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Weighfeeder
Operation Manual
BV-H2215 GB
Contacts, Copyright
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Tel.:
E-Mail:
+49 (0)6151 32 - 10 28
sales.process@schenck.net
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E-Mail:
service.process@schenck.net
Business Segments:
Heavy Duty Weighing & Feeding
Service Tel.:
Service Fax:
E-Mail:
+49 (0) 61 51 32 - 26 23
+49 (0) 61 51 32 - 32 70
bvh.process@schenck.net
Service Tel.:
Service Fax:
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+49 (0) 61 51 32 - 25 72
+49 (0) 61 51 32 - 20 72
bvl.process@schenck.net
Service Tel.:
Service Fax:
E-Mail:
+49 (0) 61 51 32 - 10 75
+49 (0) 61 51 32 - 30 96
bvs.process@schenck.net
Service Tel.:
Service Fax:
E-Mail:
+49 (0) 61 51 32 - 24 48
+49 (0) 61 51 32 - 13 69
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Service Tel.:
Service Fax:
E-Mail:
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+49 (0) 61 51 32 - 36 32
bvk.process@schenck.net
Vibrating Machines
Copyright 2004
SCHENCK PROCESS GmbH
Measuring and Process Systems
Landwehrstrasse 55, D-64293 Darmstadt
http://www.schenck-process.com
All rights reserved. Any reproduction of manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
INTECONT PLUS
VDB
Contents
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power ON 4
Signal Lamps 4
Normal Display 5
Operation In Normal Mode 5
Event Messages 7
Function Distributor 9
Display Test and Version Number 9
Volumetric, Volumetric Synchronous, Gravimetric Modes 10
Keyboard Mode 10
Activate/Deactivate EasyServe 10
Feeder 11
Printing 11
Zero Setting 13
Read Parameters 14
Batching Mode 14
3.
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.
Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Calibration Functions 32
Belt Circuit LB 32
Tare TW 33
Weight Check CW 35
Simulation Mode 36
Set Time 37
8.
Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.
0434
Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
System Messages S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Material Flow B (Batching) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Technische
Redaktion BVED
Contents
BV-H2215 GB I - 1
VDB
11.
INTECONT PLUS
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
How To Operate Your INTECONT 93
Mechanical Prerequisites 94
Electrical Prerequisites 95
Enter Parameters 95
Control 97
Functional Check 98
Calibration 98
Check Using Check Weight 99
Check Belt Speed 99
Check Using Material 100
Belt Run Monitoring 100
Belt Influence Compensation BIC 101
Control For Point of Discharge (CDP) 101
Linearization 102
Test Plug 102
VDB 20600-05
: 0434
0434
Contents
BV-H2215 GB
I-2
Technische
Redaktion BVED
INTECONT PLUS
1.
VDB
Overview
Display:
Belt Weighers
Solids Flow Meters
Mass Flow Meters
Mass Flow Feeders
Weighfeeders
Loss-in-weight Feeders
The system is supplied in 3 variants:
1. Without option card (standard)
2. With option card VFE 610V
for additional input/outputs and printer
3. With option card for fieldbus
VSS021V : Modbus/S5
VPB 020V: Profibus
VCB020V: DeviceNet
VET020V: MODBUS/TCP
This manual applies to controlling systems equipped
with conveyor belt.
1. Weighfeeder
Control of feed rate via belt speed
2. Belt weigher with controlled prefeeder
Control of feed rate via belt load
3. Belt weigher with constant load
Control of belt load via belt speed
Upper display
left
right
Lower display
left
right
: running message
: set feed rate in kg/h or t/h
: event messages
: selectable
feed rate, belt speed, etc.
Display can be changed over to American units.
LEDs:
2 green and 3 red LEDs
Green LEDs
Red LEDs
: Ready
: Error or limit value messages
Keyboard:
Flexible membranes with tactile touch
gB
TU
i
Start/stop
Preselect lower display
Select functions
Reset counter
O
E1
P = 1 0 0 0 kg/h
I = 1 0 0 0 kg/h
0434
Technische
Redaktion BVED
Overview
BV-H2215 GB 1
VDB
G
O
N
INTECONT PLUS
Measuring Technique:
f
P
B9
KL
FUNC
DEL
ESC
Abort function
16-bit microcontroller
Unlimited
storage
of
counter
configuration and calibration data.
ENT
Start function,
acknowledge input
DAT
readings,
Enter parameters
Enter sign and decimal point
Some Definitions:
I
P = 1500 kg/h
I = 1498 kg/h
Controller output in mA
Measuring Principle:
L/C
= Speed transducer
= Drive motor
24 V
= Power supply
MIN
MAX
I
Q
V
Overview
BV-H2215 GB
in kg/h
in kg/m
in m/s
Technische
Redaktion BVED
0434
INTECONT PLUS
ALARM
DEV.
VDB
SET
= Analog setpoint
SERIAL
ON
= Scale is active.
Outputs for control of belt and
prefeeder drives, connection of
totalizing counter and analog
display unit are available.
RELEASE
= Release
0434
Technische
Redaktion BVED
Overview
BV-H2215 GB 3
VDB
2.
INTECONT PLUS
Operation
Power ON
Signal Lamps
Message E1
E1
P = 2 5 0 0 kg/h
I =
0
kg/h
E1
a
b
P = 2 5 0 0 kg/h
I =
0
kg/h
(green)
POWER OK
lit if all power supplies are OK.
(green)
CPU OK
lit if microprocessor is ready to
operate.
(red)
ALARM
flashes if an Alarm is available.
In addition, the event code is
shown in lower display line.
MIN
(red)
MAX
(red)
ALARM:
Red lamp
and symbol E1 flash.
Acknowledge message before
starting scale.
WARNING:
Signal lamp
X remains dark,
READY:
0434
Operation
BV-H2215 GB
Technische
Redaktion BVED
INTECONT PLUS
VDB
External setpoint
Percental setpoint
Batch displays
Normal Display
Pe = 1000
Pr = 50.00
Zb, ZI, ZD
kg/h 3)
%
4)
5)
Upper Display
Left
Right
Effective setpoint P
1)
If = flashes, Simulation mode is active.
Start scale.
Condition :
Lower Display
Left
Right
E1
TU
0434
Feature
Stop scale.
Feature
:
P = 10 0 0 kg/h
I = 6 0 0 0 kg/h
J
Select display
Counter Z1
Counter Z2
Counter Z3
Feed rate
Feed rate
Belt load
Belt load
Belt speed
Deviation
Z1
Z2
Z3
I
Ir
Q
Qr
V
Xd
=
=
=
=
=
=
=
=
=
5000
6000
1000
1000
50.00
10.000
50.0
0.0500
0.10
kg
kg
kg
kg/h
%
2)
kg/m
%
2)
m/s
%
2)
Change setpoint.
Desired digit
Delete digit.
Acknowledge input.
Technische
Redaktion BVED
Operation
BV-H2215 GB 5
VDB
N
INTECONT PLUS
Abort input.
Old setpoint remains stored.
Pr
100%
TU
O
G
N
Note:
The START, STOP and ENTER SETPOINT
commands can also be sent from other operating
sources, e.g. serially.
However, the relevant functions in Normal Mode are
disabled.
Use START Keyboard Mode function to shift all
functions to keyboard again.
Acknowledge input.
Abort input.
O
--
P = 100.0 kg/h
I = 0
kg/h
0434
Operation
BV-H2215 GB
Technische
Redaktion BVED
INTECONT PLUS
VDB
n
Event Messages
WARNING 1
Definitions
Acknowledgement:
If fault has not been remedied
yet, underscore is faded out.
WARNING 2
E1
P
I
= 1000
=
0
kg
kg/h
IGNORE
Operation
ALARM
G
TU
f
Acknowledgement:
If cause has not been removed
yet, flashing stops, underscores
are deleted, but message is still
available.
If fault is remedied after
acknowledgement, message
automatically effaces.
0434
Technische
Redaktion BVED
Operation
BV-H2215 GB 7
VDB
INTECONT PLUS
Maximum H
H1
H2
H3
H4
I-MAX
Load > MAX
v > MAX
L/C Input > MAX
Minimum L
L1
L2
L3
L4
I < MIN
Load < MIN
v < MIN
L/C Input < MIN
Display shows:
Name
Code
and hint
e.g. No Release
e.g. S2
e.g. Parameter N07
of respective event.
The hint informs the service staff of the relevant
parameter. The consecutive number relates to the
priority sequence.
TU
N
I
=
Feed rate
V
=
Belt speed
L/C =
Load cell
Tacho =
Tachometer input for belt speed
* Fault in device or cabling.
Contact Outputs
List of Events
General Alarm
available until
acknowledgement.
Min/Max outputs
Control deviation
Signal lamps
System Message S
S1
S2
S3
S4
S7
S8
S9
Memory Error *
No Release
Maint. STR-meter
Maintenance Int. Elec
Simulation Active
Setpoint Limited
Data Link Host
Material Flow B
B1
B2
B3
B9
Out of Tolerance
Control Deviation
Controller Limited
Linearization
Electrical System E
E1
E2
E3
E5
Power Failure
Namur Err Tacho *
Namur Err Belt *
Stand-By
Calibration C
C1
C2
C3
C4
C8
L/C Input
Tacho Input *
Belt Skew
Belt Drift
Slip Error
Operation
BV-H2215 GB
Technische
Redaktion BVED
0434
INTECONT PLUS
Function Distributor
The function distributor lets you call further functions
and/or dialogs.
f
N
VDB
Programming and Calibrating Functions lead to
further menus you can move through using cursor
keys.
B
Start function.
Return to normal displays and/or
abort function.
Functions
Display Test
TU
0434
S
S
START/STOP Simulation
Tare
Weight Check
Imp/Belt Circuit
Set Time
G
TU
f
INTECONT PLUS
VDB 20600-00 353
Example:
VDB
20600-00
Technische
Redaktion BVED
:
:
Weighfeeder
Version number
Operation
BV-H2215 GB 9
VDB
INTECONT PLUS
Keyboard Mode
This function lets you shift the selected control
sources for
Gravimetric Mode:
Feed rate actual value is controlled for specified
setpoint.
Maximum possible setpoint corresponds to nominal
feed rate. If higher values are entered, Message S8 is
output.
Volumetric Mode:
Drive motor for conveyor belt, or material prefeeder, is
controlled in proportion to setpoint. Belt load is of no
influence.
At rated conditions, feed rate corresponds to entered
setpoint.
Setpoint is limited to the triple nominal feed rate.
Setting programs Zero Setting, Taring and Belt
Circuit are available only in Volumetric mode.
Volumetric Synchronous Mode:
In contrast to Volumetric mode where the nominal belt
load is used for computation of set belt speed, system
uses the belt load measured before changeover. This
ensures that changeover takes place smoothly.
GT
START/STOP
Enter Setpoint
to the INTECONT keyboard.
After deselection of Keyboard mode, the former
sources are active again.
Upon changeover from external source (e.g. serial) to
keyboard, START/STOP status and setpoint are
maintained.
In reverse direction, the external signals are active.
GT
Display feature:
You will know Keyboard mode by the square in the left
upper display field.
