I R e SEBU6042-04 July 4987 Maintenance Managennent Scheculles Recommended Preventive Maintenance Schedule for Standby Generator Sets Supplement for Industrial and Generator Set Engine: with Standby Generator Set Application and Installationimportant Safety Information ‘Most accidents involving product operation, maintenance and repair are caused by fallure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skls and tools to perlorm these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this produet, until you ‘have read and understood the operation, lubrication, maintenance and repair information. ‘Safety precautions and warnings are provided in this manual and on the praduct. if these hazard warnings are not heeded, body injury or death could cecur to you or other persons. The hazards ate identified by the “Safety Alert Symbol” and followed by 2 “Signal Ward’ such as WARNING" as showrt teiow ‘The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. ‘The message that appears under the warning, explaining the hazard, can be either written or pictorially presented. Operations that may cause product damage are identified by NOTICE labels on the pradust and in this publication Caterpillar cannot anticipate every possible circumstance that might involve # potential hazard. The warnings in this publication and on the product are therefore not all inclusive. If fa tool, procedure, work method or operating technique not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you choose. ‘The information, specifications, and illustrations in this publication are on the basis of information avaiabie at the time t was writen. The specifications, torques, pressures, measurements, adjustments, ilystrtions, and other tems can change al any time. These changes can atfect the service gwen 10 the product, Obtain the complete and most current information before starting any jab. Caterpilar dealers fave the most current information available. For a lst of the most current publication form numbers avaiable, see the Service Manual Contents Microfiche, REG1 139Table of Contents Information Section Foreword General Recommendations Maintenance Management Customized Maintenance Management Program, Scheduled Oi Sampling (S+0+S) Maintenance Management Schedule Terminology Maintenance Section Maintenance Management Sehede Maintenance Records Maintenance Log Customer Assistance Caterpilar Reference Literature 1 Information Section Table of Contents2 Information Section Foreword Foreword The objective of this publication is to assist users in establishing a Preventive Maintenance Program for Standby Generator Sets or as an aid in evaluating their present programs, Standby Generator Sets may not be needed very often, bout when they are, itis usually under emergency conditions. Maintenance of these standby units is very important. They must always be in excellent Gperaling condition and ready to work under load at any time, Establishing a Preventive Maintenance Program wil provide maximum availabilty of a standby generator Sel when Needed, longer engine and generator life, and ‘a minimum of expensive repairs The recommended WEEKLY maintenance checks can bbe performed by an operator. All YEARLY and THREE YEAR maintenance should be performed by an authorized mechanic or your Caterpillar dealer These guidelines are to be used with the Operation and Maintenance Manual for your engine. The Operation and Maintenance Manual will provide the necessary information on how to perform the checks and routine ‘maintenance, Additional information can be obtained: from the Generator and Engine Service Manuals, or Contact your Caterpillar dealer for assistance, NOTICE This manual is NOT to be used in place of the Opera- tion and Maintenance Manual for Standby Generator Set Engines that are sold strictly for standby applications. However, this manual is supplement for Industrial ‘and Generator Set Engines that are operated in a standby generator application Inspection and Maintenance Agreements Your Caterpillar dealer can establish an Inspection and Preventive Maintenance Program for your generator set to provide maximum selabilty, increased eigine and generator lite, and minimize expensive repairs. Contact your Caterpillar dealer for details.General Recommendations Safety Always make repairs with the engine stopped and the slarting system disabled, When servicing the ‘generator, ensure that switch gear and automatic lransfer switches will not present a shock hazard. Loot them out on the generator being serviced, Record Keeping Maintain a log or record