Waste Heat Recovery

Power Plant
in Cement Plants
KAWASAKI PLANT SYSTEMS,
SYSTEMS LTD.
LTD

KAWASAKI Power Plant MARKET

1994
1994

Video
Cement

Boiler

WHB

Cement

Japan
F

Profit
Tech.

x11

China
DOW
Duct
KHI
Temp
p
COST
VERT

: CCPP & HRSG

: Waste Heat Recovery

Supply
INQUIRY DATA SHEET

Monterrey Cogeneration 245MW

245MW CCPP Project
Project
Location
Number of units
Gas Turbine
Steam Turbine
Type of HRSG
Steam Conditions
Year of order
Comm. Operation

: Monterrey Cogeneration CCPP Project

: Mexico
:1
: GE7
GE7FA/ 161
161..17
17MW
MW
1
: Fuji/ 107
107..2MW
: KAWASAKI
KAWASAKI--VOGT
Natural Circulation
Supplementary fired
: 467
467..0 t/h
t/h12
12..93
93MPa
MPa
538
538..3C
: 2000
: 2002

ThailandThai National Power

Thailand
110MW
110
MW CCPP
Delivered in 2000

Santurtzi 400
400MW
MW Combined Cycle Project
Project
Location
Number of units
Gas Turbine
Type of HRSG
Steam Conditions

Year of order
C
Comm.
O
Operation
i

: Santurtzi Combined Cycle Project

: Iberdrola,, Spain
p
:1
: F9FA
: KAWASAKIKAWASAKI-VOGT
Natural Circulation
: HP: 283
283..4 t/h
t/h
97
97..4bar
bar
567
567C / unit
RH: 311
311..0 t/h
t/h20
20..0bar
bar
566
566C / unit
IP : 39
39..5 t/h 21
21..1bar
bar
357
357C / unit
LP : 40.
40.8 t/h
t/h
3.2bar
bar
298
298C / unit
: 2001
: 2003

Brazil CST Coke Oven 200

Brazil
200M
M
Waste Heat Recovery Power Plant
l
Project
j
: Power Facility
y for Central Coke Plant in CST
Location
: Brazil
Number of units : 8 WHRB 2 Steam Turbine
Steam Turbine
: 98
98..2MW x 2
Type of HRSG
: Natural Circulation
Steam Conditions : 84
84..8 t/h
t/h
11
11..0MPa
MPa
538
538C/ unit
Year of order
: 2004
Comm. Operation : 2006

Waste Heat Recovery

Power Generation
in Cement Plant

AQC Boiler
B il

Turbine / Generator
Building
g
PH Boiler
Demineralizer
Building
Cooling Tower

Kawasaki Market of
WHRPG in
i Cement
C
t Plant
Pl t
Pakistan : 3 plants
K
Korea
: 1 plant
l t
F

Japan : 12 plants
China : 82 plants
Taiwan : 3 plants
Vietnam : 1 plant
Thailand : 3 plants
India : 1 plant

: Cement Waste Heat Recovery

Total: 106 Plants 1,412,940KW

Reference List of Cement Heat Recovery Power Plant

NO.
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Company
Sumitomo Osaka Cement
Hachinohe Cement
Taiheiyo Cement
Mitsui Kozan
Mitsubishi Materials
Toh Soh
Taiheiyo Cement
Taiheiyo Cement
Hitachi Cement
Taiheiyo Cement
Taiwan Cement
Tokuyama Cement
Jiaxin Cement
Anhui CONCH Cement (Ningguo)
Taiwan Cement
Ha Tien 2 Cement
The India Cements
Liuzhou Cement
Tongyang cement
Anhui CONCH Cement (Ningguo)
Jiande Conch Cement
Anhui Chizhou Conch Cement
Anhui Tongling Conch Cement
Anhui Zongyang Conch Cement
Anhui Digang Conch Cement
Yingde CONCH Cement
Anhui Tongling Conch Cement
Anhui Chizhou Conch Cement
Anhui Zongyang Conch Cement
Anhui Huaining Conch Cement
Anhui Chizhou Conch Cement
Wuhu CONCH Cement
Siam Cement
Wuhu CONCH Cement
Anhui CONCH Cement (Bai Ma Shan)
Dalian Tianrui Cement
Fusui Xinning CONCH Cement
Jidong C em ent (Fengrun )
Yingde CONCH Cement
Anhui Xuancheng CONCH Cement