External setpoint Pe, if any, can still be viewed.
Activate/Deactivate EasyServe
Call function distributor.
Select Volumetric/Volumetric
Synchronous/Gravimetric" mode.
Display features:
Volumetric/
Volumetric Synchronous
Gravimetric
V in left upper
display field
No feature
GT
Note:
Operation
BV-H2215 GB
10
Technische
Redaktion BVED
0434
INTECONT PLUS
Feeder
The START/STOP Feeder function lets you start and
stop material prefeeder.
In started state, the prefeeder is controlled through the
INTECONT.
In Stop state, material flow is interrupted and scale
can be tared, etc.
GT
VDB
Print Parameters
Lets you print complete parameter list with actual
values.
Parameters deviating from default are identified by *.
As appendix, a list of all possible event messages and
current hardware equipment is printed.
GT
f
N
PRINT PARAMETERS
Printing
All print functions require the option card to be
present.
Print FMZ (Quantity Report)
GT
f
N
7:39:25
BLOCK A
01 Language
02 Units
Dialog Behaviour
ENGLISH
SI
BLOCK B
Rated Data
01 Feed Rate Units kg/h
02 Nominal Feed Rate * 1,000 t/h
etc.
Start function.
Abort printing.
If printer has a big data buffer, abort is
not effected immediately.
Batch Report
03.03.03
11:45:10
Counter 1
Counter 2
12000 kg
90000 kg
Events
C8
Slip Error M14
03.03.02...:
FMZ 1:
FMZ 2:
Events:
0434
Technische
Redaktion BVED
Operation
BV-H2215 GB 11
VDB
INTECONT PLUS
Print Events
STATUS REPORT INTECONT PLUS
30.04.03 11:45:21
30.04.03 11:59:01
Event code
W1
>
Event occurred
<
Status Report
The status report can be printed at any time and
indicates the most significant status values and all
events occurred after last printout. If no status report
has been printed before, the events after last
power-on of INTECONT are counted.
GT
f
N
25.11.02 13:37:12
Software
: VDB 20600-0 913
Hardware version
:1
Option card version
:1
Station address
:1
------------------------------Mode OP
: NO
Mode Simulation
: NO
Scale ON
: YES
Volumetrisch
: NO
Alarm
: NO
Voltage ON-time
:6h
Scale ON-time
:2h
Counter 1
: 23 t
Counter 2
: 23 t
Counter 3
: 120 t
Belt Slip
: 0.00 %
Belt Skew
: 0.20 cm
----------------------------------------------------------Events after last status report
1 * E01 Power Failure
3 * S02 No Release
Voltage ON-time
Total voltage ON-time
Scale ON-time
Total run time of conveyor belt and INTECONT
Events after last status report
Number and type of events occurred after last printing
of report. If report is printed for the first time, counting
starts from power-up.
Counters 1, 2, 3
Totalizing counters 1-3
Belt Slip:
Variation in belt length in % of conveyor belt total
length (Parameter D06 ???).
Belt Skew:
Belt off-centre run in cm.
Start function.
Abort printout at any time.
0434
Operation
BV-H2215 GB
12
Technische
Redaktion BVED
INTECONT PLUS
Zero Setting
VDB
Program complete:
To call:
G
TU
f
Upper display :
0.52 %
1.10 %
Lower display :
>0<
Tarkor
f
N
Acquire result.
Scale zero point is corrected.
Abort program (reject result).
Restart prefeeder.
Event Messages:
70 %
1.12 %
Upper display :
Lower display :
Dev.
Tarkor
Program running:
0.
0.
0434
Technische
Redaktion BVED
Operation
BV-H2215 GB 13
VDB
INTECONT PLUS
Read Parameters
Batching Mode
Additional Displays
P = 2500 kg/h
Z1 = 400 kg
GT
f
Tf
Upper display :
Scroll Programming function into
display field and acknowledge.
Lower display:
TU
Dialog Behaviour
Block: A
TU
fT
Zd = Zb-ZI
Scroll through parameter blocks A, B...
Scroll through parameters within a block.
N
N
Return to blocks.
Return to normal displays.
0434
Operation
BV-H2215 GB
14
Technische
Redaktion BVED
INTECONT PLUS
VDB
of batch setpoint.
Zb = - - - - - -kg
G
TU
f
19
f
N
O
g
B
Deselect Batch
.
Setpoint Batch
Zb = . . . . . .
kg
P
19
N
0434
GT
f
Technische
Redaktion BVED
Operation
BV-H2215 GB 15
VDB
INTECONT PLUS
Abort Batch
Lets you abort a running batch, i.e. Batching
immediately stops.
Batching mode remains selected.
Batch Report
03.03.03
Batch setpoint
Batch setpoint
Counter 1
Counter 2
GT
f
11:45:10
1000 kg
998 kg
12000 kg
90000 kg
Events
C8
Acknowledge.
03.03.03
GT
f
N
Batch setpoint :
Totalizing counter 1
Counter 2
Totalizing counter 2
Events
0434
Operation
BV-H2215 GB
16
Technische
Redaktion BVED
INTECONT PLUS
3.
VDB
Control Overview
O
--
P = 100.0 kg/h
I = 0
kg/h
Point rotates
Volumetric mode
Keyboard mode
Scale is started
Scale operates in uncontrolled mode
During start-up and clearance, V flashes.
1.
2.
Select Volumetric/Gravimetric or
START/STOP Keyboard Mode.
3.
G
UT
f
UT
1.
2.
3.
4.
5.
Counter
Feed rate
Feed rate
Belt load
Belt load
Z1...Z3
I
Ir in %
Q
Qr in %
6. Belt speed
7. Deviation
8. External setpoint
9. Prozentualer Sollwert
V
Xd
Pe
Pr
(if preselected)
(if preselected)
Technische
Redaktion BVED
Control Overview
BV-H2215 DE 17
VDB
INTECONT PLUS
gB
U
T
i
G
O
N
f
P
START/STOP
Message S2
unless scale has been released via digital input.
SCROLL
RESET
Reset counter.
1. Enter number of desired counter (1 or 2).
2. Acknowledge input with ENTER key, or
3. Abort with ESCAPE key, or
4. Delete faulty input with DELETE key.
FUNCTION
DELETE
ESCAPE
ENTER
DATA
(see DATA)
(see FUNCTION)
Control Overview
BV-H2215 GB
18
Technische
Redaktion BVED
INTECONT PLUS
4.
VDB
Operating Principle
Belt load in kg/m:
Measuring Principle
QB = total load on
weighing platform
Belt Speed
A further measure for feed rate is belt speed v,
acquired with the use of speed transducer D and
translated into a corresponding pulse frequency.
If belt load is constant and more approximate
accuracy will suffice, speed measurement can be
omitted.
Feed Rate
INTECONT normalizes physical units kg/m and m/s.
Multiplication of the two values results in feed rate I.
I
v
Q
QB
Leff
in
in
in
in
in
kg/s
m/s
kg/m
kg
m
in kg/h
else, see above
0434
Technische
Redaktion BVED
Operating Principle
BV-H2215 GB 19
VDB
INTECONT PLUS
3. Belt weigher with constant load
Control:
1. Weighfeeder
A conveyor belt extracts material from a surge bin.
Actual value is compared to setpoint and the
difference is routed to controller R. The latter keeps
varying belt speed until actual value corresponds to
setpoint.
Prefeeder
M
ACT
Y
Xd
ACT
SET
Vh206225_gb.cdr
Qo
Power stage:
The drive requires an external power stage with
armature voltage or speed control, etc., to be present.
Operating modes:
Prefeeder
1. Gravimetric
Controlled mode as described above
ACT
SET
2. Volumetric
Uncontrolled mode, i.e. belt speed or prefeeder are
controlled in proportion to setpoint. Feed rate value
measured or belt load actual value are not
considered.
Xd
Vh206224_gb.cdr
kg/hr
0434
3.
Operating Principle
BV-H2215 GB
20
Technische
Redaktion BVED
INTECONT PLUS
Volumetric Synchronous
In contrast to Volumetric mode, the belt load
measured before changeover is used for
computation of current belt speed setpoint in place of
nominal belt load. This ensures smooth changeover.
VDB
This considerably increases the scales short-term
accuracy.
To enable variations to be considered during
operation, the belt influence is continuously
measured. The compensation adaptively follows up,
also when material is fed.
Control for Point of Discharge (CPD)
Control sources:
Some operating functions can be started from several
sources.
1.
2.
3.
4.
Setpoint
via
Keyboard
Analog
Serial
START/STOP via
Keyboard
Serial
Contact
Reset counter (and/or)
Keyboard
Serial
Acknowledge event (and/or) Keyboard
Contact
Serial
0434
Technische
Redaktion BVED
Operating Principle
BV-H2215 GB 21
VDB
INTECONT PLUS
Batching
In batching mode, a preset material amount is fed out.
When batch setpoint is reached, conveyor belt and
prefeeder stop and batching is complete.
0 Start batch
1 Abort batch at any time
and
2 resume.
3 Continuously decrease setpoint until preset batch
amount is reached.
0434
Operating Principle
BV-H2215 GB
22
Technische
Redaktion BVED
INTECONT PLUS
5.
n
VDB
Technical Data
Panel-mounting unit VEG 20600/20610
Front panel
Panel cut-outs
Wall-mounting housing
: 96 x 288 mm
: 88 x 282, wall thickness
max. 10 mm
Mounting depth : min. 225 mm
(including 50 mm for
connectors)
Protected to
: IP 20, front to IP 65
Material :
plastic grey to RAL 7022
Display
: fluorescent, 2 lines of 20
characters, 6 mm high
Keyboard
: flexible membranes with
tactile touch
Signal lamps
: LEDs, 2 x green, 3 x red
Power supply
: 24 V(DC) +50 % -25%,
max. 1 A,
no fuse, pole-reversal
protective circuit
Ext. power supply : 90...264V/ 50HZ...60HZ
Measuring
systems:
Feeding
systems:
Protected to
Material :
Voltage supply
Extension
Environment
Temperature
Humidity
Interference
immunity
Interference
suppression
P = 100.00 kg/h
I=
0 kg/h
Housing safety
: to IEC 348
EC recommendations :
CE label
* Tropical version (class R) upon request
n
Storage temperature
-40 C ... +60 C
Connectors
Plug/screw connectors (Phoenix Combicon),
non-confusible
Control outputs
Number :
Base board
Option card
Load :
0434
Technische
Redaktion BVED
Technical Data
BV-H2215 GB 23
VDB
n
INTECONT PLUS
n
Control
Number :
Base card
Option card
Type
:
Frequency
Pulse length
Output :
5
: 3
: 2
24 V(DC) +/-30 %, 5 mA,
galvanically isolated
2
NAMUR (DIN 19234),
short-circuit and cable
breakage monitoring
Analog output
Number :
Base card
Option card
Current :
Raise :
Load :
Reference
2
: 1
: 1
raise ...20 mA impressed
0... <20 mA
max. 500 ohms
: 0 V by user,
galvanically isolated
: 12 bits +/- 1 d
Resolution
Character map
n
: max. 10 Hz
: selectable 50...1000 ms
24 V, max. 100 mA
optionally active low or
active high,
galvanically isolated,
short-circuit-proof, limited to
apr. 350 mA,
negative amounts are stored
internally and must be
compensated by positive
amounts before new pulse is
output.
