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WhitePaper Fatigue 0510 - tcm144-79704
WhitePaper Fatigue 0510 - tcm144-79704
A White Paper
February 2003
TABLE OF CONTENTS
INTRODUCTION
Fatigue Loads.........................................................................4
Geometry Tolerances .............................................................5
Structures and analyses .........................................................5
FATIGUE ASSESSMENT APPLYING STOFAT
Analysis Capabilities ..............................................................7
Environmental Loading .........................................................7
Stochastic Fatigue Calculations ............................................8
SN-curves ...............................................................................8
Stress Concentrations Factors...............................................9
Structural Model and Fatigue Points....................................9
Analysis Results....................................................................10
Submodel Analysis ...............................................................10
Uncertainties in Fatigue Life Prediction.............................10
FATIGUE ASSESSMENT APPLYING FRAMEWORK
SCF Factors .........................................................................12
Fatigue Analysis...................................................................13
Structural Model and Fatigue Points..................................13
Deterministic Approach .......................................................13
Deterministic Fatigue Applying Framework ......................13
Stochastic Approach ............................................................14
Stochastic Fatigue Applying Framework............................15
Analysis Results....................................................................15
WIND FATIGUE ASSESSMENT IN FRAMEWORK
The Structural Model...........................................................17
Overview of Theoretical Basis and Assumptions ................17
FATIGUE ASSESSMENT APPLYING POSTRESP
Fatigue Models.....................................................................19
Short-term Fatigue Calculation ..........................................19
Long-term Fatigue Calculation...........................................19
Results Presentation.............................................................20
INTRODUCTION
Stofat
Framework
Postresp
Fatigue Loads
The fatigue life of any member be that a beam, shell or solid should
be calculated considering the repetitive loads, which may lead to
possible significant fatigue damage. The following listed sources of
fatigue loads should, where relevant, be considered:
Geometry Tolerances
In the assessment of fatigue resistance, relevant consideration shall
be given to the effect of stress concentrations, including those
occurring as a result of:
FATIGUE ASSESSMENT
APPLYING STOFAT
As Stofat is part of the SESAM analysis package you will reap the
benefit of the extensive integration that exists within SESAM and as
such reduce the uncertainties caused by man-made errors, and
thereby enhance the quality of the fatigue assessment.
Fatigue cracks and fatigue damages have been known to vessel
designers for several decades. Initially the obvious remedy was to
improve detail design. With the introduction of higher tensile steels
(HTS-steels) in hull structures, at first in deck and bottom to
increase hull girder strength, and later on in local structures, the
fatigue problem became more imminent.
Stofat is an interactive postprocessor performing stochastic fatigue
calculation of welded shell and plate structures. The fatigue
calculations are based on responses given as stress transfer
functions. The stresses are generated by hydrodynamic pressure
loads acting on the model. These loads are applied for a number of
wave directions and for a range of wave frequencies covering the
necessary sea states. The loads are applied to a finite element model
of the structure whereupon the finite element calculation produces
results as stresses in the elements. Stofat uses these results to
calculate fatigue damages at given points in the structural model.
Analysis Capabilities
Stofat performs stochastic fatigue analysis on structures modelled
by 2D-shell and solid elements and assesses whether the structure is
likely to suffer failure due to the action of repeated loading. The
assessment is made by an SN-curve based fatigue approach
accumulating partial damages weighted over sea states and wave
directions. The program delivers usage factors representing the
amount of fatigue damage that the structure has suffered during the
specific period. The loads must be computed from a hydrodynamic
analysis using a stochastic approach. A stochastic approach implies
that the computed loads are complex comprising real and
imaginary components.
Environmental Loading
Several wave spectra are available:
Pierson-Moskowitz spectrum
Jonswap spectrum
General Gamma spectrum
Double peaks, six parameters Ochi-Hubble spectrum
Analysis Results
Stofat produces usage factors expressing the extent of fatigue
damage to the structure as a consequence of the applied loading.
Analysis results are presented to the user in form of tabulated prints
and graphic display of the usage factors. Along with the usage
factors key parameters related to the fatigue check points are
printed. Extended print of detailed results is possible. Such print
includes print of hotspot transfer functions, moments of response
spectrum, damage per sea state, damages per sea directions,
damages per hotspots/elements, exceedence probabilities and stress
range levels.
The fatigue analysis may also be written to file (.VTF) and
displayed as contour plots by Xtract.
Submodel Analysis
If fatigue sensitive areas in the structure have been identified, but
uncertainties remain about stress concentration factors or stress
gradients, analysis of a submodel may be useful. A submodel
represents a detailed part of the original global analysis. Typical
steps in a submodel analysis are:
Stofat is an integrated part of the SESAM system of programs. Shell and solid types of
structures modelled by the SESAM pre-processors and subjected to hydrodynamic loading
may be analysed using Sestra, which in turn creates a Results Interface File. Stofat reads
this interface file and produces a database file. Model data and element stresses are
transferred to Stofat and used in the calculation of fatigue damages.
