D n u t nh my gch Tuynen

I. CH D N V A IM LIN LC
Tn ch d n: Nguyn Hu Vinh
a ch lin h: Thn Nhn Th - X Ho Phong - Huyn Ho Vang - TPN.
in thoi:
II. S CN THIT CA D N U T:
Trong qu trnh pht trin kinh t - x hi ca t nc theo hng cng nghip ho, hin
i ho, kt cu h tng ngy cng tng dn n vic sn xut vt liu xy dng ni chung, vt
liu gch ngi ni ring ngy cng pht trin.
Vi mc tiu xy dng Thnh ph Nng tr thnh mt trong nhng trung tm vn ho
kinh t x hi ln ca min Trung v c nc, vi chc nng c bn l mt trung tm cng
nghip, thng mi, dch v ca min Trung. L thnh ph cng vi nhiu u mi giao thng
(ng bin, ng hng khng, ng st v ng b) quan trng v trung chuyn, vn ti
trong c nc v quc t, trung tm bu chnh vin thng quc t v ti chnh, ngn hng, th
thao, trung tm khoa hc cng ngh ca min Trung. Thnh ph v ang c nhiu hot
ng u t vo nhiu lnh vc, pht trin c s h tng, thc hin nhiu chnh sch u i u
t thu ht nhiu nh u t trong v ngoi nc vo Nng. Do vy nhu cu v sn phm vt
liu xy dng ngy cng tng v s lng, cht lng v chng loi trong c sn phm gch
xy dng.
V vy, vic xy dng nh my gch Tuynen vi tng vn u t 30 t trong thi im
ny l rt cn thit v ph hp.
Vi cng ngh mi, c nhiu u im: cht lng sn phm tt, tit kim nguyn vt liu
v lao ng, m bo v sinh mi trng, vi s ra i v i vo hot ng ca nh my gch
Tuynen ny s gp phn gii quyt s khan him gch ngi nung cht lng cao cho th trng
VLXD ca Thnh ph ni chung v ca Huyn nh ni ring, to cng n vic lm cho hn
100 lao ng ca a phng vn l x t ai bc mu, t nng nghip chim din tch ln,
hiu qu ngnh nng nghip em li khng cao nn gp khng t kh khn cho ngi lao ng.
to ngun thu nhp cao hn cho ngi lao ng, d n u t gch Tuynen ra i trn a
bn Ho Vang nhm pht trin Cng nghip ca vng ny.
III. C S LP D N U T:
-

Cn c Quy chun xy dng Vit Nam c ban hnh km theo Quyt nh s

682/BXD CXSD ngy 14/12/1996 ca B xy dng.

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Quyt nh s 15/2000/Q BXD ngy 24/07/2000 Quyt nh ca B trng B xy

dng v vic ban hnh quy nh u t sn xut gch ngi, t st nung.

-

Quyt nh s 115/2001/Q TTG ngy 01/08/2001 ca Th tng Chnh ph v vic

ph duyt quy hoch tng th pht trin ngnh cng nghip vt liu xy dng Vit Nam n
Nm 2010.
IV. QUI M V HNH THC U T:
4.1. Tn D n:
Nh my gch Tuynen
4.2. Ch u t:
-

Tn ch d n: Nguyn Hu Vinh

a ch lin lc: Thn Nhn Th - X Ho Phong - Huyn Ho Vang TPN

4.3. Cng sut thit k: 9 triu vin/nm

4.4. Hnh thc u t:
u t xy dng mi theo cng ngh n ht chn khng, sy v nung bng l Tuynen.
-

Din tch xy dng: khong 2ha

Cc trang thit b cng nghip

Thit b khai thc nguyn liu
Thit b ch to hnh
Thit b sy nung
Thit b cung cp in: H th t ng dy trung th i qua trc nh my

Cc hng mc xy dng:
Nh cha t, t my cp liu
Nh bao che dy chuyn thit b ch to hnh
Nh cha than v t my xay than
Nh phi gch mc
Sn phi gch mc
L nung Tuynen
Nh bao che l nung sy
Phn xng in c
Vn phng nh my

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Nh n cng nhn
Nh xe
ng giao thng ni b
Cc khu v sinh cho cng nhn v khi vn phng
Tng ro cng ng
ng vo nh my
H thng mng thot nc
4.5. Ngun vn u t: 30.000.000.000 ng
-

Vn t c v vay tn dng ngn hng, li sut 1,2%

Trong : - Vn t c: 20.000.000.000 ng
- Vn vay: 10.000.000.000 ng

V. PHNG N A IM CNG TRNH:

5.1. a im xy dng: Thn Nhn Th - X Ho Phc - Huyn Ho Vang TP Nng
5.2. Cc li ch v nh hng x hi ca khu vc xy dng
a dim xy dng nh my gch Tuynen ti Thn Nhn Th - X Ho Phc - Huyn
Ho Vang TP Nng l mt vng t trng, xa khu dn c, khng nh hng n din tch
canh tc ca nhn dn.
Nhn dn a phng sinh sng bng ngh nng, do vy u t xy dng Nh my s gp
phn ci thin i sng, to cng n vic lm
ng gp mt phn cung cp cc sn phm VLXD xy dng ti a phng
5.3. Ngun cung cp nguyn liu, in nc, lao ng v vt liu xy dng
5.3.1. Nguyn liu:
-

Ngun nguyn liu c khai thc khu vc t cc a phng ln cn

S dng in li Quc gia c cung cp n hng ro ca doanh nghip.