This ensures integral
accuracy also with minimal
belt load.
1 (option card)
RS 232 (V24), max. 38400
baud
8 data bits, 1 stop bit, no
parity
: galvanically non-isolated
: Phoenix MSTB, contat
spacing 3.5 mm, max.
1.5 mm2
: ISO-Latin-1 (ISO-8859-1)
Analog input
Number :
Current :
Raise :
Load :
Reference
1
raise ...20 mA impressed
0... 20 mA
500 ohms
: 0 V internal,
galvanically non isolated
: 10 bits +/- 1/2 d
<0.4% over entire
temperature range
Resolution
Acuracy:
: +/- 6 V AC (+/-3 %)
(apr. 66 Hz),
short-circuit-proof
Measuring cycle : 100ms
Resolution
: 24 Bit
Load :
R (load cell) = min. 80 ohms
Cable length
: max. 30 % voltage drop,
max. 500 m
Measuring range : -20mV....+50mV
with VLW:
-1.6mV...min. 32mV
0434
Technical Data
BV-H2215 GB
24
Technische
Redaktion BVED
INTECONT PLUS
n
VDB
Isolation
Connectors
1
RS232; RS422 or RS 485
max. 19200 baud
: 8 data bits, 1 stop bit, odd
parity changeable to even or
no
: galvanically non-isolated
: Phoenix MSTB, contact
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20
0434
Technische
Redaktion BVED
Technical Data
BV-H2215 GB 25
VDB
INTECONT PLUS
0434
Technical Data
BV-H2215 GB
26
Technische
Redaktion BVED
INTECONT PLUS
6.
n
Characteristics
Power Failure
Displays
Upper display
Lower display
: DEUTSCH
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
: Setpoint
P
: Totalizing counters Z1...Z3
Feed rate absolute
I
Feed rate relative
Ir
Belt speed
v
Belt load absolute
Q
Belt load relative
Qr
Batch setpoint
Zb
Batch actual value
ZI
Batch residual amount Zd
External setpoint
Pe
Relative setpoint
Pr
Deviation
Xd
kg,
t ,
m,
NON-SI units :
lb ,
t ,
f ,
(see Parameter Shortlist)
n
Dialog Language
for error messages, operation, and service
programs.
Eligible
VDB
kg/h
t/h
cm
lb/h
t/h
inch
OK
OK
(red)
(red)
(red)
(green)
(green)
Feed rate MIN limit
Feed rate MAX limit
Event Messages
Enter Setpoint
Select using Parameter B07.
Operating Philosophy
Operator prompting through multi-level menus.
Important configuration and calibration functions
are protected by password.
0434
Technische
Redaktion BVED
Characteristics
BV-H2215 GB 27
VDB
n
INTECONT PLUS
n
Control Principles
1. Weighfeeder
2. Belt weigher with controlled prefeeder
3. Belt weigher with constant belt load
In addition, belt load and/or belt speed
measurement can be deactivated. This enables
other types of application.
MIN/MAX for
Simulation Mode
Zero Setting
1. Feed rate
2. Belt load
3. Belt speed
Display Filters
can be defined individually for feed rate, belt load,
speed, and deviation.
Maintenance Hints
through display of event
Taring
Designed to zero the basic tare load, the taring
program on principle has the same function as the
zero setting program. However, tare elevation is not
monitored, and the call is protected by password.
1. Voltage ON-time
2. Scale ON-time
n
Batching Mode
with adaptive setpoint ramp
Adaptions
The electrical system needs not be redesigned nor
adapted.
Calibration
Calibration as such is not required. All you have to
do is enter some constructional data of load cells,
speed transducer, belt inclination, etc. INTECONT
uses these data to compute all requisite display
normalisations.
Characteristics
BV-H2215 GB
28
Technische
Redaktion BVED
INTECONT PLUS
Check, or recalibration, can be effected in two ways:
a) Using material
Enter check result into INTECONT, and
measurement value will be corrected.
b) Using check weight
A special check program lets you check
normalisation or, if certain technical data are
not exactly known (lever ratio, belt inclination,
etc.), correct them.
In subsequent operation, this program can be
used to detect mechanical changes, e.g.
platform distorsion after settling of foundation.
n
Digital Inputs
Number
Name
Default
Q03
Q01
B06
Q02
M04
B03
Q05
M18
DI Ackn. Events
Release
START Source
DI Stop Batch
Source Sensor
Tacho Source
DI Start
Freeze BIC
DI1
DI3
(OP)
DI6
DI7
VDB
n
Digital outputs
Number
Name
Default
R04
R05
R01
R02
R03
R11
R12
M15
M16
M17
R06
R07
R08
R09
R10
R13
R14
R15
DO I-MIN
DO I-MAX
DO ALARM
DO Prefeeder ON
DO Feeder ON
DO Full Feed
DO Dribble Feed
DO Slip Event
DO Belt Skew
DO Belt Slip
DO Q-MIN
DO Q-MAX
DO v-MIN
DO v-MAX
DO Batch Active
DO Feeder ON
DO Deviation
DO Volum. Mode
DO4
DO2
DO3
DO6
DO7
D01
D05
-
0434
Technische
Redaktion BVED
Characteristics
BV-H2215 GB 29
VDB
INTECONT PLUS
0434
Characteristics
BV-H2215 GB
30
Technische
Redaktion BVED
INTECONT PLUS
7.
VDB
Setting Programs
f
N
Abort Batch
Deselect Batch
Print Batch
Start function.
Return to normal displays, or abort
function.
If an event is available
F u n c t io n s
Display Results
TU
0434
S
S
START/STOP Simulation
Taring
Weight Check
Imp/Belt Circuit
Set Time
Technische
Redaktion BVED
Setting Programs
BV-H2215 GB 31
VDB
INTECONT PLUS
Calibration Functions
LB
TW
CW
G
TUf
......
Belt Circuit LB
Call setting program LB: IMP/BELT only
1. upon initial calibration
2. after mounting new belt or considerably varying belt
tension
3. after having changed Parameter B 04 (Charact.
Val.-vs) or B 05 (Nominal Speed) (regardless of
whether scale operates with or without speed
mesurement).
Program acquires the number of speed transducer
pulses for one belt circuit and uses the number of
pulses as belt circuit code for the following programs:
a. Zero Setting
>0<
b. Taring
TW
c. Weight Check
CW
Upon initial calibration, call setting program LB first.
Conditions:
1. Before calling program, measure time of one belt
circuit as exactly as possible and enter value into
Parameter C 02.
2. Make sure conveyor belt is running
(Scale ON).
3. Select Volumetric mode.
4. Deselect Batching mode.
Sequence:
TU
f
N
Calibration Functions
TW: Taring
f
N
Gf
0434
Setting Programs
BV-H2215 GB
32
Technische
Redaktion BVED
INTECONT PLUS
Error message :
Program running:
>.
LB :
56 s
1500 Imp
Upper display :
Lower display :
Tare TW
LB: v
0.095 m/s
451251 I/B
Taring :
Upper display
Lower display
f
N
Zero setting
Special Messages:
1. START
2. SELECT VOLUM.
Attention!
0434
... - I/B
Values flickers upon every belt
circuit.
Running
message
Complete
message
Program complete:
>.
VDB
Technische
Redaktion BVED
Setting Programs
BV-H2215 GB 33
VDB
INTECONT PLUS
f
Sequence:
Gf
TU
f
N
Start program.
Special Messages:
1. START
2. SELECT VOLUM.
Program running:
>.
>. TW:
Tare
Note:
1. Related to nominal belt load, tare value can exceed
100%.
9 0. 2 %
5 2. 3 5
Lower display:
Program complete:
Upper display
Lower display
Setting Programs
BV-H2215 GB
34
Technische
Redaktion BVED
0434
INTECONT PLUS
Weight Check CW
VDB
Program running
>. C W : 5 1 , 4 %
S ET /ACT 0 , 9 8 4 2
Upper display :
Lower display :
Conditions:
1. Tare or set to zero.
2. Enter check weight into Parameter C 08.
Check weight should amount to 30...100 % of
nominal platform load Q0.
Q0 = q0 * Leff
q0 = Nominal Belt Load (Parameter D 01)
Leff = Eff. Platform Length (Parameter C 05)
3. Apply check weight in provided location.
4. Make sure scale operates in Volumetric mode.
A corresponding hint is output automatically.
5. Deselect Batching mode.
Program complete
>.
CW: 1200,34 kg
COR 0.99915
Sequence:
Gf
TU
f
N
Upper display
Lower display
Start program.
Abort at any time.
fN
Exit program.
Since result is not acquired automatically,
the two keys are equivalent.
Special hints:
1. START
2. ABORTED
0434
Technische
Redaktion BVED
Setting Programs
BV-H2215 GB 35
VDB
INTECONT PLUS
Evaluating result:
Error < 1 %
Error < 5 %
Error > 5 %
Simulation Mode
KOR = 0.99...1.01
Scale OK, no further action
required.
KOR = 0.95...1.05
Enter KOR value into Parameter D
02 .
This makes good sense only if
parameter has not yet considered
result of check using material.
KOR < 0.95 or KOR > 1.05
Multi-percent deviations suggest
wrong data input (e.g. belt
inclination not exactly known, lever
arms) and/or mechanical faults
(misalignment, distorsions).
Gf
TU
f
Display
Event message S7
In upper line, the = symbol
flashes.
Function can be cut off in the same way (STOP
Simulation).
Features:
1. All operating functions can be performed.
2. Control circuit internally closes; controller controls
feed rate actual value for setpoint.
3. Control magniture Y is routed to the outside.
4. Belt load and speed measurement are active.
5. All control inputs and outputs operate normally.
6. Volumetric mode has no influence on simulation.
0434
Setting Programs
BV-H2215 GB
36
Technische
Redaktion BVED
INTECONT PLUS
VDB
Set Time
Unlike the other programs, date and time can be
changed in Start and Stop states of scale and be read
off under SERVICE VALUES.
Gf
TU
f
N
0
3
f
0434
Technische
Redaktion BVED
Setting Programs
BV-H2215 GB 37
VDB
INTECONT PLUS
0434
Setting Programs
BV-H2215 GB
38
Technische
Redaktion BVED
INTECONT PLUS
8.
VDB
Service Values
I+ : DI = 1 1 1 1 1 + 0
1 = Contact closed
0 = Contact open
Inputs 4 + 5 on option card
N = No option card
TU
GTf
Displays:
1.
2.
3.
7.
EL = 22 h
Version number
Hardware version
(no option card)
(option card available)
Voltage ON-time
Monitoring: Parameter K 01, Message S4
8.
O Z1 =
ED = 19 h
ON-time of scale and conveyor belt
1500100 kg
Opt..K : 1
Condition
Monitoring
9.
Tacho = 96.6 Hz
I +: DO = 1 1 1 0 0 0 0 0
1 = Contact closed
0 = Contact open
Inputs 4-8 on option card
N = No option card
: Totalization ON
: Parameter K 03, Message
S3
10.
aw = 30.988 %
Load on load cells related to total of load cell
rated capacities.
