Buell XB9R Firebolt '03 Parts and Assembly Manual

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Name
Dealership
Street
Department
City
2003 Firebolt XB9R

Parts Catalog
99574-03Y
State
Clip out and mail to:

Buell Distribution Corporation
P.O. Box 653
Milwaukee, WI 53201
Zip
GENERAL INFORMATION
This Parts Catalog has been prepared for your convenience when ordering parts for the 2003 Firebolt XB9R motorcycle.
Prices of parts listed in this catalog are published separately.
The following instructions should be followed carefully when ordering parts.
An asterisk (*) in the MODELS column indicates the part is used through the current model year.
When a part is revised during the model year the early version part will be marked in the MODELS column with E followed by the
model year in which the change occurred. This indicates the part was used early in the model year.The latest version of the part will
be marked in the MODELS column with L followed by the model year in which the change occurred. This indicates the part was used
late in the model year
Index numbers shown in the illustrations correspond to index numbers in parts lists. The number in parenthesis following the
description of parts is the quantity needed for complete assembly. If there is no number in parenthesis, only one is used.
Specify the correct part number for each item. Check the "MODELS" column of the parts list which shows the model on which the
part fits. Whenever in doubt, refer to the Vehicle Identification Number (V.I.N.) stamped on the frame and engine crankcase.
VEHICLE IDENTIFICATION NUMBER
The full 17 digit serial or Vehicle Identification Number (V.I.N.) is stamped on the steering head and on an information plate at the
same location. A Motor Identification Number is stamped on the left side crankcase near the front of the engine.
Manufacturer: Buell Motorcycle Company

Type Designation - Firebolt XB9R
12 = World
57 = California
Engine
Horsepower Code
3 = Model Year - 2003
3 = Manufactured in East Troy, WI
Sequential
Number
4
MZ
AX 12
*Varies - can be 0 thru 9 or X
400001-420000 = World
420001-425000 = CA
400001
Sample V.I.N. as it appears on the steering head - 4MZAX12J133400001

Sample abbreviated V.I.N. as it appears on the left side crankcase- AX123400001
Orders may be placed via your computer for all parts. Please review your system documentation for details on placing orders electronically. All non-warranty replacement crankcase orders require return of the complete left crankcase half with V.I.N. All non-warranty replacement frame orders require return of the steering neck with V.I.N. Non-compliance will result in a fine. See non-warranty
frame and crankcase policy or contact your SPOC team for details.
THIS IS NOT AN ASSEMBLY MANUAL AND SHOULD NOT BE USED AS SUCH.
PATENT NOTICE
Buell products are manufactured under one or more of the following patents: U.S. Patents - 4776432, 4951774, 4964484, 4959696,
5209319, 5294702, 5303795, 5332246, 5435584, 6105701, 6213238, 6213240, 6267193, D440190.
To the best knowledge of Buell Motorcycle Co., the material contained herein is accurate as of the date this publication was approved
for printing. Buell Motorcycle Co. reserves the right to change specifications, equipment, or designs at any time without notice and
without incurring obligation.
COPYRIGHT 2002 BY BUELL DISTRIBUTION CORPORATION, ALL RIGHTS RESERVED
Printed in U.S.A.
ALPHABETICAL INDEX
DESCRIPTION
PAGE
Air Cleaner............................................................... 21
Air Scoop ................................................................. 77
Alternator................................................................. 23
Axle, front ................................................................ 41
Axle, rear ................................................................. 43
Battery ..................................................................... 75
Battery Cables ......................................................... 75
Belt Guard, lower..................................................... 59
Belt Guard, upper .................................................... 59
Belt, rear .................................................................. 35
Bracket, fairing support........................................... 81
Brake Caliper, front.................................................. 37
Brake Caliper, rear................................................... 39
Brake Control, front ................................................. 37
Brake Control, rear .................................................. 39
Brake Line, front ...................................................... 37
Brake Line, rear ....................................................... 39
Brake Pads ........................................................ 37, 39
Brake Rotor, front .................................................... 41
Brake Rotor, rear ..................................................... 43
Bulb, taillight ............................................................ 79
Cable, clutch control ................................................ 57
Cable, throttle control .............................................. 57
California Evaporative Emissions Components....... 91
Cam Bushings ......................................................... 15
Cam Gears .............................................................. 15
Carrier, fuse block.................................................... 65
Chain, primary ......................................................... 35
Chin Fairing, center ................................................. 63
Chin Fairing, LH....................................................... 63
Chin Fairing, RH ...................................................... 63
Circuit Breakers ....................................................... 89
Clutch ...................................................................... 33
Clutch Cable ............................................................ 57
Clutch Lever............................................................. 57
Connecting Rod & Bearings ...................................... 9
Cover, clutch ............................................................ 13
Covers, rocker arm .................................................... 7
Crankcase ............................................................... 11
Cylinder Head............................................................ 5
Cylinder, engine......................................................... 5
Decals...................................................................... 67
Electrical Connectors .............................................. 89
Electrical Switches .................................................. 89
Engine Control Module ............................................ 25
Engine Mounts......................................................... 53
Engine, complete....................................................... 5
Exhaust System....................................................... 73
Fairing, front ............................................................ 65
Fan .......................................................................... 77
Fan Shroud, LH ....................................................... 77
Fan Shroud, RH....................................................... 77
Fender, front ............................................................ 63
Fender, rear ............................................................. 59
Filter, air................................................................... 21
Filter, engine oil ....................................................... 71
Flasher, turn signals ................................................ 79
Flywheel .................................................................... 9
Footpeg ................................................................... 51
DESCRIPTION
PAGE
Fork, front ................................................................ 47

Frame ...................................................................... 51
Fuel Pump ............................................................... 69
Fuel Tank ................................................................. 69
Fuses....................................................................... 89
Gasket Kits ............................................................ 5, 7
Gearcase, cams ...................................................... 15
Glossary .................................................................. 90
Handlebars .............................................................. 57
Hardware Listing ............................................... 85, 86
Headlights ............................................................... 77
Horn ........................................................................ 77
Hydraulic Lifters......................................................... 7
Idler Pulley............................................................... 35
Ignition Coil.............................................................. 25
Ignition Switch ......................................................... 89
Induction Module ..................................................... 19
Instrument Cluster ................................................... 81
Intake Air Cover....................................................... 63
Intake Manifold ........................................................ 19
Keys, ignition ........................................................... 89
Lever, front master cylinder ..................................... 37
Lever, transmission gear shift.................................. 31
License Plate Bracket.............................................. 79
Lock, ignition ........................................................... 89
Master Cylinder, front .............................................. 37
Master Cylinder, rear ............................................... 39
Mirrors ..................................................................... 65
Muffler ..................................................................... 73
Numerical Index .......................................... 93, 94, 95
Oil Filter ................................................................... 71
Oil Pressure Switch ................................................. 71
Oil Pump.................................................................. 17
Oil Tank Filler Plug................................................... 55
PCV Valve ................................................................. 7
Piston & Piston Rings............................................ 5, 9
Primary Cover ......................................................... 13
Push Rods & Cover ................................................... 7
Reflectors ................................................................ 79
Regulator................................................................. 23
Relay, ignition .......................................................... 89
Relay, starter ........................................................... 89
Rocker Arms & Cover................................................ 7
Seat ......................................................................... 61
Sensor, bank angle.................................................. 89
Sensor, vehicle speed ............................................. 89
Shifter ...................................................................... 31
Shock Absorber, rear............................................... 49
Side Stand............................................................... 51
Spark Plug............................................................... 25
Speedometer........................................................... 81
Sprocket Covers ...................................................... 59
Sprockets........................................................... 33, 35
Starter Motor ........................................................... 27
Steering Head ......................................................... 45
Swingarm ................................................................ 55
Switch, front brake................................................... 37
Switch, rear brake light ............................................ 39
Switches .................................................................. 89
ALPHABETICAL INDEX
DESCRIPTION
PAGE
DESCRIPTION
PAGE
Switches, handlebar ................................................57

Switches, ignition .....................................................89
Switches, sidestand .................................................51
Tail Lamp .................................................................79
Tail Section ..............................................................61
Throttle Control ........................................................57
Throttle Position Sensor ..........................................25
Timer Cover .............................................................25
Transmission Gears .................................................29
Turn Signals.............................................................79
Valves & Guides ........................................................5
Voltage Regulator ....................................................23
Wheel, front .............................................................41
Wheel, rear ..............................................................43
Windscreen..............................................................65
Wiring & electrical connectors .................................89
Wiring harness, main.........................................83, 85
Wiring harness, rear lamps......................................79
CYLINDER HEAD & VALVES

1
2
16
15
14
10
13
11
8
5
4
12
17
18
3
9
6
7
CYLINDER, HEAD & VALVES
b0029c
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART
NO.
DESCRIPTION
MODELS
16032-02
16478-85A
16480-92
16573-83
16715-83
16770-84D
16774-86D
16832-86C
16872-02
16875-02
17058-02
17059-02
17036-91
18094-02
18020-83
18011-86
18690-02
18691-02
16461-02
18245-02
18258-02
18260-02
22710-02
26432-76A
ENGINE ASM. w/out front isolator mount attached (not illustrated)

SCREW, internal thread (4)
SCREW, internal thread (4)
INSERT, cylinder stud (4)
STUD, exhaust port (4)
GASKET, cylinder head (2)
GASKET, cylinder base (2)
STUD, cylinder base (8)
HEAD ASM., front cylinder - w/ valve guides & seats
HEAD ASM., rear cylinder - w/ valve guides & seats
GASKET KIT, engine overhaul
GASKET KIT, top overhaul
GASKET KIT, rocker covers
COLLAR/SEAL, valve stem (4)
SEAT, intake valve (2)
SEAT, exhaust valve (2)
VALVE, intake (2)
VALVE, exhaust (2)
VALVE GUIDE, intake & exhaust (4)
SPRING, valve (4)
COLLAR, valve spring - upper (4)
RETAINER, valve collar (8)
CYLINDER w/ piston & rings
O-RING, cylinder stud insert (4)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
16032-02
INTERNATIONAL ONLY
ENGINE ASM. w/ out front isolator mount attached (not illustrated) (AUS,
ENG, EUR, JPN)
2003-XB9R
ROCKER ARMS, COVERS & PUSH RODS

16
17
1
24
2
6
15
4
6
10
2
6
19
11
13
5
19
6
20
14
21
12
7
8
22
23
18
ROCKER ARMS, COVERS & PUSH RODS
b0030b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
NO.
882
1039
3299Y
3997A
4718A
6736
11190
16800-84
17036-91
17353-89
17358-84A
17360-83A
17375-83A
17598-97Y
17605-00YA
17606-00Y
17607-00Y
17608-00Y
17611-83
17642-02
17649-02
17908-02
17909-02
17979-02
17986-00Y
18532-00A
18538-99B
63858-49
DESCRIPTION
MODELS
SCREW (8)
SCREW, hex flange head w /locker (8)
SCREW w/ washer (8)
BOLT (6)
BOLT w/ washer (8)
WASHER (6)
O-RING, push rod cover - upper (4)
GASKET, rocker cover/cylinder head, valve & push rod sides (2)
GASKET KIT, rocker covers w/ # 8,11, 12 & 26
GASKET, rocker cover - lower (2)
GASKET, rocker cover - inner (2)
ROCKER ARM ASM., w/ bushing, front intake & rear exhaust (2)
ROCKER ARM ASM., w/ bushing, rear intake & front exhaust (2)
ROCKER COVER, inner (2)
ROCKER COVER, top front
GROMMET (2)
PCV VALVE (2)
GASKET, push rod cover front
SHAFT, rocker arm (4)
ROCKER COVER, top rear (not illustrated)
GASKET, rear push rod cover (not illustrated)
PUSH ROD, exhaust (2)
PUSH ROD, intake (2)
COVER, push rod, rear (not illustrated)
COVER, push rod, front
SCREW, tappet anti-rotation (2)
HYDRAULIC LIFTER (2)
GASKET (10)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
PISTON & FLYWHEEL ASSEMBLY
5
9
7
1
8
2
PISTON & FLYWHEEL ASSEMBLY
b0031c
INDEX
NO.
1
2
3
4
5
6
7
8
9
PART
NO.
8973
11177A
21948-02
22707-02
22765-02
24213-02
24331-36
24332-36
24658-87
22589-83B
DESCRIPTION
MODELS
THRUST WASHER
RETAINING RING
PISTON RING SET - standard (2)
PISTON & RINGS ASM. - standard (2)
PISTON PIN (2)
FLYWHEEL & CONNECTING ROD ASM.
BUSHING, piston pin - standard (2)
BUSHING, piston pin - 0.01 oversize (2)
INNER RING
LOCK RING, piston pin (2)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
CRANKCASE
17
18
4
6
23
7
1
26
12
9
28
3
10
30
18
24
14
31
19
34
24
5
21
20
22
16
11
8
13
2
15
27
25
33
10
32
29
CRANKCASE
b0032b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART
NO.
358
720
1028
879A
1044
4091
6314W
8881
8973
10080
11177A
12068
16899-02
22265-00Y
24604-00B
24647-87
24650-87
24659-87
24660-87
24754-75
24439-02
26921-02
26922-02
26923-02
26924-02
29950-91
32617-00Y
35114-02
40254-02
45830-48
62340-01Y
26365-02
63533-41A
AA0636.2CZ
BA0613.2Z
DA0600.11CZ
L0178.K
DESCRIPTION
MODELS
DOWEL PIN (4)

