New 510V, 612V and 618V Series of VALUMASTER’ Surface Grinding Machines ‘These popular, moderately priced machines, the favorites of Tool & Die Makers, have always cexcalied in maintaining extremely close tolerances ‘and producing superior finishes with accuracy, ‘economy, speed and convenience. The New \VALUMASTER Surface Grinding Machines include former high-demand options as standard equipment. The New 618V modo! features larger ‘capacity for simple or compound sine plates and finturing, ete. This machine provides convenience and economy necessary for meeting the critical requirements of contemporary tool making operations. Former High-Demand Options Now Standard include: 5 2HP(1.5KW) Oriflex Drive Spindle (2860 RPM) Automatic Lubrication 1 Fine Vertical Feed Knob reading to 0001” (0.001mm) © Fine Cross Feed Knob reading to 0001” (0.001mm) 0. Handwheel for Table Traverse Control 5 140 Volt Control and Disconnect Switch 17 Dual 110 Voit Receptacle for Accessories ‘The Toolmakers’ Choice now includes THREE machine capabilities: 5°x 10" (125mm x 250mm) VALUMASTER, 6°x 12” (150mm x 300mm) VALUMASTER 6°x 18” (150mm x 460mm) VALUMASTER Exceptional Finish and Sizing Enduring Accuracy is literally built in to last. Per- manent, 90" alignment between table and wheel spindle assembly is achieved by providing sopa- rate bed ways fr the table and upright — both por- manently integrated into the main bed castings. Precision ground mating faces on the spindle flange and wheel side provide rigidity and plane parallel alignment. The table glides on precision V and flat roller ways with positive, ultra smooth table drive. All this adds up to Certified Precision Capa- bilties (see page 3). Typical Applications for the Toolmakers’ Favorites =P Exceptionally accurate side whee! ‘Sot nding sides sbaight ard rae! Utra-smeoth runing spins assure gincng vwihin coat (0.003mm) fine work ‘Short surfaces ground to wihin.00ot* requredtomecticoroom accuracy and (0.003) quickly wih smoath, respon- aly sterdards sive abe reverse Fishing aS micoinches (0.11) AA ‘© 1082.ronn & Shame Manvlactnng Company. Ait sereFlenge-mounted Oriex Drive Spindle Optimum mounting accuracy. Sealed U- ‘caton, 2860 RPM sc. 3850 APM puleys, extra pton Heavy Duty wee! ‘Guard mosis ape cable OSHA specs, Burt exhaust po. Handwheeisnostioned athiplovelfordayong comfort Gredustions on Crose Feed Handwheel reac lottorright with adusi- able"0". Gracuated in {0002 (0,008mm), inorements. Fine Feed ‘knob reads 000%" (a0o%m), eu Surtaoe Waviness (Preorder) Graduations on Vert. cal Feed Hendwheet Feaste 0002" {0.605mm), wih Fine Feed Knob resting to -0001"(0,001m Exceptional Grinding Capacity. Handios work ‘upto 12/-" (aor). gh unéera 7 (878mm) da. whee! vera ‘enansians, Enclosed Ways of Table, Upright and Spindle Slide prolong ite 110Voit Control Disconnect Switen ‘or’ safe! operation of chine ‘Automate Lubrication ‘System lubricates ll ‘reving pans contrvousl, “Tahle Traverse Control ‘on 5toy, S12V and ‘618 machnes Hand. ‘whe standard), Hand lever (optona’ on 510V_ andei2V machines ‘within 000025" (0,0006mm) ‘Test Bar across Table ‘Sraight Within .0001°(0.0028mnm) “Test Bar along Table (67750mm) [ Slot Grind’ (200mm tong) (S10VIBTAV) (157360mm long) (618V) Finish ‘Straight Within 0007" (0,0025mrm) ‘Sides Paralel Within. 0007 (0,0025mm) ‘Sides Parallel Within 0001" (0.0025mm) ‘5 Microinches (0.1ym) AA or betterBedways/ Table Drive Details of Excellence on the 510V, 612V and 618V Series of VALUMASTER Surface Grinding Machines Separate Ways for Table and Crossfeed ‘Super-smooth traverse plus great stabilty assure, dependable accuracy and surface finish excel: lence in side-whee! grinding of slots, forms, etc. Table is mounted directly on bed — no sade. Table gides on precision-ground and lapped steel rollers, For stably, front rollers nestin aflat- way while rear rollers run in @ 90° V-way. (llustration above shows 16 rollers used on 510V ‘and 612V machines. 