Model Code — K(A)*G4V-3 High Performance Valves K(A)*G4V-3 «xx mex eH. (%)-(V)M- Ue ee 887-60 ‘adeddd ddd odd bad Valve type: K — Proportional KA Proportional with integral amplifier Valve function D = Directional valve (Double solenoid, models. See item &.) T — Throttle valve (Single solenoid, 8 models. See iter 8.) Mounting G = Subplate/manifold mounted HH Operation 4 — Solenoid operated Prossure rating \V ~ 350 bar (5075 psi) on P, A, and B ports © Interface 3 — 180 4401-03, CETOP 3 (NFPA Do3) ‘Spool type (center condition) 2 = Closed center (al ports) 33 P port closed, bleed A and B to T ‘Spool/spring arrangement B — Spring centered, solenoid A removed ~ KTG4V.3 C = Spring centered, dual solenoid ~ KoGav-s Spool flow rating For looped flow path P>AB-T or P-3B-0A-3T: Ape 10 bar (145 psi). For single flow path P->A or BT: ‘Ap= 5 bar (72 psi). Symmetric Spools 03 — 3 umn (0.8 USgom) O7N ~ 7.umin (1.8 USgom) 43N ~ 13 min (8.4 USgpm) 20N ~ 20 limi (5.3 USgpm) 288 — 28 Vin 7.4 USgpm) — available with type 2 spool only ‘Asymmetric Spool ~ KDG4V Only First figure (20N)is flow rating Po or ‘AT last figure (N10) is flow rating PB or BT. 20N10 ~ 20 limin (5.3 USgpm) “A” port flow, and 10 lin (2.65 USgpm) 'B por flow Manual override(s) H — Water-resistant Z ~ Noovertide(s) Blank ~ Plain overide(s) Solenold energization identity V~ Solenoid identification determined by pasion of solenoid (solenoid A on ‘A portend, solenoid B on B port end) Blank ~ Standard per ANS! B93.9 {energize solenoid A, flow is (PA) Flag symbol M ~ Electrical options and features 5) coil type U — DIN 43650 connector. Order solenoid plug separately; see age 30, F — Flying lead solenoids (KA type valves only) [i Electrical connection (KA valves only) D7 ~ 7-pin connector with plastic plug, ‘See waming note below. Coil voltage rating G- 12v0c H- 2evbct GP — Direct 12V DC or EM-VPIVT amplifier HA = Direct 24V DC or EM-VPIVT amplifier 1 KAtype valves must have H type cols. 1B Tank pressure rating 7 ~ 210 bar (3000 psi) Design number Subject to change Warning: To conform to the EC Electromagnetic Compatibilty directive (EMC), this KADG2V or KATG4V valve must be fited with a metal 7-pin plug, The screen of the cable must be securely connected to the shell of the metal connector. A suitable IP67 rated connector is available from Vickers, part ‘no, 934939. Altematively, a non IP67 rated connector is available from ITT-Cannon, part no. CA 02 COM-E 148 A7 P. ‘Additionally, the cable must be fitted with a ferrite EMC suppression core not more than 4cm from the connector referred to above, Suitable types include Farell 1535-898 or Farnell §35-804 which snap-fit aver the cable. The plastic plug, part no 6694534, is only suitable for use in a sealed electromagnetic environment or outside of the European Community 18K(A)DG4V-3 and K(A)TG4V-3 Application Data Specifications Maximum operating pressure (A, B and P ports) 350 bar (5000 psi) (See “Flow Gain Curves") Maximum tank line pressure (T port) 2210 bar (3000 psi) Maximum recommended pressure drop (four-way models at max. flow) 210 bar (3000 psi” “At pressure drops above 10 bar (145 psid) dither amplitudes in the electronic controller may need to be set at or near minimum to eliminate potential high frequency circuit novse. Minimum recommended flow r for K(A)DG4V.