nN Sey 24kV Metal-clad Switchgear Factory-Assembled, Type-Tested/IEC 60298/BS 5227) FA62-2566D,Design Concept ‘Tho standard factory-arcembled switchgear developed on the tasis of a modern design concept offers high quality. What is also significant here ts the utilization of standardize tion for various components such as frame work, insulators for busbars, current and voltage transformers, and auxiliary equipment for protection, contral, and instrumentation pur poses. Accordingly, procurement and inventory administra tion can be accomplished considerably easly ‘or both operator and manufacturer. The HICLAD-20J is the so-called factory-asembled and ypetested indoor type 24kV metalclad switchgear, assembled under rigorous quality control and passed the careful verification tests. It is designed to accommodate high-performance vscuum circuit bresker which hes been signed and manufactured in accordance with IEC 60056 and BS 5311. The switchgear itsef conforms to IEC60298 and BS 5227, and all primary components used therein are in accordance with the relevant IEC and/or BS Standards. ‘The modern production process hes been introduced for the manufacture of main components, primarily in sheet-meial forming, the technique of joining frameworks, insulator of main busbars and surface protection We infarm various operators of the fact that our switchgear Technology assures an enormously wide range of applica tions and the highest possible operational reliability, Fig. 1 Metal-clad Switchgear with 24kV Vacuum Circuit-BreakerTechnical Specification Table 1. Switchgear Suiechar Wed HIGLAD-200 7 Switchgeat Type B24 ~Cicuit-reaker Type vse Voliage kV ee __ 24 . Frequency [Hz] ~ 50/60) 7 Main busbar curren Tal 7250, 2000 [Foteait creneiA al 330,900, 1260, 2000 Insulation levellkVI__|__ Impulse 128, Power fequsnev: €0 ot [2508, BOat 2000 ating [Peak withstand currant AL 3. Shor tire ourent RAs] 25-3 ¥ Breaking eurent KA] 25 king ie Fv 79 [Making crane (4A a 63 Operating duty FBmin COIN DO, OO dee COGN GO, CO-1B SCO Applicable | Switchgear 1EC60298, BS5227 andard " [Grout reser TEC 00000, 858371 7 Consraction Meta/clad Switchgear Degree of prawction Enclonre: Ox Gloneg operation end tipping | saotarcharged spring with manual an electrical roleana Specifiation “riping yet Teeter tay tote Shang le i [Tiboing conto! source 7 BETO (24, 30, 48, 220) E Sring charge mote votage AGI 19 320-240) + 24H average value does not axcred 26°C. [Normal servies condition Relative humidity: | "MAH average Value does not exceed 95% “20H average vapour pressure does no! Bxoeed 22 mbar. ‘Altitude dogs nat exceed 100m. Dimension “2 Wide) (mm) 900, 1400 {Bus-ection panel) Depth (mm) 72200, 2600 (Incoming panel Height (ire 2500 NNotes:*1 According to the Standard “IEC6O298 and IEC 606, dha relations “umperature to hui” areas folows: Taripiaare cr |» | 25] 99 | 35 | 40 Relative humiaity (8) | 90 | 70 | 526 | a0 | 30 *2 Dimension shown here indicates that of standard type main buster rating of 1250A).Table 2 VCB T Tee viz Votage TeVI 2 of wine] Ten 82 voltog [1250 us pubs ees ae ay tiv] tpl nal et ‘Normal current [Al C0) I 1230) 3000 [erequency tra} 50160 Shert-clrult breaking current KAT 25 “Trenslor recovery valine Vis) | oar Sega eat coer ss ‘Shor-time eurron for 3 we KAT 2 a | Opening time fel 50 Breaking He [ms] i) [CMtaang ume with no-eod Enel 2 Operating duty SBnin-00-Snin G0, O0Sse:-COSmin-CO, CO-*BeeE CO Mas (a 230 270 I 208 Closing operation synom XM, XE, XEW, "1 ripping convo! system Shure wip Oe: 100/170, 125, 2007220, 240, ner, | sinarotenta a = | gzing (Touma 0 : ‘Current (41 (at DETOOV) TsiSiaring 6-91 i BC ZA, 30,48, 100/710, 128, 200/220 8 | coning | Swot wtne M1 ac] 109/17 200/226, 289,240 (Seon wears emIre Curent (Al (at C100¥) % r Be Zi A0, AB, 100/110, 125, 2007220 Steet tees Cac TOOF 10, 200/220,290, 240 (Capacitor ip devices erst.) Gunent (Al tar DCTOOVI 28 Note; 1" XM, XE ané XEM of the closing operating system are conformed to cau “eM: Manualy-charged spring with manual rleare XE: Manuattycharged spring with manuat and electrical re HEM: Motercharged spring with marual and electrical release Table 3 Accossories for VCB Decripone ‘Auxiliary switer ENC. ENO an " ecranicer postion Indkator ONOFFT ‘eet ie Mactariea! operation counter Tet a Spring chergelcischerge aes Tet a Taree Es Manvel tip burton g [7 tnteriock Fandia ee {Service and isolated position) Veet u Conira exeultplve ir a8 Formal pan ce Provision for padlock {Padlock itself is nat ers Raa indo For interlock bale 3 secemerie | rane carga handle “peter B VES in pine gee L (Pease spe the taro of Hig Draw outnandte | farecure HEE — Gen ge wT BT a- J construction The HICLAD-20J consists of the fixed part, the fabricated steel plates which secure @ good dimer: Cubicle framework, and the circuit-breaker truck. sional accuracy and a good finish The basic ramework and the supporting elements ‘Since all parts are standardized, the