s m a ll o u t p u t p o r t s , in t e r n a lly s p lin e d g e a r ; C a s t # 1 W 6 5 5 8 [2 W
R e m a n u f a c t u r e d : in t e r n a lly s p lin e d g e a r ; C a s t # 5 S 6 6 6 4 [ 5 S 6 6 8 4 ]
1118010
Thermostat
1 7 5 d e g re e [re p l 7 E 3 3 6 2 ]
TURBO
TURBOCHARGER
MANIFOLD
MANIFOLD
1S4295-F
Gasket turbo mtg
M a n if o ld s a n d e lb o w s a v a ila b le , c a ll w it h a p p lic a t io n
D u a l t h r o a t , t u r b o t o e x h a u s t m a n if o ld , 5 . 3 3 le n g t h x 3 . 6 w id t h
1
1
1S6595-F
1S4810-F
Gasket turbo oil

Gasket turbo oil
S u p p ly
D r a in
7L0520
4S6137

3 /8 " x 2 "
3 /8 " x 3 .2 "
2N2766
8M7145
Nut turbo mounting

Washer
3 /8
7N7998-B
Spacer plate
S te e l
t# 6 N 8 4 1 3
, I n d u s t r ia l;
; C ast#
; O E M :
, I n d u s t r ia l;
; C a s t: 7 N 0 1 9 6 ,
D ; O E M :
8 0 0 3 ]
T U R B O / A IR
B L O C K
1
CAT3306
8/3/2009
(800) 467-5545
6 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3306 / 10.5L
Gas
C Y L IN D E R K IT
6
PLG4P2654
Cylinder kit
4 .7 5 0 0 b o r e , 1 .5 0 0 p in , N a t u r a l g a s , 1 0 .5 :1 C R
PLG4P2655
Cylinder kit
4 .7 5 0 0 b o r e , 1 .5 0 0 p in , N a t u r a l g a s , 8 .1 :1 C R
6
6
4P2654
4P2655
Piston body
Piston body
4 .7 5 0 0 d ia , 1 .5 0 0 p in , N a t u r a l g a s , 1 0 .5 :1 C R
4 .7 5 0 0 d ia , 1 .5 0 0 p in , N a t u r a l g a s , 8 .1 :1 C R
7N9804
Piston pin
12
9H4015
Retainer piston pin
1 .5 0 0 d ia , 3 .7 3 5 le n g t h
3300RS5
Ring set
In c lu d e s 1 e a c h : 4 P 2 6 5 6 , 4 P 2 6 5 7 , 4 P 2 6 5 8
6
6
1105800
5P8768
Cylinder liner
(3 ) 5 S 6 6 7 0 , (1 ) 2 W 6 1 3 4
2323233
8N8225
Bearing main pair

Bearing main pair
S td
.0 1 0
8N8226
8N8227
Bearing main pair

Bearing main pair
.0 2 0
.0 3 0
2
7 Y 1 -2
2
2
7 Y 2 9
6N8940
9 0
9S3037
1003652
1 -U p , G 6 X 1 -U p
Thrust plate
.1 8 5 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
Thrust plate
Thrust plate
.2 3 2 t h ic k ( r e p la c e s 6 N 4 1 2 9 )
.2 1 4 t h ic k ( r e p la c e s 7 N 9 3 4 2 )
4W5739
8N8221
Bearing rod pair

Bearing rod pair
.0 1 0
8N8222
8N8223
Bearing rod pair

Bearing rod pair
.0 2 0
.0 3 0
7M4046
Bearing cam
1 .0 0 8 O A L
9M5477
Bearing cam
1 .1 3 5 O A L
Bushing con rod
1 .5 0 0 p in , 1 .3 8 8 O A L , s t r a ig h t
Bushing con rod
1 .5 0 0 p in , t a p e r e d
B E A R IN G S
7
6 8N0702
7 Y 1 -4 3 7
6 8N1985
7 Y 2 3 8 -U p ; G 6 X 1 -U p
1
1
306341
306351
Set overhaul
Set overhaul
7 Y 1 -U p , T u rb o c h a rg e d
7 Y 1 -U p , N o n T u rb o c h a rg e d
306342
Set inframe
306352
Set inframe
1
1
306343
306353
Set cylinder head

Set cylinder head
1 8S1605
Gasket valve cover
I f L o n g V a lv e s O r d e r 1 A d d it io n a l
1
8S1965
Gasket oil pan
S u m p t o p la t e
1694200
Gasket oil pan plate
P la t e t o c y lin d e r b lo c k
9Y9895
CAT3306-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3306 / 10.5L
(Continued)
Gas
1
2P3859
Sleeve seal crankshaft fr W e a r s l e e v e
1
1
4W0452
2P3858

Sleeve seal crankshaft r W e a r s l e e v e
C A M S H A F T
1
4P2942
Camshaft kit
C a m s h a f t a n d lif t e r s
1
12
7E9980
7S3161
Camshaft
Lifter
S o lid t y p e
1
12
8S1491
1B4203
Lock camshaft
Nut
NOTE
V A L V E T R A IN
CYLHEAD
G3300HEAD1
e s n 0 7 Y 1 -U p (s h o r t v a lv e ); G 6 X 1 -U p
6 2W2621
Valve intake
6
12
2W2877
7S7144
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
12
W it h
12
W it h
24
4W9176
C o r r e c t S e r ia l a n d A r r a
7E1551
C o r r e c t S e r ia l a n d A r r a
2A4429
12
N a tu
12
T u rb
12
1W5300
1031800
o c h a rg e d
6N7174
Valve exhaust
Valve spring
Valve guide
n g e m e n t # 's
Valve guide
n g e m e n t # 's
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
Rotocap
Rotocap
( r e p la c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )
Rotator shield
Valve insert
In ta k e , 2 .1 2 5 O D
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
Valve insert
Exhaust
G3300HEAD2
e s n 0 7 Y 1 -U p (lo n g v a lv e )
6 7W7490
Valve intake
6
12
Valve exhaust
Valve spring
1 .3 7 3 O D , .1 8 5 w ir e d ia , 2 .0 8 5 f r e e
12 9Y7895
6 7W9143
0 7 Y 2 8 5 6 - U p
12 7W7488
24 2A4429
Valve guide
Valve guide seal
Spacer valve guide

Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
12
N a tu
12
T u rb
12
Rotocap
Rotocap
( r e p la c e s 8 N 7 7 8 2 , 5 S 5 8 7 4 )
Rotator shield
Valve insert
In ta k e , 2 .1 2 5 O D
Valve insert
In ta k e , 2 .0 0 O D [re p l 7 N 4 4 4 8 ]
6 5S7218
0 7 Y 1 -2 8 3
6 1070268
0 7 Y 2 8 4 - U p
6 7N1649
7W7491
7S7144
1W5300
1031800
o c h a rg e d
6N7174
6 5S7218
0 7 Y 1 -2 8 3
6 1070268
0 7 Y 2 8 4 -U p
CAT3306-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3306 / 10.5L
(Continued)
Gas
6
12
1 2 u
6
6 us
6
7N1649
Valve insert
Exhaust
9Y1798
s e d : to 0 7 Y 2 0 7 8 ; 1 8 u s e d : 0 7 Y 2 0 7 9 -U p
7N8018
e d : to 0 7 Y 2 0 7 8
3B0623
Plug
8S8313
Plug cup
6
6
7N1743
2N7174
Spark plug adapter

7S3206
Seal spark plug adp
C R A N K S H A F T
1
6
2W7458
9F2247
Crankshaft
Plug
N e w , D o u b le s t a g e
1
1
6I1346
8S0493
Oil pump group

Shaft assembly
2P6245
Shaft assembly
6N1036
Gear oil pump
2
1
0T0065
4P3546
Bolt
1B8709
Key
1
1
6I1343
6I1342
Oil pump group

Shaft assembly
1
1
2P0696
7W0502
Shaft assembly
Gear oil pump
2
1
1S9575
0S1591
Bolt
Bolt
4P3546
1
2
2P1168
8S6511
Bushing oil pump idler

Bushing oil pump
2P1170
Shaft oil pump idler
1118010
1167577
Thermostat
Thermostat
1 7 5 F d e g re e
1 9 0 F d e g re e
IPD7055
8 te e th
N e w , S in g le s t a g e
D r iv e , 4 0 t e e t h
1
1
IPD1616
1W7054
7 Y 1 -4 0 8 w it h s h a f t 1 P 9 9 2 9
1W7055
7 Y 4 0 9 -1 6 1 3 w it h s h a f t 7 N 5 8 9 9
8T1616
7 Y 1 6 1 4 - u p w it h s h a f t # 2 W 7 2 5 5
1
6N8411
Impeller
1 7N5910
Impeller
U s e W it h 7 N 5 8 9 9 a n d 2 W 7 2 5 5 S h a f t s
1 1725189
Impeller
U s e W it h 1 P 9 9 2 9 S h a f t
U s e w it h 1 7 2 5 1 8 5 s h a f t
CAT3306-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 4.750
Stroke 6.000
Caterpillar
G3306 / 10.5L
(Continued)
Gas
6N9312
U s e W it h 8 T 1 6 1 6 K it
4W3864
U s e W it h 1 W 7 0 5 4 a n d 1 W 7 0 5 5 K it
1691750
8H9520
Seal water pump
7 Y 1 -4 0 8 w it h s h a f t # 1 P 9 9 2 9
8C5210
Seal water pump
7 Y 4 0 9 -U p
1544482
Seal water pump
G 6 X 1 - U p
2W7255
Shaft water pump
In c lu d e d in 8 T 1 6 1 6 K it
1P9929
Shaft water pump
7N5899
In c lu d e d in 1 W 7 0 5 5 K it
1725185
G 6 X 1 -U p
1B3867
B a s ic
U s e w it h 1 7 2 5 1 8 5 s h a f t
In c lu d e d in 1 W 7 0 5 4 k it
Shaft water pump

Shaft water pump
Bearing water pump
6H3957
Bearing water pump
5P1622
5P16220/S
Sleeve block
Sleeve block
C o u n t e r b o r e s a lv a g e , " L " T y p e
C o u n t e r b o r e s a lv a g e , " L " T y p e o v e r s iz e
B L O C K
CAT3306-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
893 CID
ENGINE KITS
3406 / 14.6L
6 Cylinder
Bore 5.400
Stroke 6.500
IF3633/32
OF3633/31
InFrame kit
Overhaul kit
A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)
A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)
IF4126/42
IF4126/32
OF4126/31
InFrame kit
InFrame kit
Overhaul kit
A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)
A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U5944 & up)
A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)
IF3509/32
OF3509/31
InFrame kit
Overhaul kit
B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)
B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)
IF4004
OF4004
IF4004/32
OF4004/31
IF4004/52
OF4004/51
IF4004/62
OF4004/61
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]
IF3116/52
IF3116/62
OF3116/51
InFrame kit
InFrame kit
Overhaul kit
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, ATAAC (7FB1,4MG1,5KJ1-7799,8TC1, 3ZJ1-16181)
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)
IF9889
OF9889
IF9889/52
OF9889/51
IF9889/62
OF9889/61
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]
IF7212/52
OF7212/51
IF7212/62
OF7212/61
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)
B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)
B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)
B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)
IF8656M/62N
OF8656M/61N
IF8656M/62W
OF8656M/61W
IF8656M/112
OF8656M/111
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
IF0539M/62
OF0539M/61
InFrame kit
Overhaul kit
C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)
C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)
IF8700M/62N
OF8700M/61N
IF8700M/62W
OF8700M/61W
IF8700M/112
OF8700M/111
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
InFrame kit
Overhaul kit
B/C; 2.000" pin dia, 15.2:1, narrow brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
B/C; 2.000" pin dia, 15.2:1, narrow brgs, ATAAC (7FB1, 4MG1, 5KJ1-7799, 8TC1, 3ZJ1-16181)
B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
IF1131/112
InFrame kit
C; 2.000" pin dia, 14.5:1, wide taper, piston 1601131 (ATAAC, 4CK)
OF7403M/111
Overhaul kit
C; 2.165" pin dia, wide taper (4CK846 & up, 7KJ7800 & up)
IF0016M/112
OF0016M/111
InFrame kit
Overhaul kit
C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)
C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)
IF0292M/112
OF0292M/111
InFrame kit
Overhaul kit
C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)
C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)
IF5063M/272
OF5063M/271
InFrame kit
Overhaul kit
C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)
C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)
IF6223/272
InFrame kit
C; IPD Steel, 16.1:1, piston 1506233 (8PN optional update)
IF0241/462
IF6663/462
InFrame kit
InFrame kit
E; Crownless, 1300241 skirt (5EK & 6TS) [compatible with crowns 1352837, 7C2888, 1495566)
E; Crownless, 1326663 skirt (5EK & 6TS) [compatible with crown 1807352)
IF2716M/462
IF2837/462
IF5566/462
IF2888/462
IF7352/462
InFrame kit
Inframe kit
Inframe kit
Inframe kit
InFrame kit
E; piston 1082716M (ATAAC, Aluminum piston, 5EK & 6TS)

E: Articulated 2-pc piston; crown number 1352837, 16.25:1 (5EK & 6TS)
E: Articulated 2-pc piston; crown number 1495566, 16.25:1 (5EK & 6TS)
E: Articulated 2-pc piston; crown number 7C2888, 16.25:1 (5EK & 6TS)
E: Articulated 2-pc piston; crown number 1807352, 16.6:1 (1LW, 2WS)
PLG6N4126
Cylinder kit
2.000 pin, PC engines, straight and wide taper rod, 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pin,
7E5655 retainers, 2W6000 liner]
3406A
6 PLG7N3633
Cylinder kit
2.000 pin, PC, Narrow taper rod, 14.5:1 CR, 400 hp [7N3633 piston, 8N0822 rings, 7N9807 pin, 7E5665
retainers, 2W6000 liner]
3406A
6 LK3724-F
Cylinder kit
5.4000 bore, 2.000 pin, DI, narrow taper rod, 4 vlv rlf, single ni [4N3724 piston, 8N0822 rings, 7N9806
pin, 8N7295 retainers, 2W6000 liner, 1183732 seal kit
2.000 pin, DI, straight rod [6N4080 piston, 8N0822 rings, 7N9806 pin, 7E5655 retainers, 2W6000 liner]
CYLINDER KIT
6
PLG6N4080
Cylinder kit
3406A
6 PLG7N3509
Cylinder kit
2.000 pin, DI, Narrow taper rod, 15.2:1 CR, Under 350 hp [7N3509 piston, 8N0822 rings, 7N9806 pin,
3406A
6 PLG9Y4004
Cylinder kit
2.000 pin, DI, wide taper rod, 14.5:1 CR [9Y4004 piston, 1W8922 rins, 8N1608 pin, 7E5665 retainers,
2W6000 liner]
3406A DITA, 3406B, 3406C

6 PLG9Y9889
Cylinder kit
2.000 pin, DI, wide taper rod, 15.2:1 CR, 350 - 425 hp [9Y9889 piston, 1W8922 rings, 8N1608 pin,
3406B ATAAC
6 PLG9Y7212
Cylinder kit
2.000 pin, DI, wide taper rod, 15.6:1 CR, up to 310 hp [9Y7212 piston, 1W8922 rings, 8N1608 pin,
3406B ATAAC
6 PLG7C0473
Cylinder kit
2.000 pin, DI, High top ring, offset pin, wide taper rod, 400 hp [7C0473 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainer, 2W6000 liner]
3406B CARB
6 PLG7E8885
Cylinder kit
2.000 pin, DI, High top ring, wide taper rod, 15.6:1 CR, 310 hp [7E8885 piston, 1W8922 rings, 8N1608 pin,
3406B
6 PLG7E0539M
Cylinder kit
2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E0539 piston, 1W8922
rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]
3406B 1990 PEEC
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
6
PLG9Y3116
3406B JWAC/ATAAC
6 PLG7E8700M
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
Cylinder kit
2.000 pin, DI, High top ring, wide taper rod, 15.2:1 CR, up to 310 hp [9Y3116 piston, 1W8922 rings,
8N1608 pin, 7E5665 retainers, 2W6000 liner]
Cylinder kit
2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E8700M piston, 1W8922
3406B; 3406C 1991 & 1992 engines

6 PLG7E8656M
Cylinder kit
3406B 1991 & 1992 mechanical, 1992 310 hp electric
6 PLG1601131
Cylinder kit
2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 285-330 hp [7E8656M piston, 1W8922
2.000 pin, DI, High top ring, wide taper rod, 14.5:1 CR, crown gallery cooled [1601131 piston, 1W8922
rings, 8N1608 pin, 7E5665 retainers]
3406B, 3406C
6 PLG1168154
Cylinder kit
2.000 pin, DI, wide taper rod, 15.9:1 CR, Gallery cooled [1168154 piston, 1W8922 ring set, 8N1608 pin,
7E5665 retainers]
3406C
6 PLG7E0292M
Cylinder kit
2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 310 - 425 hp [7E0292M piston, 1W8922
rings, 1687246 pin, 7E1177 retainers, 2W6000 liner]
3406B & C PEEC 1992 engines

6 PLG1010016M
Cylinder kit
2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 16.4:1 CR, 310 - 425 hp [1010016M piston,
1687246 pin, 7E1177 retainers]
3406C
6 PLG1175063M
Cylinder kit
2.165 pin, DI, wide taper rod, anodized coated, 16.0:1 CR [1175063 piston, 1029796 pin, 7E1177
retainers]
3406C
6 PLG1258869
Cylinder kit
2.165 pin, 2-pc articulated [1258869 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin, 7E1177
retainers]
3406C
6 PLG1684540
Cylinder kit
2.165 pin, 2-pc articulated [1684540 crown, 1300241 skirt] (optional replacement for 1168154 aluminum
piston in sets)
3406C
6 LK1723280-F
6 PLG1082716M
Cylinder kit
Cylinder kit
15.5:1 CR, gallery cooled