5.3.2. Nc:
-

Xy dng mt bn nc c tr lng 150m 3, dng my bm ht nc ln bn, theo h

thng ng dy dn a nc cung cp cho vic ngm t v to hnh; ng thi a nc

ging bm s dng sinh hot hng ngy. Trong tng lai s dng nc ca nh my cp
nc trong khu vc.
5.3.3. Ngun lao ng:
Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Lc lng lao ng trc tip tuyn t ngun lao ng ca a phng v cc x ln cn

thng qua o to v t o to trc tip.

5.3.4. Kh nng cung ng VLXD v thi cng:
-

Ngoi tr vt liu chu la (gch sa mt) ly t nh my Tam Tn, cc loi vt liu khc

ly t Nng. Chng ti c mt i ng k s, cn b k thut v th lnh ngh trong lnh

vc xy dng xy dng l nung sy.
5.4. Tiu th sn phm:
Hin nay xut hin tnh trng cung nh hn cu trong khi kinh doanh gch ngi ti
thnh ph Nng. S mt cn i ngy cng ln hn nhiu do tc pht trin xy dng
thnh ph Nng lin tc tng nhanh. Thi gian qua nhn dn Thnh ph Nng ni chung
v Huyn Ho Vang ni ring s dng gch ngi cung cp cc ni cn thiu khng nhu
cu s dng.
Vi dn s hin nay tc tng trng dn s t nhin 22,5% nm (cha tnh tng
trng dn s c hc), nhu cu VLXD c bit l gch ngi nung cc loi phc v cho vic
pht trin c s h tng, cc cm cng nghip v khu dn c ca Thnh ph Nng trong cc
nm n s l rt ln.
V gi c, m bo tnh cnh tranh ca sn phm cn cn i gi u vo v u ra,
m bo thu hi ngun vn u t nhanh nht. Rt kinh nghim t nhng c s sn xut xy
dng trc y ca Nng v ca cc tnh bn, chng ti s hn ch ti a vic u t ban
u vi cc hng mc cha tht cn thit tp trung cho cc hng mc thit yu cho sn xut
nh: h thng l, thit b to hnh v din tch sn phi, nh phi m bo cht lng. Nguyn
liu (t st mn, do v tnh ng nht cao) ca Nng gp phn hn ch s u t ban u.
Vi sut u t nh (giai on 1: 800/vin, giai on 2: 950/vin, so vi trn
1.200/vin ca cc c s sn xut gch Tuynen xy dng trc y) m vn m bo cht
lng sn phm, gi thnh h.
5.5. Thng tin lin lc
Mng li lin lc ca thanh ph Nng, huyn Ho Vang cng lc cng c nng cp
v m rng. Trc mt cn trang b cho nh my cc loi thng tin cn thit nh: in thoi,
my fax. Sau khi i vo hot ng n nh v c hiu qu s trang b h thng lin lc ni b.
5.6. nh hng ca cc cng trnh n ti nguyn, mi trng:

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Do nh my xy dng cch xa khu dn c v vng sn xut nng nghip, khng c cc di

tch, cc cng trnh lch s vn ho, li u t cng ngh tin tin nn mc nh hng tiu cc
n mi trng l khng ng k. Cc cht thi c th nh hng n mi trng l:
5.6.1. Cht thi kh:
L l khi c thi ra qua qu trnh nung t bao gm cc loi kh CO 2, SO2, CO, H2O
do c thit k lin hon vi sy cng bc, kh thi ca l nung mt phn c trch qua
l sy lm kh gch mc, phn cn li thot ra theo ng khi l mt cao c tnh ton
trc v pht tn ra ngoi mi trng vi nng cao c tnh ton trc v pht tn ra ngoi
mi trng vi nng rt thp, nh hn gii hn cho php tiu chun s 505 BYT/Q ngy
13/04/1992 ca B y t quy nh.
5.6.2. Cht thi rn:
Gm ch yu l gch v v mt s rt t than khng c hi v c tn dng lm ng
ni b, sn bi, ng thi c bin php thu gom, c th tnh ton khi lng thi 5 khi/nm
chuyn lm ng giao thng nng thn.
5.6.3. Nc thi:
Ch s dng nc ngm t v to hnh, nc thi ch yu l nc sinh hot c x
l qua cc hm t hoi v lc trc khi thi ra mi trng.
Ngoi ra hn ch ti a mc nhim mi trng v tc hi n sc kho ca ngi lao
ng, trong sn xut s thc hin mt s bin php khc phc c th nh sau:
-

Khu khai thc, vn chuyn nguyn liu:

Khai thc vn chuyn bng c gii. Khai thc n u hn th v hon tr li trn mt

m bo ph cho t, lm h thng mng ti tiu v ng ni ng, thun tin theo thit

k quy hoch ci to ng rung (vng nguyn liu v vng t cao khng thun tin cho cng
tc thu li, do vy khi kt hp khai thc t st v ci to rung s mang li li ch ln, ni
rng din tch canh tc la, t mu vn cn rt hn ch ti a phng), m bo an ton v
sinh trong khu vc khai thc. Trn ng vn chuyn, xe phi y bt chng ri vi v ti
nc chng bi.
-

