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09 Samss 021
09 Samss 021
09-SAMSS-021
Qualification Requirements
for Alkyd Enamel Coating System (APCS-6)
Paints and Coatings Standards Committee Members
30 May 2009
Scope............................................................
Conflicts and Deviations................................
References....................................................
General Requirements..................................
Qualification Tests and Requirements..........
Packaging Requirements..............................
2
2
3
4
4
7
Page 1 of 7
Scope
This Specification establishes the mandatory requirements for qualifying individual
coating products for use in Saudi Aramco's approved protective coating system
SAES-H-101, APCS-6. It shall be used when any of the following situations occur:
1.1
1.2
1.3
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department of Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company
or Buyer Representative, who shall follow internal company procedure
SAEP-302 and forward such requests to the Manager, Consulting Services
Department of Saudi Aramco, Dhahran.
Page 2 of 7
References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this specification shall comply with the
latest edition of the references listed below, unless otherwise noted.
a)
b)
3.1
ASTM B117
ASTM D610
ASTM D660
ASTM D661
ASTM D714
ASTM D1640
ASTM D1654
ASTM D1849
Page 3 of 7
PA2
Vis 1
General Requirements
4.1
4.2
4.3
All initial product qualification tests shall be carried out at no cost to Saudi
Aramco.
Weight Loss
Skinning, Pressure or Corrosion
Settling
Grains, lumps or streaks
0
10
6 or better
8 or better
Page 4 of 7
5.1.2
Spray Properties
Spray properties shall be determined separately for the primer and the
topcoat. The primer shall be spray applied to a vertical surface at the wet
film thickness corresponding to a dry film thickness between 40 and 50
microns. The topcoat shall be spray applied to a separate vertical surface
at the wet film thickness corresponding to a dry film thickness between
25 and 50 microns. The freshly sprayed coatings shall show no tendency
to orange peel, sag, creep or run.
5.1.3
Brushing Properties
Brushing properties shall be determined separately for the primer and the
topcoat. Each coating shall be brush applied to a vertical surface. The
freshly applied coatings shall brush easily, possess good leveling
properties, provide uniform coverage and good hiding, and show no
running or sagging tendencies.
5.1.4
Drying Times
When tested in accordance with ASTM D1640, the dry times shall be
according to Table 1.
Table 1 - Drying Times
5.2
Set To Touch
Minimum
Maximum
5 min.
15 min.
30 min.
2 hrs.
30 min.
2 hrs.
Dry Through
Minimum
Maximum
2 hrs.
16 hrs
48 hrs
Performance Tests
5.2.1
5.2.1.2
Page 5 of 7
5.2.2
5.2.3
Coating Application
5.2.2.1
5.2.2.2
Coating Compatibility
Top coating by other coating system over the alkyd enamel (APCS-26)
coated steel panels, cured for 48 hours, shall be evaluated and it shall
show no evidence of wrinkling, blistering, lifting, or cohesion related
failures.
5.2.4
Adhesion
Prepare two panels in accordance with 5.2.1 and apply the complete
coating system in accordance with 5.2.2. Allow these panels to
completely cure in accordance with the dry through times in section
5.1.4. Score a line through to the metal across the width of the film
using a sharp pointed knife. The film shall then be taped perpendicular
to and across the score line with water resistant, pressure sensitive
20 mm wide adhesive tape. The tape shall be pressed in firm contact
with the film and shall extend approximately 25 mm on each side of the
score line. Allow approximately ten seconds for the test area to return to
room temperature. Grasp a free end of the tape and at a rapid speed,
strip it from the specimen by pulling the tape back upon itself at
180 degrees. No more than 1.5 mm of paint shall be removed from the
primer and/or the metal on either side of the score line.
Page 6 of 7
5.2.5
Aged Overcoating
Two panels shall be prepared in accordance with 5.2.1 and primed in
accordance with 5.2.2.1. After the panels have completely cured in
accordance with the dry through times in section 5.1.4 they shall be
placed in an oven for seven days at 82 + 2C. The panels shall then be
removed from the oven and allowed to condition in laboratory
environment for 24 hours. The topcoat(s) shall then be applied in
accordance with 5.2.2.2. Adhesion tests shall be performed per
paragraph 5.2.4. No more than 1.5 mm of topcoat shall be removed from
either side of the score line.
5.2.6
Acceptable Rating
8F
No Checking
No Cracking
9
Rust creep from the scribe shall not
exceed 2.5 mm.
Not more than 5% of the total average
thickness has been removed.
Packaging Requirements
Coatings shall be packaged in accordance with 09-SAMSS-060.
30 May 2009
Revision Summary
Revised the "Next Planned Update". Reaffirmed the contents of the document and reissued
with editorial changes.
Page 7 of 7