2.165 pin, DI, wide taper rod [1082716M piston, 1W8922 ring set, 1687246 pin, 7E1177 retainer]
3406E
6 PLG1352837
Cylinder kit
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1352837 crown, 1300241 skirt,
3406E
6 PLG1495566
Cylinder kit
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1495566 crown, 1300241 skirt,
3406E
6 PLG7C2888
Cylinder kit
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [7C2888 crown, 1300241 skirt,
3406E
6 PLG1807352
Cylinder kit
3406E / C15
6 PLG1456700
Cylinder kit
2.165 pin, 2-pc articulated, 14.0:1 [1456700 crown, 1300241 skirt, 1343761RS ring set, 1687246 pin,
7E1177 retainers]
3406E Marine
6 PLG2212305
Cylinder kit
2.165 pin, 2-pc articulated [2212305 crown, 1326663 skirt, 1687246 pin, 7E1177 retainers]
6
6
6
6
6
6
Piston body
Piston body
Piston body
Piston
Piston body
Piston body
2.00 pin, PC
2.00 pin, PC, 14.5:1
5.4000 dia, 2.000 pin, DI, narrow taper rod, 4 vlv rlf, single ni, 1/8 oil groove; use with ring set 8N0822
5.4000 dia, 2.000 pin, DI, straight rod, dual ni, 1/8k ring; use with ring set 8N0822
2.00 pin, DI, 15.2:1
2.00 pin, DI, 14.5:1 [repl 1W9372]
6N4126
7N3633
4N3724-F
6N4080-F
7N3509
9Y4004
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
9Y9889
9Y7212
7C0473
7E8885
7E0539
9Y3116
7E8700M
7E8656M
1601131
1168154
7E0292
1010016M
1175063
1723280-F
1082716M
1352837
1495566
7C2888
1807351
1807352
1684540
1258869
1456700
2212305
Piston body
Piston body
Piston body
Piston body
Piston body
Piston body
Piston body
Piston body
Piston
Piston body
Piston body
Piston body
Piston body
Piston body
Piston body
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
Piston crown
2.00 pin, DI, 15.2:1 [repl 7C3406]

2.00 pin, DI, 15.6:1 [repl 2W0865]
2.00 pin, DI
2.00 pin, DI, 15.6:1
2.00 pin, DI, 15.2:1
2.00 pin, DI, 15.2:1
2.00 pin, DI, 15.2:1
2.00 pin, DI, 15.6:1
2.00 pin, DI, 14.5:1, crown gallery cooled [repl 1136045, 7E0489]
2.00 pin, DI, 15.9:1, gallery cooled
2.165 pin, DI, 15.6:1
2.165 pin, DI, 16.4:1
2.165 pin, DI, 16.0:1
5.4000 dia, 15.5:1 CR; gallery cooled, high output engines, oil cooled, aluminum
2.165 pin
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1
2.165 pin, 2-pc articulated IPDSteel [replaces 161842 piston crown]
2.165 pin, 2-pc articulated IPDSteel, 14.0:1
6
6
1300241
1326663
Piston skirt
Piston skirt
Used with crowns: 1258869, 1352837, 1495566, 7C2888

Used with crowns: 1807351, 1807352
6
6
6
6
8N0822
1W8922
1343761RS
1777496RS
Ring set
Ring set
Ring set
Ring set
1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 keystone top ring [1W9460 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 top ring, 3.00mm mid, 3.25mm oil [1343761 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set
6
6
6
6
7N9807
7N9806
8N1608
1687246
Piston pin
Piston pin
Piston pin
Piston pin
2.000 dia, 3.966 length; Use with PC piston: 6N4126, 7N3633

2.000 dia, 4.525 length (straight and narrow taper rod)
2.000 dia, 4.405 length; Use with DI piston (wide taper rod)
2.165 dia [repl 7E1749, 1029796]
12
12
7E5665
7E1177
Retainer piston pin

Retainer piston pin
Use with 2.000 pin diameter [repl 8N7295]

Use with 2.165 pin diameter
6
6
6
6
6
18
2W6000
2W6000CSWS
1183732
1183732CS
9L5854
1102220
Cylinder liner kit

Cylinder liner
5.4000 bore (uses 1183732 oring kit) [New# 1979322]

5.4000 bore, Lower crevice seal liner
For one liner, contains: (3) 1102220, (1) 9L5854
For one liner, for lower crevice seal liner
Upper band seal, 1 per liner
Lower oring seal, 3 per liner
Bearing main pair

Bearing main pair
Bearing main pair
Std [8N5429] [For sn: 90U1 - 90U440; 92U1 - 92U2953]

.025 [8N5430] [For sn: 90U1 - 90U440; 92U1 - 92U2953]
.050 [8N5431] [For sn: 90U1 - 90U440; 92U1 - 92U2953]
BEARINGS
7
7
7
370050
370051
370052
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
3178766
Bearing main pair
7
7
7
4W5492-010
4W5698
4W5699
Bearing main pair

Bearing main pair
Bearing main pair
Std, 1.645 length, 4.7492/4.7508 journal [repl 2170390, 2110592, 4W5492, 1W6589, 6N3909, 6N8743,
8N5421]
7
7
4W5700-F
4W5701
Bearing main pair

Bearing main pair
Oversize OD: .025 OD, Std ID; 1.645 length

Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]
2531752
Thrust washer
2 per engine, 0.228 thick, no centering tab [repl 7E9262]
6
6
6
CB1372P-CL
370031
8N5436
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]
.025, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953] [8N5435]
.050, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]
6
6
6
9Y9497G
9Y9497G-010
4W5702G
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std, Grooved, 1.5350 length, 3.8189/3.8197 journal

.010, Grooved, 1.5350 length, 3.8189/3.8197 std journal
.025, Grooved, 1.5350 length, 3.8189/3.8197 std journal
6
6
6
6
9Y9497
9Y9497 10-F
4W5702-F
4W5703G
Bearing rod pair

Bearing rod pair
Bearing rod pair
Bearing rod pair
Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524, 6N3908, 6N7436, 8N5426]
.025, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4166, 8N5427]
.050, 1.5350 length, 3.8189/3.8197 std journal, grooved [repl 6N4167, 8N5428]
9Y7735G
Bearing rod pair
Std, Grooved, 1.9300 length, 3.5425/3.5441 journal
6
6
6
9Y7735
7E0558
7E0559
Bearing rod pair

Bearing rod pair
Bearing rod pair
Std, 1.9300 length, 3.5425/3.5441 journal

1
6
7
4N6658-F
4N0685-F
1345251
Bearing cam
Bearing cam
Bearing cam
6
6
6
6
6
8N0705
8N0706
8N2018
4P8495
6I2726
Bushing con rod

Bushing con rod
Bushing con rod
Bushing con rod
Bushing con rod
2.00 pin, straight

2.00 pin, taper 6 degree
Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)
2.00 pin, taper 9 degree, with relief
Wide taper rod, 2.160 ID
Truck: 92U1 - 5943; Lube through head stud
Truck: 92U5944 to last built 92U
Truck: 3406B: 7FB1-Up; 4MG1-Up JWAC (Jacket Water Aftercooled); Single pan gasket
Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled);Two pan
gaskets
Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled) with 19-bolt
flywheel housing
Truck: 3406C; 3ZJ60113-Up; 8PN1-Up; ATAAC (Air to Air Aftercooled) Non-brake saver, with round
exhaust ports
Front, position 1
Position 2-7
New part# 216-5582 [replaces 4P5053]
3406E with sn prefixes: 1MM, 2WS, 5DS, 5EK, 6TS, 6BR, 9AP, BET, BKN, 9WR
1504793
Bearing cam
0.010 oversize OD [std 1345251]
2170752
Bearing cam
0.030 oversize OD [std 1345251; replaces 1608151]
GASKET & SEALS

1
1
1
1
CATGASKET
406041NLS
406031NLS
406051NLS
406061NLS
NOTE
Set overhaul
Set overhaul
Set overhaul
Set overhaul
406111NLS
Set overhaul
406271NLS
Set overhaul
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
406461NLS
Set overhaul
Truck: 3406E; 5EK1-Up, 6TS1-Up, 1LW1-Up, 5DS1-Up, 2WS1-Up
1
1
1
1
406042NLS
406032NLS
406052NLS
406062NLS
Set Inframe
Set Inframe
Set Inframe
Set Inframe
1
1
406112NLS
406272NLS
Set Inframe
Set Inframe
1
1
406462NLS
406472NLS
Set Inframe
Set Inframe
Truck: 92U1 - 5943; Lube through stud

Truck: 92U5944 to last built 92U
Truck: 3406B: 7FB1-Up; 4MG1-Up JWAC (Jacket Water Aftercooled); Single pan gasket
Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled);Two pan
gaskets
Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled)
exhaust ports
Truck: 3406E; 1MM1-Up
1
1
1
1
1
1
406043
PGE0083-F
PGE0093-F
406063
406113
406273
Set cylinder head

Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
Set cylinder head
1
1
406463
406473
Set cylinder head

Set cylinder head
1
1
1
1
1
1
24
4
6
3
6
12
G1
2W8128-F
7E6000-F
7E6000-OS-F
7N0631-F
7N0625-F
3E6772-F
3S5496-F
5P5678-F
2429537
1299452-F
1384611-F
UPPER GASKETS
92U1 - 92U5943, lube through stud
92U5944 & Up, 3406B & 3406C (6I3066) [Std thickness: for .003" - .0060" liner protrusion]
Oversized [for .000" - .0029" liner protrusion, to be used with standard .338" spacer plate only]
Gasket spacer plate
92U1 - 92U5943, lube through stud
Gasket spacer plate
92U5944 & Up, 3406B & 3406C (6I4024)
Seal water
Through spacer plate (4W1055)
Seal oring oil supply
Around head dowels; 92U5944 & Up, 3406 & 3406C
Seal valve cover
Gasket valve cover
Molded gasket
Gasket manifold exhaust Graph-foil [repl 1052873, 7N8175]
Gasket manifold exhaust Round port, 2 required per cylinder
3406C/E
6 2N8204-F
G3
1 1425867
1 1425868
1 1593021-F
1 1085891
G5
1 4N1151-6-F
1 4N1151-F
1 2A3398-F
1 619458
Gasket manifold intake

CRANK SEALS
Gasket flywheel hsg
Gasket flywheel hsg
PAN GASKETS
Gasket oil pan
Gasket oil pan
Gasket oil drain plug
Oring oil drain plug
Truck: 92U1 - 5943; Lube through head stud

Truck: 92U5944 to last built 92U [PGE0083-OS avail w/ o/s head gsk - see note for hd gsk 7E3600]
Truck: 3406B: 7FB1 - 99999; 4MG1 - 4MG3599; 4MG3600 & UP JWAC
Truck: 3406B: 7FB1-Up, 4MG1-Up, 8TC1-Up; 3ZJ1 - 16181; ATAAC (Air to Air Aftercooled)
Truck: 3406C: 3ZJ16182 - 60112; 4CK846-Up; 5KJ7800-Up; ATAAC (Air to Air Aftercooled)
exhaust ports
Truck: 3406E; 1MM1-Up
1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1733, 4P2733, 1878953]
1-pc. Seal and wear sleeve combination (flanged face sleeve) [repl 2W1734, 1011716, 1308107]
Standard 19 bolt gasket [repl 1055082]
Late style 24 bolt gasket
One piece gasket (2 required with pan spacer plate)
Puzzle type gasket (2 required with pan spacer plate)
1.00 ID, 0.139 diameter
CAMSHAFT
1
1
1
1
8N9245WOG
4W2430WOG
1007408WOG
1176206WOG
Camshaft
Camshaft
Camshaft
Camshaft
without gear; 92U serial numbers [repl 4N6598, 4N5615]

without gear; 3406B, 4W2431 camshaft group
without gear; 3406B, 3406C [repl 7W3797] 7W3798 & 1007407 camshaft groups
without gear; 3406C, 8PN serial numbers, 1169901 group; Call for price and availability of reman
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
1 0R7653
Camshaft
Remanufactured [reman for 1879381, stamped 1298586; 1361157]
NOTE: always check engine serial numbers to supply correct camshaft
1 1879381
Camshaft
1 1310510
Camshaft
1 1390538
Camshaft
1 1439153
Camshaft
1 1B8705
Key camshaft gear
12 1017788
Cam follower
roller type, replaces 9Y4011
12 4W3817
Pin and roller
used to service 1017788 lifter
3 1374361X
Rocker arm group
Remanufactured; shaft and arm assembly
NOTE: always check engine serial numbers to supply correct rocker arm group
12 6N6872
Lifter clip
VALVE TRAIN
1
1
0R1445
0R3674
Cylinder head
Cylinder head
1
1
0R3716
4P1599RX
Cylinder head
Cylinder head
12
12
1152367-F
1220321
Valve exhaust
Valve exhaust
Remanufactured assembly, 3406A

Remanufactured complete, 3406B DI [Assy: 4W2436, 7W2203, 0R3674, 0R3671; Cast: 7W0006,
7W0009, 7W2200]
Remanufactured complete; 3406C DI [Assy: 7E9580; Cast: 110-5100]
Remanufactured complete; 3406E/C15 orginal early style [Assy: 122-8042, 122-7026, 4P5052, 0R8628;
Cast: 4P1599]
1.646 head dia, 7.132 length, 2G [repl: 1061111, 1W3860]
1.646 head dia, 7.250 length, 2G
Valve exhaust
1.646 head dia, 7.953 length, 45-deg, 2G
Valve intake
Valve intake
1.771 head dia, 7.140 OAL, 2G [repl: 1085902, 2W2622]

1.771 head dia, 7.250 OAL, 2G
Valve intake
1.850 head dia, 7.951 OAL, 30-deg, 2G
Valve lock
Valve lock
Valve guide
Valve guide
Valve guide
Valve guide
Valve guide
Single groove: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves
0.3750 ID, 0.6890 OD, 3.250 length, plain; Std dia, intake and exhaust, [new# 1737188]
.002 oversize
.005 oversize
.020 oversize
0.3740 ID, 0.6890 OD, 3.050 length
Valve guide
0.3745 ID, 0.6298 OD, 3.358 length
Valve spring
2.525 free, 1.250 OD, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
Valve spring
2.341 free, 1.469 OD, 1.069 ID, 0.200 wire; outer, dual valve spring
B & C series engines

24 4W2472
Valve spring
2.678 free, 0.989 OD, 0.739 ID, 0.125 wire; inner, dual valve spring

24 1027665
Valve spring
24
Valve spring
single spring: use 2A4429 lock, 1862001 rotator, 2113122 & 2113123 springs, 1537023 & 1537024
valves
3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring [replaces 1757526]
Valve spring
2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring [replaces 1757523]
Rotator
with shield, single spring engines
C series engines
12 1537024
E series engines
12 1152368-F
12 1220322
C series engines
12 1537023
E series engines
48 4P4661-F
48 2A4429
24 4N2803
24 1737188/002
24 7C0363-F
24 7C5306-F
24 1227374
C series engines
24 1227375
E series engines
24 4N5906
92U serial numbers
24 4W2471
2113123
E series engines
24 2113122
E series engines
24 6N7175
92U serial numbers
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
3406 / 14.6L
24 6N7174
24 4W2474
24 1862001
E series engines
12 4N5893
12 391921
12 391922
12 391923
12 SB1812E-7
B series engines
12 SB1891E-1
E series engines
12 1W5283
12 4S8902-F
12 4S8903
HB
20 2H3750
6 2P9845
12 5F4899
26 5H1504
10
12
1
3B0623-F
3B0645-F
2M6471-F
6 2274239-B
3406E
6 2274239ORK-B
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
Rotator shield
Rotator
use with 6N7175 and 1W5300, do not use with 4W2474

use with dual valve springs
Rotator
use with dual spring engines
Valve insert
Valve insert
Valve insert
Valve insert
Valve insert
Intake, IPD standard size 1.817"

Intake, .005 over
Intake, .010 over
Intake, .020 over
Intake, late style with swirl plate
Valve insert
Intake [1564168, 1753617
Valve insert
Valve insert
Valve insert
HEAD BOLTS
Bolt cylinder head
Bolt cylinder head
Bolt cylinder head
Washer head bolt
Exhaust, IPD standard size 1.692"

Exhaust, .005 oversize
Exhaust, .010 over IPD standard
Head bolts and plugs
3406, 3406B, 3406C; hex head 3/4" x 7-1/2"
for rocker shaft stands, hex head 3/4" x 11-1/2"
3/8" x 5-1/2"
use w/ 3/4" bolts
Freeze plug cup

Freeze plug cup
Freeze plug cup
exhaust side of head, 1" diameter

top of head, 1-1/4" diameter
end of head, 1-1/2" diameter
Injector sleeve
Oring Kit for 2274239 Injector sleeve
Crankshaft
Crankshaft
Vibration damper
Washer main cap bolt
3406A, 3406B; Snout: 12 bolt holes, dowel; Flange: Centering ring, 12 bolt holes
3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes
Connecting rod
Connecting rod
Connecting rod
Connecting rod
Connecting rod
Bolt connecting rod
Nut conn rod
Reman, 2.00 pin, 6 deg taper; cast 6N3910, par# 7N3231, 9/16 bolt & nut, narrow crank
Reman, 2.00 pin 9 deg taper, cast 8N1727, part 8N1726, 9/16 bolt & nut, narrow crank
New; 2.00 pin tapered; cast# 7E0034, part# 9Y6400; 16mm bolt & nut (old torque specs) [use 0R3781]
Reman, 2.00 pin tapered; cast# 9Y6048, part# 7E5996; 16mm bolt (no nut)
Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)
Oil cooler core

