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Pipeline Laying Procedure
Pipeline Laying Procedure
BY
V.BHANU CHANDER
TIRUPATI,
INDIA
ACTIVITIES
Pi line
Pipe
li :
Transportation of liquids and gases from one
place to another place
place..
Sand bedding
Pipe
Pi lowering
l
i
Laying, joining
Back filling
Sand encasing
Specials
S i l fixing
fi i
contd
TYPE OF PIPES
Bar wrapped
pp steel cylinder
y
((BWSC))
PVC pipe
GRP pipe
MS pipe
BWSC pipe
GI pipe
CI pipe
HDPE pipe
i
LA pipe
RCC pipe
i
PSC pipe
DI pipe
i
AC pipe
TRENCH EXCAVATION
Marking is to be made
for excavation in
clay, muram & boulders etc
hard muram
TRANSPORTATION
OF
MATERIAL TO SITE
PIPE HANDLING
Ropes
p used to lift the material must be in ggood condition,,
and it should not be let over sharp edges
2.
Ensure that the persons are moved away from the pit while
placing the pipe (if it is heavy)
3.
Ensure pproper
p visibilityy for the crane.
GRP PIPES
LOWERING, LAYING
AND
JOINING
Joining :
1. Spigot and socket and socket joint with double water tight
rubber
bb
ring
i gasket
k t packing
ki
p g jjoint with water tight
g rubber ringg
2. Double socket coupling
gasket packing
3. Flanged joint is used for connecting the valves, the flanged
joint is made from the same materials as the pipe
4. End pipes should not kept open, the ends shall be covered up
either by suitable cap or plug or double layer of gunny bags.
M.S PIPES
LOWERING, LAYING, JOINING &
PAINTING
surface cleaning :
The pipe should be cleaned before painting with special
epoxy thinner. This avoids oil, Greece marks on the pipe.
Due to these marks the paint wasn't sticking. Inside dust can
be removed by using compressed air.
air
2.
primary coating
After surface cleaning, first primer coating is necessary. For
this purpose zinc phosphate primer is combined with
activator in 6:1 ratio. Zinc phosphate primer is component a
& activator
i
i component b,
is
b so
primer = component a + component
3.
4.
Inside :
Foodd grade
d epoxy usedd for
f inside
i id painting
i i
resists
i
corrosion, this is the combination of resin & cure in 1:1
ratio.
While assembling,
assembling the pipes shall be close to uniform gap.
gap
(Gap depends up on thickness) electrodes shall be conform
to is 814
814--1991 i.e, ee--6013
HDPE PIPE
LAYING & JOINING
Initial heating time for achieving the molten rim, varies from
1 to 5 min depending on the pipe wall thick & size.
size.
Pipes should be removed from the heating mirror / pan, when
the rim of the molten material is formed and ensure that the rim
formation is not excessive.
excessive.
Immediate joint should be made by the application of
moderate pressure of approx.
approx. 1 to 2 kg/cm
kg/cm2
2 for 2 to 3 sec
sec..
while joining, the pressure should be maintained until the
joint is luke warm
warm..
After the pressure is relieved, the joint should be allowed to
cool completely
Back Filling :
Back fill with excavated soil should be free from
cinders,
i d
ashes,
h
slag,
l
refuse,
f
rubbish,
bbi h vegetable
t bl or organic
i
metal, lumpy or frozen metal, boulders rocks, other materials
which in the opinion of any authority, is deleterious.
deleterious.
Concrete slabs over pipes :
when pipes are laid below roads (which may be
subjected to heavy traffic loads), trenches should be covered
with
ith reinforced
i f
d concrete
t slabs
l b
L i ti Process
Lamination
P
:
1. First,, ggrind the damaged
g pportion with ggrindingg wheel.
2. After that , mix the aerosol powder with hardener, this
mixture has to be put on damaged portion,
portion hardener is
used to set quickly that joint.
3. Surface is very soft material, this has to put on that portion
& paste with resin which is used for sticking & hardening.
Hydro Testing:
THANK U.....