-3 ‘Spool Code Uin intimin “c03F 02 12 ~co7F 04 24 *C13F 06 36 ™C20F 10 60 C288 14 85 Mounting pattern 1S0-4401-AB-03-4-A, NFPA D03, CETOP 3 20° to 82°C (4 to 180°F) 16-54 cSt (75-250 SUS) Weights (approximate) 2.4 kg (6.20 Ibs.) 4,7 kg (3,75 Ibs.) 2.8 kg (6.20 Ibs.) 2,1 kg (4.85 Ibs.) Operating temp Fluid viseosity Performance Frequency Response See graph on page 14. Hysteresis Al Ap = 5 bar (72 psi) rated flow <8% at Reproducibility, valve-to-valve Optimized by adjustment of deadband compensation, gain and ramp potentiometers on associated Vickers amplifier. Solenoid Specifications Maximum current @ 60°C (122° F) ambient 6 3.54, H 16a, cP 3.04, HA 0.948 Coil Resistance @ 20°C (68° F) S 1.55 Ohms H 7.3 Ohms cP 210 Onms. HA 22.1 Ohms. oil Inductance @ 1000 Hz S 4mH H 20mH cP 6mH HA 55 mH Relative duty factor Continuous rating ED = 100% Type of protection, with electrical plugs fitted correctly IEC 144 Class IP65 Step Input Response At Ap = $5 bar (72 psi) per metering path. Required Time to reach 90% step: of req'd stop: Oto 100% 25 ms 100% to.0 30 ms +90 to -90% ... 35 ms Amplifiers ‘Colt Voltage Identification Letter Amplifier EEA-PAM-523-A-30 EEA-PAM-523-B-30 H EEA-PAM-523-C-30 EEA-PAM-523-D-30 EEA-PAM-523-E-30 EEA-PAM-523-F-30 op EM-VT-2410T HA EMLVP-24-101 ug Amp g EHH-AMP-712-DIG-20 EHH-AMP-702-C-10 ‘ EHH-AMP-702-D~10 EHH-AMP-702-£-10 EHH-AMP_702-F10 T Retort drawing 1521575 or formaton Drain ‘On 2-vay valves, “T"is the drain and must be connected to the tank through a surge-free line, so there will be no back pressure at this port 19KADG4V-3 and KATG4V-3 Application Data KAD/TG4V-3 Valves with Integral Amp! Power supply 2AV DG (21V to 3BV including 10% peak-to-peak max ripple) max. current 3A, Command signal Input impedance ‘Tio +70V DG, or D0-T0V DC, or TOV to +T0V DG ark. T-pin plug connector Pin connections: ormooe> Power supply *ve Power OV Signal Ov ‘ve voltage command signal ve voltage command signal Monitor output Protective ground Eleciro-magnetic compatbilily (EMC) Emission (10 vim) EN 50081-2 Immunity (10 vim) EN 50082-2 See notes regarding EMC, below and on pages 18 and 2, Gain adjustment 25 to 125% Factory set adjustments Deadband, gain, dther and offset ‘Monitor point signal (0,5V per amp solenoid current Output impedance 10ka. Power stage PWM frequency 2 kz nominal Repeatability, valve-to-valve (at factory settings): Flow gain at 100% command signal 55% Protecton: Electrical Mechanical Reverse polarity protected IEC 144, Class IP6S Relative humidity 5 to 85% at 2010 70°0 (6810 158°F) Supporting products Auxiliary electronic modules (DIN-rail mounting): EHA-CON-201-A.2* signal converter EHD-DSG-201-A-1" command signal generator EHA-RMP-201-A-2" ramp generator EHA-PID-201-A.2" PID controller Subplates, size 03 Mounting bots Note: Ifnot using Vickers recommended bolt kits, bolts must be to ISO 898 grade 12.9 or stronger. Electromagnetic Compatibiliy Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and 93/68/EEC, article 5. For instructions on installation requirements to achieve effective protection levels, ‘00 this leaflet, the Installation Wiring Practices for Vickers Electronic Products leaflet 2468, and leaflet 02-123931A which is packed with every KA valve. Wiring practices relevant to this Directive are indicated by C ¢ This product has been designed and tested to meet specific standards outlined in the European Electromagnetic Compatibiliy (EMC) 20K(A)DG4V-3 and K(A)TG4V-3 Flow Paths ValvelFlow Path Spool ‘Symbol K(A)DG4V-3 with Looped Flow Path. P-sA or B, plus Bor A->T 0288 alle “C20N a pt |r “c03F al fp K(A)DGAV-3 with Single Flow Path. mCo7N W P-sAorB, oF A or BT “C13N y “*C20N fe ~B03F K(A)TG4V-3 with Single Flow Path B07 P-sAorB, or A or BT “"B13N B20N al je K(A)TG4V-3 with Parallel Flow Path. “B13N WV PB and AST ~B20N mi Py |r “*803N K(A)TG4V-3 with Looped Flow Path. “B07 P-sA or B, plus B or A>T ISN K(A)TG4V-3 with Looped Flow Path. P-sA.orB, plus B or A-sT “8288 aK(A)DG4V-3 Flow Gain Curves Atte stated valve pressure drops, the percentage command signals ae applicable