Thuyet Minh Do An Co Khi

n tt nghip
GVHD: Trn Quc Hng
MC LC
trang
Li ni u
PHN 1: PHN TCH CHC NNG LM VIC,TNH CNG NGH

TRONG KT CU CA CHI TIT VXC NH DNG SN XUT
1. Phn tch chc nng lm vic ca chi tit
2. Tnh cng ngh trong kt cu chi tit
3. Xc nh dng sn xut
4
4
5
PHN 2 : CHN PHI, XC NH PHNG PHP CH TO PHI

V XY DNG BN V LNG PHI
6
1. Xc nh phng php ch to phi
2. Bn v lng phi
PHN 3 : TNH LNG D GIA CNG CHO 1 B MT V TRA

LNG D GIA CNG CHO CC B MT CN LI
1.Tnh lng d gia cng khi gia cng l
88
7
10
2. Tra lng d cho cc b mt cn li
PHN 4: THIT K QUY TRNH CNG NGH THN VAN

1.
2.
3.
4.
5.
6.
7.
Nguyn cng 1 : c phi

Nguyn cng 2 : Phay b mt A
Nguyn cng 3: Phay b mt B
Nguyn cng 4 : Khoan 4 l 18 v khoan, doa l 18
Nguyn cng 5 : Khoan 12 l 10
Nguyn cng 6 : Phay b mt C
Nguyn cng 7: Khoan 6 l 10
23
8. Nguyn cng 8 : Tin cc l mt A
9. Nguyn cng 9 : Tin cc l mt C
10. Nguyn cng 10 : Kim tra
9
10
10
10
13
15
18
21
24
26
28
PHN 5 : TNH THI GIAN C BN V THI GIAN TNG CHIC29

PHN 6 : TNH TON V THIT K G
Kt lun
Nhm SV: Lp Ck1-K6
35
n tt nghip
GVHD: Trn Quc Hng
Ti liu tham kho
Li ni u
Cng ngh ch to my l mt ngnh then cht, n ng vai tr quyt nh trong
s nghip cng nghip ho hin i ho t nc. Nhim v ca cng ngh ch to
my l ch to ra cc sn phm c kh cho mi lnh vc ca nghnh kinh t quc dn,
vic pht trin ngnh cng ngh ch to my ang l mi quan tm c bit ca ng
v nh nc ta.
n tt nghip c v tr quan trng trong chng trnh o to k s v cn b
k thut v thit k, ch to cc loi my v cc thit b c kh phc v cc ngnh kinh
t nh cng nghip, nng nghip, giao thng vn ti, in lc ..n c kt c qu trnh
hc i hc ca sinh vin. L tin tip cn cng vic sau khi ra trng
gip cho sinh vin nm vng c cc kin thc c bn ca mn hc v lm
quen vi nhim v thit k, trong chng trnh o to, n tt nghip rt quan
trng, gip sinh vin hiu su hn, thc hnh nhiu hn.
Sau mt thi gian tm hiu v vi s ch bo tn tnh ca cc thy c gio, c
bit l thy hng dn n nay em hon thnh n tt nghip. Trong qu trnh
thit k v tnh ton tt nhin s c nhng sai st do thiu thc t v kinh nghim thit
k, em rt mong c s ch bo ca cc thy c gio v s ng gp kin ca cc
bn ln thit k sau v trong thc t sau ny c hon thin hn .
Em xin chn thnh cm n !
Nhm sinh vin thc hin

Nguyn Vn Thanh
Bi nh Bt
Phm Tun Anh
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
Nhn xt ca gio vin hng dn.
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
H Ni ngy 22 thng 3 nm 2015

Gio vin hng dn
Trn Quc Hng
Chng 1 Phn tch chc nng lm vic, tnh cng ngh trong kt
cu ca chi tit v xc nh dng sn xut
1.1 Chc nng lm vic ca chi tit
Cm chi tit gi nm trong my tin . Chc nng ca cm chi tit l n khp
vi trc vitme ca my tin gia cng ren. Cm chi tit gi gm: Hai na gi ,
hai na ai c, hai thanh trt v mt s bulong M6. Di d iu khin ca con
ngi, qua h thng tay gt lm hai gi mang hai na ai c n khp vi trc vitme
ca my.
Chi tit lm vic thng xuyn, chnh xc cao v vy gia cng i hi s chnh xc,
Trong thi gian lm vic lu, chi tit trong cum b mn do ma st, ngoi lc tc ng
nn cn tnh ton m bo bn, vt liu ph hp.
Yu cu k thut c bn :
+ Chi tit t cp chnh xc 7-8
+ khng ng tm gia cc l l 0.05mm/100mm
+ khng song song gia mt u l 0.1/100 mm
Vt liu:
+ Gi : Thp C45
+ ai c: ng (Cu)
+Thanh trt: Thp C45
1.2 XC NH DNG SN XUT
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
Mun xc nh dng sn xut ta phi bit c sn lng hng nm v khi lng chi
tit gia cng :Ta chn N 0 = 5000 (chi tit)
N=N 0 . m. 1+
. 1+
100
100
)(
[1]
Trong N : s lng sn xut thc t trong 1 nm

N 0 : s sn phm sn xut theo n t hng
m s chi tit trong 1 sn phm

: t l phn trm v s chi tit ph phm khng trnh khi trong sn xut (3 - 6%)
: T l phn trm v s chi tit d tr phng nga s c (5-7%)
Vy N=5000.1 . 1+
4
6
. 1+
100
100
)(
= 5512(chi tit )
S dng phn mm ta tnh c th tch cm chi tit l : V= 0.32 (d m3 )

Khi lng ring ca hp kim gang C45 l = 7,852(kg/d m3 )
Trng lng ca cm chi tit l Q=V. = 0.32. 7,852 = 2,51 (Kg)
Da vo bng xc nh dng sn xut xc nh dng sn xut l sn xut hng lot ln.
Khi lng chi tit (kg)
<4
Dng sn xut
4 200
N: Sn lng hng nm
<100
<10
n chic
>200
<5
Hng lot nh
100 500
10 200
55 100
Hng lot va
500 5000
200 500
100 300
Hng lot ln
5000 50000
500 5000
300 1000
Hng khi
>50000
>5000
>1000
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
Chng 2 : Chn phi, xc nh phng php ch to phi v xy

dng bn v lng phi
2.1 Xc nh phng php ch to phi
- Gi l chi tit thuc dng hp v c kt cu kh n gin do vy ta chn phng
php ch to phi l dp nng (khun h). Sau khi dp nng to hnh cn c nguyn
cng lm sch v ct bavia, kim tra t chc t vi, khuyt tt, r, nt v chn phi t
yu cu mang gia cng.
- Na c l chi tit thuc dng bc v c kt cu kh n gin do vy ta chn phng
php ch to phi l ct phi ng c sn.
- Than trt l chi tit thuc dng hp v c kt cu kh n gin do vy ta chn
phng php ch to phi l ct phi dng thanh
- Vic ch to phi bng nhng phng php khc nhau nhm s dng phng php
to phi d dng, thun tin cho gia cng ct gt v tit kim chi ph.
2.2 Bn v lng phi
350.8
2.50.8
2.50.8
2.50.8
Nhm SV: Lp Ck1-K6
520.8
130.8
n tt nghip
GVHD: Trn Quc Hng
114
180.8
60.8
400.5
Yu cu k thut :
+ Phi phi m bo cong vnh trong phm vi cho php
+ m bo v tr tng quan gia cc b mt
+ m bo phi t ba via, r, nt hay khuyt tt
Nhm SV: Lp Ck1-K6
440.5
n tt nghip
GVHD: Trn Quc Hng
Chng 3 : Tnh lng d gia cng cho 1 b mt v tra lng d

gia cng cho cc b mt cn li
1, Tnh lng d gia cng khi gia cng l 33
Quy trnh cng ngh gm 2 bc : Ti n th v ti n tinh.
Lng d gia cng c xc nh theo cng thc:
Theo bng 4.6 [1]:

Ti n th : R
Ti n tinh : R
= 50m , T = 50m
= 20m , T = 25m
+ Sai lch khng gian tng cng c xc nh theo cng thc :

phi
( m )
+ Gi tr cong vnh pc ca l c xc nh theo c 2 phng hng knh v hng

trc:
=
Tra theo bng 4.8- [1] ta c :
=0.7
l l chiu di l : l = 30 mm
dl ng knh l : d = 33 mm
= 126.6 m
Gi tr sai lch
ctra theo bng 4.10-[1]
= 0.7mm
Nh vy, sai lch khng gian tng cng l :
phi
710.3m
Sai s g t khi tin th c xc nh nh sau:
= 0 v chun nh v trng vi gc kch thc.
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
=140m (v ng knh chi tit =33 mm) : Sai s kp cht tra bng
4.14- [1]:
=140m
Lng d gia cng nh nht:

= 1647.9 m
+ Bc ti n tinh :
Sai lch khng gian cn li sau khi ti n th l: 1 = k .phi ( k = 0,05 )
1= 0,05. 710,3= 35.5m
Sai s g t cn li nguyn cng tin th l:
= 0,05.
= 0,05.140 = 7m
Lng d gia cng nh nht :

= 162.4 m
Tra bng ta c :
Dung sai ti n th =50m
Dung sai ti n tinh
=20m
Dung sai phi = 800 m.