PLUG, timing
SCREW, w/ washer (9)
SCREW (5)
SCREW
SCREW (2)
WASHER (5)
BEARING RACE
WASHER, thrust
CLAMP, hose (3)
RETAINING RING
OIL SEAL
STUD, tap end (2)
OIL JET ASM., complete
BEARING
BEARING, gear shaft (blue)
BEARING, gear shaft (red)
BEARING, gear shaft (white/gray)
BEARING, gear shaft (green)
DOWEL PIN (2)
CRANKCASE SET w/ bushings & bearings (silver)
REED VALVE ASM
VALVE, reed
STOP, reed valve
REED BLOCK
COVER, stator wires
SCREW, self-tapping (6)
RING, retaining
SPACER, sprocket shaft
PLUG
HOSE, preformed
FITTING, connector - straight
FITTING, connector - vent
SCREW
WASHER
LOCKNUT
SPACER
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
11
PRIMARY COVER & CHAIN TENSIONER
9
8
5
1
10
11
2
13
4
12
14
3
12
PRIMARY COVER & CHAIN TENSIONER
b0033b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART
NO.
961
4820A
7804
11105
25351-00Y
25378-02
25521-02
34772-00Y
34912-02
34763-02
37101-84A
40039-02
34076-02
60328-98A
DESCRIPTION
MODELS
SCREW, sems (5)

SCREW, sems (14)
NUT, chain adjustment
O-RING
GASKET, clutch cover
GASKET, primary cover
PRIMARY COVER w/ 34076-02 (painted black)
COVER, clutch
COVER, inspection
GASKET, inspection cover
OIL SEAL, shifter shaft
ADJUSTER ASM., chain w/ shoe, collar, plate & screw
BUSHING
DRAIN PLUG KIT w/ 11105
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
13
CAM SHAFTS & CAM COVER
7
7
10
10
7
8
9
10
7
12
10
5
13
11
4
10
2
14
10
6
8
CAMSHAFTS & CAM COVER
b0034b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART
NO.
DESCRIPTION
MODELS
215
4820A
7916A
11124
11317
24047-00
24439-02
25188-02
25353-00Y
25782-02
26318-88A
62376-02
DOWEL PIN (2)

SCREW, sems (7)
NUT
SEAL, oil
KEY, square
PINION GEAR
CRANKCASE SET w/ bearings & bushings
E CAM GEAR SET w/ pinion gear
GASKET, camshaft cover
GEAR COVER ASM. w/ bushings, oil seal & fitting (painted black)
DRIVE GEAR, oil pump
FITTING, oil vent hose
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
62352-94B
NOTE: Hoses are sold in bulk length under the following part number. Cut to
required length.
HOSE, drain/feed
2003-XB9R
15
OIL PUMP
13
Oil Line
Return
15
7
3
4
10
Oil Line
Feed
12
16
11
6
14
5
1
2
16
Oil Line to
Oil Cooler
OIL PUMP
b0025b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART
NO.
4132
4765
6157
11002
26357-02
26358-02
26359-02
26361-02
26434-91
26488-98
26491-98
26492-91
26493-91
26495-89A
HS0008.02A8
L2116.02A8
L2118.02A8
DESCRIPTION
MODELS
SCREW (2)
SCREW, sems (2)
THRUST WASHER
RETAINING RING
OIL PUMP, complete
FITTING, connector
FITTING, connector - 45 degree
FITTING, 90 degree
O-RING
GEAR SHAFT
GEROTOR SET, return
GEROTOR SET, feed
SEPARATOR PLATE
GASKET, pump mounting
OIL LINE, cooler feed
OIL LINE, return
OIL LINE, feed
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
17
INDUCTION MODULE - ELECTRONIC FUEL INJECTION
16
10
14
13
15
15
8
11
4
7
6
12
3
18
INDUCTION MODULE - ELECTRONIC FUEL INJECTION
b0035a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART
NO.
3322Y
3323Y
3275
3987
6090Y
26995-86B
27009-86A
27010-86A
27337-99Y
27338-99Y
27425-02
29533-99Y
29537-99Y
29539-99Y
29803-02
29804-02
29805-02
29806-02
A0508.2CSS
P0025.02A8
DESCRIPTION
MODELS
SCREW (2)
BOLT (2)
BOLT (2)
BOLT (2)
WASHER (2)
SEAL, intake manifold (2)
MOUTNING FLANGE, front intake
MOUNTING FLANGE, rear intake
O-RING, fuel injector (not illustrated)
O-RING, fuel injector (not illustrated)
FUEL INDUCTION MODULE (complete)
FUEL INJECTOR (2)
THROTTLE POSITION SENSOR
RING SEAL
MANIFOLD ASM., injector w/ #1, 9, 12 & 13
INTAKE MANIFOLD
FUEL RAIL ASM.
THROTTLE BODY ASM.
SCREW (2)
VELOCITY STACK
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
19
AIR CLEANER
9
7
1
1
8
3
20
AIR CLEANER
b0007a
INDEX
NO.
1
2
3
4
5
6
7
8
9
PART
NO.
CA0018.02A8
HS0014.02A8
HS0016.02A8
HS0455.02A8
P0144.02A8
P0213.02A8
P0215.02A8
P0138.K
P0139.K
P0700.02A8
P0851.02A8
DESCRIPTION
MODELS
SCREW, shoulder (4)

SLEEVE (not illustrated)
BREATHER HOSE, front w/ sleeve
BREATHER HOSE, rear
SEAL, airbox
FILTER ELEMENT
COVER, airbox
SENSOR, air intake (not illustrated)
GOMMET
BASEPLATE ASM., includes base plate & seal
SNORKEL, intake
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
21
ALTERNATOR & REGULATOR
4
1
12
7
5
6
8
10
11
22
ALTERNATOR & REGULATOR
b0019a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
3029
4751
40241-02
29971-02Y
72233-94
72238-94
72691-01
C0043.02A8
DN1000.2FZ
Y0126.02A8
Y0135.02A8
Y0302.02A8
DESCRIPTION
MODELS
SCREW (4)
SCREW (8)
ROTOR HOUSING
STATOR ASM.
CONNECTOR
LOCK, secondary
CONNECTOR, stator wire
SLEEVE, protective
NUT, nylock (3)
TERMINAL & Set, voltage regulator
TERMINAL (5.0 - 3.0mm cable range)
VOLTAGE REGULATOR
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
23
ELECTRONIC IGNITION SYSTEM

14
20
21
18
22
23
20
5
15
16
12
11
13
4
3
19
10
7
17
9
24
ELECTRONIC IGNITION SYSTEM
b0010a
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1601
2445
2611C
11124
16357-02
27671-01K
32400-94
32473-02
32504-80A
32606-82
72103-94BK
72143-94
72190-94
AA0414.2CXZB
AA0608.2CXZB
BA0613.2Z
C0044.02A8
N0306.02A8
T0111.02A8
Y0204.02A8
Y0300.02A8
SCREW (2)
SCREW
SCREW
SEAL
MOUNT, cylinder brace/throttle body
SPARK PLUG (2)
SENSOR ASM.
CUP, trigger rotor
COVER, timer - inner
STUD (2)
RECEPTACLE, 3 pin
SECONDARY LOCK, 3 pin receptacle
TERMINAL, single socket
SCREW, coil mount (2)
SCREW, brace
WASHER, brace
RIVET, black (2)
ENGINE CONTROL MODULE
COVER, timer - outer
WIRE, spark plug (2)
IGNITION COIL
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
22
23
N0316.02A8
N0326.02A8
INTERNATIONAL ONLY
ENGINE CONTROL MODULE (AUS)
ENGINE CONTROL MODULE (ENG, EUR, JPN)
2003-XB9R
2003-XB9R
25
STARTER MOTOR
3
20
12
30
36
19
21
9
27
31
4
36
29
29
34
6
22
10
29
33
23
29
28
26
24
29
13
35
14
1
16 15
17
11
37
25
18
26
32
STARTER MOTOR
b0026
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PART
NO.
928
929A
3350
3403
3559
6217
8871
8879
8883
9077
11116
31322-91
31323-91
31324-91
31325-91
31327-91
31328-91
31390-91B
31488-81A
31515-90
31518-90
31521-98
31525-90
31530-90
31537-98
31539-91
31556-91A
31599-91
31600-90
31603-91
31661-90
31662-90
31663-90
31688-90
31689-90
31692-90
31695-90
45902-00
DESCRIPTION
MODELS
BOLT, starter (2)

SCREW with o-ring (2)
BOLT, through
FLANGE NUT
BOLT, through
WASHER
BALL BEARING
BALL
BALL BEARING
CLUTCH ROLLER (5)
O-RING
COVER
SHAFT
RETAINER, snap
PINION, starter
NUT, pinion stop
RING, snap
STARTER MOTOR, complete (black)
GASKET, starter motor
ARMATURE ASM.
HOLDER ASM., starter brush
YOKE ASM.
GEAR, idler
RETAINER, idler
SWITCH ASM., magnetic
HOUSING ASM.
CLUTCH SUB-ASM.
FRAME, starter end
SPRING, return
STARTER SOLENOID REPAIR KIT
SPRING, starter (4)
CAP TERMINAL, rubber
CLUTCH, starter
COVER, solenoid
BOLT w/ washer (3)
SPRING
O-RING, yoke (2)
SCREW w/ washer (2)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
27
TRANSMISSION GEARS
11
12
8
5
17
10
30
7
19
19
4
7
21
31
27
3
24
28
3
2
2
20
22
26
23
2
7 2
25
3
7
29 15
28
14 13
1
16
18
33
32
TRANSMISSION GEARS
b0027
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART
NO.
3675
6003
8876A
8977
8996A
8998
11067
11161
11165
12030
12067A
33344-94
35020-89
35021-89
35022-89A
35030-89
35034-94
35038-89A
35051-89
35063-89
35633-94
35640-89
35641-89
35762-02
35763-89A
35771-94
35772-94
35773-94
35775-94
35796-00
35797-00
37495-91
37870-91
DESCRIPTION
MODELS
SCREW
THRUST WASHER (6)
BEARING (4)
BEARING, closed end
BEARING, ball
BEARING
RETAINING RING (7)
RETAINING RING
QUAD SEAL
OIL SEAL
OIL SEAL
SPACER
RETAINER, countershaft
RETAINING RING
SPACER
BEARING
GEAR ASM., fifth-mainshaft w/ oil seal & needle bearing
RETAINING RING
BEARING, needle (2)
SPACER
GEAR, fifth-countershaft
MAINSHAFT
COUNTERSHAFT
GEAR, first-mainshaft
GEAR, first-countershaft
GEAR, third-countershaft
GEAR, third-mainshaft
GEAR, fourth-mainshaft
GEAR, fourth-countershaft
GEAR, second-mainshaft
GEAR, second-countershaft
NUT, mainshaft
SPRING WASHER
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
29
SHIFTER
20
14
17
19
18
24
23
15
21
22
16
11
25
21
26
14
7
8
8
2
3
12
13
1
4
10
12
30
SHIFTER
b0012d
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART
NO.
3997A
9187
11360
33540-02
33634-02
33900-99
34014-02
34064-00B
34144-02
34163-02
34483-02
34491-02
34981-02
34982-02
AN1006.2CXZB
AN1008.2CXZB
CA0015.02A8
CD0007.02A8
DN1000.4FZB
N0320.02A8
N0507.01A1A
N0513.T
N0599.02A8
N0600.02A8
N0606.02A8A
N0630.02A8
T0225.01A1
DESCRIPTION
MODELS
SCREW
BEARING
RING, retaining
SPRING SLEEVE ASM., detent
SHIFTER CAM ASM.
SWITCH, neutral (not illustrated)
SHIFTER LEVER ASM.
SPRING, shifter return
FORK ASM, shifter (3)
PIN, shifter stop
SPRING, detent
SPRING, extension (2)
SHAFT, shifter forks (2)
BUSHING, RH crankcase
BOLT (2)
BOLT
BOLT, flange head (2)
JAM NUT
JAM NUT, thin
LINKAGE ASM., shifter w/ #17, 18, 20 & 24
ROD END, shift linkage, male RH thread
BEARING, pedal (2)
SLEEVE, shift/brake lever
TOE PEG, shift lever
ROD END, shift linkage, male LH thread
SHIFT PEDAL ASM., w/ toe peg and bearings
LEVER, engine
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
31
CLUTCH
17
25
24
18
16
14
21
13
20
23
29
28
22
7
2
4
30
26
15
9
1
27
8
6
12
11
10
32
19
CLUTCH
b0028b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART
NO.
8873
8885
9214
11046
11250
11730A
11765Y
25409-94B
25453-87A
34920-86A
36715-94
36802-84B
37495-91
37870-91
37872-90
37890-02
37891-02
37892-02
37893-02
37894-02
37895-02
37896-02
37897-02
37898-02
37899-02
37908-90
37909-90
37911-90
37913-90
37918-91
DESCRIPTION
MODELS
BALL (3)
BALL BEARING
NEEDLE BEARING
RETAINING RING
RETAINING RING
NUT
ADJUSTMENT SCREW
RAMP, outer
RAMP, inner
COUPLING, clutch cable
SPRING, clutch adjustment
LOCKPLATE, well type
NUT, main shaft
SPRING WASHER
SEAT, spring - inner
THRUSTWASHER, inner
THURSTWASHER, outer
INNER RACE, needle bearing
SPRING. diaphragm
SPRING, damper
SEAT, damper spring
PRESSURE PLATE
FRICTION PLATE, narrow
CLUTCH HUB
CLUTCH SHELL & SPROCKET w/ ball bearing & retaining ring
RETAINING RING
RETAINING RING
FRICTION PLATE (paper) (7)
STEEL PLATE (7)
RELEASE PLATE
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
33
BELTS & SPROCKETS
17
13
11
18
3
1
15
7
12
20
14
4
19
5
8
2
6
34
12
16
10
BELTS & SPROCKETS
b0011e
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
3594
7839
35211-91A
40005-57B
40039-02
40241-02
40251-92A
40254-02
40343-02
6400HB
AA0609.11CXZB
BA0511.2Z
BA0613.2Z
CA0020.02A8
DA0500.2CZ
DA0600.12FAZB
G0400.02A8
G0500.02A8F
G0604.02A8C
G0614.02A8C
DESCRIPTION
MODELS
SCREW (2)
NUT, engine sprocket
NUT, transmission sprocket
PRIMARY CHAIN
ADJUSTER ASM., chain w/ shoe, collar, plate & screw
ENGINE SPROCKET, triple row, 35T
LOCK PLATE
SPACER, sprocket shaft
SPROCKET ASM., transmission, 30T
WASHER (2)
SCREW (6)
WASHER (2)
WASHER (6)
SCREW
LOCKNUT
NUT, flange (2)
REAR SPROCKET, 27T
DRIVE BELT, 155T
IDLER PULLEY ASM., w/ pulley wheel and bracket
WHEEL, idler pulley
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
35
FRONT BRAKE CONTROL & CALIPER
4
22
10
21
1
19
26
16
24
15
13
18
23
2
21
11
12
25
5
14
20
13
6
17
9
8
7
36
16
15
FRONT BRAKE CONTROL & CALIPER
b0022c
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
91960-97Y
AA0404.11CDBL
AA0608.2CXZB
CA0200.R
H0020.02A8
H0021.02A8
H0022.F
H0031.02A8
H0032.02A8
H0035.9
H0054.9
H0055.9
H0110.02A8
H0300.02A8
H0405.9B
H0412.01A0
H0418.02A8
H1531.02A8
N0200.02A8
N0202.02A8
N0203.9
N0210.R
N0220.F
N0259.9
Y0820.9
PLUG, mirror mounting hole plug