Oil cooler core
Oil cooler gsk kit
Oil pump
Plunger relief
Spring relief
Oil pump shaft
Oil pump shaft
Bushing oil pump
Bushing oil pump
Remanufactured, has flanged ends [0R5601]

New, straight ends, 4.43 dia., Except brakesaver, Can replace: 7W2164, 2W1008, 7C3039
CRANKSHAFT
1
1
1
14
7C4859-Q
6I1453-Q
1678126-B
9H1031
CONNECTING ROD
6
6
6
6
6
12
12
0R0718
0R0905
9Y6400
0R3781
0R3780
6N8942-F
8L3441-F
OIL / LUBE SYSTEM

1
1
1
1
1
1
1
1
1
1
7W2164-DC
7C3039-CTR
8T3387-F
4N0733-F
6N1931
2S2760
1W7238-F
1W7239-F
7N2156
8S6511
New, except arr#'s: 7E1842, 7E184, and Brakesaver

For 4N0733 oil pump
For 4N0733 oil pump
Drive shaft, 1W7239 idler shaft; Except brakesaver
Idler shaft; Except brakesaver
In pump body (drive end), Except brakesaver
In cover w/ replaceable bushings only, Except brakesaver
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
1
1
5P5846-F
5P8068
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
Oring oil pump

Oring oil pump
Pickup tube suction side, Except brakesaver

Pickup tube discharge side, Except brakesaver
Injector seal kit
1895390]
For HEUI injectors

INJ1
6 4W7018R-P
6 4W7017R-P
6 7W7022R-P
6 7W7026R-P
6 7W7032R-P
6 7W7037R-P
6 7W7040R-P
6 7W7041R-P
6 7W7042R-P
6 7W7043R-P
6 7W7044R-P
6 100-7550R-P
DI INJECTOR
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
100-7551R-P
1007556R-P
100-7557R-P
100-7558R-P
100-7567R-P
100-7600R-P
0R4118R-P
0R4119R-P
0R4300R-P
0R4331R-P
0R4332R-P
0R4667R-P
0R4668R-P
0R4893R-P
0R4894R-P
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
Injector
6
6
0R4895R-P
0R9256R-P
Injector
Injector
0R9257R-P
Injector
0R9258R-P
INJ2
7W4482
7W4483-BD
7W4485
7W4486
7W4487
9N3246-F
9L6884
4N4997
7N1220-F
7W0182
Injector
DI INJECTOR PARTS
Injector washer
Injector washer
Injector washer
Injector washer
Injector washer
Injector nozzle
Injector nozzle
Plunger and barrel
Plunger and barrel
Plunger and barrel
DI INJECTOR MARKINGS
Remanufactured, 7000 Series [4W0702, 4W7018, 4W3619, 0R3422]
Remanufactured, 7000 Series [4W7017, 8N7007, 8N7006, 0R3421]
Remanufactured, 7000 Series [7W7022, 0R3426]
Remanufactured, 7000 Series [7W7040, 0R3586, 7N0449: marked: 22514]
Remanufactured, 7000 series [100-7550, 1007550; Superceded by 1007556; serviced by 1007600 /
0R4337]
Remanufactured, 7000 series [1007551, 1007551; 0R4335]
Remanufactured, 7000 series [1007556, 100-7556; serviced by 1007600 / 0R4337]
Remanufactured, 7000 series [1007557, 100-7557, 0R4338]
Remanufactured, 7000 series [1007567, 100-7567; superceded by 1279793 / 0R8290]
Remanufactured, HEUI [replaces 0R4119, 0R4300; supercedes to 0R4894]
Remanufactured, HEUI [reman for 1761144, 1188700; supercedes to 10R0954 / 2113021]
Remanufactured, HEUI [option service replacement for 1189035, Supercedes to 0R4893]
Remanufactured, HEUI [reman for 1189035, 1171148; replaces 0R4668, 0R4118; supercedes to 10R2780]
Remanufactured, HEUI [reman for 1188010, 1189030; Supercedes to 10R2781; Do not install on 1998 or
newer engines with increased fuel inj pressure (refer to 0R9257)]
Remanufactured, HEUI [reman for 1189027; replaces 0R4332; Supercedes to 10R2782]
Remanufactured, HEUI [reman for 1913004; superceded by 10R0958]
FUEL / INJECTOR
6
6
6
6
6
6
6
6
6
6
6
2481394-B
9.8mm ID, 17.15mm OD, 3.15mm thick; copper, green coding

9.8mm ID, 17.15mm OD, 2.65mm thick; copper, red coding
9.7mm ID, 15.20mm OD, 1.30mm thick; copper
9.8mm ID, 17.15mm OD, 1.80mm thick; copper, purple coding
Black coding
DI, Small capsule style nozzle
DI, Small capsule style nozzle
For PC engines
For late DI engines
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1086631
1082104-F
INJ3
4N3714-F
7N9843
4W5719-F
7W1902
2W9758
7W5435-F
1006920-F
2S2251-F
5H7153-F
8M5249-F
4N7253-F
4N1797
8M4437-F
3T8705
INJ4
4W5481
1W1700-B
4J8997
6J2419
4N5434
4W0788-F
1P0436-F
1W4797-F
6L5766
2P8643
4N0813
6F4718-F
1S0004-F
9M9647-F
6V7681-F
2N3350-F
3406 / 14.6L
(Continued)
6 Cylinder
Bore 5.400
Stroke 6.500
Plunger and barrel

Plunger and barrel
PRECHAMBER
Prechamber assembly
Capsule nozzle
Adapter nozzle
Adapter nozzle
Adapter nozzle
Adapter nozzle
Adapter nozzle
Oring nozzle holder
Oring nozzle holder
Oring nozzle holder
Gasket nozzle adapter
Fuel line adapter
Oring nozzle adapter
Glow plug
FUEL PUMP
Fuel transfer pump
Fuel transfer pump
Oring fuel pump
Oring fuel pump
Gasket fuel pump
Fuel priming pump
Gasket priming pump
Diaphram
Gasket air fuel control
Gasket fuel pump mtg
Oring fuel pump mtg
Oring fuel pump mtg
Oring fuel pump mtg
Oring fuel pump mtg
Oring fuel pump mtg
3400B & C DI engines [repl 2W3414]

3400B & C DI engines
CHAMBER AND ADAPTERS
PC engines only, 55mm
PC Engines (repl 4N1251)
DI, replaces chamber, 55mm
DI, short 55mm; uses 2S2251 oring, 4N7253 gsk [repl 1W2950 with 7W1997 clamp also]
DI, 55mm uses 2S2251 oring, 4N7253 gsk [repl 1W7884]
DI, tall 40mm; uses 5H1753 oring, 4N7253 gsk [repl 7W1645]
DI, uses 8M5429 oring, 4N7253 gasket
use with 55mm DI nozzle adapters AND 4N3714 PC
use with 40mm DI nozzle adapters, 1.225 (31.12mm) ID
use with DI nozzle adapter 1006920, 1.359 (34.52mm) ID x .139 diameter
use w/ 4N3714 PC, all 40mm prechambers, also on 55mm DI nozzle adapters
Fuel line adapter through head
For fuel line adapter through head
12 volt
Water pump
Water pump
Water pump
Water pump kit
Water pump seal
Impeller
Backing plate
Oring water pump plate
Seal water pump
Thermostat
Thermostat
Remanufactured, gear driven, Cast 1025946, 9N5034, 4N1137 [repl 7C4957, 7W7019, 0R8217, 0R0482]
Remanufactured, Dished gear with angled teeth; Cast 100-7479 [6I3890]
Dished gear with straigh teeth [1615719]
Ball bearing style pump (Does not contain seals or impeller; replaces 9N6289)
Gear pump: 92U serial numbers

Piston pump: 3406B & 3406C
Transfer pump mounting; to mount 1W1700
Hand pump, use with 1P0436 mounting gasket
To mount 4W0788 pump
Air/fuel ratio control, 92U serial numbers
92U serial numbers
92U serial numbers
92U serial numbers
Large oring on drive end, black. 3406B & Early 3406C; 6.484" ID x .210 dia.
Small oil supply oring, black. 3406, 3406B, Early 3406C; .725" ID x .210" dia.
Large oil supply oring, black. 3406, 3406B, Early 3406C; 1.60" ID x .210" dia.
Can replace 6F4718, optional viton (brown) Late 3406C
Can replace 1S0004, optional viton (brown) Late 3406C
COOLING SYSTEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WP1006-PR
WP1016-PR
1615719-G
1293068
1293069
4W3864-F
7C5479-F
7C9222-CTR
4K6804-F
4N1135-F
1W2636-F
9M3786-F
4F7387
1090077-F
8C3100-F
4W4794
7C3095
Assembly, 1.350 case diameter (Replaces 7E6844, 1010700, 1067150)

Cast iron replacement [repl 4N3004]
Cast iron replacement (check clearance when using w/ roller bearing pump)
Water pump to front housing: 8.484" ID x .139" diameter
Early style, .031 thick
Late style, .062 thick
Outside diameter of backing plate (water pump impeller side) 5.475" ID x .210" diameter
Backside of backing plate to water pump cover, toward oil cooler. 3.975" ID x .210" diameter
Late 3406C w/ roller brg water pump, backing plate to pump cvr, toward oil cooler. 3.975 ID x .210 dia
Teflon lip seal [repl 8T1361]
Used with 7W8066 water lines group only, 180 degree [new# 2477133]
190 degrees [new# 2477133]
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
1
1
1
1
1
1
1
1
6 Cylinder
Bore 5.400
Stroke 6.500
3406 / 14.6L
3S9643-F
4N1156-F
4W4014-F
9Y2588-F
1048585-F
7C0307-F
5K5959-F
6L1651-F
(Continued)
Seal thermostat
Gasket thermostat
Gasket thermostat
Gasket thermostat
Gasket thermostat
Gasket water pipe
Oring water pipe
Oring water pipe
Use with 6I4954 and 4W4794 thermostats

Cover
Housing, 6 bolt
Housing, 5 bolt
Housing
TURBOCHARGER
Bolt turbo mounting
Bolt turbo mounting
Nut turbo mounting
Manifold exhaust
Sleeve exhaust

high head, high temp, stainless steel
standard head, high temp, stainless steel
Black: 1.975 ID x .210 diameter

Yellow: 1.975 ID x .210 diameter (optional)
TURBO / AIR
TURBO
4 2N2765
4 8M2295
4 2N2766
1 AK-3406EEM
6 2818261
3406E
1 ESK3406B
Exhaust manifold to cylinder head [replaces 1887775]
Exhaust stud kit
Taper lock studs, lock nuts, washers [(11) 4S6137, (1) 7L0520, (12) 2N2766, (12) 5M2894]
3406A & B
1 ESK3406E
Exhaust stud kit
Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]
3406E
11 4S6137
3/8" x 3.2"
3/8" x 2"
3406 A & B
1 7L0520
3406 A & B
6L8562
12 2N2766
11 2S3770
12 5M2894
1 1S4295-F
1 7M7273-F
1 1S6595-F
Stud manifold exhaust 3/8" x 1-3/4"

Nut turbo mounting
Spacer manifold exhaus 1-5/16" long
Washer manifold exhaus hardened, for 3/8" studs (22/32" x 13/32" x .109" thick)
Gasket turbo mtg
Gasket turbo mtg
Single throat, turbo to exhaust manifold
Gasket turbo oil
Supply
sn: 92U, 7FB, 4MG, 8TC

1 1S4810-F
Gasket turbo oil
Drain
sn: 92U, 7FB, 4MG, 8TC

2 4L8337-F
Oring air crossover
2
2
2
2
Oring air crossover

Oring air crossover
Gasket air crossover
Gasket air crossover
92U, Turbo outlet, Non-Aftercooled & Aftercooled, JWC, with 3.75 turbo compressor side outlet bore.
3.225 ID x .275 dia.
92U, Tube to Intake manifold, aftercooler elbow; JWC crossover tube. 3.480 ID x .275 dia.
Jacket water cooled, with 4.25 turbo compressor side outlet bore. 3.765 ID x .275 dia.
Check serial #
Check serial #
5S1188-F
5H7704-F
4N1320-F
7W0688-F
BLOCK
6I2981-B
Spacer plate
Steel
3406B, 3406C
1 6I4421-B
Spacer plate
Steel
3406E
9Y3368
2W3815
5N0093
1010523
1010524
1010525
4W6061
4W4588
Insert counterbore
Insert counterbore
Insert counterbore
Insert counterbore
Insert counterbore
Insert counterbore
Repair sleeve
Repair sleeve
.0324 thick
.0625 thick
.1067 thick
.2051 thick
.2031 thick
.2071 thick
Lower liner oring receiver bore area
Lifter bore
CAT3406
10/24/2011
(800) 467-5545
Caterpillar
Diesel
893 CID
MISC
1
1
1
1
7W5735-F
1006178-F
4N3989-F
2W0459-F
3406 / 14.6L
(Continued)
Gasket air compressor

Gasket air compressor
Gasket timing advance
Gasket timing advance
6 Cylinder
Bore 5.400
Stroke 6.500
92U serial numbers
3406B & 3406C
92U serial numbers
3406B & 3406C
CAT3406
10/24/2011
(800) 467-5545
6 Cylinder
Bore 5.400
Stroke 6.500
Caterpillar
G3406 / 14.6L
Gas
C Y L IN D E R K IT
6
PLG7E3888
Cylinder kit
1 0 .0 :1 C R
6
6
PLG4P8996
PLG7E3888/CS
Cylinder kit
Cylinder kit
G a lle r y C o o le d 9 .7 :1 C R
1 0 .0 :1 C .R ., w it h C r e v ic e S t y le L in e r
PLG4P8996/CS
Cylinder kit
G a lle r y C o o le d 9 . 7 : 1 C R , W it h C r e v ic e S t y le L in e r
7E8335
Piston body
7E3888
Piston body
7 .5 : 1 C .R . N o L o n g e r S u p p lie d B y IP D
1 0 .0 :1 C o m p r e s s io n R a t io
6
6
4P8996
8N1608
Piston body
Piston pin
G a lle r y C o o le d 9 .7 : 1 C .R .
2 . 0 0 0 d ia , 4 . 4 0 5 le n g t h ; U s e w it h D I p is t o n ( w id e t a p e r r o d )
12
6
7E5665
7E3888SI
Retainer piston pin

Ring set
F o r u s e o n ly w it h 7 E 3 8 8 8 p is t o n
G3400RS
Ring set
F o r 4 P 8 9 9 6 G a lle r y C o o le d P is t o n O n ly
6
6
2W6000
2W6000CSWS
Cylinder liner kit

Cylinder liner
5 .4 0 0 0 b o r e (u s e s 1 1 8 3 7 3 2 o r in g k it ) [N e w # 1 9 7 9 3 2 2 ]
5 .4 0 0 0 b o r e , L o w e r c r e v ic e s e a l lin e r
6
6
1183732
1183732CS

F o r o n e lin e r , c o n t a in s : (3 ) 1 1 0 2 2 2 0 , (1 ) 9 L 5 8 5 4
F o r o n e lin e r , f o r lo w e r c r e v ic e s e a l lin e r
2170390
4W5492-010
Bearing main pair

Bearing main pair
. 0 1 0 , 1 . 6 4 5 le n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d jo u r n a l
4W5698
4W5699
Bearing main pair

Bearing main pair
. 0 2 5 , 1 . 6 4 5 le n g t h , 4 . 7 4 9 2 / 4 . 7 5 0 8 s t d jo u r n a l [r e p l 6 N 4 1 6 8 , 7 N 1 1 9 2 , 8 N 5 4 2 2 ]
7E9262
Thrust washer
2 p e r e n g in e , 0 .2 2 8 t h ic k , n o c e n t e r in g t a b
9Y9497G
Bearing rod pair
S t d , G r o o v e d , 1 .5 3 5 0 le n g t h , 3 .8 1 8 9 /3 .8 1 9 7 jo u r n a l
9Y9497G-010
4W5702G
Bearing rod pair

Bearing rod pair
.0 1 0 "
.0 2 5 , G r o o v e d , 1 .5 3 5 0 le n g t h , 3 .8 1 8 9 /3 .8 1 9 7 s t d jo u r n a l
4W5703
Bearing rod pair
.0 5 0 "
6 9Y7735G
4 F D 3 0 6 -U p , 1 R K 1 -U p
7E0558
4 F D 3 0 6 -U p , 1 R K 1 -U p
7E0559
4 F D 3 0 6 -U p , 1 R K 1 -U p
Bearing rod pair
Bearing rod pair
. 0 2 5 , 1 . 9 3 0 0 le n g t h , 3 . 5 4 2 5 / 3 . 5 4 4 1 s t d jo u r n a l
Bearing rod pair
4N0685
Bearing cam
P o s it io n 2 -7
4N6658
Bearing cam
F r o n t , p o s it io n 1
6
6
8N0705
8N0706
Bushing con rod

Bushing con rod
2 .0 0 p in , s t r a ig h t
2 .0 0 p in , t a p e r 6 d e g r e e
6
6
8N2018
4P8495
Bushing con rod

Bushing con rod
2 .0 0 p in , t a p e r 9 d e g r e e , w it h r e lie f
1317123
Bushing idler
B E A R IN G S
7
1
1
406221
406261
Set overhaul
Set overhaul
N o n T u rb o c h a rg e d
T u rb o c h a rg e d
406222
Set inframe
CAT3406-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.400
Stroke 6.500
Caterpillar
G3406 / 14.6L
(Continued)
Gas
1
1
406223
406263
Set cylinder head

Set cylinder head
T u rb o c h a rg e d
5P5678
Gasket valve cover
O rd e r b y th e M e te r
1425868
[re p l 2 W 1 7 3 4 ]
1425867
[re p l 2 W 1 7 3 3 ]
1
24
4N1151-6
3E6772
Gasket oil pan

