HAKKO 936 - Schematic

Rendered by: Tom Hammond - NSS

26 MAR 2011

v1.7

MAIN PC BOARD
VREF
R11
180k 1%

IC1
TRIAC DRIVER

IC2B
5
R12

130k
1%

+
7

C6
.01/25v

OUT
LM324

6 _

R13

100k

2
4

C9
VREF
R16

.01/25V

R14

R2
1k8

NC

R3

8
7
6

R4

15k

C4
.01/50V

1k

NEC* PC1701C
Zero Volt Switch

1k0

1k2
R15

24k0

TEMP
CTRL
5k0

VREF

ALPS RK09L
1140A65 5K
(502B) LINEAR

AC

VCC

IC2C
VCC

HEATER
LED

NEC PC324A
Lo-Pwr Quad OpAmp
U1C
10
V+ 4
+

R10

680

8
OUT
D2

1N4148

R6
27k0
1%

ZD2
5.1Vz 500mW

_ 9
11

C2
47F 16V
C1
220F 50V

D1

VREF
3
R9

V-

LM324

66k5 1%

VEE

IC2A

C3

47F 16V
OUT

ZD1
5.1Zv 500mW

2 _
LM324

R1

D3

360 2W
metal film

1N4007
VEE
VREF

Note: " " = CKT GND

R7
5k1 1%

R17
1M0

R8
390 1%

SOLDERING
IRON PLUG
SLEEVE GND
5

HEATER
PINS

1
3

IC2D
LM324
OUT

C7

HANDSET
TIP GND

Q1
T1
NEC AC05D
5A TRIAC
T2
G

300

13

HANDSET
SOCKET
SENSOR
PINS

CAL
CTRL

14

12
SOLDERING IRON/CHASSIS GND

0.1
25V

R5

1k0 1%

120VAC 2A
HOT

CHASSIS
GND

CHASSIS
GND

POWER
XFMR

BLK
C5

.01/25V

GRN

WHT

AC ON/OFF PC BOARD
NEUT
GND

CHASSIS GND

120VAC

24VAC

HAKKO 936 TEMPERATURE-CONTROLLED

SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7
PC BOARD AS VIEWED FROM THE COPPER (SOLDER) SIDE

HAKKO 936 TEMPERATURE-CONTROLLED

SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7
PC BOARD AS VIEWED FROM THE COMPONENT SIDE

HAKKO 936 TEMPERATURE-CONTROLLED

SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7
PC BOARD AS VIEWED FROM THE COMPONENT SIDE
HEATSINK
R4
Q1

R13

R6

VCC

IC1
C2

T1 T2 G

D1

D2

VCC

C3

R7

JP1
HTR
K

IC2

LED

VEE

C7
PVR1

VCC

N/C

R2
+
C1

FG

VEE

CN1
R15

R12

R10
VR2

VREF

3
N/C
R8

HAKKO 936 TEMPERATURE-CONTROLLED

SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7
PC BOARD AS VIEWED FROM THE COMPONENT SIDE
HEATSINK

1k
100k
AC05D
B1081

27k 1%
1N4148
1N4148

C1701C

47uF
16v

5.1k 1%
J

0.1
25v

47uF
16v

C324C
1.8k
5k

24k

220uF
50v

680
130k 1%
300

390 1%

HAKKO 936-x PC Board Parts List

C1
C2
C3
C4
C5
C6
C7
C8, C10-C13
C9
D1
D2
D3
IC1
IC2
Q1
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
ZD1
ZD2
PVR1
VR2

220uF 50V
47uF 16V
47uF 16V
0.01 (103) 50V Ceramic
0.01 (104) 25V Ceramic
0.01 (104) 25V Ceramic
0.1 (104) 25V Ceramic
n/a
0.01 (104) 25V Ceramic
4N4148 Small Sig Sil, or similar
4N4148 Small Sig Sil, or similar
1N4001, or 50VDC (or higher) @ 1A
NEC* PC1701C, Zero Volt Switch
NEC* PC324A, Lo-Pwr Quad OpAmp
NEC AC05D 5A Triac
360 2W 5% metal film
1.8k 1/4w 5% carbon film
15k 1/4w 5% carbon film
330 1/4w 5% carbon film
1.0k 1/4W 1% metal film
27.0k 1/4W 1% metal film
5.11k 1/4w 1% metal film
390 1/4w 1% metal film
66.5k 1/4w 1% metal film
680 1/4w 5% carbon film
180.0k 1/4W 1% metal film
130.0k 1/4W 1% metal film
100k 1/4w 5% carbon film
1k 1/4W 5% carbon film
24k 1/4w 5% carbon film
12k 1/4w 5% carbon film
1M 1/4w 5% carbon film
5.1Vz 500mW, 5.4Vz (measured)
5.1Vz 500mW, 5.2Vz (measured)
TEMP ADJ POT - ALPS RK09L1140A65 5K
(502B) LINEAR
CAL TEMP POT - Bournes 3362P-1-501LF,
see note below

* NOTE: NEC, is now part of Renesas Electronics Corp.

CAL TEMP CTRL
NOTE: In the 936, the CAL TEMP pot is 300 Ohms, however
we were unable to find a pot in this physical format rated at
300 Ohms, so a 500 Ohm device has been specified as a
suitable substitute.