Khu sn xut:
Trng cy xanh trong khun vin v chung quanh nh my
T l pha than vo t hp l, hn ch tro x to bi trn mt sn gong nung
Trang b y dng c bo h lao ng
T chc mng li an ton vin, v sinh cng vin trong nh my

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nh gi tc ng mi trng v kim tra mi trng nh k, khm sc kho nh k

cho ngi lao ng. V sinh thng xuyn chng bi.
5.7. Kt lun v a im xy dng:
a im xy dng nh my gch Tuynen l hp l. Giao thng vn chuyn thun li, tin
cho vic cung ng nguyn liu v tiu th sn phm. Gn ngun cung cp in, nc xa cc
khu dn c v khng c di tch lch s vn ho, khng nh hng n mi trng. Ngun lao
ng trong vng di do.
VI. PHNG N SN PHM DY CHUYN CNG NGH V TRANG THIT B:
Cn c trn kt qu kho st nguyn liu (cht lng, tr lng), kho st th hiu ca
ngi tiu dng v nhu cu chng loi gch ngi ca th trng Nng, huyn Ho Vang
cng nh kh nng sn xut lp rp thit b cng ngh theo dy chuyn cng ngh sn xut v
phng n sn phm c tnh nh sau:
6.1. Cng sut nh my v phng n sn phm:
6.1.1. Cng sut nh my (quy tiu chun): 9 triu vin/nm
6.1.2. Phng n sn phm:
Th hiu ngi tiu dng v nhu cu th trng trong cc nm qua c bin i nhng
khng t bin nhanh. Nhm m bo c th phn cho nh my, c cu sn phm cn uyn
chuyn p ng th hiu v nhu cu ca ngi tiu dng. Cn c vo th trng Nng,
huyn Ho Vang v cc tnh bn ln cn hin nay cho cc nm n, cn c iu kin cng ngh
sn xut, phng n sn phm nhng nm n ca Nh my gch Tuynen v xng c kh nh
sau:
Kch thc

rng

H s
QTC

Sn
lng/nm

Sn lng
QTC/nm

Gch c

190x90x55

00%

0.7

1.700.000

1.190.000

Gch 4 l

175x80x80

35%

0.7

9.000.000

7.200.000

Gch 6 l

175x20x180

35%

1.2

5.000.000

6.000.000

Gch chng nng

220x220x110

60%

Tu nhu cu

Gch trang tr, lt nn

220x200x100

50%

Loi sn phm

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y l chng loi sn phm ang c tiu th mnh trn th trng hin nay. Ngoi ra,
tu theo iu kin thc hin c th sn xut thm cc loi ngi vy c, ngi mi tn, ngi m
dng (th hoc trng men), cc loi gch trang tr, lt nn s lin doanh vi cc nh khoa hc
sn xut gch phc hi pht vin ng dngvi u t b sung khng ln (thit b dp ngi,
my cn gch)
6.2. Dy chuyn cng ngh: Dy chuyn cng ngh sn xut gch Tuynen ca Cng ty
c kh 4 H Ni
Vic la chn cng ngh c cn nhc trn c s:
-

Cht lng nguyn liu st: mn do khng ln latrt hay ct sn, cht lng ng nht

Kh nng gia cng lp t ca c kh a phng ph hp vi nhu cu sn xut, gi

thnh h d thay th, sa cha. m bo an ton sn xut v v sinh mi trng.

Trn c s ny la chn cng ngh nh sau:
Khai thc v vn chuyn t (c gii)
Ngm t ti bi, nh cha t

Nc

Xe i (D5)
Cp liu thng
Than qua nghin, sng

Vt ti

Nc

Bng ti 1
My cn mn
My nho 2 trc
Bng ti 2

My nho lin hp ht chn khng

My ct t ng
Bng ti 3 (thnh phm mc)
Chuyn ra sn phi, nh phi (xe ci tin)
a vo l sy cng bc, l nung Tuynen (xe gong)
Chuyn ra bi thnh phm (xe ci tin)
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6.3. M t dy chuyn cng ngh:

