CJS FLATpakTM & HSPCP - Revolutionary Artificial Lift Technologies

Scott Kiser - Business Development Advisor

CJS Coiled Tubing Supply Ltd.
Calgary / Lloydminster
March 2011

What is FLATpakTM
FLATpakTM is a uniquely designed multiple conduit bundle that:
CONVEYS hydraulic and electric subsurface pumps
POWERS these pumps
Receives PRODUCTION from these pumps
Is installed by conventional coiled tubing units
Utilizes complete Canadian class 1+2 safe operating practices

Why Was the FLATpakTM Developed

The FLATpakTM was developed to

Efficiently & safely convey hydraulic based pumps in a live

well environment

Replace jointed production tubing and rods

Eliminate the Conventional Rig for installation

Combine multiple services into one & reduce surface

footprint

Provide flexibility in design and function

Permit temporary well intervention with artificial lift systems

FLATpakTM Component Specifications

Carbon Steel Coiled Tubing

High strength 70/80k grade, various gauges

High tensile strength

Outstanding cycle life

Well understood mechanical and chemical properties

External FBE coatings enable use in mild H2S/CO2 environments for closed
hydraulic systems

Alternative Tubular Materials

304 SS, 316-L SS
Lean duplex alloy 19D & LD2304
Alternative hi temp acid resistant injection molded
thermo plastic tube - polyphenylene sulfide (RytonTM)
Carbon steel capillary tubes

Encapsulation Specifications
Material
Vulcanized thermoplastic (PP/EPDM)
TPV temperature rating (+135C)
Alternative hi temp materials MPH340G (+170C)
& MPH400G (+200C) under development
Abrasion resistant, chemical resistance to oilfield
solvents, chemicals and brine
Field tested by CJS in gas wells, heavy oil wells
and liquids rich gas applications
Has been used for eons for capillary tubing
protection and SCSSV installations

How is FLATpakTM Manufactured

Industrial plastic extrusion line used for
encapsulating multiple tubes

Extrusion die delivers formed matrix with

uniform dimensions as designed

Finished product spools uniformly onto

standard drums

Dimensions for HSP Umbilicals

Description

Dimensions

Weight lbs/ ft

0.75 x .075

1.81 x 0.90

1.52

1 x1 x1

3.45 x 1.25

3.45

1.5 x ! x ! x 1.25

4.575 x 1.73

3.95

1.0 x 1.0 x 1.75

plus .25 cap + .25
single conductor wire

4.90 x 2.00

5.11

Cross Section

Umbilical Configuration

How is FLATpakTM Installed

FLATpakTM is installed with conventional coiled
tubing units
Specialized injector chains, BOPs, hanging
and pulling equipment is manufactured and
supplied by CJS to facilitate FLATpakTM
operations. Specialized Injectors are used for
heavier FLATpakTM strings

CJS HSPCP

New system developed by CJS fourth quarter 2010 to

combat high maintenance costs and difficulty
in operating rod driven progressive cavity pumps on a
horizontal axis

Rigorous bench testing evidences no wear on internal

components of hydraulic driver following several
weeks of testing

First two systems run in February 2011 into 800 meter

CHOPS wells near Lloydminster

Driver delivers 0 690 ft/lbs of torque @ 50 200

RPM. Testing shows 380 ft/lbs of torque at 100 RPM
required to pump 90 bopd of 10,000 centipoise oil
from 1400 meters depth

Future plans to reduce OD of pump from current 5.75

to support lower duty jobs in tighter casing
environments

Well Profile

Company:

Husky Energy

Location:

100/15-19-48-4W4

Date:

18-Feb-10

Ticket #:

CJS FlatPak Hydraulic PCP A Game Changer

Company Rep:
KB ELEV(m)

GL ELEV(m)

Gary Heffner
KB - THF(m)

CJS Rep:

KB - GL(m)

PBTD(mKB)

4.44
Casing SizeCasing Wt.
244.5 mm 53.6 kg/m

Sheldon Minish

Upper Perfs

Lower Perfs

Horizontal
Primary Pressure
0.00
KPA

Secondary Pressure
KPA

CJS of Lloydminster
introduces its Hydraulic Progressive
Downhole Descripton From Bottom up (Tubing String)
which facilitates:
Description
Length (m) Top of mKB
O.D.(mm) Cavity
I.D. (mm) Pump System
825.45
825.35
825.00
824.85
PC Pump landings in heal of horizontal and deviated wells to820.45
819.97
optimize production rates without rod and tubing wear
819.65
816.57
816.37
Chemical injection at the pump intake via a capillary included
in
816.21
the FlatPak
815.52
815.42
815.22
Well optimization and prevention of well pump-off via data 815.12
2.59