Seal water
1 -p ie c e
T h r o u g h s p a c e r p la t e (4 W 1 0 5 5 )
C A M S H A F T
1
W it h
1
W it h
1
W it h
24
8N9245WOG
Camshaft
C o r r e c t S e r ia l a n d A r r a n g e m e n t # 's
4P7696WOG
Camshaft
C o r r e c t S e r ia l & A r r a n g e m e n t #
4P0730WOG
Camshaft
C o r r e c t S e r ia l a n d A r r a n g e m e n t # 's
1055139
Lifter
w it h o u t g e a r ; 9 2 U s e r ia l n u m b e r s [ r e p l 4 N 6 5 9 8 , 4 N 5 6 1 5 ]
1055139RK
Lifter repair kit
R o lle r a n d p in s e t
NOTE
V A L V E T R A IN
CYLHEAD
G3400HEAD1
e s n 4 F D 1 -3 4 2
12 1152368
Valve intake
12
24
2W2443
4N5906
Valve exhaust
Valve spring
3 0 d e g r e e , 7 .1 4 " le n g t h
2 .5 2 5 f r e e , 1 .2 5 0 O D , 0 .8 6 6 ID , 0 .1 9 2 w ir e ; s in g le s p r in g e n g in e s , u s e w it h 6 N 7 1 7 5 r o t a t o r
24
48
1233984
2A4429
Valve guide
Valve lock
E x h a u s t a n d In ta k e
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
24
24
6N7175
6N7174
Rotator
Rotator shield
w it h s h ie ld , s in g le s p r in g e n g in e s
12
12
4N5893
4W4325
Valve insert
Valve insert
In t a k e , IP D s t a n d a r d s iz e 1 .8 1 7 "
E x h a u s t, 3 0 d e g ree
6
6
7W3860
2S2251
Spark plug adapter

Seal spark plug adp
12
20
5F4899
5H1504
Bolt cylinder head

Washer head bolt
3 /8 " x 5 -1 /2 "
u s e w / 3 /4 " b o lt s
G3400HEAD2
e s n 4 F D 3 4 3 -U p a n d 1 R K 1 -U p
12 1227353
Valve intake
12 1018314
Valve exhaust
In ta k e , 2 0 d e g re e
2 0 D e g r e e , 7 . 1 4 le n g t h
24
24
4N5906
1516235
Valve spring
Valve guide
48
24
2A4429
6N7154
Valve lock
Rotocoil
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
12 1986529
In ta k e
12 1227352
6 7W3860
Valve insert
2 0 d e g re e
Valve insert
Spark plug adapter
In t a k e , 2 0 d e g r e e ; u s e w it h 1 2 2 7 3 5 3
Seal spark plug adp
2S2251
N o s h ie ld
CAT3406-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.400
Stroke 6.500
Caterpillar
G3406 / 14.6L
(Continued)
Gas
12
5F4899
Bolt cylinder head
3 /8 " x 5 -1 /2 "
20
5H1504
Washer head bolt
u s e w / 3 /4 " b o lt s
G3400HEAD3
T h ic k c y lin d e r h e a d
12 2120932
Valve intake
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
12
2120933
Valve exhaust
24
4N5906
Valve spring
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
24
48
2461300
2A4429
Valve guide
Valve lock
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
24
12
6N7154
2143286
Rotocoil
Valve insert
N o s h ie ld
12
6
2120936
2137539
Valve insert
Spark plug adapter
6
10
1090073
1D4706
Seal spark plug adp

Bolt cylinder head
10
10
2360484
5H1504
Bolt cylinder head

Washer head bolt
10
3B0623
Plug
12
6
3B0645
2N7174
Plug cup
Crankshaft
W it h o u t g e a r , n a r r o w b e a r in g s o n ly
u s e w / 3 /4 " b o lt s
C R A N K S H A F T
1
7C4859WOG
1
1
4N0733
2W1008
Oil pump group

Oil cooler
4P3546
4W4794
Thermostat
7C3095
3S9643
Thermostat
Thermostat seal
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
1 8T7366
4 F D 1 -2 0 8
1 3E7467
4 F D 2 0 9 - U p
1 9X2613
1 R K 1 -U p
Set water pump
IPD6289A
1
4 F D
1
4 F D
1
4 F D
1
4 F D
1293068
-3 6 8
1293069
6 9 -U p a n d 1 R K 1 -U p
1025939
6 9 -U p
1054985
6 9 -U p a n d 1 R K 1 -U p
Water pump kit
4N3004
4W3864
Impeller
Seal group water pump B a s i c
1
1
Set water pump

Set water pump
B a ll b e a r in g s t y le p u m p ( D o e s n o t c o n t a in s e a ls o r im p e lle r ; r e p la c e s 9 N 6 2 8 9 )

CAT3406-2
8/3/2009
(800) 467-5545
6 Cylinder
Bore 5.400
Stroke 6.500
Caterpillar
G3406 / 14.6L
(Continued)
Gas
1
8C3100
Seal water pump
1
1
7W1821
1352948
Shaft water pump

Shaft water pump
1 7C9222
1 1B3867
4 F D 1 - 3 6 8
1 2L5271
4 F D 1 - 3 6 8
1 1087930
4 F D 3 6 9 -U p a n d 1 R K 1 -U p
Adapter inlet
Bearing water pump
Bearing water pump
Bearing water pump
W a t e r p u m p d r iv e g e a r , r o lle r t y p e
T U R B O / A IR
1
6L8562
3 /8 " x 1 -3 /4 "
11
4S6137
3 /8 " x 3 .2 "
9Y3368
2W3815
Insert counterbore
Insert counterbore
.0 3 2 4 t h ic k
.0 6 2 5 t h ic k
5N0093
Insert counterbore
.1 0 6 7 t h ic k
B L O C K
CAT3406-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
8 Cylinder
Bore 5.400
Stroke 6.000
3408 / 18.0L
C Y L IN D E R K IT
2 .0 0 0
7 E 5 6 5
2 .0 0 0
r e t a in e
2 .0 0 0
2 .0 0 0
p in , P
5 re ta
p in , P
rs , 2 W
p in , D
p in , D
C e n g in e s , s t r a ig h t a n d w id e t a p e r
in e r s , 2 W 6 0 0 0 lin e r ]
C , N a rro w ta p e r ro d , 1 4 .5 :1 C R , 4
6 0 0 0 lin e r ]
I, s t r a ig h t r o d [6 N 4 0 8 0 p is t o n , 8 N
I, S t r a ig h t r o d [6 N 4 7 8 5 p is t o n , 8 N
r o d , 4 6 0 h p [6 N 4 1 2 6 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 7 p in ,
PLG6N4126
Cylinder kit
PLG7N3633
Cylinder kit
8
8
PLG6N4080
PLG6N4785
Cylinder kit
Cylinder kit
PLG7N3509
Cylinder kit
PLG7N3511
Cylinder kit
PLG9Y4004
Cylinder kit
PLG9Y9889
Cylinder kit
PLG9Y7212
Cylinder kit
LK1723280-F
Cylinder kit
2 .0 0 0 p in , D I, N a r r o
7 E 5 6 6 5 r e t a in e r s , 2
2 .0 0 0 p in , D I, N a r r o
lin e r ]
2 .0 0 0 p in , D I, w id e
2 W 6 0 0 0 lin e r ]
2 .0 0 0 p in , D I, w id e
7 E 5 6 6 5 r e t a in e r s , 2
2 .0 0 0 p in , D I, w id e
7 E 5 6 6 5 r e t a in e r s , 2
1 5 .5 :1 C R , g a lle r y c
6N4126
Piston body
2 .0 0 p in , P C
8
8
7N3633
6N4080-F
Piston body
Piston
2 .0 0 p in , P C , 1 4 .5 :1
5 .4 0 0 0 d ia , 2 .0 0 0 p in , D I, s t r a ig h t r o d , d u a l n i, 1 /8 k r in g ; u s e w it h r in g s e t 8 N 0 8 2 2
8
8
6N4785-B
7N3509
Piston body
Piston body
2 .0 0 p in , D I
2 .0 0 p in , D I, 1 5 .2 :1
8
8
7N3511-F
9Y4004
Piston body
Piston body
5 . 4 0 0 0 d ia , D I , 2 . 0 0 0 p in , n a r r o w t a p e r r o d , d u a l n i, 1 / 8 k r in g ; u s e w it h 8 N 0 8 2 2 r in g s e t
8
8
9Y9889
9Y7212
Piston body
Piston body
2 .0 0 p in , D I, 1 5 .2 :1 [ r e p l 7 C 3 4 0 6 ]
2 .0 0 p in , D I, 1 5 .6 :1 [ r e p l 2 W 0 8 6 5 ]
1723280-F
Piston body
5 . 4 0 0 0 d ia , 1 5 . 5 :1 C R ; g a lle r y c o o le d , h ig h o u t p u t e n g in e s , o il c o o le d , a lu m in u m
1300241
Piston skirt
U s e d w it h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8
8
8
8N0822
1W8922
Ring set
Ring set
5 /3 2 k e y s t o n e t o p r in g [1 W 9 4 6 0 t o p , 2 P 2 8 1 7 m id , 7 N 7 0 7 8 o il] 1 c y l s e t
7N9807
Piston pin
2 .0 0 0 d ia , 3 .9 6 6 le n g t h ; U s e w it h P C p is t o n : 6 N 4 1 2 6 , 7 N 3 6 3 3
8
8
7N9806
8N1608
Piston pin
Piston pin
8
8
1687246
1687246
Piston pin
Piston pin
2 .1 6 5 d ia [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]
2 .1 6 5 d ia [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]
16
7E5665
Retainer piston pin
16
7E1177
Retainer piston pin
U s e w it h 2 .1 6 5 p in d ia m e t e r
8
8
2W6000
2W6000CSWS
Cylinder liner kit

Cylinder liner
8
8
1183732
1183732CS

8
24
9L5854
1102220

L o w e r o r in g s e a l, 3 p e r lin e r
0 0 h p [7 N 3 6 3 3 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 7 p in , 7 E 5 6 6 5
0 8 2 2 r in g s , 7 N 9 8 0 6 p in , 7 E 5 6 5 5 r e t a in e r s , 2 W 6 0 0 0 lin e r ]
w t a p e r r o d , 1 5 .2 :1 C R , U n d e r 3 5 0 h p [7 N 3 5 0 9 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 6 p in ,
W 6 0 0 0 lin e r ]
w t a p e r r o d [ 7 N 3 5 1 1 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 6 p in , 7 E 5 6 6 5 r e t a in e r s , 2 W 6 0 0 0
t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p is t o n , 1 W 8 9 2 2 r in s , 8 N 1 6 0 8 p in , 7 E 5 6 6 5 r e t a in e r s ,
ta p e r ro
W 6 0 0 0
ta p e r ro
W 6 0 0 0
o o le d
d, 1
lin e
d, 1
lin e
5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p is t o n , 1 W 8 9 2 2 r in g s , 8 N 1 6 0 8 p in ,
r]
5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p is t o n , 1 W 8 9 2 2 r in g s , 8 N 1 6 0 8 p in ,
r]
2 .0 0 p in , D I, 1 4 .5 :1 [ r e p l 1 W 9 3 7 2 ]
B E A R IN G S
5
2170390
Bearing main pair
4W5492-010
Bearing main pair
CAT3408
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
8 Cylinder
Bore 5.400
Stroke 6.000
3408 / 18.0L
(Continued)
4W5698
Bearing main pair
4W5699
Bearing main pair
5
5
4W5700-F
4W5701
Bearing main pair

Bearing main pair
O v e r s iz e O D : .0 2 5 O D , S t d ID ; 1 .6 4 5 le n g t h
O v e r s iz e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 le n g t h [c h e c k f o r a v a ila b ilit y ]
7E9262
Thrust washer
9Y9497G
Bearing rod pair
8
8
9Y9497G-010
4W5702G
Bearing rod pair

Bearing rod pair
9Y9497
Bearing rod pair
S t d , 1 .5 3 5 0 le n g t h , 3 .8 1 8 9 /3 .8 1 9 7 jo u r n a l [r e p l 2 1 7 0 5 8 6 , 1 W 7 5 2 4 , 6 N 3 9 0 8 , 6 N 7 4 3 6 , 8 N 5 4 2 6 ]
8
8
9Y9497 10-F
4W5702-F
Bearing rod pair

Bearing rod pair
. 0 2 5 , 1 . 5 3 5 0 le n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d jo u r n a l [r e p l 6 N 4 1 6 6 , 8 N 5 4 2 7 ]
4W5703G
Bearing rod pair
. 0 5 0 , 1 . 5 3 5 0 le n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d jo u r n a l, g r o o v e d [ r e p l 6 N 4 1 6 7 , 8 N 5 4 2 8 ]
9Y7735G
Bearing rod pair
8
8
9Y7735
7E0558
Bearing rod pair

Bearing rod pair
S t d , 1 .9 3 0 0 le n g t h , 3 .5 4 2 5 /3 .5 4 4 1 jo u r n a l
7E0559
Bearing rod pair
2
3
4N6658-F
4N0685-F
Bearing cam
Bearing cam
P o s it io n 2 -7
1345251
Bearing cam
N e w p a r t # 2 1 6 -5 5 8 2 [ r e p la c e s 4 P 5 0 5 3 ]
8
8
8N0705
8N0706
Bushing con rod

Bushing con rod
2 .0 0 p in , s t r a ig h t
2 .0 0 p in , t a p e r 6 d e g r e e
8
8
8N2018
4P8495
Bushing con rod

Bushing con rod
6I2726
Bushing con rod
W id e t a p e r r o d , 2 .1 6 0 ID
NOTE
Set overhaul
CATGASKET
408081
: 2 8 V 1 -2 8 V 4 2 7
408091
: 2 8 V 4 2 8 & U p
408082
: 2 8 V 1 -2 8 V 4 2 7
408092
: 2 8 V 4 2 8 & U p
408083
: 2 8 V 1 -2 8 V 4 2 7
408093
: 2 8 V 4 2 8 & U p
G1
7E7308
UPPER GASKETS
[re p l 2 W 7 9 8 4 ]
2
8
6N9133
5P5678-F
Gasket spacer plate

Seal valve cover
S p a c e r p la t e t o b lo c k
S o ld b y t h e m e t e r ; N O T E : W it h J a k e b r a k e e q u ip e d 9 m e t e r s r e q u ir e d
8
32
1299452-F
3E6772-F
Gasket manifold exhaust G r a p h - f o i l [ r e p l 1 0 5 2 8 7 3 , 7 N 8 1 7 5 ]

Seal water
1
T ru
1
T ru
1
T ru
1
T ru
1
T ru
1
T ru
ck
ck
ck
ck
ck
ck
Set overhaul
Set Inframe
Set Inframe
Set cylinder head
Set cylinder head
CAT3408
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
8 Cylinder
Bore 5.400
Stroke 6.000
3408 / 18.0L
(Continued)
G3
CRANK SEALS
1
1
2W1733-F
2W1734-F

G5
4N1151-8-F
PAN GASKETS
Gasket oil pan
O n e p ie c e g a s k e t (2 r e q u ir e d w it h p a n s p a c e r p la t e )
4N1151-F
Gasket oil pan
P u z z le t y p e g a s k e t (2 r e q u ir e d w it h p a n s p a c e r p la t e )
2A3398-F
Gasket oil drain plug
1
1
619458
1131474-F
Oring oil drain plug

Gasket flywheel hsg
1 .0 0 ID , 0 .1 3 9 d ia m e t e r
[re p l 8 N 1 9 1 1 ] n e w # 1 6 1 7 2 9 3
1
1
1094318
1234207-F
Gasket flywheel hsg