keeping systern to document all gauge readings, problems, repairs, and maintenance performed on the equipment Space Heaters Moisture is a natural enemy of generators and all electrical equipment. Every effort must be made to keep the generator as cry as possible, Space heaters should be operated inside the generator when itis not in use fo maintain the integrity of the generator windings. I space heaters are not provided with, generators, consideration should be given to adding them. 3 Information Section General Recommendations The stop-manual-automatic switch on the cranking ariel must be set at “stop” position when perform: ng maintenance or repair work on a standby gener- ator set. This prevents the unit from starting it. a Power failure or voltage drop should occur while ‘working of the unit. To prevent personal injury due to accidental start- ing of the engine, disconnect the batteries or disa- ble the starting system betore doing maintenance or repair work. Lock out ail switch gear and automatic transfer switches associated with the generator while per- forming any generator maintenance or repairs. En- sure no shock hazard exists. Failure to comply could result in personal injury or death. ‘The maintenance schedules included in this publication are also included in the Operation ang Maintenance/Owners Manuals, Refer to the Operation and Maiatenance/Owners Manual for istration and {urther information to accomplish each maintenance operation4 Information Section ‘Maintenance Management Maintenance Management ‘This publication contains maintenance management information, The maintenance items are organized for ‘managing an effective preventive maintenance program. The implementation of a well-managed lubrication and maintenance program should help [produce the following resutts: © Minimized downtime ‘Reduced engine operating costs ‘Increased engine life Caterpillar has determined that itis almost always more expensive to let a component or engine fail than to repair it befove failure. This especially ttue even when repairs before failure are performed at the recommended conservative intervals. There are several zeasons for tis '* Cost of the repair or replacement of failed item, versus minimal rebuild cost iit has not failed ‘* Cost of related damage, caused by the faire ‘© Cost of additional labor to repair the failure and the related damage, and to clean up the engine ‘* Cost of (unscheduled) downtime and lost productivity while the repair is done + Cast of additional worn or damaged parts that ‘would have otherwise been reusable Hf excessive wear is identified at the recommended interval, contact your Caterpillar dealer. The dealer will review your maintenance practices and operating ‘conditions to help you to establish before failure repair intervals, fo meet your specific operating situation ‘Also, if your wear is minimal al the recommended inspection/maintenance interval, your dealer can advise you whether longer intervals are recommended.5 Information Section Customized Maintenance Management Program Customized Maintenance Management Program Your authorized Caterpilar dealer can assist you in tailoring tne mairteniance management schedules 10 meet the needs of your operating environment and economic goals through a Customized Maintenance ‘Management (CMM) Program consisting of the following items| Maintenance Scheduling Let your Caterpillar dealer schedule your maintenancs, ‘component repairs, and overhauls using their computer. A good scheduling program helps ensure that service is performed at the recommended intervals Which helps minimize unexpected downtime and keeps ‘your operation cunning smoothly Flat-Rated Repairs ‘The cost of most scheduled maintenance and repairs can be predetermined, allowing you to accurately budget for these expenses. (When an engine is run to failure, these “lat rate” or “irr” prices are subject to ‘additional charges for failed parts, cleaning, machining, etc) Repair Options ‘Your Caterpiiar dealer can offer you several choices for most maintenance and repair needs, including the following items: * Genuine Caterpilar Replacement Components * Caterpillar Remanufactured Components + Caterpilar Dealer Exchange Components ‘* Caterpillar Dealer Rebuild Using Genuine Caterpillar Pans You may be pleasantly surprised at your dealer's prides for these options, compared to your own total Costs to do the repairs yourselt \.et your Caterpilar dealer show you the savings that can be realized by following a Customized Maintenance Management Program. A computer program 5 used to show