618V uses 24 rollers for adci- tional support of larger table.) “The rugged upright travels on independent ways running at right angles to table ways, These are an integral part ofthe bed to maintain alignment and precision forthe fe of the machine. Unique Positive Drive Eliminates Backlash Unique table chive assures backlash-free table movement, Movement is controled by handwneet (standard) or handlever (optional) on 510V and 612V machines, and by handwheel on 618V. Knob attlef of table permits applying any desired "drag to the table movement. Itis also used to look the table for whee! truing without moving the table dogsNew 2HP (1.5KW) Oriflex Drive Flange-Mounted Spindle Assures Top Performance Oriflex Drive Provides the smooth, efficient operation required to maintain the superior surface finishes which those ‘machines produce. Full power is transmitted through 6 "O” rings (made to B&S specifications) from a 2HP (1.5KW) motor cradled in a vibration dampening mounting. 2860 RPM is standard, with ‘3450 RPM pulleys available at additional cost. Antifriction Bearing Unit Mounted on super precision, preloaded anifriction bearings at both front and rear with end thrust taken in both directions. Sealedsin grease lubrica- tion assures cool-unning efficiency. No additional lubrication or adjustment is required. Seal also pre- vents eniry of dirt— assures smooth, trouble-tree service life of spindle. These spindles meet demanding specications with maximum efficiency. Rigid, precision-ground, flange-mounted spindle constniction guarantees surface parallelism between spindle and machine for lasting, exact alignmentHandwheel Controls _ Responsive Handwheel Controls — Precision in Every Movement Table Traverse by Handwheel Control Table movement is easily, effectively controlled by the traverse handwhee! located at the left front of the machine. A tablo traverse of 12" (305mm) on ‘the S10V, 14” (855mm) on the 612V and 6" (150mm) on the 618V requires approximately one | Tevolution of the handwheel, Most jobs can be {ground by moving the table only slighty. Efficient Control linkage and smooth table ways make an easy task of the heaviest grinding cuts. Table Traverse by Lever Control (optional on 510V and 612V machines) ‘The hand-operated lever used for table traverse can be easily adjusted to the most convenient Position for the operator. An 11° (279mm) traverse ‘of the table is obtained with approximately 180° ‘movement ofthe lever, or 13" (44mm) of travel | per 82° of movement Cross Feed Handwheel The cross feed handwheel, located next to the table traverse control on the front of the machine, has clear widespread graduations reading to .0002" (0.005mm). The dial on the rim is adjustabe with graduations reading clockwise and counter- Clockwise. Fine Feed Knob reads to .0001" (0.001mm). All contributing to fast, precise cross feed adjustments. = Vertical Feed Handwheel The vertical feed handwheel, located at the upper Tight side of the whee! slide upright, has an adjust- able dial with graduations reading to .0002" (0.005mm) with Fine Feed Knob reading to .0001" (0.001mm),Wheel Guard ‘These guards are designed to meet applicable OSHA specifications. A builtin exhaust por facil itates connection of pollution control equipment. Guards are matched to spindle drives to allow cor- rect wheel size/IPM relationship. Engineering Details Add Up to Performance Precision Ground Table ‘The table surface is precision ground from the machine's own