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Culture Documents
00 Guide
00 Guide
MODULE 0
Guide for tutorial material
T I A Training document
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Module 0
Guide for the training document
This document was provided by Siemens A&D SCE (automation and drive technology, Siemens A&D
Cooperates with Education) for training purposes. Siemens does not make any type of guarantee regarding its
contents.
The passing on or duplication of this document, including the use and report of its contents, is only permitted
within public and training facilities.
Exceptions require written permission by Siemens A&D SCE (Mr. Knust: E-Mail:
michael.knust@hvr.siemens.de). Offences are subject to possible payment for damages caused. All rights are
reserved for translation and any case of patenting or GM entry.
We thank the company Michael Dziallas Engineering and the instructors of vocational schools as well as
further persons for the support with the production of the document.
T I A Training document
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Guide for the training document
PAGE:
1.
2.
3.
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
8
9
10
11
12
13
14
3.2
15
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
16
17
18
19
20
21
3.3
22
3.3.1
23
3.4
24
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
3.4.11
Module D1 AS- Interface with the SIMATIC S7-300 and the CP342-2..............
Module D2 AS- Interface / Integration of a logic module LOGO! ......................
Module D3 PROFIBUS DP with Master CPU 315-2DP / Slave ET 200L ..........
Module D4 PROFIBUS DP with Master CPU 315-2DP / Slave ET 200M .........
Module D5 PROFIBUS DP with Master CPU 315-2DP / Slave ET 200S/CPU..
Module D6 PROFIBUS DP with Master CPU 315-2DP / Slave CPU 315-2DP .
Module D7 PROFIBUS DP with Master CPU 315-2DP / Slave MICROMASTER
Module D8 Programming of SIMATIC WinAC ................................................
Module D9 PROFIBUS-DP with Master CP 342-5DP / Slave ET 200L.............
Module D10 PROFIBUS-DP with Master CP 342-5DP / Slave CP 342-5DP ....
Module D11 PROFIBUS-DP with Master CP 342-5DP / Master CP 342-5DP...
26
28
30
31
33
35
37
38
39
40
41
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PAGE:
3.5
42
3.5.1
43
3.6
44
3.6.1
3.6.2
3.6.3
3.6.4
45
47
49
51
4.
Appendix...........................................................................................................
52
4.1
4.2
4.3
4.4
Appendix
Appendix
Appendix
Appendix
53
53
54
54
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1.
Basics of
STEP 7 - Programming
2 - 3 Days
A modules
Additional functions of
STEP 7- Programming
2- 3 Days B modules
Sequencer
Programming
2- 3 days C modules
Process visualization
2- 3 days F modules
IT- Communication
with S7
1- 2 Days E modules
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Guide for the training document
2.
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Guide for the training document
3.
3.1
Quick
introduction
Module A2
Installation of STEP 7 /
Authorization
Module A3
Module A4
Module A5
Module A6
Save / Archive /
Program documentation
Module A7
Test- and onlineFunctions
Additional functions of
STEP 7- Programming
2- 3 days B modules
IT- Communication
With SIMATIC S7
1- 2 days E modules
T I A Training document
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Sequencer
programming
2- 3 days C modules
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Process visualization
2- 3 days F modules
Module 0
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3.1.1
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3.1.2
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Guide for the training document
3.1.3
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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3.1.4
Debugging of a program
Requirements:
For the successful use of this module the following knowledge is assumed:
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CPU 315-2DP
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Guide for the training document
3.1.5
Starting of S7-PLCSIM
2 STEP 7
1 PC
3 S7-PLCSIM
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Guide for the training document
3.1.6
Symbolic addressing
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Module 0