you fuel, ol, preventive ‘maintenance, component repait, and overhaul Costs, over the lite of your engine, This allows you to more effectively budget for your total engine operating cost. ‘Ask your Caterpillar dealer for more details on the. Engine Invesiment Analysis (EIA) Program. Your Caterpilar dealer bas all the elements of a complete maintenance management program that can help you reduce engine operating costs and realize ful value from your invesiment.6 information Section Scheduled Oil Sampling (S+O+S) Scheduled Oil Sampling (S-O+S) Caterpilar’s Scheduled Oil Sampling (S*O+8) Program is a series of diagnostic tests designed ta identity and ‘measure contamination and congition of oi in an engine's crankcase. $+Q+S incorporates three basic tests: WEAR ANALYSIS which identities and measures the amount of wear particles in the ol, These wear particles are then compared agains! established Caterpillar norms to determine acoeptabilty CHEMICAL and PHYSICAL TESTS which detect the presence of water, fuel and antifreeze in the oll If these tems are found, their concentrations are compared ‘against Caterpillar established maximum limits. OIL CONDITION ANALYSIS which identifies and measures the amount of contaminants such as soot, sulfur, oxidation and nitration products. This fest can also be used to customize (reduce, extend or maintain) ‘ll change intervals. /O+S Program is a good indicator to identify what is taking place inside the engine structure. An easly warning of unacceptable oil contamination can save considerable expense in engine repairs. To be effective as an indicator, S+O+S must be performed on 2 continuing basis, Intermittent sampling will not allow wear rale trend lines to be established for a particutar engine, which makes identifying the best time to ‘overhaul an engine virtually impossible. Consult your Caterpiiar dealer for compiete information and assistance in establishing an S*OeS Program for your engine7 Information Section Maintenance Management Schedule Terminology Maintenance Management Schedule Terminology ‘Check - To observe for satisfactory conditions, accuracy, Safety and pertarmance Inspect ~ To examine closely in critical appraisal while testing or evaluating components or systems. Lubricate ~ To apply a lubricant (oil, grease, etc) as specified for reducing friction, heal and wear between solid surfaces, Replace - To install something new, remanufactured (or rebuilt in place of an existing wor or failing component Adjust ~ Return to service manual specitications. Because engines may be equipped with vaslous optional components, the charts may recommend maintenance for items not installed an your engine. ‘Simply dieregard reference to any extraneous items, If Unsure of any item, consult your Caterpillar Dealer8 Maintenance Section Maintenance Management Schedule Maintenance Management Schedule Weekly: Before Starting Engine Preventive Maintenance for Standby Generator Sets To Be Performed By An Authorized Operator. Engine Grankcase ~ Check oi level. Maintain ol level between the ADD and FULL marks on the “Engine ‘Stopped’ side of the oil level gauge. Cooling System - Check coolant jevel. Maintain level within 13 mm (1 in) to bottom af filer neck or proper level on sight gauge (it equipped), Walk-Around Inspection ~ Inspect engine, radiator ‘and generator for debris, loose or broken fittings, hoses or wires and guards, Repair as necessary. ‘Ait Cleaner Indicator (If Equipped) - Check the indicator. Change elements i indicator diaphragm rernains in the locked position. Battery Charger — Check for proper operation Fuel System ~ Check for leaks. Drain water separator (i equipped). Check fue! tank level, Chock fuel fiter indicator (# equipped) Belts - Inspect for worn, broken or loose belts. Adjust if necessary. Batteries - Clean top of batteries. Check electrolyte level (unless maintenance free). Check for loose connections. Block Heater - Check for proper operation. Maintain 32°C (90°F) coolant temperature in the block at alt times, Governor - Check and maintain oil level (it required) Gauges ~ Check the condition of all gauges. Repair or replace any broken gauge. Air System (If Equipped) ~ Drain water, check air pressure. Control Panel ~ Visually inspect; check for loose, broken o damaged wiring or components. Generator — Check for moisture, dust, ols, greases, and debris on main stator windings, exciter. and PMG. Clean as needed Generator Space Heaters (If Equipped) ~ Check for proper operation. Weekly: With Engine Running Start the Engine - The follawing operational checks are