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Router
Asus WL-500W nWL-500Gp
V.1
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1

Rework

1. Eproxy

2.
Chemtronics
3. solvent Chemtronics
4. ( PCB )
5. goot 2.5mm
6. goot 1.5mm
Kester #245 0.015 ( 0.4mm )
7.
8. flux Kester #951
9. flux Amtech #559
10. flux Kester #959T
)
11. Bonpen 102F flux (

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2

12. flux Kester #186

13. Tip refresher goot Leadfree
14. Flux goot

15. Conductive pen Circuitwork CW2200MTP

16.

SMD

1. Vacumm remove ic
( R )
2. SMD aid

3.
4. Flush cut Xuron
5.
6.

7. flux
8.
9.
10. RS232 converter TTL console port RS232
11. Connector header pin 10
12.

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3

13. ball 0.3 mm Reflow

14.

15.

16.
17. HAKKO 936 Leadfree
18. HOT Air
19. HAKKO 981

20. Anti Static mat

A.

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4

B. Tip refresher

4 (

1.

2. 15

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5

3.

4.

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6

5.

6. PCB VOC

15

7. Connector Console

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7

8. Terminal SecureCRT

9. Console Adapter

10. Enter 1

*
Disable U4 U3

nvram set sdram_config=0x0032

nvram set sdram_init=0x000b
nvram commit
reboot

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8

U3
11. Adapter Console

12. Eproxy 2

13. 350 120

14. Hot air 320 (

Hot air )

1-2 10 flux #595

1 Vacumm chip remove

PCB solvent
15. 2

solder mask

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9

16. flux #959 300 -350

tip K ( )

flux
*

flux

(
U4 )

17. Console Adapter

18.



18. nvram
nvram set sdram_config=0x0062
nvram set sdram_init=0x0011
nvram commit
reboot

19. Adapter Console U4 U3

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10

PCB R43 22 Ohm 0402

20.

21. Console Adapter

22.


22. command prompt
cat /proc/meminfo

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11

22. PC ( IP PC DHCP auto assign ) LAN 1

WAN ( Gateway Modem )

23. memtest memtest

cd /tmp;wget http://oleg.wl500g.info/bin/memtest; \
chmod +x memtest;./memtest 64m

0 errors

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12

24. command prompt

nvram set sdram_init=0x0011

nvram set sdram_ncdl=0
nvram commit
reboot

25. console Adapter

(

26.
Conductive glue

27. 6.

28. mini PCI

29. Full Housing

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13

30. Adapter

Asus WL-500W 4
( Cisco 1721 + Linksys wap54g + 3Com switch 5 ports + Fortigate 60B )

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14

1. tip
2. PC module

3.

4.
5. 1.30 chip ram

6. PCB 2

7. ( + )

6
5
4
3
2

8. R43 0402 (0.4 mm

0.2 mm)
0603

PCB
PCB 4 Layer ( 2 2 )

1 !!!

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15

0402 1206
( Microsope 400 )