If value exceeds 100%, load cells are
overloaded.
From 110 % onward, Message H4:
L/C Input > MAX is output.
0434
Technische
Redaktion BVED
Service Values
BV-H2215 GB 39
VDB
11.
INTECONT PLUS
17.
wz = 1.383257 mV/V
19.
20.
R_wz = 300 ohms
Slip s = 0.25 %
21.
ZO = 1
Pulses still to be output.
If value keeps exceeding zero, pulse
frequency is higher than 10 Hz.
Increase weighting of smallest display digit of
Counter 1 (Parameter B 07).
22.
AI = 12.54 mA
Monitoring
ZE = 53
Pulses output across pulse output for external
totalizing counter, counted after command
Reset Counter 1".
Condition
AO2 = 10.00 mA
Output current of analog output 2
(on option card)
15.
AO1 = 4.15 mA
Output current of analog output 1
14.
23.
CS = 48149
Check sum of scale software
24.
Condition:
Monitoring :
See Slip
Parameters M09-M12,
Messages C3 and C4
CS_b = 48149
Check sum cyclically recomputed. If value
CS_b is unequal to CS, a serious fault is
given. Contact the Schenck Service.
0434
Service Values
BV-H2215 GB
40
Technische
Redaktion BVED
INTECONT PLUS
25.
VDB
Y = 4.59 mA
Controller output
26.
27
BIC-N = 27
Counter reading indicating how often BIC
sensor has been recognized
28.
BIC-E = 5
Counter reading indicating faulty BIC circuits
not entered into tare vectors
0434
Technische
Redaktion BVED
Service Values
BV-H2215 GB 41
VDB
INTECONT PLUS
0434
Service Values
BV-H2215 GB
42
Technische
Redaktion BVED
INTECONT PLUS
9.
VDB
Parameterization
General Information
G
TUf
TUf
Bf
name
number 1, 2, 3 ..
and
value.
Values differing from default are identified by a *
before the block letter.
Dialog Behaviour
Block: A
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 43
VDB
INTECONT PLUS
Select Parameters
Enter Parameters
P
TU
1. Block Letter
Rated Data
Block: B
46
TU
f
B9
Move through blocks A, B ... up
and down.
Block letter flashes.
Select block.
Display shows parameter
selected last.
2. Parameter Number
f
O
N
Prepare input.
Selection parameter:
value flashes.
Scroll desired value into lower
display field.
Go to the left (4) or to the right
(6); see Hardware
Configuration.
Numeric parameters:
Feature - - - - - - - - - - - - - - - Enter value using number keys.
Acknowledge input.
Next parameter is displayed.
Delete digits.
Abort input.
TU
f
NN
0434
Parameterization
BV-H2215 GB
44
Technische
Redaktion BVED
INTECONT PLUS
VDB
Hardware Configuration
Source
Unit
Channel
Level
FB
Attention!
All changes to parameters and calibration values
get lost.
G
B1
OP
v
DI
I+
DI1-DI7
HI, LO
DO
I+
DO1-DO8
HI, LO
AI
I+
Acknowledge selection.
Power Failure
Parameters remain stored for an unlimited period of
time.
Sample:
Parameter B06 START Source" determines from
where the scale is started.
Description
Source
OP
Alternatives
FB, DI
0434
4
6
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 45
VDB
INTECONT PLUS
05
06
Parameter Overview
BLOCK A
ElevationAO 2
Limit Value AO 2
Dialog Behaviour
BLOCK F
01
02
Language
Units
BLOCK B
01
02
03
04
05
06
07
08
09
10
11
12
13
BLOCK C
01
02
03
04
05
06
07
08
BLOCK D
01
02
03
04
05
06
BLOCK E
01
02
03
04
Source AO 1
Elevation AO 1
Limit Value AO 1
Source AO 2
Parameterization
BV-H2215 GB
46
4.00 mA
20.00 mA
ENGLISH
SI
Rated Data
kg/h
10.0000 t/h
DI I+.DI7 HI
10000.00 I/m
0.1000 m/s
OP
OP
NO
YES
- t
0 ms
- t
- t
Calibrating Data
1.00
30.0 s
2.0000 mV/V
60.000 kg
0.500 m
1.0000
0.00 Grad
10.000 kg
Calibrat. Results
27.78 kg/m
1.0000
0.00 kg/m
0.00 kg/m
0.00 kg/m
1000000 I/B
Analog Output
Y
4.00 mA
20.00 mA
I
Technische
Redaktion BVED
01
02
03
04
05
06
07
08
09
10
11
12
13
14
Limit Values
5.0 % Io
W1 (L 01)
120.0 % Io
W1 (H 01)
60.0 % Q
W1 (L 02)
120.0 % Q
W1 (H 02)
5.0 % V
W1 (L 03)
120.0 % V
W1 (H 03)
2 % Io
W2 (E 05)
BLOCK G
Filter Setting
01
02
03
04
05
06
3.0 s
3.0 s
3.0 s
3.0 s
1.0 s
3.0 s
I Display
I Analog Output
Display
V Display
L/C FILTER
Afterfl.Time
BLOCK H A
01
02
ZDO Active
ZDO Limit
BLOCK I
01
02
03
04
05
06
09
b.coast-down time
Batch corr.quant.
Adaption fact.
Batch Tolerance
Out of Tolerance
AUTO Print
Batch Source
BLOCK J
01
02
03
Baud Rate
Print Event
Print Page Length
dditional device
NO
1.00 % Q
Batch Mode
3s
0.000 kg
0.5
100000.000 kg
W1 (B 01)
NO
OP
Printer Setting
9600
YES
72
0434
INTECONT PLUS
BLOCK K
01
02
03
04
Maintenance Elec.
Event Maint. EL.
Maint. STR-Meter
Event Maint. Run.
BLOCK L
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
L 22
L23
L24
L25
L26
L27
L28
L29
L30
L31
L32
L33
L34
L35
L36
L37
L38
Protocol Type
Host timeout
Comm.-Error Host
Address
Resolution
Word sequence
Physics
Baud Rate
Format Data
FLOAT-format
Physics
Baud Rate
Format Data
Address
FLOAT-format
Configuration
Address
Baud Rate
Configuration
Byte sequence
Word sequence
WEB coding
DHCP
IP-Address 1
IP Address 2
IP-Address 3
IP-Address 4
Net Mask 1
Net Mask 2
Net Mask 3
Net Mask 4
Gateway 1
Gateway 2
Gateway 3
Gateway 4
Byte sequence
Word sequence
Configuration
0434
Maintenance Int.
3000 h
W1 (S 04)
3000 h
W1 (S 03)
Comm. Fieldbus
*MODBUS
10 s
* W2 (S 09)
1
4096
I:std/L:std
* RS232
* 19200
* 8-O-1
SIEMENS-KG
RS422
9600
8-E-1
16
IEEE
FIXED-1
16
125K
FIXED-1
Low - High
I:std/L:std
XML
NO
192
168
240
1
255
255
255
0
192
168
240
0
High-Low
I:std/L:std
FIXED 1
VDB
BLOCK M
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
CPD Active
Platf.Dis.Length
Belt Sensor Activ
Source Sensor
BIC Active
Sensor Length
Sensor Width
Sensor Offset
BELT DRIFT
BELT DRIFT EVENT
BELT SKEW
BELT SKEW EVENT
Slip Limit
Slip Event
DO BELT DRIFT
DO Belt Skew
DO Slip
Freeze BIC
BLOCK N
01
02
03
04
05
06
07
08
09
10
11
Power Failure
Memory Error
Tacho Input
Namur Err. Tacho
Namur Err Belt
L/C Input
No Release
L/C Input MAX
L/C Input MIN
SIMULATION ACTIVE
SETPOINT LIMITED
BLOCK O
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
CONTROLLER TYPE
P-COMPONENT
I-COMPONENT
CONTR.DEV.FILTER
CONTR. DEV. TIME
MAX. CONTR. DEV.
Deviation factor
CONTR. DEVIATION
CONTROLLER LTD.
LOWER LIMIT
UPPER LIMIT
CONTR.MAGN.ELEV.
POSITION AT STOP
START-UP
CLEARANCE
Technische
Redaktion BVED
Scale Monitoring
NO
0.00 % LB
NO
DI I+.DI6 HI
NO
8.40 cm
12.00 cm
0.00 cm
3.00 cm
W1 (C 04)
4.00 cm
A (C 03)
2.00 % LB
W1 (C 08)
Events
A (E 01)
A (S 01)
A (C 02)
A (E 02)
W1 (E 03)
A (C 01)
W1 (S 02)
A (H 04)
A (L 04)
W2 (S 07)
W1 (S 08)
CONTROLLER
STANDARD
0.02000 mA/%
1.0 s
3.0 s
20.0 s
5.0 %
1.0
W1 (B 02)
W1 (B 03)
0.00 mA
20.00 mA
0.00 mA
0
0.0 Uml
0.0 Uml
Parameterization
BV-H2215 GB 47
VDB
16
17
18
19
20
21
22
23
24
25
26
ZERO SETPOINT
SETPOINT RANGE
STORE
VOLUMETRIC MODE
BYPASS
SETPOINT FILT. T1
SETPOINT FILT. T2
SET/ACT COMPAR.
SET/ACT SOURCES
ADAPTATION 1
ADAPTATION 2
INTECONT PLUS
0.00 mA
20.00 mA
NO
Qconst
0.00 mA
0.0 s
0.0 s
W-X
I
NO
NO
BLOCK S
01
02
03
04
S05
S06
BLOCK P
Linearization
01
02
03
04
05
06
07
08
09
10
NO
25.00 % Q
25.00 % Q
50.00 % Q
50.00 % Q
75.00 % Q
75.00 % Q
100.00 % Q
100.00 % Q
W2 (B 09)
Linearization ON
Lin.-S1
Lin.-I1
Lin.-S2
Lin.-I2
Lin.-S3
Lin.-I3
Lin.-S4
Lin.-I4
Lineariz. error
BLOCK Q
Digital Inputs
01
02
03
04
05
06
DI I+.DI1 HI
DI I+.DI1 HI
Release
DI Stop batch
DI Ackn. Events
DI Volumetric ON
DI Volum. Sync.
DI Start
BLOCK R
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
DO ALARM
DO Prefeeder ON
DO Feeder ON
DO I-MIN
DO I-MAX
DO Q-MIN
DO Q-MAX
DO v-MIN
DO v-MAX
DO Batch active
DO Full feed
DO Dribble feed
DO Feeder ON
DO Deviation
DO Volum. Mode
Parameterization
BV-H2215 GB
48
Station address
Physics
EasyServe Baudr.