praduets can be for integral equipment are constructed of press: dblivered in the shortest possible time. Vern etetcbester (VCE cating contact aren warstormer (C7) Curent vartorner Vata transformer VT) Eerthirg sth ES) Operatr fr ES Voltage detector Main busbar L Conrad Coduces Instetor Gaileera Space heater q Termin bec ath babe Hl sate Parton Porion Partition Brie Barrer | Presue elt tp Fig. 2 Typical Arrangement Asa stendard, a pressure relief is provided onto the busbar and circuit-breaker compartment at the top of the framework,(1) Enclosure The HICLAD-20J has an external metallie cover on all sides {including the batcom) and earthed segregations to seperate the panels from each ather. As a standard provision, a front door attachment is provided whereby the circuit-breaker truck stands behind the olosed door even in the isolated: {test} pesition, All fixed covers cen be opened only with the aid of tools. (2) Internal compartmentalization “Tho switchgear HICLAD-20J with a circuit-breaker truck is compartmentalized for busbar, circuit-breaker, end cable compartments with the earthed metalic partitions. At the vertical partition between circuitbreaker and other compartments, there are bushings for the primary plugin contacts and safety shutters of eerthed metal driven by ‘the movement of the circuit-breaker truck. {6} Upper Shutter ir “Opened” Position Metal shutter Bushing Fig, 3. Metal Shutters(3) Insulation In all besic versions, main busbars and connecting cenduc- tors are insulated by insulating tubes and air respectively. Terminals for cable connection are insulated by insulating bartiers The fixed plugin contacts in the HICLAD-20J are covered bby metal shutters when the cirult-breaker truck fs in solar 2d {test) position, Insulating cover Connecting conductor (Busbar branch) Fig. 4 Busbar Compartment (4) Earthing The cubicle frameworks and their bolted connections are designed to form earthing ring circuits ‘The metal-clad switchgear to IEC 60298/BS 5227 is given a separate earthing concuctor within the cubicle frameworks, Tho protwetive covers and builtin equipment are connected to the cubicle frameworks using bolts so that it creates per- ‘manent earthing connections. The circuit-breaker truck is earthed via earthing contacts in ‘the service, isolated (test) and their intermediate positions,“F Ancillary Equipment (1) Intortecks The switchgear is provided with the following mechanical interlocks. Interlacks to prevent: 1. A closed circuit breaker from being withdrawn from or inserted inte the sorvico position 2. A circvit-breaker from being inserted into the service position unless auxiliary circuit plug is connected. 3, The clesing of acireuit-breaker unless itis in the service, isolated (test) or remiaved position, 4, Tripping by attempted isolation. 5. Closing of feeder earthing switch unless the circuit- breaker is located at the Isolated (test] or removed posi- tion, 6. A circuit-breaker from being inserted into the service potition unieee the feeder earthingswitch is open. 7. A circuittbreaker from being closed unless the closing spring is fully charged. (2) Interlock/tixing of VC ‘The circuittbreaker can be fixed at service or at isolated {test} position, ‘The interlock pins provuding from the right and left sides of the circuit breaker ate trapped in the holes provided on the interlock plate on the cubicle sido, and hence the circuit breaker is fixed. When the circuit-breaker is removed, the amount of protrusion of these interlock pins is decreased to enforos disengagement irom the holes. This operation can be effected with a knob mounted on the front surface of the clreuit breaker. Interlock plato lor cubicle sie Inteook ple vce truck Control circuit plug 77 for cubicle sia) \, contra siteut socket | tonvee ‘8, Control cireuit is “Disconnactec.” CB inserting operation is “Impossible. Ue «, During VCB inserting operation The interlock conditions are as follows: (a). Switching of the circuit-breakar is possible only if itis in a fixed state (in service or isolated (test) position) {b) The citcuitbreaker cannot be drawn out while it is closed. (c) The circuit-breaker cannot be closed while it is at an intermediate position. These interlocks are both mechanical and electrical, to make it possible to prevent even accidental misoperat on. ‘The control circuit plug is of the manual connection type. The contact points are silver plated to prevent a change in contact resistance even after many years of service. The following interlocks are provided for sefety. (al Unless the contral circuit plug Is connected, VCB can: Not be inserted into cubicle. {b) Unless the YVCB is at disconnected position, the control circuit plug cannot be disconnected. - F Ierock pin 7 Iniertoek plate - ao fFiued an cubicle Vc8 fixed state Service or isolated (test) position ee trap stat Fig. 5 VCB Fixing and Interlock b. Control circuit is “Connected.” \VCB inserting operation is “Possible.” 