Guide for the training document
3.1.7
Debug functions
Online- functions
Requirements:
For the successful use of this module, the following knowledge is assumed:
1 PC
2 STEP 7
3 PC Adapter
4 S7-300
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Guide for the training document
3.2
Basics of
STEP 7- Programming
2- 3 days A modules
Additional functions of
STEP 7- Programming
(2 -3 days)
Module B1
Error diagnostics / Error
handling
Module B2
Analog value processing
Module B3
Control engineering with
STEP 7
Module B4
Data blocks
Module B5
Structured Prog. with
function blocks
Module B6
Converting
STEP5 -> STEP 7
Sequencer
programming
2- 3 days C modules
Processvisualization
2- 3 days F modules
IT- Communication
with S7
1- 2 days E modules
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Guide for the training document
3.2.1
Requirements:
For the successful use of this module, the following knowledge is assumed:
Debug- and Online- Functions in STEP 7 (e.g. Module A7 - Debug- and Online- Functions)
Required hardware and software
1
PC, Operating system Windows 95/98/2000/ME/NT4.0 with
- Minimal: 133MHz and 64MB RAM, approx. 65 MB free hard disk space
- Optimal: 500MHz and 128MB RAM, approx. 65 MB free hard disk space
2
Software STEP 7 V 5.x
3
MPI- Interface for the PC (e.g. PC- Adapter)
4
PLC SIMATIC S7-300
Example configuration:
- Power supply: PS 307 2A
- CPU: CPU 314
- Digital inputs: DI 16x DC24V
- Digital outputs: DO 16x DC24V / 0.5 A
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Module 0
Guide for the training document
3.2.2
Analog signals
Mathematical operations
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Guide for the training document
3.2.3
Basics of PLC- Programming with STEP 7 (e.g. Module A3 - Startup PLC programming with
STEP 7)
Analog value processing with STEP 7 (e.g. Module B2 Analog value processing)
Required Hardware and Software
1
PC, Operating system Windows 95/98/2000/ME/NT4.0 with
- Minimal: 133MHz and 64MB RAM, approx. 65 MB free hard disk space
- Optimal: 500MHz and 128MB RAM, approx. 65 MB free hard disk space
2
Software STEP 7 V 5.x
3
MPI- Interface for the PC (e.g. PC- Adapter)
4
PLC SIMATIC S7-300 with at least one analog input/output module, by which a potentiometer
or another analog signal transmitter is connected. Also, an analog value display must be
connected to an analog output.
Example configuration:
- Power supply: PS 307 2A
- CPU: CPU 314
- Digital inputs: DI 16x DC24V, Digital outputs: DO 16x DC24V / 0.5 A
- Analog In-/ Outputs: AI 4/ AO 2 x 8Bit
5
Controlled system (e.g.: Fill level system W-3545-5C by the company WUEKRO)
6
Connection wires for the connection of the controlled system to the analog in and outputs of the
PLC.
2 STEP 7
1 PC
3 PC Adapter
6 Connection wires
4 S7-300
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5 Controlled system
Module 0
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3.2.4
Requirements:
For the successful use of this module, the following knowledge is assumed:
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Guide for the training document
3.2.5
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Guide for the training document
3.2.6
2 STEP 7
1 PC
3 PC Adapter
4 S7-300
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Guide for the training document
3.3
Sequencer Programming
The following module can be used as a teaching tool for the theme Sequencer programming.
The time frame is approximately 20 instructional units (45 minutes).
The following sequence is therefore arranged as follows.
Basics of
STEP 7- Programming
2- 3 days A modules
Additional functions of
STEP 7- Programming
2- 3 days B modules
Process visualization
2- 3 days F modules
IT- Communication
with S7
1- 2 days E modules
Sequencer programming
(2 -3 days)
Module C1
Sequencer programming
with S7-GRAPH
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Last revision: 02/2002
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Module 0
Guide for the training document
3.3.1
Performance of types from the sequential control system and the representation possibilities
from movement sequences, switch states, signal flow and motion charts.
Through a modifier of the task position with additional marginal conditions, further functions
from S7-GRAPH are arranged .