t st m c khai thc bng phng tin c gii (gt b lp ph bng my i, xc
st ln xe bng my o, vn chuyn bng t )
Sau khi vn chuyn v tp kt ti bi t Nh my, st c phun ti nc u n hng
ngy ngm thi gian ti thiu 2 thng.
Dng my i D5 i t v ngm vo nh cha t v h cp liu thng, khi i ch i
thnh lp mng ct theo chiu ng trn u t v t c ngm tt vo sn xut
trc.
Ti cp liu thng, gia cng nc t m t 18,9 20% bng ti xch ca my a
t ln bng ti cao su thng qua h thng tay ti t c ti u ln bng ti.
Trn bng ti 1, t c pha thm than nghin mn bng mt vt ti c iu chnh
nh lng (than ti nh my phi c bo qun kh ro v qua my nghin, sng t mn
<1,5mm). Lng than pha vo t cn c kim tra k ph hp vi khi xp v tc i
gong, hn ch ti a lng than rc thm trong qu trnh nung (nhm m bo cht lng sn
phm, hn ch tro bi trn ng gong sau khi nung).
t pha than c a qua my cn mn lun c kim tra v iu chnh c khe
h t 2 - 3mm, hai l ca my cn hot ng vi hai tc khc nhau lm cho t va b cn
va b ch xt lm mn hn ph v ton b cc cu trc ht ln, tng do cho phi liu.
T nh my cn mn t ri vo my nho 2, trc nhm trn u tng tnh ng nht ca
phi liu, ti nh my c th gia cng thm nc bng h thng van nc ti y (nu cn)
Sau khi qua my nho 2 trc t i bng ti 2 a vo my nho n lin hp ht chn
khng, khng kh b ht gn ht ra khi khi t lm t c rt hn trc khi vo my n vi
p lc ln.
t ra khi ming n thnh khi bng lin tc chy trn h thng con ln ngoi ming
n. My ct gch t ng s ct bng st thnh cc vin gch theo mt hnh trnh cho trc,
to nn cc vin gch c kch thc theo yu cu.
Gch qua ct chuyn ng trn bng ti cao su thnh phm, cng nhn phi ng 2 bn
bng ti ny xp chng ln xe ci tin v chuyn ra ngoi sn phi hoc nh phi tu theo thi
tit v chng loi sn phm.
Vic phi gch mc c tin hnh theo nguyn tc li dng nhit mi trng gi
gch nhanh kh v khng b nt n. Trn nguyn tc cc loi gch c hoc rng b cn

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c phi thong hn, cc loi gch rng ln hoc ngi cn c phi ni rm mt, t thong
trnh vic kh qu nhanh co ngt cc b lm nt n sn phm.
Gch sau khi c phi kh n m cn khong 10 14% (tu iu kin thi tit v
tc i gong) s c chn (loi b cc vin nt hoc b va p lm bin dng) chuyn
sang khu vc xe gong xp thnh khi theo chng loi v theo t l phn than tin cho vic
xp gong v nung sy.
Ti khu vc gong xp gch mc c a vo l sy theo kch thu lc trn ng
dy dn vo l. L sy Tuynen c xem nh mt phn ca l nung c cung cp kh nng t
ngun kh thi v nhit tha ca l nung s lm gim m cho gch mc xung cn khong
15%. Gong sau khi qua l sy c kin tra li v chuyn ngay qua l nung thng qua mt xe
v b tr u l nung, sau kch thu lc y xe gong vo l nung.
Sau khi qua l nung gch mc tri qua cc giai on: sy kh hn trc, nng v c
nung nhit t 900 10500C, lm ngui v ra l. Trn l nung c cc thit b qut thi, qut
i lu, qut p lc v h thng van thi, trch nhit thi v thu hi nhit kh gip iu chnh
nhit nung ph hp tu chng loi gch v tc nung t. kim sot ch nhit trong
l cn c cc cp nhit kim tra nhit cc khoang sy, nung v lm ngui. Do vy cht
lng sn phm qua nung lun c kim sot v nh t l gch c cht lng loi A chim t
l 92%.
6.4. nh gi cng ngh:
Do c c ngun nguyn liu st tla, mn do v ng cht khng ln ct si hay cc
tp cht khc, dy chuyn to hnh ca nh my gch Tuynen chng ti c thit k n gin
so vi dy chuyn to hnh ca mt s nh my gch Tuynen khc (khng c cc thit b nh
cn xa lun hay cn th v tng t nh dy chuyn to hnh ca Bungarie ti nh my gch
An Ho) m vn m bo cht lng ca sn phm, tit kim c vn u t ban u, gi
thnh sn phm thp. Vi h thng to hnh bng nho t so vi cng ngh nh sau:
-

To hnh bng phng php n ht chn khng nn sn phm mc, lng tro x trn

sn sc so, quy cch m bo nhanh, kh, nn vng quay phi nhanh tit kim c din tch
phi t nhin
-

C din tch nh phi ln cha gch mc v c l sy cng bc nn gim ti a thi

gian sy v sn xut lin tc quanh nm k c trong nhng ngy ma bo.

-

H thng l sy v nung gch Tuynen c thit k nh khp kn: khi l nung (kh thi

v nhit tha) c tn dng a vo l sy cng bc cho gch mc, do vy tit kim c

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nhin liu v m bo gch kh hn trc khi vo l nung, m bo cht lng ng thi hn

ch lng khi nng ca l to ra mi trng xung quanh. Hn na cc ng khi l sy v
nung u c cao cho php kh thi ra ngoi mi trng vi nng thp hn gii hn cho
php, gip gim ti a nhim ca khi l i vi mi trng.
-

H thng l gch Tuynen vi cng ngh tin tin cho cc sn phm c cht lng cao

hn hn sn phm l th cng, t l ph phm rt thp nh hn 20%, t l gch A/A + B > 92%

-

Do sn xut vi dy chuyn thit b ng b, nng sut lao ng gim c s nng

nhc ca ngi lao ng

6.5. Cn i nguyn nhin liu v nng lc cc khu sn xut:
6.5.1. Cn i nguyn liu, nhin liu
Cn c trn phng n sn phm v cng sut sn phm nh my, lng nguyn liu v
nhin liu cn thit sn xut cho hng nm nh sau:
TT
1
2
3