Kch thc l khi :
Ti n th :
d2 = 33,02 0.1624 = 32.86 mm
Ti n tinh :
d = 32.86 1,6479 = 31.21 mm
Phi
d0 = 31.21 0.6479 = 31.06mm
Kch thc gii hn :

Sau ti n tinh : dmax= 33,02 mm ; dmin= 33,02 - 0,02 = 33mm
Sau ti n th : dmax = 32.86 mm; dmin= 32.86 0,05 = 32.81 mm
Kch thc ca phi : dmax= 31.21mm; dmin= 31.21 - 0.8 = 30.41 mm
Lng d gii hn :
Nhm SV: Lp Ck1-K6
n tt nghip
GVHD: Trn Quc Hng
+ Khi ti n tinh.
2Zmin = 33,02 32.86 = 0.16 = 160m
2Zmax = 33 32.81 = 0.19 mm = 190m
+ Khi ti n th.
2Zmin = 32.86 32.21 = 1,65mm = 1650m
2Zmax = 32.81 31.41 = 1.4mm = 1400m
Lng d tng cng :
2Zmin = 160+1650= 1810m
2Zmax = 190+1400 = 1590m
Bng tnh lng d gia cng :
Bc
R
m
T
m
Phi
250
350
710.3
Ti n th
50
50
35.5
Ti n tinh
20
25
2Zmin
2Zmax
mm
mm
mm
mm
mm
30.56
800
30.41
31.21
140
31.21
50
30.86
31.81
1650
2400
32.86
20
33
33.08
160
190
2, Tra lng d cho cc b mt cn li.

Tra bng 3.17-[1] ta c :
+ Lng d gia cng cc mt cn li l :
Nhm SV: Lp Ck1-K6
2.5 mm
10
n tt nghip
GVHD: Trn Quc Hng
Chng 4 : Thit k quy trnh cng ngh

4.1. Quy trnh cng ngh gia cng gi
4.4.1. Nguyn cng 1 : To phi
Dp nng to hnh chi tit trn my ba, khun h. My ba c trng lng phn ri:
Ba hi tc ng hai pha 0.5-3.5T, thy lc 2.5T
Yu cu k thut :
+ Sau khi dp phi phi c lm sch bavia, cnh sc trc khi gia cng c.
+ Phi khng b bin dng, cong vnh, nt hay khuyt tt.
+ Lng d gia cng phi u.
4.1.2 Nguyn cng 2 : Phay mt mt y

4.2.2.1 S nguyn cng:
Nhm SV: Lp Ck1-K6
11
n tt nghip
GVHD: Trn Quc Hng

S
n(vg/ph)
19,50.1
Rz20
4.1.2.2 Phn tch

- nh v : Dng 2 phin t kha nhm hn ch 3 bc t do vo mt trn, dng 3 cht t
vo mt bn hn ch 3 bc t do
- Kp cht : Dng c cu kp nhanh hng vo mt nh v, c cu kp ren vt
4.1.2.3 Chn my
My phay ng 6H12 [3] :
+Cng sut : N = 7 Kw
+ Hiu sut =0,75
+ S cp bc tin : 18
+ S cp tc : 18 cp:30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
+ Mt lm vic bn my 400x1600 mm
Nhm SV: Lp Ck1-K6
12
n tt nghip
GVHD: Trn Quc Hng
4.1.2.4 Chn dng c ct :

+ Chn vt liu dao : T15K6 Bng 4.3-[1]
+ Chn dao:Dao phay mt u rng chp gn mnh thp gi ( bng 4.93-[1]) ta c :
+ ng knh ngoi dao D =200 (mm)
+ ng knh l d(H7) = 50 (mm)
+ Chiu cao dao L=60 (mm)
+ S rng z = 12
+ Tui bn dao : T= 240 (pht) (Tra bng 5.40-[2])
4.1.2.5 Tra ch ct
Bc 1 : Phay th
+ Chiu su ct t= 2 mm
+ Lng chy dao rng : S z =0.18
mm
( rng
)
( Tra bng 5-125 [ 2])
+ Tc ct : V = 145 (m/ph) (Tra bng 5-127 [2])

+ S vng quay trc chnh: n=
1000. V 1000.145
=
= 230,1 (v/ph)
D
.200
Chn s vng quay theo my nm = 190 (v/ph)

Bc 2 : Phay tinh t R z =20
Nguyn cng 2: Phay b? m?t A
Rz20
230.05
Chiu su ct t : 0,5 mm
Lng chy daovng : S 0=1( mm/vng) ( Tra bng 5-125 [2])
= s z = S 0 /z= 1/12= 0.08 (mm/rng)
Tc ct : V= 185 (m/ph) tra bng 5-127 [2]
S vng quay ca trc chnh:
n=
1000. V 1000.185
=
=294,6 (v/ph)
D
.200
Ta chn s vng quay theo my nm = 235 vg/ph.

Bng ch ct
Nhm SV: Lp Ck1-K6
13
n tt nghip
GVHD: Trn Quc Hng
Phay tinh
Phay th
6H12
6H12
T15K6
T15K6
185
145
235
190
0.08
0.18
0.5
2
Bc CN
My
Vt liu dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.3 Nguyn cng 3: Phay mt trn

4.1.3.1 S nguyn cng :
n(vg/ph)
S
Rz20
170.1
4.1.3.2 Phn tch

- nh v : Dng 2 phin t hn ch 3 bc t do, 3 cht t vo mt bn hn ch 3 bc t
do
- Kp cht : Dng c cu kp nhanh ren vt
4.1.3.3 Chn my
Nhm SV: Lp Ck1-K6
14
n tt nghip
GVHD: Trn Quc Hng
My phay ng 6H12 (Bng 9-38 [3] )

+ Cng sut : N = 7 Kw
+ Hiu sut =0,75
+ S cp bc tin : 18
+ S cp tc : 18cp 30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
4.1.3.4 Chn dng c ct
+ Chn vt liu dao : T15K6 ( Bng 4-3 [1])
+ Chn dao : Dao phay mt u rng chp gn mnh thp gi T15K6 ( bng 4.95-[1])
ta c :
+ ng knh l d(H7) = 50 (mm)
+ S rng z = 12
+ Tui bn dao : T= 240 (pht) Tra bng 5.40 [2]
4.1.3.5 Tra ch ct
Bc 1 : Phay th
+ Chiu su ct t= 2mm
+ Lng chy dao rng : S z =0.18(mm/rng) ( Tra bng 5-125-[2])
+ Tc ct : V = 145 (m/ph) Tra bng 5-127 [ 2]
1000. V 1000.145
=
= 230,1 (v/ph)
D
.200

Lng chy daovng : S 0=1( mm/vng) ( Tra bng 5-125 [ 2])
Nhm SV: Lp Ck1-K6
15
n tt nghip
GVHD: Trn Quc Hng
= s z = S 0 /z= 1/12= 0.08 (mm/rng)

Tc ct : V= 185 (m/ph) tra bng 5-127 - [2]
n=
1000. V 1000.185
=
=294,6 (v/ph)
D
.200

Bng ch ct
Phay tinh
Phay th
6H12
6H12
T15K6
T15K6
185
145
235
190
0.08
0.18
0.5
2
Bc CN
My
Vt liu dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.4 Nguyn cng 4 : Phay ghp mt cnh.