Requirements:
For the successful use of this module, the following knowledge is assumed:
2 STEP 7
1 PC
4 PC Adapter
3 S7-GRAPH
T I A Training document
5
Last revision: 02/2002
S7-300
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Guide for the training document
3.4
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Module 0
Guide for the training document
Additional functions of
STEP 7- Programming
2- 3 days B modules
Sequencer
programming
2- 3 days C modules
Process
visualization
2- 3 days F modules
AS- Interface
Module D1
Module D2
PROFIBUS DP
Module D4
Master CPU 315-2DP /
Slave ET 200M
Module D3
Module D5
Module D6
Module D11
Master CP 342-5DP /
Master CP 342-5DP
Module D10
Module D7
Master CP 342-DP /
Slave CP 342-5DP
Module D9
Module D8
Master CP 342-5DP /
Slave ET 200L
Programming of WinAC
IT- Communication
with S7
1- 2 days E modules
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Last revision: 02/2002
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Module 0
Guide for the training document
3.4.1
Debugging the task with the CP342-2 and the SIMATIC S7- 300
Requirements:
For the successful use of this module, the following knowledge is assumed:
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Last revision: 02/2002
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Module 0
Guide for the training document
2
3
4
5
6
7
8
9
1 PC
2 STEP 7
9 Address device
for AS-I- Slaves
3 PC Adapter
5 AS-I-Slave
4 Inputs
4 S7-300 with
CP342-2
T I A Training document
Last revision: 02/2002
7 AS-Interface
Power supply
30V
Page 29 of 54
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6 AS-I-Slave
4 Outputs
Module 0
Guide for the training document
3.4.2
Integration of ASi information from the LOGO!24RCLB11 logic module in the control program
of the SIMATIC S7-300CPU
Debugging of the task position with a PLC SIMATIC S7- 300 and the LOGO!24RCLB11
Requirements:
For the successful use of this module, the following knowledge is assumed:
Commissioning of the AS-Interface with SIMATIC S7-300 (e.g. Module D1 AS- Interface with
the SIMATIC S7-300 and the CP342-2)
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Module 0
Guide for the training document
1 PC
4 PC Adapter
5 S7-300 with
CP342-2
T I A Training document
Last revision: 02/2002
2 STEP 7
6 AS-Interface
Power supply
30V
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3 LOGO! 24RCLB11
Module 0
Guide for the training document
3.4.3
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CPU 315-2DP
T I A Training document
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6 PROFIBUS cable
Page 32 of 54
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5 ET 200L
Module 0
Guide for the training document
3.4.4
T I A Training document
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Module 0
Guide for the training document
2
3
4
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CPU 315-2DP
T I A Training document
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6 PROFIBUS cable
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5 ET 200M
Module 0
Guide for the training document
3.4.5
T I A Training document
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Module 0
Guide for the training document
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CPU 315-2DP
T I A Training document
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6 PROFIBUS cable
Page 36 of 54
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5 ET200S with
IM151/CPU
Module 0
Guide for the training document
3.4.6
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Module 0
Guide for the training document
2
3
4
1 PC
2 STEP 7
3 PC Adapter
4 S7-300 with
CPU 315-2DP
T I A Training document
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6 PROFIBUS cable
Page 38 of 54
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5 S7-300 with
CPU 315-2DP
Module 0
Guide for the training document
3.4.7
2 STEP 7
1 PC
3 PC Adapter
4 SIMATIC S7-300
with CPU 315-2DP
T I A Training document
Last revision: 02/2002
6 PROFIBUS cable
Page 39 of 54
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5 MICROMASTER
with PROFIBUS Module CB15
Module 0
Guide for the training document
3.4.8
2 STEP 7
1 PC with
4 PROFIBUS
interface CP5613
3 Soft- PLC WinAC
5 ET 200L
6 PROFIBUS cable
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Module 0
Guide for the training document
3.4.9
2
3
4
5
6
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CP 342-5DP
5 ET 200L
6 PROFIBUS cable
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Guide for the training document
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Module 0
Guide for the training document
3.4.10
2 STEP 7
1 PC
3 PC Adapter
4 S7-300 with
CP 342-5DP
T I A Training document
Last revision: 02/2002
6 PROFIBUS cable
Page 43 of 54
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5 S7-300 cable
CP 342-5DP
Module 0
Guide for the training document
T I A Training document
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Module 0
Guide for the training document
3.4.11
2
3
4
1 PC
2 STEP 7
3 PC Adapter
4 S7-300 with
CP 342-5DP
T I A Training document
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6 PROFIBUS cable
Page 45 of 54
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5 S7-300 with
CP 342-5DP
Module 0
Guide for the training document
T I A Training document
Last revision: 02/2002
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Module 0
Guide for the training document
3.5
Additional functions of
STEP 7- Programming
2- 3 days B modules
Industrial
field bus systems
2- 3 days D modules
Sequencer
programming
2- 3 days C modules
Process
visualization
2- 3 days F modules
Module E1
Under construction
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Module 0
Guide for the training document
3.5.1
Under Construction!!!
