PIT Dewatering Capacitación ACS800

ACS800 single drive
Febrero 2010
Accionamiento Elctrico de Skid

Proyecto: SMCV Pit Dewatering
Plan de Capacitacin
Pit Dewatering_Capacitacin_ACS800.ppt
ABB 11.2.2010
Slide 1 (22)
Table of contents
ACS800 single drive
ABB 11.2.2010
Why to use VSD?

Direct torque control
ACS800 tools
DriveWindow
Adaptive programming
Safety
ACS800-04 Terminal Interface
ACS800-04 RPBA-01
Connection diagram: Factory macro
Control Panel CDP312R
Control Modes
Control Panel: Actual signal panel display and setting of reference
Control Panel: parameter display and change
Control Panel: Assistants in FUNC menu
Control Panel: Drive change mode
Protection examples
Parameter groups
Troubleshooting: Instructions
Troubleshooting: Drive without the control panel
Troubleshooting: Faults
Troubleshooting: Warnings
Warranty
Drive environmental limits and annual maintenance
Maintenance schedule for drive fans and capacitors
After sale check list
Motor protection
Slide 2 (22)
ACS800 single drive
Why to use VSD?

...saves environment and has other benefits
Variable Speed Control saves a
considerable amount of energy
Improved quality through better
process controllability
Reduced process equipment wear
and longer lifetime mean decreased
environmental loading
Soft Start and Stop reduces waste
and saves raw material
Noise reduced in most cases
Natural resources saved while
process efficiency improved
ABB 11.2.2010
Slide 3 (22)
speed
Production rise
Best quality
Soft Start
Energy saving
time
ACS800 single drive
ABB 11.2.2010
BACK
BACK
Slide 4 (22)
ACS800 single drive
Excellent motor control in all situations

Torque step rise time
DTC
< 5 msec.
Flux vector
10 to 20 msec.
Open loop PWM
> 100 msec.
Accurate speed or torque

control
Full torque at zero speed
Direct control of torque - no
nuisance trips
Power loss ride through
1,00
Current
0,50
Time
0,00
Torque
DTC
No unnecessary process
interruptions
Fast control - better

protection
ABB 11.2.2010
New Current level
Slide 5 (22)
PWM
New Torque
level
ACS800 single drive
ACS 800 Tools

Supporting the Lifecycle of Drives
DriveSize
Engineering Tool for dimensioning
drives and motors
DriveWindow
Start- up and Maintenance Tool for
commissioning and monitoring
DriveAP
Programming Tool for Adaptive
Programming
DriveOPC
Integration Tool for integrating with
commercial software
ABB 11.2.2010
Slide 6 (22)
ACS800 single drive
DriveWindow
DriveWindowisisWindows
WindowsApplication
Applicationfor
forcommissioning
commissioningand
and
DriveWindow
maintainingACS600,
ACS600,ACS800,
ACS800,ACS6000,
ACS6000,and
andDCS600.
DCS600.
maintaining
Operatingsystem
systemWindows
WindowsNT,
NT,Windows
Windows2000,
2000,ororWindows
WindowsXP
XP
Operating
RequiredDriveWindow
DriveWindowhardware:
hardware:
Required
ISAcard,
card,oror
ISA
PCMCIA-card
PCMCIA-card
(PCMCIA-slotororPCI-slot
PCI-slotwith
withPCI/PCMCIA
PCI/PCMCIAadapter)
adapter)
(PCMCIA-slot
Networkadapter
adapterwhen
whenusing
usingremote
remoteconnection
connection
Network
DDCScabling
cabling
DDCS
ABB 11.2.2010
Functions
Functions
Controloperations
operations(start,
(start,stop,
stop,references,
references,etc.)
etc.)
Control
Monitoringsignals
signalsininnumerical
numericaland
andgraphical
graphicalformat
format
Monitoring
Parameters(changing
(changingvalues)
values)
Parameters
Datalogger(controls,
(controls,display)
display)
Datalogger
FaultLogger
Logger(display
(displayfaults,
faults,controls)
controls)
Fault
Back-up&&Restore
Restore(complete
(completesoftware
softwareback-up)
back-up)
Back-up
Allfunctions
functionsover
over
network
(control,monitoring,
monitoring,etc.)
etc.)
All
network
(control,
Slide
7 (22)
ACS800 single drive
ACS 800 Adaptive Programming

