Say Thung Quay

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung
quay say au xanh nguyen hat

PHAN 1: M AU
Say la mot qua trnh cong nghe c s dung rat nhieu
trong thc te san xuat va i song. Trong cong nghiep nh che
bien nong hai san, che bien go, san xuat vat lieu xay
dng, ky thuat say ong mot vai tro quan trong trong day
chuyen san xuat. Trong nong nghiep, say la mot trong nhng
cong oan quan trong cua cong nghe sau thu hoach San pham
sau qua trnh say co o am thch hp, thuan tien cho viec bao
quan, van chuyen, che bien, ong thi nang cao chat lng
san pham. o an mon hoc nay, em xin trnh bay ve quy trnh
cong nghe va thiet b say thung quay e say au xanh
nguyen hat, nang suat 1 tan/h theo san pham.
I.
S LC VE NGUYEN LIEU
- au xanh, con goi la luc au, boubour, haricotdore, green

bean. Ten khoa hoc: Phaseolus aureus Roxb., Vigna aurea Roxb. Thuoc
ho au Fabaceae (Papilonaceae). Mo ta cay: cay thao, moc ng,
t phan nhanh, cao 0,6m , la co 3 la chet, la chet hnh trai xoan,
ba canh, mau luc sam, co long nhap. Hoa mau vang hoac luc,
rat day ac, xep thanh chum nach, qua nam ngang hnh
tru, co long roi nhan, co au nhon ngan. Hat 1015, phan
cach nhau bi cac vach, mau luc, bong.
- au xanh, cung vi au nanh, au en, au trang, au
Ha Lan.. eu c xep vao hang ho au. ac iem chung cua
chung la cha nhieu protein (25 50%). Do re cua cay ho au
co cac not san, o cac vi khuan cong sinh phat trien, co
kha nang lay Nit t khong kh nen khong nhng cung cap u
Nit cho cay ma con lam cho at ai them mau m bang
nguon Nit tha thai ra.
- Ve mat cau tao, ho au thuoc cac hat ho hoa thao.
Chung khong co noi nhu, noi nhu cua chung b mat trong
qua trnh hnh thanh hat. Cau tao chu yeu cua ho au gom 3
phan: vo, t diep (la mam) va phoi (mong).
- Thanh phan hoa hoc cua hat au xanh: hat au xanh co
trung bnh:
13,7% nc
2,4% lipid
4,6% xenluloza
23% protit
52% glucid
- Moi 100g au xanh cung cap cho c the:
329 calo
62,7 mgCa
369,5 mgP
4,75% Fe
0,06mg% caroten
0,71mg% vitB1
0,15mg% vitB2
2,4mg% vitPP
4mg% vitC
- au xanh c trong khap nc ta, lay hat chu yeu
lam thc pham, thng c che bien ngay thanh thc an.
au xanh, ngoai protid con co nhieu glucid, chu yeu la tinh bot,
va t lipid. Thanh phan protein cua no cha ay u cac acid
SVTH: ang Th Hoang Lan
Trang 1

amin khong thay the. Tinh bot au xanh co ty le amyloza tng
oi rat cao (45 50%), c dung nhieu e che bien mien, lam
banh keo
- Van e bao quan au xanh cung nh cac nguyen lieu ho
au noi chung la kho, v au la moi trng rat thch hp cho
cac loai sau mot pha hoai. Mat khac, neu ieu kien bao quan
khong tot nh nhiet o, o am cao, au se b sng (hoa
gia) lam giam chat lng au. Muon bao quan lau dai th hat
phai co chat lng ban au tot, khong sau mot va co o am
an toan. V vay, qua trnh phi, say hat sau khi thu hoach co vai
tro rat quan trong trong bao quan, che bien cung nh nang cao
chat lng hat.
II.
QUY TRNH SAY AU XANH HAT

au xanh
Thu hoach
Phi (say s
bo)
ap, tach
hat
Lam sach
Vo
Tap chat
Phan loai
Say
Lam nguoi
Kiem tra
c hat
ong goi
au c thu hoach t ong ruong, ngi ta chat cay va
nhat au ra. Khi miThanh
thu hoach t ruong ve, hat thng co o
am cao trung bnh 20 pham
25%. oi vi au xanh thu hoach ca vo th
phai phi, say s bo ti o kho nhat nh mi tach, lay hat
khoi vo thuan li. Viec ap va tach hat au ra khoi qua co
the lam bang may hoac bang tay. Sau o tien hanh lam sach,
tach nhng tap chat trong hat nh co, rac, manh, canh la, at
soi, a, manh kim loai lan vao hat khi thu hoach, tach hat.
Co the tach bang sang, ray: tap chat hu c (co, rac, canh,
Trang 2

la) ln hn hat nen lp tren cung, lp gia la hat, lp
di cung la at, cat, rac vun nho hn hat. Sau khi co khoi
au sach th tien hanh lay mau o o am bang may o o
am e xac nh o am ban au. Tiep theo, ngi ta phan loai
au theo loai 1, 2, 3 theo kch c, co the dung sang vi cac
lp li co ng knh lo khac nhau. Sau khi phan loai, tien
hanh say theo tng loai au. Sau thi gian say phai kiem tra lai
o am, o am thanh pham at 14% th qua trnh say ket thuc.
Sau khi say, au c lam nguoi t nhien hoac co quat thoi
e giam nong, tranh dung khong kh co o am cao e thong
gio se lam tang o am hat. Tiep theo, khoi au c kiem tra
lai c hat e loai bo nhng hat lep, hong sau khi say. Co the
dung sang e phan loai hat. Cuoi cung, au c ong goi
theo yeu cau th trng: 50 kg, 25 kg, 10 kg, 5 kg, 1kg. San pham
au xanh nguyen hat.
III.
PHNG PHAP THC HIEN QUA TRNH SAY
- Muon bao quan lng thc hoac che bien san pham co
chat lng cao, cac loai hat can c say kho xuong o am
bao quan hoac che bien. e thc hien qua trnh say co the
s dung nhieu he thong say nh buong say, ham say, thap
say, thung say Moi he thong co nhng u, khuyet iem va
pham vi ng dung khac nhau. Che o say co anh hng rat
ln en chat lng san pham v say la mot qua trnh trao oi
nhiet chat phc tap va lam thay oi khong nhng cau truc
vat ly ma con ca thanh phan hoa hoc cua nguyen lieu.
- e say au xanh la nong san dang hat, ngi ta thng
dung thiet b say thap hoac say thung quay. o an mon
hoc nay, em chon thiet b say thung quay, la thiet b chuyen
dung e say vat lieu dang hat, cuc nho va c dung rong
rai trong cong nghe sau thu hoach. Trong thiet b say thung quay,
vat lieu c say trang thai xao tron va trao oi nhiet oi
lu vi tac nhan say. Trong qua trnh say, hat c ao tron
manh va tiep xuc tot vi tac nhan say nen toc o say
nhanh va hat c say eu. He thong say thung quay co the
lam viec lien tuc vi nang suat ln.
- Tac nhan say s dung cho qua trnh say co the la khong
kh nong hoac khoi lo. Qua trnh say au xanh hat dung lam
thc an oi hoi am bao tnh ve sinh cho san pham, nen
ay em chon tac nhan say la khong kh, c lam nong trong
caloriphe, nhiet cung cap cho khong kh trong caloriphe la t qua
trnh ngng tu hi nc bao hoa. Nhiet o tac nhan say c
chon phu thuoc vao ban chat cua hat. Co loai hat say nhiet
o cao van gi c tnh chat vat ly, sinh ly va cong nghe,
nhng co loai khong cho phep say nhiet o cao. oi vi au
xanh la loai nguyen lieu cha lng am cao th say nhiet o
Trang 3

thap, vi nhiet o khong kh say t 40 55 oC 1. Do o, em chon
nhiet o tac nhan say a vao thung say la 55 oC, che o
say cung chieu.
- Qua trnh hoat ong cua he thong:
au xanh co o am ban au 20% c chuyen vao thung
say bang bang tai va di chuyen trong thung say cung chieu
vi tac nhan, vi o cha ay 18%. Thung say hnh tru tron,
at nghieng 1,7o so vi mat phang ngang, tren he thong con
lan va con lan chan. Toc o quay thung la 1 vong/phut.
He thong truyen ong cho thung quay gom banh rang vong
lap tren vo thung, ong c truyen ong va hop giam toc.
Ben trong thung co gan cac canh nang doc theo ng sinh
cua thung e nang va ao vat lieu, lam tang dien tch tiep
xuc gia vat lieu va tac nhan say, tang be mat trao oi
nhiet giup ay nhanh qua trnh say. au nhap lieu cua
thung, canh nang c bo tr xoan ong vai tro nh c cau
hng dong cho vat lieu say i vao thung. Khi thung quay, hat
c mang len cao ti goc ri roi o xuong, trong luc o tac
nhan say nong 55oC, c quat hut van chuyen i vi van toc
2,6 m/s, thoi qua, trao oi nhiet am va lam kho hat. Nh o
nghieng cua thung ma hat se c van chuyen dan ra pha
thao lieu. Thi gian lu cua vat lieu trong thung say la 0,8 gi.
Ket thuc qua trnh say, au xanh co o am 14%, c dan ra
ngoai bang bang tai, a vao he thong ong bao. Khong kh
nong c a qua xyclon e lang bui roi thai ra ngoai.
Theo oan Du, Bui Duy Han, Vo Van Man, Lo say thu cong, NXB KHKT, Ha
Noi, 1971.
1
Trang 4

Hnh 1: Mot so he thong say thung quay
PHAN 2: TNH TOAN THIET B SAY

Vat lieu say la au xanh nguyen hat co cac thong so c
ban nh sau:
o am ban au cua vat lieu say (theo nguyen lieu
am):
1 = 20% = 0,2
o am cuoi cua vat lieu say (theo nguyen lieu am):
2 = 14% = 0,14
o xop cua khoi hat vat lieu (lay theo hat au
nanh): [11]
Khoi lng rieng cua hat vat lieu: [5]

r = 1000 1400 kg/m3
Khoi lng rieng the tch cua vat lieu:
1 v
r
v r (1 ) 560 784
kg/m3
Chon v = 650 kg/m3

Nhiet dung rieng cua vat lieu kho: [6]
Cvk = 1,2 1,7 kJ/kg.oK
Chon Cvk = 1,5 kJ/kg.oK
ng knh trung bnh cua hat vat lieu:
d = 5 mm =
0,005m
Trang 5

I.
Nang suat (theo san pham):
G2 = 1000 kg/h.
TNH CAN BANG VAT CHAT
1. Tnh cac thong so cua tac nhan say:

1.1. Cac cong thc s dung: [1], [10]
Dung tac nhan say la khong kh.
- Phan ap suat bao hoa cua hi nc trong khong kh am
theo nhiet o:
4026
,42
pb exp 12
235,5 t oC
,bar
(CT 2.31, [10])
- o cha am:
.pb
x 0,621
B .pb
,kg/kgkk (CT 2.18, [10])
vi: .
B: ap suat kh tri, B = 1at = 0,981 bar
- Enthapy cua khong kh am:
I C pk .t x (r C pa.t ) 1,004.t x (2500 1,842.t )
,kJ/kgkk
(CT 2.25, [10])

vi: .
Cpk : nhiet dung rieng cua khong kh kho, C pk
o
= 1,004 kJ/kg K
. Cpa : nhiet dung rieng cua hi nc, C pa = 1,842
kJ/kgoK
. r : an nhiet hoa hi cua nc, r =2500 kJ/kg
- The tch rieng cua khong kh am:
v
RT
288.T
M (B .pb ) B .pb
,m3/kgkk
(CT VII.8, [1])
vi: .
R : hang so kh, R =8314 J/kmol.o
. M : khoi lng khong kh, M = 29 kg/kmol
. B, pb : ap suat kh tri va phan ap suat bao
hoa cua hi nc trong khong kh, N/m2
- Lu lng khong kh am:
V = v.L
,m3/kg
vi: .
L : lu lng khong kh kho, kg/h
. v : the tch rieng cua khong kh am, m3/h
- Khoi lng rieng cua khong kh am:
T
k o o
T
0,378. .pb
,kg/m3 (CT 1.11, [8])
trong o:. o = 1,293 kg/m3: khoi lng rieng khong kh kho

ieu kien chuan
Trang 6

. To = 273oK : nhiet o khong kh ieu kien
chuan.
1.2. Tnh cac thong so cua tac nhan say:
- Trang thai khong kh ngoai tri: c bieu dien bang trang
thai A, xac nh bang cap thong so (to, o).
Do vat lieu say la au xanh co the c trong va thu
hoach nhieu vu trong mot nam, tuy nhien tnh theo mua ma, t
nang th thiet b se lam viec tot quanh nam. V vay, ta chon
trang thai A theo gia tr trung bnh vao thang 9 Thanh pho Ho
Ch Minh: [1]
A: to = 27 oC
o = 84%
4026
,42
4026
,42
exp 12
pbo exp 12
0,0355
235,5 to
235,5 27
(bar)
o .pbo
0,84.0,0355
xo 0,621
0,621
0,0194 (kg/kgkk)
B o .pbo
0,981 0,84.0,0355
I o 1,004.to xo (2500 1,842.to )
1,004.27 0,0194
.(2500 1,842.27) 76,7213
vo
(kJ/kgkk)
288.To
288(27 273)
0,9083 (m3/kgkk)
B o .pbo 0,981.105 0,84.0,0355.105
- Khong kh c quat a vao caloriphe va c ot nong

ang am (x1 = xo) en trang thai B (x 1, t1). Trang thai B cung la
trang thai cua tac nhan say vao thung say.
Nhiet o t1 tai iem B la nhiet o cao nhat cua tac nhan
say, do tnh chat cua vat lieu say va che o cong nghe quy
nh. Nhiet o cua tac nhan say B c chon phai thap hn
nhiet o ho hoa cua tinh bot au xanh. Do au xanh la loai hat
giau tinh bot, ban au khi o am cua vat lieu say con cao,
neu vat lieu tiep xuc vi tac nhan say nhiet o cao th lp
be mat cua hat tinh bot b ho hoa va tao thanh mot lp keo
mong bt kn be mat thoat am t trong long vat lieu ra ngoai.
Quy tac say oi vi loai nguyen lieu cha lng am cao
th say nhiet o thap, v du nh say mot so loai au hat
cha nhieu am th nhiet o khong kh say t 40 55oC.
Do o, chon iem B: t1 = 55oC
x1 = xo = 0,0194 (kg/kgkk)
4026
,42
4026
,42
exp 12
pb1 exp 12
0,1556
235,5 t1
235,5 55
1.pb1
x1 0,621
B 1.pb1
(bar)
x1.B
pb1 (0,621 x1)
0,0194
.0,981
0,1915
0,1556
.(0,621 0,0194
)
Trang 7