Format Data
Connection
MODBUS Idle Time
Comm. EasyServe
1
RS232
19200
8-O-1
serial
4ms
Digital Outputs
DO I+.DO3
DO I+.DO6
DO I+.DO7
DO I+.DO4
DO I+.DO2
DO I+.DO4
DO I+.DO5
HI
HI
HI
HI
HI
HI
HI
Technische
Redaktion BVED
0434
INTECONT PLUS
VDB
Block A :
Dialog Behaviour
A 01 Language
Range:
DEUTSCH
ENGLISH*
AMERICAN ENG*
FRANCAIS
ESPANOL
ITALIANO
A 02 Units
Default: DEUTSCH
Range:
SI
NON-SI
Default: SI
American
SI unit
Conversion*
lb
t
f
inch
kg
t
m
cm
1 lb = 0.453593 kg
1 t = 0.907185 t = 2000 lb
1 f = 0.3048 m
1 inch = 2,54 cm
*
also applicable to compound units, e.g. kg/h
Block B :
B 01 Feed Rate Unit
Range:
---------.---.---.-----------.- - -. - - -.- - -
t/h
t/h
t/h
t/h
kg/h
kg/h
kg/h
kg/h
Rated Data
B 03 Tacho Source
Default:
- - - - - - kg/h
Range:
DI
B 04 vs Charact. Val.
Range:
1.0...1000000.0 I/m
Default: DI (DI7)
Default:
10 000.0 I/m
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 49
VDB
INTECONT PLUS
B 05 Nominal Speed
Range:
0.001...50.0 m/s
B 06 START Source
Range:
OP
FB
DI
Default: OP
Note
:
:
:
0434
Parameterization
BV-H2215 GB
50
Technische
Redaktion BVED
INTECONT PLUS
B 07 P-Source
Range:
OP
FB
AI
:
:
:
VDB
Range:
NO
YES
Default: NO
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 51
VDB
INTECONT PLUS
B 09 L/C Active
Range:
YES
NO
B 10 FMZ 1 Unit
Range:
------- t
-----.- t
----.-- t
---.--- t
- - - - - - t *10
----t *100
- - - - - - - kg
- - - - - . - kg
- - - - . - - kg
- - - . - - - kg
Default: - - - - - - - t
0....1000 ms
Default: 0 ms
B 12 FMZ 2 Unit
As with B10. however, for counter 2
B 13 FMZ 3 Unit
As with B 10. however, for counter 3
0434
Parameterization
BV-H2215 GB
52
Technische
Redaktion BVED
INTECONT PLUS
VDB
1...100
C 06 Lever Ratio
Default: 1.00
Range:
0.0100...2.0000
Default: 1.000
1.0...9999,0 s
Default: 30.0 s
C 07 Angle a
Range:
0.01...9.9999 mV/V
Default: 2 mV/V
0.0...60 Grad
0.5000...220000.0 kg
Range:
0.001...22000.0 kg
Default: 10.000 kg
0.1000...50.000 m
Default: 0.500 m
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 53
VDB
INTECONT PLUS
Block D :
Calibrat. Results
D 05 Tare Correction T
Default: 27.78
kg/m
No input required
max. +- 1000 kg/m
D 02 Span Correction
Range:
0.5000...2,0000
Default: 1.0000
No input required
max. 9E6
Default: 1000000
I/U
D 03 Total Tare
No input possible
D 04 Basic Tare N
No input required
max. 10000 kg/m
Attention!
If you enter Parameters D 02 ... D 05 in manual, enter
D 02 first.
0434
Parameterization
BV-H2215 GB
54
Technische
Redaktion BVED
INTECONT PLUS
Block E :
VDB
Analog Output
E 01 Source AO 1
Range:
I (feed rate)
Default: Y
Q (belt load)
V (belt speed)
Xd (deviation)
Y (control magnitude)
P (setpoint)
E 02 Elevation AO 1
Range:
0.00...20.00 mA
X
Xnom
X = I, Q, P, V, Xd
Xnenn = nominal value
Note:
Default: 4.00 mA
E 03 Limit Value AO 1
Range:
0.00...1000.00 mA
Default: 20.00 mA
E 04 Source AO 2
Range:
I (feed rate)
Default: I
Q (belt load)
V (belt speed)
Xd (deviation)
Y (control magnitude)
P (setpoint)
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 55
VDB
INTECONT PLUS
E 05 Elevation AO 2
Range:
0.00...20.00 mA
Default: 4,00 mA
E 06 Limit Value AO 2
Range:
0.00...1000.00 mA
Default: 20.00 mA
0434
Parameterization
BV-H2215 GB
56
Technische
Redaktion BVED
INTECONT PLUS
VDB
Block F :
Limit Values
-10...200.0 % I
Default: 5.0 % I
Range:
WARNING 2
WARNING 1
IGNORE
ALARM
WARNING 2
WARNING 1
IGNORE
ALARM
L2
Default:
WARNING 1
L1
Default:
WARNING 1
-10...200.0 % Q
Default:
120.0 % Q
-10...200.0 % I
Range:
WARNING 2
WARNING 1
IGNORE
ALARM
-10...200.0 % Q
WARNING 2
WARNING 1
IGNORE
ALARM
Default:
WARNING 1
H1
Default:
WARNING 1
-10...200.0 % V
Default: 5,0 % V
H2
Default: 120.0 % I
L3
Default: 60.0 % Q
Range:
WARNING 2
WARNING 1
IGNORE
ALARM
Default:
WARNING 1
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 57
VDB
INTECONT PLUS
-10...200.0 % V
Default:
120.0 % V
F13
WARNING 2
WARNING 1
IGNORE
ALARM
H3
Default:
WARNING 1
Stand-By Limit
Range:
0...100 %I
Default: 2 %
F 14 Stand-By
Range:
WARNING 2
WARNING1
E5
Default:
WARNING 2
0434
Parameterization
BV-H2215 GB
58
Technische
Redaktion BVED
INTECONT PLUS
Block G :
G 01 I Display
0.0...600.0 s
G 06 Afterfl. Time
Default: 3.0 s
0.0...600.0 s
Range:
0.0...2000.0 s
Default: 3.0 s
G 02 I Analog Output
Range:
Filters
Q = belt load
Range:
VDB
Default. 3.0 s
G 03 Q Display
Range:
0.0...600.0 s
Default: 3.0 s
G 04 V Display
Range:
0.0...600.0 s
Default: 3.0 s
G 05 L/C Filter
Range:
0434
0.0...600.0s
Default: 1.0 s
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 59
VDB
INTECONT PLUS
Block H :
Additional Devices
H 01 ZDO Active
Range:
NO
YES
Default: NO
H 02 ZDO Limit
Range:
0.0...10.00 %Q
Default: 1.00 %Q
0434
Parameterization
BV-H2215 GB
60
Technische
Redaktion BVED
INTECONT PLUS
Block I :
VDB
Batch Mode
I 01
B.coast-down time
Range: 0...3600s
I 04
Default: 3s
Batch Tolerance
Range: 0.0...2200000.0 kg
Default:
100000.000 kg
I 02
Batch corr.quant.
I 05
Out of Tolerance
B1
Urwert: 0.000 kg
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
Default:
WARNING 1
I 03
Adaption fact.
Range: 0.0...1.0
Default: 0.5
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 61
VDB
I 06
INTECONT PLUS
AUTO Print
Range:
NO
YES
YES :
NO:
Default NO
Batch Report
06.03.03
Batch setpoint
Batch setpointt
Counter 1
Counter 2
16:20:16
200 kg
205 kg
31779 kg
32 t
Events
B1 Out of Tolerance
H2 Load > MAX
I 07
Range:
OP
FB
I05
F08
Batch Source
OP
FB
Default: OP
0434
Parameterization
BV-H2215 GB
62
Technische
Redaktion BVED
INTECONT PLUS
Block J :
J 01 Baud Rate
Range:
2400
4800
9600
19200
38400
VDB
Printer Setting
Range:
9...127 lines
Default: 72 lines
J 02 Print Event
Range:
YES
NO
YES
NO
Default: YES
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 63
VDB
INTECONT PLUS
Block K :
K 01 Maintenance Elec.
Range:
0...10000 hrs
Maintenance Int.
Range:
WARNING 1
WARNING 2
IGNORE
S3
Default: WARNING
1
WARNING 1
WARNING 2
IGNORE
S4
Default:
WARNING 1
K 03 Maint. STR-Meter
Range:
0...10000 hrs
0434
Parameterization
BV-H2215 GB
64
Technische
Redaktion BVED
INTECONT PLUS
VDB
Block L :
L 01 Protocol Type
Range:
NO
MODBUS COMP.
S5-BCC COMP.
MODBUS
PROFIBUS DP
DEVICENET
MODBUS/TCP
L 05 Resolution
Default: NO
Range:
L 02 Host Timeout
Default: 10s
S9
Range:
L 07 Physics
RS232
RS 422
RS 485
Default: RS 485
L 08 Baud Rate
Range:
L 04 Address
1...254
I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
Default: IGNORE
Range:
Default: 4096
L 06 Word Sequence
Range:
Range:
1...32767
Range: 0...600s
Comm. Fieldbus
Default: 1
2400
4800
9600
19200
38400
Default: 9600
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 65
VDB
INTECONT PLUS
L 09 Format Data
Range:
8-E-1
8-0-1
8-N-2
8-N-1
L 14 Address
Default: 8-E-1
Range:
0...126
Default: 16
L 10 FLOAT FORMAT
Range:
SIEMENS-KG
IEEE
L 15 FLOAT FORMAT
Default:
SIEMENS-KG
RS 232
RS 422
Default: RS 422
Range:
FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID
Default: FIXED-1
L 12 Baud Rate
2400
4800
9600
19200
38400
Default: IEEE
Range:
SIEMENS-KG
IEEE
L 16 Configuration
L 11 Physics
Range:
Range:
Default: 9600
L 17 Address
Range:
0...63
Default: 16
L 13 Format Data
Range:
8-E-1
8-0-1
8-N-2
8-N-1
Default: 8-E-1
L 18 Baud Rate
Range:
125k
250k
500k
Default: 125k
0434
Parameterization
BV-H2215 GB
66
Technische
Redaktion BVED
INTECONT PLUS
L 19 Configuration
Range:
FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID
VDB
L 23 DHCP
Default: FIXED-1
Range: YES, NO
Default: NO
L 24 IP-Address 1
Range: 0-255
Default: 192
L 20 Byte Sequence
Range:
LOW-High
High-LOW
Default: LOW-High
L 25 IP-Address 2
L 21 Word Sequence
Range:
I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
Default: 168
L 26 IP-Address 3
Default: I: std/L: std
Range: 0-255
Default: 240
L 22 WEB Coding
Range: HTML, XML
Range: 0-255
L 27 IP-Address 4
Range: 0-255
Default: 1
L 28 Net Mask 1
Default: XML
Range: 0-255
Default: 255
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 67
VDB
INTECONT PLUS
L 29 Net Mask 2
Range: 0-255
L 35 Gateway 4
Default: 255
Range: 0-255
Default: 0
L 36 Byte sequence
Range:
L 31 Net Mask 3
Range: 0-255
L 29 Net Mask 4
L 37 Word sequence
Default: 0
Range:
I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
Default:
I: std/L: std
L 32 Gateway 1
Range: 0-255
Default: High-Low
Default: 255
Range: 0-255
High-Low
Low-High
Default: 192
L 38 Configuration
L 33 Gateway 2
Range: 0-255
Default: 168
FIXED1,
FIXED2,
NO_PARA_ID.
