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Air Winch Catalog
Air Winch Catalog
Contact the nearest Ingersoll-Rand office for the name and address
of the distributor in your country or write to: Ingersoll-Rand, P.O. Box 24046 Seattle, WA 98124-0046 USA
United States Regional Sales Offices
For Order Entry and Order Status:
Ingersoll-Rand Distribution Center
510 Hester Drive, P.O. Box 618, White House, TN 37188
Phone: (615) 672-0321
Fax: (615) 672-0801
International
National Sales Office Regional Warehouse
Toronto, Ontario
51 Worcester Road, Rexdale, Ontario M9W 4K2
Phone: (416) 213-4500
Fax: (416) 213-4510
Order Desk
Fax: (416) 213-4506
Canadian Regional Sales Offices
British Columbia
1200 Cliveden Avenue, Delta B.C. V3M 6G4
Phone: (604) 523-0803
Fax: (604) 523-0801
Montreal, Quebec
3501 St. Charles Blvd., Suite 104, Kirkland, Quebec H9H 4S3
Phone: (514) 695-9040
Fax: (514) 695-0963
1. Electric Winches
4. Hydraulic Winches
Fulcrum Winches
2. Air Winches
Liftstar
TM
and Pullstar
TM
7. Tech Tips
Drum calculation program ............................................... 80
Fleet angle, stall & line pull info, wire rope guide .............. 81
SCORE information ...................................................... 82
I-Beam Specifications ...................................................... 83
English to metric conversion chart .................................... 84
Winch Check List ............................................................ 85
Hoist Check List .............................................................. 86
Notes .............................................................................. 87
MHI
Electric Winches
The IR line of electric winches
incorporates over 70 years of
experience in solving the most
challenging lifting, pulling and
positioning applications in the
worlds toughest industries.
Why choose an IR electric winch?
The high quality components in
an IR electric winch deliver reliable
performance and long lasting service.
IR electric winches are designed
to offer maximum environmental
resistance.
Each IR winch is provided with a
totally enclosed fan cooled motor.
The motor design of each IR winch
incorporates class B electrical
insulation with a minimum 1.0
service factor that ensures the
motors ability to deliver 100% of its
rated horsepower throughout the duty
cycle of that motor.
The automatic braking system
delivers positive load control for
lifting and lowering.
IR electric winches incorporate
a flexible design that allows for
horizontal, vertical or upside down
positioning.
Options:
Control package:
NEMA 4, watertight enclosure
NEMA 4, magnetic reversing starters
NEMA 3R or 4, pushbutton controls
NEMA 1 or 4, reversing drum switch
Single or three phase motors
12" (305 mm) drum
Free spool feature
Chain drive
Electronic overload protection
EBT2000B20-5
Specifications
Model
no.
Line pull
2nd layer
lbs
kg
EBT1500A20-5
EBT1500A20-12
EBT2000B20-5
EBT2000B20-12
1500
1500
2000
2000
682
682
909
909
Line speed
2nd layer
fpm m/min
20
20
20
20
Duty
cycle
min
hp
ft
15
15
10
10
1 1 2
1 1 2
1 1 2
1 1 2
338
811
338
811
6
6
6
6
3 16 "
103
247
103
247
200
600
200
600
61
183
61
83
122
292
122
292
37
89
37
89
Shipping
weight
lbs
kg
27
63
27
63
129
145
129
145
3 8 "
87
208
87
208
59
66
59
66
Notes: For three phase, replace A (single) in model number with the letter B. EBT2000 not available in single phase. A=115/230-1-60, B=230/460-3-60, re-connectable dual voltage.
Amp draw at 230v: EBT1500A = 10.5 amps; EBT2000B = 5.0 amps
Dimensions
316"
Model
EBT1500A20-*
EBT2000B20-*
516"
1140
1520
518
691
810
1080
368
491
5
12
5
12
1330
1780
605
809
1000
1330
1310
1740
595
791
mm
in.
mm
in.
mm
4.38
7.88
4.25
7.75
111
200
108
197
9.44
16.44
9.44
16.44
240
418
240
418
13.63
20.63
21.75
28.75
346
524
552
730
455
605
12.38"
(314 mm)
11.75"
(298
mm)
8D
473
632
4.56"
(116 mm)
2"
(51 mm)
4D
1040
1390
in.
EBT1500A20-*
EBT2000B20-*
127
305
127
305
EBT1500A20-*
EBT2000B20-*
3 8"
EBT1500A20-5
EBT1500A20-12
EBT2000B20-5
EBT2000B20-12
Drum length A
in.
mm
4.25"
(108
mm)
.63"
(15.9
mm)
B
C
7"
(178 mm)
17
How to Order:
Complete the model below by adding the appropriate code for the desired voltage. Add option codes as required. Example: EBT1500B20-5-4C
Series
EBT
EBT
Line pull
2nd layer (lbs)
1500
1500
2000
Model
single/three phase
B
A = Single phase
B = Three phase
Line speed
2nd layer (fpm)
20
Drum length
(inches)
5
5 = 5 inches (127 mm)
12 = 12 inches (305 mm)
Note: Magnetic reversing starter and pushbutton controls are sold separately.
1 Requires the purchase of a magnetic reversing starter (see control options)
2 Mutually exclusive-cannot provide both (C & S) options on same winch.
Voltage
1
2
3
4
5
=
=
=
=
=
4
115V
230V
380V
460V
575V
Options
(all factory installed)
C
D1
D4
Q
R
S
Y
=
=
=
=
=
=
=
C
Free spool2
NEMA 1 drum switch
NEMA 4 drum switch
Special paint; please specify
Chain drive
Rotary limit switch2
Electronic overload1
6000B20
Electric Winch
Specifications
Model
single/
three phase
200A40/B40
250A40/B40
500A20/B20
500A40/B40
700A40/B40
800A20/B20
1300A20*/B20* (3)
1400A40*/B40* (3)
1600B90
2000A20*/B20* (3)
2000A40*/B40* (3)
2000B60
3000B40* (3)
3500B80
4000A20*/B20* (3)
4500B50* (3)
6000B20* (3)
6000B40* (3)
10000B20*
10000B40* (3)
15000B20* (3)
25000B25* (3)
200
250
500
500
700
800
1300
1400
1600
2000
2000
2000
3000
3500
4000
4500
6000
6000
10000
10000
15000
25000
91
114
227
227
318
364
591
636
727
909
909
909
1364
1591
1818
2045
2727
2727
4545
4545
6818
11363
40
20
20
40
40
20
20
40
90
20
40
60
40
80
20
50
20
40
20
40
20
25
12.2
6.1
6.1
12.2
12.2
6.1
6.1
12.2
27.4
6.1
12.2
19.3
12.2
24.4
6.1
15.2
6.1
12.2
6.1
12.2
6.1
7.6
hp
1 3
1 4
1 2
3 4
1
2
1
2
5
1 1 2
3
5
5
12
3
7 1 2
5
7 1 2
7 1 2
15
12
20
280
313
625
625
881
1000
1473
1609
2000
2250
2259
2455
3455
4295
4409
5091
7000
7818
13486
12341
17045
28545
438
538
1075
1075
1525
1750
2550
2780
3350
3750
3770
4175
5900
7450
7270
8450
11600
12950
22200
20350
30000
48300
*Chain drive from motor drum. Design factor 6:1 or more on chain at rated line pulls.
(1) Capacities rated at specified voltage with single line on second layer on drum,
providing 5:1 design factor. Starting line pulls for reference only.
199
245
489
489
693
795
1159
1264
1523
1705
1714
1898
2682
3386
3305
3841
5273
5886
10091
9250
13636
21955
220
275
550
550
775
880
1410
1540
1760
2150
2160
2160
3300
3780
4220
4840
6700
7480
12900
11800
17200
27300
100
125
250
250
352
400
641
700
800
977
982
982
1500
1718
1918
2200
3045
3400
5864
5364
7818
12409
175
215
430
430
610
700
1110
1210
1340
1675
1675
1670
2560
2980
3160
3680
5040
5630
9650
8850
13000
21000
80
98
195
195
277
318
505
550
609
761
761
759
1164
1355
1436
1673
2291
2559
4386
4023
5909
9545
1
1 1 4
6
6
6
6
6
6
8
8
10
10
10
10
12
12
13
13
16
16
19
19
25
32
81
81
81
81
81
81
120
120
105
105
105
105
119
125
107
107
146
146
146
146
230
240
25
25
25
25
25
25
37
37
32
32
32
32
36
38
33
33
45
45
45
45
70
73
288
288
288
288
288
288
605
605
460
460
460
460
422
875
309
309
422
422
323
323
600
860
88
88
88
88
88
88
184
184
140
140
140
140
129
267
94
94
129
129
98
98
183
262
Shipping
weight
lbs kg
160
160
160
160
150
190
370
370
625
375
445
575
575
690
525
630
930
950
1525
1740
2750
3550
73
73
72
72
68
86
168
168
283
170
202
261
261
313
239
286
422
431
692
789
1247
1614
(2) Drum capacities shown represent tightly spooled wire rope. Recommended drum
working capacity is 80% of value shown.
(3) Also available as car puller models. Add CP to model number when ordering.
Example: CP1300B20
4000A20
200A40
250A20
500A20
500A40
700A40
800A20
1300A20
1400A40
2000A20
2000A40
4000A20
Three phase
200B40
250B20
500B20
500B40
700B40
800B20
1300B20
1400B40
1600B90
2000B20
2000B40
2000B60
3000B40
3500B80
4000B20
4500B50
6000B20
6000B40
10000B20
10000B40
15000B20
25000B25
A
B
1.75
8
1.75
8
1.75
8
1.75
8
1.75
8
1.75
8
2.69
12
2.69
12
2.69
12
2.69
12
2.69
12
2.69
12
2.69
12
4.69 12.75
2.69
12
2.69
12
3.63
16
3.63
16
3.63
16
3.63
16
6
24
8
24
200B40
250B20
500B20
500B40
700B40
800B20
1300B20
1400B40
1600B90
2000B20
2000B40
2000B60
3000B40
3500B80
4000B20
4500B50
6000B20
6000B40
10000B20
10000B40
15000B20
25000B25
1118
1118
1118
1118
1118
1118
68
68
68
68
68
68
68
119
68
68
92
92
92
92
152
203
203
203
203
203
203
203
305
305
305
305
305
305
305
324
305
305
406
406
406
406
610
610
C
8
8
8
8
8
8
12
12
12
12
12
12
14
18
14
14
18
18
20
20
30
40
D
4.50
4.50
4.50
4.50
4.50
4.50
6.63
6.63
6.63
6.63
6.63
6.63
8.63
8.63
8.63
8.63
10.75
10.75
12.75
12.75
18
24
E
18
8
18
18
18
18
12.63
12.63
28
12.63
12.63
28
15.50
32
15.50
15.50
18
18
22.50
22.50
3 at 18
4 at 17
F
13.50
13.50
13.50
13.50
13.50
13.50
18.50
18.50
18
18.50
18.50
18
20
20
20
20
25
25
28
28
34
37
H
15.50
15.50
15.50
15.50
15.50
15.50
20
20
20
20
20
20
21.50
22
21.50
21.50
27.25
27.25
31
31
37
40
Dimensions in inches
J
K
L
6
5.75
7.50
6
5.75
7.50
6
5.75
9.31
6
5.75
9.31
6
5.75
9.31
6
5.75
9.31
8
9
5
8
9
8
7
8.13
15.81
8
9
6.25
8
9
6.25
7
8.13
15.81
9
9.50
9.50
10
8.19
30.81
9
9.50
9 1 2
9
9.50
14
11.50
12
8.50
11.50
12
11.63
12.63 13.19
8.88
12.63 13.19
11
19.88 15.06
7.25
22
15.50
15.75
M
7.50
7.50
7.50
7.50
7.50
7.50
9.50
9.50
9.13
9.50
9.50
9.13
12.50
13.50
12.50
12.50
13.50
13.50
14.75
14.75
20
26.25
N
20
20
20
20
20
20
27.25
27.25
30
27.25
27.25
30
33
34.50
33
33
38
38
47
47
60.75
72
O
13.63
13.63
14.63
14.63
14.63
14.63
16.75
16.75
17.25
16.75
16.75
17.25
20.25
20.25
23.81
21.38
25.50
22.75
28.25
26.25
39
48.25
P
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.88
2
Q
1
1
1
1
1
1
0.75
0.75
1
0.75
0.75
1
0.75
1
0.75
0.75
1.13
1.13
1.50
1.50
1.50
1.50
R
44
44
44
44
51
51
51
58
58
58
58
58
58
R1
2.50
2.50
2.50
2.50
4
4
4
6
6
6
6
6
6
203
203
203
203
203
203
305
305
305
305
305
305
356
457
356
356
457
457
508
508
762
1016
114
114
114
114
114
114
168
168
168
168
168
168
219
219
219
219
273
273
324
324
457
610
457
203
457
457
457
457
321
321
711
321
321
711
394
813
394
394
457
457
572
572
3 at 457
4 at 432
343
343
343
343
343
343
470
470
45 7
470
470
45 7
508
508
508
508
635
635
711
711
864
940
394
394
394
394
394
394
508
508
508
508
508
508
546
559
546
546
692
546
787
787
940
1016
Dimensions in millimeters
152
146
191
152
146
191
152
146
237
152
146
237
152
146
237
152
146
237
203
229
127
203
229
203
178
206
402
203
229
159
203
229
159
178
206
402
229
241
241
254
208
783
229
241
241
229
241
356
292
305
216
292
305
295
321
335
225
321
335
279
505
383
184
559
394
400
191
191
191
191
191
191
241
241
232
241
241
232
318
343
318
318
343
343
375
375
508
667
508
508
508
508
508
508
692
692
762
692
692
762
838
876
838
838
965
965
1194
1194
1543
1829
346
346
371
371
371
371
425
425
438
425
425
438
514
514
605
543
648
578
718
667
991
1226
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635
48
1295
635
635
635
635
635
635
19
19
635
19
19
635
19
635
19
19
29
29
38
38
38
38
1118
1118
1118
1118
1295
1295
1295
1473
1473
1473
1473
1473
1473
64
64
64
64
102
102
102
152
152
152
152
152
152
Bolt sizes: 200A40 through 800B20: 12" (13 mm); 1300A20 through 4500B50: 58" (16 mm); 6000B20 through 25000B25: 34" (19 mm). Dimensions are subject to change. Contact
factory for certified prints.
D C
C D
M
M
E/2
K
E
N
J
L
E
F
H
L
Q
R1
F
H
Chain drive from motor drum; design factor 6:1 or more for model mumbers
1300A20/B20, 1400A40/B40, 2000A20/B20, 2000A40/B40, 3000B40, 4000A20/
B20,4500B50, 6000B20, 6000B40, 10000B20, 10000B40, 15000B20, and 25000B25
Code Description
Drum divider
Grooved drum
Heater in motor
Marine duty
H
M
P
S
Torque limiter
Sandblast/carbozinc
T
Z
One steel flange is welded to the center of the drum. Includes second cable anchor. Standard is based on right lay rope for
overwound rotation.
Standard drum lengths only. Grooving is left hand spiral for overwind rope take-off. Recommended rope is right lay. Engineering
review is required for units specified with longer drums and/or divider flanges.
Recommended for extreme high or low temperature conditions, to eliminate condensation in the motor enclosure.
Marine duty motor and gearboxes. Marine duty 3 phase electric winches are designed to meet the Institute of Electrical and
Electronic Engineers (IEEE) specification number 45 for shipboard severe duty and washdown environments.
To meet the requirements of such harsh operating conditions, all marine duty motors are built with cast iron end shields and special
stators constructed of Silafront-13, an aluminum-silicon alloy resistant to corrosive elements. All motor windings are treated with
Polane, a unique polyurethane coating which prevents corrosion due to condensation. Marine duty winch motors also incorporate
class F electrical insulation and have a 1.15 service factor capable of delivering, if needed, 115% of the motors rated horsepower
during the entire duty cycle of that motor.
Should the user so desire, each marine duty winch motor can be furnished with a 1 8 " NPT drain plug rather than the standard 1 8 "
drain hole to prevent water damage should the motor be submerged. This special option must be requested at the time of order.
All marine duty 3 phase winches are supplied with gearboxes that incorporate protected breathers to equalize gearbox pressure without
the risk of exposure to corrosive elements.
Marine grade motor features apply to 3 phase motors only. Single phase motor manufacturers interpretation of marine grade
requirements vary. Therefore, motor features may vary. Please advise single phase motor requirements before ordering.
An excellent corrosion, chemical, and abrasive resistant alkyd enamel finish over a rust inhibitive primer.
Rotary switch counts drum revolutions. Different ratios are available depending on actual rope travel. Specify rope travel distance
between upper and lower limits so we may select the proper ratio. Please understand that rope spooling and rope stretch must be
taken into account and final adjustments will be necessary.
Adjustable clutch acts to limit pull by slipping when load exceeds setting. Mounted on the outboard side of drum.
The best corrosion resistant primer available. Sandblast to white metal followed by an inorganic zinc primer. Marine 812 finish
(P) recommended. Note: motors are chemically cleaned, not sandblasted.
Example: CP2000B40M2-12-8G-M4P3-50
2000
CP = Carpuller model
prefix
40
A = Single phase
B = Three phase
Motor
type
Voltage
Drum
length
(in.)
Wire
rope
size
Winch
options
Starter
options
Control
options
12
M4
P3-50
1 = 115-1-60
2 = 230-1-60
230-3-60
3 = 380-3-50
4 = 460-3-60
5 = 575-3-60
6 = 208-3-60
7 = 415-3-50
=
=
=
=
=
=
=
=
=
=
Drum extensions (see dim. B on previous page) Drum width in. (mm)
Model
8 (203) 12 (305) 16 (406) 20 (508) 24 (610) 30 (762) 36 (915) 42 (1067)
200
1300
6000
15000
800
4500
10000
25000
Standard
yes
yes
no
Standard
yes
no
no
Standard
no
no
no
yes
yes
yes
no
no
yes
yes
Standard
no
no
yes
yes
no
no
no
yes
no
no
no
yes
Drum extensions over standard require engineering approval to confirm design acceptability. For delivery on units with nonstandard drum lengths please contact Customer Service.
(1) Please refer to specification chart for line pull information.
(2) Please specify voltages when ordering A models 115/230-1-60; B models 230/460-3-60, and for 380-3-50, 415-3-50 and 575-3-60.
(3) Wall mount pushbutton controls will be shipped loose for customer installation. The National Electrical Code requires wall mount control stations to be installed with conduit
enclosed wiring.
NEW!
Fulcrum Winch Series
5300 to 45600 lb (2409 to 20727 kg) capacity
The new Fulcrum E series electric winches are designed
to meet or exceed North American ANSI / ASME B30.7
standards while providing optimum performance in
a rugged, safe, and versatile package.
IR has combined over 70 years of electric winch manufacturing
experience with input from a diverse group of endusers, riggers,
and regulatory officials, to determine the design criteria for the new
Fulcrum series of winches. Based on industry requirements to
maximize safety, versatility, and reliability the Fulcrum E series is
available in two basic configurations:EP for pulling applications,
and EL for lifting applications. An extensive array of options
further enhances the Fulcrums flexibility while its 5:1 design factor
and two year warranty is your assurance of safe, dependable
operation for the most demanding applications worldwide.
Standard features
Meets or exceeds ANSI / ASME B30.7
Lifting models with 18:1 D/d ratio (per ANSI / ASME B30.7)
Pulling models with 15:1 D/d ratio (per ANSI / ASME B30.7)
5:1 design factor
Winch motors are high torque design, rated for continuous
duty totally enclosed fan cooled (TEFC)
All worldwide voltages
Wide selection of standard gear ratios and line speeds
Specifications:
for pulling winches at 15:1 D/d ratio
Rope size
in.
mm
1 2
13
14
16
19
22
25.4
29
32
35
38
5300
6700
8200
11700
15900
20600
26000
31900
38400
45600
Frame
3
3
4
4
5
5
6
7
7
8
9 16
5 8
3 4
7 8
1
1 1 8
1 1 4
1 3 8
1 1 2
2409
3045
3727
5318
7227
9364
11818
14500
17455
20727
Drum
diameter
in.
mm
8.625
8.625
10.750
10.750
14.000
14.000
16.000
20.000
20.000
24.000
219
219
273
273
356
356
406
508
508
610
Flange
diameter
in.
mm
Std. drum
length
in.
mm
17
17
22
22
28
28
34
38
38
45
18
18
24
24
24
24
24
24
24
30
432
432
559
559
711
711
864
965
965
1143
457
457
610
610
610
610
610
610
610
762
No. of
layers
7
6
8
7
7
6
7
7
6
6
Capacity
std. drum
ft
m
768
577
1216
896
962
713
877
946
721
974
234
176
371
273
293
217
267
288
220
297
Standard min.
drum length
in.
mm
18
18
18
18
18
18
18
18
18
24
457
457
457
457
457
457
457
457
457
610
Standard max.1
drum length
in.
mm
42
42
48
48
48
48
48
48
48
60
10671
10671
1219
1219
1219
1219
1219
1219
1219
1524
mm
1 2
13
14
16
19
22
25.4
29
32
35
38
5300
6000
8200
9200
14100
16400
21300
27000
32600
42400
Frame
3
3
4
4
5
5
6
7
7
8
1
9 16
5 8
3 4
7 8
1
1 1 8
1 1 4
1 3 8
1 1 2
2409
2722
3727
4181
6409
7455
9682
12273
14818
19273
Drum
diameter
in.
mm
8.625
9.750
10.750
14.000
16.000
18.000
20.000
24.000
24.000
26.000
219
248
273
356
406
457
508
610
610
660
Flange
diameter
in.
mm
Std. drum
length
in.
mm
17
17
22
22
28
28
34
38
38
45
18
18
24
24
24
24
24
24
24
30
432
432
559
559
711
711
864
965
965
1143
457
457
610
610
610
610
610
610
610
762
No. of
layers
7
5
8
4
6
4
6
5
4
6
Capacity
std. drum
ft
m
768
505
1216
548
873
526
845
715
505
1033
234
154
371
167
266
160
258
218
154
315
Standard min.
drum length
in.
mm
18
18
18
18
18
18
18
18
18
24
457
457
457
457
457
457
457
457
457
610
Standard max.
drum length
in.
mm
42
42
48
48
48
48
48
48
48
60
10671
10671
1219
1219
1219
1219
1219
1219
1219
1524
NEW!