Nationality Province
Japan
Japan
Japan
Japan
Japan
Japan
Japan
Japan
Japan
Japan
Taiwan
Japan
Taiwan
China
Anhui
Taiwan
Vietnam
India
China
Guangxi
Korea
China
Anhui
China
Zhejiang
China
Anhui
China
Anhui
China
Anhui
China
Anhui
China
Guangdong
China
Anhui
China
Anhui
China
Anhui
China
Anhui
China
Anhui
China
Anhui
Thailand
China
Anhui
China
Anhui
China
Liaoning
China
Jiangxi
China
H ebei
China
Guangdong
China
Anhui

Factory
Gifu
Hachinohe
Kumagaya
Tagawa
Aomori
Nanyou
Chichibu
Fujiwara
Hitachi
Kumagaya
Suou
Tokuyama
Gongshan
Ninguo
Heping
Ha Tien
Vishnupurm
Liuzhou
Samchok
Ningguo
Jiande
Chizhou
Tongling
Zongyang
Digang
Yingde
Tongling
Chizhou
Zongyang
Huaining
Chizhou
Wuhu
Kaeng Khoi
Wuhu
Wuhu
Dalian
Fusui
Tangshan
Yingde
Xuancheng

Production Capa
Capa. (t/d) No
No. of Kiln Main Facility Output (kW)
5,700
2
AQC
2,640
4,400
1
AQC
2,200
12,000
2
PH/AQC/EG
15,000
7,000
2
PH/AQC
9,000
4,500
1
PH/AQC
7,300
9 000
9,000
2
PH/AQC
(9 000)
(9,000)
4,800
1
PH/AQC
8,000
8,300
2
PH/AQC
12,000
4,000
1
PH
(1,500)
AQC
1,000
13,000
3
PH/AQC
15,100
12 000
12,000
2
PH/AQC
(13 000)
(13,000)
7,000
2
PH/AQC
9,650
4,000
1
PH/AQC
7,200
25,880
3
PH/AQC
34,000
3,000
1
PH
2,950
4,000
1
PH/AQC
7,700
3 300
3,300
1
PH/AQC
5 700
5,700
19,200
2
AQC
19,700
5,000
1
PH/AQC
9,100
5,000
1
PH/AQC
8,300
10,000
2
PH/AQC
17,000
9,500
2
PH/AQC
16,300
10 000
10,000
3
PH/AQC
18 300
18,300
10,000
3
PH/AQC
18,500
15,000
3
PH/AQC
27,000
20,000
2
PH/AQC
30,500
8,000
1
PH/AQC
11,000
10,000
1
PH/AQC
15,000
10 000
10,000
2
PH/AQC
18 000
18,000
10,000
2
PH/AQC
18,000
10,000
2
PH/AQC
18,000
5,500
1
PH/AQC
9,100
10,000
2
PH/AQC
18,000
7,500
2
PH/AQC
12,000
10 500
10,500
2
PH/AQC
18 300
18,300
10,000
2
PH/AQC
18,000
15,000
3
PH/AQC
30,500
10,000
2
PH/AQC
18,000
10,000
2
PH/AQC
18,000

Date
1980
1981
1982
1984
1984
1984
1985
1987
1989
1989
1990
1991
1992
1998
2001
2002
2004
2004
2004
2006
2006
2006
2007
2007
2007
2007
2007
2007
2007
2007
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008

