TURBONutter Lada Niva 4x4 Service Manual Fuel Injection This manual and a host of other wonderful Lada Niva documentation is available free of charge at: http:/Awww.turbo-nutter.com You can do anything you like with this manual except sell it or otherwise make money from it. While | can’t stop you sticking it on your own website | would much prefer you linked to its original location on turbo-nutter.com You use the information contained with this manual at you own risk. If you're not sure how to do something either don't do it or ask someone who knows about such things. The font of all Lada knowledge can be found at: http:/Awww.lada.co.uk/forum For Lada parts, advice and general all round Lada wonderfulness these blokes aren't bad: Lada UK Ltd Lada Parts Australia P/L Askew Rigg 42 Aerodrome Road Troutbeck Caboolture Penrith, Cumbria Queensland CA11 0SZ 4510 United Kingdom Australia T: +44 (0) 17 6877 9794 T: +61 7 5495 5100 F: +44 (0) 17 6877 9197 F: +61 7 5495 5152 E: alan@lada.co.uk E: andy@ladaparts.com W: http://www.lada.co.uk W: http://www. ladaparts.comSection I GENERAL DATA SPROTPTCATIONS Seating capacity, driver included Payload, ke » eee 400 Gross mass (fully serviced car less Payload), KE sssseseesesooes 1550 Overall dimensions «. eee see Pig. 1-1 Maximum speod in top gear, kax/h: with driver and passenger «6.4.4 132 pully Laden vsseeeree eee 130 Acceleration time from rest to 100 km/h through gears, with driver and passenger ...... 23 fully laden ssseseoes 22 25 Minimum tuning radius, outer front wheel track, m ssessesessseeee 55 Maximum gradeability, fully laden, without acceleration, im 1st gear, %. 58 Braking distance, fully laden, at 80 n/a, a 40 Moder mat four-stroke, gasoline cor burettor four in-line 79380 1.568 Bore/atroke, mm -+s+e Displacement, 1... Compression ratio +++ Rated horsepower, XW (bp): Gost 14846-81 (net) and 1150 1585-82 .. DIM 70020 « + 5367(73.0) 54.8(74.5) Jot, ¥A2-2121 Car, Main Overall Dimensionswaximum torque, Hom (kef-m): cost 1446-81 (net) and 180 1585-82 «« rH 70020 2. 114011.6) 116(11.8) 3400 Paring orter « Tedehne ower train ciuteh ary, single plate with central pres- mure spring mechanioally- operated, three aliding Gear ratio: ‘1st gear oF five-speed aeeeee 3667 2nd gear ateeee 2610 3rd gear 1 1696 4th gear 1.00 5th gear 0.82 ‘rensfer case 3.53 ‘two-stage type with interaxle locking dif ferential 1.2 2.135 ++ bevel gear, ‘two-pinion type transfer case differential Propeller shaft drives: gearbox-to-transfer case na flexible coupl- Ang and needle Deering miver- eal joint ‘transfer case-to-tront- and-rear axles ++. ++ two needle Dearing univer al joints and slip yoko ase open, with ‘constant velo~ city universal Joints Yront end rear axle final drives ... bevel, hypoid gear ratio @itterential « 4 + devel, two pinion type ses Andepentent, Leteral wish Rear suspension « Wheels Rim cise... sine eee Steering Steering mechantam «. ‘Steering Linkage Service brakes: Brake booster +++ bones with cofl springs, hyd- raulic telesco- pie hock ab- sorbers and eway eliminator rigid bean Linked to body by one trans- verse and four Jong tudins) redius rods; cotl springs and hydraulic telescopic shock absorbers aiok, arop- forged aeeeee 127-406 (59-16) ee radisl oF crose-ply, ‘tube type cross-ply ~ 175-16 (6-95-16) rediel-ply = 175 /80R16 scree hourglass worm with doubie roller, ratio 164 centre rod and ‘two symmetrical aide rods, pitam am, idler am, wnuckle ome ioc type with movable cali- per arun-type with selt-aligning shoes and rear broke pressure regulator nytraulic, foot-operated, separate front end rear brakeParking brake hand-operated, cable-control- led, to rear brake shoes aingle-wire, negative ground return Rated voltag 1 Storage battery... 