4.1.4.1 S nguyn cng
Nhm SV: Lp Ck1-K6
16
n tt nghip
GVHD: Trn Quc Hng
Nhm SV: Lp Ck1-K6
17
n tt nghip
GVHD: Trn Quc Hng
4.1.4.2 Phn tch

+ nh v:Dng 2 phin t hn ch 3 bc t do mt y, 3 cht t hn ch 3 baachj t
do mt bn .
+ Kp cht : Dng c cu kp nhanh n kp ren vt.
4.1.4.3 Chn my
My 6H82 (Bng 9-38 [3] )
+ S cp bc tin : 18
+ S cp tc : 18cp 30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
+ Chn dao : Dao phay a 3 mt rng chp gn mnh thp gi T15K6 ( bng 4.95-[1])
ta c :
+ ng knh l d(H7) = 50 (mm)
+ S rng z = 12
4.1.4.5 Tra ch ct
Bc 1 : Phay th
+ Chiu su ct t= 2mm
+ Tc ct : V = 145 (m/ph) Tra bng 5-127 [ 2]
Nhm SV: Lp Ck1-K6
1000. V 1000.145
=
= 230,1 (v/ph)
D
.200
18
n tt nghip
GVHD: Trn Quc Hng

= s z = S 0 /z= 1/12= 0.08 (mm/rng)
Tc ct : V= 185 (m/ph) tra bng 5-127 - [2]
n=
1000. V 1000.185
=
=294,6 (v/ph)
D
.200

Bng ch ct
Phay tinh
Phay th
6H82
6H82
T15K6
T15K6
185
145
235
190
0.08
0.18
0.5
2
Bc CN
My
Vt liu dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.5 Nguyn cng 5 : Phay ghp mt cnh.

4.1.5.1 S nguyn cng
Nhm SV: Lp Ck1-K6
19
n tt nghip
GVHD: Trn Quc Hng
Nhm SV: Lp Ck1-K6
20
n tt nghip
GVHD: Trn Quc Hng
4.1.5.2 Phn tch

+ nh v:Dng 2 phin t hn ch 3 bc t do mt y, 3 cht t hn ch 3 baachj t
do mt bn .
4.1.5.3 Chn my
My 6H82 (Bng 9-38 [3] )
+ S cp bc tin : 18
+ S cp tc : 18cp 30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
ta c :
+ ng knh l d(H7) = 50 (mm)
+ S rng z = 12
4.1.5.5 Tra ch ct
Bc 1 : Phay th
+ Chiu su ct t= 2mm
+ Tc ct : V = 145 (m/ph) Tra bng 5-127 [ 2]
Nhm SV: Lp Ck1-K6
1000. V 1000.145
=
= 230,1 (v/ph)
D
.200
21
n tt nghip
GVHD: Trn Quc Hng

= s z = S 0 /z= 1/12= 0.08 (mm/rng)
Tc ct : V= 185 (m/ph) tra bng 5-127 - [2]
n=
1000. V 1000.185
=
=294,6 (v/ph)
D
.200

Bng ch ct
Phay tinh
Phay th
6H82
6H82
T15K6
T15K6
185
145
235
190
0.08
0.18
0.5
2
Bc CN
My
Vt liu dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.6 Nguyn cng 6: Phay rnh mang c

4.1.6.1 S nguyn cng
Nhm SV: Lp Ck1-K6
22
n tt nghip
GVHD: Trn Quc Hng
4.1.6.2 Phn tch

+ nh v:Dng 2 phin t hn ch 3 bc t do mt y, 3 cht t hn ch 3 bc t do
mt bn .
4.1.6.3 Chn my
My 6H12 (Bng 9-38 [3] )
+ S cp bc tin : 18
+ S cp tc : 18cp 30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
Nhm SV: Lp Ck1-K6
23
n tt nghip
GVHD: Trn Quc Hng
ta c :
+ ng knh n dao D =200 (mm)
+ ng knh l d(H7) = 50 (mm)
+ S rng z = 12
+ Gc =62
4.1.6.5 Tra ch ct
Bc 1 : Phay th
+ Chiu su ct t= 2mm
+ Lng chy dao rng : S z =0.18
mm
( rng
)
( Tra bng 5-125-[2])
+ Tc ct : V = 145 (m/ph) Tra bng 5-127 [ 2]

1000. V 1000.145
=
= 230,1 (v/ph)
D
.200

Lng chy dao vng : S 0=1( mm/vng) ( Tra bng 5-125 [ 2])
= s z = S 0 /z= 1/12= 0.08 (mm/rng)
Tc ct : V= 185 (m/ph) tra bng 5-127 - [2]
n=
1000. V 1000.185
=
=294,6 (v/ph)
D
.200
Nhm SV: Lp Ck1-K6
24
n tt nghip
GVHD: Trn Quc Hng

Bng ch ct
Phay tinh
Phay th
6H12
6H12
T15K6
T15K6
185
145
235
190
0.08
0.18
0.5
2
Bc CN
My
Vt liu dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.7 Nguyn cng 7 : Phay mt rnh then

4.1.7.1 S nguyn cng
S
100.1
n(vong/ph)
110.5
80.1
4.1.7.2 Phn tch

+ nh v : Mt A dng phin t hn ch 3 bc t do, dng 3 cht t hn ch 3 bc t
do vo mt cnh
+ Kp cht : n kp ren vt kp cht chi tit.
4.1.7.3 Chn my
My phay ng 6H12 (Bng 9-38 [3] )
+ Cng sut : N = 7 Kw,
+ S cp bc tin : 18
Nhm SV: Lp Ck1-K6
25
n tt nghip
GVHD: Trn Quc Hng
+ S cp tc : 18cp:30; 37,5; 47,5; 60; 75; 95; 118; 150; 190; 235; 300; 375; 475;
600; 750; 950; 1180; 1500
4.1.7.4 Chn dng c ct :
+ Chn vt liu dao : P18 ( Bng 4-3 [1])
+ Chn dao: Dao phay thp gi P18 chui cn- kiu 2 ( bng 4.735 [1]) ta c :
+ cn mc: 1
+ Chiu cao dao L=55(mm)
+ Khong n dao : 11 (mm)
+ Tui bn dao : T= 240 (pht) Tra bng 5.40 STCNCTM - 2
4.1.7.5 Tra ch ct
+ Chiu su ct t= 4 mm
+ Tc ct : V = 0.2 (m/ph) Tra bng 5-127 [2]
Bng ch ct
Phay rnh
6H12
P18
145
190
0.18
Bc CN
My
Dao
V(m/ph)
n(v/ph)
S(mm/rng)
t(mm)
4.1.8 Nguyn cng 9 : Tin l 33

4.1.8.1 S nguyn cng
Nhm SV: Lp Ck1-K6
26
n tt nghip
GVHD: Trn Quc Hng

+0.04 n(vong/ph)
33
1,25
s(mm/ph)
4.1.8.2 Phn tch

+ nh v : Mt A y dng phin t hn ch 3 bc t do , dng cht tr ngn v cht
chm hn ch 3 bc t do cn li
+ Kp cht : Dng c cu n kp hng vo mt phng nh v
4.1.8.3 Chn my :
Chn my tin 1K62 bng 9.4 [3]
+ S cp tc trcchnh : 23
+ Cng sut 10Kw
+ Kch thc ph b ca my : di x rng x cao : 2522x1166x1324
+Chiu cao tm 200mm, khong cch ln nht gia 2 mui tm 1400mm.
+S vng trc chnh(vg/ph): 12,5; 16; 20; 31,5; 40; 50; 63; 80; 100; 125; 160; 200; 315; 400;
500; 630; 800; 1000; 1250; 1600; 2000.
4.1.8.4 Chn dao:

Chn dao tin l gn mnh hp kim cng kiu 2 Bng 4.14 [1]
+ Chiu di L=170mm
+ Chiu rng h=16mm
+ Phn lm vic ca dao : p= 80mm
Nhm SV: Lp Ck1-K6
27
n tt nghip
GVHD: Trn Quc Hng
+ Vt liu : T15K6
4.1.8.5 Tra ch ct
Bc 1 : Tin th
+ Chiu su ct : 2 mm
+ Lng chy dao s = 1 (mm/vng ) Bng 5.61 [2]
+ Tc ct : V=87 (m/pht ) Bng 5.65 [2]
+ S vng quay trc chnh l : n=
1000 v
D
1000.87
3,14.75
= 369,4 (vng/pht)
Chn theo my : nm = 315 v/ph

Bc 2 : Tin tinh t Ra1,25
Chiu su ct : 0.5 mm
Lng chy dao s= 0,3 (mm/ vng ) Bng 5.62 [2]
Tc ct : V=140 (m/ pht ) Bng 5.65 [2]
S vng quay trc chnh l : nt =
1000 v
D
1000.140
3,14.75
= 594,5 (vng/pht)
Chn theo my : nm = 500 v/ph

Bng ch ct
Tin tinh
Tin th
1K62
1K62
T15K6
T15K6
140
87
500
315
0,3
1
0.5
2
Bc CN
My
Dao
V(m/ph)
n(v/ph)
S(mm/vng)
t(mm)
4.1.9 Nguyn cng 9 : Khoan l 10, 7