Fulcrum Winch
200 to 50000 lb (91 to 22680 kg) capacity
Specifications:
Rope size
in.
mm
Specifications:
Frame 3
1 2
1 2
1 2
1 2
1 2
1 2
9 16
9 16
9 16
9 16
9 16
9 16
5 8
5 8
5 8
5 8
5 8
5 8
5 8
34
34
34
34
34
34
34
34
5300
5300
5300
5300
5300
5300
6700
6700
6700
6700
6700
6700
2409
2409
2409
2409
2409
2409
3045
3045
3045
3045
3045
3045
18
28
39
59
86
101
23
34
48
69
87
102
5.5
8.5
11.9
18.0
26.2
30.8
7.0
10.4
14.6
21.0
26.5
31.1
5300
5300
5300
5300
5300
5300
6000
6000
6000
6000
6000
6000
2409
2409
2409
2409
2409
2409
2727
2727
2727
2727
2727
2727
18
28
39
59
86
101
25
38
53
77
97
114
5.5
8.5
11.9
18.0
26.2
30.8
7.6
11.6
16.2
23.5
29.6
34.7
16
16
16
16
16
16
16
16
19
19
19
19
19
19
19
19
8200
8200
8200
8200
8200
8200
8200
8200
11700
11700
11700
11700
11700
11700
11700
11700
3727
3727
3727
3727
3727
3727
3727
3727
5318
5318
5318
5318
5318
5318
5318
5318
11
19
24
38
54
79
99
117
14
20
25
46
55
64
81
101
3.4
5.8
7.3
11.6
16.5
24.1
30.2
35.7
4.3
6.1
7.6
14.0
16.8
19.5
24.7
30.8
8200
8200
8200
8200
8200
8200
8200
8200
9200
9200
9200
9200
9200
9200
9200
9200
3727
3727
3727
3727
3727
3727
3727
3727
4181
4181
4181
4181
4181
4181
4181
4181
11
19
24
38
54
79
99
117
18
25
31
58
70
81
103
128
3.4
5.8
7.3
11.6
16.5
24.1
30.2
35.7
5.5
7.6
9.5
17.7
21.3
24.7
31.4
39.0
Drum Lengths
Models
Pulling
Lifting
Standard
Drum Length
in.
mm
in.
Optional
Drum length
mm
in.
mm
Frame 3
EP5300
EP6700
EL5300
EL6000
18
18
457
457
30
30
762
762
42
42
1069
1069
EL8200
EL9200
24
24
610
610
36
36
914
914
48
48
1219
1219
EL14100
EL16400
24
24
610
610
36
36
914
914
48
48
1219
1219
EL21300
24
610
36
914
48
1219
EL27000
EL32600
24
24
610
610
36
36
914
914
48
48
1219
1219
EL42400
30
762
42
1069
54
1372
Frame 4
EP8200
EP11700
Frame 5
EP15900
EP20600
Frame 6
EP26000
Frame 7
EP31900
EP38400
Frame 8
EP45600
Frame 5
13
13
13
13
13
13
14
14
14
14
14
14
Frame 4
5 8
Rope size
in.
mm
7 8
7 8
7 8
7 8
1
1
1
1
22
22
22
22
25.4
25.4
25.4
25.4
15900
15900
15900
15900
20600
20600
20600
20600
7227
7227
7227
7227
9364
9364
9364
9364
21
29
36
82
21
25
29
36
6.4
8.8
11.0
25.0
6.4
7.6
8.8
11.0
14100
14100
14100
14100
16400
16400
16400
16400
6409
6409
6409
6409
7455
7455
7455
7455
23
32
40
92
26
31
36
46
7.0
10.0
12.2
28.0
7.9
9.5
11.0
14.0
29
29
29
29
29
26000
26000
26000
26000
26000
11818
11818
11818
11818
11818
18
26
38
75
90
5.5
7.9
11.6
22.9
27.4
21300
21300
21300
21300
21300
9682
9682
9682
9682
9682
22
32
47
91
110
6.7
10.0
14.3
27.7
33.5
32
32
32
32
32
35
35
35
35
35
31900
31900
31900
31900
31900
38400
38400
38400
38400
38400
14500
14500
14500
14500
14500
17454
17454
17454
17454
17454
21
26
34
43
50
22
25
35
43
51
6.4
7.9
10.4
13.1
15.2
6.7
7.6
10.7
13.1
15.5
27000
27000
27000
27000
27000
32600
32600
32600
32600
32600
12273
12273
12273
12273
12273
14818
14818
14818
14818
14818
24
31
40
51
59
25
29
41
51
60
7.3
9.5
12.2
15.5
18.0
7.6
8.8
12.5
15.5
18.3
38
38
38
38
45600
45600
45600
45600
20727
20727
20727
20727
21
31
37
47
6.4
9.5
11.3
14.3
42400
42400
42400
42400
19273
19273
19273
19273
23
33
39
50
7.0
10.1
11.9
15.2
Frame 6
1 1 8
1 1 8
1 1 8
1 1 8
1 1 8
Frame 7
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 3 8
1 3 8
1 3 8
1 3 8
1 3 8
Frame 8
1 1 2
1 1 2
1 1 2
1 1 2
NEW!
Fulcrum Winch
200 to 50000 lb (91 to 22680 kg) capacity
Dimensions 1
Pulling
Model
Frame
3
3
4
4
5
5
6
7
7
8
EP5300-18-18
EP6700-23-18
EP8200-19-24
EP11700-14-24
EP15900-21-24
EP20600-21-24
EP26000-18-24
EP31900-21-24
EP38400-25-24
EP45600-21-30
A
in.
18
18
24
24
24
24
24
24
24
30
B
mm
in.
mm
457 8.63 219
457 8.63 219
610 10.75 273
610 10.75 273
610
14
357
610
14
357
610
16
406
610
20
508
610
20
508
762
24
610
C
in.
4.19
4.19
5.63
5.63
7
7
9
9
9
10.5
D
mm
106
106
143
143
178
178
229
229
229
267
in.
17
17
22
22
28
28
34
38
38
45
mm
432
432
559
559
711
711
864
965
965
1143
E
in.
mm
23.5 597
23.5 597
28.5 711
28.5 711
33.5 851
33.5 851
42.5 1080
F
in.
29.54
29.54
40.54
40.54
42.5
42.5
44.82
mm
737
737
1030
1030
1080
1080
1138
G
in.
0.5
0.5
0.5
0.5
0.5
0.5
0.5
mm
13
13
13
13
13
13
13
H
in.
23
23
27.5
27.5
34.5
34.5
38.5
mm
584
584
699
699
876
876
978
J
in.
mm
15
381
15
381
17.5 445
17.5 445
22.5 572
22.5 572
25.5 648
mm
432
432
559
559
711
711
864
965
965
1143
E
in.
mm
23.5 597
23.5 597
28.5 711
28.5 711
33.5 851
33.5 851
42.5 1080
F
in.
29.54
29.54
40.54
40.54
42.5
42.5
44.82
mm
737
737
1030
1030
1080
1080
1138
G
in.
0.5
0.5
0.5
0.5
0.5
0.5
0.5
mm
13
13
13
13
13
13
13
H
in.
23
23
27.5
27.5
34.5
34.5
38.5
mm
584
584
699
699
876
876
978
J
in.
mm
15
381
15
381
17.5 445
17.5 445
22.5 572
22.5 572
25.5 648
1 Dimensions are subject to change. Contact technical sales for certified prints.
Dimensions are for standard base models only.
Dimensions 1
Lifting
Model
Frame
3
3
4
4
5
5
6
7
7
8
EL5300-18-18
EL6700-25-18
EL8200-19-24
EL9200-18-24
EL14100-23-24
EL16400-26-24
EL21300-22-24
EL27000-24-24
EL32600-29-24
EL42400-23-30
A
in.
18
18
24
24
24
24
24
24
24
30
B1
mm
in.
mm
457 8.63 219
457 9.75 248
610 10.75 273
610
14
357
610
16
406
610
18
457
610
20
508
610
24
610
610
24
610
762
26
660
C
in.
4.19
3.63
5.63
4
6
5
7
7
7
9.5
D
mm
106
92
143
102
152
127
179
179
179
241
in.
17
17
22
22
28
28
34
38
38
45
1 Dimensions are subject to change. Contact technical sales for certified prints.
Dimensions are for standard base models only.
A
C
/D
/ B/B1
H
G
F
NEW!
Fulcrum Winch
200 to 50000 lb (91 to 22680 kg) capacity
How to Order:
Specify the complete model as shown. Example: EL5300-28-18-8G-M4-P4-20 is an electric powered lifting winch with a 5300 lb capacity, a 28 fpm line speed, an 18
inch drum, 460-3-60 volt, with grooved drum, NEMA 4 starter and pushbutton, and 20 feet of control cord.
Controls
Series
E = Electric
H = Hydraulic3
5300
(See table
below)
L = Lifting
P = Pulling
MR = Electric Manrider3
28
(See table
below)
1
2
3
4
5
6
7
8
9
0
=
=
=
=
=
=
=
=
=
=
18
(See std.
drum
width
chart
below)
115-1-60
230-1-60
208-3-60
230-3-60
380-3-50
400-3-50
415-3-50
460-3-60
575-3-60
Used w/hydraulic and
air units
M4
P4
20
Pulling capacities
EP 5300 lbs / 2409 kg
EP 6700 lbs / 3045 kg
EP 8200 lbs / 3727 kg
EP 11700 lbs / 5318 kg
EP 15900 lbs / 7227 kg
EP 20600 lbs / 9364 kg
EP 26000 lbs / 11818 kg
EP 31900 lbs / 14500 kg
EP 38400 lbs / 17455 kg
EP 45600 lbs / 20727 kg
Lifting capacities
EL 5300 lbs / 2409 kg
EL 6000 lbs / 2727 kg
EL 8200 lbs / 3727 kg
EL 9200 lbs / 4181 kg
EL 14100 lbs / 6409 kg
EL 16400 lbs / 7455 kg
EL 21300 lbs / 9682 kg
EL 27000 lbs / 12273 kg
EL 32600 lbs / 14818 kg
EL 42400 lbs / 19273 kg
10
Air Winches
The IR line of air winches
incorporates the best ideas
and innovations of Beebe
International, Samiia of France
and the original IR line of
products. The combined
experience of these companies
adds up to over 200 years of
solving the most challenging
lifting, pulling and positioning
applications in the worlds
toughest industries.
Why choose an air winch?
Air winches are simple, rugged,
reliable sources of enormous lifting
and pulling power for their weight.
Air motors cannot burn out; they can
be stalled all day without damage,
making air winches ideal for
tensioning applications, such
as holding a barge in place. And
when air motors are stalled, they
use no air!
Air winches have exceptional load
spotting ability.
Speed control is variable from a slow
creep to full speed.
Air winches are well-suited for
applications in hot, cold, dusty, dirty,
explosive and wet conditions. They
pose no electric shock hazard,
require no special enclosures, and
there are no high-pressure hydraulic
lines to leak.
Air winches have an unlimited
duty cycle.
Air winches can be easily reeved for
increased capacity.
Air winches are easy to service,
maintain, and repair.
5 CE documentation
98
30
LS500RLP (-E)
1100 500
85
26
LS1000RLP (-E) 2200 1000
85
26
FA2BMR (1)
2500 1136 4000 1818
168
51
FA2MR (-E)
3180 1445 4400 2000
64
20
FA2.5AMR (-E) (1) 3125 1420 5000 2273
173
53
FA2.5MR (-E)
3180 1445 5000 2273
118
36
FA5AMR (-E) (1) 6250 2841 10000 4545
102
31
FA5MR (-E)
6875 3125 11000 5000
77
23
Meets onshore requirements of ANSI / ASME A10.22-1990
FA2MRA
2200 1000 3520 1600
91
28
FA2.5MRA
2200 1000 3520 1600
195
59
FA5MRA
4400 2000 7040 3200
87
26
n/a
118
55
135
140
62
65
n/a
36
17
41
43
19
20
66
157
74
20
48
22
LIFTING: ANSI/ASME B30.16 allowable rated line pulls (5:1 design factor)
First layer
Utility models
LS150R
LS300R
BU7A
LS600R
EU, EUL
LS1500R (1)
FA2B
FA2.5A
HU40A
LS2000R
FA2
FA2.5
FA5A
FA5T
FA5
LS5000R
FA7T
FA7
FA10
Capacity
lbs
kg
455
840
1200
1680
2100
4000
5000
5000
5000
6200
6600
7000
11400
12500
12500
15600
18800
18800
27200
Speed
fpm
m/min
207
382
545
764
955
1818
2273
2273
2273
2818
3000
3182
5182
5682
5682
7091
8545
8545
12364
103
56
36
26
62
19
79
119
44
47
31
97
40
47
47
23
32
32
28
31
17
11
8
19
6
24
36
14
14
9
30
12
14
14
7
10
10
9
Mid Layer
Capacity
Speed
lbs
kg
fpm
m/min
380
740
1000
1480
2000
3600
4000
5000
4000
5150
5200
5800
10000
11300
12500
12900
16700
18800
27100
173
336
454
673
909
1636
1818
2273
1818
2341
2364
2636
4545
5136
5682
5864
7591
8545
12319
115
63
43
30
68
21
96
114
57
56
40
117
50
52
48
28
37
33
19
35
19
13
9
21
6
29
35
18
17
12
36
15
16
15
9
11
10
6
Top Layer
Capacity
Speed
lbs
kg
fpm
m/min
330
660
1000
1325
2000
3300
3200
4100
3200
4400
4400
5000
8000
8400
11000
11000
12600
15400
22000
150
300
454
600
909
1500
1455
1864
1455
2000
2000
2273
3636
3818
5000
5000
5727
7000
10000
138
69
39
34
64
23
122
141
70
66
47
132
62
70
54
33
48
40
23
42
21
12
10
20
7
37
43
22
20
14
40
19
21
16
10
15
12
7
Average
flow required
cfm
m3/min.
78
78
50
78
100
125
350
700
291
354
280
700
700
700
700
354
750
750
800
2.2
2.2
1.4
2.2
2.8
3.5
9.9
19.8
8.2
10.0
7.9
19.8
19.8
19.8
19.8
10.0
21.2
21.2
22.7
PULLING: ANSI/ASME B30.7 allowable rated line pulls (3.5:1 design factor)
First layer
Utility models
BU7A
PS1000R
EU, EUL
FA2B
PS2400R (1)
FA2
FA2.5A
FA2.5
HU40A
PS4000R
FA5A
FA5T
FA5
PS10000R
FA7T
FA7
FA10
Capacity
lbs
kg
1500
2200
3000
5100
5280
6800
7100
8000
5100
8800
13100
18000
18000
22000
27000
27000
34000
682
1000
1364
2318
2400
3091
3227
3636
2318
4000
5955
8182
8182
10000
12273
12273
15455
Speed
fpm
m/min
26
15
45
76
12
29
67
79
42
13
26/8
32
32
8
23
23
17
8
5
14
23
4
9
20
24
13
4
8
10
10
2
7
7
5
Mid Layer
Capacity
Speed
lbs
kg
fpm
m/min
1200
1950
2600
4000
4800
5400
6400
6600
4000
7300
10000
11600
14100
18300
18100
18100
27100
545
886
1182
1818
2182
2455
2909
3000
1818
3318
4545
5273
6409
8318
8227
8227
12319
34
17
49
96
13
37
42
42
54
16
50
50
41
10
32
32
19
10
5
15
29
4
11
13
13
17
5
15
15
12
3
10
10
6
Top Layer
Capacity
Speed
lbs
kg
fpm
m/min
1000
1740
2000
3200
4370
4500
5400
5300
3200
6200
8000
8600
11600
15600
13600
13600
22000
454
791
909
1455
1986
2045
2455
2409
1455
2818
3636
3909
5273
7091
6182
6182
10000
39
19
64
122
14
44
45
119
68
18
62
67
50
11
46
46
23
12
6
20
37
4
13
14
36
21
5
19
20
15
3
14
14
7
Average
flow required
cfm
m3/min.
50
78
100
350
125
280
700
700
291
354
700
700
700
354
750
750
800
1.4
2.2
2.8
9.9
3.5
7.9
19.8
19.8
8.2
10.0
19.8
19.8
19.8
10.0
21.2
21.2
22.7
13
Winch capacity:
Winches can lift or pull the highest loads at
the first layer, and can lift/pull the least at
the top layer. This is due to the torque
arm effect of the rope spooling on the
winch drum. The closer the load is to the
drum, the easier it is for the winch to turn
and move the load. The further away the
load is from the drum, the harder it is for
the winch to turn.
Winch speed:
Winches generally move the load fastest at
the top layer and slowest at the first layer.
Think of your old record player. If you put a
penny near the center of the record, it
would simply spin at the same rate as the
record. But if you put it near the outside
edge, it would fly off. This is because the
outer diameter of the record is travelling
faster than the inner diameter. The same is
true for a winch drum, and consequently
the wire rope.
Follow these guidelines to choose
the correct utility winch for your
application:
First, consider these three fundamental
questions:
1. How much is to be lifted, pulled, or
tensioned?
2. How fast is the load to be moved
(if at all)?
3. How much wire rope is needed?
14
Options:
Automatic band brake
Remote control
Tensioning manifold
Sandblast and carbozinc
primer
Construction cages
Remote pendent control
Marine 812 finish
Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model
BU7A (-E)
BU7APTAB (-E)
EU
EUABPT
EUL
454
454
909
909
909
13
11
21
24
21
4 .5
4 .5
4 .81
4 .81
12.88
hp
1.6
1.6
4.4
4.4
4.4
1.4
1.4
2.8
2.8
2.8
1950
1950
4500
4500
4500
886
886
2045
2045
2045
Pipe inlet
in. (mm)
(13 mm)
(13 mm)
3 4" (19 mm)
3 4" (19 mm)
3 4" (19 mm)
Hose size
in. (mm)
1 2"
3 4"
1 2"
3 4"
(19 mm)
(19 mm)
1" (25 mm)
1" (25 mm)
1" (25 mm)
Shipping wt
lbs
kg
90
118
360
375
490
41
54
164
170
222
Adding -E to model states compliance with European Machinery Directive. See Air Winch Selection Guide for explanation of compliance.
EU 2000 lb
(909 kg) capacity
BU7A 1000 lb
(454 kg) capacity
15
Model
BU7A
5.88 11.13
(149) (300)
Capacity
(mid layer)
lbs
kg
BU7A (-E)
EU
EUL
12" NPT
8.50 4.50
D D
CLDrum
(216)
Air Inlet
(114)
34"
NPT exhaust
1000
2000
2000
455
909
909
228
70
Through
holes for 12"
(12 mm) bolts
5 8" D 4 holes
CL
9.13
(232)
7.88 (200 )
BU7A PTAB
For series
BU7APTAB
BU7A (-E)
EU
EUL
Drum guard
BU7A-K298A
BU7A-K298A
EU-K298A
EUL-K298A
Dimensions: EU
4.81
(122 )
1" NPT street
ell exhaust
6" D
(152)
CLDrum
12.25" D
(311)
8
(203)
27.63 (702)
5.63 R
(143)
6.5 R
(165)
CL
1 (25)
45
1.94 (49)
12.88 (327)
12.25 D
(313)
11
(279)
EU-C709
EU-C709
EU-RC685AB
EU-RC685AB
BU7A (-E)
w/pendent (2)
EU-PAK269AB
EU-PAK269AB
Air strainer
Lubricator
Exhaust muffler
Valve Chest Assembly (1)
( 34
EU-A267
in. FNPT )
L30-06-000 ( 3 4 in. FNPT )
50592 ( 1 in. NPT )
Part number
EUAB/PT
EU-A267
in. FNPT )
L30-06-000 ( 3 4 in. FNPT )
50592 ( 1 in. NPT )
9 (229) Typ.
36.13 (918)
3 (76)
4 (102)
Model
EU
BU7A
EU
EUL
Remote control
Automatic Brake -
RC
AB
PT = Pendent throttle AB = Automatic
brake
RC = Remote control
(full flow)
XX = Specify control
hose length
in feet
Options
Caution: These winches are not to be used for lifting or lowering people.
20 (508)
4 (102)
16
9 16
9 mm
14 mm
14 mm
HU-PAK686AB
HU-PAK686AB
6
(152)
CE package
PZ
E = Construction
-E =
cage
P = Marine 812
finish
Q = Special paint;
please specify
R = Natural gas
operation
Z = Sandblast and
carbozinc primer
Notes:
Rope drum disengaging clutch is standard equipment on these winches.
Automatic brake is standard equipment on BU7APTAB and EUAB/PT.
Automatic brake and disengaging clutch may not be used together.
25 (635)
4 holes .81 D. (20)
4.5 (114)
9 16
(1) Included with full flow remote control kits; required for pilot air remote control kits.
CLDrum
3 holes
.81 (20)
1.5 (38)
NPT
air inlet
2.25
(57)
11 32
EU/EUL
( 34
6" D
(152)
34"
3.5 (89)
50
142
Specify the air winch series desired from the charts in the Air Winch Selection Guide. Remote control and/or
auto brake options are available for most air winches. Add correct suffix to winch series if either or both are
desired. Specify control hose length "XX" in feet. e.g. BU7APTAB15 is a BU7APTAB with 15 feet (4.6 m) of
control hose.
Dimensions: EUL
18
(457)
NPT
air inlet
CL of Base
45
164
465
How to Order:
34"
7.31
(186)
67
189
Other options
Description
Model
19.38
(492)
220
619
(1) Control should be within 30 ft (9.1 m) of winch for std brake and within 20 ft (6.1 m) for use with auto brake.
(2) Control should be within 50 ft (15.2 m) of winch. Pilot remote control kits do not contain remote control valve chest.
Brake Cyl.
BU7APTAB Only
1.56
(40)
40
103
288
Full flow remote control kit Pilot air remote control kit
Std or auto brake
Std or auto brake
1.50 (38)
5
4.25 (127)
(108)
10.63
(270)
(15 mm)
132
339
946
1.09 (28)
4.81
(122)
Rope anchor
hole
in.
mm
1 4 "
Compliance
with the
European
Machinery
Directive
(see Air Winch
Selection
Guide for
description BU7A only).
Air Flow
INPUT
OUTLET
power
stations,
foundries,
Exhaust
shipboard and
marine applications, chemical and
petroleum industries.
With only two moving parts, maintenance is low and motor life is long.
High torque gear motor provides
excellent spotting characteristics.
Variable speed control provided by
either the self-returning throttle
lever or remote pendent handle.
Pullstar has disengaging clutch for
free-spooling unloaded wire rope.
All ductile iron construction
Automatic self-adjusting disc brake
Continuous duty cycle
Lightweight design for portability.
Meets ASME B30.7 standards
Exhaust air routed internally through
drum barrel for reduced noise level.
Operable at 70100 psi (4.97 bar)
Low air consumption
Internal gear box in a compact space
saving design
PS1000R-L
PS2400RGC-L
PS10000R-L-E
330
660
1325
1325
1325
1325
3300
3300
3300
3300
4400
4400
11000
11000
138
69
34
34
34
34
23
23
23
23
66
66
33
33
m/min
42
21
10.5
10.5
10.5
10.5
7
7
7
7
20
20
10
10
78
78
78
78
78
78
125
125
125
125
354
354
354
354
2.2
2.2
2.2
2.2
2.2
2.2
3.6
3.6
3.6
3.6
10
10
10
10
Inlet size
in.
Min hose
in.
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
Net weight
lbs
kg
60
60
60
62
81
83
143
146
166
169
506
594
1408
1650
27
27
27
28
37
38
65
66
75
77
230
270
640
750
Pullstar specifications: max. lifting and pulling are at 90 psi (6.3 bar) air inlet pressure with motor running
The PS1000R and PS2400R are fitted as standard with a free spool clutch. These winches can be used for lifting at reduced capacity to maintain 5:1 Design Factor
only in countries that allow it, eg. USA. See information below for lifting capacities and line speeds for these countries.
