Process

Step

Entrada
de fluido

Potentia
l Failure
Mode

Temperatu
ra de
entrada
errnea
(mayor o
menor)

Mal
acoplamie
nto inicial

Potential
Failure Effect

No se
proveer el
fluido a la
temperatur
a
requerida.
Fallo total
del sistema
de
intercambi
adores

Fugas
Enfriami
ento del
fluido

Salida

No podr
entrar
fluido
Prdida de
fluido
(reduce el
flujo)

SE
V

Potential
Causes

OC
C

Curre
nt
Proce
ss
Contr
ols

10

Fallo del
intercambiad
or anterior

Mala unin de
los
componentes

Mala unin de
los
componentes
o
sobrecalenta
miento

10

Erro de
clculos o
falta de
aislamiento

Uso de
termop
ares
internos

10

Inefectividad

Uso de

Uso de
termop
ar

Verifica
cin
previa
de la
parte
Correr
un
fluido
para
localizar
fugas

RP
N

Action
Recomme
nded

90

Verificar que
los
intercambia
dores
anteriores
cumplan su
objetivo

63

80

80

90

DET

Inefectivid
ad del
intercambi
ador
Temperatu

Afectacin
al
desempeo
de los
siguientes
intercambi
adores
Provisin

Realizar los

de fluido

ra de
salida
errnea
(mayor o
menor)

Mal
acoplamie
nto final

Process
Step
Fluid
input

Potentia
l Failure
Mode
Wrong
input
temperatu
re (higher
or lower)

de fluido
incorrecto
al siguiente
intercambi
ador
Fallo total
del sistema
de
intercambi
adores

Intercambi
ador
inutilizable

Potential
Failure
Effect
We
wont be
able to
provide
the fluid
at the
desired
tempera
ture.
Total
failure
of the

SEV
10

del sistema
de
enfriamiento

termop
ar

Mala unin de
los
componentes

Verifica
cin
previa
de la
parte

Potentia
l Causes
Failure of
the
previous
heat
exchanger
.

OCC
9

Current
Process
Controls
Use of a
thermoco
uple

clculos y
adaptacione
s necesarias
para el
sistema
hasta
alcanzar el
objetivo

63

RPN
Tota
l:

466

DET

RPN

90

Action
Recomme
nded
Verify that
the previous
heat
exchangers
comply with
the
requirement
s.

heat
exchang
er
system.
The fluid
wont be
able to
enter
the
system

Bad initial
attachme
nt of the
tubes

Leaks

Fluid
cooling
Ineffective
ness of
the heat
exchanger

Fluid
output

Wrong
output
temperatu
re (higher
or lower)

Fluid
loss
(flow
gradual
loss)
Negativ
e effects
to the
overall
develop
ment of
the
followin
g heat
exchang
ers
Provide
a fluid
with a
wrong
tempera
ture to
the
followin
g heat

Bad
attachme
nt of the
componen
ts

Bad
attachme
nt of the
componen
ts or
overheati
ng

10

Calculatio
n errors or
lack of
isolation

10

Ineffective
ness of
the
cooling
system

Previous
inspection
of the part

63

Run a
fluid in
order to
detect
leaks

80

Use of
internal
thermoco
uples

80

90

Use of a
thermoco
uple

Make the
calculations
and
necessary
adaptations
to the
system until
the heat
exchanger

exchang
er.
Total
failure
of the
heat
exchang
er
system.
Bad final
attachme
nt of the
tubes

Unusabl
e heat
exchang
er

complies
with the
initial
requirement
s

Bad
attachme
nt of the
componen
ts

Previous
inspection
of the part

63

RPN
Total
:

466