11
FATIGUE ASSESSMENT
APPLYING FRAMEWORK
a deterministic approach
a stochastic approach
SCF Factors
A factor influencing the development of fatigue failure is the
overall geometry of the joint and the detailed geometry of its weld.
For any particular type of loading, the joint geometry governs the
value of the stress concentration in the region where fatigue
cracking is likely to initiate. This region is termed as the hotspot.
In Framework, hotspot stress concentration factors (SCFs) may be
specified by the user. For tubular members only, the user may
alternatively have the SCFs automatically calculated by the
program using a set of parametric equations based on the joint type
(K, YT, X, etc.).
Each hotspot is associated with 3 concentration factors. These are:
M0: Out-of-plane
moment
M1 :In-plane
moment
Section A - A
12
applied to all members and hotspots while the local SCF is applied
to specific members and selected points.
For further details reference is made to the Framework user manual.
Fatigue Analysis
The required model and methods for fatigue analysis for selfelevating units or jack-ups are dependent on type of operation,
environment and design type of the unit. For units operating at
deeper waters where the first natural periods are in a range with
significant wave energy, e.g. for natural periods higher than 3s, the
dynamic structural response need to be considered in the fatigue
analysis.
Structural Model and Fatigue Points
Framework utilizes the structural model information read from the
Results Interface File. Before accessing Framework, a (.SIN) file
containing a complete model description for the structure and stress
transfer functions of the loadings must have been generated.
Deterministic Approach
Fatigue checks can be performed by linear (Weibull) or
piece-wise linear long term distribution of the stress range.
A simplified or deterministic fatigue analysis may be
undertaken in order to establish the general acceptability
of fatigue resistance, or as a screening process to identify
the most critical details to be considered in a stochastic
fatigue analysis. The deterministic fatigue analysis should
be undertaken utilising appropriate conservative design
parameters.
Deterministic Fatigue Applying Framework
A deterministic fatigue analysis requires a deterministic
hydrodynamic analysis (Wajac) followed by a static
structural analysis (Sestra). The frame finite element
model can be generated in Genie. Deterministic loads are
obtained by stepping waves of various heights and
directions through the structure in order to obtain (through
a structural analysis) a stress history for each member at
each of its hotspots.
For each of the wave directions specified in the hydrodynamic
analysis, it is necessary, in Framework, to specify the total number
of waves passing through the structure. A long term distribution of
wave heights is then produced for each of the wave directions in
order to obtain, for each wave height, the associated number of
waves. The long term distribution of wave heights may be obtained
using either a long term Weibull distribution or a piece-wise linear
distribution in H-logN space.
13
Stochastic Approach
Stochastic fatigue analyses shall be based upon recognised
procedures and principles utilising relevant site specific data or
world wide environment data.
Simplified fatigue analyses should be used as a screening process
to identify locations for which a detailed, stochastic fatigue analysis
should be undertaken.
Fatigue analyses shall include consideration of the directional
probability of the environmental data. Providing that it can be
satisfactorily checked, scatter diagram data may be considered as
being directionally specific. Scatter diagram for world wide
operations (North Atlantic scatter diagram) is given in DNV
classification note 30.5. Relevant wave spectra and energy
spreading shall be utilised. Possible wave spectra to apply in a
stochastic (frequency domain) fatigue analysis may be Jonswap,
Pierson-Moskowitz, Gamma or Ochi-Hubble. Often a PiersonMoskowitz spectrum and cos4 spreading function is utilised in the
evaluation of self-elevating or jack-up units.
Structural response shall be determined based upon analysis of an
adequate number of wave directions. Generally a maximum radial
spacing of 15 degrees should be considered. Transfer functions
should be established based upon consideration of a sufficient
number of periods, such that the number and values of the periods
analysed:
14
Analysis Results
The fatigue utilizations can be displayed graphically on the screen
or paper and printed in tabulated formats.
15
Framework is an integrated part of the SESAM system of programs. Frame structures modelled with
beam elements by the SESAM pre-processor Genie and subjected to hydrodynamic loading (Wajac)
may be analysed using Sestra, which in turn creates a Results Interface File. Framework reads this
interface file and produces a database file. Model data and element stresses are transferred to
Framework and used in the calculation of fatigue damages.
16
18
FATIGUE ASSESSMENT
APPLYING POSTRESP
assumed for each cell in the scatter diagram or based on a Weibullfit from a long term response calculation of the significant
responses (stress ranges) of the cells in the scatter diagram.
Both the short term and long term fatigue calculations are based on
the assumption that a single-slope or bi-linear SN-curve is used.
Results Presentation
The total damage and the contribution to damage from each cell in
the scatter diagram and for each direction is printed when
requested.
20
REFERENCES
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