Gasket front cover
new # 1 6 1 7 2 9 4
G e a r h o u s in g [ r e p l 4 W 5 5 9 9 ] n e w # 1 6 6 9 1 4 5
6 .2 0 4 s h a f t , 7 .3 3 6 O D , d ir e c t io n a l C W s e a l w it h s le e v e ( r e d in c o lo r )
6 .1 9 8 s h a f t , 7 .3 3 6 O D , d ir e c t io n a l C C W s e a l w it h s le e v e (b lu e in c o lo r ) - D o n o t u s e w / f ly w h e e l h s g :
1 1 6 4 8 9 4 , 1 1 6 4 8 9 5 , 1 1 6 4 8 9 6 , 1 1 6 4 8 9 7 , 1 3 0 3 7 8 8
C A M S H A F T
1
1
2W7980-F
1B8705
Camshaft
Key camshaft gear
[re p l 1 W 5 0 6 0 ]
16
16
1017788
4W3817
Cam follower
Pin and roller
r o lle r t y p e , r e p la c e s 9 Y 4 0 1 1
u s e d t o s e r v ic e 1 0 1 7 7 8 8 lif t e r
16
6N6872
Lifter clip
V A L V E T R A IN
16
CYLHEAD
1152367-F
NOTE
Valve exhaust
1 .6 4 6 h e a d d ia , 7 .1 3 2 le n g t h , 2 G [ r e p l: 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]
16
C se
16
E se
16
1220321
r ie s e n g in e s
1537024
r ie s e n g in e s
1152368-F
Valve exhaust
1 .6 4 6 h e a d d ia , 7 .2 5 0 le n g t h , 2 G
Valve exhaust
1 .6 4 6 h e a d d ia , 7 .9 5 3 le n g t h , 2 G
Valve intake
1 .7 7 1 h e a d d ia , 7 .1 4 0 O A L , 2 G [ r e p l: 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]
16
C se
16
E se
64
1220322
r ie s e n g in e s
1537023
r ie s e n g in e s
4P4661-F
Valve intake
1 .7 7 1 h e a d d ia , 7 .2 5 0 O A L , 2 G
Valve intake
1 .8 5 0 h e a d d ia , 7 .9 5 1 O A L , 2 G
Valve lock
S in g le g r o o v e : u s e 2 A 4 4 2 9 lo c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r in g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a lv e s
64
32
2A4429
4N2803
Valve lock
Valve guide
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
0 . 3 7 5 0 I D , 0 .6 8 9 0 O D , 3 . 2 5 0 le n g t h , p la in ; S t d d ia , in t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]
32
32
1737188/002
7C0363-F
Valve guide
Valve guide
.0 0 2 o v e r s iz e
.0 0 5 o v e r s iz e
32
32
C se
32
E se
32
7C5306-F
1227374
r ie s e n g in e s
1227375
r ie s e n g in e s
4N5906
Valve guide
Valve guide
.0 2 0 o v e r s iz e
0 .3 7 4 0 ID , 0 .6 8 9 0 O D , 3 .0 5 0 le n g t h
Valve guide
0 .3 7 4 5 ID , 0 .6 2 9 8 O D , 3 .3 5 8 le n g t h
Valve spring
32
B &
32
B &
32
32
E se
32
E se
32
32
4W2471
C s e r ie s e n g in e s
4W2472
1027665
1757526
r ie s e n g in e s
2113122
r ie s e n g in e s
6N7175
6N7174
Valve spring
2 .3 4 1 f r e e , 1 .4 6 9 O D , 1 .0 6 9 ID , 0 .2 0 0 w ir e ; o u t e r , d u a l v a lv e s p r in g
Valve spring
2 .6 7 8 f r e e , 0 .9 8 9 O D , 0 .7 3 9 ID , 0 .1 2 5 w ir e ; in n e r , d u a l v a lv e s p r in g
Valve spring
Valve spring
s in g le s p r in g : u s e 2 A 4 4 2 9 lo c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r in g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a lv e s
Valve spring
2 .8 8 5 f r e e , 0 .9 9 2 O D , 0 .7 4 0 ID , 0 .1 2 7 w ir e ; in n e r , d u a l v a lv e s p r in g [r e p la c e s 1 7 5 7 5 2 3 ]
Rotator
Rotator shield
CAT3408
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
3408 / 18.0L
(Continued)
8 Cylinder
Bore 5.400
Stroke 6.000
32 4W2474
B & C s e r ie s e n g in e s
32 1862001
E s e r ie s e n g in e s
16 4N5893
16 391921
Rotator
u s e w it h d u a l v a lv e s p r in g s
Rotator
u s e w it h d u a l s p r in g e n g in e s
Valve insert
Valve insert
In ta k e , .0 0 5 o v e r
16
391922
Valve insert
16
391923
Valve insert
In ta k e , .0 1 0 o v e r
In ta k e , .0 2 0 o v e r
16
B se
16
E se
16
SB1812E-7
r ie s e n g in e s
SB1891E-1
r ie s e n g in e s
1W5283
Valve insert
I n t a k e , la t e s t y le w it h s w ir l p la t e
Valve insert
In ta k e [1 5 6 4 1 6 8 , 1 7 5 3 6 1 7
Valve insert
16
16
4S8902-F
4S8903
Valve insert
Valve insert
E x h a u s t , .0 0 5 o v e r s iz e
E x h a u s t, .0 1 0 o v e r IP D s ta n d a rd
28
HB
2H3750
HEAD BOLTS
Bolt cylinder head
H e a d b o lt s a n d p lu g s
3 4 0 6 , 3 4 0 6 B , 3 4 0 6 C ; h e x h e a d 3 /4 " x 7 -1 /2 "
2P9845
5F4899
Bolt cylinder head

Bolt cylinder head
f o r r o c k e r s h a f t s t a n d s , h e x h e a d 3 /4 " x 1 1 -1 /2 "
3 /8 " x 5 -1 /2 "
Washer head bolt

Injector sleeve
u s e w / 3 /4 " b o lt s
F o r H E U I in je c t o r s
Seal kit
F o r 1 0 8 0 2 1 9 s le e v e
36 5H1504
8 1080219-B
3 4 0 8 E sn: 9 9 C , 7 P R , 5 X D
8 1080219ORK-B
C R A N K S H A F T
1
1678130-B
Vibration damper
1
7C3039-CTR
Oil cooler core
N e w , s t r a ig h t e n d s , 4 . 4 3 d ia . , E x c e p t b r a k e s a v e r , C a n r e p la c e : 7 W 2 1 6 4 , 2 W 1 0 0 8 , 7 C 3 0 3 9
1
1
5P9856-F
4N8734-F
Set oil cooler

Oil pump
G a s k e t set for 7 C 3 0 3 9
1614113-F
Oil pump
1161980
Oil pump
1
1
6N1931
2S2760
Plunger relief
Spring relief
F o r 4 N 0 7 3 3 o il p u m p
F o r 4 N 0 7 3 3 o il p u m p
1
1
1W7238-F
1W7239-F
Oil pump shaft

Oil pump shaft
D r iv e s h a f t , 1 W 7 2 3 9 id le r s h a f t ; E x c e p t b r a k e s a v e r
Id le r s h a f t ; E x c e p t b r a k e s a v e r
2
2
7N2156
8S6511
Bushing oil pump

Bushing oil pump
I n p u m p b o d y (d r iv e e n d ) , E x c e p t b r a k e s a v e r
1 5L2727-F
2 8 V 1 -4 9 1 2
1 5P5846-F
2 8 V 4 7 5 0 & U p
1 5P8068
2 8 V 4 9 1 3 & U p
1 1090072
Oring oil pump
P ic k u p t u b e d is c h a r g e s id e
Oring oil pump
P ic k u p t u b e s u c t io n s id e , E x c e p t b r a k e s a v e r
Oring oil pump
P ic k u p t u b e d is c h a r g e s id e , E x c e p t b r a k e s a v e r
Oring oil pump
P ic k u p t u b e s u c t io n s id e , 4 0 . 6 4 m m I D
Oring oil pump
P ic k u p t u b e d is c h a r g e s id e , 3 3 .4 7 m m ID
8 1895390-B
F o r H E U I In je c t o r s
1 9M9647-F
2 8 V 1 -4 7 4 9
8 7W0182
Injector seal kit
H E U I : E x t e r n a l, f o r 1 in je c t o r , c o n t a in s : 9 X 7 4 1 9 o r in g u p p e r , 9 X 7 4 1 8 o r in g c e n t e r , 9 X 7 3 1 7 o r in g lo w e r
Oring fuel pump mtg
L a r g e o il s u p p ly o r in g , b la c k . 3 4 0 6 , 3 4 0 6 B , E a r ly 3 4 0 6 C ; 1 . 6 0 " I D x . 2 1 0 " d ia .
Plunger and barrel
F o r la t e D I e n g in e s
Plunger and barrel
3 4 0 0 B & C D I e n g in e s [ r e p l 2 W 3 4 1 4 ]
1090078
1086631
CAT3408
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
8 Cylinder
Bore 5.400
Stroke 6.000
3408 / 18.0L
(Continued)
1082104-F
Plunger and barrel
3 4 0 0 B & C D I e n g in e s
8
8
7N9843
9L6884
Capsule nozzle
Injector nozzle
P C E n g in e s (r e p l 4 N 1 2 5 1 )
D I , S m a ll c a p s u le s t y le n o z z le
F o r f u e l lin e a d a p t e r t h r o u g h h e a d
F o r f u e l lin e a d a p t e r t h r o u g h h e a d
8 8M4437-F
2 8 V 1 - 2 8 V 4 7 7 3
8 5P8119
2 8 V 4 7 7 4 & U p
8 3T8705
Glow plug
1 2 v o lt
INJ4
4W0788-F
FUEL PUMP
Fuel priming pump
H a n d p u m p , u s e w it h 1 P 0 4 3 6 m o u n t in g g a s k e t
1
1
1P0436-F
6J2419
Gasket priming pump

Oring fuel pump
T o m ount 4 W 0 7 8 8 pum p
T r a n s f e r p u m p m o u n t in g ; t o m o u n t 4 W 5 4 8 1
1
1
1W4797-F
6L5766
Diaphram
A ir / f u e l r a t io c o n t r o l, 9 2 U s e r ia l n u m b e r s
9 2 U s e r ia l n u m b e r s
1
4N7498
Water pump
1
1
1293068
4W3864-F
Water pump kit

Water pump seal
A s s e m b ly , 1 .3 5 0 c a s e d ia m e t e r ( R e p la c e s 7 E 6 8 4 4 , 1 0 1 0 7 0 0 , 1 0 6 7 1 5 0 )
1
1
1012749
8C3100-F
Backing plate
Seal water pump
T e f lo n lip s e a l [r e p l 8 T 1 3 6 1 ]
2
2
4W4794
7C3095
Thermostat
Thermostat
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
2
2
3S9643-F
4N1156-F
Seal thermostat
Gasket thermostat
TURBO
2N2765
TURBOCHARGER
Bolt turbo mounting
h ig h h e a d , h ig h t e m p , s t a in le s s s t e e l
4
4
8M2295
2N2766
Bolt turbo mounting

Nut turbo mounting
s t a n d a r d h e a d , h ig h t e m p , s t a in le s s s t e e l
1S4295-F
Gasket turbo mtg
7M7273-F
Gasket turbo mtg
D u a l t h r o a t , t u r b o t o e x h a u s t m a n if o ld , 5 . 3 3 le n g t h x 3 . 6 w id t h
S in g le t h r o a t , t u r b o t o e x h a u s t m a n if o ld
1
1
1S6595-F
1S4810-F
Gasket turbo oil

Gasket turbo oil
S u p p ly
D r a in
4S6137
7L0520

3 /8 " x 3 .2 "
6L8562
2S3770
5M2894
Stud manifold exhaust 3 / 8 " x 1 - 3 / 4 "

Spacer manifold exhaust 1 - 5 / 1 6 " l o n g
6I4613-B
6I4361
Spacer plate
Insert counterbore
S te e l
.0 3 0 4 t h ic k
9Y3368
6I4362
Insert counterbore
Insert counterbore
.0 3 2 4 t h ic k
.0 3 4 3 t h ic k
2W3815
6I4364
Insert counterbore
Insert counterbore
.0 6 2 5 t h ic k
.0 6 5 2 t h ic k
6I4365
5N0093
Insert counterbore
Insert counterbore
.1 0 4 7 t h ic k
.1 0 6 7 t h ic k
6I4366
1010523
Insert counterbore
Insert counterbore
.1 0 8 7 t h ic k
.2 0 5 1 t h ic k
1010524
1010525
Insert counterbore
Insert counterbore
.2 0 3 1 t h ic k
.2 0 7 1 t h ic k
C over
T U R B O / A IR
3 /8 " x 2 "
B L O C K
2
CAT3408
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1099 CID
8 Cylinder
Bore 5.400
Stroke 6.000
3408 / 18.0L
(Continued)
4W6061
Repair sleeve
L o w e r lin e r o r in g r e c e iv e r b o r e a r e a
4W4588
Repair sleeve
L if t e r b o r e
CAT3408
8/3/2009
(800) 467-5545
8 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3408 / 18.0L
Gas
C Y L IN D E R K IT
8
PLG7E3888
Cylinder kit
1 0 .0 :1 C R
8
12
PLG4P8996
PLG1607994
Cylinder kit
Cylinder kit
8 .5 :1 C R
PLG7E3888CSWS Cylinder kit

PLG4P8996CSWS Cylinder kit
W it h C r e v ic e S t y le L in e r
W it h C r e v ic e S t y le L in e r
12
PLG1607994/CS
Cylinder kit
8 .5 :1 C R , W it h C r e v ic e S t y le L in e r
8
8
7E3888
4P8996
Piston body
Piston body
12
8
1607994
8N1608
Piston body
Piston pin
8 .5 : 1 C .R .
16
8
7E5665
7E3888SI
Retainer piston pin

Ring set
G3400RS
Ring set
2W6000
2W6000CSWS
Cylinder liner kit

Cylinder liner
8
8
1183732
1183732CS

2170390
4W5492-010
Bearing main pair

Bearing main pair
4W5698
4W5699
Bearing main pair

Bearing main pair
7E9262
Thrust washer
9Y9497G
Bearing rod pair
9Y9497G-010
4W5702G
Bearing rod pair

Bearing rod pair
.0 1 0 "
4W5703
Bearing rod pair
.0 5 0 "
8 9Y7735G
4 F D 3 0 6 -U p , 1 R K 1 -U p
7E0558
Bearing rod pair
Bearing rod pair
7E0559
Bearing rod pair
3
2
4N0685
4N6658
Bearing cam
Bearing cam
P o s it io n 2 -7
8N0705
Bushing con rod
2 .0 0 p in , s t r a ig h t
8
8
8N0706
8N2018
Bushing con rod

Bushing con rod
2 .0 0 p in , t a p e r 6 d e g r e e
4P8495
Bushing con rod
B E A R IN G S
5
1
408261
Set overhaul
T u r b o A f t e r c o o le d
408263
Set cylinder head
M u lt ip le
5P5678
Gasket valve cover
O rd e r b y th e M e te r
CAT3408-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3408 / 18.0L
(Continued)
Gas
1 5P5678-08
B o t h v a lv e c o v e r s
Gasket valve cover
1425868
[re p l 2 W 1 7 3 4 ]
1425867
[re p l 2 W 1 7 3 3 ]
4N1151
Gasket oil pan
16
3E6772
Seal water
C A M S H A F T
1
W it h
1
W it h
1
W it h
16
W it h
4P6897
C o r r e c t S e r ia l &
4P7695
1254250
1055139
1055139RK
R o lle r a n d P in S e t
Camshaft
A rra n g e m e n t #
Camshaft
Camshaft
Lifter
Lifter repair kit
V A L V E T R A IN
CYLHEAD
NOTE
G3400HEAD1
e s n 6 N B , 6 F W , 6 Y R , 3 W R : T h in h e a d
16 1227353
Valve intake
16 1018314
Valve exhaust
2 0 D e g r e e , 7 . 1 4 le n g t h
32
16
4N5906
1511330
Valve spring
Valve guide
In ta k e
16
64
1511329
2A4429
Valve guide
Valve lock
Exhaust
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
32
32
6N7175
6N7174
Rotator
Rotator shield
Valve insert
Valve insert
2 0 d e g re e
Valve intake
h ic k h e a d
Valve exhaust
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
16 1227352
16 1986529
Exhaust
G3400HEAD2
e s n 4 F D 3 4 3 -U p a n d 1 R K 1 -U
16 2120932
esn 6 N B , 6 FW , 6 Y R , 3 W R ; T
16 2120933
p
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
32
16
4N5906
2137536
Valve spring
Valve guide
In ta k e
16
64
2137537
2A4429
Valve guide
Valve lock
Exhaust
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
32
16
6N7154
1227352
Rotocoil
Valve insert
N o s h ie ld
16 1986529
Exhaust
Valve insert
2 0 d e g re e
16
12
Plug
Plug cup
3B0623
3B0645
CAT3408-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3408 / 18.0L
(Continued)
Gas
8
7W3860
Spark plug adapter
8
8
2N7174
2S2251

Seal spark plug adp
C R A N K S H A F T
1
1W5009
Crankshaft
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
4W4794
Thermostat
7C3095
Thermostat
3S9643
Thermostat seal
1
W it h
1
W it h
1
W it h
6V2543
Set water pump
1049636
Set water pump
2177884
Set water pump
1
W it h
1
W it h
1293068
Water pump kit
1293069
7C1067
Impeller
1
1
1010700
4W3864
1
1
8C3100
7W1821

Seal water pump
1
1
7C1652
2L5271
Adapter inlet
Bearing water pump
1B3867
Bearing water pump
1087930
Bearing water pump
W a t e r p u m p d r iv e g e a r , r o lle r t y p e
9Y3368
2W3815
Insert counterbore
Insert counterbore
.0 3 2 4 t h ic k
.0 6 2 5 t h ic k
5N0093
Insert counterbore
.1 0 6 7 t h ic k
Shaft water pump