Loi nguyn liu vt liu

t st nguyn th
Than cm 5
Du bi trn, m my,
diezen khai thc, i t

Lng tiu th/nm

Giai on 1
Giai on 2
21.590
35.000
2.540
4.500

VT
m3
tn
kg

12.700

24.000

Trong thi gian sn xut Cng ty s c k hoch xin php khai thc tip trong giai on 2
p ng nhu cu cung ng vt liu cho sn xut.
6.5.2. Cn i nng lc cc khu sn xut (tnh cho giai on I, giai on II s tng thm
mt dy chuyn to hnh v nung sy, tng thm din tch nh phi v sn phi)
A. Cn i vt cht:
- Ph phm khu nung: 2%
- Ph phm khu xp gong: 2%
- Ph phm khu phi sy mc ma: 4%
Sn lng/nm

Mc/gu

Mc sau phi

Mc to hnh

12.700.000

12.245.000

12.495.000

13.582.000

B. Xc nh nng lc cc khu sn xut:

1. L nung Tuynen:
Thi gian bo dng l bnh qun: 35 ngy/nm
Thi gian hot ng bnh qun: 330 ngy/nm

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D n u t nh my gch Tuynen

Nng sut trung bnh (tc bnh qun 18 gong/ngy m):

18 gong/ngy x 2.500 vin/gong = 45.000 vin/ngy
Nng sut nm: 14.850.000 vin/l ( cng sut)
2. Khu phi sy gch mc:
L sy Tuynen: Thi gian sy trung bnh 16 gi
Sc cha l sy: 12 gong
Nng sut sy/nm (24/26) x 12 x 2.500 x 330 = 14.850.000 vin/l
p ng cng sut l nung
Phi t nhin:
Mt phi: 165 vin/m2
-

m mc sau to hnh: 20 22 %

m khi chuyn sang sy: 10 12%

Chu k phi bnh qun: 10ngy

Nng lc phi: 360/10 x 165 x 2.500 = 14.850.000 vin

p ng cng sut

6.6. Bng lit k cc thit b chnh trong dy chuyn cng ngh v c tnh k thut
(u t giai on I)
TT
1

Tn thit b
My i D5

Nc Nm
sn sn
xut xut

c tnh k thut

Nga 2008 Nng sut 170 m3/ca

Cht
lng
100%

My cp liu thng

VN

Q= 10 -20m3/ha, lng cha tt 2,5m3,

2008 chiu rng bng 0,9, tc 1,57m/pht,
N:5kw, TL 2.600kg.

My nhu 2 trc

VN

2008

Q = 8,1m3/ha, N = 40kw, N bm du: 2,2

100%
kw, TL 3.500kg

My cn mn

VN

2008

Q = 10m3/ha, N = 20kw, N2: 14kw, TL

4.200kg

My nho n ht chn
VN
khng

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100%

Q = 10m3/ha, m to hnh 18 22%,

2008 ht chn khng >90%, N nho: 30kw, 100%
N n: 45kw, Nck 5kw

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D n u t nh my gch Tuynen

My ct gch t ng
theo kiu Rochet ca
Php

Khong cch di nht 500mm, TL 200kg,

100%
N: 3kw

VN

2008

Bng ti cao su B500

(3 ci)

VN

Q = 10m3/ha, chiu di bng 500mm,

2008 chiu di bng ti 2 l 3:6m, gc nghing 100%
180 N: 3kw

My nghin, sng than

VN

2008 Q = 6 - 8tn/ca, N = 10kw, TL 700kg

L nung Tuynen thit

b i km
- 2 qut tun hon:
N:3kw
- 1 qut ht kh thi
N08, N: 11kw
9 - 1 qut trch nhit N08, VN
N: 11kw
- 1 qut p lc N05, N:
2.2kw
- 1 kch thu lc N:
7,5kw
- 1 ti ko ca N :3kw
L sy Tuynen thit b
i km:
- Qut ht hi N010:01,
10
VN
NL 15kw
- Kch thu lc: 01N:
7,5kw
11 Xe ph (02 ci)

VN

100%

Q = 12 15 triuvin/nm,L: 76,25m,
B: 2,5m,H: 1.805m, sc cha 28 gong
x 2.500 vin/gong. N tng 40,7 kw

2008

2008

100%

Q = 12 15 triuvin/nm, L: 32m, B:
2.5m, H: 1.805m, sc cha 12 gong x
2.500 vin/gong. N tng 25.5 kw

100%

2008 L: 4.8m,1.m; B:1.84m, N: 3kw

100%

12 Ti kp gong (02 ci) VN

2008 N: 5.5kw

100%

13 Ti nng than (01 ci)

VN

2008 N : 3kw

100%

14 60 khung xe gong

VN

2008

100%

15 30 xe ci tin

VN

2008

100%

6.7. Linh kin ph tng thay th:

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Do ton b thit b sn xut trong nc nn vic thay th linh kin ph tng, sa cha
thit b hon ton thun li, cc c s sn xut, c kh trn a bn thnh ph Nng c th
m nhn c.
VII. CUNG CP IN
Ngun in cho nh my ly t in li quc gia, Tng cng sut in t 304kw.
Tng cng sut tiu th l: 224kw.
Bng tng hp cng sut in ton nh my:
TT