I 1 1,004.t1 x1(2500 1,842.t1)
1,004.55 0,0194.(2500 1,842.55) 105,8369
v1
(kJ/kgkk)
288.T1
288(55 273)
0,9931 (m3/kgkk)
B 1.pb1 0,981.105 0,1915.0,1556.105
- Khong kh trang thai B c ay vao thiet b say e

thc hien qua trnh say ly thuyet (I1 = I2). Trang thai khong kh
au ra cua thiet b say la C (t2, 2).
Nhiet o cua tac nhan say ra khoi thiet b say t 2 tuy
chon sao cho ton that nhiet do tac nhan say mang i la be
nhat, nhng phai tranh hien tng ong sng, ngha la tranh
trang thai C nam tren ng bao hoa. ong thi, o cha
am cua tac nhan say tai C phai nho hn o am can bang
cua vat lieu say tai iem o e vat lieu say khong hut am
tr lai.
Vi I2 = I1 = 105,8369 kJ/kgkk
ts 31oC
= 100%
Chon t2 = 35oC.
4026
,42
4026
,42
exp 12
pb2 exp 12
0,0558
235,5 t 2
235,5 35
(bar)
I 2 1,004.t 2 x 2 (2500 1,842.t2 )
x2
I 2 1,004.t 2
105,8369 1,004.35
0,0290 (kg/kgkk)
2500 1,842.t2
2500 1,842.35
x 2.B
0,0290.0,981
0,7844
pb2 (0,621 x 2 ) 0,0558.(0,621 0,0290)
v2
288.T 2
288(35 273)
0,9465
B 2.pb2 0,981.105 0,7844.0,0558.105
(m3/kgkk)
- So sanh x2 vi o am can bang cua vat lieu say:

Bang 1: Ham am can bang cb cua vat lieu say (vi vat
lieu say la au nanh): [5], [9]
(kg am/kg chat kho)
o am khong kh, %
20
30
40
50
60
70
80
90
100
30
0,0563 0,06 0,068 0,0846 0,103 0,142 0,199 0,304
20 0,054 0,065 0,071 0,08
0,095 0,116 0,153 0,209
o
Ta thay, tai iem C (t 2 = 35 C,
2 = 78,4%), ham am can
bang cua vat lieu say cb 0,128 (kg/kg) o cha am cua
khong kh x2 < cb, vat lieu say khong hut am tr lai.
- Tom lai, trang thai tac nhan say trong qua trnh say ly
thuyet:
toC
Trang 8

Bang 2 : Trang thai tac nhan say trong qua trnh say ly
thuyet:
ai lng
t (oC)
(n v)
x
(kg/kgkk)
I (kJ/kgkk)
pb (bar)
v
(m3/kgkk)
Trang thai
khong kh ban
au (A)
27
0,84
0,0194
Trang thai khong

kh vao thiet b
say (B)
55
0,1915
0,0194
Trang thai khong

kh ra khoi thiet b
say (C)
35
0,7844
0,0290
76,7213
0,0355
0,9083
105,8369
0,1556
0,9931
105,8369
0,0558
0,9465
2. Tnh can bang vat chat: [8]

- Nang suat thiet b say theo nhap lieu:
1 2
1 0,14
G1 G 2 .
1000
.
1075
(kg/h)
1 1
1 0,2
- Lng am can tach:
W = G1 G2 = 1075 1000 = 75 (kg/h)
- Lng tac nhan kho can thiet:
L
W
75
7837
,742
x 2 x1 0,029 0,0194
(kg/h)
- Lng tac nhan tieu hao rieng:

l
II.
L
1
1
104,503
W x 2 x1 0,029 0,0194
(kgkk/kg am)
TNH CAN BANG NANG LNG [10]

Qua trnh say khong co bo sung nhiet lng, QBS = 0
Thiet b say thung quay khong co thiet b chuyen tai, Q CT
=0
- Nhiet lng a vao thiet b say gom:
Nhiet lng do tac nhan say nhan c trong caloriphe:
L(I1 Io)
Nhiet lng do vat lieu say mang vao: [(G 1 - W)Cv1 +
WCa].tv1
- Nhiet lng a ra khoi thiet b say gom:
Nhiet lng ton that do tac nhan say mang i: L(I2 Io)
Nhiet lng ton that qua c cau bao che: QBC
Nhiet lng do vat lieu say mang ra: G2.Cv2.tV2
Vi:
o tv1 : nhiet o ban au cua vat lieu say, thng
lay bang nhiet o moi trng:
tv1 = to = 27oC
Trang 9

tv2 : nhiet o cuoi cua vat lieu say sau khi ra khoi
thiet b say:
tv2 = t2 (5 10oC) = 35 5 = 30oC
o Cv1 = Cv2 = Cv : nhiet dung rieng cua vat lieu say
vao va ra khoi thiet b say la nh nhau. ay, C v
la nhiet dung rieng cua vat lieu say vi o am
2:
Cv = Cvk(1-2) + Ca.2
,kJ/kgoK
Ca: nhiet dung rieng cua am.
Vi am la nc th: Ca = Cn = 4,18 kJ/kgoK
Cv = Cvk(1-2) + Ca.2
= 1,5.(1 - 0,14) + 4,18.0,14
= 1,8752 (kJ/kgoK)
- Can bang nhiet lng vao va ra he thong say:
L(I2 I1) + [(G1 - W)Cv1 + WCa].tv1 = L(I2 Io) + QBC + G2.Cv2.tV2
at: Qv = G2Cv(tv2 tv1) : ton that nhiet do vat lieu say mang
o
i.
Mat khac: G2 = G1 W
Cv1 = Cv2 = Cv
- Nhiet lng tieu hao cho qua trnh say thc:
Q = L(I1 Io) = L(I2 Io) + QBC + Qv - WCatv1
- Nhiet lng tieu hao rieng (cho 1kg am can boc hi):
q = l(I1 Io) = l(I2 Io) + qBC + qv Catv1
trong o:
Q
Q
G C (t t )
qBC BC
qv v 2 v v 2 v1
;
W
W
W
Ton that nhiet do vat lieu say:
Qv = G2Cv(tv2 tv1) = 1000.1,8752.(30 27) = 5625,6 (kJ/h)
Q
5625
,6
qv v
75,008 (kJ/kg am)
W
75
Nhiet do am trong vat lieu a vao:
WCatv1 = 75.4,18.27 = 8464,5 (kJ/h)
Ca.tv1 = 4,18.27 = 112,86 (kJ/kg am)
Ton that nhiet qua c cau bao che:
QBC = (0,03 0,05).Qhi
[14]
Qhi : nhiet hu ch, la nhiet can thiet e lam bay hi
am trong vat lieu:
Qhi = W.[rtv1 + Ca(t2 tv1)] [8]
vi:
o rtv1 : an nhiet hoa hi cua nc trong vat lieu say
nhiet o vao, rtv1 = 2500 kJ/kg
o Ca : nhiet dung rieng cua am.
Trang 10

Vi am la hi nc th: Ca = Cpa = 1,842 kJ/kgoK
Qhi = 75.[2500 + 1,842.(35 27)] = 188605,2 (kJ/h)
QBC = 0,03.Qhi
= 0,03.188605,2 = 5658,156 (kJ/h)
Q
5658
,156
qBC BC
75,4421(kJ/kg am)
W
75
- at: Catv1 qBC qv : nhiet lng rieng can bo sung cho
qua trnh say thc, la ai lng ac trng cho s sai khac gia
qua trnh say thc te va say ly thuyet.
Vi qua trnh say ly thuyet: = 0
Nhiet lng tieu hao cho qua trnh say ly thuyet:
Q = L(I2 Io)
= 7837,742.(105,8369 76,7213) = 228200,399 (kJ/h)
q = l(I2 Io)
= 104,503.(105,8369 76,7213) = 3042,672 (kJ/kg am)
Vi qua trnh say thc te: 0
= Catv1 qBC qv
= 112,86 75,4421 75,008 = -37,5901 (kJ/kg am)
< 0 Catv1 < qBC + qv
I2 < I1
trang thai tac nhan say sau qua trnh say
thc nam di ng I1 (ng say thc te nam di ng
say ly thuyet)
T o ta xac nh lai cac tnh chat cua tac nhan say khi
ra khoi thung say:
I2I
Tuy nhien v l cha biet nen ta xac nh o cha am x 2

trc thong qua t2 a biet:
x2
C pk (t1 t 2 ) xo (i )
(i 2 )
C pk (t1 t 2 ) xo [(r C pat1) ]
[(r C pat 2 ) ]
1,004(55 35) 0,0194
.[(2500 1,842.55) (37,5901
)]
0,0274
[(2500 1,842.35) (37,5901
)]
(kg/kgkk
I 2 1,004.t2 x 2 (2500 1,842.t 2 )
1,004.35 0,0274
(2500 1,842.35) 105,5365 (kJ/kgkk)
4026
,42
4026
,42
exp 12
pb2 exp 12
0,0558(bar)
235,5 t 2
235,5 35
x 2.B
0,0290.0,981
0,7436
pb2 (0,621 x 2 ) 0,0558.(0,621 0,0274)
Trang 11

v2
288.T 2
288(35 273)
0,9442(m3/kgkk)
5
B 2.pb2 0,981.10 0,7436.0,0558.105
- Tom lai, trang thai cua tac nhan say trong qua trnh say
thc te:
Bang 3: Trang thai cua tac nhan say trong qua trnh say
thc:
ai lng
t (oC)
(n v)
x
(kg/kgkk)
I (kJ/kgkk)
pb (bar)
v
(m3/kgkk)
Trang thai
khong kh ban
au (A)
27
0,84
0,0194
Trang thai khong

kh vao thiet b
say (B)
55
0,1915
0,0194
Trang thai khong

kh ra khoi thiet b
say (C)
35
0,7436
0,0274
76,7213
0,0355
0,9083
105,8369
0,1556
0,9931
105,5365
0,0558
0,9442
Trang 12

Hnh 2: o th I d khong kh am
- Lng tac nhan kho can thiet:
L
W
75
9383
,8531
x 2 x1 0,0274 0,0194
(kg/h)
Lng tac nhan tieu hao rieng:

l
L
1
1
125,1180
W x 2 x1 0,0274 0,0194
(kg/kg am)
- Lng nhiet can cung cap cho qua trnh say thc:
Q = L(I2 Io) + QBC + Qv - WCatv1
= 9383,8531.(105,5365-76,7214) + 5658,156 + 5625,6
8464,5
= 273216,3084
(kJ/h)
Lng nhiet cung cap rieng:
q
Q
3642
,8841 (kJ/kg am)
W
- Hieu suat say:
Q hi
188605
,2
0,69
Q
273216
,3084
Trang 13

III.
TNH THI GIAN SAY [8]
1. Tnh cng o say:

- Nhiet o trung bnh cua tac nhan say trong thiet b say:
t t
55 35
tk 1 2
45 (oC)
2
2
- o am trung bnh cua tac nhan say trong thiet b say:
2 0,1915 0,7436
k 1
0,4675
2
2
- Phan ap suat bao hoa cua hi nc trong tac nhan say:
4026
,42
4026
,42
pb exp 12
exp 12
0,0949
235,5 t
235,5 45
(bar)
- Khoi lng rieng cua tac nhan:

T
0,378. .pb
k o o 1
1,293.273
0,378.0,4675
.0,0949
1
1,0910
(45 273)
0,981
(kg/m3)
- Chon cac thong so e tnh cng o say:

Bang 4 : Cac thong so chon e tnh cng o say:
STT
ai lng
Toc o trung
bnh cua tac
nhan
trong
thung say
So vong quay
cua thung
He so cha
ay cua vat
lieu trong thung
vk
m/s
23
Tai
lieu
tham
khao
[1]
v/ph
18
[8]
0,18
[8]
1,7
oi vi thung
co canh
nang,
= 0,18
1,15 3,82
(1/15 1/50 rad)
24 32 (oi
vi au nanh)
[8]
Goc
nghieng
cua thung
Goc nghieng t
nhien cua vat
lieu
ng knh trung
bnh
hat
vat
lieu
Khoi
lng
rieng the tch
pha
n
n
v
o
[12]
27
kg/m
2
3
4
5
6
7
Ky
hie
u
n
v
Khoang gii
han
Cho
n
2,6
0,00
5
560 784
[5], [12]
650
Trang 14

vat lieu
8
So canh trong
Z
can
8
thung
h
Khi s dung dang canh nang th cac thong so ac trng
cua cau truc dang canh: [8]
h
0,576
DT
Fc
DT2
0,122
vi: .
h : chieu cao ri trung bnh cua hat
vat lieu, m
. DT : ng knh trong cua thung say, m
. Fc : be mat cha vat lieu cua canh, m2
- Cng o bay hi the tch A xac nh theo cong thc thc
nghiem oi vi vat lieu dang hat:
.v
tg
A 3,03. k k .n.B 0,5.
tg
W2
.
W h max
0,65
,kg/m3h
trong o:
B : yeu to cau truc cua thung quay
Fc
.Z . h 0,122.8. 0,576 0,7407
2
D
DT
T
Whmax : o hut am cc ai cua vat lieu.

