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32 Samss 013
32 Samss 013
32-SAMSS-013
2 July 2008
Page 1 of 20
The following paragraph numbers refer to API STD 614, Fourth Edition, April 1999,
which is part of this Specification. The text in each paragraph below is an addition to
API STD 614 unless it is noted as an exception. Paragraph numbers not appearing in
API STD 614 are new paragraphs to be inserted in numerical order.
Chapter 1 - General Requirements
1
Scope
1.1
This Specification, together with the Data Sheets, Form 8004-ENG or Form
8004-M-ENG, defines the minimum mandatory requirements for lubrication,
shaft sealing and control oil systems for general or special purpose
applications. This specification is not applicable to combustion gas turbine
lubrication systems. Any changes to the data sheets following PO
placement, which may be in violation of this specification, shall be resolved
in writing by the Company or Buyer Representative through the Manager,
Consulting Services Department, Saudi Aramco, Dhahran, in accordance
with Saudi Aramco Engineering Procedure SAEP-302.
1.3
Lubrication, shaft sealing and control oil systems shall be supplied by Vendors
qualified by experience in manufacturing the systems proposed. To qualify,
the Vendor must have manufactured at the proposed point of manufacture, at
least two API systems of comparable layout, size, and location relative to the
equipment train. These systems must have been in continuous service for at
least one year and must be performing satisfactorily.
1.4
Referenced Publications
Material or equipment supplied to this Specification shall comply with the
relevant sections of the latest edition of the references listed below unless
otherwise noted.
Page 2 of 20
2.1.1
2.1.2
2.1.3
2.1.4
17-SAMSS-503
17-SAMSS-515
26-SAMSS-045
26-SAMSS-084
31-SAMSS-001
Centrifugal Compressors
32-SAMSS-011
34-SAMSS-711
Control Valves
34-SAMSS-821
34-SAMSS-831
Noise Control
SAES-A-112
2.1.5
8004-ENG &
8004-M-ENG
8020-213-ENG &
8020-213-M-ENG
8020-312-ENG
8020-415-ENG &
8020-415-M-ENG
Thermocouple
Page 3 of 20
2.1.6
8020-416-ENG
8020-418-ENG &
8020-418-M-ENG
Thermowell
AA-036537
AA-036858
AA-036859
ASME B1.13M
ASME B73.1
Page 4 of 20
Definition of Terms
3.49
Barrier Fluid or Seal Fluid: The liquid circulated through the annular
space between the primary and secondary seal of pressurized dual
mechanical seal arrangements in centrifugal pumps.
3.50
Tertiary Seal: The seal, usually a floating carbon ring, between the bearing
housing and secondary seal in a self acting gas seal system, also referred to
as a "Separation Seal" in API STD 614 and API STD 617.
General
4.1
Alternative Designs
All deviations from this Specification shall be separately listed by the
Vendor in his quotation and shall refer to the relevant paragraph numbers.
4.2
Conflicting Requirements
Any conflicts between this Specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards
(SAESs), Standard Drawings (SASDs) or industry standards, codes and
forms shall be resolved in writing by the Company or Buyer Representative
through the Manager, Consulting Services Department, Saudi Aramco,
Dhahran.
Direct all requests to deviate from this Specification in writing to the
Company or Buyer Representative, who shall follow internal company
procedure SAEP-302 and forward such requests to the Manager, Consulting
Services Department, Saudi Aramco, Dhahran.
4.3
System Selection
4.3.1
The system schematics are shown on the Saudi Aramco Standard Drawing
Nos. AA-036537 Dry Gas Seal Piping System, AA-036859 Lube Oil
Circulating System, and AA-036858 Forced Feed Lubrication System.
Auxiliary piping and wiring within the confines of baseplates and consoles,
furnished and mounted by the Vendor shall terminate in flanged connections
and terminal boxes, respectively, suitable for the Buyer's connections.
Piping
5.1
General
5.1.1
5.1.2
5.1.15
Check valves used to retain pressure in the pressurized dual mechanical seals
of centrifugal pumps in idle condition shall be of the non-slam, tight shut-off
design.
5.1.23
5.1.26
Hand operated flow control valves in the bearing oil supply lines are not
permitted. Properly sized restriction orifices shall be used to obtain the oil
distribution required.
5.1.27
Gaskets for raised flanges shall be spiral-wound, Type 316 stainless steel.
Gaskets for ring joint flanges shall be soft iron octagonal ring. Gaskets
containing asbestos are not permitted.