Series no.
Rated pulling at first layer
Average air consumption Inlet size
Min hose
Net weight
lbs
kg
fpm
m/min
scfm
m3/min
in.
in.
lbs
kg
PS1000R-L
PS1000RGC-L
PS1000R-PH2M
PS1000RGC-PH2M
PS2400R-L
PS2400RGC-L
PS2400R-PH2M
PS2400RGC-PH2M
PS4000R
PS4000RGC
PS10000R
PS10000RGC
2200
2200
2200
2200
5280
5280
5280
5280
8800
7920
22000
22000
1000
1000
1000
1000
2400
2400
2400
2400
4000
3600
10000
10000
15
15
15
15
12
12
12
12
13
13
8
8
5
5
5
5
4
4
4
4
4
4
2
2
78
78
78
78
125
125
125
125
354
354
354
354
2.2
2.2
2.2
2.2
3.6
3.6
3.6
3.6
10
10
10
10
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
1 1 4
62
83
64
85
146
169
149
176
506
594
1408
1650
28
38
29
39
66
77
68
80
230
270
640
750
Rope capacity
Recommended wire rope type: Extra Improved Plow Steel (EIPS) with IWRC
Series no.
Wire rope diameter
Full drum less 2 layers ft (m)
Short drum
Long drum (GC)
ft.
m
ft.
m
LS150R
316
LS300R
1 4
207
63
423
129
310
94
634
193
LS600R
1 4
207
63
423
129
310
94
634
193
134
516
394
120
800
244
607
185
1233
375
94
28
193
59
214
65
440
LS1500R
3 8
115
35
236
72
260
79
535
163
LS2000R
1 2
444
135
494
150
636
194
796
242
349
114
484
159
626
205
782
256
LS5000R
3 4
521
159
1099
335
747
227
1576
480
401
131
847
278
607
199
1283
421
PS1000R
1 4
207
63
423
129
310
94
634
193
94
28
193
59
214
65
440
134
516
PS2400R
3 8
115
35
236
72
260
79
535
163
PS4000R
1 2
444
135
494
150
636
194
796
242
349
114
484
159
626
205
782
256
PS10000R
3 4
521
159
1099
335
747
227
1576
480
401
131
847
278
607
199
1283
421
3 8
Note: Based on inch EIPS, IWRC wire rope. The maximum allowable ratings are: Pulling / 3414 lbs (1552 kg) and Lifting / 3020 lbs (1373 kg). See the wire rope chart in Tech Tips
section for additional information.
* Drum capacities represent tightly spooled wire rope. Recommended drum working capacity is 80% of values shown.
18
.39
(9.9) 2.68
(68)
2.63
(67)
40
40
Air inlet
2" NPT
Rope
Entry
9.09
(231)
13.07
(332)
5.51
(140)
9.00
(229)
9.06
(230)
Winch
mounting
4 x 11 mm
dia. hole
6.06 (154)
8.50 (216)
5.51 (140)
2.95
(75)
1.75
(44.5)
9.65 (245)
15.47 (393)
2.68
(68)
.39 (9.9)
Rope
entry
9.09
(231)
Air inlet
BSP
5.51
(140)
1 2 "
11.15
(283)
3.70 (94)
.70 (17.8)
5.51
(140)
8.50 (216)
6.74 (171)
9.65 (245)
16.25 (413)
.39
(9.9)
.39 (9.9)
Rope
entry
Winch mounting
4 X 13 mm
dia. holes
12.0
(305)
.63
(16)
.63
(16)
Air inlet
34" BSP
9.76 (248)
14.17 (360)
1.46 (37)
11.42 (290)
6.57 (167)
13.46 (342)
15.75 (400)
Free spool
clutch (Pullstar
only)
3.27
(83)
Air inlet
34" BSP
Rope
anchor
Rope
entry
3.27
(83)
Lever control
7.09
(180)
1.46 (37)
7.09 (180)
UP
16.73 (425)
8.19 (208)
When with
remote control
pendent option
19
11.8 (300)
5
(127)
Air inlet
1.14" BSP
9.6 (244)
GC=10.75 (273)
Drum dia.
8.9 (227)
Declutch lever
(Pullstar series
only)
Torque
limiter
Winch
mounting
4 x 18 mm
dia. holes
13.9 (340)
19.7 (500)
1.18 (30)
Lever control
(CE version with
emergency stop device)
17.40 (442)
Flange dia.
GC model
(long drum)
17.6 (447)
27.8 (707)
19.1 (485)
Rope
anchor
PHS remote
control pendent
option (CE version
with emergency
stop device)
2.95 (75)
17.7 (449)
28.3 (719)
28.7 (728)
GC model
(long drum)
14.0 (355)
Air inlet
1.14" BSP
Torque
limiter
3.9
(100)
10.2 (260)
22.0 (560)
29.5 (745)
3.9
(100)
Lever control
(CE version with
emergency stop device)
26.38 (670)
Flange dia.
14.49 (368)
Drum dia.
26.2 (665)
Declutch lever
(Pullstar series
only)
13.8 (350)
31.9 (810)
6.5
(166)
2.95
(75)
1.4 (35) 1.4 (35)
Winch
mounting
8 x 21
mm dia.
holes
PHS remote
control pendent
option (CE version
with emergency
stop device)
22.8 (580)
25.6 (650)
35.6 (904)
14.7 (373)
How to Order
For each order specify the model code as shown below. Example: LS2400RGC-PH5M-GP
Series
Capacity
Drum
LS
2400R
GC
LS = Liftstar 150R = 150 kg
PS = Pullstar 300R = 300 kg
600R = 600 kg
1000R = 1000 kg
1500R = 1500 kg
2000R = 2000 kg
2400R = 2400 kg
4000R = 4000 kg
5000R = 5000 kg
10000R = 10000 kg
R = Air
No letter = Standard
GC
= Long drum
20
Control
L =
PH =
PHR =
DP =
Control length
PH
Lever (control)
Precision pendent,
alloy, type PHS
Cast iron pendent
Full flow
remote control
5M
2M = 2 meter (standard)
5M = 5 meter pendent
XX = Specify control
length up to 20 m
G =
P =
Q =
Z =
- Options
GP
Drum guard
Marine finish
(standard surface
prep, primer, marine
paint)
Offshore paint
Sandblast prep and
primer
Description
Part no.
FA2B-SXK1R
Tensioning manifolds
Natural gas compatible; Option R
HU40A (11 hp) or AMP94A (9.4 hp) motor/valve combinations
Construction cages and open frame configurations
Material Traceability and Type Approval Certification
Low temperature versions
FE2B electric and FH2B hydraulic units
Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model
number
Stall
lbs
kg
Average
air cons
Recom.
Ingersoll
Comp.
Mtr
hp
6800 3084
350
P185-P375
16
1 1 4
1 2
270
P185-P375
11
1 2
5500 2500
320
P185-P250
9.4
1 2
9560 4345
gpm (3)
psig (4)
17
(7)
1 2
amps (6)
15
NA
1 2
(3)
(4)
(5)
(6)
(7)
21
178
343
508
610
3 8 "
ft
(10 mm)
m
519
1029
1538
1852
158
314
468
564
120
240
360
433
300
600
900
1085
5 8 "
ft
91
183
274
331
3 8"
(16 mm)
m
164
330
497
600
ft
50
100
151
183
(10 mm)
m
593
1176
1758
2116
180
358
535
645
460
915
1371
1651
140
279
417
503
356
712
1068
1287
5 8"
ft
108
217
325
392
(16 mm)
m
206
416
625
754
62
126
190
230
60
120
16
9
15
75
65
90
Standard Configuraton
Dimensions
Model number
FA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40AFA2B- / HU40A-
SXK1
MXK1
LXK1
RXK1
SMK1
MMK1
LMK1
RMK1
SMX1
MMX1
LMX1
RMX1
(SAK1)
(MAK1)
(LAK1)
(RAK1)
(SAX1)
(MAX1)
(LAX1)
(RAX1)
Type of
drum brk.
Auto
disc brk.
A
in.
mm
None
None
None
None
Manual (automatic)
Manual (automatic)
Manual (automatic)
Manual (automatic)
Manual (automatic)
Manual (automatic)
Manual (automatic)
Manual (automatic)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
7.0
13.5
20.0
24.0
7.0
13.5
20.0
24.0
7.0
13.5
20.0
24.0
178
343
508
610
178
343
508
610
178
343
508
610
FA2B only
B
in.
mm
34.7
41.2
47.7
51.7
37.4
43.9
50.4
54.4
34.1
40.6
47.1
51.1
881
1046
1212
1313
950
1115
1280
1382
866
1031
1196
1298
HU40A only
B
in.
mm
33.8
40.3
46.8
50.8
36.5
43.0
59.5
53.5
33.2
39.7
46.2
50.2
859
1024
1189
1290
927
1092
1257
1359
843
1008
1173
1275
in.
mm
in.
mm
9.6
16.1
22.6
26.6
12.3
18.8
25.3
29.3
12.3
18.8
25.3
29.3
244
409
574
676
312
478
643
744
312
478
643
744
4.8
8.0
11.3
13.3
7.5
10.8
14.0
16.0
7.5
10.8
14.0
16.0
122
203
287
338
191
274
356
406
191
274
356
406
Air inlet
1-1/4" NPT
A
Cable
take-off
FA2B
27.59
(701)
3.87 (98)
HU40A
23.0 17.00
17.54 (584) (432)
(445)
7.50
(191)
15.00 (381)
22.11 (562)
0.63 (16)
4 x 0.81 (21)
Valve exhaust
1-1/2" NPT
16.88
(423)
9.25
(235)
w/disc brake
7.27 (185)
w/o disc brake
3.73 (95)
10.50
(267)
D
C
Motor exhaust
1" NPT
22
Series
FA
Capacity
Generation -
Drum length
2
B
L
2 = 2 ton
B = Third
S = Short
(4000 lbs)
generation
M = Medium
L = Long
FA = Air powered
HU40A*
AMP94A*
R = Extra long
Note: See drum
length matrix
below
Drum brake
Disc brake
Control
X
A = Auto drum
brake
K
X = No auto
disc brake
M = Manual
drum brake
K = Auto disc
brake
X = No drum
brake
7
B
G
= Drum grooving (specify rope size
in sixteenths, e.g. 7 = 716")
= Press roller
(specify takeoff angles)
= Standard winch
mounted throttle
(1) With remote pilot control option, line speeds will decrease.
(2) Only available with manual drum brake.
(3) Documentation, witness testing and material traceability available; must be
requested at time of order. Specify options or contact factory or your nearest
Ingersoll-Rand distributor for information.
M1 Material traceability certificates according to EN 10204 (Ex DIN 50049)
2.2 on load bearing parts. This conformity document affirms (by the
manufacturer) that parts are in compliance with the requirements of the
order based on non-specific inspection and testing (i.e. results are typical
material properties for these parts.)
M2 Material traceability certificates according to EN 10204 (Ex DIN 50049)
3.1b on load bearing parts. These documents affirm (by a department
independent of the manufacturing department) that the actual parts used in
the product are in compliance with the order based on specific inspection
and testing (i.e. results are actual material properties for those parts.)
M3 Material traceability certificates according to EN 10204 (Ex DIN 50049)
3.1b on load bearing parts. These documents affirm (by a department
independent of the manufacturing department) that the actual parts used in
the product are in compliance with the order based on specific inspection
and testing (i.e. results are actual material properties for those parts in a
finished, as delivered condition.)
Options
= Construction cage
G = Drum guard
H = Open frame for horizontal pulling
M1 = Per DIN 50049/En10204
Para 2.2 Typicals (3)
M2 = Per DIN 50049/En10204
Para 3.1b actual per product
as purchased (3)
M3 = Per DIN 50049/En10204
Para 3.1b actual per product
as delivered in final condition (3)
N = Type approval; please specify
in text DNV, ABS or Lloyds
P
= Tension manifold
-E = Compliance w/European
Machinery Directive
23
Specifications*
FA2.5A
5000 lbs
2273 kg
114 fpm
4100 lbs
141 fpm
4545 kg
35 m/min
32 fpm
10 m/min
1860 kg
8000 lbs
3629 kg
43 m/min
43 fpm
13 m/min
10400 lbs
4727 kg
17000 lbs
7727 kg
9.25 in.
235 mm
12.75 in.
324 mm
25 hp
700 scfm 20 m3/min
700 scfm
20 m3/min
1 1 4 in.
1 1 4 in.
32 mm
5 8
in.
818 lbs
32 mm
16 mm
372 kg
34
in.
Rope dia
in.
mm
1251 lbs
S
7 (178)
ft
m
181
140
109
63
359
279
217
127
Short drum
12 (305) (1)
15 (381) (2)
1758
1371
1068
625
536
418
326
191
R
24 (610)
ft
m
2116
1651
1287
754
645
503
392
230
Long drum
24 (610) (1)
27 (686) (2)
19 mm
5 8
569 kg
34
* Performance is based on 90 psi (6.3 bar) air inlet pressure with the motor running.
24
5 CE documentation
25 hp
Weight
FA5A
10000 lbs
Motor horsepower
Construction
Designed to meet the space and performance requirements of
the Classic winches
Options
Corrosion resistant marine grade coating system: Sandblast to
white metal finish and carbozinc primer with a Marine 812
finsih
Band brakes manual and automatic
Remote controls
Construction cages
Open frame configurations
Foot print base with K6U and K6UL bolt pattern for FA5A
Free spool clutch
Tensioning
-E = Compliance with the European
Machinery Directive. Includes as
manifold
standard on utility rated winches:
Drum guard
1 Main air supply shutoff
Underwound
2 Overload device
configuration
3 Drum guard
4 Muffler
CE package
Description
Rated mid layer line pull, 5:1 DF
FA5A-LXK1
16
19
777
581
236
177
982
736
299
224
1597
1200
486
366
1802
1355
549
413
Drum length
A
in. mm
FA2.5A-S
FA2.5A-M
FA2.5A-L
FA2.5A-R
7
13.5
20
24
178
343
508
610
B
in.
38.44 976
44.94 1141
51.44 1306
55.44 1408
9.55
16.05
22.55
26.55
243
408
573
674
4.78
8.03
11.28
13.28
121
204
286
337
46.50 1181
58.50 1486
17.89
29.89
454
759
8.94
14.94
227
379
B
in.
37.64 956
44.14 1121
50.64 1286
54.64 1388
B
in.
12.31
18.81
25.31
29.31
313
478
643
744
7.5
10.8
14
16
191
274
356
406
41.19
47.69
54.19
58.19
1046
1211
1376
1478
12.31
18.81
25.31
29.31
313
478
643
744
7.5
10.8
14
16
191
274
356
406
17.89
29.89
454
759
10.5
16.5
266
419
46.5
58.5
1181
1486
17.89
29.89
454
759
10.5
16.5
266
419
Dimensions: FA5A
FA5A-SX
FA5A-LX
15
27
381
686
43
55
1092
1397
Note: Drum lengths for the FA5A-SM = 12 in. (305), and FA5A-LM = 24 in. (610 mm).
Cable
take-off
Motor
oil drain
Valve exhaust
(11 2" NPT)
3.87 (98)
29.30
(744)
9.25
(235)
17.00
(432)
17.54
(445)
23.88
(607)
10.50
(267)
9.25
(235)
Gearbox
oil level
4 X .81(21)
Gearbox oil drain
7.50
(190.5)
15.00 (381)
7.27
(185)
.63
(16)
3.79 (96)
Air inlet
114" NPT
Cable
take-off
Motor
oil fill
Drum length A
Sec exhaust
112" NPT
5.75 (146)
24.81
(630)
25.1
(638)
31.50
(800)
12.56
(319)
Primary
exhaust
2 12" NPT
12.75
(324)
Disc brake
Gearbox
oil drain
oil drain
22.00 (559)
Gearbox/
disc oil
level
81 (21)
mounting
2 per side
(4 total)
D
7.14
(181)
21.81 (554)
25.94 (659)
31.35 (796)
Typical allowable wire rope takeoff angle: Shaded areas represent allowable angle of rope takeoff without interference
with winch structural supports.
for FA2.5A
for FA5A
60
120
115
45
16
10
16
15
75
57
65
90
Standard Configuraton
83
Standard Configuraton
63
25
Series
FA
Capacity
Drum length
Drum brake
Disc brake
Control
5
A
L
2.5 = 2.5 ton
A = Third
S = Short
(5000 lbs)
generation
M = Medium
5 = 5 ton
L = Long
(10000 lbs)
R = Extra long
Generation -
X
A = Auto drum
brake
K
X = No auto
disc brake
M = Manual
drum brake
K = Auto disc
brake
X = No drum
brake
FA = Air powered
Length
of drum
Drum brake
without
in.
S
M
L
R
7
13 12
20
24
mm
with
in.
178 7
343 13 12
508 20
610 24
mm
178
343
508
610
15
27
381
686
12
24
305
610
(1) With remote pilot control option, line speeds will decrease.
(2) Only available with manual drum brake.
(3) Documentation, witness testing and material traceability available; must be
requested at time of order. Specify options or contact factory or your nearest
Ingersoll-Rand distributor for information.
M1 Material traceability certificates according to EN 10204 (Ex DIN 50049)
2.2 on load bearing parts. This conformity document affirms (by the
manufacturer) that parts are in compliance with the requirements of the
order based on non-specific inspection and testing (i.e. results are typical
material properties for these parts.)
M2 Material traceability certificates according to EN 10204 (Ex DIN 50049)
3.1b on load bearing parts. These documents affirm (by a department
independent of the manufacturing department) that the actual parts used in
the product are in compliance with the order based on specific inspection
and testing (i.e. results are actual material properties for those parts.)
M3 Material traceability certificates according to EN 10204 (Ex DIN 50049)
3.1b on load bearing parts. These documents affirm (by a department
independent of the manufacturing department) that the actual parts used in
the product are in compliance with the order based on specific inspection
and testing (i.e. results are actual material properties for those parts in a
finished, as delivered condition.)
26
G
= Drum grooving (specify rope size
in sixteenths, e.g. 7 = 716")
Options
= Standard winch
mounted throttle
= Construction cage
G = Drum guard
H = Open frame for horizontal pulling
K = K6 footprint base for FA5A
M1 = Per DIN 50049/En10204
Para 2.2 Typicals (3)
M2 = Per DIN 50049/En10204
Para 3.1b actual per product
as purchased (3)
M3 = Per DIN 50049/En10204
Para 3.1b actual per product
as delivered in final condition (3)
N = Type approval; please specify
in text DNV, ABS or Lloyds
P
= Tension manifold
Versatility:
Force 5 winches offer maximum versatility to meet numerous
lifting, pulling, or tensioning challenges. Substitute a wide variety of
gear ratios to better meet your speed and capacity needs. Design,
material, and dimensional changes are a snap with fabricated
frames. Available option packages meet the requirements of oil
refineries, mining, construction and offshore oil drilling.
Standard features:
Meets ASME B30.7
5:1 design factor at rated load
Full drum rated line pull: a Force 5 winch always pulls or lifts
its rated load at any and all wire rope layers.
Internal gearbox and optional disc brake combination provide
load control superior to other types of air winches.
Compact, space-saving frame design and fabricated alloy steel
drum fit easily into tight spaces
Variable drum length and wire rope storage for special
applications
Standard operating temperature range is 0C through 60C.
Minimum 18:1 drum diameter to wire rope diameter ratio
reduces wire rope wear.
Longer drum lengths and taller flanges provide greater wire
rope storage
Options and accessories:
Optional enclosed oil bath wet disc brake is fully sealed for
protection against salt spray, dirt and moisture, providing
trouble-free operation over thousands of lifting cycles. A disc
brake is standard on the FA10.
Automatic band brakes
Variable drum lengths 8 to 50 (203 to 1067 mm)
FA5
Grooved drums
Drum divider flange
Drum guard
Limit switch
Drum lock
Construction cage
Corrosion resistant marine grade coating system: sandblast to
white metal finish and carbozinc primer with a Marine 812
finish
Tensioning manifold
Air preparation packages: filter, regulator, lubricator, liquidator,
and strainer
Electric over air remote control allows for virtually unlimited
pendent length
Air operated remote controls
Muffler
Hydraulic models
Third party certifications for low temperature applications
Special winches for refinery decoking applications
FA7T Guideline (GL) and Podline (PL) winches feature 42"
drums, drum locking dogs and marine grade finishes, materials
and fasteners. The GL version offers dual controls, and is
designed to overhaul. For performance and specification detail,
see chart on the following page.
27
FA2-24
FA2.5-24
FA5-24
FA5T-24
FA7-24
FA7T-24
FA7TGL-42
FA7TPL-42
FA10-24
4400
5000
11000
8400
15400
12600
3400
10200
22000
2000
2273
5000
3818
7000
5727
1545
4636
10000
47
132
54
70
40
48
152
60
23
14
40
16
21
12
15
46
18
7
Drum
length
A
in. mm
hp
24 610
24 610
24 610
24 610
24 610
24 610
42 1067
42 1067
24 610
9.4
25
25
25
25
25
25
25
31
Maximum
stall pull
1st layer
lbs
kg
9.5
19.9
19.9
19.9
21.3
21.3
21.3
21.3
22.7
9000
10000
24000
24000
36000
36000
10000
36000
38000
Pipe
inlet
size
in. mm
4091
4545
10909
10909
16364
16364
4545
16364
17273
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
32
32
32
32
32
32
32
32
32
Hose
size
Ship
weight
in
mm
lbs
kg
1 1/4
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
32
38
38
38
38
38
38
38
38
825
1061
1872
2153
2205
2335
2981
2850
3200
374
481
849
977
1000
1059
1352
1293
1451
Note: Adding -E to model states compliance with European Machinery Directive. See the Air Winch Selection Guide for explanation of compliance.
Capacity
lbs
Recommended
wire rope size
kg
in. mm
FA2
4400
2000
12
FA2.5
5000
2273
5 8
16 mm
FA5
11000 5000
3 4
19 mm
FA5T
8400
3818
3 4
19 mm
FA7
15400 7000
7 8
22 mm
FA7T
12600 5727
7 8
22 mm
FA10
13 mm
22000 10000 1 18 29 mm
Drum
length
in. mm
8 203
12 305
16 406
24 610
8 203
12 305
16 406
24 610
16 406
24 610
30 762
16 406
24 610
30 762
36 915
24 610
30 762
36 915
24 610
30 762
36 915
42 1067
24 610
30 762
36 915
40 1016
50 1270
1 2 "
(13 mm )
ft
m
388
594
801
1214
118
181
244
370
5 8"
(16 mm )
ft
m
266
410
554
843
266
410
554
843
1181
1795
2256
81
125
169
257
81
125
169
259
360
547
688
Rope diameter
7 8" (22 mm )
(19 mm )
ft
m
ft
m
3 4"
746
1138
1431
1682
2564
3225
3887
1640
2063
2486
2669
3358
4047
4736
2488
3130
3773
4201
5271
227
347
433
512
761
983
1185
500
629
758
813
1023
1233
1443
758
954
1150
1280
1606
544
832
1047
1204
1841
2318
2796
1059
1334
1608
1917
2414
2912
3409
1962
2471
2980
3319
4168
166
254
319
367
561
706
852
323
406
493
584
736
887
1039
598
753
908
1011
1270
1" (25 mm )
ft
m
1 1 8" (29 mm )
ft
m
786
991
1196
1538
1940
2311
2742
1332
1679
2027
2258
2837
1026
1295
1564
1744
2192
240
302
365
469
591
713
836
405
511
617
688
865
(1) Capacities meet ANSI-ASME B30.7 which requires 1 2" (13 mm) minimum clear flange above last layer. Capacities represent tightly wound wire rope. Recommended working
capacity is 80% of values shown.