SCREW
BOLT, front brake caliper (2)
SCREW, front master cylinder cover (2)
PISTON SET
PAD SPRING, caliper
BLEEDER SET
PIN HANGER SET, caliper
STOPPER, front caliper
DIAPHRAM COVER, front master cylinder
CIRCLIP, brake piston
BOOT, brake piston
BRAKE CALIPER ASM., front
BRAKE PAD (2)
BANJO BOLT, master cylinder (2)
WASHER (4)
WIRE FORM, brake line
BRAKE LINE ASM., front
MASTER CYLINDER ASM, front w/ lever
LEVER, front master cylinder
PIVOT BOLT KIT, w/ nut
CAP SET
REPAIR KIT, front master cylinder
CLAMP, front master cylinder
SWITCH KIT, brake lever
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
26
N0096.02A8
INTERNATIONAL ONLY
MASTER CYLINDER ASM.w/ label (JPN)
2003-XB9R
37
REAR BRAKE CONTROL & CALIPER
16
20
22
21
11
23
19
10
13
18
9
14
19
15
12
13
2
6
17
24
38
26
24
25
REAR BRAKE CONTROL & CALIPER
b0006a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART
NO.
5407Y
A0620.5CZB
AA0406.11CDBL
AA0620.2CZB
B0613.1Z
C0148.T
C0232.TA
CA0015.02A8
D0600.2CZ
H0022.F
H0024.F
H0026.F
H0027.02A8
H0030.T
H0033.T
H0034.T
H0040.F
H0041.F
H0053.T
H0102.02A8
H0105.F
H0106.F
H0107.F
H0203.02A8
H0205.02A8
H0206.02A8
H0212.02A8
H0301.T
H0405.9B
H0412.01A0
H0417.02A8
H1522.02A8A
N0505.T
N0513.T
N0516.T
N0517.T
N0530.02A8
N0599.02A8
DESCRIPTION
MODELS
BOLT
SCREW (2)
SCREW
SCREW (2)
WASHER
COTTER PIN
CLEVIS PIN, rear master cylinder
BOLT, flange head
LOCK NUT
FITTING, brake bleeder w/ cap
CLIP (not illustrated)
PIN
HOSE SET, rear master cylinder
PISTON SET, rear caliper (not illustrated)
BRACKET, rear caliper (not illustrated)
BOOT SET, flange bolt (not illustrated)
PISTON SET, rear master cylinder (not illustrated)
CONNECTOR, rear master cylinder (not illustrated)
BOOT, bracket pin (not illustrated)
CALIPER & CARRIER, rear
BOLT, flange caliper (not illustrated)
PIN BOLT, rear caliper
RETAINER, rear caliper
SWITCH, rear brake light
MASTER CYLINDER, rear
TANK ASM. SET, master cylinder
RESERVOIR, rear master cylinder (not illustrated)
BRAKE PAD ASM., rear
BANJO BOLT, rear master cylinder
WASHER (4)
WIRE FORM, rear brake line
BRAKE LINE ASM., rear w/ switch, banjo bolt & washers (4)
ROD ASM., rear master cylinder (not illustrated)
BEARING, pedal (2)
CIRCLIP (not illustrated)
BOOT, brake piston (not illustrated)
PEDAL ASM.
SLEEVE, shift/brake lever
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
39
FRONT WHEEL
7
4
3
9
6
3
10
2
1
40
FRONT WHEEL
b0001
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
PART
NO.
CA0014.02A8
CB0006.02A8
E0004.02A8
G0120.02A8
G0313.02A8
G0325.02A8
G0110.02A8WAX
H1201.02A8
H0505.02A8
H0506.02A8
DESCRIPTION
MODELS
BOLT, front rotor (6)

WASHER, drive bushing (6)
BEARING (2)
AXLE, front
VALVE STEM ASM.
AXLE SPACER, front
WHEEL ASM., front w/ bearings, center spacer & valve stem (stardust silver)
BRAKE ROTOR KIT, front w/ rotor, bolts, bushings, springs & washers
SPRING, front rotor (6)
DRIVE BUSHING, front rotor mount (6)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
41
REAR WHEEL
3
6
42
REAR WHEEL
b0002
INDEX
NO.
1
2
3
4
5
6
7
PART
NO.
CA0005.T
E0005.02A8
G0309.02A8WAX
G0313.02A8
G0321.02A8
G0323.02A8
H0150.02A8
DESCRIPTION
MODELS
BOLT, rear brake rotor (6)

WHEEL BEARINGS (2)
WHEEL ASM., rear w/ bearings, center spacer & valve stem (stardust silver)
VALVE STEM w/ cap
AXLE, rear
AXLE SPACER, rear
BRAKE ROTOR, rear
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
43
STEERING HEAD
7
6
3
5
3
2
4
44
STEERING HEAD
b0003a
INDEX
NO.
1
2
3
4
5
6
7
PART
NO.
E0002.02A8
AA0508.2CXZB
AA0608.2CXZB
J0106.02A8
J0135.02A8
J1050.02A8
M0675.02A8
DESCRIPTION
MODELS
ROLLER BEARING w/ cup

BOLT (4)
BOLT (3)
TRIPLE CLAMP ASM., lower - w/ stem
CAPNUT
TRIPLE CLAMP ASM., w/ graphic
GRAPHIC PANEL, upper triple
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
45
FRONT FORK
10
15
23
21
17
16
8
22
19
11
18
13
12
1
14
17
20
5
6
7
24
46
FRONT FORK
b0036b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
46047-97Y
AA0512.2CZB
J0107.02A8
C3009.E
J0113.02A8
J0114.02A8
J0115.02A8
J0116.02A8
J0117.02A8
J0121.02A8
J0122.02A8
J0124.02A8
J8124.02A8
J8127.02A8
J8128.02A8
J8130.02A8
J8135.02A8
J8138.02A8
J8139.02A8
21
J8140.02A8
J8141.02A8
J8142.02A8
J8143.02A8
J8144.02A8
22
23
24
J8145.02A8
J9147.02A8
M0106.02A8
DESCRIPTION
MODELS
OIL SEAL STOPPER RING (2)

PINCH BOLT, axle (4)
OUTER TUBE (2)
PAD, protective (2) (not illustrated)
SPRING, fork (2)
CENTERING PLATE (2)
WASHER, fork (2)
BOLT, center (2)
SPRING JOINT, fork (2)
FRONT FORK ASM. LH
FRONT FORK ASM. RH
STOPPER RING (2)
SNAP RING (2)
OIL SEAL (2)
SEAL SPACER (2)
DUST SEAL (2)
SPRING COLLAR, fork (2)
SLIDE BUSHING (2)
DAMPER ASM., includes rebound adjuster asm., damper locknut,
damper asm. (2)
GUIDE BUSHING (2)
SLIDER PISTON (2)
SLIDER COMPONENT ASM. LH, fork
SLIDER COMPONENT ASM. RH, fork
PRELOAD ADJUSTMENT ASM., includes fork cap asm. & rebound
adjuster(2)
WASHER, preload (2)
O-RING SET (2)
REFLECTOR ASM., amber (2)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
47
REAR SHOCK ABSORBER
2
5
4
7
8
11
4
3
10
10
9
48
REAR SHOCK ABSORBER
b0016a
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
1
2
3
4
5
6
7
8
9
10
A1065.2CZB
AA0406.21CZB
CA0020.02A8
BA0511.2Z
C0025.02A8
DA0500.10CZ
K0402.02A8
K0410.02A8
K0424.02A8
K0425.02A8
SCREW
SCREW (2)
SCREW
WASHER (2)
CLAMP, rear shock reservoir
NUT
SLEEVE, shock mount
REAR SHOCK ASM., includes shock spring & retainer kit
SPRING, rear shock
RETAINER KIT, shock
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
11
K0001.02A8
INTERNATIONAL ONLY
REAR SHOCK KIT w/ labels (JPN)
2003-XB9R
49
FRAME
17
15
16
7
5
24
22
33
14
25 27
14
28
26
3
30
23
31
15
9
4
25
13
10
29
11
32
19
21
12
50
18
20
FRAME
b0004d
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART
NO.
DESCRIPTION
MODELS
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
L0605.02A8
M0300.YBD
M0310.YBD
N0401.02A8
N0402.02A8
N0405.02A8
N0406.02A8
N0425.02A8
N0427.02A8
N0428.02A8
N0429.02A8
N0520.02A8
N0521.02A8
N0552.02A8
N0553.02A8
N0554.02A8
N0555.02A8
Y0800.02A8
SPRING, sidestand
SCREW
BOLT (5)
BOLT, LH rider heel guard (not illustrated)
BOLT (4)
SCREW (4)
BOLT (4)
BOLT, passenger heel guards (4)
CLIP, LH rider heel guard (not illustrated)
PIN, footpeg (2)
SPRING RH, rider footpeg
SPRING LH, rider footpeg (not illustrated)
WEAR PEG, rider footpeg (2)
BOLT (1)
BOLT (2)
THREAD, insert
WASHER (4)
BEARING, race (2)
HEEL GUARD LH, passenger (not illustrated)
HEEL GUARD RH, passenger
SUBFRAME TAIL ASM.
BRACKET ASM., sidestand
PIVOT BOLT, sidestand
SIDESTAND ASM.
PLATE, sidestand spring extension
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels
(See FUEL TANK & PUMP pages for more information on kit)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (CAL)
PAINT, touch-up frame, silver 0.5oz. (not illustrated)
PAINT, touch-up frame, silver aerosol (not illustrated)
BRACKET RH, footpeg mount, rider
BRACKET LH, footpeg mount, rider (not illustrated)
BRACKET LH, footpeg mount, passenger (not illustrated)
BRACKET RH, footpeg mount, passenger
CLIP, footpeg (2)
DETENT PLATE, passenger (2)
SPRING, passenger footpeg (2)
BALL, passenger (2)
FOOTPEG LH, rider w/ wear peg (not illustrated)
FOOTPEG RH, rider w/ wear peg
FOOTPEG LH, passenger (not illustrated)
FOOTPEG RH, passenger
HEEL GUARD LH, rider (not illustrated)
HEEL GUARD RH, rider
SWTICH, sidestand
L0601.02A8
L0602.02A8
L0603.02A8
L0604.02A8
N0097.02A8
N0098.02A8
INTERNATIONAL ONLY
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (CAN)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (ENG, EUR)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (AUS)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (JPN)
BRACKET LH, footpeg mount, rider w/ label (AUS) (not illustrated)
BRACKET LH, footpeg mount, rider w/ label (JPN) (not illustrated)
50005-85A
AA0404.11CDBL
AA0406.2CZB
AA0409.5CZB
AA0404.5CZB
AA0508.2CXZB
AA0608.2CXZB
2533
C0098.02A8
C0235.02A8
C0249.02A8
C0250.02A8
C0255.02A8
CA0010.02A8
CA0015.02A8
C0028.02A8
CB0002.T
E0002.02A8
L0078.02A8
L0079.02A8
L0090.02A8
L0152.02A8
L0174.02A8
L0194.02A8A
L0203.02A8
L0600.02A8
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
51
ENGINE MOUNTS
9
20
7
14
9
7
17
6
1
3
10
18
9
14
15
12
11
13
14
52
16
9
9
19
ENGINE MOUNTS
b0005d
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
10059A
10112
AA0405.2CXZB
AA0508.2CZB
AA0615.2CZB
AA0634.2CZB
AA0712.2CZB
AN0805.5CSS
BA0511.2Z
BA0613.2Z
CA0015.02A8
C0028.02A8
CB0002.T
DA0500.2CZ
L0160.02A8
L0500.02A8
L0501.02A8
L0502.02A8
L0506.02A8
L0511.02A8
L0512.02A8
Y0307.02A8
DESCRIPTION
MODELS
CLAMP (not illustrated)