Thit b

Cng sut in (kw)

S
lng

n v

Tng

I. Thit b: Khu ch bin to hnh

1

My cp liu

01

05

05

My nghin than

01

10

10

My cn mn

01

34

34

My nhu 2 trc

01

42.2

42.2

My nhu n ht chn khng

01

80

80

Bng ti cao su

03

03

09

My ct gch

01

05

05

II. Khu sy, nung

01

L nung

01

40.7

40.7

L sy

01

25.5

25.5

10 Xe ph

02

03

06

11 Ti ko gong

02

5.5

11

12 Ti nng than

01

03

03

15

15

III. Khu ph tr

01

13 Xng c in

01

14 Vn phng

01

05

15 Chiu sng

01

10

Tng cng

303.6

VIII. CUNG CP NC V THOT NC

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

8.1. Cp nc:
Lng nc cung ng cho sn xut v sinh hot trung bnh l 40 m 3/ngy m. D kin
xy dng 1 b nc c sc cha 50 m 3, dng my bm a ln t ln ct v gin btng cao
6m, t dn nc v cc phn xng v vn phng cng ty bng h thng ng dn nc bng
dy nha.
8.2. Thot nc:
Xy dng cc tuyn mng thot nc bng gch, nn btng gch v M100, dy 100,
dy an btng ct thp tu chu ti theo tng v tr. Cc tuyn mng ny bao quanh nh
xng c dc l = 0.003 v kp theo ng giao thng ni b thot ra ngoi theo dc
t nhin.
IX. CC PHN XNG PH TR
9.1. Phn xng c in:
1) Nhim v:
- Bo dng my mc thit b sa cha c in nh v va ( cc hng mc i tu, phc
tp hp ng vi cc n v c in)
- Ch to mt s ph tng thay th, cc dng c sn xut
- Sa cha cc hng mc xy dng, mt sn gong
2) Xng c xy dng ti v tr thch hp trong phm vi nh my vi din tch 150m 2
v c trang b mt s thit b dng c c bn sau:
- 01 my in, 01 my tin, 01 my khoan hn, 01 my khoan tay, 01 b hn g , 01
my hn in, 01 my mi 2 , bn t, dng c ngui, dng c mc.
9. 2. Phng th nghim KCS (u t trong giai on II)
1) Nhim v:
- Kim tra cht lng nhin liu, cht lng sn phm.
- Sn xut th nghim vt liu mi, vt liu chu la dng trong sn xut ci tin dy
chuyn cng ngh, nng cao cht lng sn phm.
2) Trang b:
- L nung th nghim > 12000C
- L sy th nghim 3000C
- Cn k thut
- My nn 20T v cc dng c cn thit khc.
Nguyn Hu Vinh

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D n u t nh my gch Tuynen

X. T CHC SN XUT V BIN CH B PHN GIN TIP V TRC TIP

10.1. S t chc
Nh my gch Tuynen t chc b my qun l theo m hnh khp kn sn xut theo s
nh sau:
Ch c s

K ton ti v

P/X to hnh

K hoch k
thut vt t

P/X phi o

P/X nung thanh phm

P/X c kh v in

10.2. Bin ch lao ng 118 ngi gm:

A. B phn qun l phc v:
-

Khi vn phng: 10 ngi

Khi qun c phn xng: 04 ngi

Nhn vin bo v: 04 ngi (chia ca trc 24/24)

B. B phn trc tip sn xut:

Cn c trn tnh cht dy chuyn cng ngh tham kho nh mc lao ng ti mt s nh
my gch Tuynen hot ng c nh bin ch khi trc tip sn xut thnh 4 phn xng c
cu nh sau:
-

Phn xng to hnh: 14 ngi chia 2 t theo ca, mi ca gm:

+ Li my i: 01
+ Cng nhn ng my: 05
+ Nghin sn, than: 01
Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Phn xng phi o: 30 ngi chia 2 t i 2 ca, mi ca 15 ngi

+ 4 kp vn hnh l thay phin i 3 ca mi kp 10 ngi

+ 2 t xung gong i 2 ca, mi t 10 ngi
-

Phn xng c in: 04 ngi

Mi t c 1 t trng chu trch nhim iu hnh bin ch vo nhn s ca t.