intended to check the generator operation and the engine starting, lubricating and fuel systems as well as, ‘overall operation, The checks should take no longer than five minutes to complete, Longer periods of operation are no! sequired. & more beneficial test will be performed annually with the engine operating under load. Oil Pressure Gauge — Check for proper operating ol pressure. Refer to the Operation and Maintenance Quide for the correct pressure reading Fuel Pressure Gauge ~ Cheok for proper operating {uel pressure. Refer to the Operation and Maintenance guide for the correct pressure reading, Engine Crankcase ~ Check the oiffevel. Maintain the {i level between the ADD and FULL marks on the “Engine Running” side of the dipstick. NOTE: This maintenance does not apply to 3208 Engines, 3114 and 3116 Engines. Frequency (rpm) and Generated Voltage - Check and record readings. NOTE: The operaling voltage of a cold (ust started) generator wit be slightly higher than the operating vollage of a generator that has been uider load and warm. The ful ldad voltage of a SR4 Genexator will decrease a maximum of 1% when this generator stabilizes at 100°C (22°F), Most of the Voltage decrease occurs in about 30 minutes, Generally, temperatures of generators stabiize within two hours, Generator Louvers - Check for proper operation (able 0 open and close freely), Generator Air Inlet Filter (i Equipped) ~ I ditferential pressure exceeds 0.6 inches of water, stop the engine and clean the elements by soaking in hot water with detergent. Rinse with clear water. Recharge the elements with a thin layer of ight weight machine oil (WD.40 oF equivalent) Leaks and Noises - Check for leaks and unusual noises, NOTE: Engine must be stopped before making necessary repairs. Main Stator Winding Temperature (If Equipped with Winding Detectors) ~ Check and record main stator ‘winding temperatures with engine under load. NOTE: Nominal temperature values for sland by units are 180°C (356°F) for the alarm and 205°C (401°F) for the shutdown,Bearing Bracket Temperature (Equipped) — Check and record bearing bracket temperature withthe engine under load. NOTE: Nominal lemperature values forthe Bearing bracket are BEPC (FRET) foc the slam and 95°C (20°F) for the shutsown Weekly: After Stopping the Engine ‘Automatic Switches {1 Equipped) ~ Check that all ‘switches are in proper position for automatic start Fuel Tank ~ Check the fuel level; refit below % ful, Battery Charger - Record charging amperage reading, ‘Malfunctions - Report any malfunction and make necessary repairs. Yearly: Before Starting the Engine Preventive Maintenance For Standby Generator Sets To Be Performed By An Authorized Mechanic. Perform ali Weekly Betote Starting the Engine Maintenance Procedures fst Walk-Around Inspection ~ inspect engine, radiator and genetalor for debris, loose or broken fittings, ‘hoses or wires and guards. Repatr as necessary Gooling System ~ Check coolant level. Maintain level vwithin 13 mm (1% in) to bottom of filer neck or proper level on sight gauge (if equipped). Replace cooiarit clement (if equipped) or add liquid coolant conditioner. Fuel System ~ Drain water and sediment trom tank (Change fue! filters Air Cleaner Element ~ Inspect and clean or replace eloment. 9 Maintenance Section Maintenance Management Schedule Governor - Check and maintain cil level if required) Engine Crankease - Check oil level, Maintain cil ove! between the ADD and FULL marks on the "Engine ‘Stopped? side of ine dipstick Crankcase Breather ~ Clean Valve Lash — Check, adjust if necessary, Refer to the engine Service Manual for proper procedure and seltings Linkages~ Check and adjust all linkages, it necessary. Lubricate all inkage fittings with MPGM grease. Engine Protective Devices ~ Check: test for proper operation, Batteries - Clean top of batteries. Check electrolyte level (unless maintenance free). Check for loose connections, Engine - Wipe down; clean as needed. Generator ~ Check for moisture, dust, os, greases and debris on main stator windings, exciter, and PMG. Clean as needed. Check generator windings with megahrrmnetes an secord ceadings for reference’ Generator Bearing - Inspect generator bearing and bracket, Lubricate penerator bearing? . Refer to Generator Service Manual 1 Reler to the Generator Service Manwal for information relating fo use of the megohmmeter and low resistance readings * 3114 and 3116 Standby Generators are equipped with a sealed prelubed bearing, and will not require lubeication,10 Maintenance Section Maintenance Management Schedule Pertorm all