spindle at assembly. A T-slot is provided, enabling a variety of vises, magnetic ‘chucks and work holding fixtures to be used. A dust guard mounted on the left end ofthe table confines dust and grinding swarf to the machine {and helps prevent contamination of adjacent areas, with grinding grit Table Traverse Dogs Adjustable, shock resistant spring-plunger type dogs, operating against a positive stop, can be set tolimit table travelin either direction, When desired, the positive stop can be swung out of the way to allovr table movement beyond the dogs. Automatic Lubrication System Designed to prolong service life and minimize ‘mainienance of all moving parts of these ‘machines, lubricating all parts continuously. The system is located at the right rear side of machine, Other Features A table travorse lever can be turished in place of hhandwheel on §10V and 612V machines and is easily adjusted fo the postion most convenient for the operator. A knob at tho loft ofthe tabie sets var- iable “drag” on table movement and is adjustable tol lock for whee! truing without moving the table dogs. Heavy fabricated steel base provides rigs support {or upper members — contributes to thei precision performance, long service life, and low mainto- hance requirements. Area inside base is handy storage compartment for attachments and accos- sories. 110 Volt Control and Disconnect Switch, plus dual 110 Volt Receptacte for accessories, for- metly high-demand options, are now standard ‘equipment. The table ways, wheel-side ways and upright ways are protected from dust and con- tamination to insure lasting accuracy and long senics lie.Attachments Wet Grinding Attachment Equips machine for grinding with coolant, Powered | by HP centritugal pump. Coolant volume con- trolled by valve at nozzle. Complete set of adjust- able splash quards contain coolant spray. Coolant is gathered and automatically returned to 30-gallon (114 liters) weided-steel coolant tank. Removable ‘compound batfe in tank aids setting. Comes com- eto — ready to attach and plug in. Weights: Net 420 Ibs. (54 kg). Shipping 182 lbs. (68 kg), Mist Coolant Equipment | Combines compressed air with coolant to develop a mist that evaporates on contact with the work ‘Couling takes place aunng evaporation. Fulltime visibilty maintained. Needle valve on jet provides | precision control of mist — from very fine mist to heavy spray. No flooding, dripping, or spurting | Weights: Net 14 Ibs, (6 kg). Shipping 15 lbs, (7g). Over-the-Wheel Manual Dresser ‘Mounts directly over the wheel for maximum speed and convenience in wheel dressing. Unit has a {otal radial range of 8’ (75mm) with 1” (25mm) using the micrometer head built into unit. Straight line truing for wheels up to 1” (25mm) in width pro- vides the all-around capacity to speed up any inding operation. A diamond (approximate'y one Carat), in a mounting, is available at extra cost. Weights (approx.): Net 27 Ibs, (12 kg). Shipping 45 lbs. (20 kg). a Hi Hit 3450 RPM Oriflex Drive Provides 2450 REM spindle speed — recom- ‘mended speed for 7°/180mm OD grinding wheels. Pulleys are precision machined from steel and are ‘supplied complete with six precision "O" rings. Due {o varying job specifications, wheel sizes and work: piece materials, itis not practical to list puleys for all applications. n tho event that the standard drive, or the above, is unsuitable for your particular application, contact our Grinding Applications Engi neering Department for review.Exhaust Attachment Removes grit and dust from vicinity of grinding ‘operation — exceeds OSHA standards. Soparat- ing efficiency is approximately 98.4% to 99.75% on Uniform flows of 1-micron particles — 99.97% on 2-micron