4.1.9.1 S nguyn cng
Nhm SV: Lp Ck1-K6
28
n tt nghip
GVHD: Trn Quc Hng
2
7+0.1
n(v/p)
11
Nhm SV: Lp Ck1-K6
29
n tt nghip
GVHD: Trn Quc Hng
4.1.9.3 Chn my :
Chn my khoan cn 2H55 (bng 9-22 STCNCTM -3)
+ Cng sut ng c : 4 Kw
+ ng knh gia cng ln nht : 50 mm
+ S cp bc tin trc chnh : 12
+ S cp tc trc chnh :21
+ Gii hn vng quay : 20 2000 (v/p)
(20 ; 25 ; 30 ; 37,5 ; 47,5 ; 60 ;75 ; 95 ; 118 ; 150 ; 190; 235 ;300 ; 375 ;475; 600 ;750 ;
950; 1280 ;1500; 2000)
+ Kch thc ph b ca my di x rng x cao = 2530 x 1000 x 3320
4.1.9.4 Chn dao :
4.1.9.4.1 Khoan l 11
Mui khoan rut g, ui cn kiu 1 bng 4.40 [1]
+ ng knh : D=11 mm
+ Chiu di L=250mm
+ Chiu di phn lm vic ca mui khoan l= 170mm
+ Vt liu : Thp gi P18
4.1.9.4.2 Khoan l 7
+ ng knh : D=7 mm
+ Chiu di L=250mm
+ Vt liu :Thp gi P18
+ Tui bn dao l : T= 60 pht Tra bng 5.114 [2]
4.1.9.5 Tra ch ct
+ Bc 1 : Khoan l 11
Nhm SV: Lp Ck1-K6
30
n tt nghip
GVHD: Trn Quc Hng
Chiu su ct t = 5 mm
Lng chy dao : s= 0.24 (mm/ vng ) tra bng 5.89 [2]
Tc ct :v= 42 ( m/ pht ) tra bng 5.90 [2]
S vng quay trc chnh l : n=
1000. v 1000.42
=
=743,1 (vng/ pht )
.D
.18
v ng
Chn s vng quay theo my: n =600 / pht )

m y
+ Bc 2 : Khoan l 7
-
Khoan l 7 Chiu su ct t = 3 mm
Tc ct : v= 42 ( m/ pht ) tra bng 5.90 [2]
1000. v 1000.42
=
=786,8
.D
.17
(vng/ pht )
vng
Chn theo my : n =750 / pht )

my
Bng ch ct :
Khoan l 11
Khoan l 7
Bc CN
2H55
2H55
P18
P18
42
42
750
600
0,24
0,24
5
3
My
Dao
V(m/ph)
n(v/ph)
S(mm/vng)
t(mm)
4.1.10 Nguyn cng 10 : Khoan l 5 v taro M6

4.1.10.1 S nguyn cng
Nhm SV: Lp Ck1-K6
31
n tt nghip
GVHD: Trn Quc Hng
n(v/p)
260.1
M6
4.1.10.2 Phn tch

+ nh v:Dng 2 phin t hn ch 3 bc t do mt y, cht tr ngn hn ch 2 bc t
do, 1 cht tram hn ch 1 bc t do .
+ Kp cht : Dng n kp hng vung gc vi mt y.
4.1.10.3 Chn my :
Chn my khoan cn 2H55 (bng 9-22 [3])
+ Cng sut ng c : 4 Kw
+ ng knh gia cng ln nht : 50 mm
+ S cp bc tin trc chnh : 12
Nhm SV: Lp Ck1-K6
32
n tt nghip
GVHD: Trn Quc Hng
+ S cp tc trc chnh :21

+ Gii hn vng quay : 20 2000 (v/p)
(20 ; 25 ; 30 ; 37,5 ; 47,5 ; 60 ;75 ; 95 ; 118 ; 150 ; 190; 235 ;300 ; 375 ;475; 600 ;750 ;
950; 1280 ;1500; 2000)
+ Kch thc ph b ca my di x rng x cao = 2530 x 1000 x 3320
4.1.10.4 Chn dao :
4.1.10.4.1 Khoan 4 l 5.5
+ ng knh : D=5.5 mm
+ Chiu di L=250mm
4.1.10.4.2Taro M6
Mui taro chui cn bng 4.49 [1]
+ ng knh D=6 mm
+ Chiu di L= 250mm
+ Chiu di phn lm vic : l= 170mm
+ Tui bn dao l : T= 60 pht Tra bng 5.114 [2]
4.1.10.5 Tra ch ct
+ Bc 1 : Khoan l 5.5
Chiu su ct t = 2.8 mm
Tc ct :v= 47 ( m/ pht ) tra bng 5.90 [2]
Nhm SV: Lp Ck1-K6
1000. v 1000.47
=
=684 (vng/ pht )
.D
.5.5
33
n tt nghip
GVHD: Trn Quc Hng

v ng
Chn s vng quay theo my: n =600 / pht )

m y
+ Bc 2 Taro :
Lng chy dao : s= 0.1 mm/ vng tra bng 5.112 [2]
Tc ct V= 8 (m/ pht ) Tra bng 5.114 [2]
S vng quay trc chnh l :
n=
1000. v 1000.8
=
=122.9 (vng/ pht )
.D
.6
vng
Chn theo my : n =118 / pht )

my
Bng ch ct :
Taro M6
Khoan l
5.5
Bc CN
2H55
P18
118
0.1
2H55
P18
42
600
0,24
2.8
My
Dao
V(m/ph)
n(v/ph)
S(mm/vng)
t(mm)
4.2. Quy trnh cng ngh gia cng bc ng.

4.2.1 Nguyn cng I: Tin mt u, tin tr ngoi, tin rnh
Nhm SV: Lp Ck1-K6
34
n tt nghip
GVHD: Trn Quc Hng
Nhm SV: Lp Ck1-K6
35
n tt nghip
GVHD: Trn Quc Hng
4.2.1.1 nh v : Chun nh v l chun th, ta dng b mt tr 44 khng ch

2 bc t do, mt u khng ch 3 bc t do.
4.2.1.2 Kp cht: Chi tit c nh v v kp cht bng mm cp
4.2.2.3. Chn my : Chn my 1A62 c cng sut ng c N=7.8 KW
4.2.1.4.Chn dao: Chn dao tin ngoi u thng c gc nghing 60 v 0 gn
mnh hp kim cng T15K6.
4.2.1.5 Xc nh ch ct:
Bc 1 : Tin th (chia lm 2 lt ct)
- Chiu su ct t = 3mm
-Lng chy dao S (mm/vng)
Tra bng 5.60 s tay [2] c :
S = 0.81.1 mm/vng. Chn S = 0.8 mm/vng
-Tc ct V m/pht
Tra bng 5.63 s tay [2] c : Vb = 37 m/pht
kV = k1k2k3k4k5
Trong :
k1: H s iu chnh ph thuc nhm v c tnh ca thp

k2: H s iu chnh ph thuc vo chu k bn T ca dao
k3:H s iu chnh ph thuc vo trng thi b mt ca phi
k4: H s iu chnh ph thuc vo dung dch trn ngui
k5 : H s iu chnh ph thuc vo gc nghing chnh ca dao

k1 = 1.28, k2 = 1, k3 = 0.8, k4 = 0.8, k5 = 0.85
V1 = Vbk1k2k3k4 = 371.2810.80.80.85 = 25.77 (m/pht)
Nhm SV: Lp Ck1-K6
36
n tt nghip
GVHD: Trn Quc Hng
V tin l nn phi nhn vi 0.9