Theo [8], trng hp neu W2 Whmax th lay
W2
1
W h max
Whmax c xac nh theo cong thc:

1
1
B ln
Wcb W h max
1
1
W
W h max
B cb
ln
vi: . Wcb : o am can bang cua vat lieu, %

. B : he so phu thuoc vao nhiet o.
V < 1 ln < 0
1
e B > 0 th
Wcb W h max
Wcb > Whmax
(1)
Ma qua trnh say ay co o am cuoi (W 2 = 14%)
> o am can bang (Wcb = 12,8%): W2 > Wcb
(2)
(1), (2) W2 Whmax
Vay ta lay
A 3,03.
W2
1 trong cong thc tnh A.
W h max
1,091.2,6
0,005
.1. 0,7407
0,5. 0,18.
tg1,7
.1 10,7123(kg/m3h)
tg27
Trang 15

1. Tnh thi gian say:
2v . .(W1 W 2 )
2.650.0,18.(20 14)
0,79 (h)
A [200 (W1 W 2 )] 10,7123.[200 (20 14)]
= 47,37 (ph)
IV.
TNH THIET B CHNH [8]
1. Tnh kch thc thung quay:

- The tch thung say:
VT
W
75
7,0013(m3)
A 10,7123
- Chon ng knh thung, theo tieu chuan: DT = 1,2m

- Chieu dai thung:
LT
4VT
DT2
4.7,0013
6,1905(m)
.1,22
Chon LT = 6,5m
LT
6,1905
5,42
DT
1,2
thoa ieu kien
LT
4 8
DT
Khi o, the tch cua thung say:

VT
DT2
.1,22
3
.L
.6,5 7,3513(m )
4
4
1. Thi gian lu:

Thi gian ma vat lieu lu tru trong thung (thi gian vat
lieu i het chieu dai thung):
V .v 7,3513
.0,18.650
1 T
0,80(h) = 48,01 (ph)

G1
1075
thoa ieu kien 1
2. Kiem tra toc o quay cua thung:

n
m.k1.LT
1.DT .tg
,vg/ph
trong o:. k1 : he so lu y en ac tnh chuyen ong cua

vat lieu.
Trng hp say xuoi chieu: k1 = 0,2 0,7 Chon
k1 = 0,5
. m : he so lu y en dang canh trong thung.
oi vi canh nang, m = 0,5
m.k1.LT
0,5.0,5.6,5
0,9504(vg/ph)
n
1.DT .tg 48,01.1,2.tg1,7
Trang 16

Sai so so vi gia tr chon:
n n
1 0,9504
.100%
.100% 4,96%
n
1
chon n = 1 vg/ph la hp ly.
3. Kiem tra van toc tac nhan say:

Bang 5: Lu lng va khoi lng rieng khong kh say tai
cac iem cua qua trnh say thc:
ai
lng
Nhiet
o
o
am
Lu
lng
Ky
hieu
n v
Trang thai
khong kh
ban au A
(trang thai
1)
Trang thai
khong kh
vao thiet b
say B
(trang thai
2)
Trang thai
khong kh ra
khoi thiet b
say - C (trang
thai 3)
t (oC)
27
55
35
0,84
0,1915
0,7436
8523,6411
9319,1810
8860,1435
2,3677
2,5887
2,4612
(n
v)
V
(m3/h)
V (m3/s)
Ghi
chu
Ba
ng 3
Ba
ng 3
Khoi
lng
1,1631
1,0638
1,1277
(kg/m3)
rieng
- Lng tac nhan say trung bnh trong thung say:
V V 2 9319
,181 8860
,144
V 1
9089
,6622(m3/h)
2
2
= 2,5249 (m3/s)
- Tiet dien chay cua tac nhan:
F (1 ).FT (1 )
DT2
.1,22
2
(1 0,18)
0,9274(m )
4
4
- Van toc tac nhan say:

vk
V
2,5249
2,7226(m/s)
F
0,9274
- Sai so so vi van toc chon:
v v
2,7226 2,6
k k .100%
.100% 4,50%
v k
2,7226
chon vk = 2,6 m/s la hp ly.
4. Tnh be day cach nhiet cua thung:

May say co the co hay khong co boc lp cach nhiet.
e tranh nhiet trong may say mat mat nhieu va e am
bao nhiet do ben ngoai may say co the cho phep cong nhan
Trang 17

lam viec ben canh c th thng boc lp cach nhiet cho may
say.
5.1. He so cap nhiet t dong tac nhan say
en thanh trong cua thung 1:
Bang 6 : Cac thong so cua tac nhan say trong thung
say:
STT
1
2
3
4
K
hieu
vk
tk
Thong so
Van toc
Nhiet o trung
bnh
He so dan
nhiet
o nht
m/s
o
C
Nguon
Cong thc
(III.1)
(III.1)
W/m.oK
Bang 30, [3]
0,02755
Ns/m2
Bang I.114,
[1]
(III.1)
1,9314.10-5
n v
Khoi lng
rieng
kg/m3
o nht ong
m2/s
k k
k
Gia tr
2,6
45
1,0910
1,7702.10-5
- Che o chay cua tac nhan say trong thiet b:

Chuan so Reynolds:
v D
2,6.1,2
Re k T
1,7625
.105
5
k
1,7702
.10
Re > 104 dong tac nhan chay roi trong thung say. Qua
trnh truyen nhiet trong thung xem nh la qua trnh truyen nhiet
trong ong co dong chay xoay roi, la qua trnh truyen nhiet do
s tron lan cua cac lp lu chat trong va ngoai xa truc cua
dong chay. Co the bo qua s truyen nhiet do oi lu t nhien.
[2]
Vay, qua trnh truyen nhiet gia tac nhan say va thanh
thiet b la truyen nhiet do oi lu cng bc, dong chay trong
ong co
L
50.
D
- Chuan so Nusselt:
Nu = 0,018.l.Re0,8
(CT 3.32, [3])
L
D
trong o: l f Re,
Vi:
L
5,42
D
Re = 1,76.105
l = 1,135
(Bang II-2, [2])
Nu = 0,018.1,135.(1,7625.105)0,8 = 321,4382
- He so cap nhiet 1:
Trang 18

1
5.2.
Nu. k 321,4382
.0,02755
7,380 (W/m2.K)
DT
1,2
He so cap nhiet t thanh ngoai cua

thung say en moi trng xung quanh 2:
Qua trnh truyen nhiet t thanh ngoai cua thiet b say

en moi trng xung quanh la qua trnh truyen nhiet do oi lu
t nhien va do bc xa nhiet.
He so cap nhiet do oi lu t nhien 2 :
- Do thung say at nam ngang vi goc nghieng = 1,7 o nen
viec xac nh he so cap nhiet do oi lu t nhien xem nh la
xac nh he so cap nhiet cua ong nam ngang khi khong kh
co the tch ln chuyen ong t do. Theo [3], oi vi trng hp
nay, cac hang so vat ly khi tnh chuan so Nu, Gr lay theo nhiet
o trung bnh cua lu chat xa ong, tc la lay theo nhiet o
trung bnh cua khong kh moi trng.
Bang 7: Cac thong so cua khong kh ben ngoai thung
say:
STT
Thong so
1
2
Nhiet o
He so dan
nhiet
o nht
3
4
Ap suat hi
bao hoa
Khoi lng
rieng
o nht ong
5
6
K
hieu
to
C
W/m.oK
Ns/m2
pb
n v
o
Nguon
Cong thc
(II)
Bang 30, [3]
Gia tr
27
0,02629
1,8464.10-5
bar
Bang I.114,
[1]
(II)
kg/m3
CT1.11, [8]
1,1631
m2/s
k k
k
1,5875.10-5
0,0355
- Chon nhiet o thanh ngoai cua thung (pha tiep xuc vi

khong kh): tw4 = 35oC la nhiet o thch hp e nhiet t tac
nhan say sau khi truyen qua vach thung va lp cach nhiet en
pha thanh ngoai cua thung th khong con qua nong, an toan
cho ngi lam viec.
- Do he so dan nhiet cua thep ln nen xem nh nhiet o
khong oi khi truyen qua be day than thung va lp bao ve.
S o truyen nhiet:
tk
tw1
tw4

1
2 3
to
1 : be day than
thung
2 : be day lp cach
nhiet
3 : be day lp bao
ve
Trang 19

Hnh 3: S o truyen nhiet qua

vach thung
- Chon cac be day cua thung:
Bang 8: Cac be day thung va vat lieu:
ST
T
1
2
3
ai lng
Ky
hieu
Gia tr
chon (m)
Vat
lieu
0,008
0,001
CT3
Bong
thuy
tinh
Be day thung
Be day lp
cach nhiet
He so dan
nhiet
(W/mK)
50
0,05
Be day lp
3
0,001
CT3
bao ve
- ng knh ngoai cua thung say:
Dng = DT + 2.( 1 + 2 + 3)
= 1,2 + 2.(0,008 + 0,001 + 0,001) = 1,22 (m)
- Chuan so Grashof: [2]
Gr
3
g.D ng
. .T
o2
3
g.D ng
.T
o2T
50
3
g.D ng
.(tw 4 to )
o2 (to 273)
9,81.1,223.(35 27)
1,8849
.109
5 2
(1,5875
.10 ) .(27 273)
- Chuan so Nusselt: [1]

Nu = 0,47. Gr0,25 = 0,47. (1,8849.109)0,25 = 97,9312
- He so cap nhiet 2 :
Nu.o 97,9312
.0,0263
2
2,1103(W/m2K)
D ng
1,22
He so cap nhiet do bc xa nhiet 2 : [1]

Qbx

2
5,7. 12.
F (T1 T 2 )
T 4 T 4
1 2
100
100
(T1 T 2 )
,W/m2K
(CT
[1])
V.135,
trong o:. Qbx : nhiet trao oi do bc xa, W

. F : be mat bc xa, m2
. T1 : nhiet o cua vat the nong, oK , T1 = Tw4
Trang 20

. T2 : nhiet o cua vat the nguoi, la nhiet o
khong kh bao quanh thung, oK , T2 = To
. :o en cua he.
oi vi bc xa gia kh va be mat vat the,
do be mat cua kh ln hn be mat vat the
nen o en cua he xem nh bang o en cua
vat the: 1-2 1 = 0,8 1
Chon e1-2 = 0,8.
Qbx
5,7. 12.
F (T1 T 2 )
5,7.0,8.
T 4 T 4
1 2
100
100
(T1 T 2 )
35 273 4 27 273 4

100
100
(35 27)
5,4456
He so cap nhiet chung 2 : [1]

2 2 2
2,1103 5,4456 7,5560
5.3.
(W/m2.K)
(CT V.134, [1])
(W/m .K)
He so truyen nhiet K: [3]
- He so truyen nhiet K oi vi tng hnh ong co chieu

day khong day lam so vi ng knh, khi bo qua nhiet tr cua
lp cau:
K
1
1
i
1 i 1 i 2
3
1
3,4718
1
0,008 0,001 0,001
1
7,3797 50
0,05
50
7,5560
5.4.
(W/m2.K)
Tnh be mat truyen nhiet F: [14]
- ng knh trung bnh cua may say:

Dtb
DT D ng
2
1,2 1,219
1,21 (m)
2
- Be mat truyen nhiet: gom dien tch xung quanh thung va

dien tch hai mat au cua thung:
.Dtb2
4
.1,212
.1,21.6,5 2.
27,0084
4
F .Dtb .L T 2.
5.5.
(m2)
Tnh hieu so nhiet o trung bnh gia tac

nhan say va khong kh ben ngoai ttb: [14]
- Goi: . t1, t1c : nhiet o au va cuoi cua tac nhan say khi
i qua thung say
Trang 21

t1 = t1 = 55oC
tc1 = t2 = 35oC
: nhiet o moi trng xung quanh, t 2 = t2c = to =
. t2, t2c
27oC
- Hieu so nhiet o cua 2 dong lu chat au vao va ra
cua thung say:
t = t1 t2 = 55 27 = 28 (oC)
tc = t1c t2c = 35 27 = 8 (oC)
- Hieu so nhiet o trung bnh gia tac nhan say va khong
kh ben ngoai:
t tc 28 8
ttb
15,9647 o
t
28
( C)
ln
ln
8
tc
5.6.
Tnh lng nhiet mat mat ra xung quanh: [14]
- Xem nhiet truyen t ben trong thung say qua lp cach

nhiet, en moi trng ben ngoai la on nh. Lng nhiet o
chnh la lng nhiet mat mat ra moi trng xung quanh khi boc
hi 1kg am qxq. oi vi may say thung quay th lng nhiet mat
mat ra moi trng xung quanh nay cung la nhiet ton that qua
c cau bao che qBC.
- Theo phng trnh truyen nhiet:
K .F .ttb
W
3,4720
.27,0084
.15,9647
.3600
71,8555 (J/kg am)

1000
.75
qxq
- So sanh vi lng nhiet ton that qua c cau bao che a

gia thiet ban au:
qBC qxq
qBC
.100%
75,4421 71,8555
.100% 4,75%
75,4421
gia thiet ve chieu day lp cach nhiet ban

au la hp ly.
5. Kiem tra be day thung: [15]

- Vat lieu che tao thung chon la thep CT3, co cac tnh chat
sau:
Bang 9: Cac tnh chat cua vat lieu che tao thung: [15]
STT
1
2
3
Thong so
ng suat tieu
chuan
Gii han an
toan
He so ben
K
hieu
[*]
N/mm2
Nguon
Cong thc
Hnh 1.1
n v
trang 26
n v
Bang 1.7
0,95
n v
Gia tr
140
Trang 22

moi han
ng suat cho
phep
[] = h.[*]
140
(CT 1.9)
- Ap suat lam viec cua he thong: thung say lam viec
ap suat thng (khong co ap suat), theo [1], chieu day thanh
thiet b tnh theo thiet b lam viec vi ap suat trong nhng lay p
khong be hn 0,1.106 N/m2.
ap suat lam viec cua he thong, lay: p = 0,1.10 6 N/m2 =
0,1 N/mm2
- Ta co :
4
N/mm2
[]
[ ]
140
. h
.0,95 1330 25
p
0,1
Do o be day toi thieu cua than thung:

DT .p
1,2.0,1
S
4,5.10 4 (m)
(CT 5.3, [15])
2[ ]. h 2.140.0,95
- He so bo sung kch thc:
C = Ca + Cb + Cc + Co
(CT 1.10, [15])
Bang 10: Cac he so bo sung kch thc cho be day thung:

ST
T
1
He so
bo sung
kch thc
He so bo
sung do an
mon hoa
hoc
He so bo
sung do bao
mon c hoc
He so bo
sung do sai
lech khi
che tao
He so quy
tron kch
thc
K
hie
u
Ca
Gia
tr
(mm)
0
Cb
Cc
0,8
Co
5,75
Ghi chu
oi vi vat lieu ben trong moi
trng co o an mon hoa hoc
khong ln hn 0,05 mm/nam.
Do nguyen lieu la cac hat ran
chuyen ong, va ap trong thiet
b. Gia tr Cb chon theo thc
nghiem.
Phu thuoc vao chieu day cua
tam thep lam thung. Vi thung
bang thep CT3, day 8mm th C 3 =
0,8 mm (Bang XIII.9, [1])
Chon.
C = Ca + Cb + Cc + Co = 0 + 1 + 0,8 + 5,75 = 7,55 (mm)

- Be day thc cua than thung:
S = S + C = (0,45 + 7,55).10-3 = 8.10-3 (m)
gia thiet be day thung 8 mm la chap nhan c.
- Kiem tra:
S C a 8 0
0,0067
DT
1200
Trang 23

thoa ieu kien
S Ca
0,1
DT
- Ap suat ln nhat cho phep trong than thiet b:

2[ ]. h .(S C a ) 2.140.0,95.(8 0)
[ p]
1,76 (N/mm2)
DT (S C a )
1200 (8 0)
Vay thung say co be day la 8mm, thoa ieu kien lam
viec p < [p].
6. Tnh tr lc qua thung say: [10]

Trong he thong say thung quay, tac nhan say khong
nhng i qua lp hat nam tren canh va tren mat thung say
ma con i qua dong hat ri t nh thung va cac canh t
tren xuong. Do o, tr lc cua tac nhan say trong thung say
co nhng ac thu rieng va c tnh theo cac cong thc kinh
nghiem.
- Chuan so Reynolds:
v .d. k 2,6.0,005.1,0910
Re k
734,3659
k
1,9314
.10 5
- Khoi lng rieng dan xuat cua khoi hat chuyen ong
trong thung say:
0,25.(G 1 G 2 ).
(CT 10.23, [10])
0,75.2.V
0,25.(1075 1000
).0,18
8,4678
(kg / m3 )
0,75.2.7,35
dx
- Tr lc cua dong tac nhan i qua lp vat lieu trong thung

say:
a.L .v k2 . k .C
Phat
,mmH2O
(CT 10.19, [10])
2.g.d
trong o:
a : he so thuy ong
490 100
Re
Re
490
5,85
734,3659
a 5,85
(CT 10.20, [10])

100
10,2074
734,3659
C : he so ac trng cho o chat cua lp hat
vi :
C
1
2
v dx 650 8,4678
0,9870
v
650
(CT 10.21, [10])

(CT 10.22, [10])
1 1 0,9870
0,0134
2
0,98702
Trang 24

Phat
a.L .v k2 . k .C
2.g.d
10,2074.6,5.2,62.1,0910.0,0134
2.9,81.0,005
61,1443
(mmH2O ) 599,8256(N / m2 )
V.
THIET KE BO PHAN TRUYEN ONG
1. Tnh cong suat quay thung:

- Cong suat can thiet e quay thung:
N = 0,0013.DT2.LT..n.
kW
(CT VII.54, [1])
vi: .
DT : ng knh trong cua
thung, DT = 1,2m.
. LT : chieu dai thung, LT = 6,5m.
. : he so phu thuoc vao dang canh.
Vi canh nang, he so cha ay = 0,18 th =
0,059 (Bang VII.5, [1]).
. n : toc o quay cua thung, n = 1 vg/ph.
. : khoi lng rieng xop cua vat lieu, = 650 kg/m3
N = 0,0013.DT2.LT..n.
= 0,0013.1,22.6,5.0,059.1.650 = 0,56 (kW)
- Chon ong c 4A100L8Y3, ([4]), co cac ac tnh:
. Cong suat ong c: Nc = 1,5 kW
. Van toc quay: nc = 698 vg/ph
. Hieu suat: = 74%
. He so cong suat: cos= 0,65
Cong suat lam viec cua ong c:
Nlv = Nc.= 1,5.074 = 1,11 (kW)
thoa ieu kien Nlv > N can thiet e quay thung.
1. Chon ty so truyen ong: [4]

- Ty so truyen chung cua toan bo he thong:
ic
nc
698
698
nthung 1
Do ty so truyen qua ln nen phai s dung he thong

truyen ong giam toc cho thung. S dung bo phan giam toc 2
cap kieu truc vt banh rang. He thong truyen ong nh sau:
truc ong c noi thang vi truc vt, truc vt nay truyen ong qua
banh vt (giam cap i01), t banh vt qua banh rang nho cua hop
giam toc, roi qua banh rang ln (giam cap i 12), sau o ra khoi
II dan ong
III
hop giam toc, truyen Iqua tang
va en thung qua
banh rang ln gan vao thung (giam cap i23).
o
ng
c
Trang 25

Hnh 4: S o he thong truyen ong

cho thung
- Chon ty so truyen: .
i23 = 5
. i12 = 4
ic
698
29,083
. i 01
i 12.i 23 4.6
- Van toc quay:
nj-1 = ij-1,j . nj
(vg/ph)
- Cong suat:
Nj = Nj-1 . j-1,j
(kW)
vi: .
Hieu suat h cua bo truyen banh
rang tru h: hbr = 0,93 0,95
Chon hbr = 0,93.
(Bang 2.3, [4])
. Hieu suat cua bo truyen banh rang tru c che kn
(trong hop giam toc): hbr = 0,96 0,98
Chon hbr = 0,96. (Bang 2.3, [4])
. Hieu suat cua bo truyen truc vt:
c
0,74
trv
0,829
'
br . br 0,93.0,96
Bang 11: Bang s o truyen ong
Truc
Thong so
Ty so truyen i
Van toc quay n
(vg/ph)
Cong suat N
(kW)
ong c
Truc I
29,083
Truc II
4
Truc III
6
698
24
0,698
0,6272
0,602
0,56
2. Tnh bo truyen banh rang [13]

Bo truyen banh rang truyen chuyen ong t tang dan
ong en banh rang ln gan vao thung. ay la c che
truyen ong gia hai truc song song nen ta s dung bo truyen
ong banh rang tru (rang thang), truyen ong h, banh rang
an khp ngoai.
Chon vat lieu lam banh rang:
Trang 26

Banh rang ln: thep 45 thng hoa, co o ran HB
180.
Banh rang nho:
- oi vi 2 banh rang an khp nhau, bang rang nho lam
viec nhieu, chan rang be nen mon nhieu va chong b gay
hn banh rang ln, do vay can c che tao bang vat lieu tot
hn. Neu s dung 2 banh rang cung vat lieu th phai co phng
phap nhiet luyen e banh rang nho co o ran mat rang ln
hn.
- Banh rang chu tai trong trung bnh, s dung thep 45
thng hoa co cac thong so c tnh:
. o ran HBbr nho = (1,1 1,4)HBbr ln = 1,1.180 = 198
. Gii han ben: B = 600 N/mm2
. Gii han chay: C = 340 N/mm2
- ng suat uon cho phep:
o u 1,5. 1
n.K
vi: .
Gii han moi: -1
= 0,25.(sb + sch) + 50 =
2
285 (N/mm )
. He so an toan: n = 1,5 2,2 chon n = 1,5
. He so tap trung ng suat chan rang: K = 1,2 1,8
(tr so ln dung cho banh rang thep thng hoa va
toi) K = 1,8
o u 1,5. 1 1,5.285 158,35(N / mm2 )

n.K
1,5.1,8
Tnh moun s bo:

m 3
19.106.N 3 .K .
y [ ]u . m .Z .n
,mm
vi:
N3 : cong suat truyen cua bo truyen.

oi vi bo truyen banh rang tru h co he so
truyen br = 0,93 0,95 chon br = 0,93.
N3
N thung 0,56
0,6021
(kW )
br
0,93
: he so o mon rang
Vi o mon 20% = 1,5
m : he so chieu dai rang, m = 10 12 chon m = 12.
Z : so rang.
o Vi banh rang nho (chu ong) quay bang ong c
:
Z1 = 17 30 Chon Z1 = 28 rang
Trang 27

Vi banh rang ln:
Z2 = i.Z1 = 5.28 = 140 rang
y : he so dang rang, phu thuoc Z
o Banh rang nho: y = 0,411
o Banh rang ln: y = 0,488
K : he so tai trong, chon s bo K = 1,5 (banh rang at
au truc)
Tnh moun theo banh rang co tch y.[]u nho, con neu banh
rang cung vat lieu th tch y.[]u lay cua banh rang nho:
o
m 3
19.106.N 3 .K .
y [ ]u . m .Z .n
19.106.0,6021
.1,5.1,5
9,224(mm)
0,411.158,33.12.28.1,5
Chon moun theo tieu chuan (theo TCVN 1064-71) : m = 10

mm.
Kiem nghiem sc ben uon rang:

u
19.106.N .K .
u
y .m2 .b.Z .n
vi:
b : chieu dai rang, mm.
b = m . m =12.10 = 120 (mm)
K = Kt.K : he so tai trong
o Kt : he so tai trong tap trung.
Vi o ran mat rang HB < 350 Chon Kt = 1.
o K : he so tai trong ong, phu thuoc vab toc tiep
tuyen va cap chnh xac cua banh rang.
. Goi A: khoang cach gia 2 tam banh rang
m = (0,01 0,02).A
chon m = 0,012A
m
10
833,33(mm)
0,012 0,012
lam tron A = 835mm

. So rang banh nho:
Z1
2A
2.835
27,78
m(i 1) 10(6 1)
Z1 = 28 rang
chon Z1 = 28 rangluc au la hp ly.
. Xem van toc quay thung bang van toc quay cua banh
rang ln va bang 1vg/ph.
Van toc quay cua banh rang nho: n II = i. nI = 6.1 = 6
(vg/ph)
Trang 28