Reference List of Cement Heat Recovery Power Plant

NO.
NO
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

Company
Chang Zhou Pan Shi Cement
Anhui Digang Conch Cement
Jinfeng Keneng
Xuzhou China United Cement
Jidong Cement (Jilin)
China United Cement Coltd(Nanyang)
Beliu CONCH Cement
Zaozhuang China United Cement
Shuangfeng Conch Cement
Xingan Conch Cement
xingye Kuiyang Conch Cement
Yingde CONCH Cement
Jidong Cement (Panshi)
Jidong Heidelberg(Jingyang) Cement
Tangshan Jidong CementChishan
China Cement
Jidong Lixian Cement
Jidong Heidelberg FufengCement
Tangshan Jindong Cement (Sanyou)
Fenyi CONCH Cement
Jinfeng Keneng
Tangshan Jidong Cement (Matou shan, Mati shan)
Jinfeng Hongfeng
Jilin Yatai Cement Shuangyang
Chaodong Cement
Anhui Zongyang Conch Cement
Shimen Conch Cement
Hunan CONCH Cement
Yiyang CONCH Cement
Heilongjiang shen Binzhou Cement
Jilin Yatai Mingchen Cement
Yatai Jituan Haerbin Cement
BESTWAY Cement
DG khan Cement
Maple Leaf Cement
Neimenggu Jidong Cement
Hongchang Cement
Jiangnan Onoda Cement
Jidong Cement Luanxian
Chaohu Haichang Cement

Nationality
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
China
Pakistan
Pakistan
Pakistan
China
China
China
China
China

Province
Factory
Production Capa
Capa. (t/d) No
No. of Kiln Main Facility Output (kW)
Jiangsu
Chang Zhou
5,000
1
PH/AQC
9,000
Anhui
Digang
10,000
2
PH/AQC
18,000
Jiangsu
Suyang
10,000
2
PH/AQC
18,000
Jiangsu
Xuzhou
10,000
1
PH/AQC
16,000
Jilin
Jilinshi
2,500
1
PH/AQC
5,000
Henan
Zhenping
9 000
9,000
2
PH/AQC
16 000
16,000
Guangxi
Beiliu
10,000
2
PH/AQC
18,000
Shandong
Zaozhuang
5,000
2
PH/AQC
7,900
Hunan
Shuangfeng
10,000
2
PH/AQC
18,000
Guangxi
Guilin
10,000
2
PH/AQC
18,000
Guangxi
Yulin
10,000
2
PH/AQC
18,000
Guangdong
Yingde
10 000
10,000
2
PH/AQC
18 000
18,000
Jilin
Panshi
7,600
2
PH/AQC
14,400
Shanxi
Jingyang
10,000
2
PH/AQC
20,700
Hebei
Tangshan
5,000
1
PH/AQC
11,600
Jiangsu
Nanjing
12,000
3
PH/AQC
24,000
Hebei
Tangshan
5,000
1
PH/AQC
15,000
Shanxi
Baoji
9 000
9,000
2
PH/AQC
17 200
17,200
Hebei
Tangshan
3,000
1
PH/AQC
7,900
Jiangxi
Fenyi
5,000
2
PH/AQC
9,000
Jiangsu
Suyang
7,500
2
PH/AQC
12,500
Hebei
Tangshan
10,000
2
PH/AQC
23,800
Jiangsu
Suyang
15,000
3
PH/AQC
27,000
Jilin
Changchun
5 000
5,000
1
PH/AQC
9 000
9,000
Anhui
Chaohu
2,000
1
PH/AQC
4,000
Anhui
Zongyang
10,000
2
PH/AQC
18,000
Hunan
Changde Shimen
10,000
2
PH/AQC
18,000
Hunan
Xinhua
5,000
1
PH/AQC
9,000
Jiangxi
Yiyang
10,000
2
PH/AQC
18,000
Heilongjiang
Haerbin
10 000
10,000
2
PH/AQC
18 000
18,000
Jilin
Panshishi
10,000
2
PH/AQC
16,800
Heilongjiang
Haerbin
5,000
1
PH/AQC
9,000
Punjab
Chakwal
10,700
2
PH/AQC
14,900
Punjab
Dera Ghazi Khan
6,700
2
PH/AQC
10,400
Punjab
Mianwali
10,700
2
PH/AQC/EG
13,900
Neimenggu
Huhehaote
5 000
5,000
1
PH/AQC
7 700
7,700
Henan
Dengfeng
5,000
1
PH/AQC
9,100
Jiangsu
Nanjing
4,000
1
PH/AQC
7,000
Hebei
Luanxian
5,000
1
AQC
Anhui
Chaohu
10,000
2
PH/AQC
18,000