V1=0.925.77 = 23.19 (m/pht)
S vng quay trong mt pht
i chiu vi thuyt minh my chn n = 300 v/p
Vy
- Cng sut N kw
N = 2.9 kw
So snh vi thuyt minh ca my N = 2.9 kw < N= 7.8 kw. Vy m bo an ton
my.
Bc 2 : Tin tinh
- Chiu su ct t = 1mm
- Lng chy dao S (mm/vng)
S = 0.3 0.35 mm/vng. Chn S = 0.3 mm/vng
-Tc ct V m/pht
Tra bng 5.63 s tay [2] c : Vb = 89 m/pht
kV = k1k2k3k4k5
Trong :
k1: H s iu chnh ph thuc nhm v c tnh ca thp

k2: H s iu chnh ph thuc vo chu k bn T ca dao
k3: H s iu chnh ph thuc vo trng thi b mt ca phi
Nhm SV: Lp Ck1-K6
37
n tt nghip
GVHD: Trn Quc Hng
k4: H s iu chnh ph thuc vo dung dch trn ngui

k5: H s iu chnh ph thuc vo gc nghing chnh ca dao
k1 = 1.28, k2 = 1, k3 = 0.8, k4 = 0.8, k5 = 0.85
V1 = Vbk1k2k3k4 = 891.2810.80.80.85 = 61.97 (m/pht)
V tin l nn phi nhn vi 0.9
V1=0.961.97 = 55.78 (m/pht)
S vng quay trong mt pht
i chiu vi thuyt minh my chn n = 620 v/p
Vy
- Cng sut N kw
N = 1.2 kw
So snh vi thuyt minh ca my N =1.2 kw < N= 7.8 kw. Vy m bo an ton
my.
4.2.2 Nguyn cng II: Khoan l 18, ct ren T204
Nhm SV: Lp Ck1-K6
38
n tt nghip
GVHD: Trn Quc Hng
T20x4
W
4.2.2.1 nh v: Chun nh v l chun th, ta dng mt u th lm nh v
chnh, khng ch 3 bc t do
4.2.2.2. Kp cht: c kp cht bng m kp.
4.2.2.3. Chn my: V gia cng chi tit c nh nn ta chn my tin T616
- Cng sut ng c N = 7 KW
- Hiu sut ca my: = 0,75
4.2.2.4. Chn dao: Dao dng l thp gi P18
- Ct ren:
4.2.2.5 Xc nh ch ct:
* Khoan l 18
- t = 12mm
- Tnh S theo sc bn mui dao
S = 7,34.
= 7,34.
= 0,95 mm/vng
Theo bng 8-3 [4]

S = 0,52
0,64 mm/vng
Ta chn S = 0,57 mm/vng
Nhm SV: Lp Ck1-K6
39
n tt nghip
GVHD: Trn Quc Hng
- Tnh vn tc ct
V=
Theo sch [4]
Bng 3-3 Cv = 17,1; xv = 0; yv = 0,4 ; zv = 0,25; m = 0.125
Bng 4 - 3 T = 35 pht
Bng 5-3 Kmv = 1
Bng 6-3 Klv = 1
Bng 7-1 Knv = 1
Bng 8-1 Kuv = 1
Kv = 1
V=
= 21,9 m/ph
S vng quay trong 1 pht

n=
= 680 v/ph
Theo thuyt minh my ta chn: nm = 750 v/ph

- Lc ct v momen xon khi khoan
Po = Cp.Dzp.Syp.Kmp
Theo sch [2]
Bng 7-3 Cp = 42,7 ; zp = 1 ; yp = 0,8
Bng 12-1 Kmp = 1
Po = 42,7.10,251.0,570,8.1 = 279 KG
Momen c tnh theo cng thc
M = CM.DzM.SyM.KM
Nhm SV: Lp Ck1-K6
40
n tt nghip
GVHD: Trn Quc Hng
Theo sch CCGCCK

Bng 7-3 CM = 0,021 ; zM = 2 ; yM = 0,8
M = 0,021.10,252.0,570,8.1 = 1,4 KGm
- Cng sut ct gt
N=
= 1,08 KW <
= 6 KW
My lm vic an ton
- Thi gian gia cng
Tm=
L = 30 mm
L1 =
L1 = 5,125.5,67 + ( 0,5 2 )
L1 =30 mm
L2 = 2
Chn L2 = 2 mm
Tm=
= 0,15 ph
Khi tin ren T204
- Tc ct:
V=
C v i x
Kv
T m Sy
Trong : K v = K mv . K uv . K ev
Ta c: K mv = 8 ( bng 5.4 [2])
K uv = 0.6 ( bng 5.6 [2])
Nhm SV: Lp Ck1-K6
41
n tt nghip
GVHD: Trn Quc Hng
K ev = 1 ( ren c ct th v tinh bng cng 1 dao)
K v = 8.0,6.1= 4.8
H s C v v cc s mu m, x, y, q v chi k bn T c cho trong bng
5.49 [2]
Vy V=
47,8 80.5
4,8
700.8 1
= 427,2 (m/ph)
4.2.3 Nguyn cng III: Ct t
38
+0.1
W
4.2.3.1. nh v: Chun nh v l chun th, ta dng mt u th lm nh v
chnh, khng ch 3 bc t do
4.2.3.2. Kp cht: c kp cht bng mm cp.
4.2.3.3. Chn my: V gia cng chi tit c nh nn ta chn my tin T616
- Cng sut ng c N = 7 KW
- Hiu sut ca my: = 0,75
4.2.3.4. Chn dao: Dao dng l thp gi P18
4.2.3.5. Ch ct:
Nhm SV: Lp Ck1-K6
42
n tt nghip
GVHD: Trn Quc Hng
Ct chi tit 24, chiu di 38.5mm

Chi tit c nh v 3 bc t do v c kp cht trn mm cp
a. Lng chy dao :
Bng 5 43, [2], trang 36 c z = 0.07 (mm/rng)
Nhn vi h s Kq = 1.5 z =0.07 1.5 = 0.105 ( mm/vng )
b Vn tc ct :
Bng 5 44, [2], trang 36 c V = 22 (mm/pht)
4.2.5. Nguyn cng VI: Taro M6
W
4.2.5.1: Chi tit c nh v bng phin t hn ch 3 bc t do v 1 cht t hn
ch 1 bc t do
+ Bc 1: Khoan l 5.2
Nhm SV: Lp Ck1-K6
43
n tt nghip
GVHD: Trn Quc Hng
+ Bc 2: Taro ren M6
- Trong nguyn cng ny ta s dng 2 dng c ct l mui khoan v mui
taro
4.2.5.2: Xc nh ch ct:
-
Bc 1: Khoan l 8
a. Chiu su ct.
b) Lng tin dao

Tnh theo cng thc: S=Cs.D0,6 (mm/vg)
Tra bng 1-3 sch ch ct gia cng c kh ta c.
Cs=0,075
Vy S=0,015.69,70,6=0,2(mm/vg)
Theo thuyt minh my ta chn Sm=0,3(mm/ph)
c) vn tc ct
Tinh theo cng thc:
Tra bng 5-107 [2] c T=100(ph)
Tra bng 5-29 sch s tay [2] ta c :
Nhm SV: Lp Ck1-K6
44
n tt nghip
GVHD: Trn Quc Hng
Tra bng 5-2 sch s tay[2] c

Tra bng 5-3 sch s tay [2] c
Vy
Thay vo cng thc ta c:
Vy s vng quay ca my l
i chiu vi thuyt minh my ta chn : n=200(v/p)

Vn tc ct thc:
d) Momen xon khi khot:

Tinh theo cng thc
Tra bng 5-32 sch s tay [2] ta c
Nhm SV: Lp Ck1-K6
45
n tt nghip
GVHD: Trn Quc Hng

Tra bng 5-1 sch s tay [2] ta c:
kmv=kp=
Thay vo cng thc ta c:
=
- Lc dc trc
ADCT :
Tra bng 5-32 sch s tay [2] ta c

Tra bng 5-1 sch s tay [2] ta c:
kmv=kp=
e) Nghim cng sut

Tra bng 5-103 sch s [2] ta c:
Ncg=2,5kw
i chiu vi thuyt minh my ta thy
Nhm SV: Lp Ck1-K6
46
n tt nghip
GVHD: Trn Quc Hng
Ncg<Nc.0,75=10.0,8=8kw
Vy m bo iu kin ct gt
f) Thi gian lm vic
(pht)
Trong : L: l chiu di b mt gia cng (mm)
L1 :l chiu di n dao (mm)
L2 :l chiu di thot dao (mm)
S :l lng chy dao vng (mm/vg)
n :l s vng quay v hnh trnh kp trong 1 pht
L=151 (mm)
(mm)
(pht)
Bc 2: Taro M6
a) Chiu su ct
b) Lng tin dao

Tra bng 5-115 s tay CNC[2]ta chn.
S=0,45(mm/vg)
Nhm SV: Lp Ck1-K6
47
n tt nghip
GVHD: Trn Quc Hng
a) Vn tc ct
ADCT: Tinh theo cng thc
Tra bng 4-47 s tay [2] c T=100(ph)
Tra bng 5-29 s tay[2] ta c:

M
+Tra bng 5-1 [2] c:
+ Tra bng 5-5 [2] c:
+ Tra bng 5-6 [2] c:
+ Tra bng 5-31 [2]c:
H s iu chnh cho tc ct:
=1.0,85.1.1=0,85
Vn tc ct c tnh:
(m/ph)
-S vng quay trc chnh l:

Theo thuyt minh my ta chn nm=200(v/ph)
Nhm SV: Lp Ck1-K6
48
n tt nghip
GVHD: Trn Quc Hng
Tnh vn tc ct thc
d) Tnh lc ct
Lc ct c tnh theo cng thc:
Tra bng 5-32 sch s tay [2] ta co
Tra bng 5-2 sch s tay [2] ta cos

Tra bng 5-1 sch s tay [2] ta co:
kmv=kp=
Vy ct gt thc hin c
Bc
My
Dao
t(mm)
n(vg/ph)
S(mm/vg) Tm
Khoan
2A135
P8
4,5
200
300
2,93
Taro
2A135
P8
0,15
200
450
0,48
4.3.Thit k quy trnh cng ngh gia cng thanh trt

4.3.1 Nguyn cng 1: Ct phi
Nhm SV: Lp Ck1-K6
49
n tt nghip
GVHD: Trn Quc Hng
n(vong/ph)
1290.1
Dng t, phin t ta hn ch 5 bc t do.