Built-in PLC - Programming Done in a Few Minutes
No extra
software,
hardware or
tools needed
Creating and modifying

I/O signals
Speed or torque reference
Documentation
Easy to create and understand
One sheet is always enough
ABB 11.2.2010
Slide 8 (22)
ACS800 single drive
ACS 800 Application program example
ACS800 - 7, rev. 1
ABB 11.2.2010
Copyright ABB Industry Oy
Slide 9 (22)
ACS800 single drive

Mark
Safety
if read and understood

The ACS800 adjustable speed AC drive should ONLY be installed by a qualified electrician..
Warning! Even when the motor is stopped, dangerous voltage is present at the Power Circuit terminals U1, V1, W1 , U2, V2,
W2,UDC+ , UDC-, R-,R+.
Warning! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to
let the intermediate circuit capacitors discharge) before removing the cover.
Warning! Even when power is removed from the input terminals of the ACS800, there may be dangerous voltage (from external
sources) on the terminals of the relay outputs R01R03.
When the control terminals of two or more drive units are connectedin parallel, the auxiliary voltage for these control connections
must be taken from a single source which can either be one of the units or an external supply.
The ACS800 circuit boards are not a field repairable component. Never attempt to repair a malfunctioning unit with solderings;
contact the factory or your local Authorized Service Center for component or the whole unit replacement.
Use only Components accepted by ABB for repair work.
Warning! The ACS800 will start up automatically after an input voltage interruption if the external run command is on.
Warning! There are several automatic reset functions in the ACS800. If selected, it resets the unit and resumes operation after
a fault. These functions should not be selected if other equipment is not compatible with this kind of operation, or dangerous
situations can be caused by such action.
Warning! The heat sink may reach a high temperature.

ACS800 needs lot of cooling air. Do not install ACS800 to any closed cabinet or space if there is not enough cooling air available.
ABB 11.2.2010
Slide 10 (22)
ACS800 single drive
Terminal Interface, module (ACS800-04)
Terminal blocks of the RMIO board:

Option slot 1
Control Panel Connector
(RPBA connected)
U2 V2 W 2
(Motor Connection)
U1 V1 W1
(Pover Supply)
X20 Voltage reference-10V
X21 Analog Inputs

and outputs
X22 Digital Inputs
Option slot 2
X23 Voltage reference +24V
X24 Relay Output 1
X25 Relay Output 2
X26 Relay Output 3
FO Connector
Option slot 3
ABB 11.2.2010
(for RDCO)
Slide 11 (22)
ACS800 single drive
ACS800-04 RPBA-01
Profibus Connector
Bus termination
Address rotatory switches
ABB 11.2.2010
Status LEDs
Slide 12 (22)
ACS800 single drive
Connection diagram: Factory macro
Note! This connection is example only.

Made according to a Factory Macro
Macro can be selected by parameter 99.02
Analogue input configuration:

AI1: Voltage input 10 - +10V
AI2: Current input 0 20mA
AI3: Current input 0 20mA
Voltage Reference
(0-10V)
Reference from a Current Source
Analog outputs: Motor speed
Output current
X21
0/(4)20mA
Digital inputs: Wirings should
be done according to application

demand
SCR
DIL: +24V needed to prevent

start interlock
X23: +24V output or external

input
ABB 11.2.2010
Slide 13 (22)
4
5
6
7
8
9
AI 2
AI2
AI 3
AI 3
ACS800 single drive
Control Panel CDP 312R
LCD Display
Operation mode keys for:

Drive selection mode
Function mode
Parameter mode
Actual signal display mode
RESET- Resets the fault in the

local and remote control
The use of arrow keys and

ENTER key depend on the
operation mode of the panel
REF- Enables reference change in

local control (reference change
with arrow keys)
LOC/REM Changes between

local and remote control of the
drive. (L in the up left corner of
the display when Local control is
selected)
START- Starts the drive

in local control
STOP - Stops the drive
In local control
Direction keysof the local control:

1-Forward, 0-Reverse
(when PAR 10.03=request)
ABB 11.2.2010
Slide 14 (22)
ACS800 single drive