Date
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2008
2009
2009
2009
2008
2009
2009
2009
2009

Reference List of Cement Heat Recovery Power Plant

NO.
NO
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106

Company
Jiangxi Wannianqing Cement
Jiangxi Wannianqing Cement
Linli Jidong Cement
Jidong Haitian Wenxi Cement
Saim Cement
Siam Cement
Guizhou Anshun Changxing Cement
Zhongqing Changxing Cement
Liaoning Changqing Cement
Jidong Longfeng Cement
Jidong Cement (Sanyou No.2)
Jiande Conch Cement
Guangdong Qingxin CONCH Cement
Anhui Chizhou CONCH Cement
Pingliang CONCH Cement
Anhui Wanhei Group
Anhui Panjing Cement
Inner Mongolia Jidong Cement
Tangxian Jidong Cement
Taiheiyo Cement
Tangshan Jidong Cement Sanyou
Datong Jidong Cement
Datong Jidong Cement
Yunnan Zhuangshan
China United Cement Rizhao
Zaozhuang China United Cement (2nd)

Nationality Province
China
Jiangxi
China
Jiangxi
China
Hunan
China
Shanxi
Thailand
Thailand
China
Guizhou
China
Zhongqing
China
Liaoning
China
Hebei
China
Hebei
China
Zhejiang
China
Guangdong
China
Anhui
China
Gansu
China
Anhui
China
Anhui
China Inner Mogolia
China
Hebei
China
China
Hebei
China
Shanxi
China
Shanxi
China
Yunnan
China
Shandong
China
Shandong

Factory
Rujin
Rujin
Linli
Yuncheng
Kaeng Khoi
Khao Wong
Anshun
Hechuan
Liaoyang
Tnagshan
Tangshan
Jiande
Qingtuan
Chizhou
Pinliang
Chaohu
Hexian
Wuchuan
Tangxian
Kamiiso
Tangshan
Datong
Datong
Wenshan
Rizhao
Zaozhuang

Production Capa
Capa. (t/d) No.
No of Kiln
5,000
1
5,000
1
4,500
1
5,000
1
13,500
3
10 000
10,000
1
10,000
1
10,000
2
10,000
2
2,500
1
4,000
1
5 000
5,000
1
10,000
2
10,000
2
5,000
1
5,500
2
9,000
2
4 500
4,500
1
4,500
1
12,720
3
4,000
1
4,500
1
4,500
1
2 500
2,500
1
5,000
2
5,000
1

Main Facility Output (kW)

PH/AQC
7,900
PH/AQC
7,900
PH/AQC
10,000
PH/AQC
7,300
PH/AQC
22,600
PH/AQC
16 600
16,600
PH/AQC
9,000
PH/AQC
18,000
PH/AQC
18,000
PH/AQC
5,000
PH/AQC
11,600
PH/AQC
9 000
9,000
PH/AQC
18,000
PH/AQC
18,000
PH/AQC
8,000
PH/AQC
9,500
PH/AQC
18,000
PH/AQC
7 300
7,300
PH/AQC
9,100
PH/AQC
19,000
PH/AQC
11,600
PH/AQC
7,600
PH/AQC
7,600
PH/AQC
4 300
4,300
PH/AQC
9,000
PH/AQC
8,500

106 Plants / Total 1,412,

412,940
940kW
kW

Date
2009
2009
2009
2009
2009
2009
2009
2009
2009
2009
2008
2010
2010
2010
2010
2009
2009
2009
2009
2011
2009
2009
2009
2009
2009
2010