95.25
N/A
114.30
76.20
106.72
76.20
73.03
N/A
106.72
76.20
146.05
63.50
87.88
62.00
101.60
N/A
101.60
N/A
143.51
N/A
146.05
N/A
151.89
N/A
151.89
N/A
124.53 See below

Tubing Bottom
3.5 EUE Bull Plug
Slotted Chemical Injection/Intake Sub
Shaved and Bevelled Coupling, 3.5 EUE X 2 7/8 NUE
5-E-18 Euro Pump Stator SN 1160 Rotor SN 10537
Spacer Sub
Y Production Sub
2 7/8 Pup Joint, 8 ft
Wiper Cone Sub
Seal Sub
Hydraulic Motor (Square 101.6 mm X 101.6 mm) Serial #001
Top Connector
Distance from Bear paw to top connector
Bear Paw
Flat Pak 1"CT X1 3/4" CT X 1"CT X 1/4" Tube X 4mm wire

systems and sensor wire included in the FlatPak

KB difference

0.10
0.35
0.15
4.40
0.48
0.32
3.08
0.20
0.16
0.69
0.10
0.20
0.10
812.53

0.00

2.59

Elimination of space out error as the rotor is pre-installed in the

correct
position prior to pump installation
A@'B+C:('*+,;D3E$$#7%%23E75#8!%%FE$#1!%
Provision for reversing the pump to self-flush
!"#$%%&'()*+,(-./0)) !#!1%%23!4#56

Standard coiled tubing cleanouts

to the top of the rotor and
$%%?(@;
standard side entry cleanouts
$$#7%%&'()*+,(-./0)) !#$1%%#2375#8!%%
8#7%%9:0(-);<<*+,(-.=/0)) #>11%%#23$#66%%

The running of multiple conduits and electrical cable deployed in

a single operation with a conventional coiled tubing unit
Elimination of the drive head and stuffing box minimizing moving
parts and assuring minimal environmental
impact
Notes
1

Descripton
Pressure operated Check Valve: Opening Pressure 10340 kPa
Side Entry Wellhead 7 1/16 2000 psi X 11" 2000 psi X 2 3/8 EUE

Elimination of tubing rotators

Elimination of no turn tools as system is torque neutral

Serial #
CJS 002

Deploying HSPC Pump/with FLATpak

Deployed with 25.4 mm Hydraulic lines.

44.45 mm Coil as Production String

Can Clean out on Back Side.

Reverse Pump and Clean out up Tubing.

800 ft-lbs of torque at tool.

Do not need to use the rig.

No surface drive head require.

Reduced downhole equipment

Pressure Drop and Viscosity versus Tempurature

for Lloydminster Heavy Crude at 800 m of 44.4 mm
Coil Tubing at 15 m^3/day

HSPCP FLATPakTM Umbilical

ENCAPSULATION
MATERIAL: SANTOPRENE
PROFILE: 4.905 x 2
COLOR: BLACK
WEIGHT:.1.30 lb/ft

SCALE 0.500

1" TUBING
(2) 1" O.D. x .? WALL
WEIGHT: .? lbs./ft
1 3/4" TUBING
(1) 1 3/4" O.D. x ? WALL
WEIGHT: ? lbs./ft
1/4" TUBING
(1) 1/4" O.D. x .? WALL
WEIGHT: .? lbs./ft
4.903
2 CONDUCTOR ELECTRICAL (APPROX.
(1) 1/4" O.D.
WEIGHT: .? lbs./ft

1/4")

.125

12

.10
4 PLCS.
.125

TOTAL WEIGHT: ? lbs/ft

2.00
1 TUBE
2 PLCS.