. Van toc vong:
2An1
v
60.1000
(i 1)
2 835.5
0,0729
(m / s)
60.1000
.(5 1)
v < 2 m/s chon cap chnh xac cua banh rang = 9

K = 1,2
He so tai trong:
K = Kt . K = 1.1,2 =1,2
o ben uon:
u
19.106.N .K .
y .m2 .b.Z .n
19.106.0,6021
.1,2.1,5
24,852(N / mm2 )
2
0,411.10 .120.28.6
u < []u he an toan ve uon.
Tnh kch thc chu yeu cua cap banh rang:

ST
T
1
2
3
4
5
6
7
8
9
10
Thong so
Moun
Ty
truyen
so
So rang
ng knh
vong lan
ng knh
vong nh
ng knh
vong ay
Chieu
cao
chan rang
Chieu
cao
nh rang
Chieu
cao
rang
Khoang
cach gia 2
tam
banh
rang
Ky
hieu
Cong thc
tnh
Banh
rang
dan
(Banh
rang
nho)
Banh rang
b dan
(banh
rang ln)
m (mm)
10
Z
(rang)
28
140
D (mm)
D = Z.m
280
1400
D (mm)
D = D + 2m
300
1420
Dc (mm)
Dc = D 2,5m
255
1375
hc (mm)
hc = 1,25m
12,5
h (mm)
h = m
10
h (mm)
h = h + hc
22,5
D1 D 2
2
m(Z 1 Z 2 )
770
A (mm)
Trang 29

VI.
CHON KCH THC CANH AO TRONG THUNG
Hnh 5: Hnh dang mot so canh ao

trong thung
- S dung canh nang co cac thong so ac trng nh sau:
(Bang 6.1, [8]):
He so cha ay: = 18%
Goc gap cua canh: = 140o
h
0,576
DT
Fc
DT2
0,122
vi: .
h: chieu cao ri trung bnh cua hat vat lieu
. DT : ng knh thung
. Fc : be mat cha vat lieu cua canh.
Fc = 0,122.DT2 = 0,122.1,22 = 0,1757 (m2)
- Chon: . Chieu rong canh: b =155mm
. Chieu cao canh: d = 80 mm
. Chieu dai canh: l
Fc
0,1757
0,750(m)
b d 0,155 0,18
. Chieu day canh: = 5mm

. So canh tren mot mat cat : 8 canh.
Vi chieu dai thung say LT = 6,5m ta lap 8 oan canh doc theo
chieu dai thung, au nhap lieu cua thung lap canh xoan
e dan vat lieu vao thung, vi chieu dai 0,5m.
- Ty le cha ay vat lieu trong thung:
F
cd
F1
F1 : tiet dien ngang cua thung
Trang 30

Ft
h
Fc
Hnh 6: Dien tch phan cha vat lieu
trong thung
DT2 ,1,22
1,1304
(m2 )
4
4
Fc : tiet dien cha ay
Fc = .Ft = 0,18.1,1304 =0,2034 (m2)
Do:
F1
R 2 R 2 .sin2
180
2
. sin2 0,2034
0,565
180
2
0,62
F c
55o
Chieu cao cha ay vat lieu trong thung:

h = R Rcos=0,255 (m).
VII.
TNH VANH AI VA CON LAN
1. Tnh tai trong thung say:

Vanh ai:
- Chon s bo be rong vanh ai: B = 100mm
- Be day vanh ai: oi vi thung tai trong nang chon
h
B
38,46(mm)
2,6
Chon h = 40mm
- Vat lieu lam vanh ai: chon thep CT3, = 7850 kg/m3
- Gan e lap vanh ai vao than thung: cao 50mm, day
40mm
- Khoang cach gia gan va than thung e lap chan e:
60mm
- ng knh mat ngoai chan e (ng knh trong cua
gan):
De = DT + 2.60 = 1200 + 2.60 = 1320 (mm)
Trang 31

- ng knh ngoai vanh ai:
Dai = 1200 + 2.(60 + 50 + 40) = 1520 (mm)
- Khoi lng 2 vanh ai:
Mai = 2..(Vai + Vgan)
=
2.7850..[(1,52+0,1).0,1.0,04
(1,320+0,04).0,04.0,05]
= 433,32 (kg)
Thung say
Bang 12: Khoi lng thung say, LT = 6,5m

Thong
so
Than
thung
Lp
cach
nhiet
Lp
bao
ve
Vat
lieu
Khoi lng
rieng
(kg/m3)
ng
knh trong
(m)
ng
knh
ngoai (m)
Khoi
lng
(kg)
CT3
7850
1,2
1,216
1549,14
Bong
thuy
tinh
200
1,216
1,218
4,97
CT3
7850
1,218
1,220
195,41
Khoi lng thung : Mthung = 1749,52 (kg)

Banh rang
- Banh rang xem tng ng vat co tiet dien hnh vanh
khan:
. ng knh ngoai xem nh bang ng knh vong lan, D ng
= 1400mm
. Rong B = 120mm, day h = 30mm
. Khoi lng rieng 7850 kg/m3
Mbrang = 161 (kg)
- Gan:
. Chon chieu rong B = 60mm, day h = 55mm
. ng knh trong cua gan:
D1 = Day rang 2.(hgan + hrang) = 1375 2.(30+55) = 1205
(mm)
Mgan = 85,45 (kg)
Mbrang = 246,45 (kg)
Canh ao:
- Chon vat lieu bang thep CT3, r = 7850 kg/m3
- Cac kch thc a chon VI.
Mcanh = 441,36 (kg)
Khoi lng vat lieu trong thung:
- Nang suat thung theo nhap lieu: G1 = 1075 (kg/h)
Trang 32

- Thi gian lu cua vat lieu trong thung: = 0,8h
Khoi lng vat lieu trong thi gian lam viec: M hat = G1. =
860 (kg)
Vay tai trong tong cong cua thung say e len con lan la:
M M i 3730
,65(kg)
Q = M.g = 36600 (N)
1. Tnh con lan : [15]

Q
S
N
Hnh 7: Lc tac dung len con lan

- Phan lc cua moi con lan len ai:
T
Q
36600
21121
(N )
2cos 2cos30
- L c ep con lan len be:

N = TcosQ/2 = 18300 (N)
- Lc ay con lan theo chieu ngang:
S = Tsin = 10560,5 (N)
- Be rong con lan, chon:
Bc = B + (3 5)cm = 10 + 5 = 15 (cm)
- ng knh con lan thep:
dc
T
21121
4,69 3,52(cm)
(300 400).B (300 400).15
Chon dc = 500mm.
- Kiem tra lai ng knh con lan:
0,25D dc 0,33D
vi: D : ng knh ngoai cua vanh ai, D = 1520mm.
dc = 500mm thoa ieu kien: 380 dc 501,6 (mm)
VIII.
TNH CALORIFER CAP NHIET
- Calorifer la thiet b truyen nhiet dung e gia nhiet gian

tiep cho khong kh say. Trong ky thuat thng dung hai loai
calorifer la calorifer kh hi va calorifer kh khoi. ay ta chon
calorifer kh hi, loai thiet b truyen nhiet kieu ong chum. Trong
Trang 33

ong la hi nc bao hoa ngng tu va ngoai ong la khong kh
chuyen ong. He so trao oi nhiet cua nc ngng ln hn
nhieu so vi he so trao oi nhiet oi lu gia mat ngoai cua
ong vi khong kh, do o, ben ngoai ong pha khong kh c
lam canh e tang cng truyen nhiet. Vay calorifer s dung la
loai ong chum vi ong co canh. Calorifer c bo tr nam
ngang.
Bang 13: Cac thong so cua cac tac nhan qua calorifer
Nhiet o vao t2 27oC
= to
Tac nhan
Khong kh
say
Nhiet o ra t2c =
55oC
t1
Ap suat p
2 at
Hi nc bao hoa
Hi ot
Nhiet o ngng
119,6oC
ngng tu
tu T
- Chon mot so kch thc cua calorifer e s dung trong tnh
toan:
Bang 14: Mot so kch thc cua calorifer
Thong so
Ong
Chieu dai
ng
knh
ngoai
Be day ong
ng
knh
trong
n
v
Gia
tr
d2
Chon
theo
tieu
chuan, [2]
Chon
theo
tieu
0,016
chuan: ong 16 x 1,6
[2]
0,0016
d1
0,0128
Ghi chu
1,5
d1 = d2 2
Chon theo tieu chuan

oi vi chum ong
0,05
co canh, ([2], trang
75)
Trng hp xep ong
so le ( nh tam
0,0433 giac eu), ([2], trang
75):
s2 = 0,866.s1
Bc
ong
ngang
dong
lu chat
s1
Bc
ong
doc dong lu
chat
ngoai
ong
s2
0,001
tc
0,005
0,0005
dc
0,018
dc = d2 + 2h
W/mK
57
Thep CT20
Chieu
dai
canh
Khoang cach
gia 2 canh
lien tiep
Be day canh
ng
knh
canh
He so dan nhiet
cua vat lieu lam
ong va canh
Canh
Ky
hieu
Chon
Trang 34

dc
h
c
t
s1
d2
Hnh 8: Cac kch thc cua
s21. Tnh hieu
canh
tron
so
nhiet o trung bnh:
s1
- Hieu so nhiet o cua 2 dong lu chat au vao va ra

cua calorifer:
t = T t2 = 119,6 27 = 92,6 (oC)
tc = T t2c = 119,6 55 = 64,6 (oC)
- Hieu so nhiet o trung bnh gia
t
tac nhan say va hi nc cap nhiet:
t
T
2
t2c
tc
t2
t tc
2
92,6 64,6
78,6(o C )
2
ttb
F
Hnh 9: S o truyen nhiet
1. Tnh he so cap nhiet pha khong kh ngoai ong
2: [6]
2.1. Cac thong so cua khong kh ngoai ong:

Tac nhan say la khong kh nhiet o moi trng t 2 = to
= 27 C sau khi qua calorifer se c gia nhiet len t 2c = t1 = 55oC e
i vao thung say.
o
Bang 15: Cac thong so cua khong kh di chuyen ngoai

ong
STT
Thong so
K
hieu
n v
Nhiet o trung
bnh
o am trung
bnh
He so dan
nhiet
n v
W/m.oK
o nht
Ns/m2
Ap suat hi
pb
bar
1
2
3
tk
Nguon
Cong thc
t t
tk o 1
2

k o 1
2
Bang 30, [3]
Bang I.114,
[1]
(II)
Gia tr
41
0,516
0,0273
1,9125.10-5
0,0771
Trang 35

6
7
bao hoa
Khoi lng
rieng
o nht ong
kg/m3
CT 1.11, [8]
1,1069
m2/s
k k
k
1,7278.10-5
2.2. Tnh he so cap nhiet 2:
F cl
F1l
Fol
F cl
: dien tch phan canh cua mot

ong.
Fol
: dien tch phan khong canh

cua mot ong.
F 2l : dien tch ngoai cua mot ong
co canh (pha khong kh).
F1l : dien tch trong cua mot ong
co canh (pha hi nc ngng

tu).
Hnh 10: Cac dien tch be

mat cua ong co canh
- Bc canh:
sc = t + dc = 0,005 + 0,0005 = 0,0055 (m)
- So canh tren mot ong:
nc
L
1,5
272,73 (canh)
sc 0,0055
lam tron nc = 273 canh.

