DIM 46 Fo-2 Ubersetzungen von DIN-Normen Manuskriptibersetzungen Die in Kopie beigeftigte Rohiibersetzung wurde vom DIN-Sprachendienst nicht auf ihre Richtigkeit gepriift. Deshalb schlie&t das Deutsche Institut fir Normung e.V. (DIN) ausdriicklich jegliche Haftung flr deren Richtigkeit bzw. Vollstandigkeit aus. Translations of DIN-Standards Typescript translations The attached typescript translation has not been checked by DIN- Sprachendienst for its accuracy. Deutsches Institut far Normung e.V. (DIN) cannot, therefore, assume responsibility for its correctness or completeness. On no account shall the translation be considered authorized by DIN. Beuth Verlag GmbH Berlin « Wien ¢ ZurichTechnical Help to Exporters TRANSLATION DIN 1680 Part 2 ROUGH CASTINGS General tolerance system original language version « Gussrohteile Allgemeintoleranz-System issued by DEUTSCHES INSTITUT FUR NORMUNG (DIN) Postfach 1107 D-1000 Berlin 30 West Germany Technical Help to Exporters has taken all reasonable measures to ensure the accuracy of this translation but regrets that no responsibility can be accepted for any error, omission or inaccuracy. In cases of doubt or dispute, the original language text only is valid © Technical Help to Exporters British Standards Institution Linford Wood, Milton Keynes, MK14 GLE Tel: Mitton Keynes (0908) 220022 Telex: 825777UDC 621.74.002.63-034: DEUTSCHE NORMEN October 1980 621.753.1 Rough castings Din 1680 General tolerance system Part 2 Dimensions in mm 1. Scope This standard forms the basis for-the stipulation of values for the general tolerances of rough castings. It shall also be consulted for the stipulation of dimensions with specified tolerances on drawings. General tolerances for angular dimensions on rough castings are not stipulated as there are no empirical values available on this subject. If particular degrees of accuracy are required for angles then they shall be toleranced. 2. Concepts 2.1 General casting tolerance series A general casting tolerance series is a series of tolerance values for untoleranced dimensions (dimensions without specified tolerances) and for dimensions with specified tolerances of rough castings of metallic materials, which are uniformly stipulated symmetrical to a zero line. 2.2 Degree of accuracy The degree of accuracy (see DIN 7182 Part 1) is formed for the individual groups of materials from one or more general casting tolerance series. Standards Committee on Casting (GINA) of DIN Standards Committee on Length and Shape (NIG) of DINDIN 1680 Part 2 2.3 General tolerance See DIN 7182 Part 1 and DIN 1680 Part 1. 3. General casting tolerance Two groups of general casting tolerances are distinguished: - General casting tolerance group GTA The values of this group are derived from the ISO tolerance system, see Table 1. - General casting tolerance group GTB The values of this group are determined empirically on the basis of the trend curve of measurements, see Table 2. 4. Application 4,1 General casting tolerance In order to determine the general casting tolerances, the general tolerance series is selected from Table 1 or 2, the values of which correspond to the relevant features of the casting material group or of the manufacturing method. 4.2 Nominal dimension range In standards which contain general tolerances for rough castings made of specific materials, several nominal dimension ranges may be combined in the case of low nominal dimensions. This combination is recommended in particular in cases where, with small nominal dimensions, it is not technically possible to comply with the general casting tolerances according to Tables 1 and 2 corresponding to the selected degree of accuracy. In such cases, the general casting tolerance of the largest individual nominal dimension range shall be used for the combined nominal dimension range.DIN 1680 Part 2 4.3 Dimensions with specified tolerance If individual dimensions of a rough casting are dimensioned differently from the selected general casting tolerance series, then the tolerances applicable to the relevant nominal dimension ranges shall be selected from other general casting tolerance series according to Tables 1 and 2. 4.4 Restriction of the general casting tolerance In order to prevent uneconomically large or technically unfeasible deviations from occurring in practice for small nominal dimensions, the variation shall be restricted to @ maximum of +25 % of. the nominal dimension concerned.DIN 1680 Part 2 Table 1 - General casting tolerance group GTA Kominel digension ran eo! ron| oyerfover| over | over|over | over] over | over| meget 1 Na" | Sie | 50" | Go| bo. | 20: to General casting eterece | to | to} to | to | 40] to series 5 io | ie | a | 50 0.8 0223" | "078 | Gra wis STAs | Grae] a GTA? 38 GTA x 7a ae 2 GTA. era va [eta 1975 78_| 32 18 GTA 20 io [72 2 Gia 2S 12a 0 ze GTA 119 [22 [26 36 “jHegardiess of the values specified in the table, the actual deviation on castings may in no case exceed $254 of the relevant nominal dinen- sion = rounded off to one docisal place. This restriction is applicabl then ising the general casting tolerances witnin the heavily outlined the fst Table 1 (cont.) Wominal dimension range General bverlover| oved over| over lover | over | over| casting [200 |“3o0'| $30 | 800" | Tooo [1280 | Tea0' | $900" tolerance | to | to| tol to | to | to | te | to series | $50 | 60 | 008 | r0b8 | 138 | tebo | 2650 | 2068 [sia [os |o7 | 08 i [ass |e etaree [os fost ifs 9 [22 tas a 03 1 [2 [ae | 38 STATS 18 zz [aa [3 [38 Grate 2 26-|-37 | 38 [a4 Graas 2; 32 | 38 [es | 56 Gras 3: zfs p~6 [7 . STATS 4 2 [62 |-74 |_ 68 STATS eee GTAIGIS 82 [98 bi [a Gra 33 se GTA TE GTA Ce [ora ver] re [90 ae P03 “} [csrare B96 [ae eae Grae 26 [298 ass 60] 70 toDIN 1680 Part 2 Table 2 - General casting tolerance group GTB Nominel dimension range! Generel I rrom|over|ovex| ever] over| over |over | over lover | over | over| over casting Pes" |°G | 10 | 18 | 30 | 50 | 60" | 120 | 160 | 250 | “315 telerance Jo | vo | to| to | to | to | to | to | te | to | ‘to | to series 3. | ‘6 | wo | te | 30 | so | eo | 120 | 100 | 20 | ats | oo m foe |e i 1s [uae [as [16 ore 19/5 era20 (G78 20/5 Graz 2 [2 [2 [28 [a0 [as [a6 =) Regardless of the values specified in the table, the actual deviation on castings may in no case exceed 425% of the relevant nominal dinen- sion ~ rounded off to one decinal place. This restriction is applicabl When using the general casting tolerances within the heavily outlined Wares af the tah) Tab: ‘le 2 (cont.) (General Woninal diseneion range General | overjover|over| over] over| over | over| Sver | over] over | over] over gating [00 | soo | 20 | 200° | tooo | 1250 | 600" | 2000 | 2800°| iso | Seca" | Gaso to | tol to| to | to| to | to| to | to| to | to | to series s00 | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | «000 | 6300 | 10.000 crow [rs] 2 | 22] 22] 2a| 26| 28[ 3 | 32] sa | se | aa cron | 22] 2a] ef ze] 28] 3 [a2] 3a]; se]« | «s| sa crew | 26{28}3 [a2] 24«] a6] « | 2] es} s [6 | 7 creis | ae|ae[ as] « [ae] as] s [se] se] sa] als crais | «2]es[ae| sz] ss | 62] 68 {72 [8] a6 |i | 12 crows | s2|ss|62| s6| 72] 76] a6] 94 [i [i [13 | 16 craw | es|7 [vel ez] ea] os[u fw [i [« [w | 2 craims | es[eajo fu [iw [a [fis [7 [iw |x | 2 arava [wie [ia [oe [os [7 [ve [20 [2 [ee [aa [oe corse | [is [ie [a7 [9 [20 [| [2s [20 [as pe ora 19 [22 [24 [2s [28 [a0 [3 [a8 | «a | a2 cre 19/8 26 [ae [32 [3 (GTS 20 7” “| 50 cra o_ [seDIN 1680 Part 2 Explanations The preliminary standards and draft standards on "Permissible deviations for dimensions without specified Lulerances for castings" issued in the years 1958 to 1962 contained tolerance values which were dependent upon the respective standardized material group and had no common system such as, for instance, the ISO tolerance system. Even the values of the individual tolerance groups for the same nominal dimension range were therefore different for different casting materials. Comprehensive measurements have since demonstrated that it is possible to formulate a tolerance system which takes into account the particular characteristics of castings. This standard contains the general tolerance system for rough castings. Measurements in Germany, and also in other countries, have shown that for a number of casting materials the nominal dimension deviations correspond approximately to the IT series of the ISO tolerance system; for other casting materials, however, they are higher in the lower nominal dimension ranges and lower in the higher nominal dimension ranges than the IT series. This general tolerance system takes this fact into consideration by stipulating two general casting tolerance groups. In Table 1, for nominal dimensions over 3 up to and including 500 mm, the values of the general casting tolerance group A are derived similarly to DIN 7151 from the multiples of the tolerance unit i = 0.45°/D+0.001 D, and for nominal dimensions exceeding 500 mm in accordance with DIN 7172 from the multiples of the tolerance unit i= 0.004 D +-2.1. In consideration of the practical factors in the manufacture of rough castings, intermediate series have also been included which are stipulated as the geometrical average of two IT series.DIN 1680 Part 2 In the nominal dimension ranges up to 250 mm the calculated values were not rounded off for the general casting tolerance series GTA 12 to 14. For the general casting tolerance series GTA 12 to 14 in the nominal dimension ranges over 250 mm and for the other general casting tolerance series in all nominal dimension ranges, the tabular values have been rounded off in relation to the calculated values, using the following rounding rule: culated | Rounded value | | Jusp valve Tee figure | fem up to 2 | 1.0 to.9 On 6 over 2 t0.10 |G 02 Boon over 10 to 20 | 0t09 1 over 20 t0100 | 0:2;4:6;8 over 100 ° 10 The values of Table 2 are determined empirically on the basis of the trend curve of measurements concerning dimension deviations on rough castings. They were plotted as uniformly rising groups of curves in general casting tolerance series. The resultant values for the nominal dimension ranges were rounded off like the values of Table 1. The differing rate of rise of the general tolerances of groups ‘A and B is shown in the diagram: feral tolerance == « Nonins1 éimension ——DIN 1680 Part 2 When using general tolerances for rough castings allowance shall be made for the fact that numerous influences prejudice the manufacture and therefore increase the difficulty of adhering to dimensions. The casting shape, material group, casting condition, type of pattern and pattern accuracy, cores, foundry apparatus etc. have the effect that individual castings do not consistently follow a theoretical system. For this reason it has been decided for the present time not to include in the standard any reference to a correlation between degrees of accuracy and castings. The Association of German Foundry Technicians (VDG) has however agreed to provide results of research in the forseeable future with the aim of stipulating or recommending the allocation of degrees of accuracy. It is still too early to say whether it will be possible to include these results in standards at a later date. This re-issue takes into account the amendment of the concept "undimensioned tolerance” to "general tolerance" and the restriction of the permissible dimensional deviation to a maximum of +25 % of the respective nominal dimension.