5.2
Oil Piping
5.2.4
5.5
6.1
General
6.1.2
6.2
Instrument installation
6.2.1
Gauge boards shall be provided. Where gas seals are used on compressor
trains, a separate gauge board/rack specifically for the gas seal module shall be
provided in addition to the gauge board for the console instruments. The
gauge boards shall be bolted at a side of the lube/seal oil console providing
adequate access for maintenance of the main components. The gauge board
shall contain all pressure and temperature indicators, pressure and temperature
switches, etc., requiring an electricity supply not exceeding 120 V AC. The
layout of the board is subject to review and approval by the Buyer.
Page 6 of 20
6.2.4.2
(Exception) All wiring shall be installed in threaded rigid steel conduits per
ANSI C80.1. Additionally, it shall be hot dip galvanized except for offshore
or nearshore installations, where the conduit and fittings shall be PVC coated
per NEMA RN 1 (minimum thickness of PVC: 40 mils).
6.3
6.3.4
Alarm and trip switches shall be closed (energized) during normal operation
and open (de-energized) for actuation.
6.4
Instrumentation
6.4.3
Thermowells
Thermowells shall be in accordance with Form 8020-418-ENG or Form
8020-418-M-ENG. Wake and natural frequency calculations shall be
performed per ASME PTC 19.3 Part 3. The insertion length must satisfy a
wake to natural frequency ratio of 0.8.
6.4.4
6.4.6
6.4.6.1
For compressor oil systems, flow indicators shall be installed in all lube oil
drain lines and overflow return lines from the overhead lube oil run-down
tank. Atmospheric seal oil return lines in separate lube and seal oil systems
shall have sight flow indicators.
6.4.7
Solenoid Valves
Page 7 of 20
6.4.7.1
6.5
Electrical Systems
6.5.1
6.5.12
For all systems, the wiring to electric motor driven main and standby oil
pumps shall include a selector switch to select manually either one as the
main pump. The selector switch enclosure shall be approved for the area
classification specified.
7.1
General
7.1.1
7.2
Inspection
7.2.3.2
The Buyer will inspect for cleanliness of the system including all piping and
appurtenances furnished by or through the Vendor prior to the welding of
heads to vessels, the closure of openings in vessels or exchangers, or final
assembly of piping.
7.3
Testing
7.3.2
Hydrostatic Test
7.3.2.1
7.4
7.4.3.1
(Exception) All exterior parts of the unit, except machined surfaces, shall be
painted in accordance with the requirements specified in the Purchase Order.
7.4.3.3
After successful testing of the system, the test oil shall be drained and the
system refilled with preservative type oil. Acceptable products are Exxon
Rustban 335, Mobil Arma 524, Shell Ensis Motor Oil 10W, and Caltex
Preservation Oil 10W. Other products may be acceptable but require
specific approval in writing from the Coordinator, Rotating Equipment
Division, Consulting Services Department.
Page 8 of 20
The preservative oil shall be circulated through the entire system, preferably
using the job lube and seal oil pumps. The preservative oil shall be drained
and the system prepared for shipment. Residual amounts of oil in the system
shall not be removed by wiping.
7.4.3.10
Each package or material shipped separately shall be clearly marked with the
Purchase Order number. All components of the system such as relief valves
and control valves shall be identified with a permanently affixed corrosionresistant tag showing the component identification number referenced to the
piping and instrument diagram.
Vendor's Data
8.1.4
8.2.3.1
Manufacturing of Special Purpose systems shall not proceed until the layout
of components and piping has been reviewed and accepted by the Buyer. As
a minimum, an isometric drawing of the system shall be provided for review
to confirm maintenance access, etc. A 3-D CAD model is, however,
preferred.
8.3.6
Instruction Manuals
Instruction manuals shall be provided in electronic format on CD's, the
number required being specified on the Non Material Requirements (NMR)
forms. As a minimum, two hard copies shall also be provided.
Basic Design
1.1
General
1.1.6
1.1.7
For compressors in sour gas service where oil seals have to be used, the lube
oil and seal oil systems, including reservoirs and pumps, shall be separate.
For pump trains, the lube and seal oil systems shall always be separate.