28
313
395
477
531
668
24
(610)
4.13 (105)
Valve Exh.
Inlet 114
NPT
28.63
(727)
22.75
(578)
Motor
Exhaust
114 NPT
23.50
(597)
20.31
(516)
14
(356)
13.13 (333)
.50 (12.7)
10 (254) 10 (254) 10 (254)
1.63
(41)
14.69
(373)
8.13 (206)
10 34
(273)
19
(483)
1116
(17.5) 8 pl.
Cable
anchor
10 (254)
1.63 (41)
2 (51)
20 (508)
2 (51)
33.25 (845)
24 (610)
48.50 (1232)
50.88 (1292) with disc and band brakes
48.38 (1229) with band brake only
4.13 (105)
Valve Exh.
Inlet 114
NPT
10 34
(273)
22.75
(578)
28.63
(727)
1116
19
(483)
23.50
(597)
(17.5) 8 pl.
14
(356)
13 (330)
.50 (12.7)
Motor
Exhaust
114 NPT
2 (51)
(229)
(229)
(229)
Cable ancho
10 (254)
2 (51)
2 (51)
20 (508)
24 (610)
31 (787)
46 (1168)
48 38 (1229)
FA2.5-24 with disc and band brakes or band brake only in inches (mm)
Air inlet 114 NPT
2.31 ( 59)
20.31 (516)
1116
(17.5)
8 pl.
8.13 (206)
23.50 (597)
1034
(273)
19 (483)
27.38
(695)
32.79 (833)
Valve Exh.
Inlet 112
NPT
Motor
Exhaust
2 12 NPT
14.69
(373)
Cable anchor
24
(610)
14
(356)
.5 (12.7)
10 (254)
12.69 (322)
10 (254) 10 (254) 10 (254)
34.75 (873)
2.06
( 52)
2
( 51)
20 (508)
2
( 51)
24 (610)
29
10 34
(273)
1116
(17.5)
8 pl.
8.13 (206)
23.50 (597)
Motor
Exhaust
2 12 NPT
Cable
anchor
4.13 (105)
Valve
Exhaust
112 NPT
19 (483)
27.38 (695)
32.79 (833)
24 (610)
14
(356)
.5 (12.7)
12.50 (318)
9 (229) 9 (229) 9 (229)
2.31 (59)
10 (254)
2.31 (59)
2
(51)
31.75 (806)
20 (508)
24 (610)
2
(51)
49.56 (1259)
53.63 (1362)
FA5-24 with disc and band brakes or band brake only in inches (mm)
Cable anchor
24 (610)
1316
(21) 8 pl.
11.63
(295)
31 (787)
15
(381)
27 (686)
36.29 (922)
30.88 (784)
6 (152)
Valve
Exhaust
112 NPT
Motor
Exhaust
2 12 NPT
Top layer
17.5
(445)
.75 (19)
15.63 (397)
13.5 (343)
17.5 (445) w/disc
and band brakes
14.5 (368) w/
band brake only
19.19
(487)
20.31 (516)
10.5
(267)
3 (76)
10.5
(267)
10.5
(267)
1.88
(48)
3
(76)
1.88
(48)
31.25 (794)
35 (889)
37.5 (953)
59.06 (1500) w/disc and band brakes
56.06 (1424) w/band brake only
24 (610)
1316
(21) 8 pl.
3 (76)
17.5 (445)
33 (838)
.75 (19)
13.5
(343)
3
(76)
11.63
(295)
31 (787)
Motor
Exhaust
2 12 NPT
15
(381)
27 (686)
Valve
Exhaust
112 NPT
30.88 (784)
36.29 (922)
6 (152)
Cable anchor
Top layer
17.5
(445)
15.63
(397)
1.88
(48)
31.25 (794)
35 (889)
1.88
(48)
54.56 (1386)
30
19.19
(487)
24 (610)
15
(381)
1316
(21) 8 pl.
33.5 (851)
Motor
Exhaust
2 12 NPT
35 (889)
33.38 (848)
38.79 (985)
Valve
Exhaust
112 NPT
15.63
(397)
10
(254)
Top
layer
31.31 (795)
NPT
20 (508)
Air inlet
114
17.13
(435)
.75 (19)
13.5 (343)
17.5 (445) w/disc
and band brakes
14.5 (368) w/
band brake only
3 (76)
10.5
(267)
10.5
(267)
10.5
(267)
1.88
(48)
3
(76)
1.88
(48)
34.25 (870)
38 (965)
37.5 (953)
59.06 (1500) w/disc and band brakes
56.06 (1424) w/band brake only
Top layer
15
(381)
1316
(21) 8 pl.
13.5 (343)
9
(229)
3 (76)
33 (838)
9
(229)
9
(229)
15.63
(397)
33.5 (851)
Motor
Exhaust
2 12 NPT
35 (889)
Valve
Exhaust
112 NPT
33.38 (848)
38.79 (985)
10 (254)
20
(508)
17.13
(435)
.75 (19)
1.88
(48)
3
(76)
34.25 (870)
38 (965)
1.88
(48)
17.5 (445)
54.59 (1386)
FA7-24 Popeye Junior with disc and band brakes or band brake only in inches (mm)
1516
( 24)10 pl.
15.56 (395)
1.25 (31.8)
9
(229)
9
(229)
9
(229)
9
(229)
20
(508)
.75 (19)
1.25
(31.8)
Cable
anchor
12.88 (327)
35 (889)
16
(406)
Top layer
30 (762)
Valve
Exhaust
112 NPT
33.38 (848)
38.79 (985)
7
(178)
Motor
Exhaust
2 12 NPT
20.88 (530)
24 (610)
33.56 (852)
17.13 (435)
1.88
(48)
34.25 (870)
38 (965)
1.88
(48)
38.5 (978)
60.06 (1526) w/disc and band brakes
57.06 (1449) w/band brake only
31
7
(178)
12.88 (327)
16
(406)
35 (889)
Motor
Exhaust
2 12 NPT
Cable anchor
Top layer
30 (762)
33.38 (848)
38.79 (985)
Valve
Exhaust
112 NPT
20
(508)
1516
( 24)10 pl.
1.25 (31.8)
8
(203)
17.5 (445)
17.13 (435)
.75 (19)
15.31 (389)
8
8
(203) (203)
8
(203)
34.25 (870)
1.88
(48)
1.25
(31.8)
38 (965)
1.88
(48)
34.5 (876)
56.5 (1435)
FA7T-24 Popeye Junior with disc and band brakes or band brake only in inches (mm)
Cable take off
24
(610)
20
(508)
1516 ( 24)
10 places
.75 (19)
15.56 (395)
17.5 (445) w/disc
and band brakes
14.5 (368) w/
band brake only
38 (965)
Motor
Exhaust
2 12 NPT
16
(406)
15.88
(403)
36 (914)
Valve
Exhaust
112 NPT
33.38 (848)
38.79 (985)
10
(254)
1.25 (31.8)
9
(229)
9
9
(229) (229)
9
(229)
20.88 (530)
33.56 (852)
17.13
(435)
34.25 (870)
38 (965)
1.88
(48)
1.25
(31.8)
1.88
(48)
38.5 (978)
60.06 (1526) w/disc and band brakes
57.06 (1449) w/band brake only
1516 (24)
10 places
8
(203)
8
(203)
15.31 (389)
8
8
(203) (203)
34.5 (876)
17.5 (445)
56.5 (1435)
38 (965)
16
(406)
1.25 (31.8)
32
Top layer
36 (914)
Motor
Exhaust
2 12 NPT
10
(254)
15.88
(403)
Valve
Exhaust
112 NPT
33.38 (848)
38.79 (985)
24 (610)
20
(508)
.75 (19)
1.25
(31.8)
17.13
(435)
1.88
(48)
34.25 (870)
38 (965)
1.88
(48)
9 (229)
17.13
(435)
40 (1016)
38 (965)
20
(508)
34.38 (873)
39.79 (1011)
24 (610)
1516
( 24) 10 pl.
Motor
Exhaust
2 12 NPT
Cable
anchor
Cable
take off
Air inlet
114 NPT
16.63 (422)
1.75 (44)
6
(152)
6 (152)
6
(152)
14 (356)
47.77 (1216)
Valve Exhaust
112 NPT
21
(533)
21.13 (537)
1.75 (44)
6 (152)
1.88
(48)
42.25 (1073)
46 (1168)
41.5 (1054)
1.88
(48)
59.63 (1514)
63.69 (1618)
Air inlet
114 NPT
Cable anchor
40 (1016)
38 (965)
20
(508)
34.38 (873)
39.79 (1011)
17.13
(435)
1516
( 24) 10 pl.
Motor
Exhaust
2 12 NPT
21.13 (537)
16.63 (422)
1.75 (44)
1.75 (44)
6 (152)
21
(533)
6
(152)
14
(356)
6
(152)
42.25 (1073)
1.88
(48)
6 (152)
46 (1168)
1.88
(48)
37.5 (953)
55.63 (1413)
59.75 (1518)
Air inlet
114 NPT
Cable anchor
9 (229)
Motor
Exhaust
2 12 NPT
1516
(24) 10 pl.
24.6 (625)
1.75 (44)
8
(203)
8
(203)
18
(457)
8
8
(203) (203)
40 (1016)
20
(508)
38 (965)
39.79 (1011)
34.38 (873)
17.13
(435)
21
(533)
1.75 (44)
1.88
(48)
21.13 (537)
42.25 (1073)
46 (1168)
1.88
(48)
53.5 (1359)
71.6 (1819)
75.7 (1923)
33
Series
Capacity
FA
2 =
2.5 =
5 =
5T =
7 =
7T =
10 =
Drum flange ht
5
4400 lbs (2000 kg)
5000 lbs (2273 kg)
11000 lbs (5000 kg)
8400 lbs (3818 kg)
15400 lbs (7000 kg)
12600 lbs (5727 kg)
22000 lbs (10000 kg)
Force Five
FA = Air powered
FH = Hydraulic powered
Drum length
Drum brake
24
24 = 24" (610 mm)
between
flanges. See
drum length
chart below.
Disc brake
Control
X
1
K = Auto disc brake
X = No auto disc brake
C
A = Auto drum brake
M = Manual drum brake
X = No drum brake
Notes:
All Force 5 units come with standard six (6) strand wire rope anchor and winding directions for right hand overwind.
Option Notes:
(1) With remote pilot control option, line speeds will decrease.
(2) Number designates drum grooving. Number equals wire rope size in sixteenths. The standard will be based on a right
hand overwind rotation and spiral grooving for the recommended size of wire rope for the standard length of drum only.
Grooving involving longer or shorter drums, or drums equipped with a divider flange will be an engineered item with
longer lead time.
(3) D = drum divider flange. The standard will be based on right hand over wind rotation. Two steel flanges are welded to
the center of the drum. This provides the motor side of the drum (half) with a rope anchor. Anchor locations must be
specified by the customer.
(4) Documentation, witness testing and material traceability available; must be requested at time of order. Specify options
or contact factory or your nearest Ingersoll-Rand distributor for information.
M1 Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity
document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on
non-specific inspection and testing (i.e. results are typical material properties for these parts.)
M2 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These
documents affirm (by a department independent of the manufacturing department) that the actual parts used in the
product are in compliance with the order based on specific inspection and testing (i.e. results are actual material
properties for those parts.)
M3 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These
documents affirm (by a department independent of the manufacturing department) that the actual parts used in the
product are in compliance with the order based on specific inspection and testing (i.e. results are actual material
properties for those parts in a finished, as delivered condition.)
Overload devices and drum revolution counters are available as engineered specials, with extended lead times.
E
G
L
M1
8 (203)
12 (305)
16 (406)
20 (508)
24 (610)
30 (762)
36 (915)
40 (1016)
42 (1067)
50 (1270)
FA2
yes
yes
yes
yes
Standard
yes
yes
special
special
special
FA2.5
yes
yes
yes
yes
Standard
yes
yes
special
special
special
FA5/FA5T
no
yes
yes
yes
Standard
yes
yes
special
special
special
FA7/FA7T
no
no
yes
yes
Standard
yes
yes
yes
yes
special
FA10
no
no
yes
yes
Standard
yes
yes
yes
yes
yes
34
FA7TGL42XK1
Specifications at rated load: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model no.
Lift Ratings
Mid
Top
Average
speed
Stall
First
Ship
weight
FA7TGL42
(Guideline)
7800 lbs
3545 kg
4850 lbs
2205 kg
3400 lbs
1545 kg
102 fpm
22 m/min
10000 lbs
4545 kg
750 scfm
21.3 m3/min
114" NPT
114" NPT
2981 lbs
1352 kg
10372 ft
3161 m
7480 ft
2280 m
5262 ft
1604 m
FA7TPL42
(Podline)
36000 lbs
16364 kg
750 scfm
21.3 m3/min
114" NPT
114" NPT
2850 lb
1293 kg
not
recommended
7480 ft
2280 m
5262 ft
1604 m
5 8"
1 2 in.
(13 mm)
5 8 in.
(15 mm)
3 4 in.
(19 mm)
7 8 in.
(22 mm)
1 in.
(25 mm)
FA7TGL42
16005 ft
4880 m
10347 ft
3155 m
6865 ft
2093 m
5237 ft
1597 m
3937 ft
1200 m
Wire rope
breaking strgth
6865 ft
2093 m
5237 ft
1597 m
3937 ft
1200 m
Wt per ft
Wt per m
FA7TPL42
not recommended
1 2 in.
(13 mm)
5 8 in.
(15 mm)
3 4 in.
(19 mm)
7 8 in.
(22 mm)
1 in.
(25 mm)
26600 lbs
12091 kg
41200 lbs
18727 kg
58800 lbs
26727 kg
79600 lbs
36182 kg
103400 lbs
47000 kg
0.46 lbs
0.69 kg
0.72 lbs
1.07 kg
1.04 lbs
1.55 kg
1.42 lbs
2.12 kg
1.85 lbs
2.76 kg
* Capacities represent tightly wound wire rope. Recommended working capacity is 80% of values shown.
Gearbox
oil level
Motor
oil fill
Cable take-off
Top
layer
18.88
(479)
13
(330)
Motor
exhaust
2-1/2
NPT
44.25
(1124)
36.50
(927)
16
(406)
42
(1067)
Drum
lock
Auto disc
brake
.75 (19)
.94 (24)
12 plcs.
1.44
(37)
17.50
(444)
24.25
(616)
10
(254)
10
(254)
10
(254)
10
(254)
52.88 (1343)
10
(254)
43.88
(1114)
22.88
(581)
18.63
(473)
5.60 (143)
1.44
(37)
Cable anchor
pocket
1.88
(48)
41
(1041)
37.25
(946)
1.88
(48)
35
How It Works:
The IR Accu-Spool level wind is universally adaptable to the entire
Force 5 air winch line and to winches produced by other manufacturers. When winch fleet angles exceed 2 degrees, wire rope
spooling becomes difficult. The IR Accu-Spool level wind will spool
the rope uniformly and repeatedly on the drum in applications
where fleet angles vary from 0 to 26 degrees.
Standard features:
Rack and pinion drive resists wear from corrosive elements
when compared with diamond screw type level winds
No gear interlocks or drive chains to wear, corrode or get out
of adjustment
Durable radial piston air motor provides independent power
source
No drive attachment to the winch is required
Bronze worm drive and steel worm gear
Steel guide bar and guide rollers
Heavy duty rack and pinion drive allows for precise, continuous
spooling and reduced wire rope wear
Totally self-compensating and adjusting. The design overcomes the timing problems inherent in diamond screw types of
level winds
Rack
Drum Axis
(1)
Winch
capacity
(tons)
FA2
2
FA2B(2)
2
FA2.5
2.5
FA2.5A(2)
2.5
FA5(T)
5
FA5A(2)
5
FA7(T, PL, GL) 7
FA10
10
Accu-Spool
model
air
ASA2
ASA2
ASA2
ASA2
ASA5
ASA5
ASA7
ASA10
Standard
drum length
in.
mm
24
24
24
24
24
24
24
24
610
610
610
610
610
610
610
610
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
(1) Performance is based on 90 psi (6.3 bar) air inlet pressure with motor running Level
wind will increase overall length of the winch by appx. 4 inches (102 mm).
(2) Not available on units with automatic disc brake.
36
Drum Flange
Definitions
Third party: An independent certifying agency that offers
formalized review and approval programs for Man Rider winches
accepted for suitability to lift personnel. Recognized third party
agencies are:
FA150KGMR
Dual rated 8:1 design factor for manrider rating; 5:1 design factor
for utility rating
Compact, frame and fabricated alloy steel drum fit into tight spaces
Standard operating temperature range is 0C through 60C; optional
design temperature of -10C or -20C
Minimum 18:1 drum diameter to wire rope diameter ratio reduces
wire rope wear.
Data book and Type Approval certificates available upon request.
Marine 812 paint system on FA150KGMR models.
Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model no.
Personnel rating
avg line speed
fpm m/min
Maximum
stall pull
lbs
kg
Average air
consumption
scfm m 3/min
Pipe
inlet size
in.
mm
Hose
size
in.
mm
Shipping
weight
lbs
kg
FA150KG12MR-1-E
330
150
n/a
n/a
87
FA2MR24MK1G
3180 1445
4400 2000
75
FA2.5MR24MK1G
3180 1445
5000 2273
159
FA5MR24MK1G
6870 3123
11000 5000
69
Force 5 Third Generation Man Rider Series ratings at mid layer (4)
26
23
48
21
9000 4090
10000 4545
24000 10909
50
335
700
700
1.4
9.5
19.9
19.9
0.5
1 14
1 14
1 14
13
32
32
32
3 4
1 14
1 1 2
1 1 2
19
32
38
38
750
906
1178
2020
340
411
534
916
FA2BMR-MK1G
FA2.5AMR-MK1G
FA5AMR-MK1G
51
53
31
6800 3084
10400 4727
17000 7727
380
560
600
10.8
15.9
17.0
1 14
1 14
1 14
32
32
32
1 1 2
1 1 2
1 1 2
38
38
38
786
905
1842
357
411
837
(1)
(2)
(3)
(4)
2500
3125
6250
1136
1420
2841
4000 1818
5000 2273
10000 4545
168
173
102
(3)
(3)
-E models for European Union allow one lift capacity rating only; i.e., only personnel lift rating is allowed for both personnel and utility applications.
Utility rating only for those countries that allow dual ratings, e.g. USA.
Per NPD regulations
Third Generation Man Riders are not available in CE format.
37
Drum length
in.
mm
FA150KGMR
FA2MR
and
FA2.5MR
8
12
16
24
8
12
16
24
203
305
406
610
203
305
406
610
Rope diameter
13mm 3 4"
ft
m
ft
1 2 "
10mm
ft
m
474
723
972
1470
144
220
296
448
321
492
663
1006
97
150
202
306
Model
number
19mm
m
Drum length
in.
mm
8
12
16
24
S 7
M 13.5
L 20
R 24
S 12
L 24
FA5MR
FA2BMR
and
FA2.5AMR
FA5AMR
(1) Based on UK HSE standards requiring top layer to be 2 12 times the wire rope
diameter below drum flange.
203
305
406
610
178
343
508
610
305
610
10mm
ft
m
Rope diameter
1 2 "
13mm
ft
m
198
396
595
717
60
120
181
218
3 4"
ft
19mm
m
235
365
495
755
321
663
72
111
151
230
98
202
87
121
235
94
253
257
177
26
37
71
29
77
78
54
100
60
125
60
31
18
38
18
Up
fpm
at personnel rating
Down
m/min
fpm
m/min
87
72
160
69
160
173
102
26
22
49
21
49
53
31
100
125
155
55
at utility rating
Up
31
38
47
17
fpm
m/min
fpm
n/a
53
113
54
102
117
50
n/a
16
34
16
31
36
15
n/a
140
190
70
Down
m/min
n/a
43
58
21
Dimensions
FA150KGMR with disc and manual brake in inches (mm)
23.33 (592)
1.04 (26)
Gearbox
oil level
Gearbox
oil fill
35.67
(906)
Drum guard
Motor
oil fill
Inlet
21.13
(537)
19.91
(506)
10.75
(273) barrel
Slack line
detector
12.00 (305)
Upper and
Lower Limit
Switch
14.69
(373)
75 thru 90
See Below
19.00
(483)
drum
flange
Cable
anchor
pocket
24.80
(630)
Press 21.69
roller (551)
14.00
(356)
Motor
oil drain
Disc
brake
.50 (13)
.69
(18) 6 pl.
1.62 (41)
7.13 (181)
9.00 (229)
18.00 (457)
9.90 (251)
21.25 (540)
34.31 (872)
45.75 (1162)
2.00 (51)
10.00
(254)
20.00 (508)
24.00 (610)
38
24 (610)
Motor
Exhaust
114 NPT
1116
(17.5) 8 pl.
.50 (12.7)
1.63 (41)
8.13 (206)
19
(483)
20.31 (516)
10 34
(273)
14 (356)
Valve
Exhaust
114 NPT
10 (254)
13.13 (333)
10 (254)
10 (254)
10 (254)
14.69
(297)
Cable anchor
23.50 (597)
28.63 (727)
22.75 (578)
Cable
take off
4.13 (105)
2 (51)
1.63 (41)
2 (51)
20 (508)
33.25 (845)
48.50 (1232)
50.88 (1292) with disc brake
24 (610)
24 (610)
Motor
Exhaust
2 12 NPT
Cable
anchor
20.31 (516)
14 (356)
11/16 (17.5)
8 places
23.5 (597)
10.75
(273)
8.13
(206)
4.13 (105)
19 (483)
27.38 (695)
32.79 (833)
Valve
Exhaust
112 NPT
.5
(13)
10 (254)
2.31 (59)
10 (254)
10 (254)
12.69
(322)
10 (254)
2
(51)
2.06 (52)
20 (508)
24 (610)
2
(51)
34.38 (873)
52.19 (1326)
56.25 (1429) w/disc brake
38.79 (985)
24 (610)
Cable anchor
Cable take off
19.19 (487)
Motor
Exhaust
2 12 NPT
8 places
3 (76)
17.5 (445) w/disc
14.5 (368) w/o disc
10.5
(267)
10.5
(267)
13.5 (343)
10.5
(267)
15.63 (397)
.75 (19)
3 (76)
28.81 (732)
11.63
(295)
31 (787)
13/16 (21)
17.5 (445)
15 (381)
27 (686)
33.38 (848)
Top layer
1.88
(48)
31.25 (794)
35 (889)
1.88
(48)
37.5 (953)
39
Dimensions
Model
no.