to whichever solenoid is energized. Looped Flow Path UUsgpm inn Spool “2C0SF* Pt Ar 8 pis So Ata 26 350 5 | USopm nin Spo! "2O20N"P to Aor Bp Bor AtoT Lis a 20 ba (5p ; om sa i i bar (5 pa . Ee} + tt 10 Tor 360 ba 500 Ee nol i 4 os 1 a ow 2% 40 50 eo 7 wo WO ToD a ) Command signa! (ot max. san Command signal (% of ma. signa) Use Unin Spool "26288"P io Aor abs Bor Ato T “ Usgem inn Spool "2C07N" Pte Aor Bphs Bor AtoT ‘9 4 of 4 bar (06028) as} Lot ‘| ae riot hal (880 pa taslil 100 ar 1480 ps fe : a A 3 re i Seren Bel of [mee eso eas ob (is ps) al 104 4 5 z ' ZA ar a5 ped Oe we www ot as a0 50 0) 70 8) Command sgn (% of max stra) Command sana (% of max sonal) Usgom rin Spool "2GIaN" Pte Aor Ops Bor ALOT «of iso | rveo ti ws canes nom wo sl yon 2: Ta grt way 85h aq {9 bar 495 ps) {umpanason tetra othe deve amp raped pes goo 5a he carves ar sb ow Sart gy gher Balsa command sae, itl, 1 bor (45 pa as} 25 z Command signal (% of max signal) 2the stated valve pressure crops, the percentage command signals are applicable to whichever solenoid is energized. Single Flow Path Usa tinny "2008 Pi Aor i 2 0 2s : coe (1 £ oot 4 x Bas aw Fe 21574 ‘30 ber (495 psi) tel «LE chermoon Zs ‘Command signal (% of max signal) Usapm tin Spool "2007" Pt Aor 8 so} Tt a 250 bar fp asf 100 bar 503) so Jit | 2s 20 ber (5p sare 50) a ‘Command signa (of max signal) “Acures shown are for spost yes 2%. These pois wl vary ‘mv to va, out canbe Susted Ung the deadbana fomponsston fete cna ce ample Far spel pes {55h cows aw em, tu fom stars sige higher sopm_ tin Spool "2C13N"P to Aor to (4603080 24 ++ a0. 50 bu (725 pal aol 7, mers vel * be K O70 we ab B70 BSB TO Commend signa! (% of max signal) USoEm nin Spool "2C20N" Pio Aor B ® 30 ba (95 po 5{2 ttt Bilis oo ce Soave pa f a L Command signal (% of max signal) 23K(A)TG4V-3 Flow Gain Curves Ate stated valve pressure crops, the percentage command signals are applicable to whichever solenoid ls energized. Single Flow Path ae 950 bar (5080 psi) 251" 100 be’ (1480 pi # 20 9 30 ber (725 pal “ Le % aol" T1—1—-T an 950 bar (5080 psi) asf 100 bar (80 eh: Joe dsoh bee Commend signal (of max. signal) “Acurves show ae fr spoo! pes 2" hese ports wl vay fom veto to, et ean be Soused using th Gendbens fampansson fear ofthe cro ample Fraps pes ‘35th caves ste ray bu hw sare sly higher cemand gna Usa nn Sea“aBIaW Po Aart fs t4 0 bar (725 ph) 2 |" ool as rl spt ctw feos 2 | 2 eae a BO Cmmand vgn! ct ma, on) Usgon_tnin Spot SBBONTP DAB ° Sie ep f= +t ale 5p Bol | 5 | (5080 psi) fara ‘Command signa (% of max signal) 24‘Attn stated valve pressure crops, the percentage command signals are applicable to whichever solenoid is energized. Parallel Flow Path : Decade = 9/7] 210 bar (9000 EB atast mane dat x Teh coments heer et nl Belis| 8] ro ‘210 bar 4" San x Sar (reps ‘Command signal (% of ma. sonal) ‘Acurves shown ae fr sp00l pes 2. Tose pots wl vty fom voto tao, Bu can be agusted yong ha ceuaoande ‘ampanaaton fete ofthe dv amp: For spon ypes ‘Sethe eave ae bi bu Now a at ay Nahe command sna 25Power Capacity Envelopes K(A)DG4V-3 and K(A)TGAV-3 Looped Flow Path aS i= vot LS — | K(A)DG4V3 Single Flow Path pw so com! g ~ 5 20) or E 2c00 craw g 00 + 5 ao] (oar [) ob EE 8 vsopm K(A)TG4V-3 Single Flow Path a en co 0 ee om vo se oe * o 10 20 30 Wimin a ese K(A)TG4V-3 Parallel Flow Path atts 20 00 ‘B20N f a0 \ - g avo “ \ 2 15004 s00 5 A “yp ED ° oO 10 20 30 40 Umi ST vance 6K(A)DG4V-3 and K(A)TG4V-3 Frequency Response For amplitude of 4.25% maximum stroke about the 60% position, at Ap (P-4B) = 5 bar (72 psi o— i ns F 5 oo 3 w @ —— o & 72 3 @ S678 2020 4080 Frequency (Hz) arKADG4V-3 & KATG4V-3 Electrical Block Diagram Command Signals and Outputs Tpin