- Dien tch phan khong lam canh cua mot ong:
F ol .d2 .t.nc .0,016.0,005.273 0,0686(m2)
- Dien tch phan canh cua mot ong:
.dc2 .d22
.nc
F cl 2.
4
4
.0,0182 .0,0162
.273 0,0292
2.
4
4
(m2)
- ng knh tng ng cua ong:
Trang 36

F ol .d2 F cl .
dE
F cl
2nc
F ol F cl
0,0292
2.273
0,0134
0,0696 0,0292
0,0686.0,016 0,0292.
(m)
- Lu lng khong kh vao calorifer:

Vo = vo.L = 0,9083.9383,8531
= 8523,6411 (m3/h)
= 2,3677 (m3/s)
trong o:.
vo : the tch rieng cua khong kh tai 27 oC,
3
m /kg, (Bang 3)
. L : lu lng tac nhan kho, kg/h, (II).
- Chon ng knh cua ong dan kh trong he thong la 0,4m.
Van toc dong kh i trong ng ong:
V
2,3677
o o 2
18,8414
(m/s)
Do .0,42
4
4
thoa ieu kien chon ng knh ong sao cho van toc
kh i trong ong la 15 20 m/s.
- Chon ng knh ca vao cua calorifer la 0,25m. Khi o se
co s tang van toc cua dong kh tai ca vao calorifer do ot
m, va gia tr cua van toc o la:
o.
Do2
d2
0,42
18,8414
.
33,4958(m/s)
0,252
- Van toc khong kh tai khe hep nhat cua calorifer:
max
d2 2h c
1
s1.sc
33,4958
49,5233
0,016 2.0,001.0,0005
1
0,05.0,0433
0,05
s1
(m/s)
.d
49,5233
.0,0134
Re max E
3,8433
.104
1,7278
.10 5
- Vi ong xep so le, chuan so Nusselt:
Nu 0,251. Re
0,67
s d2
. 1
d2
0,2
s1 d2
0,05 0,016
0,251.(3,8433
.104 )0,67.
0,016
168,866
0,2
0,2
0,05 0,016
1
0,005
0,2
Trang 37

- He so cap nhiet cua canh:
Nu. k 168,866.0,0273
c
343,4302(W/m2.oK)
dE
0,0134
- He so cap nhiet tng ng pha ong co canh:
Fl
2 c . c .c
F 2l
trong o:
F 2l : dien tch ngoai cua mot ong co canh
F 2l F ol F cl 0,0686 0,0292 0,0978(m2)
F ol
0,0686
2,3529
0,0292
Hieu suat canh tron c:

tgh( .h)
c
.h
l
c
vi:
dc 0,018
1,125
d2 0,016
h h.(1 0,35. ln )
0,001.(1 0,35. ln1,125) 1,041.103 (m)
2. c
c . c
2.343,4302
155,2429
57.0,0005
tgh( .h) tgh(155,2429

.1,041.103 )
0,9914
.h
155,2429
.1,041.103
Vay, he so cap nhiet pha ngoai ong:

2 c .
F cl
F 2l
. c
0,0292
343,4302
.
. 0,9914 2,3529 342,5473
0,0686
(W/m2K)
- He so lam canh:
c 1
nc .(dc2 d22 )
273.(0,0182 0,0162 )
1
1,483
2d1L
2.0,0128.1,5
2. Tnh he so cap nhiet pha trong ong 1: [3]

S cap nhiet pha trong ong la cap nhiet do hi nc bao
hoa ngng tu trong ong ng.
Bang 16: Cac thong so cua hi nc bao hoa ngng tu
trong ong:
ST
T
Thong so
Ky
hie
u
n
v
Gia tr
Ghi chu
Trang 38

1
Ap suat cua hi nc
ngng tu
at
Nhiet o nc ngng
tw
tm
3
4
5
6
7
8
Nhiet o thanh ong

pha tiep xuc hi nc
ngng tu
Nhiet o trung bnh cua
mang nc ngng tu
He so dan nhiet
o nht
Khoi lng rieng
o nht ong
Chon
119,6
Bang Phu
luc 57, [3]
111
Chon
115,3
W/m.o
K
0,6851
n
n
Ns/m
kg/m
m2/s
tm
0,2473.10
-3
946,813
2,614.10-7
T tw
2
- Lay tm
- Bang
I.249, [1]
- Lay T.
9 An nhiet ngng tu
r
J/kg
2208.10
- Bang Phu
luc 57, [3]
- He so cap nhiet khi ngng tu hi nc bao hoa tren ong
ng, khi mang chat ngng tu chay tang:
3
L .t1
0,25
1 1,13.A
,W/m2K
trong o:
3 . 2
A n n
n
3
0,6851
.946,8132

0,2473
.103
0,25
184,7587
t1 : hieu so nhiet o:
t1 = T tw = 119,6 111 = 8,6 (oC)
0,25
L
.
t1
0,25
1 1,13.A
2208
.103
1,13.184,7587
.
1,5.8,6
0,25
4246
,5453
(W/m2K)
3. He so truyen nhiet K: [6]

- Ty so gia ng knh ngoai va ng knh trong cua ong:
d2
0,016
1,25
d1 0,0128
- Vi d2/d1 < 1,4 th he so truyen nhiet K c tnh nh vi
vach phang:
Trang 39

K
1
1
1

1 2 . c
1
448,1314 (W/m2K)
1
0,0016
1
4246
,5453
57
342,5473
.1,4834
- Kiem tra lai viec chon tw:

Theo phng trnh truyen nhiet, ta co mat o dong
nhiet truyen qua tng phang:
q K .ttb 1.t1 2.t k
Ta co:
q = K.ttb = 448,1314.78,6 = 35223,1327 (W/m2)
q1 = 1.t1 = 4246,5453.8,6 = 36520,2893 (W/m2)
Sai so:
q1 q
36520
,2893 35223
,1327
.100%
.100% 3,55%
q1
35223
,1327
sai so < 5% viec chon tw = 111oC la chap nhan

c.
4. Tnh dien tch be mat truyen nhiet va kch

thc calorifer:
- Nhiet lng can cung cap cho calorifer:
Q = L(I1 Io)
(kJ/h)
(II)
= 75893,419 (J/s)
- Dien tch be mat trong cac ong:
F1
273216,3084
Q
75893
,419
2,1546(m2)
K .ttb 448,1314
.78,6
- Tong so ong trong calorifer:

F1
2,1546
n
35,72 (ong)
d1.L .0,0128
.1,5
chon theo tieu chuan, lay n = 37 ong.
(Bang V.II, [1])
- Vi kieu bo tr ong tren mang ong theo hnh sau canh
eu, ta co cac thong so nh sau (Bang V.II, [1]):
Tong so ong cua thiet b: n = 37 ong.
So hnh sau canh: 3
So ong tren ng xuyen tam cua hnh sau canh: b
= 7 ong.
- ng knh trong cua calorifer:
D = s1.(b 1) + 4.d2 = 0,05.(7 1) + 4.0,0128 = 0,364 (m)
chon theo tieu chuan, lay D = 0,4m, ([2]).
Trang 40

5. Tr lc qua calorifer:
- He so tr lc:
0,72. Re
0,245
s d2
. 1
2
sc
0,9
s d2
. 1
d2
0,245 0,05 0,016

0,72.38434
.
2
0
,
0055
0,1522
0,9
0,9
d
. E
d2
0,9
s d2
. 1
s2 d2
0,05 0,016
0,016
0,9
0,1
0,0134
0,016
0,9
0,05 0,016
0
,
0433 0,016
0,1
- Tr lc cuc bo qua calorifer:

pc .
IX.
2
max
49,52332
.b 0,1522
.1,1069
.
.7 1446
,235(N/m2)
2
2
= 147,4246 (mmH2O)
TNH BANG TAI NHAP LIEU [9]
- Bang tai la loai thiet b van chuyen lien tuc c s

dung rong rai e van chuyen vat lieu ri. No co the lam
viec trong thi gian dai, chuyen vat lieu i theo hng a nh
mot cach lien tuc, eu an. u iem c ban cua bang tai la
cau tao n gian, ben, co kha nang van chuyen vat lieu theo
hng nam ngang, nam nghieng (hay ket hp ca hai) vi
khoang cach ln, lam viec em, nang suat cao va tieu hao
nang lng khong ln lam. Nhc iem cua bang tai la toc
o van chuyen khong cao, o nghieng cua bang tai nho (goc
nghieng < 24o), khong van chuyen c theo ng cong.
- oi vi bang tai nhap lieu, ta s dung bang tai at
nghieng e a hat t di thap len cao va o vao au nhap
lieu cua thung say. au xanh c nhap vao bang tai qua
mang nhap lieu. Lp vat lieu tren bang ong eu va co the
ieu chnh theo chieu cao cua tam chan mang, thao lieu
pha au tang dan ong.
1. Nang suat cua bang tai:

- Nang suat cua bang tai:
Qbt = (1+k).G1
,kg/h
trong o: .
G1 : nang suat nhap lieu cua thung say, G 1 =
1075 kg/h.
. k : he so d tr oi vi nang suat bang tai, so vi
nang suat nhap lieu vao thung say, tnh en s
hao hut vat lieu tren ng di chuyen. Chon k = 10%
= 0,1.
Qbt = (1+k).G1 = (1+0,1).1075 = 1182,5 (kg/h)
2. Bang:
- Bang la chi tiet chu yeu va ong vai tro la bo phan
keo, va la bo phan van chuyen vat lieu. e van chuyen
au xanh, la vat lieu ri dang cuc nho, th s dung loai bang
Trang 41

nhieu lp, hai mat phu cao su. Loai bang nay cau tao gom loi
vai at pha trong, ben ngoai c phu lp cao su co chieu day
nhat nh, co o ben cao va co o cuon tot.
Bang 17: Cac thong so chon e tnh toan bang tai nhap
lieu:
ST
T
1
2
Thong so
Van toc cua
bang tai
Be day lp
vat lieu tren
bang
Chieu
cao
nang cua vat
lieu
Ky
hie
u
n
v
Gia
tr
Ghi chu
m/s
0,4
T 0,1 0,5 m/s ([9], trang 26)
0,0
1
Chon
2,5
Chon, e chieu cao t mat

at len en mang nhap
lieu khong qua 0,7 0,8m,
thuan tien cho ngi lam
viec.
Goc
nghieng
oi vi hat ngu coc, goc
cua bang so
nghieng gii han cua
4 vi
mat
o 20
bang tai la 20o 22o ([9],
phang
nam
trang 194)
ngang
- Nang suat cua bang tai khi van chuyen vat lieu tren
bang tai nghieng:
Qbt = 3600.F.v.K
,kg/h
(CT 5.9, [9])
trong o:.
F : dien tch tiet dien
2
ngang cua lp vat lieu tren bang, m .
. r : khoi lng rieng cua vat lieu, r = 650 kg/m3.
. K : he so tnh ti viec giam nang suat khi bang tai
at nghieng.
oi vi bang phang, nghieng 20 22 o th K = 0,85
(Bang 5.6, [9])
Dien tch tiet dien ngang cua lp vat lieu tren bang:
F
Qbt
1182
,5
1,486.103 (m2 )
3600
. .v .K
3600
.650.0,4.0,85
- Be rong mat bang khi s dung bang phang:
Bh
(m2)
2
2F
2.1,486.103
0,297(m)
h
0,01
(CT 5.7, [9])
Chon B = 0,3m = 300mm.

- Chieu dai oan bang tai gia hai truc tang:
l
H
2,5
7,31(m)
sin sin20
Trang 42

Chon l = 7,4m
- Chieu dai bang tai:
L = 2.l = 2.7,4 = 14,8 (m)
Hnh 11: Bang tai nhap lieu
1. Cong suat cua bang tai:

- Tai trong rieng cua nhanh khong tai cua bang tai (trong
lng cua 1m bang):
q2 = (B.)..g
,N/m
trong o:
.
: be day cua bang tai, chon d
= 2mm = 0,002m.
. : khoi lng rieng cua bang tai, xem nh bang
khoi lng rieng cua cao su, = 930 kg/m 3 (Bang
I.1, [1])
q2 = (0,3.0,002).930.9,81 = 5,4740 (N/m)
- Trong lng cua vat lieu tren 1m chieu dai bang:
q3
Q .g
1182
,5.9,81
8,0558(N/m)
3600
.v
3600
.0,4
- Tai trong rieng cua cac phan chuyen ong tren nhanh
co tai, gom trong lng cua 1m bang va trong lng vat lieu
chuyen ong tren o:
q1 = q2 + q3 = 5,4740 + 8,0558 = 13,5298 (N/m)
Bang 18: Cac thong so dung trong tnh cong suat bang
tai
ST
T
Thong so
Tai trong rieng
cua cac phan
chuyen
ong
tren nhanh co
tai
Ky
n
hie
v
u
q1
N/
m
Gia
tr
13,52
98
Ghi chu
q1 = q2 + q3
Trang 43

2
3
4
5
Tai trong rieng

cua
nhanh
khong tai
Trong lng cua
vat lieu tren
1m bang
Chieu
dai
nhanh co tai
Chieu
dai
nhanh
khong
tai
Chieu dai van
chuyen vat lieu
He so tr lc
cua nhanh co
tai
N/
m
5,474
0
q2 = (B.)..g
N/
m
8,055
8
q3
L1
7,4
L2
7,4
L3
7,4
q2
q3
C1
n
v
0,04
Qg
3600
.v
- Do thao lieu pha

au tang dan ong.
- Lay bang chieu dai
gia 2 truc tang.
Chon, khi t so gia
ng knh ngong truc
cua con lan va
ng knh con lan
dn/Dtl = , ([10], trang 195)
He so tr lc C2
0,05
n
Chon, khi con lan lap
khi cac con lan
v
o bi lan, ([9], trang 196)
chu tai
He so xet en
tr lc khi bang
b uon tai cac
n
Chon t 0,8 0,85, ([9],
9
k
0,8
tang va ma sat
v
trang 197)
trong cac ngong
truc
He so xet en
Khi chieu dai bang tai
anh hng cua
t 10 15m, (Bang 5.8,
n
10 chieu dai bang
K
1,4
[9])
v
tai
oi
vi
cong suat
He so truyen
n
Chon, khi truyen ong
11
0,9
ong co ch
v
bang banh ma sat.
- Cong suat ong c dung cho bang tai:
N c N 1 N 2 N 3 N 4 N 5 .K .
1
k .
,kW
(CT5.10, [9])
trong o:
Cong suat dung e khac phuc tr lc nhanh co tai
cua bang tai:
q1.v .C 1.L 1
(CT 5.11, [9])
1000
13,5298
.0,4.0,04.7,4
1,6019
.103 (kW )
1000
N1
Cong suat dung e khac phuc tr lc nhanh khong

tai cua bang tai:
Trang 44

q2 .v .C 1.L 2
(CT 5.13, [9])
1000
5,4740
.0,4.0,04,7,4
6,4812
.10 4 (kW )
1000
N2
Cong suat dung e van chuyen vat lieu theo chieu

dai bang tai:
q3 .v .C 2 .L 3
1000
8,0558
.0,4.0,05.7,4
1,1922
.103 (kW )
1000
N3
Cong suat e khac phuc tr lc cua c cau thao

lieu: N4 = 0 (kW),
do s dung cach thao lieu
au tang dan ong cua bang tai.
Cong suat e nang vat lieu:
q3 .v .H
1000
8,0558.0,4.2,5
8,0558.103 (kW )
1000
N4
N c N 1 N 2 N 3 N 4 N 5 .K .
(CT 5.18, [9])
1
k .
1,6019 0,64812 1,1922 0 8,0558