1/4 TUBE

1-3/4

2 CONDUCTOR
ELECTRICAL
APPROX.
1/4"

TUBE

!"#$%&'()*%+,'$%-&.+)/
THIS DRAWING CONTAINS CONFIDENTIAL
AND PROPRIETARY INFORMATION AND IS
PROTECTED BY COPYRIGHT. IT MAY NOT
BE REPRODUCED, TRANSFERRED, OR
USED TO CONSTRUCT ANY ITEM OTHER
THAN THAT FOR WHICH IT WAS ISSUED
WITHOUT PRIOR WRITTEN CONSENT
FROM HAYES INDUSTRIES, LTD.

TOLERANCES
(EXCEPT AS NOTED)

DWN.
BY

TSB

DECIMAL
.XXX .03
.XX
.03

DATE:

11/02/10

CUTSHEET
EXTRUSION - 4.905 x 2.00 FLATPACK
SANT.,MT(1)1 3/4",(2)1",(1)1/4",(1) 2 CON. ELEC.

CLIENT:
SIZE

CONCENTRIC: .002
ANGULAR: .25

WORK
ORDER

SHEET

SCALE

0.750

1 of 1

PART
NUMBER

0002232

DRAWING
NUMBER

0002232

REV.

First Field Applications

First Field Applications

First Field Applications

Well Profile

First Field Applications

Company:

Husky Energy

Location:

100/15-19-48-4W4

Company Rep:
KB ELEV(m)

GL ELEV(m)

Gary Heffner
KB - THF(m)

Date:

CJS Rep:

KB - GL(m)

PBTD(mKB)

4.44
Casing SizeCasing Wt.
244.5 mm 53.6 kg/m

18-Feb-10

Ticket #:
Sheldon Minish
Upper Perfs

Lower Perfs

Horizontal
Primary Pressure
0.00
KPA

Secondary Pressure
KPA

Downhole Descripton From Bottom up (Tubing String)

Description

O.D.(mm) I.D. (mm)

95.25
114.30
106.72
73.03
106.72
146.05
87.88
101.60
101.60
143.51
146.05
151.89
151.89
124.53

Tubing Bottom
N/A
3.5 EUE Bull Plug
76.20
Slotted Chemical Injection/Intake Sub
76.20
Shaved and Bevelled Coupling, 3.5 EUE X 2 7/8 NUE
N/A
5-E-18 Euro Pump Stator SN 1160 Rotor SN 10537
76.20
Spacer Sub
63.50
Y Production Sub
62.00
2 7/8 Pup Joint, 8 ft
N/A
Wiper Cone Sub
N/A
Seal Sub
N/A
Hydraulic Motor (Square 101.6 mm X 101.6 mm) Serial #001
N/A
Top Connector
N/A
Distance from Bear paw to top connector
N/A
Bear Paw
See below Flat Pak 1"CT X1 3/4" CT X 1"CT X 1/4" Tube X 4mm wire
KB difference

Length (m) Top of mKB

0.10
0.35
0.15
4.40
0.48
0.32
3.08
0.20
0.16
0.69
0.10
0.20
0.10
812.53

825.45
825.35
825.00
824.85
820.45
819.97
819.65
816.57
816.37
816.21
815.52
815.42
815.22
815.12
2.59

2.59

0.00

A@'B+C:('- *+,;D3E$$#7%%23E75#8!%%FE$#1!%

!"#$%%&'()*+,(-./0)) !#!1%%23!4#56

$%%?(@;
$$#7%%&'()*+,(-./0)) !#$1%%#2375#8!%%
8#7%%9:0(-);<<*+,(-.=/0)) #>11%%#23$#66%%

Notes
1

Descripton
Pressure operated Check Valve: Opening Pressure 10340 kPa
Side Entry Wellhead 7 1/16 2000 psi X 11" 2000 psi X 2 3/8 EUE

Serial #
CJS 002

First Field Applications

Crude Viscosity: 22,000 Centipoise

Average Daily Production: 4.5 M3

Operating Speed: 100 RPM

Torque: Approximately 150 ft/lbs

Maximum Motor Torque: 640 ft/lbs

Maximum Speed: 200 RPM

First Field Applications

Crude Viscosity: 22,000 Centipoise

Average Daily Production: 9.0 M3

Operating Speed: 80 RPM

Torque: Approximately 185 ft/lbs

Maximum Motor Torque: 640 ft/lbs

Maximum Speed: 200 RPM

CJS COILED TUBING SUPPLY LTD.

Scott Kiser Business Development Calgary, AB, Canada, scott@cjsflatpak.ca (403) 463-4740