Taiwan Cement Corporation

Corporation34
34,,000 k
Waste Heat Recovery Power Plant
l
Taiwan Cement Corporation
Hoping Plant / Taiwan
8,000 t/d x 3 kilns

PH Boiler
AQC Boiler

Expected Power Generation

Power Genera
ation (kW
W)

Generated power can cover 35-40% of

electric consumption in a cement plant
20,000
15,000

40-45 kWh/ton-clinker

10,000
5,000
0
2,000

3,000

4,000

5,000

6,000

7,000

8,000

Cli k Production
Clinker
P d ti (ton/day)
(t /d )

9,000

10,000

Expected Profits during 20 years

<Presumption>
P
ti
Gross Output of TG
Consumption of Auxiliary Equip.
Operation Period (24 hrs. x 330 days/a year)
U it P
Unite
Price
i off El
Electricity
t i it

7,700
600
7,920
0 07
0.07

[kW]
[kW]
[Hr/Year]
[US$/kWh]

11,928
357 840
357,840
3,936,240

US$/Day
US$/M th
US$/Month
US$/Year

<Calculation of Profits>
(7700kW (7700kW (7700kW -

600KW
600KW
600KW

) x 24 Hr/Day
) x 720 H
Hr/Month
/M
h
) X 7920 Hr/year

X 0.07 US$/kWh=
X 0.07
0 07 US$/kWh=
US$/kWh
X 0.07 US$/kWh=

Expected Profits during 20 years

Milion US$

100

78.7
50

39.4

Electricity Saving

0
0

10

Year

11

12

13

14

15

16

17

18

19

20

China / LIUZHOU CEMENT / 6,500 kW

3,300
300t/d
t/d

PH Boiler

Turbine / Generator

ITEM
TYPE
EVAPORATIO RATE
BOILER CONDITION
STEAM PRESS.
STEAM TEMP.
TYPE
STEAM TURBINE
OUTPUT
CAPACITY
GENERATOR
TERMINAL VOLTAGE

UNIT
T/ H
MPa

KW
KVA
V

AQC Boiler
PH BOILER
AQC BOILER
Forced Circulation Natural Circulation
22.32
8.1
1.67
1.67
335
350
Condensing Turbine
6500
7000
6706

LiuZhou Plant / Operating Rate of WHRPG

800

100
100 100

97

100 100 100 100 99 100 100 100 100 100 100 100 100 100 99

100
96

90

700

70
500

60

400

50
40

300

30
200

Average : 99.5%
99 5% in 2 years operation

20

100

10

W H R P G O perating R ate

20

06

/0

/0

7
20

06

/0

6
20

06

/0

5
06
20

20

06

/0

/0

3
20

20

06

/0

W H R P G O perating T im e

06

/0

1
06
20

20

06

/1

/0

1
05

/1
20

05

/1
20

05
20

20

K iln O peration T im e

9
/0

8
05

/0

7
05

/0
20

20

05

/0

5
20

05

/0

4
20

05

/0

3
05

/0
20

20

05

/0

1
05

/0
20

05

0
2

W H R P G O pe ratin g R ate [% ]

600

20

M o n th ly O pe ratio n H o u rs [h ]

80

Why dont you select Kawasaki?

NO INFLUENCE TO EXISTING FACILITY
HIGH RELIABILITYHIGH PERFORMANCE
LONG PERIOD EXPERIENCE

Kawasaki Heavy Industries Middle East FZE

Managing Director ;

Mr. Ryo Yamasaki

Person in Charge ;

Mr. Kazuki Ao (Sales Manager)

TEL
FAX
E-Mail
Address

: +971-4-214-6730
: +971-4-214-6729
: ao_k@khi.co.jp
: Dubai Airport
p Free Zone,, Bldg.
g

6W, Block-A, Office No. 709

P.O. Box 54878, Dubai, UAE

Thank y
you for your
y
time