Coming soon on the WEB:
http://www.siemens.com/sce
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Last revision: 02/2002
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Module 0
Guide for the training document
3.6
Process visualization
The following module can be used as a teaching tool for the theme Process visualization.
The time frame is approximately 20 instructional units (45 Minutes)
The following sequence is therefore arranged as follows.
Basics of
STEP 7- Programming
2- 3 days A modules
Additional functions of
STEP 7- Programming
2- 3 days B Modules
Industrial
field bus systems
2- 3 days D modules
Sequencer
programming
2- 3 days C modules
IT- Communication
with S7
1- 2 days E modules
Process Visualization
(2 -3 days)
Module F1
Module F2
Module F3
ProTool/Pro Runtime
Module F4
WinCC
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Module 0
Guide for the training document
3.6.1
First of all the exercise is explained. Afterwards the several configuration steps are executed
and displayed by means of a chosen dialog box.
In the next step follows the connection by the programmable controller.
Lastly we show you the result on the display of the operator panel so that you can directly your
result after each configuration step.
Requirements:
For the successful use of this module the following knowledge is assumed:
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Last revision: 02/2002
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Guide for the training document
2
3
4
5
6
7
8
1 PC
2 STEP 7
4 PC Adapter
7 Serial
data cable
5 S7-300
8 MPI and/or Profibus
DP data cable
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Module 0
Guide for the training document
3.6.2
First of all the exercise is explained. Afterwards the several configuration steps are executed
and displayed by means of a chosen dialog box.
In the next step follows the connection by the programmable controller.
Lastly we show you the result on the display of the touch panel so that you can directly your
result after each configuration step.
Requirements:
For the successful use of this module the following knowledge is assumed:
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Module 0
Guide for the training document
2
3
4
5
6
7
8
1 PC
2 STEP 7
4 PC Adapter
7 Serial zero
modern cable
5 S7-300
6 Touch Panel TP170A
8 MPI and/or Profibus
DP data cable
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Module 0
Guide for the training document
3.6.3
Installation of software
Debugging of the tasks in online operation with a PLC SIMATIC S7- 300
Requirements:
For the successful use of this module the following knowledge is assumed:
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Guide for the training document
2 STEP 7
1 PC
4 PC Adapter
3 ProTool/Pro
CS+RT
5 S7-300
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Module 0
Guide for the training document
3.6.4
Installation of software
Debugging of the tasks in online operation with a PLC SIMATIC S7- 300
Requirements:
For the successful use of this module the following knowledge is assumed:
2 STEP 7
1 PC
4 PC Adapter
3 WinCC
5 S7-300
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Guide for the training document
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Guide for the training document
4.
Appendix
The appendices I-IV contain the theoretical basics for the operation of the module available.
The inner part of the course structure is assigned as follows:
Appendix I
Appendix II
Appendix III
Basics S7-300
IEC 61131
Program instructions
Basics of
STEP 7- Programming
2 - 3 days A modules
Additional functions of
STEP 7- Programming
2- 3 days B modules
Appendix IV
Field bus systems
Sequencer
programming
2- 3 days C modules
Process
visualization
2- 3 days F modules
IT- Communication
with S7
1- 2 days E modules
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4.1
These documents give you an overview of the automation system SIMATIC S7-300 and the
appropriate programming software STEP 7.
Requirements:
Since the basics are found within this appendix, no special requirements are necessary.
4.2
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4.3
4.4
PLC- Programming basics (e.g. Appendix I PLC-Programming basics with SIMATIC S7-300)
Requirements:
Since the basics are found within this appendix, no special requirements are necessary.
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Module 0
Guide for the training document