PARA_ID
Default: FIXED 1
L 34 Gateway 3
Range: 0-255
Default: 240
0434
Parameterization
BV-H2215 GB
68
Technische
Redaktion BVED
INTECONT PLUS
VDB
Block M :
M 01 CPD Active
Range:
NO
YES
M 04 Source Sensor
Range:
Default: NO
0.00...50.00 %LB
Scale Monitoring
DI
Default: DI (DI6)
M 05 BIC Active
Range:
NO
YES
Default: NO
Default: 0.00 % LB
To start BIC:
Dynamic tare component is removed upon start of
supply voltage or change to:
n
n
Range:
NO
YES
Default: NO
Brief instructions:
1. Set M03 to YES, enter M 06... M 08.
2. Run setting program LB: Imp/Belt.
3. Activate BIC (M05 = YES)
4. Tare.
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 69
VDB
INTECONT PLUS
Action:
M 06 Sensor Length
Range:
0.01....400.00 cm
Default: 8.20 cm
M 07 Sensor Width
Range: 0.01...400.00 cm
Default: 12.00 cm
M 11 Belt Skew
Range: 0.01...400.00 cm
Default: 4.00 cm
M 08 Sensor Offset
Range:
400.00....400.00 cm
Default: 0.00 cm
WARNING 1
WARNING 2
Ignore
Alarm
C3
Default: Alarm
M 09 Belt Drift
Range:
0.01...400.00 cm
Default: 3.00 cm
M 13 Slip Limit
Range:
WARNING 1
WARNING 2
Ignore
Alarm
C4
Default: WARNING
1
0.00...10.00 %LB
Cause of event:
Belt leaves specified tolerance zone.
0434
Parameterization
BV-H2215 GB
70
Technische
Redaktion BVED
INTECONT PLUS
M 14 Slip Event
Range:
WARNING 1
WARNING 2
IGNORE
ALARM
VDB
C8
Default:
WARNING 1
M 15 DO Belt Drift
Range:
DO
Default:
M 16 DO Belt Skew
Range:
DO
Default:
M17 DO Slip
Range:
DO
Default:
M 18 Freeze BIC
Range:
DI
__
Default:
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 71
VDB
INTECONT PLUS
Block N:
N 01 Power Failure
Range:
ALARM
WARNING 1
WARNING 2
IGNORE
Events
E1
Default: ALARM
WARNING 1
WARNING 2
ALARM
IGNORE
E3
Default:
WARNING 1
N 02 Memory Error
ALARM
S1
N 06 L/C Input
No changes possible
Range:
Scale inoperable
N 03 Tacho Input
Range:
ALARM
WARNING 1
WARNING 2
Condition: M 03 = YES
C2
Default: ALARM
C1
ALARM
WARNING 1
WARNING 2
Default: ALARM
Condition: B 03 = DI7
N 07 No Release
N 04 Namur Err. Tacho
Range:
ALARM
WARNING 1
WARNING 2
IGNORE
E2
Default: ALARM
Range:
S2
WARNING 1
WARNING 2
IGNORE
ALARM
Default:
WARNING 1
0434
Parameterization
BV-H2215 GB
72
Technische
Redaktion BVED
INTECONT PLUS
N 08 L/C Input > MAX
Range:
ALARM
WARNING 1
WARNING 2
VDB
H4
Default: ALARM
ALARM
WARNING 1
WARNING 2
IGNORE
L4
Default: ALARM
N 10 Simulation Active
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
S7
Default:
WARNING 2
N 11 Setpoint Limited
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
Gravimetric mode :
Volumetric mode:
S8
Default:
WARNING 1
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 73
VDB
INTECONT PLUS
Block O: Controller
O 01 Controller Type
Range:
STANDARD
UNIVERS
STANDARD
Attention:
Default:
STANDARD
UNIVERS
O 02 P-Component KP
Range:
0...1000.00000
O 03 I-Component TN
Range: 0...60 000.0 s
Default: 1.0 s
Setback time TN is the time during which the I
component causes the same control magnitude
change as the P component.
0.0....600.0 s
Default: 3.0 s
Exceptions:
1.KP = 0
2. TN = 0
P controller
I component is removed
3. KP=TN= 0
Parameterization
BV-H2215 GB
74
Technische
Redaktion BVED
INTECONT PLUS
O 05 Contr. Dev. Time
Range:
0.0...600.0 s
VDB
O 08 Contr. Deviation
Default: 20.0 s
Range:
See Parameter O 07
0.0...100.0 %
Ref.
: Nominal
: feed rate B 02, or
Nominal belt load D 01
:See Parameter O 07
Details
Default: 5.0 %
O 07 Deviation Factor
Range: 0.0...1.0
Default: 1.0
O07 = 1 :
WARNING 1
WARNING 2
ALARM
IGNORE
B2
Default:
WARNING 1
O 09 Controller Ltd.
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
B3
Default:
WARNING 1
O 10 Lower Limit
Range:
0...20.00 mA
Default: 0 mA
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 75
VDB
INTECONT PLUS
O 11 Upper Limit
Range:
0...20.00 mA
O 14 Start-Up
Default: 20.00 mA
Range:
0.0...2.0 Uml
Default: 0.0
O 15 Clearance
Range:
0.0...2 Uml
Default: 0.0
O 16 Zero Setpoint
Range:
0...20.00 mA
Default: 0 mA
0...200.0 mA
Default: 0 mA
O 13 Position at STOP
Range:
0
Lower Limit
Default: 0
Parameterization
BV-H2215 GB
76
Technische
Redaktion BVED
INTECONT PLUS
VDB
O 17 Setpoint Range
Range:
0...200.0 mA
Default: 20.00 mA
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 77
VDB
INTECONT PLUS
O18 Store
Range:
O20 Bypass
NO
YES
YES-A
Default: NO
Range:
0...20.00 mA
Default: 0 mA
Range:
O 21 Setpoint Filt. T1
0...6000.0 s
Default: 0.0 s
O 19 Volumetric Mode
Range:
Qconst
Yconst
O 22 Setpoint Filt. T2
Default: Qconst
Range:
0...6000.0 s
Default: 0.0 s
O 23 Set/Act Compar.
Range:
W-X
X-W
W-X
X-W
Default: W-X
Controller receives
SET/ACT deviation.
Controller receives
ACT/SET deviation.
0434
Parameterization
BV-H2215 GB
78
Technische
Redaktion BVED
INTECONT PLUS
VDB
I
Q
Default: I
Setpoint =
O 25 Adaption 1
Range:
NO
V
I/Q
1/W
Default: NO
O 26 Adaption 2
Range:
NO
W
Default: NO
O 26 not accessible;
corresponds to O 26 = OFF
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 79
VDB
INTECONT PLUS
Block P: Linearization
P 01 Linearization ON
Range:
NO
YES
P 06 Lin_S3
Default: NO
Range:
0.01...1000.00%%Q
Linearization point 3:
Default: 75%Q
see P 02
P 02 Lin-S1
Range:
Default: 25%Q
0.01...1000.00%Q
Linearization point 3:
Range:
Default: 75%Q
see P 03
0.01...1000.00%
Urwert: 25%Q
0.01...1000.00%Q
Linearization point 4:
Default: 100%Q
see P 02
P 09 Lin-I4
Range:
P 03 Lin-I1
Range:
Range:
P 08 Lin-S4
0.01...1000.00%Q
Linearization point 1:
P 07 Lin_I3
0.01...1000.00%Q
Linearization point 4:
Default: 100%Q
see P 03
P 04 Lin-S2
Range:
0.01...1000.00%Q
Linearization point 2:
Urwert: 50%Q
see P 02
0.01...1000.00%Q
Linearization point 2:
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
B9
Default:
WARNING 2
P 05 Lin-I2
Range:
P 10 Lineariz. Error
Default: 50%Q
see P 03
0434
Parameterization
BV-H2215 GB
80
Technische
Redaktion BVED
INTECONT PLUS
Block Q:
Q 01 Release
Range:
DI
VDB
Digital Inputs
Q 06 DI Start
Default: DI (DI5)
Range:
DI
__
Default:
Q 02 DI Stop Batch
Range:
DI
Default:
Q 03 DI Ackn. Events
Range:
DI
Default: DI (DI1)
Q 04 DI Volumetric ON
Range:
DI
--
Default: - -
Q 05 DI Volum. Sync.
Range:
0434
DI
Default: - -
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 81
VDB
INTECONT PLUS
Block R:
R 01 DO Alarm
Range:
DO
Digital Outputs
R 05 DO I-MAX
Default: DO (DO3)
Range:
DO
Default: DO (DO2)
R 02 DO Prefeeder ON
Range:
DO
Default: DO (DO6)
R 03 DO Feeder ON
Range:
DO
Default: DO (DO7)
DO
Range:
DO
Default:
R 07 DO Q-MAX
Range:
DIO
Default:
R 04 DO I-MIN
Range:
R 06 DO Q-MIN
Default: Do (DO4)
R 08 DO v-MIN
Digital output signal used to report that minimum feed
rate (F01) is exceeded down. Contact output is
independent of event class (F02).
Range:
DO
Default:
0434
Parameterization
BV-H2215 GB
82
Technische
Redaktion BVED
INTECONT PLUS
R 09 DO v-MAX
Range:
DO
R 13 DO Feeder ON
Default:
DO
Default:
DO
DO
--
Default: DO (DO4)
Range:
DO
--
Default: DO (DO5)
R 15 DO Volum. Mode
R 11 DO Full Feed
Range:
Range:
R14 DO Deviation
R 10 DO Batch Active
Range:
VDB
Default:
Range:
DO
--
Default: - -
R 12 DO Dribble Feed
Range:
DO
Default:
0434
Technische
Redaktion BVED
Parameterization
BV-H2215 GB 83
VDB
INTECONT PLUS
Block S:
S 01 Station Address
Range:
1...254
Comm. EasyServe
S 05 Connection
Default: 1
Range:
Serial
SERIAL+TCP
S 02 Physics
Range:
RS 232
RS 422
RS 485
Default: RS 232
Default: Serial
Default: 4 ms
S 03 EasyServe Baudr.
Range:
9600
19200
Default: 19200
S 04 Format Data
Range:
8-0-1
8-E-1
8-N-2
8-N-1
Default: 8-0-1
Example:
8-0-1 means:
1 start bit, 8 data bits, odd parity, 1 stop bit
(N = No Parity, E = Even Parity)
Parameterization
BV-H2215 GB
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INTECONT PLUS
VDB
S7
: Memory Error
Program and parameter memories are
checked in cycles. If an error is detected,
scale is normally inoperable.
Action
: Contact SCHENCK
service.
Parameter : N02
S8
S2
: Maint. STR-Meter
Total ON-times of conveyor belt and
measurement exceed set limit.
Perform requisite service work, if
necessary.
Acknowledgement of message does not
influence time intervals.
Parameters : K 03, K 04
S4
: Setpoint Limited
: No Release
No external RELEASE signal.
Scale cannot start.
Parameter : N 07
S3
: Simulation Active
S9
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B3
: Out of Tolerance
Batch not completed with preset accuracy.