B L O C K
CAT3408-2
8/3/2009
(800) 467-5545
CAT3408-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1649 CID
12 Cylinder
Bore 5.400
Stroke 6.000
3412 / 27.0L
C Y L IN D E R K IT
2 .0 0 0
7 E 5 6 5
2 .0 0 0
r e t a in e
2 .0 0 0
2 .0 0 0
p in , P
5 re ta
p in , P
rs , 2 W
p in , D
p in , D
C e n g in e s , s t r a ig h t a n d w id e t a p e r
in e r s , 2 W 6 0 0 0 lin e r ]
C , N a rro w ta p e r ro d , 1 4 .5 :1 C R , 4
6 0 0 0 lin e r ]
I, s t r a ig h t r o d [6 N 4 0 8 0 p is t o n , 8 N
I, S t r a ig h t r o d [6 N 4 7 8 5 p is t o n , 8 N
r o d , 4 6 0 h p [6 N 4 1 2 6 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 7 p in ,
12
PLG6N4126
Cylinder kit
12
PLG7N3633
Cylinder kit
12
12
PLG6N4080
PLG6N4785
Cylinder kit
Cylinder kit
12
PLG7N3509
Cylinder kit
12
PLG7N3511
Cylinder kit
12
PLG9Y4004
Cylinder kit
12
PLG9Y9889
Cylinder kit
12
PLG9Y7212
Cylinder kit
12
LK1723280-F
Cylinder kit
2 .0 0 0 p in , D I, N a r r o
7 E 5 6 6 5 r e t a in e r s , 2
2 .0 0 0 p in , D I, N a r r o
lin e r ]
2 .0 0 0 p in , D I, w id e
2 W 6 0 0 0 lin e r ]
2 .0 0 0 p in , D I, w id e
7 E 5 6 6 5 r e t a in e r s , 2
2 .0 0 0 p in , D I, w id e
7 E 5 6 6 5 r e t a in e r s , 2
1 5 .5 :1 C R , g a lle r y c
12
6N4126
Piston body
2 .0 0 p in , P C
12
12
7N3633
6N4080-F
Piston body
Piston
2 .0 0 p in , P C , 1 4 .5 :1
5 .4 0 0 0 d ia , 2 .0 0 0 p in , D I, s t r a ig h t r o d , d u a l n i, 1 /8 k r in g ; u s e w it h r in g s e t 8 N 0 8 2 2
12
12
6N4785-B
7N3509
Piston body
Piston body
2 .0 0 p in , D I
2 .0 0 p in , D I, 1 5 .2 :1
12
12
7N3511-F
9Y4004
Piston body
Piston body
5 . 4 0 0 0 d ia , D I , 2 . 0 0 0 p in , n a r r o w t a p e r r o d , d u a l n i, 1 / 8 k r in g ; u s e w it h 8 N 0 8 2 2 r in g s e t
12
12
9Y9889
9Y7212
Piston body
Piston body
2 .0 0 p in , D I, 1 5 .2 :1 [ r e p l 7 C 3 4 0 6 ]
2 .0 0 p in , D I, 1 5 .6 :1 [ r e p l 2 W 0 8 6 5 ]
12
1723280-F
Piston body
5 . 4 0 0 0 d ia , 1 5 . 5 :1 C R ; g a lle r y c o o le d , h ig h o u t p u t e n g in e s , o il c o o le d , a lu m in u m
12
1300241
Piston skirt
U s e d w it h c r o w n s : 1 3 5 2 8 3 7 , 1 4 9 5 5 6 6 , 7 C 2 8 8 8
12
12
8N0822
1W8922
Ring set
Ring set
5 /3 2 k e y s t o n e t o p r in g [1 W 9 4 6 0 t o p , 2 P 2 8 1 7 m id , 7 N 7 0 7 8 o il] 1 c y l s e t
12
7N9807
Piston pin
2 .0 0 0 d ia , 3 .9 6 6 le n g t h ; U s e w it h P C p is t o n : 6 N 4 1 2 6 , 7 N 3 6 3 3
12
12
7N9806
8N1608
Piston pin
Piston pin
12
12
1687246
1687246
Piston pin
Piston pin
2 .1 6 5 d ia [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]
2 .1 6 5 d ia [ r e p l 7 E 1 7 4 9 , 1 0 2 9 7 9 6 ]
24
7E5665
Retainer piston pin
24
7E1177
Retainer piston pin
U s e w it h 2 .1 6 5 p in d ia m e t e r
12
12
2W6000
2W6000CSWS
Cylinder liner kit

Cylinder liner
12
12
1183732
1183732CS

12
36
9L5854
1102220

L o w e r o r in g s e a l, 3 p e r lin e r
0 0 h p [7 N 3 6 3 3 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 7 p in , 7 E 5 6 6 5
w t a p e r r o d , 1 5 .2 :1 C R , U n d e r 3 5 0 h p [7 N 3 5 0 9 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 6 p in ,
W 6 0 0 0 lin e r ]
w t a p e r r o d [ 7 N 3 5 1 1 p is t o n , 8 N 0 8 2 2 r in g s , 7 N 9 8 0 6 p in , 7 E 5 6 6 5 r e t a in e r s , 2 W 6 0 0 0
t a p e r r o d , 1 4 . 5 : 1 C R [ 9 Y 4 0 0 4 p is t o n , 1 W 8 9 2 2 r in s , 8 N 1 6 0 8 p in , 7 E 5 6 6 5 r e t a in e r s ,
ta p e r ro
W 6 0 0 0
ta p e r ro
W 6 0 0 0
o o le d
d, 1
lin e
d, 1
lin e
5 . 2 : 1 C R , 3 5 0 - 4 2 5 h p [ 9 Y 9 8 8 9 p is t o n , 1 W 8 9 2 2 r in g s , 8 N 1 6 0 8 p in ,
r]
5 . 6 : 1 C R , u p t o 3 1 0 h p [ 9 Y 7 2 1 2 p is t o n , 1 W 8 9 2 2 r in g s , 8 N 1 6 0 8 p in ,
r]
2 .0 0 p in , D I, 1 4 .5 :1 [ r e p l 1 W 9 3 7 2 ]
B E A R IN G S
7
2170390
Bearing main pair
4W5492-010
Bearing main pair
CAT3412
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1649 CID
3412 / 27.0L
(Continued)
12 Cylinder
Bore 5.400
Stroke 6.000
4W5698
Bearing main pair
4W5699
Bearing main pair
7
7
4W5700-F
4W5701
Bearing main pair

Bearing main pair
O v e r s iz e O D : .0 2 5 O D , S t d ID ; 1 .6 4 5 le n g t h
O v e r s iz e O D : . 0 2 5 O D , . 0 2 5 I D ; 1 . 6 4 5 le n g t h [c h e c k f o r a v a ila b ilit y ]
7E9262
Thrust washer
12
9Y9497G
Bearing rod pair
12
12
9Y9497G-010
4W5702G
Bearing rod pair

Bearing rod pair
12
9Y9497
Bearing rod pair
S t d , 1 .5 3 5 0 le n g t h , 3 .8 1 8 9 /3 .8 1 9 7 jo u r n a l [r e p l 2 1 7 0 5 8 6 , 1 W 7 5 2 4 , 6 N 3 9 0 8 , 6 N 7 4 3 6 , 8 N 5 4 2 6 ]
12
12
9Y9497 10-F
4W5702-F
Bearing rod pair

Bearing rod pair
. 0 2 5 , 1 . 5 3 5 0 le n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d jo u r n a l [r e p l 6 N 4 1 6 6 , 8 N 5 4 2 7 ]
12
4W5703G
Bearing rod pair
. 0 5 0 , 1 . 5 3 5 0 le n g t h , 3 . 8 1 8 9 / 3 . 8 1 9 7 s t d jo u r n a l, g r o o v e d [ r e p l 6 N 4 1 6 7 , 8 N 5 4 2 8 ]
12
9Y7735G
Bearing rod pair
12
12
9Y7735
7E0558
Bearing rod pair

Bearing rod pair
S t d , 1 .9 3 0 0 le n g t h , 3 .5 4 2 5 /3 .5 4 4 1 jo u r n a l
12
7E0559
Bearing rod pair
2
5
4N6658-F
4N0685-F
Bearing cam
Bearing cam
P o s it io n 2 -7
1345251
Bearing cam
N e w p a r t # 2 1 6 -5 5 8 2 [ r e p la c e s 4 P 5 0 5 3 ]
12
12
8N0705
8N0706
Bushing con rod

Bushing con rod
2 .0 0 p in , s t r a ig h t
2 .0 0 p in , t a p e r 6 d e g r e e
12
12
8N2018
4P8495
Bushing con rod

Bushing con rod
12
6I2726
Bushing con rod
W id e t a p e r r o d , 2 .1 6 0 ID
NOTE
CAMSHAFT
CAMSHAFT
1017788
4W3817
Cam follower
Pin and roller
r o lle r t y p e , r e p la c e s 9 Y 4 0 1 1
u s e d t o s e r v ic e 1 0 1 7 7 8 8 lif t e r
CATGASKET
C A M S H A F T
24
24
V A L V E T R A IN
CYLHEAD
24
24
C se
24
E se
24
24
C se
24
E se
96
96
1152367-F
1220321
r ie s e n g in e s
1537024
r ie s e n g in e s
1152368-F
1220322
r ie s e n g in e s
1537023
r ie s e n g in e s
4P4661-F
2A4429
NOTE
Valve exhaust
Valve exhaust
1 .6 4 6 h e a d d ia , 7 .1 3 2 le n g t h , 2 G [ r e p l: 1 0 6 1 1 1 1 , 1 W 3 8 6 0 ]
1 .6 4 6 h e a d d ia , 7 .2 5 0 le n g t h , 2 G
Valve exhaust
1 .6 4 6 h e a d d ia , 7 .9 5 3 le n g t h , 2 G
Valve intake
Valve intake
1 .7 7 1 h e a d d ia , 7 .1 4 0 O A L , 2 G [ r e p l: 1 0 8 5 9 0 2 , 2 W 2 6 2 2 ]
1 .7 7 1 h e a d d ia , 7 .2 5 0 O A L , 2 G
Valve intake
1 .8 5 0 h e a d d ia , 7 .9 5 1 O A L , 2 G
Valve lock
Valve lock
S in g le g r o o v e : u s e 2 A 4 4 2 9 lo c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r in g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a lv e s
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
CAT3412
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1649 CID
12 Cylinder
Bore 5.400
Stroke 6.000
3412 / 27.0L
(Continued)
48
4N2803
Valve guide
0 . 3 7 5 0 I D , 0 .6 8 9 0 O D , 3 . 2 5 0 le n g t h , p la in ; S t d d ia , in t a k e a n d e x h a u s t , [ n e w # 1 7 3 7 1 8 8 ]
48
48
1737188/002
7C0363-F
Valve guide
Valve guide
.0 0 2 o v e r s iz e
.0 0 5 o v e r s iz e
48
48
C se
48
E se
48
48
B &
48
B &
48
48
E se
48
E se
48
7C5306-F
1227374
r ie s e n g in e s
1227375
r ie s e n g in e s
4N5906
4W2471
4W2472
1027665
1757526
r ie s e n g in e s
2113122
r ie s e n g in e s
6N7175
Valve guide
Valve guide
.0 2 0 o v e r s iz e
0 .3 7 4 0 ID , 0 .6 8 9 0 O D , 3 .0 5 0 le n g t h
Valve guide
0 .3 7 4 5 ID , 0 .6 2 9 8 O D , 3 .3 5 8 le n g t h
Valve spring
Valve spring
Valve spring
2 .6 7 8 f r e e , 0 .9 8 9 O D , 0 .7 3 9 ID , 0 .1 2 5 w ir e ; in n e r , d u a l v a lv e s p r in g
Valve spring
Valve spring
s in g le s p r in g : u s e 2 A 4 4 2 9 lo c k , 1 8 6 2 0 0 1 r o t , 1 7 5 7 5 2 3 / 1 7 5 7 5 2 6 s p r in g s , 1 5 3 7 0 2 3 / 1 5 3 7 0 2 4 v a lv e s
Valve spring
2 .8 8 5 f r e e , 0 .9 9 2 O D , 0 .7 4 0 ID , 0 .1 2 7 w ir e ; in n e r , d u a l v a lv e s p r in g [r e p la c e s 1 7 5 7 5 2 3 ]
Rotator
Rotator shield
48 4W2474
B & C s e r ie s e n g in e s
48 1862001
E s e r ie s e n g in e s
24 4N5893
Rotator
u s e w it h d u a l v a lv e s p r in g s
Rotator
u s e w it h d u a l s p r in g e n g in e s
Valve insert
24
24
Valve insert
Valve insert
In ta k e , .0 0 5 o v e r
In ta k e , .0 1 0 o v e r
Valve insert
Valve insert
In ta k e , .0 2 0 o v e r
I n t a k e , la t e s t y le w it h s w ir l p la t e
Valve insert
In ta k e [1 5 6 4 1 6 8 , 1 7 5 3 6 1 7
Valve insert
Valve insert
E x h a u s t , .0 0 5 o v e r s iz e
Valve insert
Injector sleeve
E x h a u s t, .0 1 0 o v e r IP D s ta n d a rd
Seal kit
F o r 1 0 8 0 2 1 9 s le e v e
48
24
24
B se
24
E se
24
24
6N7174
391921
391922
391923
SB1812E-7
r ie s e n g in e s
SB1891E-1
r ie s e n g in e s
1W5283
4S8902-F
24 4S8903
12 1080219-B
3 4 1 2 E sn: 8 0 M , 9 K S , 9 P W
12 1080219ORK-B
F o r H E U I in je c t o r s
C R A N K S H A F T
1
1678130-B
Vibration damper
12 1895390-B
F o r H E U I In je c t o r s
12 7N9843
Injector seal kit
H E U I : E x t e r n a l, f o r 1 in je c t o r , c o n t a in s : 9 X 7 4 1 9 o r in g u p p e r , 9 X 7 4 1 8 o r in g c e n t e r , 9 X 7 3 1 7 o r in g lo w e r
Capsule nozzle
P C E n g in e s (r e p l 4 N 1 2 5 1 )
12
Injector nozzle
D I , S m a ll c a p s u le s t y le n o z z le
TURBO
TURBOCHARGER
6I4611-B
Spacer plate
S te e l
6I4361
9Y3368
Insert counterbore
Insert counterbore
.0 3 0 4 t h ic k
.0 3 2 4 t h ic k
6I4362
Insert counterbore
.0 3 4 3 t h ic k
9L6884
T U R B O / A IR
B L O C K
2
CAT3412
8/3/2009
(800) 467-5545
Caterpillar
Diesel
1649 CID
12 Cylinder
Bore 5.400
Stroke 6.000
3412 / 27.0L
(Continued)
2W3815
Insert counterbore
.0 6 2 5 t h ic k
6I4364
6I4365
Insert counterbore
Insert counterbore
.0 6 5 2 t h ic k
.1 0 4 7 t h ic k
5N0093
6I4366
Insert counterbore
Insert counterbore
.1 0 6 7 t h ic k
.1 0 8 7 t h ic k
1010523
1010524
Insert counterbore
Insert counterbore
.2 0 5 1 t h ic k
.2 0 3 1 t h ic k
1010525
4W6061
Insert counterbore
Repair sleeve
.2 0 7 1 t h ic k
L o w e r lin e r o r in g r e c e iv e r b o r e a r e a
4W4588
Repair sleeve
L if t e r b o r e
CAT3412
8/3/2009
(800) 467-5545
12 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3412 / 27.0L
Gas
C Y L IN D E R K IT
12
PLG7E3888
Cylinder kit
1 0 .0 :1 C R
12
12
PLG4P8996
PLG1607994
Cylinder kit
Cylinder kit
8 .5 :1 C R
12
12
PLG7E3888/CS
PLG4P8996/CS
Cylinder kit
Cylinder kit
1 0 .0 :1 C .R ., w it h C r e v ic e S t y le L in e r
G a lle r y C o o le d 9 . 7 : 1 C R , W it h C r e v ic e S t y le L in e r
12
PLG1607994/CS
Cylinder kit
8 .5 :1 C R , W it h C r e v ic e S t y le L in e r
12
12
7E3888
4P8996
Piston body
Piston body
12
12
1607994
8N1608
Piston body
Piston pin
8 .5 : 1 C .R .
24
7E5665
Retainer piston pin
12
12
7E38888SI
G3400RS
Ring set
Ring set
12
2W6000
Cylinder liner kit
12
12
2W6000CSWS
1183732
Cylinder liner
12
1183732CS
B E A R IN G S
7
2170390
Bearing main pair
4W5492-010
4W5698
Bearing main pair

Bearing main pair
4W5699
Bearing main pair
9Y9497G
9Y9497G-010
Bearing rod pair

Bearing rod pair
.0 1 0 "
4W5702G
4W5703
Bearing rod pair

Bearing rod pair
.0 5 0 "
9Y7735G
Bearing rod pair
7E0558
7E0559
Bearing rod pair

Bearing rod pair
7E9262
Thrust washer
4N0685
Bearing cam
P o s it io n 2 -7
4N6658
Bearing cam
12
12
8N0705
8N0706
Bushing con rod

Bushing con rod
2 .0 0 p in , s t r a ig h t
2 .0 0 p in , t a p e r 6 d e g r e e
12
12
8N2018
4P8495
Bushing con rod

Bushing con rod
12
12
1
412091
Set overhaul
7 D B 1 -U p , N o n T u rb o
412111
Set overhaul
7 D B 1 -U p , T u r b o A f t e r c o o le d
1
1
412093
412113
Set cylinder head

Set cylinder head
7 D B 1 -U p , N o n T u r b o , m u lt ip le
7 D B 1 -U p , T u r b o A f t e r c o o le d , m u lt ip le
CAT3412-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3412 / 27.0L
(Continued)
Gas
412114
Set cylinder head
7 D B 1 -U p , s in g le
1
B o th
1
O ne
5P5678-13
v a lv e c o v e r s
5P5678-07
v a lv e c o v e r
Gasket valve cover
1425868
[re p l 2 W 1 7 3 4 ]
1425867
[re p l 2 W 1 7 3 3 ]
1
1
4N1151
4N1151-12
Gasket oil pan

Gasket oil pan
1 -p ie c e
24
3E6772
Seal water
Gasket valve cover
C A M S H A F T
1
W it h
1
W it h
1
W it h
24
2W5289
Camshaft
C o r r e c t S e r ia l N u m b e r
4P6896
Camshaft
4P7694
Camshaft
1055139
Lifter
1055139RK
Lifter repair kit
NOTE
V A L V E T R A IN
CYLHEAD
esn 7
24
W it h
24
24
24
48
24
W it h
24
W it h
96
48
G3400HEAD1
D B , 3 N K , 6 Z M , 8 LW
4W5374
c o r r e c t s e r ia l n u m b e r
1227353
2W2443
1018314
4N5906
1511330
1511329
2A4429
6N7175
Valve intake
Valve intake
Valve exhaust
Valve exhaust
3 0 d e g r e e , 7 .1 4 " le n g t h
2 0 D e g r e e , 7 . 1 4 le n g t h
Valve spring
Valve guide
In ta k e
Valve guide
Exhaust
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
48
48
6N7154
7N7174
Rotocoil
Shield
N o s h ie ld
24
24
4N5893
1227352
Valve insert
Valve insert
Valve insert
Valve insert
2 0 d e g re e
24
24
Exha
12
W it h
12
W it h
4W4325
1986529
ust
7W3860
2127519
Spark plug adapter