CLAMP (not illustrated)
SCREW (3)
BOLT (4)
SCREW (2)
SCREW
SCREW (2)
SCREW
WASHER (2)
WASHER (2)
BOLT, flange head (6)
THREAD INSERT
WASHER (4)
LOCK NUT
MOUNT, center tiebar
TIEBAR ASM. (3)
ISOLATOR ASM., front
ISOLATOR ASM., rear
SNUBBER, front isolator upper
W BRACKET ASM.
BOLT, front isolator
CABLE, negative battery
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
53
SWINGARM
21
13
9
22
13
11
10
5
8
1
2
17
4
14
4
12
19
15
54
18
20
16
SWINGARM
b0017d
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
21
11105
60328-98A
AA0507.2CZB
AA0520.2CXZB
AA0522.2CZB
AA0712.2CZB
CB0002.T
CD0002.T
E0006.02A8
K0003.02A8
K0101.02A8
K0158.02A8
K0200.02A8
K0403.02A8
M0567.02A8
Q0011.02A8
Q0012.02A8
Q0013.02A8
Q0102.02A8
Q0104.02A8
Q0107.02A8
Q0109.02A8
Q0127.02A8
O-RING, oil drain plug (not illustrated)

PLUG, oil drain
BOLT (2)
SCREW
SCREW (2)
PINCH BOLT, axle head
WASHER, pinch bolt
NUT
BEARING, swingarm (2)
SWINGARM w/ label(s)
BRACE, swingarm
SPACER, swingarm bearing
SHAFT, swingarm pivot
BUSHING, rear shock (2)
SPACER, belt guard
O-RING, oil breather fitting
O-RING, oil return fitting
O-RING, oil feeder fitting
FITTING ASM., oil feeder w/ o-ring
TUBE ASM., oil return w/ o-ring
TUBE ASM., oil breather w/ o-ring
O-RING, oil filler plug (not illustrated)
OIL FILLER PLUG ASM. w/ o-ring
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
22
K0002.02A8
INTERNATIONAL ONLY
SWINGARM w/ label(s) (JPN)
2003-XB9R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
55
HANDLEBARS & HAND CONTROLS

15
3
6
10
9
16
12
11
8
1
2
14
19
4
13
13
14
18
20
21
15
56
17
HANDLEBARS & HAND CONTROLS
b0023a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART
NO.
11179
38627-02A
91960-97Y
A0525.2CBL
A0540.2CBL
A0622.21CBL
AA0508.2CXZB
C0145.T
C0149.T
CA0002.T
CA0006.T
CD0001.T
N0002.02A8
N0010.02A8
N0050.K
N0051.K
N0102.02A8
N0104.02A8
N0158.TA
N0159.TA
N0307.02A8
N0308.02A8
DESCRIPTION
MODELS
O-RING
CLUTCH CABLE
PLUG, mirror mount
SCREW (3)
SCREW
BOLT, clutch lever pinch
SCREW (2)
SWITCH, clutch lever
BRACKET, clutch lever
BOLT, switch lever asm.
SCREW, switch mounting
NUT, clutch lever asm.
HANDLEBAR, clip-on (2)
END CAP (2)
HAND GRIP LH
HAND GRIP RH
CLUTCH LEVER
CLUTCH LEVER ASM.
SWITCH GEAR RH
SWITCH GEAR LH
CABLE, throttle control
CABLE, idle control
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
57
REAR FENDER & BELT GUARDS
7
3
10
14
11
1
13
15
12
4
7
2
58
REAR FENDER & BELT GUARDS
b0018c
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NO.
AA0404.10CSS
AA0404.11CDBL
AA0406.11CXDBL
AA0412.11CDBL
AA0522.2CZB
AN1005.3CBBL
BA0409.6BL
CA0012.02A8
G0555.02A8A
M0550.02A8
M0564.02A8
M0565.02A8
M0566.02A8
M0567.02A8
M0568.02A8
DESCRIPTION
MODELS
SCREW (2)
SCREW, sprocket cover (2)
SCREW, rear inner fender (2)
SCREW, sprocket cover
SCREW
SCREW (9)
WASHER (6)
WASHER
SPROCKET COVER, front
REAR INNER FENDER
BELT GUARD, inner panel
BELT GUARD, outer bottom panel
BELT GUARD, top outer panel
SPACER, belt guard
DEFLECTOR, stone
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
59
SEAT, TAIL SECTION & TRUNK
11
9
10
4
3
15
17
4
12
4 3
5
8
7
6
14
13
2
2
60
16
16
SEAT, TAIL SECTION & TRUNK
b0042b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
NO.
DESCRIPTION
MODELS
A0620.2CZB
AA0406.11CDBL
BA0509.6
CA0018.02A8
M0066.02A8
M0067.02A8
M0068.02A8
M0069.02A8
M0087.02A8MAW
M0087.02A8MBB
M0090.02A8
M0091.02A8
M0704.02A8
M0756.02A8
M0905.02A8
M1664.02A8MAW
M1664.02A8MBB
Y0725.02A8
BOLT (2)
SCREW (6)
WASHER(5)
SCREW, shoulder (5)
CABLE, seat lock
RETAINER, seat lock
PLATE, seal lock
LATCH, seat lock
COWL, passenger seat (arctic white)
COWL, passenger seat (battle blue)
SEAT, rider, complete
SEAT, passenger, complete
GROMMET, bodywork, rubber (3)
TRUNK
LINER, trunk
TAIL SECTION KIT w/ orange/white decal (arctic white)
TAIL SECTION KIT w/ orange/white decal (battle blue)
SEAT LOCK w/ key(s)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
M1665.02A8MAW
M1665.02A8MBB
INTERNATIONAL ONLY
TAIL SECTION KIT w/ orange/white decal (arctic white) (JPN)
TAIL SECTION KIT w/ orange/white decal (battle blue) (JPN)
2003-XB9R
2003-XB9R
61
INTAKE COVER, FRONT FENDER & CHIN FAIRING

3
7
7
3 6
3
7
3
11
3
9
6
4
3
10
12
7
5
3
2
62
INTAKE COVER, FRONT FENDER & CHIN FAIRING
b0020
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
AA0404.11CXDBL
BA0409.6BL
BA0509.6
BN1000.1BL
C0520.02A8
CA0012.02A8
CA0018.02A8
M1224.02A8MAW
M1224.02A8MBB
M1225.02A8MAW
M0662.02A8MAW
M0662.02A8MBB
M1647.02A8MAW
M1647.02A8MBB
M1648.02A8MAW
M1648.02A8MBB
M0698.02A8
DESCRIPTION
MODELS
SCREW (2)
WASHER (2)
WASHER, nylon (13)
WASHER, black (4)
RIVET, black (4)
SCREW, shoulder (5)
SCREW, shoulder (8)
INTAKE COVER ASM. w/ trim & orange/white decal (arctic white)
INTAKE COVER ASM. w/ trim & orange/white decal (battle blue)
INTAKE COVER ASM. w/ trim & blue/orange decal (battle blue)
FENDER, front (arctic white)
FENDER, front (battle blue)
CHIN FAIRING KIT, RH w/ silver/blue decal (arctic white)
CHIN FAIRING KIT, RH w/ silver/white decal (battle blue)
CHIN FAIRING, LH w/ silver/blue decal (arctic white)
CHIN FAIRING, LH w/ silver/white decal (battle blue)
CHIN FAIRING, center (black)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
63
FRONT FAIRING, WINDSCREEN & MIRRORS
12
11
5
11
2
8
1
8
1
13
6
10
64
FRONT FAIRING, WINDSCREEN & MIRRORS
b0014
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART
NO.
AA0406.21CRZ
AN1005.3CBBL
AN1010.3FSS
CB0009.02A8
D0600.2CZ
M0064.02A8
M0065.02A8
M0073.02A8
M0600.02A8
M1646.02A8MAW
M1646.02A8MBB
M0703.02A8
N0161.02A8
N0162.02A8
DESCRIPTION
MODELS
SCREW (4)
SCREW (4)
SCREW (2)
WASHER, nylon (6)
NUT (4)
BEZEL LH, front fairing, black w/ tape
BEZEL RH, front fairing, black w/ tape
FUSE BLOCK CARRIER (2)
WINDSCREEN
FAIRING ASM., front w/ LH/RH bezels & blue/orange decal (arctic white)
FAIRING ASM., front w/ LH/RH bezels & orange/white decal (battle blue)
WELL NUT (6)
MIRROR, LH
MIRROR, RH
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
65
DECALS & LABELS
4
7
5
6
10
11
8
9
WARNING
3
WARNING DISCONNECT BATTERY (NEGATIVE
TERMINAL FIRST) BEFORE PERFORMING ANY

MECHANICAL SERVICE. ACCIDENTAL STARTER
OPERATION COULD CAUSE INJURY.
66
DECALS & LABELS
b0008a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
DESCRIPTION
MODELS
66042-79A
C0315.T
L0360.02A8
L0361.02A8
L1011.02A8
M0725.02A8
M0726.02A8
M0745.02A8
M0750.02A8
M0766.02A8
M0772.02A8
M0784.02A8
M0820.02A8
WARNING LABEL, battery

WARNING LABEL, general
DECAL, fuse block, fuse position (not illustrated)
DECAL, fuse block, fuse position (not illustrated)
WARNING LABEL, frame modifications (AUS, CAL, ENG, EUR)
DECAL, intake cover, orange/white
DECAL, tail/fairing, blue/orange
DECAL, tail/fairing, orange/white
DECAL, intake cover, blue/orange
DECAL, tail vent, silver/white
DECAL, tail vent, silver/blue
DECAL, chin fairing, silver/white
DECAL, chin fairing, silver/blue
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
14270-92
65948-00
C0317.02A8
INTERNATIONAL ONLY
LABEL, shift pattern (JPN) (not illustrated)
WARNING LABEL, battery (JPN) (not illustrated)
LABEL, noise (AUS) (not illustrated)
2003-XB9R
2003-XB9R
2003-XB9R
67
FUEL TANK & PUMP

15
28
5
2
25
14
10
23
24
9
3
4
27
11
21
22
19 12
26
22
19
13
20
8
1
68
18
17
6
16
FUEL TANK & PUMP
b0037c
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART
NO.
DESCRIPTION
MODELS
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
L0605.02A8
P0002.02A8
P0045.02A8
P0100.02A8
P0104.02A8
P0115.02A8
P0119.02A8
P0121.02A8
P0125.02A8
P0127.02A8
P0128.02A8
P0130.02A8
P0153.02A8
P0166.K
P0177.K
P0178.K
P0187.02A8
P0189.02A8
P0191.02A8
P0194.02A8
P0198.02A8
P0228.02A8
P0229.02A8
P0464.02A8
P0806.K
SCREW (4)
SCREW (2)
NUT
SLEEVE (not illustrated)
FRAME/FUEL TANK ASM KIT, Fuel pump & lines not included.
See FRAME pages for more information on kit
FRAME/FUEL TANK ASM. KIT, front w/bearing races & labels (CAL)
SCREW (5)
CLIP, regulator
FUEL FILTER, in line w/ hoses
CLAMP (5)
FUEL CELL VENT w/ fuel cell vent o-ring
RETAINING PLATE, fuel cell vent
O-RING (2)
O-RING (3)
O-RING
RETAINING RING, fuel cap
FUEL PUMP ASM.
CAP, fuel tank w/ key(s)
REGULATOR w/ o-rings
O-RING, small regulator
O-RING, large regulator
E-CLIPS (4)
DRAIN PLUG w/ o-rings
SENSOR ASM., w/ screw kit
WIRE ASM., w/ screw kit
O-RING KIT, banjo stud (not illustrated)
O-RING, fuel cap retaining ring
O-RING, fuel cell vent
FUEL LINE ASM.
FILTER, fuel pump, internal
L0601.02A8
L0602.02A8
L0603.02A8
L0604.02A8
P0099.02A8
INTERNATIONAL ONLY
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (CAN)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (ENG, EUR)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (AUS)
FRAME/FUEL TANK ASM. KIT, front w/ bearing races & labels (JPN)
CAP, fuel tank w/ label and key(s) (AUS)
AA0406.2CZB
AN1004.2CZ
DA0500.8FZ
HS0015.02A8
L0600.02A8
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
69
OIL FILTER & HOSES
8
22
12
8
12
9 13
23
16
20
17
14
12
17
10
Oil Line
Vent
2
15
11
21
18
Oil Cooler
Return
19
1
7
70
Oil Cooler
Feed
OIL FILTER & HOSES
b0038b
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART
NO.
26359-02
26554-77
33117-91A
33154-00Y
33155-00Y
62376-02
63806-00Y
AA0405.2CXZB
AA0406.2CZB
AN1005.14FZB
AN1006.14FZB
B0613.1Z
BA0410.3Z
C0034.02A8
C0035.02A8
C0529.M
DN1000.10FZB
HS0008.02A8
HS0009.02A8
L0077.02A8
L2117.02A8
M0070.02A8
Q0002.02A8
DESCRIPTION
MODELS
FITTING, connector - 45 degree