Weekly: With Engine Running Maintenance Procedures first Start the Engine - Operate the engine and cheok al ‘gauges, ol presse, fuel pressure, pm (Irequency), generated voltage and engine jacket water temperature, for correct readings. Engine Crankcase - Check the oil level, Maintain the ‘il level between the ADD and FULL marks on the Engine Running’ side of the dipstick. NOTE: This maintenance does not apply to 3208 Engines, 3114 and 3116 Engines. Generator Louvers ~ Check for proper operation (able to open and close freely). Generator Air Inlet Filter (If Equipped) - it differentia pressure exceeds 0.6 inches of water, stop the engine and clean the elements By soaking in het water with detergent, Rinse with clear water. Recharge the elements with a thin layer of light weight machine oil (WO-40 or equivalent) Engine Mounts - inspect for proper installation and loose fasteners. Check for proper torque. Leaks and Noises ~ Check for leaks and unusyal noises. NOTE: Engine must be stopped before making necessary fepars. Load Test ~ Load the engine to minimum of 20% of rated load, Operate at this level for minimum of two hours. After approximately one hour, recard the readings of all gauges: oil pressure, fuef pressure, oft level, am (frequency), generated voltage, service meter, engine jacket waler temperature, exhaust temperature (if equipped) and manifold vacuum tt equipped). Engine slobbering can occur if the load testing Is not conducted. Main Stator Winding Temperature (if Equipped with Winding Detectors) ~ Check and record main stator winding temperatures with engine under load. NOTE: Nominal temperaiuse values for stand by units are 180°C (356°F) for the alarm and 205°C (401°F) for the shutdown, Bearing Bracket Temperature (It Equipped) - Check and record bearing bracket temperature with the engine under load. NOTE: Nominaf temperature values for the bearing bracket are 85°C (185°) for the alarm and 395°C (202°F) tor the shutdown, Yearly: After Stopping the Engine Perform all Weekly: After Stopping the Engine Maintenance Procedures first Walk-Around Inspection ~ Repair or adjust. Make repairs or adjustments to the engine and generator set as necessary. Report any malfunction and make Necessary repairs Scheduled Oil Sampling (S+O+S) ~ Obtain sample for analysis, Engine Oil and Filter(s) - Change oil, Replace filter(s), cout oid filter open and inspect for foreign material Generator Air Inlet Filter (if Equipped) ~ Remove the filer elements and soak in hot water with detergent uni clean, Rinse with clear water, Recharge the elements with a thin layer of light weight machine oi (WO-40 oF equivalent) Fuel Tank - Check the fuel level; rei if below % full Battery Charger - Record charging amperage and volting readings. Automatic Switches (if Equipped) ~ Check that all ‘swilches are in proper position for automatic startEvery Three Years: Before Starting the Engine Preventive Maintenance For Standby Generator ‘Sets To Be Performed By An Authorized Mechanic. Perform all Weekly and Yearly Before Starting the Engine Maintenance procedures. Space Heaters (If Equipped)- Check for proper operation Generator - Check for moisture, dust, ols, greases, and debris on main stator windings, exciter, and PMG, Clean as needed, Cooling System - Drain, clean and flush, Replace thermostai(s), Refill with coolant solution ant cconaitioner. Hoses and Belts ~ Replace; It is recommended that all hoses and belts be replaced at this lime to minimize downtime and additional repair cost of component ‘lures caused by these items, Batteries ~ Replace all batteries at this interval ‘Turbocharger - Inspect/Check; Inspect for propes operation. Check the end play and radial clearance on the turbine wheel and shaft, Engine ~ Perform a complete engine adjustment and tune-up; Reler to the Service Manual of your engine for more information, Generator Bearing ~ Inspect generator bearing and bracket, Lubricate generator beering!: refer to Generator Service Manual 19114 and 3116 Standby Generators are equipped with a sealed prelubed bearing, and will not require lubrication. ” Maintenance Section Maintenance Management Schedule Every Three Years: With Engine Running Perlorm ali Weekly and Yearly With Engine Running Maintenance procedures. Start the Engine - Operate the engine and check all gauges, oll pressure, fuel pressure, rpm (trequency), generated voltage and engine jacket water Temperature, for corect readings, Engine Crankcase ~ Check the oil level, Maintain the ci level between the ADD and FULL marks on the "Engine Running’ side of the