Lc lng bc xp cho khch hng b tr t t ln v xung gong.
10.3. Cc yu cu v trnh vn ho chuyn mn:
Ngoi tr cc khu lao ng ph thng cc b phn iu hnh, nhn vin u phi c trnh
vn ho chuyn mn, nghip v phi ph hp vi cng vic m trch. Mt s cng on
then cht trong dy chuyn i hi cng nhn phi c trnh chuyn mn nh cng nhn
in, li my i, cc khu to hnh, ln gong v c bit l vn hnh l nung sy cn c cng
nhn c trnh vn ho 12/12 tip thu kin thc chuyn mn ca cng ngh v vn hnh
thit b.
Nh my c chng trnh o to cho cc cng nhn c tuyn chn v cng ngh sn
xut v c kin thc lin quan. Hng nm c cc lp bi dng nng cao tay ngh v t chc
nng bc cho cng nhn.
10.4. An ton lao ng, v sinh lao ng, phng chng chy n:
-

Mc d nhng sn phm ti c s l nhng vt liu kh chy nhng c s vn coi cng

tc phng chy cha chy (PCCC) l mt nhim v trng tm ca c s nn vic trang b

PCCC mi phn xng trong khu vc nh my 4 bnh cha CO 2 nhn hiu Trung Quc MSZ8
BC, loi 8 kg v mt h nc (1 x 1,4 x 1,2m) p ng nhu cu khi c s c xy ra. ng
thi xy dng mt t thng xuyn thay nhau trc 24/24 kp thi pht hin la bo ng
lc lng cu cha kp thi
-

Trang b y cc phng tin dng c bo h lao ng, qun o, m giy bo h lao

ng cho cng nhn. i vi khu c in, to hnh, vn hnh l trang b m cng. Cc khu
nghin sn than, xung gong bc cn trang b khu trang chng bi v gng tay.
-

Trang b b phn m bo an ton cho tng thit b, c bit l cc v tr d xy ra tai

nn lao ng
-

Trang b cc phng tin phng chng chy n v phng tin cp cu theo qui nh

hin hnh.
-

T chc cc lp tp hun v ATL, VSL. T chc mng li an ton vin, v sinh

vin v phng chng chy n trong Nh my.

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Thng xuyn kim tra an ton k thut, an ton lao ng c cc bn qui nh v PCCC,

ATL, qui trnh sn xut, qui trnh vn hnh my mc thit b cc ni cn thit

-

nh gi tc ng mi trng nh my v khu vc khai thc nguyn liu, c kim tra

nh k.
XI. TNG MT BNG XY DNG
11. 1. Tng mt bng:
Din tch xin thu giai on u l khong 2 ha, d kin phng hng pht trin cho
nhng nm n 1,5 ha. Nhm p ng nhu cu sn xut 10 triu vin/nm giai on I v sau
nng ln 20-30 triu vin/nm giai on II. Tng mt bng nh my giai on I l 2 ha,
c d phng pht trin thm 1,5ha v pha Nam ca Nh my giai on II (km theo bn xin
thu t xy dng nh my).
Trn mt bng thit k xy dng, b tr cc cng trnh sn xut theo nguyn tc lin hon
khp kn gia cc cng on mt cch hp l nht. Cc cng trnh ph b tr xung quanh.
11.2. Qui m v gii php kt cu:
Nhm m bo vn u t ban u, tit kim nht gi thnh sn phm trong nhng nm
u xm nhp th trng, ch u t xy dng kin c cho cc hng mc quan trng v cn
thit, cc hng mc khc ch xy dng bn kin c v nng cp dn khi sn xut kinh doanh c
hiu qu cc nm bng ngun vn ti u t m rng.
TT

Hng mc cng trnh

Gii php kt cu

Din tch

Nh cha t v h cp
liu thng

Chiu cao n y ko 6m, di 30m, bc

ct 6m, khu 9m, ct b tng ct thp, v
ko thp, lp tn, nn t t nhin san
phng trong nh c h cp liu thng su
1,5m

270 m2

Nh ch to hnh

Chiu cao n y ko 6m, di 25m, khu

5m, tng gch, lp tn, nn b tng
gch v lng xi mng

125 m2

Nh cha than t my
my nghin than

Chiu cao n y ko 6m, di 20m, khu

6m, lp tn, nn b tng gch v lng xi
mng, tng gch lng 3m

94 m2

Nh phi

Chiu cao n y ko 4m, lp tn, nn b

tng gch v lng xi mng

300 m2

Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Nh bao che l nung

6
7

Vn phng
Xng c in
Sn phi

9
10
11
12

ng i b
Tng ro, cng ng
Nh xe
ng ra vo nh my
Kho cha nhin liu
xng du
Nh bo v
Bi cha t st d tr
Cy xanh m rng nh
my giai on II nm
2010

14
15
16

2100 m2
100 m2
50 m2

13

Khu 10m, bn mi 5m, ct ko v x g

bng thp hnh lp PIBROCINNMENT,
nn b tng gch v lng xi mng

Cn rng 2m, cao 2m, va gch di 1520m, c vm che cho xe ci tin rng 1.6m
mt cn v ng b tng gch v lng xi
mng
Rng 3m, mt ng bng b tng gch v
Tr cng v ro xy gch, cng thp
Ko x g mi lp tn nn b tng gch v

3700 m2
900 m2
690 m2
60 m2
700 m2
300 m2
30 m2
7780 m2

Xen k khu nh my v phn m rng

10800 m2

XIII. TNH TON HIU QU KINH T - X HI: C bng phn tch ti chnh km
theo
To vic lm cho hn 118 lao ng, hng nm ng thu gn 1 t ng (vo nm n
nh)
C s tnh ton:
-