Commissioning & Service operations
Control modes
Normal operation
LOC
REM
Note!
When local
control is
selected in the
Control Panel
or the PC,
drive is
immediately
loosing the
remote control
1 L
FREQ
CURRENT
POWER
FREQ
CURRENT
POWER
1242.8 rpm
0
55.00 Hz
76 A
55.0 %
1242.8 rpm
0
55.00 Hz
76 A
55.0 %
Note!
When local control
is selected in the
Control Panel, L
indicates the
control location.
When local control
is selected in the
PC, PC Tool
indicates the
control location.
LOCAL control
ABB 11.2.2010
REMOTE control
(CONTROL-PANEL or PC control)
(control via I/O-
terminals from CONTROL DESK or AUTOMATION SYSTEM)
Slide 15 (22)
ACS800 single drive
Drive ID number
(normally always 1)
LOCAL control
(control from
CONTROL PANEL)
Actual signal panel display and setting of reference

Reference can be adjusted by pressing
REF button => brackets around the
reference value. When value is in the
brackets the value can be changed with
the arrow keys
Drive Status information:

1=Running
0=Stopped
=No drive permission (run
disabled, start interlock)
Frequency reference
Status row
Display rows
(actual
signal
display
normally
visible)
1 L [ 1242.8 rpm ]
I
FREQ
55.00 Hz
CURRENT
76 A
POWER
55.0 %
ABB 11.2.2010
Slide 16 (22)
ACS800 single drive
Parameter display and change

Press
Button:
FUNCTION:
Go to
parameter mode:
PAR
1242.8 rpm
Display:
10 START/STOP/DIR
Display rows:
Param. Group
Param. number
Param. value
01 EXT1 STRT/STP/DIR
Change the
parameter group down:
DI1,2
1
1242.8 rpm
Display: DATA
99 START-UP
01 LANGUAGE
ENGLISH
Change the
parameter up:
1242.8 rpm
Display: DATA
99 START-UP
02 APPLICATION MACRO
Activate the
parameter value:
FACTORY
ENTER
1242.8 rpm
Display: DATA
99 START-UP
[FACTORY]
Change the
parameter value:
1242.8 rpm
Display: DATA
99 START-UP
Accept the new

parameter value:
ABB 11.2.2010
[HAND/AUTO]
ENTER
1242.8 rpm
Display: DATA
99 START-UP
Slide
17 (22)
HAND/AUTO
Status row
ACS800 single drive

Guided Start-up procedure with assistants
will activated automaticly after power up
the drive, if one of the motor parameters
is zero:
Commission procedure can be done with
assistant or with parameters (if FUNC is
selected the commission can be done
without manual with guided Start-up
procedure):
There are several assistants in the FUNC
menu(execution order of the assistant is
automatically selected in the Guided Startup procedure)+:
Assistants in FUNC menu

1
***
0.0 rpm
INFORMATION ***
Press FUNC to start

Language selection
FUNC
OR
PAR
ASSISTANTS IN FUNC MENU:

Language Selection
Motor Setup
Application Macro
Start/Stop Control
Option Setup
Speed Control EXT1
Speed Control EXT2
Move between pages in FUNC menu with

double arrow buttons:
Move between assistants in FUNC menu
with single arrow buttons:
Start assistant and accept value with
ENTER button:
ABB 11.2.2010
ENTER
Slide 18 (22)
Torque Control
PID Control
Drive Protection
Outputs
ACS800 single drive
Protection examples
: overcurrent
Fixed, automatic reset possibility
: overvoltage
Fixed , automatic reset possibility
: undervoltage
Fixed , automatic reset possibility
: AI signal<min
Programmable , automatic reset possibility
: overtemperature
Fixed
: earth fault
Fixed
: output short circuit
Fixed
: input phase loss (3~)
Fixed
: power loss ride through
Fixed
: motor thermal protection
Programmable, parameter group 30
: motor overload protection
: Stall protection
: motor underload protection
: braking chopper protection
ABB 11.2.2010
Slide 19 (22)
ACS800 single drive
ACS800
Parameter Groups
27 BRAKE CHOPPER
16 SYSTEM CTR INPUTS
26 MOTOR CONTROL
15 ANALOGUE OUTPUTS
25 CRITICAL SPEEDS
14 RELAY OUTPUTS
24 TORQUE CONTROL
13 ANALOGUE INPUTS
23 SPEED CONTROL
12 CONSTANT SPEED
11 REFERENCE SELECT
10 START/STOP/DIR
CONTROL CONNECTIONS
22 ACCEL/DECEL
21 START/STOP
20 LIMITS
DRIVE
Copyright ABB Oy
ABB 11.2.2010
Slide 20 (22)
ACS800 single drive
ACS800
Parameter Groups
70 DDCS CONTROL
35 MOT TEMP MEAS
60 MASTER/FOLLOWER
34 PROCESS VARIABLE
52 STANDARD MODBUS
33 INFORMATION
51 COMM MODULE DATA
32 SUPERVISION
50 ENCODER MODULE
31 AUTOMATIC RESET
42 BRAKE CONTROL
30 FAULT FUNCTIONS
40 PID CONTROL
PROTECTION and
INFORMATION
APPLICATION
Copyright ABB Oy
ABB 11.2.2010
Slide 21 (22)
ACS800 single drive
ACS800
Parameter Groups
99 START-UP DATA
98 OPTION MODULES
96 EXTERNAL AO
85 USER CONSTANTS
92 D SET TR ADDR
84 ADAPTIVE PROGRAM
90 D SET REG ADDR
83 ADAPT PROG CTRL
ADAPTIVE PROGRAMMING
START-UP and OPTION DATA
Copyright ABB Oy
ABB 11.2.2010
Slide 22 (22)
ACS800 single drive
Troubleshooting: Instructions
Caution! Do not attempt any