SWITCH, oil pressure
ADAPTER, oil filter
SPRING
BALL
FITTING
OIL FILTER
SCREW (2)
SCREW
SCREW
SCREW
WASHER (2)
WASHER
CLAMP, 3/8 routing holes
CLAMP, 1/2 routing holes
CLAMP
NUT (2)
HOSE, oil cooler feed
HOSE, oil cooler return
BRACKET, stabilizer
HOSE, oil line vent
SCOOP, oil cooler
OIL COOLER
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
71
EXHAUST SYSTEM
5
7
15
13
13
4
17
6
8
6
16
11
18
9
12
3
1
1
2
10
14
72
EXHAUST SYSTEM
b0039a
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
65324-83A
65325-83A
65328-83
AA0522.2CZB
AA0624.1CZB
BA0511.2Z
BA0613.2Z
DA0500.10CZ
DA0500.12FZ
S0101.02A8
S0110.02A8
S0116.02A8
S0123.02A8
S0127.8
S0133.02A8
S0135.02A8
S0136.02A8
GASKET, exhaust port (2)

RETAINING RING, exhaust (2)
CLAMP, exhaust ring (2)
SCREW
SCREW (2)
WASHER (2)
WASHER, flat (2)
NUT
NUT FLANGE (4)
HEADER
MUFFLER (DOM, CAL)
MUFFLER STRAP, front
MUFFLER STRAP, rear (2)
CLAMP, 2 torca
MUFFLER BRACKET, rear
MUFFLER MOUNT, front
BUSHING, front muffler mount (2)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
18
S0111.02A8
INTERNATIONAL ONLY
MUFFLER (AUS, CAN, ENG, EUR, JPN)
2003-XB9R
73
BATTERY
1
1
6
12
10
11
8
9
2
13
9
8
7
74
BATTERY
b0013b
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
1
2
3
4
5
6
7
8
9
10
11
12
4312
65948-00
70578-89
BA0409.4Z
B0613.1Z
C0032.02A8
C0041.02A8
D0600.2CZ
Y0101.02A8
Y0103.02A8
Y0320.02A8
Y0321.02A8
SCREW (2)
BATTERY
BOOT, starter
WASHER, star
WASHER
BOOT, battery terminal
BRACKET, battery strap
LOCKNUT
PAD, battery (4)
STRAP, battery (rubber)
CABLE, positive
CABLE, negative
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
13
Y0024.02A8
INTERNATIONAL ONLY
BATTERY w/ label (JPN)
2003-XB9R
75
HEADLIGHTS, HORN & FAN
13
5
16
14
17
19
15
18
12
7
10
7
3
11
7
3
3
76
HEADLIGHTS, HORN & FAN
b0024d
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART
NO.
DESCRIPTION
MODELS
68918-98
AA0404.10CSS
AA0406.11CDBL
AA0406.21CZB
AA0406.5CZB
AA0408.21CRZ
BA0409.6BL
CA0017.02A8
DA0400.2CZ
M0902.02A8
M0903.02A8
Y0050.02A8
Y0308.TA
Y0400.02A8
Y0421.02A8
Y0435.02A8
Y0438.02A8
YH401.02A8
BULB, 55W headlight (2)

SCREW (4)
SCREW (6)
SCREW (2)
SCREW (2)
SCREW (2)
WASHER (6)
SCREW (8)
LOCK NUT (2)
AIR SCOOP ASM., ram
ENGINE SCOOP ASM. RH
FAN ASM.
HORN
HEADLIGHT, low beam
TRAFFIC HEADLIGHT ASM RH - complete (CAN) (not illustrated)
HEADLIGHT, high beam
BRACKET/SUPPORT HEADLIGHT ASM.
WIRE HARNESS, headlight (not illustrated)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
Y0026.02A8
Y0406.02A8
Y0422.02A8
Y0426.02A8
Y0427.02A8
Y0428.02A8
YH402.02A8
INTERNATIONAL ONLY
BULB, position (not illustrated)
HEADLIGHT ASM., low beam (EUR)
TRAFFIC HEADLIGHT ASM RH - complete (EUR) (not illustrated)
TRAFFIC HEADLIGHT ASM LH - complete (AUS, ENG, JPN) (not illustrated)
HEADLIGHT ASM., high beam (AUS, ENG, EUR, JPN)
HEADLIGHT ASM., low beam (AUS, ENG, JPN)
WIRE HARNESS, headlight (AUS, ENG, EUR, JPN) (not illustrated)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
77
TAIL LAMP & TURN SIGNALS
15
19
16
8
7
18
3
12
4
10
20
9
1
21
17
78
11
1
22
17
14
13
TAIL LAMP & TURN SIGNALS
b0021b
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
17
18
19
59259-90
AA0404.10CSS
AA0404.11CDBL
AA0406.11CDBL
AN0808.14CSS
B0800.4Z
BA0511.2Z
D0800.4FZ
DA0400.8CZ
L0542.02A8
L0544.02A8
L0545.02A8
M0755.02A8
Y0039.K
Y0040.K
Y0041.K
Y0042.K
Y0043.02A8
Y0401.02A8
Y0401B.2U
Y0504.02A8
Y0503.02A8
Y0621.M
YH350.02A8
REFLECTOR, red (3)

SCREW (2)
SCREW
SCREW (2)
SCREW (2)
LOCK WASHER, turnsignal mounting (4)
WASHER (2)
NUT, jam (4)
LOCK NUT (2)
BRACKET, rear reflector
BRACKET LH, rear side reflector (not illustrated)
BRACKET RH, rear side reflector
BRACKET, license plate
LENS, outer turnsignal
LENS, inner turnsignal (not illustrated)
SCREW, turnsignal lens (not illustrated)
BULB, turnsignal (4)
LENS, taillight (not illustrated)
TAIL LIGHT
BULB, tail light
TURNSIGNAL LH rear/RH front (not illustrated)
TURNSIGNAL RH rear/LH front
FLASHER, turnsignal
HARNESS, tail light wiring
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
20
21
22
L0541.02A8
59259-90
59256-84A
INTERNATIONAL ONLY
BRACKET, rear reflector (AUS, CAN, ENG, EUR, JPN)
REFLECTOR, red (2) (AUS, ENG, EUR, JPN)
REFLECTOR, amber (AUS, ENG, EUR, JPN)
2003-XB9R
2003-XB9R
2003-XB9R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
79
INSTRUMENT CLUSTER
10
11
4
4
7
4
5
4
1
9
3
9
3
2
9
3
6
80
INSTRUMENT CLUSTER
b0009a
INDEX
NO.
PART
NO.
DESCRIPTION
MODELS
10
AA0522.2CZB
AA0524.2CZB
B0510.1Z
BA0511.2Z
C0039.02A8
D0500.1CZ
DA0500.10CZ
L0940.02A8
M0649.01A3
Y0303.2B
Y0500.02A8
SCREW (2)
SCREW (2)
WASHER (3)
WASHER (5)
CLAMP, main wire harness
JAM NUT (3)
NUT, spring lock (2)
BRACKET, fairing support
GROMMET, rubber (3)
WIRE TIE (not illustrated)
INSTRUMENT CLUSTER - mph (ENG)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
11
Y0501.02A8
INTERNATIONAL ONLY
INSTRUMENT CLUSTER - kph (AUS, CAN, EUR, JPN)
2003-XB9R
1
2
3
4
5
6
7
8
9
81
MAIN WIRE HARNESS

RELAY
CENTER
63
64
65
1
29
35
LH TURN
SIGNAL
FLASHER
BANK
ANGLE
SENSOR
39
40
SPEEDOMETER
57
58
60
HORN
23
25
70
20
RH TURN
SIGNAL
HORN
RH
CONTROLS
25
70
70
DATA
LINK
RH TURN
SIGNAL
EMC
EMC
7
10
13
14
44
25
41
70
28
30
31
34
68
20
LH TURN
SIGNAL
LH
CONTROLS
5
8
11
12
FUSE &
DIODE ASY
4
10
13
44
27
59
IGNITION
SWIITCH
HEAD LAMP
SWITCH
REAR
INJECTOR
FRONT
INJECTOR
HEAD TEMP
SENSOR
60
61
60
61
54
GROUND
66
67
49
50
STARTER
SOLENOID
02
SENSOR
47
48
2
17
18
19
22
25
SIDESTAND
SWITCH
46
TPS
SENSOR
CLUTCH
SWITCH
BRAKE
SWITCH
42
43
24
26
COOLING
FAN
IAT
STARTER
FUEL
PUMP
IGNITION
COIL
OIL
PRESSURE
SWITCH
22
3
9
13
NEUTRAL
SWITCH
CAM
POSITION
SENSOR
15
16
62
63
6
9
13
VEHICLE
SPEED
SENSOR
23
25
41
45
51
52
70
69
BATTERY
VOLTAGE
REGULATOR
82
GROUND
TAIL
LAMP
HARNESS
FOOT
BRAKE
SWITCH
33
36
37
38
55
56
22
25
J-FUSE
ASY
53
TAIL FRAME
GROUND
MAIN WIRE HARNESS
b0043a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PART
NO.
DESCRIPTION
MODELS
Y0136.02A8
MAIN WIRE HARNESS

includes the following items
2003-XB9R
31522-00B
72033-93
72113-94BK
72119-94BK
72124-94GY
72133-94GY
72139-94GY
72144-94
72153-94
72159-94
72164-94
72190-94
72191-94
72195-94
72234-94
72238-94
72280-95
72291-94
72295-94
72405-98BK
72405-98GN
73102-96BK
73108-96BK
73152-96BK
73158-96BK
73190-96
73191-96
C0152.02A8
L0073.02A8
L0074.02A8
Y0011.K
Y0016.T
Y0021.02A8
Y0023.02A8
Y0028.02A8
Y0029.02A8
Y0033.02A8
Y0034.02A8
Y0035.02A8
Y0045.02A8
Y0046.02A8
Y0049.02A8
Y0053.02A8
Y0054.02A8
Y0056.02A8
DIODE (3)
TERMINAL (3)
CONNECTOR, sealed
CONNECTOR, sealed
CONNECTOR
CONNECTOR, sealed
CONNECTOR, sealed
SPACER
SOCKET LOCK (2)
SOCKET LOCK (2)
SEAL, connector
TERMINAL
TERMINAL (6)
SEAL PIN
CONNECTOR ASM., black w/ seal
TPA, black (2)
CONNECTOR, sensor 3-way w/ seal
TERMINAL, female spade (14-16 gauge)
HOUSING, starter connector
TERMINAL, insulated
INSULATED TERMINAL
CONNECTOR
PIN, housing 8-way (2)
CONNECTOR
CONNECTOR (not illustrated)
TERMINAL (24)
TERMINAL (7)
IGNITION SWITCH/CONNECTOR
TOP COVER, fuse block
TOP COVER, relay
FUSE, 15A
FUSE, 7.5A (4)
BOOT, instrument cluster harness
MAIN FUSE, 30A
BASE COVER, fuse block
BRACKET, fuse/relay block
COVER, fuse holder
FUSE HOLDER, inner, red
BRACKET, j-fuse
CONNECTOR
TERMINAL
CLIP
CONNECTOR, 2-pin black
TERMINAL (2)
TERMINAL (14 gauge) (3)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
83
MAIN WIRE HARNESS (CONTINUED)