plug Flow Pind Pine direction Positive [ov ow. Negative |PtoA Up-Ue= Positive Negative [0V ov. Posiive _|PtoA Up-Ur= Negative Wiring Connections must be made via the 7-pin plug mounted on the amplifier. Recommended cable sizes are: Power cables: For 24V supaly 0,75 mm? (18 AWG) up to 20m (65 f) 1100 mm? (17 AWG) up to 40m (130 f) Signal cables: 0,50 mm? (20 AWG) Screen: Asultable cable would have 7 cores, a separate screen for the signal wires, and fan overall screen, See wiring ‘connection diagram on page 29. Warning All power must be switched off before connecting or disconnecting any plugs. "pn pig connections =e as yh Mr ao onolops i 28KADG4V-3 & KATG4V-3 Typical Connection Arrangements Wiring Connections for Valves with integral Amplifier User pane! Power saav A ‘Suppl yw 8 cu Dore 1 EoD | Valve must be connected Solenoid OV s to ground via, Current subpiate Monitor Input " Enclosure ov must be ‘A Connector she connected toground 1 Solenoid current monitor voag (pin F) ‘A Note: in applications where the valve Wil be referenced to the KA valve local ‘ust conform 0 European RFIEMC ‘round. "local ground” (pin C) is fegulations te outer screen (shield) must Provided for optional use By diferential be connacted tothe outer shel of the Input customer supplies electronics, 7-pin connector and the valve body must be fastened io the earth ground, Proper arth grounding practices must be served inthis caso, as any differences Warning ineommand source and valve grouna Dotontals wil resu ina scracn (shield) local ground (pin C) is not used for diferential monitor electronics, do not use. Read monitor pin F with respect to ground. Warning Electromagnetic Compatibiliy (EMC) Itis necessary to ensure that the valve is wired-up as above. For effective protection, the user electrical cabinet, the vaive subplate or manifold, and the cable screens should be connected to cffciont ground points. The metal 7-point connector, part no. 934939, should be used for the integral amplifier. In ll cases, both valve and cable should be kept as far as possible from any sources of electromagnetic radiation such as cables carrying heavy current, relays and certain kinds of portable radio transmitters, etc. Dffcut environments could moan that extra screening may be necessary to avoid the interference. Itis important to connect the OV lines as shown above. The mult-core cable should have at least ‘wo screens fo separate the demand signal and monitor output from the power ines. 29KDG4V-3 and KTG4V-3 Installation Dimensions KDG4V-3 ‘3rd angle Dimension in mm (Inches) praecton “Gi o23eiee ' Bical pean ‘eee ss eee ee a en th a I) és (UL A | rs | wegen sean LE 7 heesacee KTG4v-3 spacer ee are Dimensions in mm (inches) us trang col andeighonig — assqaqem. saoeboyer \ ftir ages ee) Ic >| ae eh ] Ki ~ LL t — na ; Bis (AH | wmgammnmn KE 4 — een le yee, soon erson 186,055) 278 L sm | maser oan oe as) 14,0 (0.58) for weather-resistant sogees L Solenoid Plug Connectors Dimensions in mm (inches) DIN 43650 plug connector is not included with valve and must be ordered separately. For black plug marked B, order part 710775. For gray plug marked A, order part 710776 Conductor cross-sectional area: 0,5 to 1.5 mm? (0.0008 to 0.0028 in?) Cable diameter range: 6 to 10 mm (0.24 to 0.40 in) Means of connection: screw terminals = 61.024 fr colremoval 164.0 (6.48) without [= en 4 et or 1) i 30KADG4V-3 and KATG4V-3 Installation Dimensions KADGAV-3 ard ange Dimensions in mm (ces) projection Mal plug 934998 Cable ote 401 105031 moat) Must be used forall EMC potecton See leo ‘warnng nate on pag \ rere — 2881022) TB) eae, (le EE) | BB Spices LED Power or, goon nemove pus or nen = \ Pet Case memen