- Chn my: My phay 6H12, cng sut ng c N = 10kW; = 0,75
- Chn dao: Chn dao phay mt u c gn mnh hp kim cng, vt liu li dao l
T15K6 ; thn dao l thp dng c; theo bng 4-95 [1]
ta c cc thng s ca dao : D =100 (mm) ; B =50 ( mm )
d= 32 ( mm ); s rng Z = 8 rng
- Lng d gia cng : phay 2 ln vi lng d Zb = 2 mm
- Ch ct:
Bc 1 : Phay th
+ Chiu su ct: Phay th: t = 1,5 mm
+ Lng chy dao:
Tra bng 5- 33(s tay CNCTM2), Sz = 0,1 x 0,7 = 0,07 mm/rng,
+ Tc ct V, m/ph
Tc ct V c tnh theo cng thc :
Trong : D = 100 mm ; t = 1,5 mm; Sz = 0,203 mm/rng

Tra bng 5 39 trang 33[2] vi vt liu P6M5 ta c :
Cv = 155; q = 0,25; x = 0,1; y = 0,4; u = 0,15; p = 0,1; m = 0,2
Nhm SV: Lp Ck1-K6
50
n tt nghip
GVHD: Trn Quc Hng

Kv = Kmv.Knv.Kuv
+ Kmv l h s ph thuc vo tnh cht c l ca vt liu gia cng, theo bng 5-4
trang 7 [2] ng vi HB =100140 c Kmv =1
+ Kuv l h s ph thuc vo vt liu ct, theo bng 5 - 6 trang 8 [2] c Kuv = 1
+ Knv l h s ph thc trng thi b mt phi, theo bng 5-5 trang 8 [2] c K nv =
0,9
Kv = 1.0,9.1 = 0,9
Tra bng 5-40 trang 36 [2] ta c tui th ca dao l: T = 180 pht
S vng quay ca dao :
Chn s vng quay trc chnh theo my 6H12 l nm = 600 (vung/pht )

Khi tc ct thc t l Vtt :
Vtt =
( m/pht )
Lng chy dao pht Sph =SzxZ x nm = 0,07 x 8 x 600 = 336 (mm/pht)
Theo my ta c Sm= 300 mm/pht.
Xc nh lc ct:
Nhm SV: Lp Ck1-K6
51
n tt nghip
GVHD: Trn Quc Hng
Trong :
t l chiu su ct ( t=1,5 mm)
SZ: l lng chy dao tnh trn 1 rng (0,07mm/rng)
B: chiu rng ct ca phi (B=32mm)
Z: l s rng ca dao phay (z=8 rng)
D: l ng knh ca dao (D=100mm)
n: l s vng quay ca dao (v/ph)
Tra bng 5-41 trang 34-35 [2] c cc h s sau:
Cp= 22,6;
n =1; x=0,86
y = 0,72 ;
w=0; q=0,86
KMP l h s iu chnh cho cht lng ca vt liu gia cng

Tra bng 5-10 trang 9 [2] c KMP = 1
Pz = 230 (N)
- Xc nh lc chiu trc tc dng ln my:

Tra bng 5-42 trang 35 [2] theo s nhy i xng ta c
Px : Pz = 0,5 Px= 0,5. Pz = 0,5.230 = 115(N)
Px < [Px] = 19650(N) tho mn
- Xc nh cng sut ct:
Nhm SV: Lp Ck1-K6
52
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GVHD: Trn Quc Hng
Vi [Ne] = N/c. = 0,75.10 = 7,5(KW)
Ne< [Ne] tho mn
Bc 2 : Phay tinh
Chiu su ct t = 0,5(mm)
Bc tin dao:
Tra bng 5-37 trang 31[2] vi hp kim nhm, Ra=1,6mm
Ta c : S= 0,4 0,6(mm/vng) ly S = 0,4(mm/vng)
-Tnh tc ct
Trong : D = 100 (mm); Z= 8 (rng); Sz= 0,05(mm/rng);

B= 50 (mm); T=180 pht; Cv= 155; x= 0,1;
u=0,15; q=0,25 ; m=
0,2; y= 0,4; p= 0,1; Kv=0,9
Nhm SV: Lp Ck1-K6
53
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GVHD: Trn Quc Hng
V= 250,54 (m/pht)
- Tnh tc quay ca trc dao
Chn theo tiu chun n= 750(vng/pht)
Tnh li tc ct thc:
bc phay tinh lc ct, cng sut ct nh hn so vi bc phay th My cng

sut.
Lp bng:
Phay tinh
Phay th
Bc
6H12
T15K6
My
Vt liu dao
235
0,5
750
300
1,5
600
S(mm/ph)
t(mm)
n(v/ph)
4. 3.2 Nguyn cng 2: Phay cnh th nht

-nh v v kp cht:
Nhm SV: Lp Ck1-K6
54
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GVHD: Trn Quc Hng
110.05
W
Dng t, phin t ta hn ch 5 bc t do.
d= 32 ( mm ); s rng Z = 8 rng

- Ch ct: Nh nguyn cng 2
+ Chiu su ct:
Phay th: t = 1,5 mm

Phay tinh: t = 0,5 mm
+ Lng chy dao: Phay th Sz = 0,07 mm/rng

Phay tinh Sz = 0,05 mm/rng
+ Tc ct:
Vth = 188,4 ( m/pht ); nm = 600 (vung/pht )

Vtinh = 235,5 ( m/pht ); nm = 750 (vung/pht )
Kim nghim cng sut ct :

Nhm SV: Lp Ck1-K6
55
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GVHD: Trn Quc Hng
Lc ct khi Phay :
(KG)
Theo bng 3-5 :
Cp= 30 ; Xp = 0,83 ;Yp=0,65 ; Up=1 ;
; qp=0,83
Kp =
=16,61KG
- Cng Sut ct :
N=0.31< Ndc = 7 Kw => My lm vic an ton.
Lp bng :
Phay tinh
Phay th
Bc
6H12
T15K6
My
Vt liu dao
235
0,5
750
300
1,5
600
t(mm)
n(v/ph)
S(mm/ph
)
4.3.3 Nguyn cng 3: Gia cng cnh th 2
Nhm SV: Lp Ck1-K6
56
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GVHD: Trn Quc Hng
100.05
- nh v v kp cht:
Dng t nh v v kp cht, ta hn ch c 5 bc t do.
- Chn my: : My phay 6H12, cng sut ng c N = 10kW; = 0,75

d= 32 ( mm ); s rng Z = 8 rng

+ Chiu su ct:
Phay th: t = 1,5 mm


+ Tc ct:

Nhm SV: Lp Ck1-K6
57
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GVHD: Trn Quc Hng

Lc ct khi Phay :
(KG)
Theo bng 3-5 :
Cp= 30 ; Xp = 0,83 ;Yp=0,65 ; Up=1 ;
; qp=0,83
Kp =
=16,61KG
N=0.55< Ndc = 4.5 Kw => My lm vic an ton.
4.3.4 Nguyn cng 4: Phay cnh th 3

- nh v v kp cht:
Nhm SV: Lp Ck1-K6
58
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GVHD: Trn Quc Hng
Dng t hn ch 5 bc t do.
d= 32 ( mm ); s rng Z = 8 rng

Nhm SV: Lp Ck1-K6
59
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GVHD: Trn Quc Hng

+ Chiu su ct:
Phay th: t = 1,5 mm


+ Tc ct:


Lc ct khi Phay :
(KG)
Theo bng 3-5 :
Cp= 30 ; Xp = 0,83 ;Yp=0,65 ; Up=1 ;
; qp=0,83
Kp =
=16,61KG
Lp bng :
Phay tinh
Phay th
Bc
6H12
T15K6
My
Vt liu dao
Nhm SV: Lp Ck1-K6
235
0,5
750
300
1,5
600
t(mm)
n(v/ph)
S(mm/ph
)
60
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GVHD: Trn Quc Hng
4.3.5 Nguyn cng 5: Khoan 2 l 8

- nh v:
Nhm SV: Lp Ck1-K6
61
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GVHD: Trn Quc Hng
Rz20
Nhm SV: Lp Ck1-K6
62
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GVHD: Trn Quc Hng
gia cng, ta dng: Eto v phin t hn ch 5 bc t do

- Chn my : Thc hin trn my khoan ng 2A125; cng sut ng c 2,8 kW
- Chn dao: Chn dao P9
- Ch ct:
+ Khoan l 2 8
Chiu su ct : t = 5.5 mm
Lng chy dao : Tra bng 5-97 [2] ta c: S = 0,5 0,7 mm/vung
Chn S = 0,62 mm/vung (chn theo my)
Tc ct V : Tra bng 5-98[2] ta c : V = 38 m/ph
T ta tnh c :
Chn theo my nm= 668 v/ph
Tnh li tc ct thc :
Khoan
2A125
P9
668
0,62
My
Dao
N(vg/ph)
S(mm/vg)
t(mm)
12
Bc
4.3.6 Nguyn cng 6: Phay cnh vt

- nh v:
Nhm SV: Lp Ck1-K6
63
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GVHD: Trn Quc Hng
- nh v v kp cht:
Dng t nh v v kp cht, ta hn ch c 5 bc t do.
- Chn my:
Theo bng 9-38 trang 72 [3]
Chn my phay ngang ca Nga, kiu 6H81 c cc thng s sau:
Bc tin bn my thng ng,mm/ph: 12 - 380.
S cp tc trc chnh: 16
Phm vi tc trc chnh,vg/ph: 65 - 1800
Cng sut ng c chnh: 4,5 kW
Cng sut ng c chy dao: 1,7 kW
S cp bc tin bn my: 16
Bc tin bn my dc, mm/ph : 35-980
Nhm SV: Lp Ck1-K6
64
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GVHD: Trn Quc Hng
Bc tin bn my ngang, mm/ph: 25-765
- Chn dao:
Dao phay a 3 mt thp gi .
Kch thc dao : D=120 mm , B=25 mm ,d=50 mm , Z=20 rng .
Tui bn ca dao: T = 60 ph.
- S lng v trnh t cc bc cng ngh :
- S ln g : 1.
- Cc bc :
Bc 1: Phay th mt bn 3 v 4
Bc 3: Phay tinh mt bn 3 v 4..

Lc ct khi Phay :
Theo bng 3-5 :

Cp= 30 ; Xp = 0,83 ;Yp=0,65 ; Up=1 ;
Kp =
- Cng Sut ct :
(KG)
; qp=0,83
=16,61KG
4.3.7: Nguyn cng 7: Kim tra song song gia mt y v mt nh
Nhm SV: Lp Ck1-K6
65
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GVHD: Trn Quc Hng
Kim tra song song gia hai mt
- Cch kim tra:Chi tit v ng h c t trn bn kim, tin hnh cho u ch ca

ng h so tip xc vi mp bn tri b mt B, sau cho ng h di trt ti mp
bn phi b mt B. Gi tr thay i ca ng h chnh l tr s m ta cn tm.
Nhm SV: Lp Ck1-K6
66
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GVHD: Trn Quc Hng
Chng5 Tnh thi gian gia cng

Trong sn xut hng lot v sn xut hng khi thi gian nguyn cng c xc nh
theo cng thc sau:
Ttc = To + Tp + Tpv + Ttn
Trong
+ Ttc l thi gian tng chic(thi gian nguyn cng)
+ To l thi gian c bn( thi gian cn thit bin i trc tip hnh dng,
kch thc v tnh cht c l ca chi tit, thi gian ny c th thc hin bng my hoc
bng tay v trong tng trng hp gia cng c th ta c cng thc tng ng)
+ Tp l thi gian ph( thi gian cn thit ngi cng nhn g, thao tc chi
tit, m my, chn ch ct, dch chuyn dao v bn my, kim tra kch thc ca
chi tit khi xc nh thi gian nguyn cng ta c th ly gi tr gn ng Tp = 10%To
+ Tpv l thi gian phc v ch lm vic gm:
Tpvkt l thi gian phc v k thut: thay i dng c, sa , mi dao, iu chnh
my , iu chnh dng c Tpvkt =8%To
Tpvtc l thi gian phc v t chc: tra du m cho my thu dn ch lm vic, bn
dao ca kp Tpvtc = 3%To
+ Ttn l thi gian ngh ngi t nhin ca cng nhn Ttn = 5%To
-
Thi gian c bn c xc nh theo cng thc sau: To =
(pht)
Trong :
+ L l chiu di b mt gia cng (mm)
+ L1 l chiu di n dao (mm)
+ L2 l chiu di thot dao (mm)
+ S l lng chy dao vng (mm/vng)
+ n l s vng quay hoc hnh trnh kp trong 1pht
Xc nh thi gian c bn cho cc nguyn cng :
5.1 Nguyn cng phay b mt y
a. Phay th
L l chiu di b mt gia cng L = 115 (mm)
Nhm SV: Lp Ck1-K6
67
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GVHD: Trn Quc Hng
L1 l chiu di n dao L1 =
+(0.5 3) (mm) =
+2 = 25 mm
(mm)
L2 l chiu di thot dao L2 =(2 5) (mm) = 3 (mm)
S l lng chy dao vng S = 2,88 (mm/vng)
n l s vng quay n = 190 (vng/pht)
To =
= 0,31 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4
(mm)
n l s vng quay : n = 235(vng/pht)
To =
= 0,2 (pht)
5.2 Nguyn cng phay b mt trn

a. Phay th
+(0.5 3) (mm) =
+2 = 25 mm
(mm)
To =
= 0,33 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4 (mm)
Nhm SV: Lp Ck1-K6
68
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GVHD: Trn Quc Hng

To =
= 0,22 (pht)
5.3 Nguyn cng4: Phay ghp mt cnh

a. Phay th
+(0.5 3) (mm) =
+2 = 25 mm
(mm)
To =
= 0,33 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4 (mm)

To =
= 0,22 (pht)
5.4 Nguyn cng 5 Pgay ghp cnh

a. Phay th
+(0.5 3) (mm) =
+2 = 25 mm
(mm)
Nhm SV: Lp Ck1-K6
69
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GVHD: Trn Quc Hng

To =
= 0,33 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4 (mm)

To =
= 0,22 (pht)
5.5 Nguyn cng phay ui n

a. Phay th
+(0.5 3) (mm) =
+2 = 25 mm
(mm)
To =
= 0,31 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4 (mm)

To =
= 0,23 (pht)
5.6 Nguyn cng phay rnh then

a. Phay th
Nhm SV: Lp Ck1-K6
70
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GVHD: Trn Quc Hng

+(0.5 3) (mm) =
+2 = 25 mm
(mm)
To =
= 0,33 (pht)
b.Phay tinh
+(0.5 3) (mm) =
+3 = 16,4 (mm)

To =
= 0,22 (pht)
5.7 Tin cc l
+ Tin l 96
-
Thi gian tin th : Tm=
= 0,066 pht
L = 10 mm
-
Thi gian my tin tinh: Tm=

+ Tin l 88
=0,046 pht
Thi gian my tin th : Tm=
= 1 pht
L = 152 mm

+ Tin l 70
=0,7 pht
Thi gian my tin th: Tm=
= 0,15 pht
L = 23 mm
Nhm SV: Lp Ck1-K6
71
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GVHD: Trn Quc Hng

+ Tin l 55
=0,11 pht
= 0,43 pht
L = 65 mm
- Thi gian my tin tinh: Tm=

5.8 Tin l
+ Tin l 75
-
=0,3 pht
= 0,15 pht
L = 23 mm

+ Tin l cn.
=0,11 pht
= 0,39 pht
L = 60 mm

+ Tin l 45
=0,27 pht
= 0,73 pht
L = 111 mm
=0,51 pht
Tng thi gian c bn l :

To=(0,31+0,2).2+1,6+1,03+0,28+1,92+0,31+0,2+1,92+0,066+0,046+1+0,7+0,15+0,11
+0,43+0,3+0,15+0,11+0,39+0,27+0,73+0,51=11,802 (pht )
Thi gian nguyn cng ( Thi gian tng chic ) : Ttc= To +Tp +Tpv +Ttn
To- Thi giaN c bn
Tp- Thi gian ph = 10%To =1,18 pht.
Tpv- Thi gian phc v = 11%T0 = 1,298 pht.
Nhm SV: Lp Ck1-K6
72
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GVHD: Trn Quc Hng
Ttn- Thi gian ngh = 5%To = 0,59pht.