RELAY
CENTER
63
64
65
1
29
35
LH TURN
SIGNAL
FLASHER
BANK
ANGLE
SENSOR
39
40
SPEEDOMETER
57
58
60
HORN
23
25
70
20
RH TURN
SIGNAL
HORN
RH
CONTROLS
25
70
70
DATA
LINK
RH TURN
SIGNAL
EMC
EMC
7
10
13
14
44
25
41
70
28
30
31
34
68
20
LH TURN
SIGNAL
LH
CONTROLS
5
8
11
12
FUSE &
DIODE ASY
4
10
13
44
27
59
IGNITION
SWIITCH
HEAD LAMP
SWITCH
REAR
INJECTOR
FRONT
INJECTOR
HEAD TEMP
SENSOR
60
61
60
61
54
GROUND
66
67
49
50
STARTER
SOLENOID
02
SENSOR
47
48
2
17
46
18
19
22
25
SIDESTAND
SWITCH
TPS
SENSOR
CLUTCH
SWITCH
BRAKE
SWITCH
42
43
24
26
COOLING
FAN
IAT
STARTER
FUEL
PUMP
IGNITION
COIL
OIL
PRESSURE
SWITCH
22
3
9
13
NEUTRAL
SWITCH
CAM
POSITION
SENSOR
15
16
62
63
6
9
13
VEHICLE
SPEED
SENSOR
23
25
41
45
51
52
70
69
BATTERY
VOLTAGE
REGULATOR
84
GROUND
TAIL
LAMP
HARNESS
FOOT
BRAKE
SWITCH
33
36
37
38
55
56
22
25
J-FUSE
ASY
53
TAIL FRAME
GROUND
MAIN WIRE HARNESS (CONTINUED)
b0043a
INDEX
NO.
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PART
NO.
DESCRIPTION
MODELS
Y0136.02A8
MAIN WIRE HARNESS (CONTINED)

includes the following items
2003-XB9R
Y0060.02A8
Y0061.02A8
Y0066.02A8
Y0067.02A8
Y0071.02A8
Y0072.02A8
Y0076.02A8
Y0077.02A8
Y0081.02A8
Y0082.02A8
Y0093.02A8
Y0094.02A8
Y0095.02A8
Y0096.02A8
Y0097.02A8
Y0119.02A8
Y0120.02A8
Y0126.02A8
Y0129.02A8
Y0130.02A8
Y0132.02A8
Y0133.02A8
Y0134.02A8
Y0211.K
Y0320.02A8
Y0357.3A
CONNECTOR, fuel pump

CONNECTOR, 2-pin black w/ seal
TERMINAL (2)
CONNECTOR, single black w/ seal
TERMINAL
SECONDARY LOCK
PINS (4)
TERMINAL, eye
TERMINAL
FUSE HOLDER, main, black
TERMINAL, pin, j-fuse holder (2)
CONNECTOR, black
TERMINAL, socket (12)
CONNECTOR, black w/ seal
CONNECTOR, injector w/ seal (2)
TERMINAL(4)
TERMINAL SET, voltage regulator
CONNECTOR
PLUG, black (3)
FUSE & DIODE ASM.
CABLE, battery
TERMINAL
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
85
SWITCHES,
SWITCHES,CIRCUIT
CIRCUIT BREAKERS,
BREAKERS &
CONNECTORS
ELECTRICAL &CONNECTOR
SENSORS
4
6
18
21
1
20
13
19
17
10
15
16
14
7
12
86
11
11
SWITCHES, CIRCUIT BREAKERS & ELECTRICAL CONNECTORS
b0040a
INDEX
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART
NO.
DESCRIPTION
MODELS
6288
31522-00B
33900-99
70227-99
74431-01
32564-99YB
AN0808.3CBBL
C0026.02A8
C0033.02A8
C0036.02A8
C0042.02A8
C0045.02A8
C0152.02A8
C2024.02A8
CA0007.T
CA0016.02A8
CB0008.02A8
L0073.02A8
L0074.02A8
M0072.02A8
P0138.K
S0130.02A8
S0131.02A8
Y0011.K
Y0016.T
Y0211.K
Y0303.2B
Y0349.02A8
Y0356.4
Y0357.3A
Y0602.02A8
Y0723.T
Y0724.02A8
Y0732.T
WASHER
RELAY, start ignition
SWITCH, neutral indicator
JUMPER, neutral indicator
SENSOR, vehicle speed
SENSOR, engine temperature
SCREW (2)
CLIP, wire tie (2) (not illustrated)
FASTENERS, tree, black plastic (7) (not illustrated)
CLAMP, nylon loop (not illustrated)
TUBING, heat shrink, side stand switch covering (not illustrated)
STRAP, rear wire harness mount (not illustrated)
BODY, electrical, ignition switch
TOOL KIT (not illustrated)
SCREW
SCREW
WASHER
COVER, fuse block, top w/ label (not illustrated)
COVER, fuse block relay, top w/ label (not illustrated)
WIRE GUARD, routing (not illustrated)
SENSOR, air intake
SENSOR, O2
SENSOR, bank angle
FUSE, 15A, EMC
FUSE, 7.5A
DIODE (2)
CABLE STRAP (25)
CONCUIT ASM., main harness (not illustrated)
CONNECTOR, single bullet (10) (not illustrated)
TERMINAL (10) (not illustrated)
COMPLETE VEHICLE LOCK SET, w/ seat, ignition, fuel cap & key(s)
HOUSING, ignition switch
IGNITION ASM., w/ key(s)
KEY SET, ignition (specify four - digit key code)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
P0098.02A8
INTERNATIONAL ONLY
COMPLETE VEHICLE LOCK SET, w/ seat, ignition, fuel cap w/ label & key(s) 2003-XB9R
(AUS) (not illustrated)
87
CALIFORNIA EVAPORATIVE EMISSIONS COMPONENTS
4
3
88
CALIFORNIA EVAPORATIVE EMISSIONS COMPONENTS
b0015b
INDEX
NO.
1
2
3
4
PART
NO.
27016-00
27042-84A
HS0025.02A8
HS0020.02A8
HS0021.02A8
DESCRIPTION
MODELS
These components are used on 2003 Firebolt XB9R model motorcycles sold in
the state of California.
HOSE, reducer (not illustrated)
CARBON CANISTER
HOSE ASM., 3/8 I.D. nylon, carbon canister
HOSE ASM., standard (all except CAL)
HOSE ASM., fuel vent w/ reducer (CAL ONLY)
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
2003-XB9R
89
GLOSSARY
ADJ ..........................................................................Adjuster
AMP ..................................................................... Amperage
ASM ...................................................................... Assembly
AUS ......................................................................... Australia
NO ............................................................................Number
O.D.............................................................Outside Diameter
O.S.......................................................................Over Sized
OZ............................................................................... Ounce
CAL. .......................................................................California
CAN.......................................................................... Canada
CYL ..........................................................................Cylinder
D
DIA ......................................................................... Diameter
DOM....................................................................... Domestic
RD .............................................................................. Round
RH ...................................................................... Right Hand
S
SPEEDO.......................................................... Speedometer
STD ........................................................................ Standard
ENG .........................................................................England
EUR........................................................................... Europe
TACH ..................................................................Tachometer
TEMP................................................................ Temperature
THD ........................................................................... Thread
THK .............................................................................. Thick
TM ........................................................................Trademark
FT...................................................................................Foot
G
GAL .............................................................................Gallon
GR............................................................................... Grade
V
V ......................................................................................Volt
HD ................................................................................ Head
W/ .................................................................................. With
I
I.D.................................................................Inside Diameter
J
JPN ............................................................................. Japan
K
KPH.......................................................Kilometers Per Hour
L
LG ................................................................................. Long
LH............................................................................ left hand
M
MM .........................................................................Millimeter
MPH .............................................................. Miles Per Hour
90
HARDWARE LISTING
882
961
1039
1601
2445
2533
3029
3275
3350
3403
3594
3675
3987
4091
4132
4312
4751
4765
6736
7839
2611C
3997A
4718A
4820A
4820A
6314W
7916A
879A
A0508.2CSS
A0620.2CZB
SCREW, 1/4-20 X 7/8, hex socket hd.,

sems, zinc, gr. 8
SCREW, 1/4-20 X 1/2 pan hd. torx w/
washer, gr. 8
SCREW, 5/16-18 X 2-1/2 hex flange hd.,
phosphatized
SCREW, No. 8-32 X 1/2 pozidriv flat hd.,
zinc
SCREW, 1/4-20 X 9/16 button hd.
SCREW, No. 10-16 X 1/2 hex socket button
hd., gr. 8
SCREW, No. 10-24 X 1-1/8 socket hd. torx
SCREW, 5/16-18 X 3/4, hex socket hd.,
zinc, gr. 8
BOLT, M5-0.8 X 115 mm, hex flange hd.
LOCKNUT, M8-1.25 X 12 mm, hex flange,
zinc
SCREW, 1/4-20 X 5/8, hex socket hd., gr. 8
SCREW, 5/16-18 X 1 torx socket flat hd.,
locking, phosphatized, gr. 8
BOLT, 5/16-18 X 3/4 hex hd., gr. 5
SCREW, No. 10-24 X 1/2 hex washer hd.,
self tapping, zinc
SCREW, 1/4-20 X 1-1/8, torx socket button
hd., black zinc, gr. 5
BOLT, M6-1.0 X 12 mm, flange hd., stainless steel
BOLT, 1/4-20 X 3/4, hex hd., w/lockpatch,
zinc, gr. 8
SCREW, 1/4-20 X 2-5/8, hex socket hd.,
sems, w/lock patch, zinc, gr. 8
WASHER, 9/32 X 5/8 X 1/16, zinc
NUT, 3/4-16, hex hd.
SCREW, No. 10-32 X 5/8, hex washer hd.
w/lockpatch, zinc, gr. 5
BOLT, 1/4-20 X 1-1/4, hex socket hd. w/
sealant, zinc
SCREW, 1/4-20 X 1-1/2, hex socket hd.,
sems, zinc
SCREW, 1/4-20 X 2, hex socket hd., sems,
locking, zinc
SCREW, 1/4-20 X 2, hex socket hd., sems,
locking, zinc
WASHER, 21/64 X 9/16 X 1/8, zinc
JAMNUT, 5/8-18, zinc
SCREW, 5/16-18 X 3-1/2 knurled socket
hd.
SCREW, M5 X 8 socket hd., stainless steel
BOLT, M6 X 1 X 20 socket hd., clear zinc.,
gr.12
A0620.5CZB
SCREW, M6-1 X 20 flat hd., counter sink,

clear zinc gr. 12
A0622.21CBL
BOLT, M6-1.25 X 22, hex flange hd., black
zinc
A1065.2CZB
SCREW, M10 X 65 socket hd., clear zinc,
gr. 12
AA0404.10CSS SCREW, 1/4-20 X 1/2 button hd.,
torx,stainless steel
AA0404.11CDBL SCREW, 1/4-20 X 1/2 trusshead torx, black
chromate, gr. 2
AA0404.11CXDBLSCREW, 1/4-20 X 1/2 trusshead torx,
black chromate, scotch grip, gr. 2
AA0404.5CZB
SCREW, 1/4-20 X 1/2 flat hd., allen, gr. 8
AA0405.2CXZB SCREW, 1/4-20 X 5/8, hex socket hd., zinc
AA0406.11CXDBLSCREW, 1/4-20 X 3/4 truss torx, black
chromate, scotch grip, gr. 2
AA0406.21CRZ SCREW,1/4X3/4 hex flange hd., thread
cutting, zinc
AA0406.21CZB SCREW, 1/4-20 X 3/4 hex flange hd.,
bright zinc
AA0406.2CZB
BOLT, 1/4-20 X 3/4, hex socket hd., zinc
AA0406.5CZB
SCREW, 1/4-20 X 3/4 flat hd. allen, bright
zinc
AA0408.21CRZ SCREW, 1/4-20 X 1, hex flange hd., zinc
AA0409.5CZB
SCREW, 1/4-20 X 1-1/8 flat hd. counter
sink, bright zinc
AA0412.11CDBL SCREW, 1/4-20 X 1.5 trusshead torx, black
chromate, gr. 2
AA0414.2CXZB SCREW, 1/4-20 X 1-3/4 socket hd allen
scotch grip, bright zinc
AA0507.2CZB
SCREW, 5/16-18 X 7/8 socket hd., bright
zinc
AA0508.2CXZB BOLT, 5/16-18 X 1.0 socket hd., scotch
grip, bright zinc
AA0508.2CZB
BOLT, 5/16-18 1 socket hd., bright zinc
AA0520.2CXZB SCREW, 5/16-18 X 2-1/2 socket hd.,
AA0522.2CZB
SCREW, 5/16-18 X 2-3/4 socket hd., bright
zinc
AA0524.2CZB
SCREW, 5/16-18 X 3 socket hd. allen
bright zinc
AA0608.2CXZB BOLT, 3/8-16 X 1.0 socket hd. bright zinc
AA0609.11CXZB SCREW, 3/8-16 X 1-1/8 trusshead torx,
AA0615.2CZB
zinc
AA0620.2CZB
SCREW, 3/8-16 X 2.5 socket hd., bright
zinc
AA0624.1CZB
SCREW, 3/8-16 X 3 hex hd., bright zinc
91
HARDWARE LISTING
AA0634.2CZB
SCREW, 3/8-16 X 4-1/4 socket hd., zinc
AA0636.2CZ
SCREW, 3/8-16 X4-1/2 socket hd., zinc
AA0712.2CZB

zinc
AN0805.5CSS
SCREW, 8-32 X 5/8 flat hd. allen, countersink, stainless steel
AN0808.14CSS SCREW, 8-32 X 1, pan hd. phillips, stainless steel