particles. Flexible suction tube attaches directly to built-in exhaust nozzle of wheel guard. A 54s HP motor running at 4823 RPM processes 420 clpm (12.6 cuMimin) through a 4” (100mm) diame- ter hose. Space requirement: no more than neces- sary for table traverse plus enough behind ‘machine for flexing the suction tube. Weight: Net 120 Ibs. (54 ka). High Speed Surface Grinding Attachment For punches and other work requiring small diame- ter Wheels, Mounts on machine spindle housing in any position around spindle axis. Speed: 15,000 RPM. Features super-precision ball bearings (22); adjustable drive-bott tension; and spinal lock for rapid arbor change. Weights: Net 12 Ibs. (5 kg). ‘Shipping 16 Ibs. (8 kg). Recommended arbors are listed below: Sy Cet Pees 1aeex2 1aex2 2onbx6 aeons Radius and Angle Wheel Truing Attachment For accurate, efficient shaping of wheels having radial or angular faces — for grinding lamination dies, flat forming tools and simiar operation. Forms concave or convex outlines having radii up to 1° (25mm); face angles up to 90° ether side of ero; and numerous combinations of radial and angular shapes otherwise dificult 1 obtain. Truing is done by running side holding diamond back and forth by hanckwheel. Diamond (mounted) can be fumished at extra cost. Weights: Net 26 Ibs. (12 kg). Shipping 35 lbs. (16 kg). Continuous Radius and Tangent Wheel Truing Attachment Forms accurate wheel radi with tangents at ether or both sides of radii. Forms convex radii up to 1" (25mm) with tangents to %" (16mm) long at any setting. Forms concave radi with both the max imum and minimum radius capacity being depend- éenton the length of arc of the rads in relation to the adjoining angles and tothe geometry of the diamond tool being used. A diamond (approx. Vs carat) in suitable mounting is furnished wih this unit. (The use of coolant with this unit is not recom- mended.) Weights: Not 32 Ibs. (14.5 kg). Shipping 56 Ibs. (25 kg).Vertical Position Indicator Magnetic Chucks upright and allows wheel to be positioned quickly face grinding, bench work or inspection. Special- epoca evel corona ua Renate ba pen san eat scarey mpacr cman pc, ay gn menan iy pwede unit's built in micrometer and large, easy-to-read ‘on” without heating. Several rectangular models. cal range of the machine — provides rapid posi- it tioning without trial and error. Weight (approx.): ete \ _ crores e sioe | x10] vascaso [a7 | ae | a | 12 Sing | sxt2| tesxeao | 27 | 8 | ot ies | ente| tsoxceo | 27 | oe | a1 18 ties | exta| tsoxaeo | a7 | os | a7 | 26 ties | 6x10 | tsoxe50 | 27 | oa | ot | a7 Sine Plates and Perma-Sines To establish precise angles for grinding, toolmak- Ing, inspection — with overall accuracy within 0002" (0.005rrm), Index Centers — 4%" (120mm) ‘A“must have” accessory for correct grinding of taps, reamers, formed cutters, and sirilar work fers ee Unit indexes majority of common spacings — all opacrry suizs|isorsiel eve| eal divisions from 2 to 14 and all even numbers from '(i2smrdCorpane | 6x67 | sex 15 9% | 5] 18 to 28, Centers swing 4" (120mm) diameter — owt oar) Compoure se 9] jezxms | 108 optional raising blocks increase swing to 8° (200mm). Precision worm drive can be disengaged for hand rotation of indexing wheel. T-bols allow {ast poston changes or rapid removal of entire Lnit. Weights: Net 12 bs. (5 kg). Shipping 18 Ibs. (8k).Specifications ‘ict ard Longih of Work Ground 510 61 Bev Hoight of Work Ground win 67200nm Wheel ace ‘stan rom Canter of Whoel Srle to Top of Table (maximin) Aniticton Bearing Unit wih Orilox Diva [vu "0" ngs} Orv ‘Spoed no os CGeinaing Wheel Dimer CGuneing Whee Thickness ‘Grinding Wheel Hoi Sizo ‘Lubrication (Cros (Spindle Side Ushi ee (Gross Feo Travel by Handwheo: 510 512Vand 616 = ‘Adjustable Handiwhesl Dial eas Fine FeedKnobreadsio Handureel one revluion moves upigh ‘Vericl (Whee! Spindle Ste: ‘Vertical Travel by Handwhest ‘Stanears Harawteo! Dalreads 0 Fre Feed Kod reads © a Hardwhee! (ne revolution moves Spina) Longitudinal (736) ‘Maximum Longtudnal Travel 510. 