1.1.8
For all compressor systems/trains, the oil shall be hydrofinished oil, ISO
Viscosity, Grade 46, in accordance with Turbo Compressor oil specification
Page 9 of 20
Systems which may have combustible gases present in the reservoir, such as
seal oil systems or combined lube and seal oil systems, shall have a total
residence time for the oil, after passing through the filter until it reaches the
reservoir, of not less than 30 seconds. Oil return lines or spill back lines are
not permitted downstream of the filters.
1.1.11
The barrier fluid system design pressure for pressurized dual mechanical
seals of centrifugal pumps according to Saudi Aramco Standard Drawing
AA-036281 shall be based on the maximum stuffing box pressure of the
pump plus at least 345 kPa (50 psi). The systems shall be designed for a
constant back pressure.
1.1.15
1.1.22
Provisions to ensure the supply of lube and/or seal oil in the event of
complete failure of the lube and/or seal oil system are required and are
subject to the review and approval of the Buyer.
1.2
Baseplates
1.2.6
1.2
Oil Reservoirs
1.3.1
General
1.3.5
1.3.5.2
Reservoirs in seal oil systems or combined lube and seal oil systems of
compressors in explosive gas service shall be equipped with a vent system to
prevent accumulation of an explosive gas mixture in the reservoir. The
system may either be a vapor extraction system or an air blower system.
The reservoir gases and vapors shall pass through demisters in a vertical vent
line. An LEL gas detector shall be installed in the vent line and connected to
the alarm system.
Vapor shall be discharged to a venting system having a back pressure
specified by the Buyer. Extractor fans shall be located as far away as
possible from the oil return lines.
Page 10 of 20
1.3.5.3
1.3.6.2.3
The reservoir capacity shall be at least 110% of the total calculated rundown
capacity including allowances.
1.3.7
Heating
1.3.7.2
1.3.7.2.2
1.3.12
Special Features
1.3.12.3
1.4
1.4.1
Electric motor driven main and standby pumps shall be identical and shall be
instrumented to allow either pump to be used as the main or standby oil
pump. Pumps requiring a driver rated at more than 37 kW (50 HP) shall be
horizontal and installed external to the reservoir providing the reservoir is
not part of the main equipment base.
Centrifugal pumps shall be in accordance with ASME B73.1.
1.4.3
1.4.4
1.4.5
Main and standby lube oil pumps shall be electric motor driven.
1.4.7
1.4.8
1.4.17
Use of extension pipes to raise the submerged pump casing above the pump
suction level is not permitted.
1.4.18
Permanent strainers with less than 3 mm ( 18 in) openings are not permitted
in the interior of the reservoir.
Page 11 of 20
1.5
Coolers
1.5.1
Twin coolers, (100% reserve), are required when water cooling is used.
1.5.1.1
1.5.2
1.5.3.1
The Vendor shall advise the Buyer of the temperature achievable under the
specified maximum ambient temperature conditions. In no case shall the
lube or seal oil temperature downstream of the cooler exceed 60C (140F).
1.5.3.6
Air cooled heat exchangers shall be of the single cooler type, conforming to
32-SAMSS-011. Alternatively, air cooled heat exchangers may be
Manufacturer's standard provided that the design is reviewed and approved
in writing in advance by the Coordinator, Rotating Equipment Division,
Consulting Services Department. Each system shall be equipped with
individual coolers. Common coolers for multiple systems are not
acceptable.
1.5.3.6.2 Cooler lube oil tubing shall be 300 series stainless steel and header boxes
shall be hardened stainless steel plate.
Block type radiators are not acceptable.
1.5.4
1.6
Filters
1.6.1.3
1.6.9
1.7
Transfer Valve
1.7.6
Crossover piping with a valve and orifice shall be furnished between dual
filters and dual coolers to permit filling idle equipment from the active
equipment side.
1.8
Accumulators
1.8.1
1.9
Overhead Tanks
1.9.1
1.9.1.2
1.9.1.4.3
The level glass shall be a full length armored sight glass with isolation
valves in accordance with Form 8020-312-ENG and Saudi Aramco Library
Drawing DB-950046.
1.9.2
1.9.2.1
1.9.2.2
The rundown tank shall have a permissive start level switch, level gauge
and, if necessary, a drain valve. Piping shall be furnished for filling and for
the drainage of overflow. The fill piping shall include a drilled check valve
and a bypass block valve.
1.10
1.10.1
The seal trap assembly shall be piped to allow on line maintenance of one
trap while the machine is in operation
1.10.1.2
All connections shall be flanged and all system components shall be suitable
for maximum worst case settle-out pressure and temperature, as specified by
the Buyer.
