1292015 Vibration Analysis: A Brief Introduction to Vibration Analysis of Process Plant Machinery (V)
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{A Brief Introduction to Vibration Analysis of Process Plant Machinery (V)
Basle Concept V
‘Transducer ea doves that converts oe form af energy into snather.
Miesophane = sound (mechanical) to eleceal energy
‘Spoaker- lca ‘a mechan eneray
“Thermameter thermo electrical energy
‘Vrain mechanical energy
Itmust be conve olen signal o that can easy be measured ae analyzed
‘Commonly usod Vbvaton Transducers
NoncontaetDisplacsment Transducer
‘Seismic Velo Transducer
Plazodlectic Accelerometer
Transducers should be selected depending on the parameter tobe measied.
Proximity Otelacement Probes
Proximiy probes measure tha displacement of sat olave to he bearing housing
They observe the sate poston and vbvaton of shaft
‘By mounting bo probes at right anges the atl dynam meton oi af the shaft an
be ooserves
(dy Curent Proximity Probe)
+ Mos. tho cstanco (ori of") of a coneucting surface fromthe tp of the probe
1 Moasures gap and rshing else.
Coll a probe ti crvn by ascllator a round 1.5 MHZ
Ther sno conducting surtace fl voage i returned
Conducting surtace nea col absorbs aneray
Therefore, vltage returned seduced
+ Proxmto output wokage is proportional to gap
+
Eddy Current Proximity Probe Sytem
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ua‘anos Vibration Analysis A Srieleroduction to Vibration Analysis of Process Plan Machinery (V)
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aay Curent Proximity Probe System Callbraton
1+ Edgy cunt of ouput is parabote— net tn
+ Prosimtor has a nontnear ample to make the ouput near over a eran votage
range
+ Fora 24 Volt system the ouput near rom 2.00 18.0 vols
Ot aps ms
Proximity Probe Advanta
+ Measures sha eynamic maton
+ Only probe that can measures shaft postion ~ bot radial ana axa
+ Good signal sponte belwean DG to 90.000 CPM
+ Flat phase respane throughout orang ange
+ Simpl calbraton
+ Rugged and reliable consructon
Sul for isan hare envrocments
+ Avatabein mary confgurasons
+ Mutoh machinery apoeations for same transduear—vibraton, poston, phase, speed
Proximity Probe Disadvantages
+ Sensitive to measured surface materi properties the conduct, magni and ish
= Variation in sat harness wou! be read as waton
+ Shaft surface must be conductive
+ Low response above 9,000 CPM
+ Extemal power source ad electrons required
+ Probe musi be permanent maunied. Not sutsle or hand-holdng
+ Macine must be designed a accept prabes ~ dui instal space has not been
proves
‘Seismic Veocty Pik Up IRD 54d
+ Permanent magnets atached to he case, Provides stong magnate fel around
suspended call
+ Coil! ne wire supported by ow-sitnoss springs
+ Wetage gorecatod is rely proportional to voocy of vation
+ When pick up attached owbraing part mage follows motion of vation
+ The col supported by lo stihess springs remains statonary in space
+ Soraatve motion wasn collard magretis aitve motion of vevaing pat wih
rospectio spaco
+ Fastrthe mation higher he voltage
hhiplreevitraticranalyss blogspot. com/201 HOS‘anos Vibration Analysis A Srieleroduction to Vibration Analysis of Process Plan Machinery (V)
Velocy Piekitp- Suspenped Magnet Type
Col fed o body, magnet Noting on very sot
songs
Al volciy pick ups have ow natural
frequoncy (3001 600 CPM)
‘Therefore, cannot measure low frequencisin
4 ites Ge the esonant range
iatwie cat Their sett equeny range & above - 10 Hz
3 Dome 600 0PM
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_Asvantages of Votoety Pektip
Measures casing abscite motion
Iti Inear salt generator wth high curt
IRD 544 pick up 1080/mv Op Irs 42: mmeae
= ony pik up= 500 mw 0p nse = 79.7 mw mise
+ High votage Output
= Canbo read directly on vo metre ossilescope
= Therefore, readout eecronics much simples
Since na elecronics needed in sara pat, signals dean and unstred, High
Sonal to ole rato
+ Sigal can be integrated to provide placement
sy externa mounting no special wing requles
Disadvantages ofVloctyPleklp
Mocrancaly acted system, Terlee, bled in equoncy response - 600 to 80,000
cpm
‘Arpt and phaso errs balow 1200 CPM.
Frequenoy response depends on muning
Large sza, Dif ta mount space sini
Potential fo are du to spring breakage.
LUmitedtomparature range = usualy 120°C
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\ibravon Analysis A Sie leroduction to Vibration Analysis of Process Plan Machinery (V)
High temperate coi availble fo use in gas turbines bul they are expensive
High cost compared acoloremetars
= Acotlrometor cost dropping veloc pick up increasing
Note - Veletytansaucers have nigel Been replaced by accelerometers in most appteaton.
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