ar B] | \ ] ® smatot |p a 2) 08 = ome, . tie , “hr arT St 4 a 4 1 2 [— + (2.0) 278 I A ! I 285, ae TU | Ip) ite KATG4V-3, PG 11 cable gland. Max. fable dametar 72 (0-4 ‘oral denaons Dimensions inrmm (Inches) %7pn ua supple wih iss shown save. umber sown Ramave ug opin plugs for intagral a) Ms 332998 Pinte 94034 (Mea pig rt bo vod {era ENE protection). bose plas sea 0(64) ot “obedaroosen pha tele te Bedg swseon L— osar(s9) ——4 SES 3aMounting Requirements Mounting Surface Mounting surface must be flat within 2.013 mm (0.0005 inch) and smooth usa. sone within 11 metometor(&s metre. Unc 2a) Mounting bots shout be grade 129 L aigovnae Moning bot: (SAE grade 7) or better. (oe4e0.008) (40 to 50 in) Minimum thvead depth is (0800 0.008) 7 c (20302 0:000) stot date) a Federer tl teas op 3 : B2xDsemm Thsadsin 0120009 I\ interchangeability of valves and 4 4. 13 , Ichengeaiy fas A i ‘Sn, Reronmered sono, -—L abe meron rate treat cotion i) ie for ferrous mountings is 1"/4 x D. 25,90+0,20 ‘ Ect auysuosd. sot “Oars spectra wea sugars, 8, Sc eA) moaning sae, Comer of fecngu rey ove 4 wan , Lh + otmarane riam lo v Sony dlnceCetyeon ve ag) | SRocecon sborcions ues Stal oor ae maa ag Bn Seren eo i t— (Riese, ton ataos fo ena ssoost 0 " Soretine sf or crassa ~ opff9302,, oun sass aed on [ 195000. J voanpgaon Monfl sce Fon ls ae Bees) ‘equ aetances to aren sar Subplate and Bolt Kits Valve subplates and mounting bolts are available and must be ordered separately Example: (1) KDG4V-3S-2C08S-M-FW-GS-60 valve (1) KDG4V-3S-2C08S-MUT-H5-60 valve (1) DGVM-3-10-S subplate (1) 8590716 inch mounting bolt kit (1) BK616452M metric mounting bolt KitFluid Cleanliness Proper fuid condition is essential for long and satisfactory life of hydraulic ‘components and systems. Hydraulic fuid must have the correct balance of cleanliness, materials, and additives for protection against wear of components, elevated viscosity and inclusion of ait. Essential information on the correct methods for treating hydraulle uid is included in Vickers publication 561 “Vickers Guide to Systemic Contamination Control," available from your local Vickers distributor or by contacting Vickers, Incorporated. Recommendations on fitration and the selection of products to Control fluid condition are included in 564 Recommended cleanliness levels, using petroleum oil under common conditions, are based on the highest fuid pressure levels in the system and are caded in the chart below. Fluids otner than petroleum, severe service cycles, or temperature extremes are cause for adjustment of these cleanliness codes. See Vickers publication 561 for exact detals. Vickers products, as any components, wil ‘operate with apparent satisfaction in fluids With higher cleanliness codes than those described, Other manufacturers wil often recommend levels above those specified Experience has shown, however, that fe cof any hydraulic component is shortened in ftuids with higher cleanliness codes than those listed below. These codes have been proven to provide a long, trouble-free ssorvce life for the products shown, regardless of the manufacturer. System Pressure Level bar (psi) Product <138 (<2000) "138-207 (2000-3000) 207+ (3000+) Vane pumps, fixed 208/16: s9rt7t4 1/16/13 Vane pumps, variable se/t64 7116/13 Piston pumps, fixed 19/75 terre TTBS Piston pumps, variable se/t64 A716 /13 1/142 Directional valves 20neit5 20/15 sort7ina Proportional valves 1/16/13 19/16/13 A7ABN2 ‘Servo valves. s6rt4iit 16r14it4 15/13/10 PressurelFlow controls sort7ina sorta sort7ia Cylinders 20neits 20/18/15 20nait6 Vane motors 20nait5 s9rt7it4 18/16/13 ‘Axial piston motors sort7iia 18/16/13 A762 Radial piston motors 2onerta 197/13 1/16/13 33