4. VOB is in “Service position” Diocomaction of contol circuit lug is “Impossilbe.”‘The switchgear has provisions for padlacking in the follow- ing positiens: 1. A circuit-breaker truck in the service and isolated (test) positions 2, Mechanical operating switch of a circuit-breaker. 3, Safety shutters in the closed positions, 4. An operating mechenism for the earthing switch in the closed or open position of the earthing switch, ‘The switchgear Is provided with a fault making type integral earthing switch at the feeder circuit which has bean de- signed, manufactured, and tested in accordance with IEC 60129. Tho carthing switch can be operated with a handle located at the front of the switchgear ard it is completely mechanically interlocked with the circuit-breaker Table 4 Explanation for the Interlocking System Removes otnea norma ears pastor {Text poition postion Sarce pot i ELTS E 3 #3 Operabie | No* Yes No Yes oa (ce savers) [x a8 wii 3 sie? | Open ‘open or cosed | cpen Open or closed 5 Orerabie | Yes No. No No 3 | canning switen 3 3s Switctito |osen erciosed [Open or closed [Open ote ‘nttary creat | syne corneznea | Sonnet or 3 wee ee Note: “Only manual aperstion s available.com ponents The components contained in HICLAD-20J are manufac tured and tested in accordance with their relevant standard specifications. CM type Gurrent transformer _Earthing switch Fig. 7 Components Arrangement Fig. 8 VI-22 Vacuum Circuit-Breaker Trucko Erection The individual switchgear units are assembled together, wired up, tested, and delivered with the VCB truck inserted. ‘The busbars are supplied seperately for transport reasons, The cable connecting space of the switchgear is designed so that commercial cables, suitable for the rated feeder cur- rent, can be employed to connect the switchgear. Heat Foundation Work The Tinished floor must be level, and provisions should be made for this, during the construction of the building. The level bases provide a firm foundation for the switchgear for obtaining 2 level floor without final surfacing, They should be arranged for correct latitude and longitude, about 5 mm above the floor surface, shrinkable cable terminations can be accommodated with- in the switchgear. The switchgear room should have the following minimum size, (Fig. 9) 100 eo, wo t Tao | “lasso T | mening oh ba | 2 i jt | ee ea ee usseton san Fen oa eon pn Unitcmm | | | | coma cal wcoring sen j EZZZZEZZZZZA DLLE WLLL ELL Unita Fig. 9 Switchgear Room Fig. 10 Typical Foundation Drawing {Main busbar of 1250A) CO Nainténance ‘Tha HICLAD-20J is safe and simple to maintain. If work. has to be cerried out on particular parts of the switchgesr, Uvese parts should, of course, first be switched off and earthed, As the HICLAD-20J has fixed fault makina type earthing switches, operating and maintenance personnel are protected at a maximum sofaty,Go Basic Pattern 2500 Silene dag g Vacuum cireuit-breaker | Isolating contact Current transformer Gurrent transtormer Voltage transformer | Earthing switch at + Operator for ES Voltage detector Unitmm Main busbar Connecting conductar Fig. 11. IncamingPanel (Approx. 1300 kg) Insulator Gable end Space heater Terminal block Earth busbar eS Metal shutter Paniien age Sse EEE Partition Partition Barrier Barrier | ¥ ves 8 or ingle ine agra 60 Unit-mm Fig, 12 Transformar Panel (Approx. 1150 kg) Now The dimension of uvove basic pattern ineicatus tat of standard iype [mainbus rating of 125041‘Single ine diagram Vacuum circuit-breaker Isolating contact, Current transformer Earthing switch Operator for ES ‘Main busbar Lest Connecting conductor Fig. 13. Feeder Panel (Approx. 1100 kg) Insulator Cable end Space heater Terminal block 7200 Earth busbar Metal shutter Partition Barer Barer bse =. “Single line diggram Unitimm Fig. 14 Busseciion Panel (Approx. 1300 kg)Power Generating Systems Substation System Power Tranemission and Distribution Protection Main Products Generators Gempsct Subsiation Equipment Transformers, System Building Administration System Railway System Road Supervisory System Water Treatment System Industrial Process and Control System Varieble-Speed Control System Induction Heating Systern Dynamometer Applied System Logistics System Plant Gensiruetion MEIDENSHA Circult-Broakers switengears Surge Arresters Static Powor Inveriers and Converters Etec le Motors Motor Speed Control Equigment Pragramable Controller Pallatizing Equipment Manipulator for Nuclear Applications Unattendes Cerriers Computers: Hybrid IC CORPORATION Riverside Building, 36-2, Nihonbashi Hakozakicho, Chuo-ku, Tokyo 103-8515 Japan Phone: Tokyo 3-5041-7229 Telex: 246-6096 (MEIDEN J} Cable Address: Meidan Tokyo Facsimile: 35641-7248 Overseas Offices & Affiliates (For inquires, please contact to the office/company marked *.) 2éMEIDENSHA CORPORATION BF Kerty Godown, 46 Krai Ta, Road, Kwai Chung, 0.7. 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