FA2BMR-SMK1G
FA2BMR-MMK1G
FA2BMR-LMK1G
FA2BMR-RMK1G
in.
mm
in.
mm
in.
mm
in.
mm
7.0
13.5
20.0
24.0
178
343
508
610
37.4
43.9
50.4
54.4
950
1115
1280
1382
12.3
18.8
25.3
29.3
312
478
643
744
7.5
10.81
14.0
16.0
191
274
356
406
Model
no.
FA2.5AMR-SMK1G
FA2.5AMR-MMK1G
FA2.5AMR-LMK1G
FA2.5AMR-RMK1G
FA5AMR-SMK1G
FA5AMR-LMK1G
in.
mm
in.
mm
in.
mm
in.
mm
7.0
13.5
20.0
24.0
12.0
24.0
178
343
508
610
305
610
41.19
47.69
54.19
58.19
46.50
58.13
1046
1211
1376
1478
1181
1486
12.31
18.81
25.31
29.31
17.89
29.89
313
478
643
744
454
759
7.50
10.81
14.00
16.00
10.50
16.50
191
274
356
406
266
419
15.94 (405)
Air inlet
1-1/4" NPT
A
FA2B
27.59
(701)
Cable
take-off
3.87 (98)
HU40A
23.0 17.00
17.54 (584) (432)
(445)
7.50
(191)
0.63 (16)
15.00 (381)
Valve exhaust
1-1/2" NPT
4 x 0.81 (21)
22.11 (562)
16.88
(423)
9.25
(235)
10.50
(267)
w/disc brake
7.27 (185)
w/o disc brake
3.73 (95)
Motor exhaust
1" NPT
C
B
Gearbox
oil fill
Cable
take-off
Motor
oil drain
A
3.87 (98)
29.30
(744)
9.25
(235)
17.00
(432)
17.54
(445)
23.88
(607)
10.50
(267)
9.25
(235)
Gearbox
oil level
4 X .81(21)
7.50
(190.5)
7.27
(185)
15.00 (381)
.63
(16)
3.79 (96)
Air inlet
114" NPT
Cable
take-off
Cable anchor
pocket with
wedge
Motor
oil fill
Drum length A
5.75 (146)
Gearbox
oil fill
24.81
(630)
21.81
(554)
25.94
(659)
31.35
Motor
(796)
exhaust
1
2 2" NPT
12.56
(319)
12.75
(324)
Gearbox/
disc oil
level
Gearbox
oil drain
Disc brake
oil drain
22.00 (559)
81 (21)
mounting
2 per side
(4 total)
D
7.14
(181)
40
Valve exhaust
112" NPT
Series
Personnel cap.
FA
2.5
Drum length
24
24 = 24" (610 mm)
between flanges.
See drum length
charts below.
K
K = Auto disc (std)
1
7
Force Five
FA = Air powered
FH = Hydraulic powered
Notes:
Drum lengths
All Force 5 units come with standard six (6) strand wire rope anchor and
winding directions for right hand overwind.
FA2B & FA2.5A
in.
mm
Option Notes:
S
7
178
(1) With remote pilot control option, line speeds will decrease.
M
13 12
343
(2) Number designates drum grooving. Number equals wire rope size in
sixteenths. The standard will be based on a right hand overwind rotation and
L
20
508
spiral grooving for the recommended size of wire rope for the standard length
R
24
610
of drum only. Grooving involving longer or shorter drums, or drums equipped
with a divider flange will be an engineered item with longer lead time.
FA5A
(3) D = drum divider flange. The standard will be based on right hand over wind
S
12
305
rotation. Two steel flanges are welded to the center of the drum. This provides
the motor side of the drum (half) with a rope anchor. Anchor locations must
L
24
610
be specified by the customer.
(4) Documentation, witness testing and material traceability available; must be
requested at time of order. Specify options or contact factory or your nearest
IR distributor for information.
M1 Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity
document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on nonspecific inspection and testing (i.e. results are typical material properties for these parts.)
M2 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documents
affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in
compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those
parts.)
M3 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documents
affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in
compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those
parts in a finished, as delivered condition.)
(5) Not available on Third Generation Series
8
12
16
24
30
36
(203) (305) (406) (610) (762) (914)
FA150KG
yes*
Std
yes*
yes
yes*
yes*
FA2
yes
yes
yes
Std
yes*
yes*
FA2.5
yes
yes
yes
Std
yes
yes
FA5
no
yes
yes
Std
yes
yes
G
L
M1
M2
GP
= Drum grooving (specify rope size in
sixteenths, e.g. 7 = 716") (2)
= Low temperature; please specify in
text: -10 C or -20 C
= Drum divider flange and additional
cable anchor (3)
= Drum guard
= Drum locking pin (5)
= Per DIN 50049/En10204 Para 2.2
Typicals (4)
= Per DIN 50049/En10204 Para 3.1b
actual per product as purchased (4)
Standard features:
Dual brakes: auto disc and manual band type. Both are capable
of holding 200% of the rated load.
8:1 design factor: The recommended wire rope size to maintain
this factor is 1 2 in. (13 mm) extra improved plow steel (EIPS)
with independent wire rope core (IWRC).
Stainless steel and corrosion resistant fasteners
Standard design temperature of 0 C
Self closing, dual action throttle handle is offshore tough
Wedge type rope anchor for easy, tool-less installation holds
up to 80% of rope breaking strength
Options:
Unlike our other Man Riders, drum guards are optional on Gulf
Man Riders. Add suffix G for this highly recommended option.
There is no -E European version
kg
lbs
kg
Optional
design
temp
lbs
kg
Pipe
inlet
Hose
size
Shipping
weight
FA2B-GMR 4000 1818 2500 1136 -10 or -20c 6800 3084 380
10.8
kg
1 1 4 32 1 1 2 38 786 357
FA2B
FA2B-GMR
at personnel rating
Up
Down
fpm m/min fpm m/min
274
164
90
150
46
54
141
at utility rating
Up
Down
fpm m/min fpm m/min
43
96
31
260
300
600
900
1085
91
183
274
331
79
in.
mm
in.
mm
in.
mm
in.
mm
7.0
13.5
20.0
24.0
178
343
508
610
34.3
40.8
47.3
51.3
871
1036
1201
1303
12.3
18.8
25.3
29.3
312
478
643
744
4.8
8.0
11.3
13.3
121
204
286
337
15.94 (405)
Air inlet
1-1/4" NPT
A
Cable
take-off
FA2B
27.59
(701)
7.50
(191)
15.00 (381)
22.11 (562)
0.63 (16)
4 x 0.81 (21)
Valve exhaust
1-1/2" NPT
3.87 (98)
HU40A
23.0 17.00
17.54 (584) (432)
(445)
42
178
343
508
610
How to Order:
FA2B-GMR-SMK1
FA2B-GMR-MMK1
FA2B-GMR-LMK1
FA2B-GMR-RMK1
7
13.5
20
24
Rope dia.
1 2 (13)
ft
m
Dimensions: FA2B-GMR
Model
no.
S
M
L
R
Drum
length
in.
mm
16.88
(423)
9.25
(235)
w/disc brake
7.27 (185)
w/o disc brake
3.73 (95)
10.50
(267)
D
C
B
Motor exhaust
1" NPT
Options
All models:
Witness test(s) by a third party (DNV, Lloyds, ABS, etc)
500 and 1000 kg capacity models
Upper and lower limit switches
Assisting spooling device
Pre-equipped emergency lowering device for air model only
(pressurized nitrogen bottle not supplied)
Slack wire detector (electric on hydraulic models)
All models except LS150RLP-DP5M-F:
PHS remote control piloted pendent allows infinitely variable up
and down speeds with complete operator control. Fitted with
an emergency stop device which acts directly on the main air
flow
43
Rated
working load
lbs
kg
LS150RLP-E 330
LS500RLP
1100
LS1000RLP 2200
150
500
1000
Hoisting
speed (1)
fpm
m/min
0 to 115 0 to 35
0 to 79 0 to 24
0 to 79 0 to 24
Recd
rope dia
in. mm
3 8
10
13
13
1 2
1 2
Performance
Free air
consumption
scfm m 3/min
0 to 78 0 to 2.2
0 to 123 0 to 3.5
0 to 123 0 to 3.5
Motor
power
hp kw
Weight
w/o rope
lbs kg
2
3
6
250 114
300 136
300 136
LS500HLP
1.5
2.2
4.5
1
2
3
4
Rated
working load (2)
lbs
kg
LS500HLP
LS1000HLP
1100
2200
Maximum
speed (3)
fpm
m/min
500
1000
98
98
30
30
Recd
rope dia
in. mm
1 2
13
13
1 2
Maximum
working flow
gpm
l/min
6.3
9.8
24
37
Working
pressure
psi bar
Weight
w/rope
lbs kg
1499 105
1785 125
638 290
638 290
1397
1283
1184
1100
635
583
538
500
77.1
84.3
91.2
98.4
23.5
25.7
27.8
30.0
1
2
3
4
2794
2565
2369
2200
1270
1166
1077
1000
77.1
84.3
91.2
98.4
23.5
25.7
27.8
30.0
Dimensions
LS150RLP pneumatic winch in inches (mm)
1.4
(36.5)
20.6 (522)
Lever control (n/a for
LS150RLP-DP-F)
.87
PHS remote
(22)
control pendent
(n/a for LS150RLP-DP-F)
Emergency stop
Rope
anchor
9.6 (244)
17.4 (442)
25.6 (649)
24.3 (616)
11.8 (300)
Torque
limiter for
overload
protection
6.3
(161)
Limit
switches
Rope
press
roller
2.6 (65)
17.7 (449)
3.1
(79)
27.1 (689)
25
Rope
entry
Air inlet
3/4" BSP
15
Emergency
lowering
device inlet
3/4" BSP
12.9
(327)
4.7
(119)
Winch
mounting
6 x 18
mm dia.
holes
11.9 (303)
9.0 (229)
0.8 (21)
1.5
(39)
23 3 (593)
UP
DOWN
Emergency stop
Rope
entry
10.7
(273)
Limit
switches
Rope
press
roller
PHS remote
control pendent
12.5 (317)
12.5 (317)
2.6
(65)
3.1
(79)
4.7
(119)
Winch
mounting
6 x 18 mm
dia. holes
12.0 (304)
9.0 (229)
0.8 (21)
44
12.9 (327)
Air inlet*
3.9 (100)
Torque limiter
for overload
protection
17.4
(442)
Rope anchor
6.3
(161)
19.1 (485)
Lever control
Emergency lowering
device inlet 3/4" BSP
for LS500RLP; 1 1/2"
for LS1000RLP
Recd
rope dia.
in.
mm
ft
ft
ft
10
13
13
72
102
102
22
31
31
151
213
213
46
65
65
233
335
335
71
102
102
325
466
466
99
142
142
420
597
597
128
185
185
13
13
102
102
31
31
213
213
65
65
335
335
102
102
466
466
142
142
597
597
185
185
ft
ft
522
754
754
159
230
230
630
192
685
741
754
754
230
230
Pneumatic models
LS150RLP-E
LS500RLP
LS1000RLP
3 8
1 2
1 2
Hydraulic models
LS500HLP
LS1000HLP
1 2
1 2
(1) Figures in bold type correspond to layers rated for personnel lifting.
Dimensions
LS500RLP and LS1000RLP hydraulic winches in inches (mm)
6.3
(161)
19.1 (485)
Rope
entry
3.8 (97)
12.9 (327)
2.3 (58)
Winding 1/2" BSP
17.4
(442)
3.3
(84)
3.9
(99)
Limit
switches
(electric)
4.7
(119)
3.9
(99)
8.9 (227)
10.7
(273)
Rope anchor
Drain port
3/8" BSPP
Unwinding
1/2" BSPP
12.0 (304)
6.9
(175)
12.5 (317)
12.5 (317)
2.6
(65)
9.0 (229)
0.8 (21)
34.4 (874)
Winch mounting
6 x 18 mm dia. holes
3.1
(79)
How To Order:
Specify complete model code as shown. Specify options in the model code and accessories as a separate line. Example: LS500RLP-L-S
Series
Capacity
Power source
Personnel lift
Control
Rope take-off
LS
500
R
LP
L
L
LS = Liftstar 150-E = 150 kg / 330 lbs R = Air
LP = Includes std
L = Lever
- = Horizontal
winch
(Comes standard H = Hydraulic (w/o
features, i.e., PH = PHS remote
B = Vertical
series
with European CE
second auto
control; brake
pendent (hose (LS150RLP only)
package)
brake, skid and
valve and
length on request;
drum guard
500 = 500 kg / 1100 lbs
overload
max. length 66 ft /
protection
20 m)
1000 = 1000 kg / 2200 lbs
flanged as
DP = Control console
standard)
with full flow
remote control
valve (std length
8 ft / 2.5 m)
Options
S
10 = Grooved drum for
10 mm rope
13 = Grooved drum for
13 mm rope
E = Emergency lowering
system (option for
500 and 1000 kg
models; std for all
LS150RLP models)
R = Press roller
S = Upper and lower
limit switches
(option for 500 and
1000 kg models;
std for all LS150RLP
models)
Y = Slack wire protection
(option for 500 and
1000 kg models; std
for all LS150RLP
models)
45
FA2MRA24MA1
Standard features
All ANSI / ASME Standard Man Riders carry the designation
MRA - Man Rider, ANSI / ASME in the model code
Battery powered line speed monitor and payout meter with 120
volt charger
Display and battery charger enclosures conform to NEMA 13
and JIC standard EGP-1-1967
Electrical grounding lug
Dual drum brakes: one automatic and one manual
Automatic spring return lift & shift double action throttle lever
prevents accidental starts
Dual rated at 8:1 design factor for personnel lifting and 5:1
design factor for utility lifting
Up and down limit switches are easily adjusted and locked to
prevent overtravel
Options
Different drum lengths
Remote pilot pendent with overspeed warning light
Disc brake
Grooved drum
Drum guard
Corrosion resistant marine grade coating system: sandblast to
white metal finish and carbozinc primer with a Marine 812
finish
Electric-Over-Air controls for extended remote control
operation
Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model no.
FA2MRA24MA1
FA2.5MRA24MA1
FA5MRA24MA1
Lifting capacity
Personnel
Utility
lbs
kg
lbs
kg
2200
2200
4400
1000
1000
2000
3520
3520
7040
1600
1600
3200
Stall
pull
Required
rope size (1)
in.
mm
lbs
kg
9000
10000
24000
4090
4545
10909
7 16
7 16
5 8
12
12
16
246
246
312
1000
1000
1456
Shipping
weight
lbs
kg
305
305
444
1087
1275
2260
493
578
1025
(1) Rope construction: Only 6 x 19, 6 x 37 classification, or rotation-resistance ropes, all with IWRC, shall be used.
95
150
77
52
115
52
15.8
35.1
15.8
Up
fpm
91
195
87
At personnel rating
Down
m/min
fpm
m/min
28
59
26
71
136
69
22
41
21
At utility rating
Up
fpm
m/min
fpm
66
157
74
20
48
22
120
148
78
All performance specifications are based on rope diameter of 7/16" (11 mm) for FA2MRA and FA2.5MRA and 5/8" (16 mm) diameter for FA5MRA as required to meet
ANSI / ASME A10.22 - 1990.
46
Down
m/min
37
45
24
203
305
406
610
762
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
Drum
length
in.
mm
21.25
25.25
29.25
37.25
43.25
540
641
743
945
1099
1.63
1.38
1.13
1.38
1.38
41
35
29
35
35
9.0
7.5
9.0
11.5
13.5
229
191
229
292
343
48.29
52.29
56.29
64.29
70.29
1227
1328
1430
1633
1785
9.13
11.38
13.63
17.38
20.38
232
289
346
441
518
8
12
16
24
30
Dimensions: FA2.5MRA
Drum length
A
in.
mm
8.0
12.0
16.0
24.0
30.0
203
305
406
610
762
FA2MRA
12mm
ft
m
203
305
406
610
762
7 16"
269
404
539
808
1010
FA2.5MRA
12mm
ft
m
7 16"
82
123
164
246
308
269
404
539
808
1010
82
123
164
246
308
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
22.38
26.38
30.38
38.38
44.38
568
670
772
975
1127
2.19
1.68
1.18
1.68
1.68
56
43
30
43
43
9.0
7.5
9.0
11.5
13.5
229
191
229
292
343
54.92
58.92
62.92
70.92
76.92
1395
1497
1598
1801
1954
8.57
11.08
13.68
17.68
20.68
218
281
347
449
525
dBa level
scfm
m 3/min
FA2MRA
FA2.5MRA
FA5MRA
85
89
89
335
700
700
9.5
19.8
19.8
Motor
oil fill
Manual brake
A Drum length
28
(711)
4.13 (105)
20.60
(523)
Optional remote
pilot pendent
14 Motor
(356) drain
Piped away
exhaust w/10 ' hose
10 (483)
Indicator lamp
Oil
level
.69 (17.5)
G places
7.38
(187)
Ground
lug
D
18.88
(480)
Automatic brake
Upper/lower
Cable anchor
rotary limit
Cable takeoff
switch
Top layer
10.75
(273)
7.34
(187)
23.5
(597)
10
(254)
2
(51)
20.6
(523)
14
(356)
Document
container
15
(381)
.50
(13)
20 (508)
2
(51)
24 (607)
Oil level
Motor
oil fill
Automatic brake
Manual brake
Upper/lower
rotary limit switch
A Drum length
Indicator lamp
18.88
(480)
28.75
(730)
15
(381)
Cable anchor
Cable takeoff
Top layer
4.13 (105)
19
(483)
Optional remote
pilot pendent
Oil level
Piped away
exhaust w/10 ' hose
.69 (17.5)
G places
7.38
(187)
Ground
lug
D
B
10.75
(273)
7.34
(187)
23.5
(597)
20.6
(523)
14
(356)
Document
container
10
(254)
2
(51)
20 (508)
24 (607)
.50
(13)
2
(51)
5.25 (133)
47
203
305
406
610
762
914
Series
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
Drum
length
in.
mm
26.63
30.63
34.63
42.63
48.63
54.63
676
778
880
1083
1235
1388
1.31
1.44
1.56
1.81
1.31
2.31
33
37
40
46
33
59
8.00
9.25
10.50
13.50
11.50
12.50
203
235
267
330
292
318
50.00
54.00
58.00
66.00
72.00
78.00
1270
1372
1473
1676
1829
1981
12.00
13.88
15.75
19.50
23.00
25.00
305
353
400
495
584
635
8
12
16
24
30
36
Pilot operated
throttle valve
341
512
683
1024
1280
1536
104
156
208
312
390
468
Optional drum
guard
A Drum length
30.11
(765)
Automatic
band brake
10.94
(278)
30.06
(764)
32.66
(830)
17.50
(444)
Motor
oil drain
Manual
band brake
Top layer
27.00
(686)
15.00
(381)
36.02
(915)
19.22
(488)
Cable anchor
Upper/lower
rotary limit
switch
6 (152)
5.41
(137)
Piped away exhaust w/10 ft hose
203
305
406
610
762
914
FA5MRA
5 8"16mm
ft
D typical
Gnd
lug
CL
drum
F
13.13
(333)
.81 (21)
6 places
typ both
sides
Document
container
.75
(19)
31.25 (794)
6.50
(165)
20.75 (527)
1.88
(48)
35 (889)
E
For optional disc brake, add
3.00 (76) to these
dimensions
5.25 (133)
How to Order:
Specify winch by complete model number. Man Rider winches will not be sold without standard features. Add options as required. Example: FA2MRA24MA1G
Series
FA
FA
2
2 = 2200 lbs / 1000 kg
2.5 = 2200 lbs / 1000 kg
5 = 4400 lbs / 2000 kg
Force Five
FA = Air powered
Designation
Drum length
MRA
24
MRA = Meets ANSI / ASME 8 = 8 in. (203mm)
A10.22-1990
12 = 12 in. (305 mm)
standard
16 = 16 in. (406 mm)
24 = 24 in. (610 mm)
(standard)
30 = 30 in. (762 mm)
36 = 36 in. (914 mm)
Brakes
Controls
MA
M = Manual drum
1 =
(standard)
A = Auto drum
3XX =
(standard)
K = Auto disc
(optional)
5XX =
Options
1
Standard winch mounted
lever throttle
Remote pilot pendent throttle
w/warning light; 6 ft/2m std.
Max 50 ft (15 m).
Remote electric-over air
throttle control
XX = Specify hose length in feet
48
Standard features
Radial piston motor
Local throttle
Manual band brake
Marine grade, corrosion resistant finish
Free spool clutches on BU7A-PR and EU-PR
Rated at 90 psig inlet pressure on gas with less than 4% sulfur
content. Gas line filtration is recommended.
BU7A-PR
EU-PR
Specifications
Series
BU7A-PR
EU-PR
FA2B-LMX1R
FA5A-LMX1R
Capacity
lbs
kg
fpm
1000
2000
4000
10000
455
909
1818
4545
45
68
96
32
Line speed
m/min
14
21
29
10
FA2B-LMX1R
Drum guard
Emergency stop valve (main air shutoff)
Exhaust muffler
CE documentation
49
NEW!
Hydraulic Winches
1000 to 100000 lb (455 to 45450 kg) capacity
FH1BMR-SMK1G
Man Rider winch
50
FH5, 5000 lb
decoking winch
NEW!
Hydraulic Winches
1000 to 100000 lb (455 to 45450 kg) capacity
Power unit:
Each IR hydraulic power unit is skid mounted incorporating an
electric motor, with a fixed or variable displacement pump, an
oil reservoir, a heat exchanger, filters and controls.
50 hp electric motor;
explosion proof hydraulic
power unit; 39 gpm; 82
gallon reservoir
51
HA2-025M,
Frame 2
HA2-050H,
Frame 2
53
Hoist lower
ft/min m/min
Hoist
hp
Unit weight
lbs
kg
Ship weight
lbs
kg
5
10
15
20
10
10
10
10
3
3
3
3
10
5
3.25
2.5
3
1.5
1
.76
15
7.5
5
3.75
4.6
2.3
1.5
1.1
3.8
3.8
3.8
3.8
165
165
165
165
4.7
4.7
4.7
4.7
1
2
3
4
27.63
35.50
41.88
42.50
702
902
1064
1080
520
610
875
975
236
277
398
443
670
760
1125
1275
304
345
511
580
8
4
2.5
2
2.4
1.2
.76
.61
12
6
3.75
3
3.7
1.8
1.1
0.9
9.4
9.4
9.4
9.4
280
280
280
280
8
8
8
8
1
2
3
4
38.50
51.13
66.50
75.06
978
1299
1689
1907
965
1235
2230
2955
439
561
1014
1343
1215
1685
2680
3330
552
766
1218
1514
2.5
2
0.76
0.61
2.5
2
0.76
0.61
25
25
500
500
14.3
14.3
3
4
83
96
2108
2432
7600
8000
3453
3635
8450
8850
3839
4021
10
5
3.25
2.5
3
1.5
1
.76
15
7.5
5
3.75
4.6
2.3
1.5
1.1
3.8
3.8
3.8
3.8
165
165
165
165
4.7
4.7
4.7
4.7
1
2
3
4
23.56
30.50
35.25
34.96
598
775
895
878
905
1105
1315
1425
411
502
598
648
1055
1305
1565
1725
480
593
711
784
8
4
2.5
2
2.4
1.2
.76
.61
12
6
3.75
3
3.7
1.8
1.1
0.9
9.4
9.4
9.4
9.4
280
280
280
280
8
8
8
8
1
2
3
4
24.69
40.94
48.94
53.00
627
1040
1243
1346
1415
1660
3700
4665
643
755
1682
2120
1665
2110
4150
5440
757
959
1886
2473
2.5
2
0.76
0.61
2.5
2
0.76
0.61
25
25
500
500
14.3
14.3
3
4
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
12.5
25
37.5
50
10
10
10
10
3
3
3
3
75
100
10
10
3
3
5
10
15
20
10
10
10
10
3
3
3
3
12.5
25
37.5
50
10
10
10
10
3
3
3
3
75
100
10
10
3
3
Chain bucket dimensions vary per length of lift. Contact technical sales for specific requirements.