Spark plug adapter
CAT3412-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3412 / 27.0L
(Continued)
Gas
G3400HEAD2
e s n 7 D B , 3 N K , 6 Z M , 8 L W (T h ic k h e a d )
24 2120932
Valve intake
24 2120933
Valve exhaust
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
2 0 d e g r e e , 7 .6 2 0 1 le n g t h
48
24
4N5906
2137536
Valve spring
Valve guide
In ta k e
24
2137537
Valve guide
96
2A4429
Valve lock
Exhaust
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
48
24
6N7154
1227352
Rotocoil
Valve insert
N o s h ie ld
24 1986529
Exhaust
12 2137539
Valve insert
2 0 d e g re e
24
20
3B0623
3B0645
Plug
Plug cup
12
12
2N7174
2S2251

Seal spark plug adp
Spark plug adapter
C R A N K S H A F T
1
W it h
1
W it h
1
W it h
1W6213
Crankshaft
1512941
Crankshaft
2W4088
Crankshaft
3400WPUMP
F o r g a s k e t s a n d p a r t s : C h e c k c o r r e c t S e r ia l a n d A r r a n g e m e n t n u m b e r s
2 4W4794
Thermostat
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
2 7C3095
Thermostat
2
3S9643
Thermostat seal
6V2543
Set water pump
1
1
1036192
1052010
Set water pump

Set water pump
2177884
Set water pump
1
1
1293068
1293069
Water pump kit

1386744
1
1
7C1068
4N5836
Impeller
Impeller
1
1
1067150
4W3864

1
1
1313815
1280317

1
1
1354928
1333572
Shaft water pump

Shaft water pump
1
1
1236666
6N0139
Shaft water pump

Shaft water pump
8C3100
Seal water pump
CAT3412-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 5.400
Stroke 6.000
Caterpillar
G3412 / 27.0L
(Continued)
Gas
1
1
1012749
4N5835
Backing plate
Adapter inlet
7C1652
Adapter inlet
1
1
1087390
1B3867
Bearing water pump

Bearing water pump
R o lle r t y p e
2L5271
Bearing water pump
9Y3368
2W3815
Insert counterbore
Insert counterbore
.0 3 2 4 t h ic k
.0 6 2 5 t h ic k
5N0093
Insert counterbore
.1 0 6 7 t h ic k
B L O C K
CAT3412-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2105 CID
8 Cylinder
Bore 6.700
Stroke 7.000
3508 / 34.5L
C Y L IN D E R K IT
8
PLG7C2431/8206
Cylinder kit
PLG7C2431
Cylinder kit
PLG9Y4124HD/82
Cylinder kit
PLG9Y4124HD
Cylinder kit
PLG9Y2100HD
Cylinder kit
6 .7 0 0 0
1 3 2 3 8 2
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
1 2 3 8 2 0
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
b o r e , s m a ll f la n g e lin e r , D I [7 C 2 4
0 6 lin e r , 6 V 3 7 7 4 s e a l k it ]
b o r e , la r g e f la n g e lin e r , D I [7 C 2 4
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
b o r e , s m a ll f la n g e lin e r , D I [9 Y 4 1
6 lin e r , 6 V 3 7 7 4 s e a l k it ]
b o r e , la r g e f la n g e lin e r , D I [9 Y 4 1
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
b o r e [9 Y 2 1 0 0 p is t o n , R S 3 5 0 0 D
3 1 p is t o n , R S 3 5 0 0 D r in g s , 1 3 8 8 5 0 6 p in , 8 N 7 2 9 6 r e t a in e r ,
8
8
7C2431
9Y4124HD
Piston body
Piston body
6 . 7 0 0 0 d ia , D I , 1 3 . 0 : 1 C R , 1 p ie c e c a s t a lu m in u m p is t o n [ r e p l 4 W 7 4 0 2 ]
6 .7 0 0 0 d ia , D I, 1 3 .0 :1 C R [ r e p l 7 W 0 5 5 2 ]
9Y2100HD
Piston body
6 .7 0 0 0 d ia , D I; 1 3 .5 :1 C R
8
16
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
RS3500D
Ring set
6 .7 0 0 0 b o re
1106993
Cylinder liner
6 .7 0 0 0 b o r e , s m a ll f la n g e : 8 .3 3 2 d ia x 0 .4 9 8 h e ig h t [ r e p l 1 1 8 9 4 9 4 ]
8
8
1238206
6V3774
Cylinder liner
6 .7 0 0 0 b o r e , la r g e f la n g e : 8 .1 5 0 d ia x 0 .4 9 8 h e ig h t
K it f o r 1 lin e r ; C o n t a in s : (1 ) 8 N 4 7 0 7 , (3 ) 7 N 2 0 4 6
8
24
8N4707
7N2046

L o w e r o r in g s e a l
it ]
2 4 H D p is t o n , R S 3 5 0 0 D r in g s , 1 3 8 8 5 0 6 p in , 8 N 7 2 9 6 r e t a in e r ,
it ]
r in g s , 1 3 8 8 5 0 6 p in , 8 N 7 2 9 6 r e t a in e r s ]
B E A R IN G S
5
1050253
Bearing main pair
S t d , 6 .3 0 0 jo u r n a l, 6 .6 8 3 6 h o u s in g b o r e , 2 .2 4 8 le n g t h [4 W 5 7 0 4 ]
5
5
1050254
1496033
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 [re p l 1 0 5 0 2 5 5 ]
7C6209
Thrust washer
1077330
Bearing rod pair
S t d , 5 .3 1 6 0 jo u r n a l, 5 .6 3 1 6 h o u s in g b o r e , 2 .2 4 8 le n g t h [7 E 7 9 9 7 , 1 W 7 5 3 8 ]
8
8
1077331
1077332-B
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
10
7N2048
Bearing cam
E a r ly s t y le
10
10
1011198-F
1161359
Bearing cam
Bearing cam
1W9166-F
Bushing con rod
u s e w it h r o d s : 1 W 4 3 0 0 , 1 W 4 8 0 0 , 8 N 6 0 2 0
1181655-F
Bushing con rod
u s e w it h r o d s : 1 4 4 0 7 2 5 , 1 6 1 2 5 0 0
CATGASKET
NOTE
2748567
1345958

Oring valve cover
[ r e p la c e s 1 1 0 6 9 9 1 ]
[re p l 4 W 1 5 9 6 ]
2067030
2082364
Seal valve cover

Seal valve cover
F it s A S e r ie s w it h M U I & N a t u r a l G a s a p p lic a t io n s ; r ib b e d s t y le s e a l
F it s A S e r ie s w it h E U I & B S e r ie s ; r ib b e d s t y le s e a l
2W2073
2082363
Oring block cover

Seal side cover
B lo c k s id e c o v e r o r in g
r ib b e d s t y le s e a l
2082362
Seal camshaft cover
8
8
CAT3508
8/3/2009
(800) 467-5545
Caterpillar
Diesel
2105 CID
8 Cylinder
Bore 6.700
Stroke 7.000
3508 / 34.5L
(Continued)
C A M S H A F T
24
CAMSHAFT
2636679RK
CAMSHAFT
Lifter repair kit
In c lu d e s : p in a n d r o lle r [ r e p la c e s 1 3 2 9 4 3 9 R K ]
V A L V E T R A IN
CYLHEAD
32 7E4609
In t a k e a n d E x h a u s t f o r e a r ly
16 2102542
16 1219839
E x h a u s t f o r la t e e n g in e s
16 1219835
F
NOTE
2
Valve intake/exhaust
e n g in e s ; In t a k e o n ly f o r la t e e n
2
Valve intake
3
Valve exhaust
Valve exhaust
2 .2 0 5 h e a d d ia , 0 .3 7 1 7 s t e m , 4 5 d e g [n e w # 2 1 0 2 5 2 9 ]
16
32
1944897
1339306
Valve exhaust
Valve guide
2 .2 0 5 h e a d d ia , 0 .4 9 5 0 s t e m , 4 5 d e g
1665944
1491982
Valve guide
Valve guide
0 .0 0 5 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
0 .0 2 0 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
32
64
9Y1847
2A4429
Valve guide
Valve lock
0 . 3 7 4 5 I D , 4 .0 6 0 le n g t h , c o u n t e r b o r e d , p la in
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
32
7N1903
Valve spring
32
7N1904
Valve spring
In n e r
O u te r
32
1333814
Rotator
1189491
Valve insert
U s e w it h 7 E 4 6 0 9 v a lv e f o r in t a k e a n d e x h a u s t
7E5862
Valve insert
1302607
Valve insert
o r c o m p le t e a n d b a r e c y lin d e r
.2 0 5 h e a d , 0 .3 7 1 7 s te m , 3 0
g in e s w it h 1 2 1 9 8 3 9 e x h a u s t
.2 0 5 h e a d d ia , 0 .3 7 1 7 s t e m ,
0 d e g re e , ta p e re d s te m
h e a d s - R e f e r t o C y lin d e r H e a d C a t a lo g o r C a ll w it h c a s t in g
d e g [re p l 7 C 6 2 1 7 ]
v a lv e
2 0 d e g [r e p l 1 2 1 2 0 2 8 ]
0 .3 7 3 5 ID , 4 .0 6 0 le n g t h , s t e p f o r s e a l [r e p l 1 3 0 2 6 1 3 , 7 N 1 8 1 9 ]
W it h o u t s h ie ld ; [ O r d e r 4 P 2 5 2 0 f o r r o t a t o r w it h 4 P 2 5 2 2 s h ie ld ]
E x h a u s t , 2 . 3 6 7 O D , 3 0 d e g [ c a n u s e 2 1 0 2 5 2 9 v a lv e w it h 1 3 0 2 6 0 8 in s e r t ] [ r e p l 1 W 1 8 0 1 ]
In t a k e , 2 .3 6 7 O D , 3 0 d e g [c a n u s e 2 1 0 2 5 4 2 v a lv e w it h 1 3 0 2 6 0 7 in s e r t ]
In ta k e ; 2 .3 8 7 O D , 2 0 d e g [4 P 6 7 7 6 ]
Valve insert
E x h a u s t; 2 .3 6 6 O D , 4 5 d e g
TURBO
TURBOCHARGER
7W5949
Sleeve counter bore
0 .1 2 5 0
1204334
Sleeve counter bore
1205337
Sleeve counter bore
0 .2 0 0 0
0 .3 0 0 0
1302608
T U R B O / A IR
B L O C K
CAT3508
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3508 / 34.5L
Gas
3500WPUMP1
F o r G ro u p : 6 I3 5 2 0 , 7 E 9 7 8 1 , 7 E 9 7 8 2 , 2 1 2 8 1 6 8 , 2 1 2 8 1 6 9 , 2 1 2 8 1 6 6
3500WPUMP2
F o r G ro u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7
3500WPUMP3
F o r G ro u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6
C Y L IN D E R K IT
8
1014140
Piston body
8 .0 :1 C o m p r e s s io n R a t io
8
8
1339375
7E7600
Piston body
Piston body
8
8
6I4609
1269497
Piston body
Piston body
1282385
Piston body
8
16
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
7E2899
Ring set
8
8
1106991
1238206
Cylinder liner
Cylinder liner
T h ic k f la n g e , 8 .3 3 1 7 "
6V3774
1050253
Bearing main pair
1050254
1050255
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 "
7C6209
Thrust washer
1077330
Bearing rod pair
1077331
1070332
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0 "
7N2048
Bearing cam
E a r ly s t y le
B E A R IN G S
5
10
10 1161359
L a t e s t y le
Bearing cam
8
16
Bushing con rod

Bushing rocker arm
1181655
1W4594
1
508031
Set overhaul
508041
Set overhaul
2 J F 1 -U p , M a g n e t o W it h W e t M a n if o ld
9 T G 1 -U p , 4 W D 1 -U p W e t M a n if o ld
508033
Set cylinder head
2 J F 1 -U p , M a g n e t o W it h W e t M a n if o ld , m u lt ip le
508043
Set cylinder head
9 T G 1 -U p , 4 W D 1 -U p W e t M a n if o ld , m u lt ip le
8
8
508044EM
516114
Set cylinder head

Set cylinder head
S in g le h e a d , E .I.S . a n d M a g n e t o ig n it io n s y s t e m s
D r y c e r a m ic m a n if o ld , s in g le
2082362
Seal camshaft cover
2082363
Seal side cover
CAT3508-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3508 / 34.5L
(Continued)
Gas
1
1138432
1138433
1
1
7E2631
2067030
Gasket oil pan

Seal valve cover
2636679RK
Lifter repair kit
8F8858
9F7707
Button rocker arm

For 8 F8 8 5 8
CYLHEAD
NOTE
16
2636679
Lifter
R o lle r t y p e , u p d a t e d u t iliz e s a n e w m e t h o d o f s t a k in g t h e b r o n z e b u s h in g t o t h e lif t e r b o d y [ r e p l

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )
32
32
7N1903
7N1904
Valve spring
Valve spring
In n e r
O u te r
16
16
9Y1847
1845495
Valve guide
Valve guide
In t a k e ; 0 .3 7 0 5 ID , 4 .0 5 0 le n g t h , s t e p f o r s e a l
16
16
9Y1846
1845494
Valve guide
Valve guide
In t a k e ; 0 .3 7 4 5 ID , 3 .6 0 0 le n g t h , p la in
E x h a u s t ; 0 .3 7 0 5 ID , 4 .0 5 0 le n g t h , s t e p f o r s e a l, c o u n t e r b o r e d
32
64
1376856
2A4429
Valve stem seal

Valve lock
M e th a n e
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
32
32
1333814
7W0028
Rotator
Valve insert
In ta k e a n d E x h a u s t, .3 8 2 " d e p th
32
40
6I1713
3B0623
Valve insert
Plug
In ta k e a n d E x h a u s t, 0 .4 6 0 " d e p th
16
8
9S8002
3J7354
Plug oring
Seal oring
40
3B0645
Plug cup
32
2045426
Water seal
32
2045427
Water seal
C A M S H A F T
16
16
V A L V E T R A IN
4
6I4950
Thermostat
1 8 0 F d e g re e
4
4
7C3095
3S9643
Thermostat
Thermostat seal
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
2219278
1
2
4W3864
5N4383

Thrust washer
8H3128
Bolt socket head
8M2933
Shim carrier
1
1
9X4594
1275400
Seal lip type

Bearing sleeve
1
1
2128179
2128183
Shaft
Impeller
2225152
2
1
0S1618
3D2824
Bolt
Seal oring
2
1
4N5834
7N4758
Filter weep hole

Thrust washer
S t r ia g h t jo in t p r e s s f it
P r e s s f it
CAT3508-2
8/3/2009
(800) 467-5545
8 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3508 / 34.5L
(Continued)
Gas
1
8C5236
Seal lip type
2
1
9M1974
1664374
Washer hardened
Ring assembly
1
1
1664376
2128180
Seal group
Shaft
2128184
Impeller
P r e s s f it
1
2
2225153
0S1618

Bolt
1
2
3D2824
4N5834
Seal oring
Filter weep hole
1
1
7N4758
8C5236
Thrust washer
Seal lip type
2
1
9M1974
1664374
Washer hardened
Ring assembly
1
1
1664376
2128180
Seal group
Shaft
2128187
Impeller
P r e s s f it
CAT3508-2
8/3/2009
(800) 467-5545
CAT3508-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3173 CID
12 Cylinder
Bore 6.700
Stroke 7.000
3512 / 52.0L
C Y L IN D E R K IT
12
PLG7C2431/8206
Cylinder kit
12
PLG7C2431
Cylinder kit
12
PLG9Y4124HD/82
Cylinder kit
12
PLG9Y4124HD
Cylinder kit
12
PLG9Y2100HD
Cylinder kit
6 .7 0 0 0
1 3 2 3 8 2
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
1 2 3 8 2 0
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
0 6 lin e r , 6 V 3 7 7 4 s e a l k it ]
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
6 lin e r , 6 V 3 7 7 4 s e a l k it ]
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
b o r e [9 Y 2 1 0 0 p is t o n , R S 3 5 0 0 D
12
12
7C2431
9Y4124HD
Piston body
Piston body
6 .7 0 0 0 d ia , D I, 1 3 .0 :1 C R [ r e p l 7 W 0 5 5 2 ]
12
9Y2100HD
Piston body
6 .7 0 0 0 d ia , D I; 1 3 .5 :1 C R
12
24
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
12
RS3500D
Ring set
6 .7 0 0 0 b o re
12
1106993
Cylinder liner
12
12
1238206
6V3774
Cylinder liner
12
36
8N4707
7N2046

it ]
it ]
B E A R IN G S
7
1050253
Bearing main pair
7
7
1050254
1496033
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 [re p l 1 0 5 0 2 5 5 ]
7C6209
Thrust washer
12
1077330
Bearing rod pair
12
12
1077331
1077332-B
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
14
7N2048
Bearing cam
E a r ly s t y le
14
14
1011198-F
1161359
Bearing cam
Bearing cam
12
1W9166-F
Bushing con rod
u s e w it h r o d s : 1 W 4 3 0 0 , 1 W 4 8 0 0 , 8 N 6 0 2 0
12
1181655-F
Bushing con rod
u s e w it h r o d s : 1 4 4 0 7 2 5 , 1 6 1 2 5 0 0
12
12
12
CATGASKET
NOTE
2748567
1345958

Oring valve cover
[ r e p la c e s 1 1 0 6 9 9 1 ]
[re p l 4 W 1 5 9 6 ]
2067030
2082364
Seal valve cover