AN0808.3CBBL SCREW, 8-32 X 1 button hd., black
AN1004.2CZ
SCREW, 10-24 X 1/2 socket hd., zinc
AN1005.14FZB
SCREW, 10-32 X 5/8 pan hd. phillips,

bright zinc
AN1005.3CBBL SCREW, 10-24 X 5/8 button hd., black

AN1006.14FZB
SCREW, 10-32 X 3/4 pan hd. phillips,

bright zinc
AN1010.3FSS
SCREW, 10-32 X 1-1/4 button hd, stainless

steel
B0510.1Z
WASHER, 5mm I.D. X 1mm. O.D. flat
B0613.1Z
WASHER, 6 mm I.D. X 13 mm O.D., std.,

zinc
B0800.4Z
LOCKWASHER, 8 mm I.D., star, zinc
BA0409.6BL
WASHER, 1/4 I.D. X 9/16 O.D., black nylon
BA0410.3Z
WASHER, 1/4 I.D. X 11/16 O.D. flat zinc
BA0509.6
WASHER, 5/16 I.D. X 9/16 O.D. nylon
BA0511.2Z
WASHER, 5/16 I.D. X 11/16 O.D. flat, hardened, zinc
BA0613.2Z
WASHER, 3/8 I.D. X 13/16 O.D. flat, clear

zinc
BN1000.1BL
WASHER, #10, black
D0500.1CZ
NUT, M5 X 10 hex zinc
D0600.2CZ
LOCKNUT, M6 X 1.0, nylock, zinc
D0800.4FZ
LOCKNUT, M8 X 1.025, nylock, zinc
DA0400.2CZ
LOCKNUT, 1/4-28 X 20, hex, nylock, zinc
DA0400.8CZ
NUT, 1/4-20 thin, nylock
DA0500.10CZ
LOCKNUT, 5/16-18, hex, spring lock, zinc
DA0500.12FZ
FLANGENUT, 5/16-24, hex, zinc
DA0500.2CZ
LOCKNUT, 5/16-18 nylock, clear zinc
DA0500.8FZ
NUT, 5/16-24, thin nylock zinc
DA0600.11CZ
LOCKNUT, 3/8-16 jam clear zinc
DA0600.12FAZB FLANGENUT, 3/8-24, gr. 5

DN1000.4FZB
92
LOCKNUT, No.10-32, hex, thin/jam, zinc,

gr. 12
NUMERICAL INDEX
Part No.
10059A
10080
10112
1028
1039
1044
11002
11046
11067
11105
11105
11116
11124
11124
11161
11165
11177A
11177A
11179
11190
11250
11317
11360
11730A
11765Y
12030
12067A
12068
14270-92
1601
16032-02
16032-02
16357-02
16461-02
16478-85A
16480-92
16573-83
16715-83
16770-84D
16774-86D
16800-84
16832-86C
16872-02
16875-02
16899-02
17036-91
17036-91
17058-02
17059-02
17353-89
17358-84A
17360-83A
17375-83A
17598-97Y
17605-00YA
17606-00Y
17607-00Y
17608-00Y
17611-83
17642-02
Page
Part No.
Page
53
11
53
11
7
11
17
33
29
13
55
27
15
25
29
29
11
9
57
7
33
15
31
33
33
29
29
11
67
25
5
5
25
5
5
5
5
5
5
5
7
5
5
5
11
5
7
5
5
7
7
7
7
7
7
7
7
7
7
7
17649-02
17908-02
17909-02
17979-02
17986-00Y
18011-86
18020-83
18094-02
18245-02
18258-02
18260-02
18532-00A
18538-99B
18690-02
18691-02
215
21948-02
22265-00Y
22589-83B
22707-02
22710-02
22765-02
24047-00
24213-02
24331-36
24332-36
24439-02
24439-02
2445
24604-00B
24647-87
24650-87
24658-87
24659-87
24660-87
24754-75
25188-02
2533
25351-00Y
25353-00Y
25378-02
25409-94B
25453-87A
25521-02
25782-02
2611C
26318-88A
26357-02
26358-02
26359-02
26359-02
26361-02
26365-02
26432-76A
26434-91
26488-98
26491-98
26492-91
26493-91
26495-89A
7
7
7
7
7
5
5
5
5
5
5
7
7
5
5
15
9
11
9
9
5
9
15
9
9
9
11
15
25
11
11
11
9
11
11
11
15
51
13
15
13
33
33
13
15
25
15
17
17
17
71
17
11
5
17
17
17
17
17
17
Part No.
26554-77
26921-02
26922-02
26923-02
26924-02
26995-86B
27009-86A
27010-86A
27016-00
27042-84A
27337-99Y
27338-99Y
27425-02
27671-01K
29533-99Y
29537-99Y
29539-99Y
29803-02
29804-02
29805-02
29806-02
29950-91
29971-02Y
3029
31322-91
31323-91
31324-91
31325-91
31327-91
31328-91
31390-91B
31488-81A
31515-90
31518-90
31521-98
31522-00B
31522-00B
31525-90
31530-90
31537-98
31539-91
31556-91A
31599-91
31600-90
31603-91
31661-90
31662-90
31663-90
31688-90
31689-90
31692-90
31695-90
32400-94
32473-02
32504-80A
32564-99YB
32606-82
32617-00Y
3275
3299Y
Page
Part No.
Page
Part No.
Page
71
11
11
11
11
19
19
19
89
89
19
19
19
25
19
19
19
19
19
19
19
11
23
23
27
27
27
27
27
27
27
27
27
27
27
83
87
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
25
25
25
87
25
11
19
7
33117-91A
33154-00Y
33155-00Y
3322Y
3323Y
33344-94
3350
33540-02
33634-02
33900-99
33900-99
34014-02
3403
34064-00B
34076-02
34144-02
34163-02
34483-02
34491-02
34763-02
34772-00Y
34912-02
34920-86A
34981-02
34982-02
35020-89
35021-89
35022-89A
35030-89
35034-94
35038-89A
35051-89
35063-89
35114-02
35211-91A
3559
35633-94
35640-89
35641-89
35762-02
35763-89A
35771-94
35772-94
35773-94
35775-94
35796-00
35797-00
358
3594
36715-94
3675
36802-84B
37101-84A
37495-91
37495-91
37870-91
37870-91
37872-90
37890-02
37891-02
71
71
71
19
19
29
27
31
31
31
87
31
27
31
13
31
31
31
31
13
13
13
33
31
31
29
29
29
29
29
29
29
29
11
35
27
29
29
29
29
29
29
29
29
29
29
29
11
35
33
29
33
13
29
33
29
33
33
33
33
37892-02
37893-02
37894-02
37895-02
37896-02
37897-02
37898-02
37899-02
37908-90
37909-90
37911-90
37913-90
37918-91
38627-02A
3987
3997A
3997A
40005-57B
40039-02
40039-02
40241-02
40241-02
40251-92A
40254-02
40254-02
40343-02
4091
4132
4312
45830-48
45902-00
46047-97Y
4718A
4751
4765
4820A
4820A
50005-85A
5407Y
59256-84A
59259-90
59259-90
6003
60328-98A
60328-98A
6090Y
6157
6217
62340-01Y
62352-94B
62376-02
62376-02
6288
6314W
63533-41A
63806-00Y
63858-49
6400HB
65324-83A
65325-83A
33
33
33
33
33
33
33
33
33
33
33
33
33
57
19
31
7
35
13
35
23
35
35
11
35
35
11
17
75
11
27
47
7
23
17
13
15
51
39
79
79
79
29
13
55
19
17
27
11
15
15
71
87
11
11
71
7
35
73
73
93
NUMERICAL INDEX
Part No.
Page
65328-83
65948-00
65948-00
66042-79A
6736
68918-98
70227-99
70578-89
720
72033-93
72103-94BK
72113-94BK
72119-94BK
72124-94GY
72133-94GY
72139-94GY
72143-94
72144-94
72153-94
72159-94
72164-94
72190-94
72190-94
72191-94
72195-94
72233-94
72234-94
72238-94
72238-94
72280-95
72291-94
72295-94
72405-98BK
72405-98GN
72691-01
73102-96BK
73108-96BK
73152-96BK
73158-96BK
73190-96
73191-96
74431-01
7804
7839
7916A
879A
882
8871
8873
8876A
8879
8881
8883
8885
8973
8973
8977
8996A
8998
9077
73
67
75
67
7
77
87
75
11
83
25
83
83
83
83
83
25
83
83
83
83
25
83
83
83
23
83
23
83
83
83
83
83
83
23
83
83
83
83
83
83
87
13
35
15
11
7
27
33
29
27
11
27
33
11
9
29
29
29
27
94
Part No.
Page
9187
31
91960-97Y
37
91960-97Y
57
9214
33
928
27
929A
27
961
13
A0508.2CSS
19
A0525.2CBL
57
A0540.2CBL
57
A0620.2CZB
61
A0620.5CZB
39
A0622.21CBL
57
A1065.2CZB
49
AA0404.10CSS 59
AA0404.10CSS 77
AA0404.10CSS 79
AA0404.11CDBL 37
AA0404.11CDBL 51
AA0404.11CDBL 59
AA0404.11CDBL 79
AA0404.11CXDBL63
AA0404.5CZB
51
AA0405.2CXZB 53
AA0405.2CXZB 71
AA0406.11CDBL 39
AA0406.11CDBL 61
AA0406.11CDBL 77
AA0406.11CDBL 79
AA0406.11CXDBL59
AA0406.21CRZ 65
AA0406.21CZB 49
AA0406.21CZB 77
AA0406.2CZB
51
AA0406.2CZB
69
AA0406.2CZB
71
AA0406.5CZB
77
AA0408.21CRZ 77
AA0409.5CZB
51
AA0412.11CDBL 59
AA0414.2CXZB 25
AA0507.2CZB
55
AA0508.2CXZB 45
AA0508.2CXZB 51
AA0508.2CXZB 57
AA0508.2CZB
53
AA0512.2CZB
47
AA0520.2CXZB 55
AA0522.2CZB
55
AA0522.2CZB
59
AA0522.2CZB
73
AA0522.2CZB
81
AA0524.2CZB
81
AA0608.2CXZB 25
AA0608.2CXZB 37
AA0608.2CXZB 45
AA0608.2CXZB 51
AA0609.11CXZB 35
AA0615.2CZB
53
AA0620.2CZB
39
Part No.
AA0624.1CZB
AA0634.2CZB
AA0636.2CZ
AA0712.2CZB
AA0712.2CZB
AN0805.5CSS
AN0808.14CSS
AN0808.3CBBL
AN1004.2CZ
AN1005.14FZB
AN1005.3CBBL
AN1005.3CBBL
AN1006.14FZB
AN1006.2CXZB
AN1008.2CXZB
AN1010.3FSS
B0510.1Z
B0613.1Z
B0613.1Z
B0613.1Z
B0800.4Z
BA0409.4Z
BA0409.6BL
BA0409.6BL
BA0409.6BL
BA0410.3Z
BA0509.6
BA0509.6
BA0511.2Z
BA0511.2Z
BA0511.2Z
BA0511.2Z
BA0511.2Z
BA0511.2Z
BA0613.2Z
BA0613.2Z
BA0613.2Z
BA0613.2Z
BA0613.2Z
BN1000.1BL
C0025.02A8
C0026.02A8
C0028.02A8
C0028.02A8
C0032.02A8
C0033.02A8
C0034.02A8
C0035.02A8
C0036.02A8
C0039.02A8
C0041.02A8
C0042.02A8
C0043.02A8
C0044.02A8
C0045.02A8
C0098.02A8
C0145.T
C0148.T
C0149.T
C0152.02A8
Page
73
53
11
53
55
53
79
87
69
71
59
65
71
31
31
65
81
39
71
75
79
75
59
63
77
71
61
63
35
49
53
73
79
81
11
25
35
53
73
63
49
87
51
53
75
87
71
71
87
81
75
87
23
25
87
51
57
39
57
83
Part No.
Page
C0152.02A8
C0232.TA
C0235.02A8
C0249.02A8
C0250.02A8
C0255.02A8
C0315.T
C0317.02A8
C0520.02A8
C0529.M
C2024.02A8
C3009.E
CA0002.T
CA0005.T
CA0006.T
CA0007.T
CA0010.02A8
CA0012.02A8
CA0012.02A8
CA0014.02A8
CA0015.02A8
CA0015.02A8
CA0015.02A8
CA0015.02A8
CA0016.02A8
CA0017.02A8
CA0018.02A8
CA0018.02A8
CA0018.02A8
CA0020.02A8
CA0020.02A8
CA0200.R
CB0002.T
CB0002.T
CB0002.T
CB0006.02A8
CB0008.02A8
CB0009.02A8
CD0001.T
CD0002.T
CD0007.02A8
D0500.1CZ
D0600.2CZ
D0600.2CZ
D0600.2CZ
D0800.4FZ
DA0400.2CZ
DA0400.8CZ
DA0500.10CZ
DA0500.10CZ
DA0500.10CZ
DA0500.12FZ
DA0500.2CZ
DA0500.2CZ
DA0500.8FZ
DA0600.11CZ
DA0600.12FAZB
DN1000.10FZB
DN1000.2FZ
DN1000.4FZB
87
39
51
51
51
51
67
67
63
71
87
47
57
43
57
87
51
59
63
41
31
39
51
53
87
77
21
61
63
35
49
37
51
53
55
41
87
65
57
55
31
81
39
65
75
79
77
79
49
73
81
73
35
53
69
11
35
71
23
31
Part No.
Page
E0002.02A8
45
E0002.02A8
51
E0004.02A8
41
E0005.02A8
43
E0006.02A8
55
G0110.02A8WAX 41
G0120.02A8
41
G0309.02A8WAX 43
G0313.02A8
41
G0313.02A8
43
G0321.02A8
43
G0323.02A8
43
G0325.02A8
41
G0400.02A8
35
G0500.02A8F
35
G0555.02A8A
59
G0604.02A8C
35
G0614.02A8C
35
H0020.02A8
37
H0021.02A8
37
H0022.F
37
H0022.F
39
H0024.F
39
H0026.F
39
H0027.02A8
39
H0030.T
39
H0031.02A8
37
H0032.02A8
37
H0033.T
39
H0034.T
39
H0035.9
37
H0040.F
39
H0041.F
39
H0053.T
39
H0054.9
37
H0055.9
37
H0102.02A8
39
H0105.F
39
H0106.F
39
H0107.F
39
H0110.02A8
37
H0150.02A8
43
H0203.02A8
39
H0205.02A8
39
H0206.02A8
39
H0212.02A8
39
H0300.02A8
37
H0301.T
39
H0405.9B
37
H0405.9B
39
H0412.01A0
37
H0412.01A0
39
H0417.02A8
39
H0418.02A8
37
H0505.02A8
41
H0506.02A8
41
H1201.02A8
41
H1522.02A8A
39
H1531.02A8
37
HS0008.02A8
17
NUMERICAL INDEX
Part No.
HS0008.02A8
HS0009.02A8
HS0014.02A8
HS0015.02A8
HS0016.02A8
HS0020.02A8
HS0021.02A8
HS0025.02A8
HS0455.02A8
J0106.02A8
J0107.02A8
J0113.02A8
J0114.02A8
J0115.02A8
J0116.02A8
J0117.02A8
J0121.02A8
J0122.02A8
J0124.02A8
J0135.02A8
J1050.02A8
J8124.02A8
J8127.02A8
J8128.02A8
J8130.02A8
J8135.02A8
J8138.02A8
J8139.02A8
J8140.02A8
J8141.02A8
J8142.02A8
J8143.02A8
J8144.02A8
J8145.02A8
J9147.02A8
K0001.02A8
K0002.02A8
K0003.02A8
K0101.02A8
K0158.02A8
K0200.02A8
K0402.02A8
K0403.02A8
K0410.02A8
K0424.02A8
K0425.02A8
L0073.02A8
L0073.02A8
L0074.02A8
L0074.02A8
L0077.02A8
L0078.02A8
L0079.02A8
L0090.02A8
L0152.02A8
L0160.02A8
L0174.02A8
L0178.K
L0194.02A8A
L0203.02A8
Page
71
71
21
69
21
89
89
89
21
45
47
47
47
47
47
47
47
47
47
45
45
47
47
47
47
47
47
47
47
47
47
47
47
47
47
49
55
55
55
55
55
49
55
49
49
49
83
87
83
87
71
51
51
51
51
53
51
11
51
51
Part No.
Page
L0360.02A8
67
L0361.02A8
67
L0500.02A8
53
L0501.02A8
53
L0502.02A8
53
L0506.02A8
53
L0511.02A8
53
L0512.02A8
53
L0541.02A8
79
L0542.02A8
79
L0544.02A8
79
L0545.02A8
79
L0600.02A8
51
L0600.02A8
69
L0601.02A8
51
L0601.02A8
69
L0602.02A8
51
L0602.02A8
69
L0603.02A8
51
L0603.02A8
69
L0604.02A8
51
L0604.02A8
69
L0605.02A8
51
L0605.02A8
69
L0940.02A8
81
L1011.02A8
67
L2116.02A8
17
L2117.02A8
71
L2118.02A8
17
M0064.02A8
65
M0065.02A8
65
M0066.02A8
61
M0067.02A8
61
M0068.02A8
61
M0069.02A8
61
M0070.02A8
71
M0072.02A8
87
M0073.02A8
65
M0087.02A8MAW61
M0087.02A8MBB 61
M0090.02A8
61
M0091.02A8
61
M0106.02A8
47
M0300.YBD
51
M0310.YBD
51
M0550.02A8
59
M0564.02A8
59
M0565.02A8
59
M0566.02A8
59
M0567.02A8
55
M0567.02A8
59
M0568.02A8
59
M0600.02A8
65
M0649.01A3
81
M0662.02A8MAW63
M0662.02A8MBB 63
M0675.02A8
45
M0698.02A8
63
M0703.02A8
65
M0704.02A8
61
Part No.
Page
M0725.02A8
67
M0726.02A8
67
M0745.02A8
67
M0750.02A8
67
M0755.02A8
79
M0756.02A8
61
M0766.02A8
67
M0772.02A8
67
M0784.02A8
67
M0820.02A8
67
M0902.02A8
77
M0903.02A8
77
M0905.02A8
61
M1224.02A8MAW63
M1224.02A8MBB 63
M1225.02A8MAW63
M1646.02A8MAW65
M1646.02A8MBB 65
M1647.02A8MAW63
M1647.02A8MBB 63
M1648.02A8MAW63
M1648.02A8MBB 63
M1664.02A8MAW61
M1664.02A8MBB 61
M1665.02A8MAW61
M1665.02A8MBB 61
N0002.02A8
57
N0010.02A8
57
N0050.K
57
N0051.K
57
N0096.02A8
37
N0097.02A8
51
N0098.02A8
51
N0102.02A8
57
N0104.02A8
57
N0158.TA
57
N0159.TA
57
N0161.02A8
65
N0162.02A8
65
N0200.02A8
37
N0202.02A8
37
N0203.9
37
N0210.R
37
N0220.F
37
N0259.9
37
N0306.02A8
25
N0307.02A8
57
N0308.02A8
57
N0316.02A8
25
N0320.02A8
31
N0326.02A8
25
N0401.02A8
51
N0402.02A8
51
N0405.02A8
51
N0406.02A8
51
N0425.02A8
51
N0427.02A8
51
N0428.02A8
51
N0429.02A8
51
N0505.T
39
Part No.
N0507.01A1A
N0513.T
N0513.T
N0516.T
N0517.T
N0520.02A8
N0521.02A8
N0530.02A8
N0552.02A8
N0553.02A8
N0554.02A8
N0555.02A8
N0599.02A8
N0599.02A8
N0600.02A8
N0606.02A8A
N0630.02A8
P0002.02A8
P0025.02A8
P0045.02A8
P0098.02A8
P0099.02A8
P0100.02A8
P0104.02A8
P0115.02A8
P0119.02A8
P0121.02A8
P0125.02A8
P0127.02A8
P0128.02A8
P0130.02A8
P0138.K
P0138.K
P0139.K
P0144.02A8
P0153.02A8
P0166.K
P0177.K
P0178.K
P0187.02A8
P0189.02A8
P0191.02A8
P0194.02A8
P0198.02A8
P0213.02A8
P0215.02A8
P0228.02A8
P0229.02A8
P0464.02A8
P0700.02A8
P0806.K
P0851.02A8
Q0002.02A8
Q0011.02A8
Q0012.02A8
Q0013.02A8
Q0102.02A8
Q0104.02A8
Q0107.02A8
Q0109.02A8
Page
31
31
39
39
39
51
51
39
51
51
51
51
31
39
31
31
31
69
19
69
87
69
69
69
69
69
69
69
69
69
69
21
87
21
21
69
69
69
69
69
69
69
69
69
21
21
69
69
69
21
69
21
71
55
55
55
55
55
55
55
Part No.
Q0127.02A8
S0101.02A8
S0110.02A8
S0111.02A8
S0116.02A8
S0123.02A8
S0127.8
S0130.02A8
S0131.02A8
S0133.02A8
S0135.02A8
S0136.02A8
T0111.02A8
T0225.01A1
Y0011.K
Y0011.K
Y0016.T
Y0016.T
Y0021.02A8
Y0023.02A8
Y0024.02A8
Y0026.02A8
Y0028.02A8
Y0029.02A8
Y0033.02A8
Y0034.02A8
Y0035.02A8
Y0039.K
Y0040.K
Y0041.K
Y0042.K
Y0043.02A8
Y0045.02A8
Y0046.02A8
Y0049.02A8
Y0050.02A8
Y0053.02A8
Y0054.02A8
Y0056.02A8
Y0060.02A8
Y0061.02A8
Y0066.02A8
Y0067.02A8
Y0071.02A8
Y0072.02A8
Y0076.02A8
Y0077.02A8
Y0081.02A8
Y0082.02A8
Y0093.02A8
Y0094.02A8
Y0095.02A8
Y0096.02A8
Y0097.02A8
Y0101.02A8
Y0103.02A8
Y0119.02A8
Y0120.02A8
Y0126.02A8
Y0126.02A8
Page
55
73
73
73
73
73
73
87
87
73
73
73
25
31
83
87
83
87
83
83
75
77
83
83
83
83
83
79
79
79
79
79
83
83
83
77
83
83
83
85
85
85
85
85
85
85
85
85
85
85
85
85
85
85
75
75
85
85
23
85
95
NUMERICAL INDEX
Part No.
Page
Y0129.02A8
Y0130.02A8
Y0132.02A8
Y0133.02A8
Y0134.02A8
Y0135.02A8
Y0136.02A8
Y0136.02A8
Y0204.02A8
Y0211.K
Y0211.K
Y0300.02A8
Y0302.02A8
Y0303.2B
Y0303.2B
Y0307.02A8
Y0308.TA
Y0320.02A8
Y0320.02A8
Y0321.02A8
Y0349.02A8
Y0356.4
Y0357.3A
Y0357.3A
Y0400.02A8
Y0401.02A8
Y0401B.2U
Y0406.02A8
Y0421.02A8
Y0422.02A8
Y0426.02A8
Y0427.02A8
Y0428.02A8
Y0435.02A8
Y0438.02A8
Y0500.02A8
Y0501.02A8
Y0503.02A8
Y0504.02A8
Y0602.02A8
Y0621.M
Y0723.T
Y0724.02A8
Y0725.02A8
Y0732.T
Y0800.02A8
Y0820.9
YH350.02A8
YH401.02A8
YH402.02A8
85
85
85
85
85
23
83
85
25
85
87
25
23
81
87
53
77
75
85
75
87
87
85
87
77
79
79
77
77
77
77
77
77
77
77
81
81
79
79
87
79
87
87
61
87
51
37
79
77
77
96
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page