Tolerance
: Parameter I 04
Event
: Parameter I 05
Cause
: Automatic adaption
connected
(Parameter I 03)?
Material infeed faulty ?
B2
: Controller Limited
: Control Deviation
Actual feed rate heavily differs from
setpoint for longer than specified time.
There is not single solution:
1. Material handling error
If belt load is excessive, drive control
range can be exceeded. Normally,
further event messages are available
(H2, H3, L2, L3, H6...).
Action:
Check control magnitude (service value Y)
At nominal feed rate, value should amount
to 10...14 mA.
If necessary, correct material infeed.
Parameter
B9
: Linearization
Linearization for belt load measurement
improperly set.
Message is output only if linearization
function is active.
Action:
Check relevant parameters
to see if preset curve
features plateaus or
turning points.
Parameter : P 10
Event Messages
BV-H2215 GB
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VDB
Electrical System E
Calibration C
E1
C1
: L/C Input
1. Load cell cable broken, not (or
improperly) connected
2. Supply voltage too low
Action
: Check cabling.
If OK, check load cell
amplifier.
Parameter : N 06
C2
: Tacho Input
: Power Failure
Power failed or cut off.
It is possible that totalization has stopped
during this time.
Action
: Acknowledge message
Parameter : N 01
E2
E3
Action
E5
Parameter
C3
: Belt Skew
Conveyor belt runs to far off-centre. Scale
is no longer operable.
Action:
See C4
Parameters:
M11, M12
: Stand-By
Scale is in Stand-by mode, i.e. setpoint is
smaller than set limit value. Belt drive and
material prefeeder are cut off.
Parameter : F14
C4
: Belt Drift
Belt has left specified tolerance zone.
Action:
1. Clean head and tail
pulleys.
2. Realign belt. .
3. Watch service values of
belt circuit sensor.
Parameters:
M09, M10
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BV-H2215 GB 87
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C8
INTECONT PLUS
H3
: Slip Error
Conveyor belt length has excessively
changed, or slip between speed transducer
and conveyor belt.
Error is acquired only if an additional belt
circuit sensor is present.
Action
: Check belt tension; if need
be, correct.
Check sensor for proper
setting.
Parameters : M13, M14
: v > MAX
Current belt speed exceeds set limit value.
Action
: System-specific unless C2
is additionally available.
Parameters : F 11, F 12
H4
Maximum H
Minimum L
H1
L1
: I > MAX
H2
Action
: System-specific unless L4
is additionally available.
Parameters : F 01, F 02
L2
: I < MIN
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L3
: V < MIN
Current belt speed has fallen below set
limit value.
Action
: Check to see if belt is
running.
Parameters : F 09, F 10
L4
VDB
Signal Lamps
(green)
POWER OK
LED not lit:
1. No power supply
2. Device defective
3. All other fucntions OK, LED
probably defective. Call
display test.
(green)
CPU OK
If display is pending or flashing,
processor system is faulty,
Scale is inoperable.
(red)
ALARM
flashes if an Alarm is available.
Display additionally shows
event code.
Action:
see relevant event code.
MIN
(red)
MAX
(red)
No power supply:
Upon short circuit on the secondary side of the power
supply, internal overload protection responds.
Disconnect power for approx. 1 min., and it is ready to
operate again.
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Event Messages
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VDB
11. Commissioning
How To Operate Your INTECONT
There is no way out.
1. Event E2 = N04
Namur Err. Tacho
E1
P=
0 kg/h
I=
0 kg/h
Upper display:
Totalizing counter Z1
Lower display:
G
fS
T
U
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Mechanical Prerequisites
Mount mechanical equipment in accordance with the
instructions given in separate manual. Check weighed
and carrying idlers in the weigher influential zone for
correct alignment and out-of-round.
key.
Remember:
1. Set Parameters N05, N06, N09, B03 to default
values.
2. Deselect Simulation mode.
Weigher influential zone
All weighed idlers and three carrying idlers upstream
and downstream of weighing station.
Alignment
Raise idlers in the influential zone to approx. 3...5 mm
above remaining idlers. Align then against one
another to a height difference below 0.4 mm.
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Out-of-round
Ensure that the out-of-round error of idlers in the
weigher influential zone do not exceed 0.4 mm.
Securement
After alignment, secure idler sets against
displacement.
Mark idlers and sets to avoid mistakes during
maintenance.
Enter Parameters
All important rated and calibration data are shown in
the supplied Spec Sheet.
In addition, see hints given below. We recommend to
read through all parameters and to select the best
possible setting.
Parameter Block A:
Dialog language and display unit.
Parameter values are automatically converted if the
unit is changed.
Parameter Block B:
Influences
Incorrect alignment causes a zero point error normally
compensated during calibration.
However, changes in belt tension increase the error
size.
For this reason, ensure correct alignment and
constant belt tension for accurate weighing.
Maintenance
10 t/h
-.- t
999.999 t
Electrical Prerequisites
Parameter Block C:
Run and connect cables as described in Chapter
DETAILS.
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INTECONT PLUS
Parameter Block H:
See Automatic Zero Setting. Maintain default values
for the time being. Do not start automatic zero setting
before calibration is effected.
Parameter Block K:
For calibration, the maintenance parameters are
irrelevant. The default values are useful suggestions.
Parameter Block L:
Angle C 07 is then
a = tan (h/l)
a = 55 h/l
Parameter Block D:
Calibration results need not be entered.
During initial calibration, range correction D 02 should
be set to 1.
Check to see that, with rated data entered, load cell
rated capacity is not exceeded.
F = q * L * H * cos(a)
q
L
H
a
F
=
=
=
=
=
D 01
C 05
C 06
C 07
in kg/m
in m
in degrees
in kg
Parameter Block M:
Parameter Block N:
The classes of event messages are useful
suggestions for a standard scale.
If you have changed messages N05, N06 and N09 for
learning, remember reset to default after
commissioning.
Parameter Block O:
Parameter O 01 lets you select between standard and
universal weighfeeder controller.
O 01 = STANDARD: Weighfeeder with belt speed
control.
Parameters O 18...O 25 are no
longer available.
O 01 = UNIVERS:
Belt weighers with belt load
control, or control for constant
belt load. See DETAILS
chapter, Applications item.
Parameter Block G:
Adjust display filters, if required. Normally, the default
values can be used.
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VDB
Control
1. Set external feed rate controller.
a) Set setpoint ramp, if any, to smallest possible
value.
b) I-R compensation for 0, if any.
c) Set current limitation to approx. 2 times the
motor rated current.
d) Set controller parameters O02 and O03 (KP,
TN) to 0.
Set Parameter O12 (Elevation) to 10...15 mA.
If need be, control magnitude can also be
entered from a local control unit.
e) Set external controller amplification so that
weighfeeder nominal speed results. At a 20mA
control magnitude, speed should not exceed
motor rated speed.
f) Enter setpoint steps into Parameter O12 and
optimize external controller behaviour.
g) Select elevation so that motor just stops turning
(normally 0 mA).
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Functional Check
Calibration
1. Start scale.
Starting depends on selected start source B 06.
2. Interpret event messages, if any, in accordance with
Chapter 10 and remedy fault.
3. Call service messages.
a) Tacho
If measurement is ON (B 03 = DI7), speed
transducer output frequency must be below
2500 Hz. Compare value with Spec Sheet.
If frequency heavily varies at constant belt
speed, there is too much space between speed
transducer NAMUR sensor and gearing. See
also Check of Belt Speed.
b) wz
The unnormalized output value of load cell
amplifier must not exceed 2.85mV/V, not even
with nominal platform load. Value changes with
varying load on platform (e.g. check weight).
Value excessive:
Simply call:
1. Setting program Belt Circuit LB determining the
basis of one belt circuit for zeroing and taring
programs
2. Taring program TW
3. Zero setting program for training. Zero point error
should be small after taring. .
Always observe the above order of sequence.
For first program, measure exact time of one belt
circuit and enter value into Parameter C 02. For
operation and message interpretation, see Chapter 3.
Two further checks should be effected:
1. Check using check weight
2. Check of belt speed
Value negative:
c) aw
Load on load cell in percent related to the total
of load cell rated capacities.
Interpret as under Item b). At nominal belt load,
aw should not exceed 100%.
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old
new
Vg
Va
=
=
=
=
:i
:i
=
=
0.1...1.65 mA
1.65...8 mA
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Check Using Material
Example:
Old value of Parameter D 02 = 1.
Within 15 min. a material amount of MW = 4.9 t is fed.
Difference in counter reading MA read on INTECONT
is 5.0 t.
Ener computed value into Parameter D 02 .
Commissioning
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VDB
To start BIC:
Set Parameter M05 BIC Active to YES.
To start CPD:
Set Parameter M01 CPD Active to YES.
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Linearization
Test Plug
=
=
q0
Check weight
Eff. platform length
(Parameter C 06)
Nominal belt load
(Parameter D01)
in kg
in m
in kg/m
1. wz
2. Load cell
utilization aw
apr. 1.5mV/V
apr. 55 % (C03 =2mV/V)
apr. 39% (C03 =2.85mV/V)
=
=
in kg
in kg
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VDB
12. Details
Setpoint and Start Sources
Sources
The Enter Setpoint and Start/Stop functions can be
started from different control sources preselected via
parameters.
The Keyboard Mode dialog function lets you shift
from preselected sources to keyboard and vice versa.
Parameters:
B 06
START Souce
B 07
P-Source
B 08
O24
NO
YES
Set/Act Sources
I = feed rate
Q = belt load
(normally in the position shown in drawing)
Setpoint displays:
FB (fieldbus)
OP (keyboard)
DI (contact)
OP (keyboard)
FB (fieldbus)
AI (analog input)
P
Pe
Pr
Effective setpoint
External setpoint
(only if preset with B 07)
Percental evaluation
(only if preset with B 08)
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103
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INTECONT PLUS
Operating sequence:
Pr
Absolute setpoint
(only if no external setpoint is preselected)
Percental setpoint
(only if B 08 = YES and analog or serial
input is preselected with B 07).
Setpoint Synchronization:
Upon changeover from external setpoint source or
keyboard, external setpoint is acquired. In reverse
direction, the external source is active.
Start/Stop Synchronization:
Upon changeover from external source to keyboard,
Start/Stop status remains stored. In reverse direction,
the external source is active.
Power OFF:
Keyed in setpoints are stored.
Stand-By:
If setpoint falls below limit F15 for more than 3s,
Drive and Prefeeder outputs go to OFF state.
Controller control magnitude (Parameter 012) is set to
lower value.
Controller does not operate; integral component can
be deleted or remain stored (Parameter O18).
Measurement is still active, status display and Start
Feeder output continue reporting ON.
If setpoint exceeds limit F15, scale immediately goes
to normal mode.
Alarm:
If scale cuts off after Alarm, Clearance mode is
omitted. Counter tracking time G 06 is effective.
Parameters:
O14
O15
G 06
Start-up
Clearance
Afterfl. Time
in belt circuits
in belt circuits
in s
Details
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VDB
Batching
= Batch amount
= Batch setpoint
= Feed rate
Sequence:
0 Start batch using Start command.
1 Stop batch using Stop command.
Totalizing counter remains active for time G06.