Page 13 of 20
1.10.3
1.11
Degassing Drum
1.11.1
A degassing system shall be furnished when compressor inner seal oil drains
are returned to the reservoir and the oil contains dissolved process gas which
can be readily separated. The arrangement shall be per API STD 614 Figure
2-4, including a heating device. Where the inner seal oil is contaminated
with hydrogen sulfide, a sour oil reclamation system may be specified
instead of a degassing system. The degassing or reclamation system is
subject to review and approval by the Coordinator, Rotating Equipment
Division, Consulting Services Department.
1.11.3
1.11.6
The system design shall be such that over pressurizing does not occur.
Unless otherwise specified, a flanged connection shall be provided for
forced venting to a safe area.
Piping
2.1
General
2.1.1
3.1.1
3.1.3
Arrangement 1
3.1.3.1
3.2
Instrumentation
3.2.3
3.2.4
3.2.5
3.2.6.1
For compressor oil systems, flow indicators shall be installed in all lube oil
drain lines and overflow return lines from the overhead lube oil run-down
tank. Atmospheric seal oil return lines in separate lube and seal oil systems
shall have sight flow indicators.
3.2.7
Solenoid Valves
3.2.7.1
3.2.9
Control Valves
3.2.9.1
4.1.1
4.3
Testing
4.3.3
Operational Tests
4.3.3.1
Page 15 of 20
4.3.3.5.6
It shall also be demonstrated that when both the main and the standby pump
are running, the control valves are capable of maintaining the specified oil
pressure, with no increase in header pressure.
Vendor's Data
5.1
General
Vendor's data shall include the requirements of Section 8, Chapter 1 of this
standard.
Basic Design
1.1.1
1.2.6
1.2.7
For all compressor systems/trains the oil shall be hydrofinished oil, ISO
Viscosity, Grade 46, in accordance with Turbo Compressor oil specification
26-SAMSS-084. Mixing of oil brands is not acceptable. For other
applications the oil may be ISO Viscosity Grade 46, in accordance with
Turbine oil specification 26-SAMSS-045. The Vendor with overall unit
responsibility shall quote his recommended common oil grade specification.
1.2.9
Oil return lines or spill back lines are not permitted downstream of the
filters.
1.2.11
1.2.12
Page 16 of 20
1.2.13
1.4
Oil Reservoirs
1.4.4.3
1.4.4.4
A flanged drain connection complete with valve and blind flange, at least 2
in. size shall be provided.
1.5
Pumps
1.5.1
1.5.4
1.5.5
1.6
Coolers
1.6.3.4.1
1.6.3.4.4
1.6.3.4.6
The oil-side operating pressure shall be higher than the water side operating
pressure.
1.6.4
1.6.5
An oil bypass line around the cooler, fitted with a temperature control valve,
is required.
1.6.5.4
1.7
Filters
1.7.3
1.7.3.3
Page 17 of 20
Piping
2.1.2
3.1
3.1.1
The Vendor shall provide the alarm and shutdown contacts specified on the
data sheets. These shall include as a minimum:
-
4.1
4.1.1
4.3.3
Operational Test
4.3.3.1
If the main oil pump is shaft driven, the complete oil system shall be
checked as part of the mechanical run test of the equipment train.
4.3.3.5.5
It shall also be demonstrated that when both the main and the standby pump
are running, the control valves are capable of maintaining the specified oil
pressure, with no increase in header pressure.
4.4
4.4.1
The oil system shall be prepared for shipment according to 7.4 Chapter 1, as
modified by this specification.
Vendor's Data
5.1.3
General
1.1.1
This chapter covers the minimum requirements for self acting gas seal
support systems for self acting gas seals as described in 31-SAMSS-001 and
API STD 617.
1.3.1
Basic Design
2.1
General
2.1.2
The compressor vendor shall be totally responsible for the design, scope of
supply, installation and performance of the gas seal system. The gas seals
shall be provided by a supplier approved for supply of gas seals to Saudi
Aramco in accordance with the requirements of 31-SAMSS-001.
2.1.4
2.1.6
2.2
2.2.3
3.2
3.2.1
Page 19 of 20
3.2.2
Arrangement 1
3.2.2.1
3.3.1.3
4.3.1.2
The gas seal module shall be used during the mechanical run and
performance test of the main equipment. Calibration of the flow meters
shall be conducted and documented prior to the test.
2 July 2008
Revision Summary
Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued
with editorial revision.
Page 20 of 20