Buell XB9R Firebolt &#39;03 Parts and Assembly Manual

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Manufacturer: Buell Motorcycle Company

Sample V.I.N. as it appears on the steering head - 4MZAX12J133400001

Fork, front ................................................................ 47

Switches, handlebar ................................................57

CYLINDER HEAD & VALVES

CYLINDER, HEAD & VALVES

ENGINE ASM. w/out front isolator mount attached (not illustrated)

ROCKER ARMS, COVERS & PUSH RODS

ROCKER ARMS, COVERS & PUSH RODS

PISTON & FLYWHEEL ASSEMBLY

PISTON & FLYWHEEL ASSEMBLY

DOWEL PIN (4)

PRIMARY COVER & CHAIN TENSIONER

PRIMARY COVER & CHAIN TENSIONER

SCREW, sems (5)

CAM SHAFTS & CAM COVER

CAMSHAFTS & CAM COVER

DOWEL PIN (2)

INDUCTION MODULE - ELECTRONIC FUEL INJECTION

INDUCTION MODULE - ELECTRONIC FUEL INJECTION

SCREW, shoulder (4)

ALTERNATOR & REGULATOR

ALTERNATOR & REGULATOR

ELECTRONIC IGNITION SYSTEM

ELECTRONIC IGNITION SYSTEM

BOLT, starter (2)

BELTS & SPROCKETS

BELTS & SPROCKETS

FRONT BRAKE CONTROL & CALIPER

FRONT BRAKE CONTROL & CALIPER

PLUG, mirror mounting hole plug

REAR BRAKE CONTROL & CALIPER

REAR BRAKE CONTROL & CALIPER

BOLT, front rotor (6)

BOLT, rear brake rotor (6)

ROLLER BEARING w/ cup

OIL SEAL STOPPER RING (2)

REAR SHOCK ABSORBER

REAR SHOCK ABSORBER

CLAMP (not illustrated)

O-RING, oil drain plug (not illustrated)

HANDLEBARS & HAND CONTROLS

HANDLEBARS & HAND CONTROLS

REAR FENDER & BELT GUARDS

REAR FENDER & BELT GUARDS

SEAT, TAIL SECTION & TRUNK

SEAT, TAIL SECTION & TRUNK

INTAKE COVER, FRONT FENDER & CHIN FAIRING

INTAKE COVER, FRONT FENDER & CHIN FAIRING

FRONT FAIRING, WINDSCREEN & MIRRORS

FRONT FAIRING, WINDSCREEN & MIRRORS

DECALS & LABELS

WARNING DISCONNECT BATTERY (NEGATIVE

TERMINAL FIRST) BEFORE PERFORMING ANY

DECALS & LABELS

WARNING LABEL, battery

FUEL TANK & PUMP

FUEL TANK & PUMP

OIL FILTER & HOSES

OIL FILTER & HOSES

Buell XB9R Firebolt '03 Parts and Assembly Manual

Buell XB9R Firebolt '03 Parts and Assembly Manual