measurement, parts replacement or
other service procedures not
described in these slides or product
manuals. Such actions will void
guarantee, endanger correct operation,
and increase downtime and expense.
ABB
representative
fill in
If the fault
cannot be resolved
by the given instructions,
contact an ABB representative,
telephone:________________
Before calling, following information
is good to be available:
- serial number e.g. 2030700001
- type of the units e.g. ACS800-01-0005-3
- software revision (from drive menu)
- description how and when fault/problem
occurs, how the unit is used and how
often this fault comes.
Warning!
If an external source for start
command is selected and is still
active, the ACS800 may start
immediately after fault reset.
If there is no fault indication in the

control panel or upper control system, check
the external connections:
Motor cable connections for possible short
circuit.
The supply voltage and cables.
If digital/analogue input is used, check the
input signals.
ABB 11.2.2010
Warning!
All electrical installation and
maintenance work described in
these slides should only be
undertaken by a qualified
electrician. The Safety
Instructions must be followed.
Mark
Slide 23 (22)
if read and understood
ACS800 single drive
Troubleshooting: Drive without the control panel
Power LED (Green)

Fault LED (Red)
Green led ON:

Normal situation,power supply for the
control panel and RMIO board is OK
Red led ON:
Drive in the Fault State
ABB 11.2.2010
Slide 24 (22)
ACS800 single drive
Troubleshooting: Faults
1
1242.8 rpm
ACS800
*** FAULT ***
ACS800 TEMP
(4210)
Fault Tracing
If the external connections of the drive is OK
fault/warning message exist in the fault logger of
the drive (fault history) and the message can be
seen in the display of the Control panel or PC
tool. Fault tracing instructions with Fault and
warning tables can be found In the Firmware
manual.
Fault Resetting
To reset the drive for faults indicated by a red
LED or fault in the Control Panel, correct the
problem and reset the fault:
From the control panel: Press RESET
From the PC Tool (e.g.DriveWindow)
From digital input signal
From upper control system trough fieldbus
Turn the power off for 5 minutes
Motor starting
Motor can be started when:
Fault not exist anymore
Fault is resetted
Drive is ready for run
Start signal is given for the drive
ABB 11.2.2010
Slide 25 (22)
ACS800 single drive
Troubleshooting: Warnings
1
1242.8 rpm
ACS800
*** WARNING ***
ACS800 TEMP
(4210)
ABB 11.2.2010
Slide 26 (22)
ACS800 single drive
Warranty
The warranty period of the Manufacturer is 12 months

from the date of commissioning or 24 months from the
date of manufacturing*, whichever expires first.
* Date of manufacturing is written to the serial number of the drive:
ACS800-04-0400-7
Serno *1020100123*
The serial number has 10 digits. E.g. 1020100123: where

1 means place of manufacturing (1=Helsinki),
02 means manufacturing year (2002),
01 is manufacturing week
00123 running manufacturing number.
ABB 11.2.2010
Slide 27 (22)
ACS800 single drive
Drive environmental limits and annual maintenance