Vy Ttc = 11,802+1,18+1,298+0,59 = 14,87(pht)
Nhm SV: Lp Ck1-K6
73
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GVHD: Trn Quc Hng
Chng 6 Tnh ton thit k g
Nhm SV: Lp Ck1-K6
74
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GVHD: Trn Quc Hng
Thit k g cho nguyn cng tin l
Nhm SV: Lp Ck1-K6
75
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GVHD: Trn Quc Hng
n(vong/ph)
+0.04
33
1,25
s(mm/ph)
6.1.Yu cu l thut
- Cc l gia cng cn t bng Ra=2.5, m bo song song gia cc l.
- C cu kp cht phi m bo cng vng khi g t v m bo khi kp chi tit
khng b bin dng bi lc kp.
6.2. Thnh phn g
6.2.1. C cu nh v
- Dng phin t vo mt y chi tit hn ch 3 bc t do
- Dng cht tr ngn v cht trm nh v vo 2 l mt y hn ch 3 bc t do.
6.2.2. C cu kp cht
- Dng c cu kp ren vt kp vung gc vi mt nh v.
6.3. Tnh ton lc lp

Nhm SV: Lp Ck1-K6
76
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GVHD: Trn Quc Hng
Trong qu trnh tin lchi tit chu tc dng ca cc cc lc sau :

+ Momen xon M do lc ct gy ra: Pz
+Lc hng tm
+Lc masat
a. Lc ct khi tin
Theo cng thc trang 78 (Ch ct) ta c lc ct khi tin:
Tra bng (7. 3) : Cp=68; Zp=1; Yp= 0.7

Tra bng 12.1 v 13.1 :
= 0.85 : H s ph thuc vo vt liu

Thay vo ta c :
Po = 68.18 1 . 0.280.7 .0 .85=308 KG
b. Tnh lc kp
*Tnh momen chng xoay:
Phng trnh cn bng: Mms =Mc (1)
-Ta c : Mms = Pz.l
= W.f.l
*Momen ct sinh ra khi gia cng l:
Mc1= Po.d/2 => Po = 2 Mc1/d
*Momen ct sinh ra ti tm ca chi tit gia cng:
Mc = Po.e = 2Mc1.e/d (2)
T (1) v (2) ta c:
W.f.l= 2 Mc1.e/d.
=>W =
Po . e
f .l
308.73
=716,05 KG
0.2.37 .5
V y lc kp cn tnh l:
Wo = W.k=716,05.6,32= 4525,4 KG
Nhm SV: Lp Ck1-K6
77
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GVHD: Trn Quc Hng
Trong :
f : l h s ma st f = 0,2
K: h s an ton khi ct gt.
K = Ko.K1.K2.K3.K4.K5.K6.
Ko : h s an ton trong mi trng hp ; Ko = 1,5
K1 : h s tnh cho trng hp tng lc ct khi bng tng : K1 = 1,2
K2 : h s tng lc ct khi mn daoK2 = 1,5.
K3 : h s tng lc khi gia cng K3 = 1,2.
K4 :h s ph truc vo s thun tin ca tay quay; K4 = 1,3.
K5 :h s an ton tnh n mc thun li ca c cu kp bng tay : K5 = 1.
K6 :h s tnh n momen lm quay chi tit nh v trn cc phin t: K6 = 1,5.
K = 1,5.1,2.1,5.1,2.1,3.1.1,5 = 6,32
+ ng knh bulong :d = C.
(mm)
Trong :
C :h s ph thuc vo loi ren ( C = 1,4)
d :ng knh ngoi ca ren (mm).
W :lc kp cht c tnh t momen ct
: ng sut bn ca vt liu ;
d=
= 8 -10 kg/mm2.
mm.
Theo tiu chun ta chn Bu lng M16

6.4 Tnh sai s ch to
Nhm SV: Lp Ck1-K6
78
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GVHD: Trn Quc Hng
p dng cng thc 5.5HDTKDACNCTM ta c:
[ ct ]= [ gd ] [ c 2 + k 2 + m2+ dc 2 ]
2
Trong ta c :
Sai s g t :
( 13 23 ).
gd =
( Trong l dung sai nguyn cng : =0.09
2
.0,09 = 0,06
3
Sai s mn:
: h s ph thuc vo kt cu nh v
0,3
N s chi tit trn g N=5512 ( chi tit)

= 0,3. 5512 = 31,48 ( m ) =0,032 mm
Sai s kp cht bng 0 v lc kp vung gc vi phng chi tit.
Sai s iu chnh:
= 0,005 mm (sai s iu chnh)
Sai s chun :
: sai s chun . Sai s chun pht sinh khi gc kch thc khng trng vi
chun nh v. Gi s, l lp cht tr khng c khe h ta c : c =
vi l dung
sai ca kch thc t tm chi tit n tm l cn gia cng . ta c = 0.05 .

Do c = 0.025
Vy ta c:
[ ct ]= [ gd ] [ c 2 + k 2 + m2+ dc 2 ]
2
0.062(0.0052 +0 .0322+ 0.025 2)
= 0.051 (mm)
Vy sai s ch to bng : 0,051 (mm)

T ta ra c nhng yu cu k thut ca g nh sau :
+ khng song song gia mt phng phin t v g khng vt qu 0,05/100
mm chiu di
+ khng vung gc gia tm cht tr v mt nh v khng vt qu 0.05/100 mm
chiu di
Nhm SV: Lp Ck1-K6
79
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GVHD: Trn Quc Hng
+ khng vung gc gia tm bc dn hng v phin t v khng vt qu

0.05/100 mm chiu di
+ khng ng tm gia tm cht tr, cht trm khng vt qu 0.05 mm
+ B mt lm vic ca cc cht nh v c nhit luyn t cng HRC 50..55
Nhm SV: Lp Ck1-K6
80

Thuyet Minh Do An Co Khi

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n tt nghip

GVHD: Trn Quc Hng

PHN 1: PHN TCH CHC NNG LM VIC,TNH CNG NGH

PHN 2 : CHN PHI, XC NH PHNG PHP CH TO PHI

PHN 3 : TNH LNG D GIA CNG CHO 1 B MT V TRA

2. Tra lng d cho cc b mt cn li

PHN 4: THIT K QUY TRNH CNG NGH THN VAN

Nguyn cng 1 : c phi

PHN 5 : TNH THI GIAN C BN V THI GIAN TNG CHIC29

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Ti liu tham kho

Nhm sinh vin thc hin

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Nhn xt ca gio vin hng dn.

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

H Ni ngy 22 thng 3 nm 2015

Trn Quc Hng

1.2 XC NH DNG SN XUT

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Trong N : s lng sn xut thc t trong 1 nm

m s chi tit trong 1 sn phm

: T l phn trm v s chi tit d tr phng nga s c (5-7%)

S dng phn mm ta tnh c th tch cm chi tit l : V= 0.32 (d m3 )

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Chng 2 : Chn phi, xc nh phng php ch to phi v xy

2.2 Bn v lng phi

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Chng 3 : Tnh lng d gia cng cho 1 b mt v tra lng d

Theo bng 4.6 [1]:

+ Sai lch khng gian tng cng c xc nh theo cng thc :

+ Gi tr cong vnh pc ca l c xc nh theo c 2 phng hng knh v hng

Tra theo bng 4.8- [1] ta c :

ctra theo bng 4.10-[1]

Sai s g t khi tin th c xc nh nh sau:

= 0 v chun nh v trng vi gc kch thc.

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Lng d gia cng nh nht:

Lng d gia cng nh nht :

Dung sai phi = 800 m.

d2 = 33,02 0.1624 = 32.86 mm

d = 32.86 1,6479 = 31.21 mm

d0 = 31.21 0.6479 = 31.06mm

Kch thc gii hn :

GVHD: Trn Quc Hng

2, Tra lng d cho cc b mt cn li.

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

Chng 4 : Thit k quy trnh cng ngh

4.1.2 Nguyn cng 2 : Phay mt mt y

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng

4.1.2.2 Phn tch

Nhm SV: Lp Ck1-K6

GVHD: Trn Quc Hng