2 Continue batch using Start command.
This is also possible during time G06.
3 If coast down time has elapsed (I01), feed rate
setpoint moves towards zero. Full feed and dribble
feed signals change level.
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105
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INTECONT PLUS
4 Cut-off point
Zb correction amount (I02) is reached, batch is
complete. Feed unit and prefeeder cut off.
5 Material afterflow.
New batch can be started only if afterflow time G06
has elapsed.
Clearance Mode:
Batching with clearance (Parameter O15 > 0) is
userful only with certain restrictions. Control sequence
slightly differs.
1. Prefeeder cuts off (Item 4) as shown in drawing.
2. Drive and dribble feed stop after set clearance
period.
3. Batch Active message remains available for time
G06 after stop of drive.
Adaption:
After every complete batch, INTECONT uses the
missing material amount to compute a correction
amount (I02). Switching points 3 and 4 automatically
shift upon next batch.
K(new) = K(old) + adap * error
K(new) =
adap. =
I02
I03
Details
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VDB
Fig.: Measurement
Note:
Parameters:
B 02
in t/h
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107
VDB
INTECONT PLUS
1.
2.
Meanings:
L
C 05
in m
VS
Speed Transducer
Characteristic Value
B 04
in I/m
C 04
in kg
D 01
C 03
in
in kg/m
Vo
Ua
Ue
=
=
=
Nominal Speed
B 05
in m/s
E = 2.85 mV/V
E = 2.00 mV/V
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VDB
Lever Ratio
C 06
F
QB
LWB
in kg
in kg
Angle a
C07
in degrees
C 08
in kg
Fo
in kg
E
GK
=
=
in m/mV
Ue
a
=
=
in V
in degr.
D 02
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Details
109
VDB
INTECONT PLUS
Simulation:
In Simulation Mode, the control circuit internally
closes.
Measurement values Q and V continue being
acquired, displayed and monitored, and enter into
controller via the adaption points. If need be, set
adaptions to NO.
Simulated value is displayed as feed rate.
If nominal setpoint is preset, control magnitude Y is 10
mA.
Operating modes, Start/Stop and setpoint sources act
behave as usual.
Functions
Call
Display :
Fig.: Deviation
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Fig.: FEED
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111
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INTECONT PLUS
O 01 Controller Type
O 04 ... O09
in mA/%
O10... O13
O14 Start-up
in belt circuits
O 03 Setback Time TN
TN is the time during which the I component
causes the same control magnitude change as
the P component.
in belt circuits
O16 ..O17
O18 Store
Store integral component (O19 = Yconst) or belt
load (O19 = Qconst) after scale stop. Value is
active upon start-up in gravimetric or volumetric
mode.
Special cases:
1. KP = 0
: I-controller
TN is the reciprocal of integration
constant KI, i.e. big value = slow
controller.
KI = 1/TN
in %/(mA/s)
2. TN = 0
: P-controller
The I-component is removed.
3. KP=TN= 0 : Controller output = elevation
NO
YES
YES-A
: Reject
: Store
: Store only if scale has not failed due
to Alarm.
Details
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Yconst:
Controller is cut off. Setpoint bypass and
constant controller output YR are active.
YR is either 0 or the integral controller
component stored after stop (Parameter O18).
This mode is suitable, e.g. for belt weighers
with controlled prefeeder.
O 20 Bypa
VDB
In the second case, setpoint cannot be entered
from sources B 07. Upper display shows
reading of counter Z1.
O25 Adaption 1
Controlled adaption of controller input
in mA
NO:
V:
1/Q:
1/W:
O 21 Setpoint Filter T1
in s
No adaption
Multiplication by V/Vo
Multiplication by Qo/Q
Multiplication by Wo/W
O26 Adaption 2
Controlled adaption of controller output
O 22 Setpoint Filter T2
2nd-order filter for setpoint branch.
If bypass O20 is used, set approximate time
behaviour of control circuit using O21 and O22.
If no bypass is used, use O21 as setpoint
ramp.
O 23 Set/Act Comparison
Form deviation Xd:
1.
2.
Xd = Set/Act (W-X)
Xd = Act/Set (X-W)
NO:
W:
No adaption
Multiplication by setpoint
See O25.
Power ON:
Reset controller, set setpoint filters O21, O22 to 0.,
Qold = Qo.
Stop:
Setpoint filters O21, O22 are still active. Store integral
controller component and belt load.
Stand-By:
If setpoint falls below limit F 19 for more than 3s, scale
goes to Stand-by mode.
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113
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START state.
Return to normal mode is effected without delay.
Volumetric
Synchronous
Gravimetric
Clearance
Alarm :
Volumetric
Details
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Clearance
0434
INTECONT PLUS
Alarms :
Volumetric
Volumetric
:
(Synchronous)
Gravimetric
VDB
Power OFF
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115
VDB
INTECONT PLUS
Applications:
1. Weighfeeder
Fig.: Weighfeeder
Input
Set Parameter O 01 to
STANDARD.
Only Parameters O 01...O 17 are
available; O 18...O 26 cannot be
accessed.
Control diagram:
Gravimetric
:
Volumetric
Parameters:
Control diagram:
Gravimetric
:
Volumetric
Details
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116
Technische
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O 01 =
O 02...O18=
O19
=
O20
=
O21
=
O22
=
O23
=
O24
=
O25
=
O26
=
UNIVERS
See Parameter List.
Yconst, Volumetric type
apr. 10...15mA Setpoint Bypass
apr. Tt/5
Setpoint Filter T1
apr. Tt/5
Setpoint Filter T2
W-X
Set/Act Comparison
I
Actual value I = Q * V
1/W
Adaption 1
W
Adaption 2
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Parameters:
O11...O20=
O19
=
O20
=
O21
=
O22
=
O23
=
O24
=
O 01 =
O 01..O09=
O10
=
O25
O26
=
=
UNIVERS
See Parameter List
1mA
Lower Limit Y
(apr. 0.1 nominal speed)
See Parameter List
Yconst, Volumetric type
apr. 10...15mA Qo Bypass
0
Setpoint Filer
0
Setpoint Filter
X-W
Set/Act Comparison
Q
Actual value = Q
Setpoint = Qo
V
Adaption 1
NO
No Adaption 2
Control diagram:
Gravimetric
:
Volumetric
:
Setpoint
Control range
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INTECONT PLUS
Connection Diagram
Base Card
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VDB
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Option Card
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Namur Inputs:
VDB
n
Fasten cables.
> 8 mA
= Short circuit
1.65...8 mA = Level 0
0.1...1.65 mA = Level 1 (sensor covered)
< 0.1 mA
= Cable breakage
Option Card:
The option card is affixed to the INTECONT cover.
Signal exchange with base card is via a pluggable flat
cable connector.
If pulled off, system behaves as if no option card was
present and only the operating functions and
parameters of the base card can be used.
Cabling Hints:
n
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n
Weighing Plattforms
Multi-idler platform,
Single-idler platform,
Platform
Multi-idler platform
Buckled platform
e.g. DEA, BMK types
Vh206212gb.cdr
Single-idler
platform
Mount
Vh206215_gb.cdr
Buckled platform
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n
VDB
2. Check Weight QPRF
Simulating a certain belt load, the check weight is
used for control of weighing system. It can act on
weighing platform direct or via lever system.
The weight to be entered into INTECONT is not the
actual weight, but the weight acting on platform.
Effective check weight QPRF is the platform load in kg
simulated by the check weight.
n
On-sided mounting
b) Joint mounting (e.g. universal spring joint):
QPRF = QP
LPG
LWZ
tan(a) 0,018 * a
Angle a = 0
Angle a = neg
:K =0
: K = neg
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Multi-idler platform
n
a) Total platform mounted on load cells:
QPRF = OP
b) Joint mounting:
Buckled platform
Normally, check weight acts on center.
QPRF = OP
LPG
LWZ
=
=
=
Number of chains
Effective platform length
Weight of chain per m
in m
in kg/m
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VDB
Printer Connection
Interface
:
Character map:
Cables :
Switch
1-1
1-2
1-3
1-4
1-5...8
2-1...6
:
:
:
:
:
:
OFF
8-bit message
OFF
No parity bit
egal
Even/odd
OFF
Postive edge
OFF, ON, OFF, OFF
9600 baud
ON, ON, OFF, OFF, OFF, OFF
(default)
:
:
:
:
:
:
:
:
:
:
OFF
10 CPI character spacing
OFF
Zero without backslash
ON
Graphics character set
OFF
AUTO hyphenation activated
ON
Normal sprint speed .
ON, ON, ON
USA
ON
12" page length
OFF
No single sheet
OFF
Jump over performation
OFF
No AUTO line feed
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VDB
INTECONT PLUS
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Redaktion BVED
INTECONT PLUS
VDB
0434
Technische
Redaktion BVED
Replacement Instructions
BV-H2215 GB 127
VDB
INTECONT PLUS
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Physical Signal
VEG
DA1
DA2
DA3
DA4
DA5
DA6
DA7
DA8
X1
X1
X1
X8
X8
X8
X8
X8
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Load Cell
FIP
X5
X5
X5
X5
X5
X5
3
4
5
6
7
8
FIP
X3
X9
X9
X3
X5
X3
1,2
1,2
3,4
5,6
1,2
3,4
Physical Signal
VEG
DE1
DE2
DE3
DE4
DE5
Sensor = (DE6)
V1 (Tacho 1) = DE7
Vol. Synchron.
X3
X3
X6
X9
X9
X3
X7
-
OUT1
REF1
IN2
IN1
REF2
OUT2
X7
X7
X7
X7
X7
X7
3
4
6
5
7
8
Power Supply
X2
X2
X2
X2
1,2
3,4
6,7
1,2
3,4
5,6
1,2
VEG
Attention:
Signals IN1 and IN2 are swapped between FIP and
VEG. (VEG is compatible to DISOCONT).
FIP
Digital Inputs
Physical Signal
1
2
3
4
Physical Signal
VEG
0V ext
24V ext
ext. 0V supply
ext. 24V supply
X2
X2
X2
X2
Physical Signal
VEG
Screen
TX
RX
X10
X10
X10
Physical Signal
VEG
24V
Open collector
Open emitter
0V
X6
X6
X6
X6
1
2
3
4
Printer
FIP
X8
X8
X8
1
2
3
1
2
3
Analog Inputs/Outputs
Pulse Output
FIP
Physical Signal
VEG
A01
A02
X6
X9
4,5
5,6
AI
X6
1,2,3
FIP
X9
-
9,10
X11
1,2,3
X9
X9
X9
X9
5
6
7
8
8
9
10
10
0434
Replacement Instructions
BV-H2215 GB
128
Technische
Redaktion BVED
INTECONT PLUS
VDB
Connector Size
FIP
X1
X2
X3
X5
X6
X7
X8
X9
X11
FIP
X1
X2
X3
X4
X5
X6
X7
X8
X9
X11
: 6 pins
: 4 pins
: 6 pins
: 9 pins
: 7 pins
: 11 pins
: 8 pins
: 10 pins
: 9 pins
: 7 pins
0434
Technische
Redaktion BVED
Replacement Instructions
BV-H2215 GB 129