WARNING! All maintenance work described in this
document should only be
undertaken by a qualified electrician.
Environmental Limits
Ambient operating temperature -15 - +40 C
Max. ambient temperature 50 C if PN and I2 derated
Installation altitude 0 - 1000 m
Installation altitude 1000 - 2000 m if PN and I2 derated
Relative humidity 5 - 95 % (non-condensing)
Storage and transport temperature -40 C - +70 C
The ACS800 should be installed in clean and dry air (according to
enclosure classification), free from water, corrosive materials and
electrically conductive dust.
WARNING ! Read "Safety" chapter from product

manual before performing any maintenance on the
equipment. Ignoring the safety instructions can cause
injury or death.
Heatsink
The heatsink fins accumulate dust from the dirty cooling air.
Since a dusty heatsink is less efficient at cooling the drive,
overtemperature warnings/faults become more likely. In a normal
environment (not dusty) check the heatsink annually, in a dusty
environment check more often.
Spare part drive modules

Modules stocked (non-operational) less than 2 years:
Switch the power on to the converter for a 2 hour. The converter wakes up
its capacitors by itself. Power the modules up ( 1 hour) once a year to
keep the capacitors in operational condition.
Modules stocked (non-operational) more than 2 years:

Follow the instructions of the ABB Capacitor reforming guide.
ABB 11.2.2010
Slide 28 (22)
ACS800 single drive
Maintenance schedule for drive fans and capacitors

Fan Replacement
Fan failure can be predicted by the increasing
noise from fan bearings and the gradual rise in the
heatsink temperature in spite of heatsink cleaning.
ABB 11.2.2010
Slide 29 (22)
ACS800 single drive

Mark
After sale check list
if it have been done or/and figure out to the customer
Installation Check that ACS800 are vertically installed and there free space above and below the unit. Ensure that there is sufficient cool air in the cabinet
to compensate for the power losses. Details about installation can be found from the HW Manual.
In ACS800-01 units, if the supply network is floating (IT network) remove both grounding screws otherwise you may cause danger or damage the unit.
Cabling Check that local rules for cable cross-sections have been followed. Motor cable are three phase cables and shielded type. Route the motor cable away
from control wires and the power supply cable to avoid electromagnetic interference, see HW Manual.
Motor Check that the motor is compatible. The motor must be a three-phase induction motor and suitable for frequency converter use.
resistance of motor circuit have been measured.
Check that insulation
Drawings Check that drawings correspond with the actual installation on the site.
Parameters Check that customer has copy of all parameters at least by paper. It is recommended to take parameter and backup -files with the DriveWindow
2 -program. Uploaded parameters in the control panel are not enough!!
Cleanliness Check that no packing material and surplus cables were left into the electrical room or inside drive after the installation.
Environmental Limits
ABB 11.2.2010
have been observed.
Slide 30 (22)
ACS800 single drive
ABB 11.2.2010
Motor Protection
Slide 31 (22)

PIT Dewatering Capacitación ACS800

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PIT Dewatering Capacitación ACS800

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ACS800 single drive

Accionamiento Elctrico de Skid

ACS800 single drive

Why to use VSD?

ACS800 single drive

Why to use VSD?

ACS800 single drive

ACS800 single drive

Excellent motor control in all situations

Open loop PWM

> 100 msec.

Accurate speed or torque

Fast control - better

New Current level

ACS800 single drive

ACS 800 Tools

ACS800 single drive

ACS800 single drive

ACS 800 Adaptive Programming

Creating and modifying

ACS800 single drive

ACS 800 Application program example

Copyright ABB Industry Oy

ACS800 single drive

if read and understood

Warning! The heat sink may reach a high temperature.

ACS800 single drive

Terminal Interface, module (ACS800-04)

Terminal blocks of the RMIO board:

Control Panel Connector

X20 Voltage reference-10V

X21 Analog Inputs

X22 Digital Inputs

ACS800 single drive

Address rotatory switches

ACS800 single drive

Connection diagram: Factory macro

Note! This connection is example only.

Analogue input configuration:

Reference from a Current Source

Analog outputs: Motor speed

Digital inputs: Wirings should

be done according to application

DIL: +24V needed to prevent

X23: +24V output or external

ACS800 single drive

Control Panel CDP 312R

Operation mode keys for:

RESET- Resets the fault in the

The use of arrow keys and

REF- Enables reference change in

LOC/REM Changes between

START- Starts the drive

Direction keysof the local control:

ACS800 single drive

(control via I/O-

terminals from CONTROL DESK or AUTOMATION SYSTEM)

ACS800 single drive

Actual signal panel display and setting of reference

Drive Status information:

ACS800 single drive

Parameter display and change

Accept the new

ACS800 single drive