Khi lng thit b, xy dng tnh ton theo thit k

- n gi thit b theo gi mua trn th trng v gia cng ch to ti Nng v cc tnh

ln cn.
-

n gi quy nh theo quy m cng trnh v thi gi thng 4/2008

Khu hao TSC:

+ Thit b: 8 nm
+ Cng trnh xy dng: 15 nm
-

Li vay: 1,15%/thng

Gi thnh sn phm: theo chit tnh

Bng tng hp cc ch tiu kinh k thut (giai on I)/nm

TT

Nguyn Hu Vinh

Ch tiu

VT

Khi lng

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18

D n u t nh my gch Tuynen

- Sn lng gch qui tiu chun/nm

- Tng s lao ng trc tip v gin tip

ngi

Trong : - Trc tip sn xut v phc v

ngi

- Qun l

ngi

- Khi lng nguyn liu theo yu cu/nm

m3

- Nhin liu (Than cm 5 Qung Ninh)

tn

- Vt liu khc (du diezen, m, xng)

tn

- Cng sut tiu th in

- Tng vn u t

1000

+ Vn c nh

1000

+ Vn lu ng

1000

1000 vin

KWh

- Gi thnh sn phm
+ Gch c

+ Gch l

+ Gch 6 l

10

- Thi gian tr n vay

Nm

11

- Thi gian thu hi vn

Nm

XIV. TIN THC HIN:

Qu 2/2008 (t thng 4 n thng 8/2008), hon thnh bo co kh thi v trnh cp c
thm quyn, ph duyt, kho st, lp d n, thm d xin cp php m nguyn liu t st. Kho
st a im xy dng nh my ti x Ho Phc.
Hon tt cc cng tc chun b, thm d v lp bo co trnh duyt xin cp php. Quy
hoch tng th mt bng, th tc xin thu t xy dng nh my, thit k cng trnh xy dng,
chn v k kt cc hp ng gia cng lp t thit b xy dng nh my.
Thng 4 n thng 8 gii to mt bng san i v xy dng nh my
Thng 10/2008: Sn xut gch mc
Thng 11/2008: Sn xut th.
Thng 12/2008: Sn xut n nh
XV. PHNG HNG PHT TRIN SN XUT:
Do s pht trin kinh t x hi ca Thnh ph Nng, huyn Ho Vang v cc khu
vc trong cc nm n, s khan him v nguyn liu t st, mc hn ch sn xut ca cc
Nguyn Hu Vinh

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D n u t nh my gch Tuynen

l gch th cng do ch trng bo v mi trng sinh thi ca Nh nc, nhu cu gch ngi
cc nm n chc chn s rt ln v i hi cht lng, mu m a dng hn nn cng i hi
cc c s sn xut phi ci thin cng ngh v quy m sn xut p ng nhu cu th trng.
Trn c s cng nh tim nng ca m st cc khu vc ln cn, Nh my gch
Tuynen ca chng ti cng c nh hng pht trin sn xut: T nm 2010 tr i nng cng
sut ln t 20-30 triu vin/nm.
Nh my u t lm 2 giai on nh trn c mt s li im ch yu nh sau:
1/ Ph hp vi nhu cu pht trin ca thnh ph Nng v trn a bn Huyn Ho
Vang, cn i c nhu cu gch ngi ca th trng theo thi gian
2/ Nh my c thi gian tch ly vn u t sn xut m rng, gim c li
vay ngn hng do vn u t ln
3/ C thi gian cng c v chim lnh th trng, n nh t chc sn xut, cng c
i ng cn b cng nhn k thut, nng cao trnh chuyn mn, tip thu cc thnh tu mi
v khoa hc cng ngh, khng b lc hu
XVI. KT LUN:
Qua cc phn trnh by trn y, kt qu phn tch nh gi v hiu qu kinh t cho thy
vic u t xy dng nh my gch Tuynen ti thn Nhn Th, x Ho Phong, huyn Ho
Vang, thnh ph Nng, em li cc li thit thc sau y:
1/ Gp phn gii quyt nhu cu VLXD cht lng tt cho nhu cu xy dng ca huyn
Ho Vang, thnh ph Nng.
2/ To cng n vic lm cho 100 lao ng a phng, iu kin kinh t c nhiu kh
khn
3/ Tit kim sn xut, ci to c ng rung thng qua cc khu khai thc t st v
hon th theo thit k ci to ng rung, ni rng din tch canh tc nng nghip cho a
phng vn cn rt hn ch
4/ Thu np Ngn sch Nh nc, ng gp ng k vo ngn sch a phng. Nh my
sn xut theo cng ngh mi nn m bo cc tiu chun v v sinh mi trng, gim tnh c
hi v nng nhc trong sn xut
Do vy knh ngh cc c quan chc nng quan tm xem xt ph duyt d n cng ty
sm a nh my gch Tuynen vo hot ng nm 2008, phc v tt cho nhu cu xy dng ca
Huyn nh.
Nguyn Hu Vinh

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D n u t nh my gch Tuynen

Qua d n c tnh kh thi cao v em li hiu qu kinh t thit thc, gp mt phn cho
ngn sch a phng ngy cng pht trin
Knh mong qu cp trn quan tm xem xt ph duyt d n
Nng, ngy

thng

nm 2008

CH D N

Nguyn Hu Vinh

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