1 e1av aa Hancwheol (ore voluion moves tabla ‘OV iv orev ssnasete Hanciaver (570 (62 ony) 180" sng moves tabi) ‘Working Surface: ‘510V Silt 1273280 812v x12 152x505 eiav z ext 152x457 Rumber of PSO t i ‘With of T-Siot a a3 Font Rolers mouriedin Fat Cannel Fear Rollers mountedin 0 V-Channel ‘Supplies O1 10 al Mactine Ways and Operaing Mechanisms Auta System Net Weight (apprex) Ibs 1425640, 1700772 Domes Shipping Weight (approxyTBsk@ 650742, 1950885 Foreign Shopng Weight (ap010x) sk 18001800 Bobn/1000 ase Dimensions (ites) Box45x78 | _00x59%75 Case Dimensions (contmeisrs) T4014 195 | 40x 114x198 | 60x 150x 190 Whee! Trung Focue: Wheel Sleeve and Wrench; Wheel Sleeve Puler: Grinaing Whee! (Operation nd Maincnance Manal ard Neplscemen Parts Mara. Metric Screws, Nuls and Dale, Wheel Sleeves for (1Smnm) and (25mm) Wide Wheels; Balancing Type Whee! Sleeves: Etecromagnetio Chusks and Operatng Equpment Preasion Grinding Vee; Work Light: anc Permanent tiaghtVBlccks 'As Brown & Sharpe is constantly improving the design ofits machines, appearance, speseatons and dmensiors are subject ta ‘change wihaut riceimensions incipal Di Pr Emory 7 ory oo Ero Metric English fous Eri fons ‘AMax. 26 67mm 26% e79mm. 38/2 s7emm B Max. 26" ‘660mm 261 73mm 3814! S76mm- c 156 ‘389mm. 15%0" ‘389mm D 20" ‘soem 20" ‘508mm. 23 97mm E 6" “Samm T 7amm Y 17amm. F Boe 751mm 20%e! 751mm. G 34ys" 870mm 344" ‘370mm 37 aon Be 215mm By 2ismm 10" 254mm # ia 1 27emm 305mm 18" 457mm J Ean ‘soem. ‘208mm 557 7335mm K 5 27mm 152mm 6 “152mm L 327mm M. BDV 1334mm 53% 349mm ia 805mm N 17H 455mm 18 457mm 0 so7mm P ‘680mm | a we Stem ea 318mm IThe Industry's Most Complete Choice SA EUR TEAA NY Lee N ae Psat oT Ln ete ad ere On men note ey eT ee AOL Ea Me Bieter tara ee Ginding Machine: (6) 1090 MICROMASTER® Surface Grind Decne ke ree reno PS eee Or a Ce a ore A enc ag’ et ge Me ea aera Pee lee Re nT aed Sea nO RN cai ae Terr eer tet eree teeny ns RUT Ter en ea eNO fake Melee Mee ore Rn edF268 [24] ‘We warrant that within twelve (12) months from the Cer i emN erecta an Mes yee ote teen es ert oleae area Cae Oe noon ieee COM err em red a are ad Crem easel Stara ad Neca eu naceeM etc) or parts thereof are returned to our plant, along with satisfactory documentation thet the product Peewee hae Soe een estat eet tes ee rues lento] ‘Safety and Health Standards Warranties which, it ee entry altached schedule and incorporated by reference Peete erase em Soe ee eae for tepairs, additions or modifications made upon emanate meee Maa gO) ase Mh rh ATRL ONAL DeMaria ta FOR A PARTICULAR PURPOSE). INNO EVENT SHALL WE BE LIABLE FOR ANY SPE- Fe Tea Rela ay STM UROL LN RSMeans tale eS dao aU Tasca UUs aL SAMUS tolANg PERFORMANCE OF THE PRODUCT, OR BY Par aka ae Tr enero Brown & Sharpe Manufacturing Co. eee ea eee arc ona Phone: (401) 886-2700 Telex 82-7771 Rc rg et) Pera ig aed PUNE Wasa cre tm Ete eed Fe GGL} Erased eu eee Ua Ld Te oe) eRe em Ere Gorn Ty Errata cee 655 A. Pressley Road, Charlotte, NC 28210 eee Prec Toy ewer kees 380 Kent Street, Elk Grove Village, IL 60007 Eraser te Mo) Pru ese rog elie Interstate Plaza Suite 290 Scan e tae M CCCs eee) 216-249-2484 eT akome Tae eta espeedae oy Relic Se Naa os Ro) Pec evar o dager ema esi Tu ele Mea ee MLC) Eos caact) For information and assistance outside the Riese oie ed ea ein on Mtoe) ee Ua one en noc Telex: 92-7771 eva ena ce (cat) or ero eee geray eae een are ad reed