.103.1,4.
1
0,8.0,9
0,0224
(kW )
Chon ong c ien 4A50B4Y3, co:

. Cong suat N = 0,06kW
. Hieu suat
Van toc quay n = 1500vg/ph.
. He so cong suat cos(Bang
P.13, [4])
2. Cac chi tiet c ban cua bang tai:

4.1. Tang dan ong:
Bo phan dan ong cua bang tai gom co c cau truyen
ong t ong c ti tang dan ong.
- ng knh cua tang:
D 125.z
,mm
vi: .
z : so lp em cua bang, chon z = 2.
D 125.2 = 250 (mm)
Chon D = 250mm.
- Chieu dai cua tang:
L = B + 2C
,mm
(CT 5.1, [9])
vi: .
B : chieu rong bang, B = 300mm
. C = 60 70mm
L = 300 + 2.60 = 420 (mm).
Trang 45

- Van toc tang quay:
v
0,4
1,6 (vg/s) = 96 (vg/ph)

D 0,25
- Ty so truyen cua hop giam toc can dung:

i
n 1500
15,625
96
e truyen ong cho tang dan ong t ong c co the

truyen qua hop giam toc banh rang tru hai cap, t so truyen
cua hop giam toc t 8 40, ([4]).
4.2. C cau cang bang:
Bo phan cang bang gom co tang cang bang, lap len
cac goi truc co kha nang dch chuyen, co nhiem vu tao ra lc
cang can thiet cua tam bang, am bao cho bang bam chat
vao tang dan va lam giam o vong cua bang theo chieu dai.
oi vi bang tai co chieu dai khong ln lam th dung c cau
cang bang c kh, trong qua trnh lam viec bang b gian oi hoi
phai cang nhieu lan.
4.3. Con lan :
Con lan co nhiem vu am bao v tr cua tam bang
theo chieu dai van chuyen va hnh dang tam bang tren nhanh
co tai. Dung loai con lan thang, dung cho ca nhanh co tai
va khong tai.
- Khoang cach gia 2 con lan tren nhanh co tai:
lt = A 0,625.B
,mm
(CT 5.2, [9])
vi: .
A : hang so phu thuoc khoi lng
rieng cua vat lieu van chuyen.
Vi au xanh, r < 1000 kg/m3 th A = 1750mm.
lt = 1750 0,625.300 = 1562,5 (mm)
- Khoang cach gia 2 con lan tren khong co tai:
lo = 2.lt = 2.1562,5 = 3125 (mm)
4.4. C cau nhap lieu va thao lieu:
Vat lieu c nhap vao bang tai qua mang nhap lieu,
thao lieu pha au tang dan ong.
- Chieu rong ay mang nhap lieu:
B1 = (0,6 0,7).B
,mm
(CT 5.4, [9])
Chon B1 = 0,6.B = 0,6.300 = 180 (mm)
- Goc nghieng cua mang nhap lieu:
= + (5o 10o)
(CT 5.5, [9])
vi: .
= 27o : goc nghieng cua vat lieu
Chon = 27o + 5o = 32o.
Trang 46

X.
TNH VA CHON XYCLON
Khi tac nhan say khong kh nong i qua may say thng
co mang theo rat nhieu hat bui nho, chung can c thu hoi e
lam sach moi trng khong kh thai.
Trong he thong say thung quay thng dung xyclon n.
Chon loai xyclon n H-15 vi goc nghieng ca vao 15o. Loai
nay am bao o lam sach bui ln nhat vi he so sc can
thuy lc nho nhat.
Khi thiet ke xyclon, oi vi loai H-15 th chon ng knh t
40 800mm. He so lam sach bui cang tang neu ban knh xyclon
cang be, v vay nen dung xyclon co ban knh nho. Nang suat
cua xyclon n kha ln, muon tang nang suat co the ghep
nhieu xyclon lam viec song song.
- Lu lng kh vao xyclon chnh la lu lng tac nhan say ra
khoi thung say:
Vxyclon = V2 = 8860,143 (m3/h) = 2,4612 (m3/s)
- ng knh xyclon: chon nhom 2 xyclon, ng knh D =
650mm, dung khi nang suat cua xyclon H t 7650 8920 m3/h,
(Bang III.5, [1]).
- Kch thc c ban cua xyclon H-15:
Bang 19: Kch thc c ban cua xyclon n loai H-15:(Bang
III.4, [1])
STT
1
2
3
4
5
6
7
8
9
10
11
12
Kch thc cua xyclon

H-15
ng knh trong cua
xyclon
Chieu cao ca vao
Chieu cao ong tam co
mat bch
Chieu cao phan hnh tru
Chieu cao phan hnh
non
Chieu cao phan ben
ngoai ong tam
Chieu cao chung
ng knh ngoai cua
ong ra
ng knh trong cua
ca thao bui
Chieu rong cua ca
vao
Chieu dai cua ong ca
vao
Khoang cach t tan
cung xyclon en mat
bch
Ky
hieu
Cong
thc
Gia
tr
n
v
650
0,66D
429
h1
1,74D
1131
h2
2,26D
1469
h3
2,0D
1300
h4
0,3D
195
4,56D
2964
d1
0,6D
390
d2
0,3D
195
b1/b
0,26D/0,2
D
169/13
0
0,6D
390
h5
0,32D
208
mm
Trang 47

13
15
105
n
v
a
h2
h3
h1
h4
14
Goc nghieng gia nap

va ong vao
He so tr lc cua
xyclon
h5
Hnh 12: Xyclon n
- Bunke cha bui:

The tch lam viec cua bunke oi vi nhom 2 xyclon:
Vbunke = 1,1m3 (Bang II.5a, [1]).
Goc nghieng cua thanh bunke: chon 60o.
e giam chieu cao chung cua bunke, ta at bunke chung
cho nhom xyclon.
- o lam sach cua xyclon: 85%, ng knh cua hat
bui c tach la 5 100m.
- oi vi nhom xyclon dung chung bunke, e xyclon lam viec
bnh thng phai tranh s oi dong khi kh i t xyclon nay en
xyclon khac, bang cach am bao kh i vao va i ra phan bo
eu an gia cac xyclon. V vay, nhng xyclon trong nhom co
tr lc nh nhau.
Xem lu lng kh vao moi xyclon trong nhom 2 xyclon la
bang nhau va bang:
V
V xyclon
2
2,4612
1,2306(m3/s)
2
- Toc o quy c cua kh:

D
4V
. q
,m
(CT VII-90, [14])
4V
4.1,2306
3,7085(m/s)
2
D
.0,652
- Tr lc qua xyclon:
Trang 48

p
q2 . 2
(CT III.50, [1])
2
3,70852.1,1277
105.
814,234(N / m2 ) 83,0(mmH2O )
2
XI.
TNH TR LC VA CHON QUAT
1. Thiet ke ng ong:
- Do he thong say dai, co tr lc ln nen ta dung 2 quat
at au va cuoi he thong:
Quat at au he thong quat ay, co nhiem vu
cung cap khong kh cho caloriphe. Khong kh ngoai tri
c quat ay a qua caloriphe, trao oi nhiet roi a
vao thung say, qua 2 oan ong cong 90o.
Quat at cuoi he thong quat ay, co nhiem vu
hut tac nhan say qua thung say e cap nhiet cho
vat lieu say va qua xyclon e thu hoi bui. ng ong
t sau thung say en trc cyclon co tiet dien hnh
ch nhat va bang tiet dien ca vao cyclon, co 1
oan cong 90o va re lam 2 nhanh e i vao nhom 2
xyclon.
- Lu lng kh lay theo Bang 5. oi vi 2 nhanh re tren
ng ong trc xyclon th lu lng bang lu lng nhanh
chnh.
- Van toc kh:
v
V
Song
,m/s
vi: . Song : dien tch tiet dien ngang cua ong.

- Chon quat ly tam ap suat trung bnh 9-57, No5 co kch
thc:
Mat bch ca ra : hnh vuong, B = 350mm.
Mat bch ca vao: hnh tron, D = 209mm.
Bang 20: Bang tom tat cac thong so cua khong kh tren
ng ong
ai
lng
Nhiet
o
o
am
Lu
lng
Ky hieu
n v
Trang thai
khong kh
ngoai tri
Trang thai
khong kh
vao thiet b
say
Trang thai
khong kh ra
khoi thiet b
say
t (oC)
27
55
35
(n v)
0,84
0,1915
0,7436
V (m3/h)
V (m3/s)
8523,6411
2,3677
9319,1810
2,5887
8860,1435
2,4612
Trang 49

Khoi
lng
rieng
o
nht
k (kg/m3)
1,1631
1,0638
1,1277
kNs/m2)
1,8464.10-5
1,9775.10-5
1,8842.10-5
Bang 21: Bang thiet ke ng ong

S
T
T
Bat au oan
ong
Kch
iem
th
bat
c
au
(mm)
Ca ra
1 quat
ay
350
Ca ra
2 caloriph
250
e
Ca ra
thung
thao
lieu
429
x169
429
x169
Ca ra
cua
4
400
nhom
cyclon
oan ong
Chie
u dai
l (m)
Kch
th
c
(mm)
Lu
lng
kh V
(m3/s)
Van
toc
kh v
(m/s)
Ket thuc
oan ong
Kch
iem
th
ket
c
thuc
(mm)
Loi
vao
250
caloriph
e
Ca
vao
thung
400
nhap
lieu
400 2,3677
18,841
4
400 2,5887
20,599
9
4
29
x169
2,4612
33,946
4
429
x169
1,2306
16,973
6
Ca
vao
xyclon
429
x169
19,585
2
Ca
vao
quat
hut
509
2
(nha
nh
chnh)
1,5x2
(2
nhan
h re)
2
400 2,4612
Trang 50

Hnh 13: S o ng ong cua he thong say

1. Quat ay
dan kh ra
5. Thung thao lieu va
2. Caloriphe
6. Xyclon
3. Thung nhap lieu va dan kh vao
7.
Quat hut
4. Thung say
1. Tnh tr lc ng ong:
2.1. Tr lc ma sat tren ng ong:
v .Dt . k
Re
,trong o:
k
v, k, k : van toc (m/s), khoi lng rieng (kg/m 3), o

nht (Ns/m2) cua khong kh say tai cac v tr tng
ng.
Dt : ng knh tng ng cua ng ong (m)
o Ong tron : Dt = Dong
o
Ong hnh ch nhat : Dt
4S
4.a.b
2.(a b)
. a, b : chieu dai 2 canh cua tiet dien ong, (m)

. S : dien tch tiet dien ong, (m2).
. : chu vi tiet dien ong, (m).
- Vi khong kh chay xoay roi, Re 4000, xem dong chay
khu vc nhan thuy lc he so tr lc ma sat , theo Bang II.12,
[1].
- Ap suat can thiet e khac phuc tr lc ma sat trong ong
dan:
Trang 51

L v k2 . k
Pms .
.
(N / m2 )
Dt
2
(CT II.55, [1])
L v k2 . k
.
.
(mmH2O )
Dt 2.g
Bang 22: Ket qua tnh tr lc ma sat tren ng ong

STT
1
oan ong
T sau quat
ay
en
trc
caloriphe
T
sau
caloriphe
en
trc
thiet b say
T
Nha
sau
nh
thun chnh
g
say
2
en
nhan
xyclo h re
n
T
sau
xyclon en
quat hut
Re
Pl
(N/m2)
Pl
(mmH2O)
4,75.10
0,013
2
13,6256
1,389
4,43.10
0,013
5
15,2359
1,553
0,242
5
4,93.10
0,013
1
70,2006
7,156
0,242
5
2,46.10
0,025
1
50,4021
5,138
0,4
4,69.10
0,013
3
14,3827
1,466
L
(m)
Dt
(m)
0,4
0,4
2.2. Tnh tr lc cuc bo: [11]
A1, V1
A2, V2
A1, V1
A2, V2
Hnh 14: Ong hoi tu va ong

phan ky
- Ap suat can thiet e khac phuc tr lc cuc bo trong ong
dan:
Pcb
v k2 . k
2
2
v .
k k
2.g
(CT II.56, [1])
vi: . : He so tr lc cuc bo.