Seal valve cover
2W2073
2082363
Oring block cover

Seal side cover
2082362
Seal camshaft cover
CAT3512
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3173 CID
12 Cylinder
Bore 6.700
Stroke 7.000
3512 / 52.0L
(Continued)
C A M S H A F T
36
CAMSHAFT
2636679RK
CAMSHAFT
Lifter repair kit
V A L V E T R A IN
CYLHEAD
48 7E4609
24 2102542
24 1219839
24 1219835
F
NOTE
2
2
Valve intake
3
Valve exhaust
Valve exhaust
24
36
1944897
2636679
Valve exhaust
Lifter
2 .2 0 5 h e a d d ia , 0 .4 9 5 0 s t e m , 4 5 d e g
48
1339306
1665944
Valve guide
Valve guide

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )
0 .0 0 5 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
48
1491982
9Y1847
Valve guide
Valve guide
0 .0 2 0 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
96
2A4429
Valve lock
48
7N1903
Valve spring
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
In n e r
48
48
7N1904
1333814
Valve spring
Rotator
O u te r
1189491
Valve insert
7E5862
Valve insert
1302607
Valve insert
.2 0 5 h e a d , 0 .3 7 1 7 s te m , 3 0
.2 0 5 h e a d d ia , 0 .3 7 1 7 s t e m ,
d e g [re p l 7 C 6 2 1 7 ]
v a lv e
2 0 d e g [r e p l 1 2 1 2 0 2 8 ]
In ta k e ; 2 .3 8 7 O D , 2 0 d e g [4 P 6 7 7 6 ]
Valve insert
E x h a u s t; 2 .3 6 6 O D , 4 5 d e g
TURBO
TURBOCHARGER
7W5949
Sleeve counter bore
0 .1 2 5 0
1204334
1205337
Sleeve counter bore

Sleeve counter bore
0 .2 0 0 0
0 .3 0 0 0
1302608
T U R B O / A IR
B L O C K
CAT3512
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3512 / 52.0L
Gas
3500WPUMP1
F o r G ro u p : 6 I3 5 2 0 , 7 E 9 7 8 1 , 7 E 9 7 8 2 , 2 1 2 8 1 6 8 , 2 1 2 8 1 6 9 , 2 1 2 8 1 6 6
3500WPUMP2
F o r G ro u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7
3500WPUMP3
F o r G ro u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6
C Y L IN D E R K IT
12
1014140
Piston body
12
12
1339375
7E7600
Piston body
Piston body
12
12
6I4609
1269497
Piston body
Piston body
12
1282385
Piston body
12
24
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
12
7E2899
Ring set
12
12
1106991
1238206
Cylinder liner
Cylinder liner
T h ic k f la n g e , 8 .3 3 1 7 "
12
6V3774
1050253
Bearing main pair
1050254
1050255
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 "
7C6209
Thrust washer
12
1077330
Bearing rod pair
1077331
1070332
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0 "
7N2048
Bearing cam
E a r ly s t y le
B E A R IN G S
7
14
14 1161359
L a t e s t y le
Bearing cam
12
24
Bushing con rod

Bushing rocker arm
1181655
1W4594
1
512011
Set overhaul
512021
Set overhaul
4 K C 1 -U p M a g n e t o Ig n it io n
5 J D 1 -U p E le c t r o n ic Ig n it io n
512012
Set inframe
4 K C 1 -U p M a g n e t o Ig n it io n
512022
Set inframe
5 J D 1 -U p E le c t r o n ic Ig n it io n
1
1
512013
512023
Set cylinder head

Set cylinder head
4 K C 1 -U p M a g n e t o Ig n it io n , m u lt ip le
5 J D 1 -U p E le c t r o n ic Ig n it io n , m u lt ip le
12
508044 EM
Set cylinder head
12
516114
Set cylinder head
CAT3512-2
8/3/2009
(800) 467-5545
12 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3512 / 52.0L
(Continued)
Gas
12
2067030
Seal valve cover
12
12
2082362
2082363
Seal camshaft cover

Seal side cover
1138432
1138433
7E2631
Gasket oil pan
C A M S H A F T
2636679RK
8F8858
Lifter repair kit

Button rocker arm
24
24
9F7707
For 8 F8 8 5 8
CYLHEAD
NOTE
24
2636679
Lifter

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )
48
7N1903
Valve spring
In n e r
48
24
7N1904
9Y1847
Valve spring
Valve guide
O u te r
24
24
9Y1846
1845495
Valve guide
Valve guide
24
24
1845494
1376856
Valve guide
Valve stem seal
M e th a n e
96
48
2A4429
1333814
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
48
48
7W0028
6I1713
Valve insert
Valve insert
60
3B0623
Plug
24
9S8002
Plug oring
24
60
3J7354
3B0645
Seal oring
Plug cup
48
48
2045426
2045427
Water seal
Water seal
V A L V E T R A IN
1 8 0 F d e g re e
1 9 0 F d e g re e
4
4
6I4950
7C3095
Thermostat
Thermostat
3S9643
Thermostat seal
2219278
4W3864
2
4
5N4383
8H3128
Thrust washer
Bolt socket head
4
1
8M2933
9X4594
Shim carrier
Seal lip type
1
1
1275400
2128179
Bearing sleeve
Shaft
2128183
Impeller
P r e s s f it
1
2
2225152
0S1618

Bolt
CAT3512-2
8/3/2009
(800) 467-5545
Caterpillar
G3512 / 52.0L
(Continued)
Gas
1
3D2824
Seal oring
2
1
4N5834
7N4758
Filter weep hole

Thrust washer
1
2
8C5236
9M1974
Seal lip type

Washer hardened
1
1
1664374
1664376
Ring assembly
Seal group
1
1
2128180
2128184
Shaft
Impeller
2225153
2
1
0S1618
3D2824
Bolt
Seal oring
2
1
4N5834
7N4758
Filter weep hole

Thrust washer
1
2
8C5236
9M1974
Seal lip type

Washer hardened
1664374
Ring assembly
1664376
Seal group
1
1
2128180
2128187
Shaft
Impeller
12 Cylinder
Bore 6.700
Stroke 7.000
P r e s s f it
P r e s s f it
CAT3512-2
8/3/2009
(800) 467-5545
CAT3512-2
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3948 CID
16 Cylinder
Bore 6.700
Stroke 7.000
3516 / 64.7L
C Y L IN D E R K IT
16
PLG7C2431/8206
Cylinder kit
16
PLG7C2431
Cylinder kit
16
PLG9Y4124HD/82
Cylinder kit
16
PLG9Y4124HD
Cylinder kit
16
PLG9Y2100HD
Cylinder kit
6 .7 0 0 0
1 3 2 3 8 2
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
1 2 3 8 2 0
6 .7 0 0 0
1 1 0 6 9 9
6 .7 0 0 0
0 6 lin e r , 6 V 3 7 7 4 s e a l k it ]
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
6 lin e r , 6 V 3 7 7 4 s e a l k it ]
3 /2 1 1 7 8 2 6 lin e r , 6 V 3 7 7 4 s e a l k
b o r e [9 Y 2 1 0 0 p is t o n , R S 3 5 0 0 D
16
16
7C2431
9Y4124HD
Piston body
Piston body
6 .7 0 0 0 d ia , D I, 1 3 .0 :1 C R [ r e p l 7 W 0 5 5 2 ]
16
9Y2100HD
Piston body
6 .7 0 0 0 d ia , D I; 1 3 .5 :1 C R
16
32
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
16
RS3500D
Ring set
6 .7 0 0 0 b o re
16
1106993
Cylinder liner
16
16
1238206
6V3774
Cylinder liner
16
96
8N4707
7N2046

it ]
it ]
B E A R IN G S
9
1050253
Bearing main pair
9
9
1050254
1496033
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 [re p l 1 0 5 0 2 5 5 ]
7C6209
Thrust washer
16
1077330
Bearing rod pair
16
16
1077331
1077332-B
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0
18
7N2048
Bearing cam
E a r ly s t y le
18
18
1011198-F
1161359
Bearing cam
Bearing cam
16
1W9166-F
Bushing con rod
u s e w it h r o d s : 1 W 4 3 0 0 , 1 W 4 8 0 0 , 8 N 6 0 2 0
16
1181655-F
Bushing con rod
u s e w it h r o d s : 1 4 4 0 7 2 5 , 1 6 1 2 5 0 0
16
16
16
CATGASKET
NOTE
2748567
1345958

Oring valve cover
[ r e p la c e s 1 1 0 6 9 9 1 ]
[re p l 4 W 1 5 9 6 ]
2067030
2082364
Seal valve cover

Seal valve cover
2W2073
2082363
Oring block cover

Seal side cover
2082362
Seal camshaft cover
CAT3516
8/3/2009
(800) 467-5545
Caterpillar
Diesel
3948 CID
16 Cylinder
Bore 6.700
Stroke 7.000
3516 / 64.7L
(Continued)
C A M S H A F T
48
CAMSHAFT
2636679RK
CAMSHAFT
Lifter repair kit
V A L V E T R A IN
CYLHEAD
64 7E4609
32 2102542
32 1219839
32 1219835
F
NOTE
2
2
Valve intake
3
Valve exhaust
Valve exhaust
32
48
1944897
2636679
Valve exhaust
Lifter
2 .2 0 5 h e a d d ia , 0 .4 9 5 0 s t e m , 4 5 d e g
64
1339306
1665944
Valve guide
Valve guide

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )
0 .0 0 5 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
1491982
9Y1847
Valve guide
Valve guide
0 .0 2 0 o v e r s iz e [S t d # 1 3 3 9 3 0 6 ]
128 2A4429
Valve lock
64
7N1903
Valve spring
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
In n e r
64
64
7N1904
1333814
Valve spring
Rotator
O u te r
64
1189491
Valve insert
7E5862
Valve insert
1302607
Valve insert
.2 0 5 h e a d , 0 .3 7 1 7 s te m , 3 0
.2 0 5 h e a d d ia , 0 .3 7 1 7 s t e m ,
d e g [re p l 7 C 6 2 1 7 ]
v a lv e
2 0 d e g [r e p l 1 2 1 2 0 2 8 ]
In ta k e ; 2 .3 8 7 O D , 2 0 d e g [4 P 6 7 7 6 ]
Valve insert
E x h a u s t; 2 .3 6 6 O D , 4 5 d e g
TURBO
TURBOCHARGER
7W5949
Sleeve counter bore
0 .1 2 5 0
1204334
1205337
Sleeve counter bore

Sleeve counter bore
0 .2 0 0 0
0 .3 0 0 0
1302608
T U R B O / A IR
B L O C K
CAT3516
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3516 / 64.7L
Gas
3500WPUMP1
F o r G ro u p : 6 I3 5 2 0 , 7 E 9 7 8 1 , 7 E 9 7 8 2 , 2 1 2 8 1 6 8 , 2 1 2 8 1 6 9 , 2 1 2 8 1 6 6
3500WPUMP2
F o r G ro u p : 1 6 6 4 3 8 1 , 1 6 6 4 3 7 8 , 2 1 2 8 1 7 2 , 2 1 2 8 1 7 7
3500WPUMP3
F o r G ro u p : 1 6 6 4 3 8 0 , 1 6 6 4 3 7 7 , 2 1 2 8 1 7 5 , 2 1 2 8 1 7 6
C Y L IN D E R K IT
8
1014140
Piston body
16
16
1339375
7E7600
Piston body
Piston body
16
16
6I4609
1269497
Piston body
Piston body
16
1282385
Piston body
16
32
1388506
8N7296
Piston pin
Retainer piston pin
[re p l 4 W 8 4 8 4 ]
16
7E2899
Ring set
16
16
1106991
1238206
Cylinder liner
Cylinder liner
T h ic k f la n g e , 8 .3 3 1 7 "
16
6V3774
1050253
Bearing main pair
1050254
1050255
Bearing main pair

Bearing main pair
.0 2 5
.0 5 0 "
7C6209
Thrust washer
16
1077330
Bearing rod pair
1077331
1070332
Bearing rod pair

Bearing rod pair
.0 2 5
.0 5 0 "
7N2048
Bearing cam
E a r ly s t y le
B E A R IN G S
9
18
18 1161359
L a t e s t y le
Bearing cam
16
32
Bushing con rod

Bushing rocker arm
1181655
1W4594
1
516011
Set overhaul
516021
Set overhaul
3 R C 1 -U p M a g n e t o Ig n it io n
8 L D 1 -U p , 4 E K 1 -U p E .I.S .
516012
Set inframe
3 R C 1 -U p M a g n e t o Ig n it io n
516022
Set inframe
8 L D 1 -U p , 4 E K 1 -U p E .I.S .
1
1
516013
516023
Set cylinder head

Set cylinder head
3 R C 1 -U p M a g n e t o Ig n it io n , m u lt ip le
8 L D 1 -U p , 4 E K 1 -U p E .I.S .
16
508044EM
Set cylinder head
16
516114
Set cylinder head
CAT3516-2
8/3/2009
(800) 467-5545
16 Cylinder
Bore 6.700
Stroke 7.000
Caterpillar
G3516 / 64.7L
(Continued)
Gas
16
2067030
Seal valve cover
16
16
2082362
2082363
Seal camshaft cover

Seal side cover
1138432
1138433
7E2631
Gasket oil pan
C A M S H A F T
2636679RK
8F8858
Lifter repair kit

Button rocker arm
32
32
9F7707
For 8 F8 8 5 8
CYLHEAD
NOTE
32
2636679
Lifter

1 3 2 9 4 3 9 , 2 W 3 2 5 6 , 4 P 1 8 2 7 )
64
7N1903
Valve spring
In n e r
64
32
7N1904
9Y1847
Valve spring
Valve guide
O u te r
32
32
9Y1846
1845495
Valve guide
Valve guide
32
32
1845494
1376856
Valve guide
Valve stem seal
M e th a n e
128 2A4429
64 1333814
Valve lock
Rotator
0 .3 7 2 s t e m d ia , 2 G , 7 d e g r e e
64
64
7W0028
6I1713
Valve insert
Valve insert
80
3B0623
Plug
32
9S8002
Plug oring
32
80
3J7354
3B0645
Seal oring
Plug cup
64
64
2045426
2045427
Water seal
Water seal
V A L V E T R A IN
1 8 0 F d e g re e
1 9 0 d e g re e s [n e w # 2 4 7 7 1 3 3 ]
4
4
6I4950
7C3095
Thermostat
Thermostat
3S9643
Thermostat seal
2219278
4W3864
2
4
5N4383
8H3128
Thrust washer
Bolt socket head
4
1
8M2933
9X4594
Shim carrier
Seal lip type
1
1
1275400
2128179
Bearing sleeve
Shaft
2128183
Impeller
P r e s s f it
1
2
2225152
0S1618

Bolt
CAT3516-2
8/3/2009
(800) 467-5545
Caterpillar
G3516 / 64.7L
(Continued)
Gas
1
3D2824
Seal oring
2
1
4N5834
7N4758
Filter weep hole

Thrust washer
1
2
8C5236
9M1974
Seal lip type

Washer hardened
1
1
1664374
1664376
Ring assembly
Seal group
1
1
2128180
2128184
Shaft
Impeller
2225153
2
1
0S1618
3D2824
Bolt
Seal oring
2
1
4N5834
7N4758
Filter weep hole

Thrust washer
1
2
8C5236
9M1974
Seal lip type

Washer hardened
1664374
Ring assembly
1664376
Seal group
1
1
2128180
2128187
Shaft
Impeller
16 Cylinder
Bore 6.700
Stroke 7.000
P r e s s f it
P r e s s f it
CAT3516-2
8/3/2009
(800) 467-5545
CAT3516-2
8/3/2009
(800) 467-5545

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Replacement Parts for

This is a list of our most popular models.

Endurance Power Products

Caterpillar - Diesel Engines

Endurance Power Products

Caterpillar - Diesel Engines

Endurance Power Products

Caterpillar - Natural Gas Engines

Endurance Power Products

Endurance Power Products

Contains 2627330 piston body

Std; Piston, pin, retainers, rings [2629288 piston body]

Std; Piston, pin, retainers, rings [2627330 piston body]

Std; Piston, pin, retainers, rings [2382698 piston body]

Use with 2629288, 2382698

46mm (1.812-inch) diameter

40mm (1.576-inch) diameter

Top; use with 2627330, 2629288 piston [repl 2382741]

Top, Std [repl 1325246]

Repair sleeve; to sleeve block back to std

Bearing main pair

Bearing thrust pair

Std flanged thrust [new# 2124893; repl 1077602, 7W9416]

Bearing rod pair

Std [repl 7W9415]

Endurance Power Products

Bushing con rod

For 40mm (1.576-inch) pin diameter

GASKET & SEALS

Set cylinder head

Integral seal; valve cover and cover base

Gasket oil pan

Seal crankshaft front

1.575 head dia, 1G

Intake; 1.126" OD, 2.658" free length

0.372 stem dia, 2G, 7 degree

Valve spring retainer

Intake; 0.390 height

Endurance Power Products

On-Highway applications, 2382701 piston and ESN 9DG

Specify piston: 1979297 or 2651401

Industrial and Machine applications

On-Highway engines with ESN 9DG and MTB

Industrial engines with ESN THY, THYX

1-cyl set, 1979392 top, 1613424 intermediate, 1687211 oil control

Bearing main pair

Bearing main pair

Std; Tri-Metal bearing for extreme applications

esn CLJ, JSC, MBD

Bearing rod pair

Endurance Power Products

Bushing conn rod

GASKET & SEALS

On-Highway engines with ESN: 9DG

Set cylinder head

On-Highway engines with ESN: 9DG

Gasket cylinder head

Valve cover base seal

Gasket manifold exhaust

Gasket oil pan

1.417 head dia, 7.264 OAL, 0.3717 stem dia, 25-deg

C9: intake and exhaust; C9 ACERT: exhaust

Inner; 0.840 OD, 2.232 free length