55 Ah at 20-b Aiacharge rate Altemator s+sseeee with Dutlt-in rectifier. Cur- rent output speed with electro- magnetic aol noid ewiteh and = overrumning clutch, poner 1.3 AT7IB, wuN4=175/2 oF PROSE, thread wr4e1.25, Spark plugs ++. Boar 212 all-metal, three-door, unitized Model ++. MAINT ADJUSTIORIE AND CHECK DATA Valve clearances, engine cold, mm .. ininun crankebeft speod at 0.15 fALing, min”) sessessssereeeeseeeges 8509900 (720-800) 0i?——eagure in engine lubricating oye aa, MPa (xet/on*) «. + 0035-0645 (35-465) Taitiel ignition advance angle BIDC, deg ae + 567 5%) Breeker point gap, m « see Ooh 40605 Sperk plug gap, mm 065 = 006 Coolant temperature in warmed up engine, °C . = 5 Coolant level in expansion tank, engine cold seeereeee: 3e4 cm above MON mark Deflection of fan drive belt at 100 ¥ (10 kgf), tim seeeeeee, 10-15 Brake fluid level in brake and clutoh fluid reservolre s.ceseeeeee to lower edge of filler necks Por engines with carburettor 2106~1107010, Pree travel of clutch pedal, mm... 25-35 Pree travel of brake pedal, mm 1+. 3-5 Steering wheel play, deg (mm) «+++ 5 (18-20) Too-in of front wheels of laden car ‘after ruming-in, measured between wheel rine, mm «. Camber of front wheels of laden car 224 after rmning-in, deg (am) 0°30" 420" (15) Caster of front wheels on aden car after rmming-in— eeseceeeseeree 3°30! 4 30" Tyre pressure, MPa (ket/ea*): front wheels « 0.18 (1.8) rear whe saree O17 (1-7) Maximun gradient of dry fiza ground on which fully laden car is held infinitely by parking brake with broke lever shifted through 4-5 teeth of quadrant, % Axial play in front wheel nud Dourings, om. sereseeess 0101 = 0.07 seeeeeeeetes 30 FUELS, LUBRICANTS AND PLUIDS Tadt ty, 1] Material Fuel tenk (including 42_——« Automotive gnocline 426.5 1 reserve) Ai93 Bigine cooling systen 10.7 coolant (aneluding body heating ‘TOCOR a-sou systen) Engine lubricating eys- 3.75 Engine ofl) tea (including ofl filter) — from -25 % to M-6/10P; +20 %¢ all-weetier from -30 °C to M-5a/10P,, +430 0 all-weatde: fron -25 °C to we69/12ly, +45 % ali-weatner Gearbox housing 1-35" tranmaiseion off ‘TAL-I78 Roar axle housing 1.3, Steering gear case 0.215 Transfer case housing 0.75 Front axle housing 15 Giuteh hydraulic ays- 0.2 Hydraulic brake ten fluid "Neva" or tom Brake bydraulic system 0.66 Front hock absorber 0.11 Shock absctber fluté MIM=10 Roar shock absorber 0.18 Windshield and head- 2.0 Mixture of water Light washer tenks with special fluta ANCO= ‘Front wheel bub bean ‘Grease Tut0r-24 ings 1.55 for five-apeed gearbox. _: conta poate « ma Wi aera wa ae | mera a o e sol petrolatum darter Give carson Tomge Watieny Worsinahe—Lervsol pots end clamps ‘BIB-1 zing ver od ‘Universal joint cross Grease No. 158 or eeeces eee! bearings corer Weed PEP Fieliey aia splined Grease WOT Dose eces —— — joe seat suites Hagin detergent ofl Detereet oft Door locks and striker (used when replacing ‘BEMMEN-O], plates Front wheel drive jointe ‘Steering rod joints ena front suspension ball pine ‘Grease OPVO-4 Grease UFE-4 lubricating of)