Trang 52

a. He so tr lc do ot m:
- He so ton that cot ap cuc bo cua dong chay qua ong
phan ky:
A
k 1 1
A2
(CT P8.5, [11])
vi: .
A1, A2 : dien tch tiet
2
dien ong nho va ong m rong, m .
. k : he so. Vi goc m =6o th k = 0,1 (Bang b2, [14])
. Ap suat Pcb tnh theo v2.
Bang 23: Ap suat can thiet e khac phuc tr lc cuc bo
do ot m
S
T
T
V tr tr
lc
Ong nho
Dt1
(m)
A1
(m2)
T
ca
ra
quat
ay en 0,35
ng
ong
T
ca
ra
caloriphe
0,25
en
ng
ong
T
ong
en ca
0,4
vao quat
hut
Ong m
rong
Dt2
A2
(m)
(m2)
Pl
(N/m2)
Pl
(mmH2O)
0,122
5
0,4
0,125
7
6,67 .
10-5
0,0138
0,0014
0,049
1
0,4
0,125
7
0,243
4
54,931
4
5,5995
0,125
7
0,50
9
0,203
5
0,038
3
3,1633
0,3224
b. He so tr lc do ot thu:
- V tr co tr lc do ot thu la t ng ong vao caloriphe.
. A2 = 0,0491: dien tch tiet dien ong nho (loi vao
caloriphe), m2.
. A1 = 0,1257: dien tch tiet dien ong ong m rong
(ng ong), m2.
- He so ton that cot ap cuc bo cua dong chay qua ong
hoi tu:
1
vi: .
tu =60o th k = 0,2 (Bang b4, [14])
. e : he so co hep.
Ta co: n = A2/A1 = 0,39 < 0,6 th:
(CT P8.9, [11])

k : he so. Vi goc hoi
Trang 53

0,57
0,57
0,043
A
1,1 2
A1
(CT P8.7, [11])
0,043
0,6306
0,0491
1,1
0,1257
0,2
1
0
,
6306
0,0686
- Van toc kh tai loi vao caloriphe: v2 = 33,4960 m/s.

- Ap suat can thiet e khac phuc tr lc cuc bo do ot
thu Pcb4 tnh theo v2:
v k2 . k
33,4962.1,1631
0,0686
2
2
2
44,7742(N / m ) 4,5641
(mmH2O )
Pcb4
c. He so tr lc tai oan ong uon cong 90o:
Ro
Hnh 15: Ong uon cong goc

oi vi ong tiet dien tron:
- Tren he thong co 2 lan uon cong 90 o tren ong tron la sau
caloriphe e en he thong say.
- He so ton that cot ap cuc bo cua dong chay tai cho
uon cong, oi vi ong tiet dien tron:
k.
o
90o
vi: .
Ro : ban knh uon
D : ng knh ong
Chon
(CT P8.10, [11])
D
0,5 k = 0,29 (Bang b7, [11])
2Ro
o
90o
0
,
29
.
0,29
90o
90o
- Ap suat can thiet e khac phuc tr lc cuc bo do 2 lan
uon cong 90o tren ong tron Pcb5:
k.
Trang 54

Pcb5
v k2 . k
20,59992.1,0638
2.
0,29.
2
2
2
65,4590
(N / m ) 6,6727
(mmH2O )
oi vi ong tiet dien vuong:

- V tr uon la trc xyclon, sau thung say.
- He so ton that cot ap cuc bo cua dong chay tai cho
uon cong, oi vi ong tiet dien hnh ch nhat:
= A.B.C
vi: .

A = 1 (Bang II.16, No24,
[1])
. Chon R/Dt = 4
B = 0,11 (Bang II.16, No25, [1])

. Ta co:
a 0,169
0,4
b 0,429
C = 1,59 (Bang II.16, No26, [1])
= A.B.C = 1.0,11.1,59 = 0,1749

- Ap suat can thiet e khac phuc tr lc cuc bo do uon
cong 90o tren ong tiet dien ch nhat Pcb6:
v k2 . k
16,97322.1,1277
0,29.
2
2
2
27,4114(N / m ) 2,8962(mmH2O )
Pcb6
d. He so tr lc tren ong 3 nga: [1]
V1, F1, v1
V2, F2, v2
Hnh 16: Ong 3 nga
V3, F3, cat

v3
. F1, F2, F3 : dien tch mat
ngang cua ong tap trung,
ong thang va ong nhanh, m2. Ta co: F1 = F2 = F3.
. : goc phan nhanh, chon
vvv3 : van toc dong tai cac mat cat tng ng,
m/s.
. Ap suat Pcb tnh theo v1.
Tr lc tren ong re:
- He so tr lc tren ong re:
v 3 16,9736
1
Ta co :
(Bang II.16, No22, [1])
v 2 16,9736
- Ap suat can thiet e khac phuc tr lc cuc bo tren ong
re Pcb7:
Trang 55

Pcb7
v k2 . k
16,97362.1,1277
3.
0,58.
2
2
2
94,2174
(N / m ) 9,6042
(mmH2O )
Tr lc tren ong thang:

- He so tr lc tren ong thang trc tiep:
v 2 16,9736
0,5
Ta co :
(Bang
II.16,
v 1 33,9464
No23, [1])
- Ap suat can thiet e khac phuc tr lc cuc bo tren ong
thang Pcb8:
v 2 .
16,97362.1,1277
Pcb8 2 . k k 0,1.
2
2
2
16,2444
(N / m ) 1,6559
(mmH2O )
2. Tnh tr lc cho he thong:

- Ton that cot ap ong tai ca ra cua quat:
Van toc kh tai ca ra cua quat:
v quat v ong.
Song
Squat
,m/s
Ton that cot ap ong:

P
2
v quat
.
(N / m2 )
2
v quat
.
2g
(mmH2O )
- Ton that cot ap tnh toan:

Ptt = Pt + P
N/m2
- Ton that cot ap toan phan, ieu kien lam viec (do s
dung ac tuyen thanh lap cho ieu kien tieu chuan):
P Ptt .
273 t 760 k
.
.
293 B
,N/m2
(CT II.238a, [1])
vi: . t : nhiet o lam viec cua kh, oC

. B : ap suat tai cho at quat, B = 760 mmHg
. k : khoi lng rieng cua kh ieu kien lam viec,
3
kg/m .
Bang 24: Ton that cot ap ma quat phai khac phuc
Ton
sat
that
Ton
bo
that
ma
cuc
Pms
Pcb
Cong
thc
Gia tr
(N/m2)
Cong
thc
Gia tr
(N/m2)
Quat ay
Quat hut
P1 + P2
P3 + P4
28,8615
134,9854
P1 + P2 + P4 + P5
+ P6
P3 + P7 +
P8
230,6374
142,0366
Trang 56

Ton that cot
ap tnh
Ton that cot
ap ong
Ton that cot
ap tnh toan
Ton that cot
ap toan phan
Gom
Pms + Pcb + Pcaloriphe
Pms + Pcb +
Phat +
Pxyclon
Gia tr
(N/m2)
1705,7338
1691,0777
P (N/m2)
217,2534
227,6036
Ptt (N/m2)
1922,9873
1924,2461
P (N/m2)
1835,8403
1898,7318
Pt
3. Tnh cong suat va chon quat:

- Nang suat cua quat V (m3/h): oi vi khong kh t ban th
nang suat quat lay bang lu lng khong kh theo tnh toan
ieu kien lam viec.
- Tr lc ma quat phai khac phuc P (N/m 2): lay ton that
cot ap toan phan ieu kien lam viec.
- Cong suat tren truc ong c ien, khi van chuyen khong
kh nhiet o cao:
N
V .P .
1000
. q .tr
,kW
(CT II.239b, [1])
vi: . q : hieu suat quat, lay theo ac tuyen

. tr : hieu suat truyen ong.
Khi truyen ong bang banh ma sat tr = 0,9
- Cong suat ong c ien:
Nc = k3.N
,kW
(CT II.240, [1])
vi: .
k3 : he so d tr.
Bang 25: Bang tnh cong suat va chon quat

STT
1
2
ai lng
Nang suat
trung bnh
Khoi lng
rieng trung
bnh tac
nhan
Ton that
cot ap
toan phan
Ky
hieu
Quat hut
Quat
ay
V (m3/s)
2,4782
2.5249
(kg/m3)
1,1069
1,0910
P
(N/m2)
Ghi chu
1835,8403 1898,7318
Trang 57

Hieu suat
quat
0,65
Tra o th ac
tuyen quat ly
tam 9-57, No5
(Hnh II.58, [1])
0,65
Cong suat
tren truc
N (kW)
8,61
8,94
ong c
ien
Cong suat
Vi N > 5 kW th
ong c
Nc (kW)
9,47
9,834
k3 = 1,1
ien
Nh vay ta chon quat 9-57, No5 luc au la hp ly.
- Cac thong so cua quat va ong c: ta s dung 2 quat 957, No5 co cac thong so giong nhau.
Bang 26: Cac thong so cua quat va ong c
Ky
hieu
Thong so
Quat
on
g c
Ky hieu
quat
Hieu suat
Toc o
vong cua
banh guong
Ky hieu
ong c
Cong suat
Hieu suat
Toc o quay
He so cong
suat
XII.
Gia
tr
Ghi chu
9-57, No5
v (m/s)
(rad/s)
0,65
4,19
Tra o th ac tuyen
quat ly tam 9-57, No5
(Hnh II.58, [1])
150
4A160S4Y3
Nc
15
(kW)
c
0,89
vc
146
(vg/ph)
0
cos
Bang P1.3, [4]
0,88
TNH GIA THANH THIET B

Bang 27: Tnh gia thanh vat t thiet b
STT
1
Vat lieu Thiet

b
Thep
n v tnh
n gia
Gia thanh
(ngan ong)
3725,68
(kg)
10.000 /kg
37.300
Trang 58

2
Vat lieu cach

nhiet
4,97 (kg)
Quat (ca mot)
2 x 15 (kW)
Bulon
Mot ien quay
thung
Ong thep
> 50mm
Van thep,
> 50mm
Lu lng ke
> 50mm
Nhiet ke ien
tr
110 (con)
Ap ke t ong
1 (cai)
5
6
7
8
9
10
1,5 (kW)
11 (m)
2 (cai)
2 (cai)
2 (cai)
4 trieu
/m3
600.000
/HP
2000 /con
500.000
/HP
30.000 /m
50.000
/cai
1.5
trieu/cai
150.000
/cai
400.000
/cai
Tong cong
100
24.140
220
1.005
330
100
3.000
300
400
66.895
- Tien cong che tao lay bang 300% tien vat t : 200.685
(ngan ong)
- Gia thanh he thong: 267.580.000 ong
PHAN 3: KET LUAN
oi vi he thong say thung quay nay, viec thiet ke, tnh

toan da nhieu vao cac cong thc thc nghiem, c cho trong
Trang 59

nhieu tai lieu khac nhau. Mat khac, do nguyen lieu say la au
xanh khong co nhieu tai lieu tham khao, nen trong qua trnh tnh
toan a s dung cac so lieu thay the cua au nanh hoac
cac loai ngu coc khac. Viec s dung cong thc, so lieu nh
vay khong tranh khoi sai so trong qua trnh thiet ke.
e co the thiet ke c chnh xac ta can lap he thong
hoat ong th e kiem tra va chon che o lam viec toi u.
ong thi, viec thiet ke he thong da nhieu tren tai lieu ly
thuyet ch khong co thc te kinh nghiem, nen co the co
nhieu ieu cha that hp ly, em rat mong c s hng dan,
gop y them cua cac thay, co e he thong hoan thien hn.
Trang 60

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GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

quay say au xanh nguyen hat

- au xanh, con goi la luc au, boubour, haricotdore, green

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

QUY TRNH SAY AU XANH HAT

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

PHNG PHAP THC HIEN QUA TRNH SAY

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Hnh 1: Mot so he thong say thung quay

PHAN 2: TNH TOAN THIET B SAY

Khoi lng rieng cua hat vat lieu: [5]

Chon v = 650 kg/m3

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Nang suat (theo san pham):

TNH CAN BANG VAT CHAT

1. Tnh cac thong so cua tac nhan say:

(CT 2.31, [10])

,kg/kgkk (CT 2.18, [10])

(CT 2.25, [10])

(CT VII.8, [1])

,kg/m3 (CT 1.11, [8])

trong o:. o = 1,293 kg/m3: khoi lng rieng khong kh kho

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

- Khong kh c quat a vao caloriphe va c ot nong

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

- Khong kh trang thai B c ay vao thiet b say e

I 2 1,004.t 2 x 2 (2500 1,842.t2 )

- So sanh x2 vi o am can bang cua vat lieu say:

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Trang thai khong

Trang thai khong

2. Tnh can bang vat chat: [8]

- Lng tac nhan tieu hao rieng:

TNH CAN BANG NANG LNG [10]

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Tuy nhien v l cha biet nen ta xac nh o cha am x 2

I 2 1,004.t2 x 2 (2500 1,842.t 2 )

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Trang thai khong

Trang thai khong

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Lng tac nhan tieu hao rieng:

- Hieu suat say:

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

TNH THI GIAN SAY [8]

1. Tnh cng o say:

- Khoi lng rieng cua tac nhan:

- Chon cac thong so e tnh cng o say:

SVTH: ang Th Hoang Lan

GVHD: Thay PHAM VAN BONThiet ke thiet b say thung

Whmax : o hut am cc ai cua vat lieu.