dipstick. NOTE: This maintenance does not apply to 3208 Engines, 3114 and 3116 Engines Generator Louvers ~ Check for proper operation (able to open and close freely) Generator Air niet Filter (If Equipped) - I differential pressure exceeds 0.6 inches of water, stop the engine and clean the elements by soaking in hot water with, detergent, Rinse with clear water. Recharge the elements with a thin layer of light weight machine ol (WD-40 or equivalent) Exhaust System ~ Check for leaks. Repair or replace detective components with engine stopped. Leaks and Noises ~ Check for leaks and unusual noses. NOTE: Engine must be stopped before making necessary repairs, Load Test ~ Load the engine to minimum of 30% of rated load. Operate at this level for minimum ot two hours. After approximately one hour, record the seadings af all gauges: ol pressure, Tuel pressure, oll level, rom (frequency), generated voltage, service meter, engine jacket water temperature, exhaust ‘temperature (if equipped) and manifold vacuum (if equipped}. Engine slobbering can occur it the toad testing is not conducted Main Stator Winding Temperature (if Equipped with Winding Defectors) ~ Check and record main stator winding temperatures with engine under load. NOTE: Nominal temperature values for stand by writs are 180°C (356°F) for the alarm and 205°C (401°F) for the shutdown, Bearing Bracket Temperature (if Equipped) ~ Check and record bearing bracket temperature with the engine under toad. NOTE: Nominal temperature values {or the bearing bracket are 85°C (185°F) for the alarm and 95°C (203°F) for the shutdown.12 Maintenance Section Maintenance Management Schedule Every Three Years: After Stopping the Engine Porform all Weekly and Yearly After Stopping the Engine Maintenance procedures. Walk-Around Inspection ~ Repair or adjust. Make repairs or adjustments fo the engine and genorator set aS necessary. Report any malfunction and make necessary repairs, ‘Scheduled Oil Sampling (S+O+S) ~ Qbtain sample for analysis, Engine Oil and Filter(s) - Change oil. Replace filters) cut old fiter open and inspect for foreign material Coolant Analysis - Obtain sample for analysis, Fuel Tank Level ~ Check the fuel level ret if below % full Battery Charger ~ Record charging amperage reading Automatic Switches {if Equipped) ~ Check that all ‘switches are in proper position for automatic startMaintenance Records Maintenance records are a key element of a well managed maintenance program, With accurate ‘maintenance records, your Caterpillar dealer can help you fine tune the recommended maintenance intervals to meet your specific situation. This should resuit in a lower engine operating cost Documents The following types of documents should be kept as, proof of maintenance or repair for warranty and should ‘not be difficult to obtain and keep in the engine history file. All documents should show dale, service hours, gallons of fuel consumed, unit number and engine Serial number. If the engine is sold, transfer the records wit he engine. 1. Dealer work orders and itemized bils 2. Owner's repair orders 3. Owner's receipts, 4. Maintenance log (see following example), Refer to the Operation and Maintenance Manual for more information on maintenance pertaining {0 wel cconsuiption and service hours. 13 Maintenance Section Maintenance Records14 ‘Maintenance Section Maintenance Log Maintenance Log Engine Model Engine Serial Number Generator Serial Number Customer Identifier___ Engine Arrangement Number Generator Arrangement Number Service | Quantity By Hours | Of Fuel fem Serviced _ Date | initats| e —| — = a) - 1Customer Assistance USA and Canada When a problem arises concerning the operation, oF the seruce of an engine, the problem will normally Ee snamaged by the dealer in your area, Your satisfaction is a primary concern to Caterpillar and 10 Caterpillar dealers. i you have a problem that has not been handled to your complete satisfaction, follow these steps: 1, Discuss your problem with a manager from the dealership, 2. I your problem cannot be resolved at the dealer ‘eve without additional assistance, use the phone ‘number that is listed below to talk with a Field Service Coordinator: 1800-447 4986 ‘The nora) business ours ae from 8:00 ta 4:30 Monday through Friday Central Standard Time. 3. If your needs have stil not been (net, submit the. ‘matter in writing to the folowing address: Caterpillar, Inc, ‘Manager, Customer Service, Engine Division ‘Mossvile Bldg A, P.O, Box 600 Peoria, IL 61552-0600 Please keep in mind: probably, your problem will ultimately be solved at the