Lifting speed will be reduced when 4-bar gearing (option Q ) is ordered.
Headroom for plain and geared trolleys are the same as motorized trolley.
Contact factory for specific trolley configuration.
Air Inlet Sizes: Frame 1, 3/4
Frame 2, 1
Frame 3, 1-1/2
at rated load
Up
HA2-012H
HA2-025H
HA2-037H
HA2-050H
fpm
m/min
7
3.5
2.3
1.7
2.1
1.1
.07
.05
at half load
Down
fpm
m/min
fpm
m/min
16
8
5.3
4
13
6.5
4.3
3.2
4.0
2.0
1.3
1.0
4.9
2.4
1.6
1.2
Up
at no load
Down
fpm
m/min
fpm
m/min
fpm
11.5
5.7
3.8
2.9
19
9.5
6.3
4.75
5.8
2.9
1.9
1.4
7
3.5
2.3
1.75
3.5
1.7
1.2
0.9
Up
Down
m/min
2.1
1.1
0.7
0.5
Performance fgures are based on 1-1/4 inch (32 mm) I.D. air hose. Air consumption at no load is 280 cfm (7.84 m3/min); at half load is 215 cfm (6.02 m3/min) and at rated load is
150 cfm (4.2 m3/min);
54
J (1)
Frame 1
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HA1-005H
HA1-010H
HA1-015H
HA1-020H
27.63
35.50
41.88
42.50
702
902
1064
1080
13.00
13.00
19.00
13.00
330
330
483
330
1.81
2.63
3.00
3.63
46
67
76
92
19.00
19.00
19.00
21.25
483
483
483
540
14.88
14.88
14.88
16.75
378
378
378
425
31.25
40.06
47.88
49.75
794
1018
1216
1264
7.75
7.75
7.75
7.75
197
197
197
197
HA1-005H
HA1-010H
HA1-015H
HA1-020H
5.00
5.00
5.00
5.00
127
127
127
127
3.50
6.00
5.25
9.38
89
152
133
238
3.50
8.50
10.00
8.50
89
216
254
216
7.88
2.50
3.38
4.00
48
64
86
102
6.50
8.69
11.00
13.63
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HA2-012H
HA2-025H
HA2-037H
HA2-050H
38.50
51.13
66.50
75.06
978
1299
1689
1907
18.75
18.75
18.75
18.75
476
476
476
476
24.50
24.50
24.50
24.50
622
622
622
622
2.63
3.63
5.06
6.69
67
92
129
170
19.50
19.50
22.50
22.50
495
495
572
572
14.25
14.25
14.25
14.25
362
362
362
362
43.75
58.38
76.63
88.44
1111
1482
1946
2246
9.63
9.63
9.63
9.63
244
244
244
244
HA2-012H
HA2-025H
HA2-037H
HA2-050H
9.88
9.88
9.88
9.88
251
251
251
251
4.50
6.88
11.13
12.63
114
175
283
321
4.50
11.25
11.25
11.25
114
286
286
286
2.50
3.25
4.25
6.50
64
83
108
165
8.69
13.63
15.06
20.63
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HA3-075H
HA3-100H
94.43
96.00
2398
2438
26.00
26.00
660
660
29.75
29.75
756
756
6.69
6.69
170
190
36.21
36.21
920
920
28.69
28.69
729
729
107.81
110.96
2738
2818
12.68
12.68
322
322
HA3-075H
HA3-100H
8.19
8.19
208
208
17.25
17.25
438
438
19.19
19.19
487
487
5.51
6.30
140
160
20.21
22.57
Frame 2
Frame 3
165
221
279
3 46
G
221
346
383
524
G
Y
513
573
C
F
K
L
A
J
M
P
Y
*
55
Capacity
tons
fpm
Speed
m/min
5
10
15
20
404 (20)5
40 (20)
40 (20)
40 (20)
Flange adj
in
mm
Wheel loading/pair Min inside curve radius (1) Air cons. (2)
lbs
kg
in.
mm
cfm m 3/min
12.2 (6.1)
12.2 (6.1)
12.2 (6.1)
12.2 (6.1)
68
68
68
68
152 203
152 203
152 203
152 203
6.13
6.13
6.88
9.00
156
156
175
229
5953
11553
17153
22713
2706
5251
7797
10324
60 (3)
60 (3)
84 (3)
72 (3)
1524 (3)
1524 (3)
2134 (3)
1829 (3)
See note 2
See note 2
See note 2
See note 2
Minimum curve radius is for frame 1 trolley model without guide rollers. Contact technical sales for trolley with guide rollers.
180 cfm (5.1 m3/min) for vane motor trolley; 75 cfm (2.1 m3/min) for piston motor trolley
Without trailing trolley or with articulated trailing trolley
Piston motor trolley
Vane motor trolley
A (1)
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
23.56
30.50
35.25
34.56
598
775
895
878
26.44
26.44
27.50
32.00
672
672
699
813
3.88
3.88
4.50
5.88
98
98
114
149
7.75
7.75
9.00
11.75
197
197
229
298
1.81
2.59
3.00
3.63
46
66
76
92
19.00
19.00
19.00
21.25
483
483
483
540
14.88
14.88
14.88
16.75
378
378
378
425
914
1111
1238
1275
7.75
7.75
7.75
7.75
197
197
197
197
5.00
5.00
5.00
5.00
127
127
127
127
3.50
6 .00
5.25
9.44
89
152
133
238
3.50
8.50
10.00
8.50
89
216
254
216
10.06
10.06
10.75
12.19
256
256
273
310
1.88
2.50
3.38
4.00
48
64
86
102
6.13
6.13
6.13
9.00
184
184
219
295
2.63
2.63
3.25
3.06
67
67
83
78
1.94
1.94
2.56
2.19
49
49
65
56
19.81
19.81
20.00
19.50
503
503
508
495
8.75
8.75
8.88
6.00
222
222
225
152
6.50
8.69
11.00
13.63
165
221
279
346
J (1)
HA1-005M
HA1-010M
HA1-015M
HA1-020M
36.00
43.75
48.75
50.19
HA1-005M
HA1-010M
HA1-015M
HA1-020M
7.25
7.25
8.63
11.63
X (2)
(1) For Frame 1 models with the limit switch option, add approximately 1.5" to dimensions A and J.
(2) Chain bucket includes trailing trolley on HA1-015M and any other model with 35 feet (10.7 m) of lift or more.
(2)
Air inlet
K
L
A
N
P
*
F
Y
M
*
56
Important:
It is the users
responsibility
to specify proper
beam size for the
maximum wheel
loading. Consult
with a qualified
engineer.
H
S
156
156
156
229
Capacity
tons
fpm
Speed
m/min
12.5
25
37.5
50
402 (20)3
40 (20)
40 (20)
40 (20)
Flange adj
in
mm
12.2 (6.1)
12.2 (6.1)
12.2 (6.1)
12.2 (6.1)
68
68
8 10
8 10
152 203
152 203
203 254
203 254
6.88
6.88
9.00
9.00
175
175
229
229
14458
14165
21550
28666
6572
6439
9795
13030
72
n/a
n/a
n/a
1829
n/a
n/a
n/a
See note 1
See note 1
See note 1
See note 1
(1) 180 cfm (5.1 m3/min) for vane motor trolley; 75 cfm (2.1 m3/min) for piston motor trolley
(2) Piston motor trolley
(3) Vane motor trolley
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HA2-012M
HA2-025M
HA2-037M
HA2-050M
35.88
40.94
48.94
53.00
911
1040
1243
1346
29.50
61.75
64.88
64.88
749
1568
1648
1648
4.50
22.75
24.00
18.13
114
578
610
460
24.25
26.50
27.13
616
673
689
9.00
9.00
11.75
11.75
229
229
298
298
2.56
3.63
5.06
6.50
65
92
129
165
19.50
19.50
22.50
22.50
495
495
572
572
14.25
14.25
17.25
17.25
362
362
438
438
HA2-012M
HA2-025M
HA2-037M)
HA2-050M
49.25
56.00
67.00
72.50
1251
1422
1702
1842
9.63
9.63
9.63
9.63
244
244
244
244
9.88
9.88
9.88
9.88
251
251
251
251
4.50
6.88
11.13
12.63
114
175
283
321
4.50
11.25
11.25
11.25
114
286
286
286
10.75
11.44
13.00
13.00
273
291
330
330
2.50
4.00
4.75
6.50
64
102
121
165
6.88
6.88
9.00
9.00
HA2-012M
HA2-025M
HA2-037M
HA2-050M
8.63
8.63
11.38
11.38
219
219
289
289
3.25
3.19
3.06
3.06
83
81
78
78
2.56
2.56
2.56
2.56
65
65
56
56
24.44
19.06
19.19
19.19
697
484
487
487
8.75
222
8.69
13.63
15.44
20.63
221
346
392
524
27.50
24.50
24.50
X (1)
Z
Important:
It is the users
responsibility
to specify proper
beam size for the
maximum wheel
loading. Consult
with a qualified
engineer.
699
622
622
Frame 3
HA3-075M
HA3-100M
175
175
229
229
Contact Technical Sales for product specifications for 75 and 100 ton models.
(1) Chain bucket includes trailing trolley on HA2-012M and any other model with 35 feet (10.7 m) of lift or more.
H
S
C
Z
E
Air
inlet
K
L
J
A
N
*
P
*
57
Capacity
005
H
C
D
P
G
V
M
R
**
H = Hercu-Link series
A = Air powered
H = Hydraulically
powered available
on request
Note: See Electric
Hercu-Link section for
electric models.
005
010
015
020
tons
= 5
= 10
= 15
= 20
=
=
=
=
lbs.
11,000
22,000
33,000
44,000
012
025
037
050
=
=
=
=
=
=
=
=
27,500
55,000
82,500
110,000
12.5
25
37.5
50
Suspension
Control
Lift
Control drop
Options
30
27
M
= Hook mount
= Clevis mount**
= Deck mount**
= Plain trolley
= Geared trolley
= Vane motor trolley
= Piston motor trolley
= Rack/pinion drive
Mounting information
must be supplied.
A
B
C
D
M
=
=
=
=
=
XX = Length
of lift
XX = Control drop pendent
(6 ft/2m standard)
A
B
Standard
2" (50.8 mm) extension
4" (101.6 mm) extension
6" (152.4 mm) extension
No trolley used with hook,
clevis and deck mount
1
2
3
4
5
6
7
075 = 75 = 165,000
100 = 100 = 220,000
=
=
=
=
=
=
=
C
D
G
Pull rope
1 motor pendent (2 button)
2 motor pendent (4 button)
3 motor pendent (6 button)
1 motor pendent with on/off
2 motor pendent with on/off
3 motor pendent with on/off
M1
M2
M3
N
P
Q
R
S
T
Y
Z
Accessories
Series
HA1
HA2
58
Filter
Lubricator
Regulator
F28-06-SK00
F30-08-000
L28-06-LK00
L30-08-000
R28-06-F0G0-28
R30-08-G00
3 4
= Accu-Trol pendent
= Trolley bumpers (Frame 1 only;
standard on Frame 2)
= Low temperature; please specify in
text: -10 C or -20 C
= Trolley drive disc brake
= Trolley guide rollers (Frame 1 only;
standard on Frame 2)
= Upper and lower limit switch (Frame
1 only; standard on Frame 2)
= Per DIN 50049/En10204 Para 2.2
Typicals
= Per DIN 50049/En10204 Para 3.1b
actual per product as purchased
= Per DIN 50049/En10204 Para 3.1b
actual per product as delivered in
final condition
= Special paint; add code option and
specify in text
= Marine 812 finish
= 60 psi (4 bar) application package
= Copper plate SCORE package
(see description below)
= Solid bronze SCORE package (see
description below)
= Galvanized chain container
= Hull bumper (for hook mounted
shipyard hoist)
= Sandblast and carbozinc primer only
R = The product will be equipped with zinc plated load chain, copper plated
load hook(s) and trolley wheels. Zinc plated hand chain if applicable.
S = Up to 20 ton units will be equipped with zinc plated load chain, solid
bronze load hook(s) and trolley wheels. Zinc plated hand chain if
applicable.
Standard features:
Exhaust
Lube free gear type air motor provideslong life, low
maintenance and no environmental pollution
(not effected by dust and humidity)
INPUT
OUTLET
Air Flow
Automatic fail safe, multi-disc oil bath disc
brake (no adjustment required)
Excellent spotting characteristics with the PHS
Exhaust
progressive remote pilot pendent or pull rope
control (6.5 ft/2 meter control is standard)
Built in overload protection and main air shut off valve (CE models only) means no
loss of headroom. Efficiency and accuracy of the system are excellent
Emergency stop and reset button on pendent (CE models only) (as per
EN 418 standard)
Top and bottom limit switches are integrated into the hoist body for a more
compact design
All steel/cast iron construction
Zinc plated load chain for corrosion resistance (10 ft/3 meters standard)
5:1 design factor at rated load
Bottom hook mounted on bearing with external lubrication point
Integrated exhaust muffler for quieter operation
Built in retractable handles for easy handling
Working pressure range of 60 100 psi (4 to 7 bar)
Low air consumption/low maintenance
Inherently flame and explosion proof design
Available in hook, plain, geared and motorized trolleys (also lube free)
with automatic disc brake
Options and accessories:
Variable lengths of lift and control
Spark and corrosion resistant
packages
Articulated trolley for BOP handling
Special mining models
Flex units allow for easy
customization
Liftchain hook
mounted air
chain hoist
Liftchain trolley
mounted air
chain hoist
Chain containers
Marine paint
Offshore paint (290 DFT)
Sandblast and primer
Hydraulic versions
59
Cap.
metric
tons
Chain
falls
1.5
3
3
6
6
12
18
25
75
100
1
2
1
2
1
2
3
4
Lifting speed
at rated load
fpm m/min
Lifting speed
at no load
fpm m/min
13.12
6.56
10.5
5.2
5.9
2.95
1.64
1.31
24.6
12.0
19.7
9.8
11.8
5.9
3.28
2.62
4.0
2.0
3.2
1.6
1.8
0.9
0.5
0.4
7.5
3.7
6.0
3.0
3.6
1.8
1.0
0.8
Lowering speed
at rated load
fpm m/min
21.3
10.5
23.0
11.5
9.8
4.9
3.28
2.46
Average air
consumption
scfm m3/min
6.5
3.2
7.0
3.5
3.0
1.5
1.0
0.75
74
74
124
124
124
124
124
124
Standard
headroom
in.
mm
2.1
2.1
3.5
3.5
3.5
3.5
3.5
3.5
17.56
23.19
22.80
29.33
29.60
39.02
42.64
46.46
446
589
579
745
752
991
1083
1180
Net
weight (2)
lbs
kg
Wt of chain
per m of lift
lbs
kg
110
132
176
220
286
396
484
506
3.3
6.6
8.4
16.7
12.5
25.3
38.0
50.6
50
60
80
100
130
180
220
230
Contact Technical Sales for product specifications for 75 and 100 ton models.
(1) SIP = hoist with pendent control; for hook mounted or trolley mounted models.
SIC = hoist with pull cord control; for hook mounted models only.
(2) Net weights are given with standard lift of 10 ft (3 m) and standard control length of 6.6 ft (2 m).
3.92 (99.5)
2.80 (71)
3.94 (100)
1.22
(31)
2.80 (71)
5.40 (137)
1.06 (27)
2.75 (70)
12.17
3.54
(309)
(90)
6.63
(168.5)
1.38
(35)
2.75 (70)
17.56
(446)
Air inlet
BSP
1/2"
3.54 (90)
23.19
(589)
1.38 10.41
(35) (257.5)
5.85
(148.5)
6.65
(169)
16.56
(420.5)
7.09
(180)
22.32
(567)
1.06 (27)
9.06
(230)
2.56
(65)
4.61
(117)
3.74
(95)
3.54
(90)
12.20 (310)
15.43 (392)
3.15 (80)
3.15 (80)
20.35 (517)
8.70
11.65
(221)
(296)
1.81
(46)
13.15 (334)
16.30 (414)
2.56
(65)
Air inlet
O 3/4
BSP
9.06 (230)
5.98
(152)
13.15 (334)
16.30 (414)
1.57
(40)
13.11 (333)
12.20 (310)
29.33 (745)
21.77 (553)
4.99 (126.5)
17.91 (455)
1.38
(35)
7.56
(192)
3.58 (91)
21.85 (555)
7.28
(185)
15.89 (403.5)
17.91 (455)
21.85 (555)
4.98
(126.5)
3.58 (91)
9.06
(230)
1.57 (40)
6.83
(173.5)
22.80 (579)
1.38 (35)
12.20
(310)
9.39
(238.5)
16.04
(407.5)
4.37
(111)
60
1.5
3.0
3.8
7.6
5.7
11.4
17.1
23.0
2.88
58
2.28
(58)
39.02 (991)
Air inlet
3/4"
BSP
12.20
(310)
15.75
(400)
27.97 (710.5)
22.13 (562)
29.84 (758)
29.6 (752)
20.1 (510.5)
8.80 (223.5)
5.98 5.19
(152) (130)
5.98 5.19
(152) (130)
1.57 (40)
3.86
(98)
22.68 (576)
9.96
12.64
(253)
(321)
4.04 (102.5)
6.89 (175)
11.04
(280.5)
4.02 (102)
9.51
(241.5)
8.00
(203)
1.57
(40)
16.67 (423.5)
6.89
(175)
3.94
(100)
22.20
(564)
17.13
(435)
2.28
(58)
5.91
(150)
6.54
(166)
LCA180T (18 metric ton) and LCA250Q (25 metric ton) in inches (mm)
6.89 (175)
3.15 (80)
6.89
(175)
12.25
(311)
5.35 (136)
3.23 (82)
.75 (19)
27.07 (687.5)
2.36
(60)
3.07
(78)
6.06
(154)
.75
(19)
3.07
(78)
3.15
(80)
2.44
(62)
7.87
(200)
Air inlet
3/4"
BSP
12.20 (310)
15.75 (400)
17.13 (435)
22.20 (564)
9.25
(235)
5.98
(152)
20.77 (527.5)
22.13 (562)
46.46 (1180)
5.98 5.19
(152) (130)
.75
(19)
18.84 (478.5)
7.87
(200)
29.84 (758)
42.64 (1083)
5.98 5.19
(152) (130)
2.36 (60)
3.23
(82) 3.66
(93)
3.15 (80)
7.87
(200)
61
Trolley
type
Cap.
metric
tons
LCA015SIP2P
LCA015SIP2G
LCA015SIP2R
LCA030DIP2P
LCA030DIP2G
LCA030DIP2R
LCA030SIP2P
LCA030SIP2G
LCA030SIP2R
LCA060DIP2P
LCA060DIP2G
LCA060DIP2R
LCA060SIP2P
LCA060SIP2G
LCA060SIP2R
LCA120DIP2P
LCA120DIP2G
LCA120DIP2R
LCA180TIP2P
LCA180TIP2R
LCA250QIP2P
LCA250QIP2R
Plain
Geared
Motor
Plain
Geared
Motor
Plain
Geared
Motor
Plain
Geared
Motor
Plain
Geared
Motor
Plain
Geared
Motor
Plain
Motor
Plain
Motor
1.5
1.5
1.5
3
3
3
3
3
3
6
6
6
6
6
6
12
12
12
18
18
25
25
Flange
adjustment
in.
mm
3.2-7.9
3.2-7.9
3.2-7.9
3.2-12.2
3.2-12.2
3.2-12.2
3.2-12.2
3.2-12.2
3.2-12.2
3.7-12.2
3.7-12.2
3.7-12.2
3.7-12.2
3.7-12.2
3.7-12.2
5.1-12.2
5.1-12.2
5.1-12.2
5.6-12.2
5.6-12.2
5.6-12.2
5.6-12.2
Standard
headroom
in.
