sts 35128 Gonerator Set 66WO00001-UP(SEBPZ772.- 8) -Documertacion
CATERPILLAR’
< Producto: GENERATOR SET
Modelo: 35128 GENERATOR SET 6GW
Service Information System
Configuracién: 35128 Generator Set 6GWO0001-UP
Localizacién y Solucién de Problemas
Electronic Modular Control Panel I+ (EMCP I+)
Nimero de medio -RENR2484-06
AL Fault Code
SMCS - 4490-035
Fecha de publicacién -01/04/2009 Fecha de actualizacién -01/04/2009
101367572
Table 1
AL Fault Code Troubleshooting
AL Description
Fault
Code
Troubleshooting
ALI | High Water Temperature
Alam
Coolant temperature
increases to within
6°C (11°F) of setpoint
POIs.
See the Troubleshooting, "Troubleshooting Dedicated Shutdown
Indicators",
AL2_ | Low Engine Coolant
‘Temperature Alarm
Coolant temperature
decreases to setpoint PO16.
See the Troubleshooting, "Troubleshooting Dedicated Shutdown
Indicators".
AL3__ | Low Engine Oil Pressure
Alarm
Oilpressure drops to within
34 kPa (5
or PO14 setpoint
See the Troubleshooting, "Troubleshooting Dedi
Indicators".
AL4_ | Fault Detected By Engine
2CM
The engine ECM detects an
hpesiss cat comsiewebiesvebtechdoctechdoc_ grin page jep?rturs
Refer to the appropriate engine troubleshooting service manualsts
35128 Gonerator Set 66WO00001-UP(SEBPZ772.- $6) -Documeetacion
alarm faut or a shutdown
fant.
ALS | Low Engine Coolant Level | Check level of engine coolant, The level of engine coolant must be
Fault above the probe of the sensor. Check for CID 111 faults. Perform the
Coolant level drops below |} electrical connector inspection test. Refér to the Testing and Adjusting,
the probe of the coolant | "Electrical Connector - Inspect".
Joss sensor.
AL6_ | High Engine Oil Temp Fault | Check level of engine coolant, The level of engine coolant must be
Oil temperature increases _ |] above the probe of sensor. Check fan bett, ete. Check P026 setpoint.
to within
6°C (11°F) of setpoint
P026.
ALT | Generator Overvotage —_| Refer to the service manual for the voltage regulator that is being used.
Fault Check P101 through P106 setpoints,
Line to line voltages rises
above the P102 or PLOS
setpoints.
AL8 | Generator Undervottage || Refer to the service manual for the voltage regulator that is being used.
Fault Check P107 through P112 setpoints, Refer to the engine service
Line to line voltage drops |] manual for the cause of low engine speed. If engine speed is reduced
below the P108 or the and the engine control switch (ECS) is NOT in STOP, the GSC+ will
P11 setpoints issue this fault
AL9 | Generator Overfiequency || See the Troubleshooting, "Indicator For Engine Overspeed”. Check
Fault setpoints P113 through P18,
Frequency rises above the
P114 or P117 setpoints
AL10 | Generator Underffequency |) Refer to the engine service manual for a cause of low engine speed. If
Fault engine speed is reduced and the ECS is NOT in STOP, the GSC+ will
Frequency drops below the |} issue this fault. Check setpoints P119 through P124.
P120 or P123 setpoints
AL11 | Generator Reverse Power || Refer to the engine service manual for a cause of lost engine power.
Fault Check setpoints P125 through P127.
Reverse power rises above
the P126 setpoint.
AL12 | Generator Phase Check for a cause of the overcurrent.
Overcurrent Fault Check setpoint P029 and setpoints P128 through P135,
Phase current rises above
the P129 or P134
setpoints.
pers s cat comsiswebissvebtechdoctechdoc._ prin page jep?reurn=siswebissvehimedasearchinediahnadecefltaresel jspicalledpage=Isswmbss,
28sts
35128 Gonerator Set 66WO0001-UP(SEBPZ772- 8) - Documeetacion
AL13 | Generator Total Check for a cause of the overcurrent. Check setpoint P029 and
Overcurrent Fault setpoints P128 through P137.
Total current rises above
the P131 or P136
setpoints.
ALI4 || Phase A No Voltage Input || Check for an open circuit on the wire that is connected to the GSC+
Fault connector contact 10. Check for a short on the wire that is connected
Phase A voltage not being | to the GSC+ connector contact 10. See the Testing And Adjusting,
received at GSC* input, |] "Schematics and Wiring Diagrams",
ALIS | GSC+ Configuration Error | Check setpoints P09 and PO33. Setpoint PO09 represents the
Frequency of generator || number of ring gear teeth, Setpoint PO33 represents the number of
output voltage does not | generator poles. Correct the setpoint value, ifnecessary.
mateh engine speed.
Additional AL Fault Codes (for GSC+P)
ALIG6 | Incorrect Phase Seque! Check for the cause of the phase sequence mismatch. Check wiring to
‘The generator and the bus | the bus transformer box (BTB +) and the AC transformer box (ATB
have a phase mismatch. | +),
ALI7 | Improper generator or bus || 1. The generator voltage and the bus voltage must be above 10% of
voltage the nameplate voltage in PO28 when setpoint PO20 is set to 700.
The generator voltage or |] Generator voltage and bus voltage must be above 50% of the
the bus voltage are either _ |] nameplate voltage in PO28 when setpoint PO20 is set to any other
too low or the vollages do value than 700.
not match, 2. Check Setpoints P303 and P304 in order to determine whether the
generator voltage and the bus voltage match within the tolerance that is
specified.
ALI8 | Synchronizer Time-Out || Check for cause of synchronization time-out, Ensure that the engine is
‘The GSC+P is unable to | responding properly to the GSC+P Speed Adjust 1 Output signal
complete automatic Check for wiring errors. Check setpoints P313 and P314 for proper
synchronization or dead bus |] values. Increase the values, ifnecessary.
paralleling within the time
allowed in P314.
pers s cat comsiswebiesvebitechdoctochdoc._ prin page jep?reurn=siswebiesveimedasearchinediahnadecnfltaresetjspcalledpage=Isswmbss,
3sts 35128 Gonerator Set 66WO00001-UP(SEBPZ772.- 8) -Documertacion
Illustration 1 20044;
Upper Display With AL Fault Code AL3 Showing,
AL Fault Codes are shown as "ALI" through "ALIS" on the upper display. The fault codes include specific
engine fault conditions. An example of a specific engine fault condition is the low engine oil pressure alarm. An
example of a protective relaying fiction is the underffequency fault.
AL fault codes depend on certain setpoints. For more information on setpoints, see the Systems Operation,
"Service Mode" AL fault codes are not diagnosed by the GSC+. These codes are not stored in the fault log.
Many of the AL fault codes are programmabk: as fault alarm or as a fault shutdown, The AL fault codes are
accompanied by either the fault alarm indicator or the fault shutdown indicator on the GSC+ in order to show the
severity of the fault
Copyright 1993 - 2013 Caterpillar Inc. Fe ota 4:14:17 GMT-0: ora estandar de Argentina)
fonsucht iaas— atti cate May 31 2013 14:14:17 GMT-0300 (Hora estandar de Argentina)
Red privada pare licenciados del SIs.
hipesiss cat comsisnebiesvebtechdoctechdoc_ grin page jep?returs