dealership, using the dealership’s facilities, equipment, and personnel Therefore, follow the steps in sequence when ‘problem is experienced ‘Outside of the USA and of Canada Ia problem arises outside the USA and outside Canada, and if the problem cannot be resolved al the dealer level, consult the appropriate Caterpilar office, Austalia and New Zealand Caterpillar of Australia La, 1 Caterpilar Drive Private Mali Bag 4 Tullamarine, Victoria 3043, Australia Phone: 03.9339 9333 Fax: 03.9335 -3366 15 Maintenance Section Customer Assistance Brazil, Bolivia, and Paraguay Caterpillar Americas Co. Birman b Rua Aleandre Dumas, 1.71190 Chac., Sto, Antonio (04717-004-Sa0 Paulo, SP Phone: 55-115505-3368 Fax, 85-11-5505-1647 Central America and Caribbean Caterpilan Americas Co. 15550 NW 59th Avenue Miami Lakes, FL 33014 usa Phone: 3058163306 Fax: 305-816 3307 China ‘Caterpillar China Utd 1 Pacific Place 88 Queensway, Level 8 GPO. Box 3069 Hong Kong Phone: 852-2848.0333 Fax: 852-2848-0440 Eovarior, Colombia, Venezuela, Guyana, and Suriname Caterpilar Americas Co, 18580 NW Sth Avenue Miami Lakes, FL 33014 usa Phone. 305:816:3306 Fax: 305-616 3307 Europe, Atrica, and Middle East Caterpillar Overseas S.A, 7€ Route de Frontanex. P.D. Box 6000 1211 Geneva 6 Switzenand Prone: 2849-4444 Fax: 22-849-4544 Far East Gaterpilar Asia Pte. Ltd 7 Tractor Road Jurong, Singapore 627968 Republic of Singapore, Phone. 65-662-8333 Fax: 65662-830216 {Maintenance Section Customer Assistance Japan Shin Caterpillar Mitsubishi Ltd 3700, Tana, Sagaminara-shi Kanagawarken, 229 Japan Phone: Sagarittara 81-427. 62.2112 Fax: 81-427-62-8542 Japan Caterpilar Power Systems, In. Japan Branch Sanno Grand Bldg 2.142 Nagatacho ‘Chyodeser Tokyo, 100 Japan Phone: 81-935 93-9037 Fax: 81395933238 Mexico Grupo Financiero Caterpillar Mexico, S.A. de C.V. Primer pise de! Arco Oreente de Arco Basques Corporativa,| Bosques del Alisos 454 Bosques de Las Lomas, Mexico, D.F, 05120 hone {from within Mexico): 918-258-1515 Fax ({rom within Mexico): 915-258-1530 Phone {trom witha USA): 011-525.258-1515 Fax (Irom within USA): 01 1-525-258-1830 Peru, Chile, Argentina, ane Uruguay Caterpillar Americas Co. Ezificio Centro Santa Maria Av. Los Conquistadores 1700, Piso 14, Olfcira A ‘Santiago, Chile Phone: 01 1-562-231-0160 Fax: 011-562:231-0159Caterpillar Reference Literature Operation and Maintenance Manuals # SEBUG123, “2114 & 3116 Industrial, Prime Power EPG & Standby Power EPG Generator Set Engines! ‘+ SEBUSIG7, "3208 Industral & Generator Set Engine! '* SEBUS779, “3304 & 3306 Industrial Engines’ '* SEBU6328, “33048 & 33068 Industrial & EPG Generator Set Engines" '» SEBU6998, “33068 Standby Generator Sel Engine *# SEBUB336, “34068 & 3406C Industrial & EPG Generator Set Engines’ '* SEBUIE999, “3406C Generator Set Engine’ ‘#* SEBUE94S, “3408C & 3412C Industrial and EPG Diesel Engines + SEBUB767, “3512 EPG Generator Sat Engine # SEBUBIS6, “3508, 3512 & 8518 Standby Generator + SEBUI5405, (0346, 0848 & 0349 industrial Engines’ # SEBU5964, (0359 Industrial Engine » SEBUSE98, “D379B, 03988, & 0399 Industrial & Generator Set Engines’ # SEBUST 17, “SR4 & SCR Generators’ » SEBUBI50, “SR4 Generators and Control Pane! » SEBUB91B, “SRAB Generator Set Engine’ ‘# SENUG918, Supplement, “Generator Set Control Panel » SEBU7050, "SR4B Generators and Control Panels (For generator sets packaged by FG. Wilson)” Service Information Manual » SEBUB126, “Electric Power Generation Products’ 7 Maintenance Section Caterpillar Reference Literature Service Manuals ‘* SENRS359, "R48 Generator’ ‘© SENRZ180, "SR4 Generator (Large) + SENF7968, “SRA Generator SED JR4676, “2014 Speed Control Governor © SENRG430, "$24 & 1724 Electrically Powered Genacator Systems’ Miscellaneous, ‘¢ SEBD0518, ‘Know Your Cooling System ‘# SEHS7067, “Fuels for Caterpillar Diesel Engines ‘© SEBUO717, “Diesel Fuels and Your Engine +# SEBUS®99, "Cold ‘Weather Operation Guide ‘© SEBDO640, “Ol and Your Engine” © SEHS9031 Products’ ‘Storage Procedure for Caterpillar © SEBFED29, “index to Guidelines for Reusable Paris and Salvage Operations" ‘* SEBU6234, Operation & Maintenance Manual Caterpillar Automatic Transfer Switch (contractor ype)" © SEHS9124, Special Instruction, *Gleaning and Drying of Electric Set Generators: + SEBUG251, Supplement, 'Caterpilar Diesel ‘Commercial Engines and Marine Transmission Lubrication Specifications” ‘Engine Application and instalation Guide (Appropriate for your Application) Your Caterpillar dealer can provide any literature required fo maintain your engine,©1997 Caterpillar All Rights Reserved Printed in U.S.A.