mm
82-200
82-200
82-200
82-310
82-310
82-310
82-310
82-310
82-310
98-310
98-310
98-310
98-310
98-310
98-310
131-310
131-310
131-310
143-310
143-310
143-310
143-310
17.95
17.95
1795
24.7
24.7
24.7
24.15
24.15
24.15
31.08
31.08
31.08
35.1
35.1
35.1
39.51
39.51
39.51
48.78
48.78
50.69
50.69
456
456
456
627.5
627.5
627.5
613.5
613.5
613.5
789.9
789.9
789.9
891.5
891.5
891.5
1003.5
1003.5
1003.5
1239
1239
1287.5
1287.5
Min. inside
curve radius
ft
m
3.28
3.28
3.28
6.56
6.56
6.56
6.56
6.56
6.56
9.84
9.84
9.84
9.84
9.84
9.84
9.84
9.84
9.84
16.4
16.4
16.4
16.4
59.0
56.0
56.0
39.4
39.4
39.4
39.4
39.4
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
5
5
5
5
18
17
17
12
12
12
12
12
75.4
69.0
69.0
49.2
49.2
49.2
49.2
49.2
23
21
21
15
15
15
15
15
Average air
consumption
scfm m3/min
46
46
46
67
67
67
67
67
1.3
1.3
1.3
1.9
1.9
1.9
1.9
1.9
.75 (19)
4.33 ( 110)
.39 (10)
7.12
(181)
1.26
(32)
3.54
(90)
7.24
(184)
.39
(10)
10.82 (275)
5.31
(135)
21.93 (557)
4.29
(109)
1.77
(45)
Air inlet
3/4"
17.95 (456)
12.17 (309)
5.79
(147)
3.54 2.75
(90) (70)
1.50
(38)
BSP
6.65
(169)
16.04
(407.5)
1.06
(27)
7.08
(180)
9.05 (230)
9.39
(238.5)
1.22
(31)
2.56
(65)
12.20 (310)
15.43 (392)
62
Total weight
w/std hoist
lbs
kg
187
191
198
253
257
264
341
345
352
446
462
484
557
572
594
741
759
779
920
957
953
990
85
87
90
115
117
120
155
157
160
203
210
220
253
260
270
337
345
354
418
435
433
450
12.20 (310)
6.89
(175)
.31 (8)
.75 (19)
1.14
(29)
1.57 ( 40)
2.12
(54)
1.14
(29)
7.42 (188.5)
4.72
(120)
11.61 (295)
5.90 ( 150)
2.64
(67)
3.78
(96)
1.38
(35)
1.50 (38)
21.93 (567)
3.74 (95)
7.08
(180)
16.56 (420)
4.61
(117)
10.14 (257.5)
3.54
(90)
2.75 (70)
24.7 (621.5)
1.89
(48)
Air inle
3/4"
BSP
6.65
(169)
9.39 (238.5)
16.04 (407.5)
8.37
(212.5)
1.38
(35)
9.05 (230)
12.20 (310)
3.54
(90)
15.43 (392)
.31 (8)
2.12
(54)
1.14
(29)
1.57 ( 40)
7.42
(188.5)
11.61 (295)
5.90 ( 150)
3.78
(96)
1.81 (46)
97.5
12.20 (310)
9.06 (230)
15.93 (404.5)
24.15 (613.5)
1.89
(48)
3.58
(91)
7.26(184.5) 4.96
(126)
17.91 (455)
2.64
(67)
21.85 (555)
1.14
(29)
4.72
(120)
1.38
(35)
Air inlet
3/4"
BSP
8.70
(221)
1.38
(35)
2.95
(75)
1.85
(47)
12.17
(309)
20.87 (530)
2.56
(65)
13.15 (333)
16.30 (413)
63
19.13 (486)
1.46 (37)
1.97
(50)
9.45 (240)
1.97
(50)
12.91 (328)
1.50
(38)
7.87 ( 200)
6.30
(160)
4.13 (105)
31.08 (789.5)
1.73
(44)
12.20 (310)
13.15 (334)
16.30 (414)
13.09 (332.5)
5.98
(152)
9.06 (230)
Air inlet
3/4"
BSP
12.17
(309)
20.87 (530)
8.70
(221)
21.75 (552.5)
17.91 (455)
21.85 (555)
4.96 3.58
(126) (91)
3.46
(88)
1.97
(50)
1.57
(40)
3.54
(111)
1.97 (50)
1.97 (50)
12.20 (310)
12.93 (328.5)
1.50 (38)
1.50 (38)
6.30
(160)
7.87
(O 200)
3.94 (100)
3.46 4.13
(88) (105)
15.16 (385)
1.51 (40)
1.97
(50)
2.28 (58)
5.12
(130)
6.5
(165)
15.75
(400)
3.86
(98)
17.12 (435)
22.20 (564)
64
35.1 (891.5)
20.1 (510.5)
12.20
(310)
9.94
(252.5)
12.99
(330)
20.81
(582.5)
8.80 (223.5)
22.12 (562)
29.84 (758)
5.98
(152)
Air inlet
O 3/4"
BSP
1.57 (40)
3.94 (100)
12.20 (310)
1.89 (48)
9.45
(240)
2.28 (58)
7.87
( 200)
1.89
(48)
39.51 (1003.5)
5.98 5.12
(152) (130)
Air inlet
3/4"
BSP
15.75 (400)
8.00
(203)
17.13 (435)
16.67 (423.5)
29.84 (758)
12.20 (310)
12.99
(330)
9.94
(252.5)
27.97 (710.5)
22.13 (562)
2.44
(62)
1.89 (48)
6.30
(160)
4.49 4.65
(113) (118)
2.28
(58)
20.81
(582.5)
2.28
(58) 6.54
(166)
5.91
(150)
22.30 (564)
2.15 (54.5)
13.44 (341.5)
10.26
(260.5)
8.86
(225)
2.28
(58)
2.15
(54.5)
10.71 ( 272)
2.28 (58)
4.76 5.75
(121) (146)
2.36 (60)
1.97
(50)
6.06
(154)
4.96
(126)
21.53
(547)
48.78 (1239)
12.20
(310)
15.75
(400)
3.07
(78)
18.86 (479)
22.12 (562)
29.84 (758)
5.98 5.12
(152) (130)
Air inlet
3/4"
BSP
5.98
(152)
12.35
(311)
27.07
(687.5)
.75
(19)
3.15 (80)
17.12 (435)
22.20 (564)
2.44 (62)
7.87 (200)
9.25 (235)
65
Pendent handles
Type
Part no.
Single mtr
PHS2E
1/ 4 1/ 4
Two mtrs
PHS4E
1/ 4 1/ 4
Single mtr
PHS2E-U
1/ 4 1/ 4 1/ 4 1/ 4
Two mtrs
PHS4E-U
1/ 4 1/ 4 1/ 4 1/ 4 1/ 4
25.28 (642)
12.28 (312)
10.71 ( 272)
13.44
(341.5)
10.26
(260.5)
2.28
(58)
2.15 (54.5)
8.86
(225)
2.28
(58)
2.15
(54.5)
Hoist series
4.96
126)
50.69 (1287.5)
5.98 6.06
(152) (154)
2.36
(60)
12.20
(310)
15.75
(400)
3.23
(82)
12.25
(311)
A (Supply)
27.07
(687.5)
9.35 (235)
A/canvas
B/canvas
C/canvas
39.4
98.4
196.8
12
30
60
LCA030S
LCA060D
A/canvas
B/canvas
39.4
98.4
12
25
LCA060S
LCA120D
A/canvas
B/metal
39.4
85.3
12
26
LCA180T
LCA250Q
A/canvas
B/metal
39.4
85.3
12
26
LCA015S
LCA030D
ft
LCA015S
39.4
12
98.4
30
196.8
60
LCA030S
39.4
12
82.0
25
LCA060S
39.4
12
85.3
26
LCA180T
13.1
4
27.9
8.5
66
Bulk
part no.
Chain size
dia/pitch
in.
mm
LCA030D
19.7
6
49.2
15
98.4
30
LCA060D
19.7
6
41.0
12.5
LCA120D
19.7
6
42.6
13
LCA250Q
9.8
3
21.3
6.5
CB030D-12M
CB030D-30M
CB030D-60M
CB060D-12M
CB060D-25M
CB120D-12M
CB120D-26M
CB120D-12M
CB120D-26M
Weight per
lineal meter
lbs
kg
LCA015S
LC824-G8ZP .3x.9 8x24
3.3
LCA030D
LCA030S
LC1336-G8ZP .5x1.4 13x36 8.47
LCA060D
LCA060S
LCA120D
17671
.63x1.8 16x45 12.65
LCA180T
LCA250Q
1 2"
3 4"
1.5
3.85
5.75
BSP
BSP
D (E Stop)
B (Down)
G (Right)
C (On)
3.15 (80)
Capacity
ft
m
B (Up)
F (Left)
7.87 (200)
Option code/
material
1/ 4
Air inlet
3/4"
BSP
Chain buckets
Hoist
series
PHS2D-U
Single motor pendent handle
3.82 (97)
17.12 (435)
22.20 (564)
21.53
(547)
20.77 (527.5)
22.12 (562)
29.84 (758)
5.98 5.12
(152) (130)
4.76 5.75
(121) (146)
1.97
(50)
On Button
E Stop Button
030D
A = Air
H = Hydraulic (available
upon request)
015S
030S
030D
060S
060D
120D
180T
PHS4D-U
Two motor pendent handle 250Q
=
=
=
=
=
=
=
=
I = Industrial
M = Mining (available
upon request)
A
C
PU
PE
PN
GU
GE
GN
Lift
Suspension
3
1 = cord control
2 = 1 motor
pendent
3 = 2 motor
pendent
RU
Control Options
3M
2
3M = 3 m standard
XX = Specify length in
meters
0M = No lift; for flex units (2)
= fixed lug
= Swivel top hook
= Plain rigid universal trolley (flat or tapered beam)
1500 to 6000 kg
= Plain rigid trolley (flat beam) 12000 to 25000 kg
= Plain rigid trolley (tapered beam) 12000 to 25000 kg
= Geared rigid universal trolley (flat beam) 1500 to 6000 kg
= Geared rigid trolley (flat beam) 12000 kg only
= Geared rigid trolley (tapered beam) 12000 kg only
2 = 2 m standard
XX = Specify length in meters
0 = No control; for flex units (2)
A =
B =
C =
K =
P =
Q =
Z =
M1 =
-E
-E
-E = Compliance
with the
European
Machinery
Directive
(includes
overhead
and
E-Stop as
standard)
Notes:
(1) Add the letter A for articulated trolley
(e.g. RUA)
(2) Flex units are hook mounted hoists with
pendent valve chest and pendent handle (P2)
or pull cord valve chest and pull cord handle
kit (C1) less load chain and control lines. The
load chain, control hoses or cords and related
hardware are listed below. These models
allow us maximum flexibility in meeting
customer requirements.
Pull cord
Part no.
Description
75790102
40004-00
51777
Pendent
Part no.
Description
PHS2E
PHS4E
50923
54798
DCTK-1
20417
Bulk chain
Part no.
Description
HE1-020M motorized
trolley mount
Hercu-Link specifications
Model
no.
Capacity
lbs
Head
room
kg
in.
mm
Hoist lift
speed/min
ft
m
Hoist lower
speed/min
ft
m
Hoist
hp
Chain
falls
Trolley
Wheel loading
speed
hp no. of
per wheel
ft/min m/min
wheels lbs
kg
Ship
weight
lbs
kg
5000
5000
10000
10000
15000
15000
20000
20000
34.44
30.50
41.81
36.94
48.13
41.63
49.50
41.44
875
775
1062
938
1222
1057
1257
1053
17
17
8.5
8.5
5.6
5.6
4.3
4.3
5.2
5.2
2.6
2.6
1.7
1.7
1.3
1.3
19.1
19.1
9.6
9.6
6.3
6.3
4.8
4.8
5.8
5.8
2.9
2.9
1.9
1.9
1.5
1.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
1
1
2
2
3
3
4
4
18
18
18
18
5.5
5.5
5.5
5.5
1.5
1.5
1.5
1.5
2968
5755
8558
11332
1349
2616
3890
5151
685
905
765
1105
875
1315
975
1425
311
411
348
502
398
598
443
648
12000
12000
25000
25000
37000
37000
50000
50000
43.88
41.13
56.50
47.44
71.88
54.19
80.44
58.25
1114
1045
1435
1205
1826
1376
2043
1480
15
15
7.5
7.5
5
5
3.7
3.7
4.6
4.6
2.3
2.3
1.5
1.5
1.1
1.1
16
16
8
8
5.5
5.5
4.3
4.3
4.9
4.9
2.4
2.4
1.7
1.7
1.3
1.3
15
15
15
15
15
15
15
15
1
1
2
2
3
3
4
4
18
18
18
18
5.5
5.5
5.5
5.5
1.5
1.5
1.5
1.5
7209
14135
10751
14304
3277
6425
4887
6502
965
1415
1235
1835
2230
3700
2995
4665
439
643
561
834
1014
1682
1361
2120
11000
11000
22000
22000
33000
33000
44000
44000
68
26400
26400
55000
55000
81400
81400
110000
110000
Frame 2
HE2-012H
HE2-025H
HE2-037H
HE2-050H
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
34.44
41.81
48.13
49.50
875
1062
1222
1257
13.00
13.00
13.00
13.63
330
330
330
346
21.75
21.75
27.94
22.25
552
552
710
565
25.44
25.44
31.44
25.44
646
646
799
646
1.81
2.63
3.00
3.63
46
67
76
92
22.75
22.75
22.75
25 1 4
578
578
578
641
21.50
21.50
21.50
23.50
546
546
546
597
37.00
45.81
53.63
55.50
K
940
1167
1362
1409
9.50
9.50
9.50
9.50
in.
mm
43 .00
58.63
71.88
80.44
1092
1489
1826
2043
10.50
10.50
10.50
10.50
in.
mm
19.63
19.63
20.75
20.75
498
498
527
527
48.13
66.00
82.00
93.81
L
241
241
241
241
9.69
9.69
9.69
9.69
3.50
6.00
5.25
9.38
in.
89
152
133
238
3.50
8.50
10.00
8.50
mm
in.
mm
28.75
28.75
28.75
28.75
730
730
730
730
33.00
33.00
33.00
33.00
838
838
838
838
B1
K
1222
1676
2083
2383
M
267
267
267
267
J
HE2-012H
HE2-025H
HE2-037H
HE2-050H
mm
J
HE1-005H
HE1-010H
HE1-015H
HE1-020H
in.
246
246
246
246
10.88
10.88
10.88
10.88
89
216
254
216
1.88
2.50
3.38
4.00
in.
mm
2.63
3.63
5.06
6.69
67
92
129
170
6.50
8.69
11.00
13.63
in.
mm
in.
mm
28.13
28.13
31.13
31.13
714
714
791
791
21.00
21.00
24.00
24.00
533
533
610
610
4.50
6.88
11.13
12.63
114
175
283
321
Y
48
64
86
102
M
276
276
276
276
4.50
11.13
11.13
11.13
114
286
286
286
2.25
3.25
4.25
6.50
165
221
279
3 46
Y
57
83
108
165
8.69
13.63
15.44
20.63
221
346
392
524
C
1
B
H
B
F
L
A
N
M
F
P
Y
69
Frame 1
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HE1-005M
HE1-010M
HE1-015M
HE1-020M
30.50
36.94
41.63
41.44
775
938
1051
1053
27.31
27.31
30.56
32.00
694
694
776
813
3.88
3.88
4.50
5.88
98
98
114
149
7.75
7.75
9.00
11.75
197
197
229
298
1.81
2.59
3.00
3.63
46
66
76
92
22.75
22.75
22.75
25.25
578
578
578
641
21.50
21.50
21.50
23.50
546
546
546
597
J
HE1-005M
HE1-010M
HE1-015M
HE1-020M
41.44
49.63
56.63
56.06
HE1-005M
HE1-010M
HE1-015M
HE1-020M
7.25
7.25
8.63
11.38
K
1064
1260
1387
1424
9.50
9.50
9.50
9.50
184
184
219
289
2.63
2.63
3.25
3.06
L
241
241
241
241
10.50
10.50
10.50
10.50
67
67
83
78
1.94
1.94
2.56
2 3 16
M
267
267
267
267
3.50
6.00
5.25
9.44
49
49
65
56
19.81
19.81
20.00
19.50
N
89
152
133
240
3.50
8.50
10.00
8.50
503
503
508
495
5.00
5.00
8.88
6.00
O
89
216
254
216
10.06
10.06
10.75
12.19
127
127
225
152
6.50
8.69
11.00
13.63
P
256
256
273
310
1.88
2.50
3.38
4.00
165
221
279
346
Q
48
64
86
102
Chain bucket includes trailing trolley on HE1-015M and any other 4 wheel trolley model with 35 feet (10.7 m) of lift or more.
156
156
175
229
Important:
It is the users
responsibility to
specify proper
beam size for the
maximum wheel
loading. Consult
w/a qualified
engineer.
E
C
H
T
J
N
*
P
M
F
*
Y
70
6.13
6.13
6.88
9.00
Frame 2
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
HE2-012M
HE2-025M
HE2-037M
HE2-050M
41.13
47.44
54.19
58.25
1045
1205
1376
1480
32.81
62.13
64.88
64.88
833
1578
1648
1648
4.50
19.00
24.00
24.00
114
483
610
610
24.50
26.50
26.50
622
673
673
9.00
9.00
11.75
11.75
229
229
298
298
2.56
3.63
5.06
6.69
65
92
129
170
28.13
28.13
31.13
31.13
714
714
791
791
21.00
21.00
24.00
24.00
533
533
610
610
HE2-012M
HE2-025M
HE2-037M
HE2-050M
54.50
62.81
72.25
77.94
1384
1595
1835
1980
9.69
9.69
9.69
9.69
246
246
246
246
10.88
10.88
10.88
10.88
276
276
276
276
4.50
6.88
11 1 8
12.63
114
175
283
321
4.50
11.25
11.25
11.25
114
286
286
286
10.75
11.56
13.00
13.00
273
294
330
330
2.25
4.00
4.75
6.50
57
102
121
165
6.88
6.88
9.00
9.00
HE2-012M
HE2-025M
HE2-037M
HE2-050M
8.63
8.63
11.38
11.38
219
219
289
289
3.25
3.19
3.19
3.19
83
81
81
81
2.56
2.56
2.25
2.25
65
65
57
57
24.44
18.50
19.19
19.19
621
470
487
487
8.88
225
8.69
13.63
15.44
20.63
221
346
392
524
21.50
24.50
24.50
175
175
229
229
Important:
It is the users
responsibility to
specify proper
beam size for the
maximum wheel
loading. Consult
w/a qualified
engineer.
546
622
622
8-wheel
motorized trolley
Frame 2:
(HE2-025M,
HE2-037M,
HE2-050M)
G
C
D
S
Z
J
A
N
F
Y
71
005
Suspension
Control
M
H = Top hook mount
C = Clevis mount (1)
H = Hercu-Link series
A = Electrically
powered
Lift
Control drop
Voltage
Options
27
4
1 = 208-3-60
30
XX = Length
of lift
2 = 230-3-60
3 = 380-3-50
P = Plain trolley
4 = 460-3-60
G = Geared trolley
5 = 575-3-60
6 = 415-3-50
7 = 400-3-50
A = Standard
tons
1
005 =
lbs.
Hoist
D = Dual speed
= 11,000
010 = 10
= 22,000
L = Electronic overload
protection
015 = 15
= 33,000
= 44,000
020 = 20
= 55,000
= 110,000
R = The product will be equipped with zinc plated load chain, copper plated
load hook(s) and trolley wheels. Zinc plated hand chain if applicable.
S = Up to 20 ton units will be equipped with zinc plated load chain, solid
bronze load hook(s) and trolley wheels. Zinc plated hand chain if
applicable.
72
NEW!
Trolleys
Man Rider TM, Plain and Brake
BTP Trolley
BTM Trolley
Options
Flat tread wheels
Special paint coatings
Suspension shafts to fit a variety of beam types and widths
Utility
Design
Man-Rider Design
load
factor at
load
factor at
lbs (kg) utility load lbs (kg) M-R load
6600
(3000)
13200
(6000)
13200
(6000)
5:1
5:1
5:1
3300
(1500)
6600
(3000)
10:1
10:1
6600
(3000)
10:1
Flange
adjustment
in. (mm)
Inlet
hose
in.
Operating
pressure
psig (bar)
Type
3.80 4.20
(97107)
4.005.00
(102127)
1 4
85125
(68.75)
85125
(68.75)
Air release/
spring set
Air release/
spring set
nonasbestos
nonasbestos
4.005.00
(102127)
na
na
na
na
1 4
min. hold-off
pressure
Min. beam
curve radius
in. (mm)
600 lbs
273 kg
600 lbs
273 kg
70 psig
(4.9 bar)
70 psig
(4.9 bar)
48
(1219)
60
(1524)
na
na
60
(1524)
Dimensions
14.00
(356)
7.42
(188)
5.23
(133)
4.50
(114)
S8 x 18.4 beam
7 8 "
hex
6.50
(165)
21.75
(552)
1.60
(41)
7.65 (194)
3.24 (82)
2.29 (58)
2.00 (51)
.62 (16)
11.48
(292)
10.44
(265)
9.69
(246)
14.82
(376)
3.65 (93)
14.82
(376)
1.75 x 1.13
(44 x 29)
thru slot
3.50 6.25
(89) (159)
15.50 (394)
6.50
(165)
6.50
(165)
13.00 (330)
16.54 (420)
BT/M2-3
.81 (21)
thru
5.47
(139)
8.78
(223)
BT/M2-6
7.42
(188)
6.50
(165)
5.32
(135)
3.94 (100)
3.50
(89)
16.54 (420)
21.75
(552)
8 " hex
BTP/M3-6
Dimensions are subject to change. Contact factory for certified prints
74
.93 (24)
thru
NEW!
Trolleys
Man Rider TM, Piston Motor Driven and 4-wheel drive
ATC and ATE features and benefits:
Reintroduced by popular demand
Available with Man Rider TM rating for scaffolds per ANSI / ASME B30.23.
Reversible radial piston motor allows unmatched speed and load control.
Drop forged connecting rods and crank pins add to the legendary IR durability.
4 wheel drive provides maximum traction and pulling power.
Pendent control valve chest with proportional flow live air for precision control.
Incredibly tough, long-lasting cast iron or steel wheels are through hardened.
Tapered or flat tread available.
Ductile iron side plates
Rail sweeps (safety lugs) standard.
Axles and bearings have grease fittings for maximum life and corrosion protection.
ATC Trolley
Capacity
metric tons
ATC
ATC-MR15/3
Control
type
.25 3
Pendent
Pendent
4.5 6
Pendent
3 Man Rider
6 Utility
Pendent
ATE
ATE-MR3/6
Tractive
force
lbs (kg)
1 4
450
(205)
450
(205)
180
(55)
180
(55)
180
(55)
180
(55)
180
(55)
180
(55)
160
(49)
160
(49)
140
(43)
140
(43)
600
(273)
600
(273)
139
(42)
139
(42)
123
(38)
123
(38)
107
(33)
107
(33)
75
(23)
75
(23)
Min. turn
radius
ft (mm)
Avg air
consump
cfm (m3/min)
Ship
weight
lbs (kg)
6
(1829)
6
(1829)
63
(1.8)
63
(1.8)
245
(111)
245
(111)
60
(18)
60
(18)
6
(1829)
6
(1829)
63
(1.8)
63
(1.8)
254
(115)
254
(115)
Dimensions
Hoist
capacity
metric tons
Fits beam
flange width
in. (mm)
A
in.
(mm)
B
in.
(mm)
C
in.
(mm)
D
in.
(mm)
E
in.
(mm)
F
in.
(mm)
G
in.
(mm)
H
in.
(mm)
J
in.
(mm)
K
in.
(mm)
L
in.
(mm)
.25 3
3.25 7.25
(83 184)
3.25 7.25
(83 184)
4.56
(116)
4.63
(111)
4.75
(121)
6.25
(159)
10.25
(260)
13
(330)
16.13
(410)
16.38
(416)
4.88
(124)
5.19
(132)
1.63
(41)
1.5
(38)
8.5
(216)
9
(229)
9.06
(230)
10.13
(257)
7
(178)
8.13
(206)
4.75
(121)
7
(178)
0.88
(22)
1.13
(29)
4.5 6
A NPT supply
A NPT supply A NPT supply
C B
B C
D C B
B C D
Exhaust
4 " NPT
Inlet
1
2 " NPT
2 motor
Type
Part no.
Dimensions (in.)
(NPT air inlet)
A B C D
Single
motor
Two
motor
Three
motor
MR-269C
3 8
MR-A122C
C6H20A-A122B
MR-A132C
C6H20A-A132B
3 8
3 8
3 8
1 2
1 2
3 8
3 8
1 2
1 2
3 8
3 8
3 8
8 "
NPT
m3/min
3/ 8
inch
100
2.83
1/ 2
inch
200
5.66
L bolt dia.
Specify trolley by complete model number as illustrated. This model includes: Base model, Wheel type, Manrider
rating, Control, Control length, and Options. Example: ATC-MR15/3-210B = 1 4 - 3 ton trolley with tapered
wheels, 3 ton utility and 1.5 ton Manrider rating, one motor pendent, 10 ft of control length and bumpers.
3 8
3 8
ATC
ATC = 1 4 3 ton
ATE = 4 1 2 6 ton
How to Order:
Pendent handles
Pendent
valve chest
3 motor
J
dia.
B
dia.
Single motor
Flange
- = Tapered
T = Flat tread
Manrider
MR15/3
Utility model std.
0=
(no option code
2=
reqd). Insert
3=
model code below
4=
for Man Rider
5=
option
6=
MR15/3:
Utility rating,3 ton; 7 =
Man Rider, 1.5 ton
MR3/6: Utility rating,
6 ton; Man Rider, 3 ton
Controls
Control length
2
10
No pendent
XX = Control drop;
specify
MR-K269C (std 1 mtr)
length in
C6H20A-A169B (1 mtr)
feet. 7 feet
MR-A122C (2 mtr)
(2.1 m) is
C6H20A-A122B (2 mtr)
std.
MR-A132C (3 mtr)
C6H20A-A132B (3 mtr)
Options
B
B = Bumpers
H = Hook-on
adapter
Q = Special paint;
please specify
P = Marine 812
finish
Z = Sandblast and
carbozinc
primer
75
NEW
Accessories
Winch Construction Cages
IRs construction cages make using, moving,
storing, and protecting IR air winches easier than
ever. Designed to meet ANSI/ASME 5:1 structural
design codes for lifting, they are a welcome relief
from the liability risk of homemade units.
Construction cages are:
Made by certified welders from either 2 1 2 by 1 4 or 3 by 3 8
inch steel bar for maximum protection.
Their own perfect shipping containers. No wooden skids or
pallets required.
Designed with generously sized cutouts in the base for easy
fork lift access.
Standard with welded pins in the uprights so they can be
stacked up to three high, saving valuable floor or yard space.
Mounted on a steel base that allows easy bolting or welding
to the deck.
Equipped with lifting eyes to allow a balanced two point
pick from overhead. The lifting eyes accept large hooks
and are designed to handle the cage and the winch with a
full drum of wire rope.
Wide open in the front for cable take off from the winch at
an angle.
Hot dip galvanized for maximum protection from corrosion.
FA2B-RMX1HE
FA5A-LMX1HE
How to Order:
Examples: order BU7AE or FA5A-LMX1E for a winch in the cage, or order
CC -BU7A or CC -FA5A-LMX1 for the cage only. Custom inquiries welcome.
Please send a dimensional drawing of the winch to our engineering department.
FA7-24XK1E
BU7A-E
FA10-40XK1E
76
Accessories
Accu-Trol
Setting new standards in pneumatic control systems.
Standard features:
Fully enclosed impact resistant frame
Watertight enclosure with corrosion proof features suitable for offshore, petrochemical
and other severe environments
No working parts exposed to the atmosphere
Integral dump valves bleed excess air to eliminate control lag
Color coded air hose for functional identification
Pinpoint spotting for exceptional load control
Readily adaptable for IR Hercu-Links and Force-5 air winches
May be installed on any pilot air operated crane control system
Safety guards around push buttons help eliminate accidental control actuation
Up to three functions (six motions)
Options
Longer lengths of control hose in 10 foot (3 m) sections
Two, four and six button models
Additional dump valves
Emergency stop/start control
Start
Emergency stop
Up
Down
Travel
Specifications
Model
Configuration
A1-4N
A2-4N
A2-4Y
A3-6N
A3-6Y
2 button only
4 button only
4 button with ON - OFF
6 button only
6 button with ON - OFF
50 125
50 125
50 125
50 125
50 125
1 8
(3.5 8.75)
(3.5 8.75)
(3.5 8.75)
(3.5 8.75)
(3.5 8.75)
Travel
inch (3 mm)
inch (3 mm)
1 8 inch (3 mm)
1 8 inch (3 mm)
1 8 inch (3 mm)
1 8
How to Order:
Accu-Trol model code: Accu-Trol (A) with three (3) functions, six (6) buttons, emergency shut-off and 30 feet of pendent hose. Example: A3-6Y30
Pushbutton kits
Common parts
3
1 = 1 kit (hoist)
2 = 2 kits (hoist and
trolley)
6
4 = 2 or 4 button
pendent box
3 = 3 kits (hoist,
trolley and
bridge)
30
0 = 0 (use to specify pendent handle
only; e.g. A1-4N0)
10 = 10 feet/3 meters
20 = 20 feet/6 meters
6 = 6 button
pendent box
30
40
50
xx
=
=
=
=
30 feet/9 meters
40 feet/12 meters
50 feet/15.25 meters
Specify length
Length
m
3.0
4.5
6.0
7.6
9.0
10.7
12.0
13.7
15.25
21655-15
21655-15
21655-20
21655-25
21655-30
21655-35
21655-40
21655-45
21655-50
1. 1 4 inch (6 mm) hose with working pressure of 250 psi (17.5 bar)
2. Dump valves included on lengths of 10 feet (3 meters) and longer to provide quick exhaust and improve control response.
3. For hose bundle lengths over 50 feet (15.25 meters) contact Technical Support for control acceptability.
77
Accessories
Electric-Over-Air Pendent Control System
This updated remote control allows unlimited distance between
the operator and winch or hoist without the excessive pressure
drops, quick exhaust valves and resultant delays found in air
control lines. On pendent controls, dialing-in an electrical setting
determines the speed. Push buttons provide pay-in or pay-out.
For variable speed control, the control buttons are depressed and
the dial-in knob provides proportional control. The joystick lever
control provides traditional winch style variable speed in a hand
held or wall mounted control box.
Pendent Control
Standard Features
Portable, easy to hold control pendent
NEMA 4 control box and pendent
Holding down the control button and turning the Dial-In control provides
variable speed
Automatic return-to-center when joystick is released
Emergency stop button on control enclosure
Unlimited control length
Requires pilot control valve chest for field retrofit
Adaptable to most winch models and Hercu-Link hoists
Product availability
The Electric Over Air remote control system is available for all Hercu-Link air hoists and
Force 5 air winches. Contact Technical Sales for information regarding suitability with
other air powered products or for spark and corrosion resistant or explosion proof
applications. The overspeed indicator is currently available as an option only on
FA2MRA, FA2.5MRA and FA5MRA.
How to Order
To order with a complete unit, use appropriate control option in that units model driver, and specify control type
(pendent P or lever L).
To order separately, specify complete model number as shown. This model code includes: Series, Control type,
Control length, and Options. Example: E/A-PCS20L
78
Series
Control type
Control length
Options
E/A
E/A = ElectricOver-Air
PCS
LCS = Lever control
PCS = Pendent control
20
20 = 20 feet standard
XX = Specify length in feet
L
L = Overspeed indicator
E-Stop
Dial-in speed
control
Control
buttons
E-stop
Joystick lever
type control
Accessories
Air line accessories
Air line accessories
Model
FRL size
Filter
Regulator
Lubricator
FRL combo
Liquidator
Strainer
BU7A
0.5 NPT
0.75 NPT
F30-06-000
R28-06-F0G0-28
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
52104 / .75
0.75 NPT
F30-06-000
R28-06-F0G0-28
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
52104 / .75
EU/EUL
0.75 NPT
1.0 NPT
F30-08-000
R38-08-F0G0-28
L30-08-000
C31-08-G00
8848-W1-150
HU-A267AT
50592 / 1.0
FA2 (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
HU-A267AT
52465 / 1.25
FA2B (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50592 / 1.0
HU40A
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50592 / 1.0
FA2.5 (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50594 / 2.0
FA2.5A (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
50594 / 2.0
FA5 (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50594 / 2.0
FA5A (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
50594 / 2.0
FA7 (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50594 / 2.0
FA10 (2)
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
50594 / 2.0
LS150R
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
LS300R
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
LS600R
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
LS1500R
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
LS2000R
1.25 BSP
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
LS5000R
1.25 BSP
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
PS1000R
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
PS2400R
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
PS4000R
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
PS10000R
1.25 NPT
1.5 NPT
F35-0B-C28
R40-0B-G00
L40-0B-G00
8834-W1-000
K4U-A267AT
HA1 (2)
0.75 NPT
0.75 NPT
L28-06-LK00-28
8846-W1-090
EU-A267
52104 / .75
HA2 (2)
1.0 NPT
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
HU-A267AT
50592 / 1.25
LCA015S
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
LCA030S
0.5 BSP
0.75 NPT
F30-06-000
R30-06-000
L30-06-000
C31-06-G00
8846-W1-090
EU-A267
LCA060S/D
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
LCA120D
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
LCA180T
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
LCA250Q
0.75 BSP
1.0 NPT
F30-08-000
R30-08-000
L30-08-000
C31-08-G00
8848-W1-150
EU-A267
F28-06-SL00-28 R28-06-F0G0-28
Built-in,
internal
muffling
system
Built-in,
internal
muffling
system
79
Tech Tips
Technical support is an integral part of the Total System
Solution philosohpy that IR is dedicated to providing. The
following pages contain useful technical information to
assist in the selection of high capacity hoists and winches.
Tech Tips
Fleet angle; determining stall and line pull; wire rope selection
The importance of fleet angle
DLS
Lead sheave
If a wire rope leads over a sheave and on to a drum, the rope will not remain in alignment
with the sheave groove. Instead, it will deviate to either side depending upon the width of
the drum and its distance from the fixed sheave, often called the lead sheave. The angle
between the center line through the lead sheave and the centerline of the rope leading to
the drum is called the fleet angle.
Experience has shown that the best wire rope service is obtained when the maximum fleet
angle is not more than 1 1 2 for smooth drums, and 2 for grooved drums. Fleet angles of
1 1 2 and 2 are the equivalents of approximately 38 feet and 29 feet, respectively, of lead
for each foot of drum width either side of the center line of the lead sheave.
Right
fleet
angle
Left
fleet
angle
Based on the above information, the correct distance (DLS) a lead sheave should be located
from the winch drum may be derived by using the following formula:
DLS for 1 12 fleet angle = DCF (in feet) x 38
Center line
of drum
Example: For a winch with a smooth drum thus requiring a 1 12 fleet angle:
If DCF = 20 inches (1.66 ft) then DLS = 1.66 x 38 = approximately 63 feet, the distance
that the lead sheave should be positioned away from the drum.
DCF
4.2
4.9
5.6
6.3
7.0
Stall
factor
Rope speed
factor
0.67
0.58
0.78
0.89
1.00
1.11
Breaking strength
Weight
in.
mm
lbs
kg
lbs/ft
kg/m
1 4
6800
3091
0.12
.17
1943
883
1360
618
5 16
10540
4791
0.18
.27
3011
1369
2108
958
3 8
15100
6864
0.26
.39
4314
1961
3020
1373
716
12
20400
9273
0.35
.52
5829
2649
4080
1855
1 2
13
26600
12091
0.46
.69
7600
3455
5320
2418
5 8
15
41200
18727
0.72
1.07
11771
5351
8240
3745
3 4
19
58800
26727
1.04
1.55
16800
7636
11760
5345
7 8
22
79600
36182
1.42
2.12
22743
10338
15920
7236
25
103400
47000
1.85
2.76
29543
13429
20680
9400
1 1 8
28
130000
59091
2.34
3.49
37143
16883
26000
11818
1 1 4
28
159800
72636
2.89
4.31
45657
20753
31960
14527
1 3 8
28
192000
87273
3.50
5.22
54857
24935
38400
17455
0.72
0.86
1.00
1.14
Ingersoll-Rand recommends that either 6 x 19 or 6 x 37 Extra Improved Plow Steel (EIPS) with independent wire rope core
(IWRC) be used. This is a higher strength rope than Improved Plow Steel (IPS) offering, on average, approximately a 15%
increase in breaking strength. We recommend it, as it is readily available and offers better value overall.
81
Tech Tips
SCORE
Spark and corrosion resistant equipment: The SCORE series product line is intended to provide
improved levels of corrosion and spark-resistant protection for manual, pneumatic and electric
powered hoists and trolleys, with capacities available from 1/2 to 50 tons.
The SCORE series of options provides for improved protection,
durability and performance for hoist operations in corrosive or harsh
environments.
It is generally accepted that rusty, and/or corroded steel is more
likely to generate sparks than if free from corrosion or rust. Therefore,
any improvement in corrosion or rust-resistance results in improved
spark-resistance.
A spark of sufficient heat to ignite the surrounding atmosphere
generally is unlikely in mechanical hoisting equipment, but it may
potentially be generated by friction during operation or unintentional
impact of a hoist or trolley with other metal components. In order to
provide the user with corrosion and spark-resistance protection,
IR offers different levels of protection from which you can select to
fit your particular needs.
A Nickel layer
B Nickel diffusion layer
C Core metal
= 15m
Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This
equipment is not to be used for lifting, supporting or transporting people, or lifting or supporting loads over people.
(1) Nickel diffused load chain is only available on Ingersoll-Rand manual chain hoist products.
82
Tech Tips
I-Beam Specifications
The following table shows the standard size (H dimension), flange widths (W dimensions) and weights for both American Standard I-beams and
Wide Flange H-beams. I-beams designated with an asterisk (*) denote New Series applications which conform to ASTM A6 standards, effective
September 1, 1978.
Wide Flange
American Standard
H
in.
W
in.
Weight per
ft/lbs
H
in.
W
in.
Weight per
ft/lbs
H
in.
W
in.
Weight per
ft/lbs
H
in.
W
in.
Weight per
ft/lbs
6
6*
6
6*
6
6*
6*
6
6
6*
6
6*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
8
8*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
10
10*
3.940
4.0
4.0
4.0
4.030
4.030
5.990
5.995
6.020
6.018
6.080
6.080
3.940
3.940
4.0
4.0
4.015
4.015
5.250
5.250
5.268
5.270
6.495
6.5
6.535
6.535
7.995
7.995
8.020
8.020
8.070
8.070
8.110
8.110
8.220
8.220
8.280
8.280
3.950
3.960
4.0
4.0
4.010
4.010
4.020
4.020
5.75
5.75
5.762
5.770
5.799
5.810
7.960
7.960
7.985
7.985
8.020
8.020
10.0
10.0
10.030
10.030
10.080
10.080
8.5
9.0
12.0
12.0
16.0
16.0
15.0
15.5
20.0
20.0
25.0
25.0
10.0
10.0
13.0
13.0
15.0
15.0
17.0
18.0
20.0
21.0
24.0
24.0
28.0
28.0
31.0
31.0
35.0
35.0
40.0
40.0
48.0
48.0
58.0
58.0
67.0
67.0
11.5
12.0
15.0
15.0
17.0
17.0
19.0
19.0
21.0
22.0
25.0
26.0
29.0
30.0
33.0
33.0
39.0
39.0
45.0
45.0
49.0
49.0
54.0
54.0
60.0
60.0
10
10*
10
10
10*
10*
10
10
10*
10
10*
12
12*
12*
12
12
12*
12
12*
12*
12
12*
12
12*
12
12
12*
12
12*
12
12*
12
12*
12
12*
14
14*
14
14*
14
14*
14
14*
14
14*
14
14*
14
14*
14
14*
14
14*
14
14
14
14*
14
14
14*
16
16
16*
16
10.117
10.130
10.170
10.190
10.190
10.625
10.275
10.340
10.340
10.415
10.415
3.968
3.970
3.990
4.0
4.005
4.007
4.030
4.030
6.490
6.497
6.520
6.525
6.560
6.565
8.0
8.005
8.042
8.045
8.077
8.080
10.0
9.995
10.014
10.010
5.0
5.0
5.025
5.025
6.730
6.730
6.75
6.745
6.770
6.770
8.0
7.995
8.031
8.030
8.062
8.060
10.0
9.995
10.035
10.035
10.072
10.070
12.0
14.5
10.130
5.5
5.525
5.525
6.692
66.0
68.0
72.0
77.0
77.0
88.0
89.0
100.0
100.0
112.0
112.0
14.0
14.0
16.0
16.5
19.0
19.0
22.0
22.0
26.0
27.0
30.0
31.0
35.0
36.0
40.0
40.0
45.0
45.0
50.0
50.0
53.0
53.0
58.0
58.0
22.0
22.0
26.0
26.0
30.0
30.0
34.0
34.0
38.0
38.0
43.0
43.0
48.0
48.0
53.0
53.0
61.0
61.0
68.0
68.0
74.0
74.0
78.0
87.0
82.0
26.0
31.0
31.0
36.0
16*
16
16*
16
16*
16
16*
16*
16
16*
16*
16*
16*
16
16
18
18*
18
18*
18*
18
18
18*
18
18*
18
18*
18*
18
18
18
18*
18*
18*
18*
18*
18
21
21*
21*
21*
21
21
21*
21
21*
21
21*
21*
21*
21
24
24*
24*
24
24*
24
24*
24
24*
24
24*
6.985
7.0
6.995
7.039
7.035
7.073
7.070
7.120
8.464
10.235
10.295
10.365
10.425
11.502
11.5
6.0
6.0
6.015
6.015
6.060
7.477
7.5
7.5
7.532
7.530
7.558
7.555
7.635
8.715
8.75
8.787
11.035
11.090
11.145
11.200
11.265
11.75
6.5
6.5
6.530
6.555
8.215
8.240
8.240
8.270
8.270
8.295
8.295
8.355
8.420
8.962
7.005
7.005
7.040
8.961
8.965
8.965
8.990
9.015
9.020
9.065
9.065
36
40
40
45
45
50
50
57
58
67
77
89
100
88
96
35
35
40
40
46
45
50
50
55
55
60
60
71
64
70
77
76
86
97
106
119
96
44
44
50
57
55
62
62
68
68
73
73
83
93
82
55
55
62
68
68
76
76
84
84
94
94
4
4
5
5
6
6
7
7
8
8
10
10
12
12
12
12
15
15
18
18
20
20
20
20
24
24
24
24
24
2.663
2.796
3.004
3.284
3.332
3.565
3.662
3.860
4.001
4.171
4.661
4.944
5.0
5.078
5.252
5.477
5.501
5.640
6.001
6.251
6.25
6.385
7.060
7.200
7.001
7.125
7.245
7.875
8.050
7.7
9.5
10.0
14.75
12.5
17.25
15.3
20.0
18.4
23.0
25.4
35.0
31.8
35.0
40.8
50.0
42.9
50.0
54.7
70.0
65.4
75.0
86.0
96.0
79.9
90.0
100.0
105.9
121.0
American Standard
H
(Nom.)
W
Tapered I Beam
Wide Flange
H
(Nom.)
W
Flat H Beam
83
Tech Tips
US to metric conversion
Explanation of metric units
The kilogram (kg) is a unit of mass. Mass is the property of matter
which determines its inertia. The mass of a body never varies and
is independent of gravitational force.
The newton (N) is a unit of force. The first law of motion, force is
equal to mass times acceleration, defines the newton in terms of
base units. 1 N = 1 kg m/s2
The pascal (Pa) is a unit for pressure or stress of one newton per
square meter. 1 Pa = 1 N/m2
The joule (J) is a unit of energy and is the work done when a force
of one newton is displaced a distance of one meter in the direction
of the force. 1 J = N m
Length
Flow rate
To convert US measure
multiply by
To convert US measure
multiply by
Inches (in.)
Inches (in.)
Inches (in.)
Feet (ft)
Feet (ft)
Feet (ft)
Yards (yd)
25.4
2.54
0.0254
304.8
30.48
0.3048
0.9144
millimeters (mm)
centimeters (cm)
meters (m)
millimeters (mm)
centimeters (cm)
meters (m)
meters (m)
0.02832
1.699
0.02832
0.3048
0.4536
6.895
0.0007
0.07
0.006895
kilopascals (kPa)
kilograms per square millimeter (kg/mm2)
bar
megapascals (mPa)
100
kilopascals (kPa)
1.356
4.187
1.055
3.6
joules (J)
joules (J)
kilojoules (kJ)
megajoules (MJ)
0.2931
1.055
0.0226
0.7457
watts (W)
kilowatts (kW)
watts (W)
kilowatts (kW)
Pressure stress
Area
Square inches (in2)
Square inches (in2)
Square feet (ft2)
Square yards (yd2)
645.16
6.4516
929.03
0.836
Energy work
Volume
(in3)
Cubic inches
Cubic feet (ft3)
Cubic yards (yd3)
Fluid ounces (fl oz)
US quarts (qt)
US gallons (gal)
US gallons (gal)
(cm3)
16.39
0.02832
0.7646
29.57
0.946
3.785
0.003785
cubic centimeters
cubic meters (m3)
cubic meters (m3)
milliliters (mL)
liters (L)
liters (L)
cubic meters (m3)
28.35
453.6
0.4536
0.00045
907.18
0.9072
grams (g)
grams (g)
kilograms (kg)
metric tons (t)
kilograms (kg)
metric tons (t)
4.4448
0.0044
1.3557
Newtons (N)
kilonewtons (kN)
Newton meters (Nm)
Mass
Ounces (oz)
Pounds (lbs)
Pounds (lbs)
Pounds (lbs)
US tons (T)
US tons (T)
Force
Pounds (lbs)
Pounds (lbs)
Foot pounds (ft-lbs)
84
The watt (W) is a unit of power which produces energy at the rate
of one joule per second. 1 W = J/s
Power
Btus per hour (Btu/h)
Btus per second (Btu/s)
Ft lbs per ft/min (ft lbf/min)
Horsepower (hp)
Temperature
Degrees Fahrenheit
Degrees Kelvin
1.8 + 32
degrees Celsius
degrees Celsius + 273.15
General description/model or application requirements (please describe in detail the application and provide a sketch or drawing if
possible).
_________________________________________________________________________________________
Quantity __________________________
Power source:
Manual ________________________________________________________________________________________
Environment ________________________
QA/QC ______________
Options:
Brakes
Drum
Manual _____________________
Auto _______________________
Disc ________________________
Special ______________________
Standard ____________________
Grooving ____________________
Band _________________________
Flange ________________________
(fixed/movable)
General description/model or application requirements (please describe in detail the application and provide a sketch or drawing if
possible). ________________________________________
Quantity __________________________
Power source:
Manual ________________________________________________________________________________________
Capacity ________________________________________________________
Lift _______________________________________________________ feet (This is the distance the hook must travel.)
Hoist lifting speed ______________________________________________ fpm
Chain bucket?
Or Accu-trol? _______________________
Environment _____________________________________________________
yes
no
QA/QC ______________
Notes
87
Notes
88
Note: Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you. This
warranty gives you specific legal rights and you may also have other rights which may vary from state to state.
89
Office and distributors in principal cities throughout the world. Contact the nearest Ingersoll-Rand office for the name and address
of the distributor in your country or write to: Ingersoll-Rand, P.O. Box 24046 Seattle, WA 98124-0046 USA
United States Regional Sales Offices
For Order Entry and Order Status:
Ingersoll-Rand Distribution Center
510 Hester Drive, P.O. Box 618, White House, TN 37188
Phone: (615) 672-0321
Fax: (615) 672-0801
International
National Sales Office Regional Warehouse
Toronto, Ontario
51 Worcester Road, Rexdale, Ontario M9W 4K2
Phone: (416) 213-4500
Fax: (416) 213-4510
Order Desk
Fax: (416) 213-4506
Canadian Regional Sales Offices
British Columbia
1200 Cliveden Avenue, Delta B.C. V3M 6G4
Phone: (604) 523-0803
Fax: (604) 523-0801
Montreal, Quebec
3501 St. Charles Blvd., Suite 104, Kirkland, Quebec H9H 4S3
Phone: (514) 695-9040
Fax: (514) 695-0963